m

World Leader in Flight Control Systems

and Critical Control Applications
Exceeding Expectations Since 1951

Over the last 60 years, Moog has developed a reputation throughout the world as a
company whose people and products are at the forefront of the aerospace industry.
We are known for our successful solutions to motion control challenges that are
viewed by others as impossible. This directly reflects the creativity, work ethic and
remarkable attention to purpose of our people.

Over this period, Moog has grown from a high technology component manufacturer
to become a leading supplier of integrated flight control systems. We are continu-
ously investing to extend the depth of our product expertise while simultaneously
expanding our capabilities to take on the challenges and responsibilities of a
changing industry. As a result, we are positioned today on virtually every aircraft in
the marketplace, supplying reliable flight control systems and specialized control
products that are highly supportable and add significant value for our customers.

O U R H E R I T A G E

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From Products to Complete Systems

Proven Building Blocks Advanced Technologies

n Flight Control Electronics n Integrated Electronics
n Servoactuators n Electrohydrostatic Actuation
n Inertial Guidance n MEMS Sensors

n Software n High Temperature Actuation

n Components n Ballistic Tolerant Designs

Logistics Support MOOG SYSTEM Integrated Systems

Capability
Worldwide Support
SOLUTIONS
n

n Personalized Service n Modeling and Simulation

n Integrated Logistics n D0-178B Level A Software
Primary Flight Controls n D0-254 Hardware
Secondary Flight Controls n HW/SW Integration
Navigation & Guidance n System Qualification

Engine Controls
Utility Systems

Manufacturing Certification
n In-House Rapid Prototyping n Validation and Verification
n Supply Chain Management n Ground and Flight Testing
n Global Production Sourcing n FAR/JAR Part 25 Systems

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Comprehensive Systems Capabilities with Complete Turnkey Solutions

Requirements Definition System Design System Integration

Joint Concept Definition Requirements Flow Down Hardware/Software Integration

Architectural Trade Studies Manage Industry Teams Verification and Validation

Hazard Assessment Modeling and Simulation Sub-System Qualification

Redundancy Management Software Iron Bird Testing

Requirements Development Reliability Analysis

Prototyping

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System Qualification Production Support Solutions

Platform Integration On-Site Technical Support Training and Documentation

Safety Analysis Kanban Inventory Management 24-Hour AOG Support

Ground Testing Kitting for Point-of-Use Delivery Repair and Overhaul

Flight Certification Third Party Supplier Management Engineered Solutions

Field Support

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System Integrator for the Lockheed Martin F-35

Moog was selected by Lockheed Martin as the system integrator for the Primary Flight Control and Leading
Edge Flap Actuation Systems on all three variants of the F-35 Joint Strike Fighter. Rolls-Royce also selected
Moog to design, qualify and manufacture the Lift System Primary Actuation for the F-35B variant.

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 3

Flight Control Systems

The F-35 “power-by-wire” system represents an advance- 4
ment on the more electric aircraft topology, integrating: 1
6

5
n Self-contained electrohydrostatic (EHA) actuators to
position primary flight surfaces 2

n Electronic control units to remotely drive and control

the EHAs
■ Electric ■ Hydraulic ■ Mechanical
n Electrically driven power drive units (PDUs) to posi-
tion the maneuvering leading edge flaps

As the prime contract holder, Moog’s role includes Power-By-Wire Architecture

managing the industry team, integrating the complete 1 Power and Control Electronics 2 Electric Power Drive Unit
actuation system and supplying critical technologies 3 Dual Tandem EHA Actuator
4 Simplex EHA Actuator

and major sub-systems. 5 Flap Actuation System Wingfold Actuation System

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While not part of the flight control system, Moog also

developed the wingfold actuation system for the carrier
variant, which includes Moog’s advanced spline lock
technology.

Lift System Primary Actuation 4

3
The hovering ability of the F-35B STOVL aircraft is pro-
vided by the lift system, which combines a thrust vector- 5
2
ing nozzle that directs main engine exhaust downward
to generate aft vertical lift, and a centrally mounted lift 1

fan to counterbalance forward vertical lift. Moog sup-

plies the lift system primary actuation, which includes:

n The actuation system for the three-bearing swivel

■ Fueldraulic ■ Hydraulic ■ Mechanical
nozzle, which is rotated 90 degrees, directing the
main engine’s exhaust downward

n The actuation system for the lift fan’s variable area
nozzle and inlet guide vane, which controls airflow
through the lift fan
These actuation systems use electronically controlled
hydraulic and fueldraulic servoactuators specially de-
signed for operation in extreme temperature and vibra-
tion environments.
Advanced Fueldraulic System
1 Variable Inlet Guide Vane Actuation
2 Variable Area Vane Box Nozzle Actuation
3 Three-Bearing Swivel Module Actuation
4 Transfer Gearbox
5 Nozzle Cooling Valve Actuator

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System Provider for the Boeing 787 Dreamliner

Moog designed, integrated and provided certification support for the complete Primary Flight Control Actuation
System and the High Lift System on the Boeing 787 Dreamliner. The Moog systems position and monitor all
the aircraft’s flight surfaces in response to pilot commands.

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Primary Flight Control Actuation System 1
4
The 787 flight control system controls 21 primary 3 5 2

flight surfaces on the airplane, as well as the spoilers

6 8
and horizontal stabilizer, and includes a mix of electro-
hydraulic (EH) and electromechanical (EM) servoactua- 7

tors and all associated control electronics.

The system includes EH servoactuators with remote ■ Hydraulic ■ Electric

loop closure electronics for the ailerons, flaperons, Primary Flight Control System
inboard and outboard spoilers, elevator and rudder. 1 Aileron Servoactuator
The horizontal stabilizer and mid-board spoilers 2 Flaperon Actuator and Control Module
employ EM servoactuators with associated motor 3 Inboard Spoiler Servoactuator
drive control. 4 Outboard Spoiler Servoactuator
5 Electromechanical Spoiler Actuator and Motor Control Unit
Key features of the system include:
6 Horizontal Stabilizer Trim Actuator and Motor Control Unit
n Smart actuators with on-board loop closure
7 Elevator Servoactuator
n 5000 psi system operating pressure
8 Rudder Servoactuator
n High power controllers with active front ends
n EM HSTA with dual load path
n EM mid-board spoilers
n Advanced materials for optimized weight

High Lift Actuation System

The 787 high lift system is comprised of nearly 450 3

discrete assemblies including: power drives, electronic 6

controls, trim controls, geared rotary actuators, rack 2 5

4

1
and pinion roller assemblies, transmission shafts,
gearboxes, sensors and accessory components.

Key features of the system include:

n Advanced flap trim control for reduced wing drag
n Hybrid hydraulic and electric power drive
n Advanced composite transmission components
n 5000 psi operating pressure
■ Hydraulic ■ Electric ■ Rotar y Mechanical
High Lift System
1 Hydraulic Control Module and Power Drive Unit
2 Electric Motor Control Unit
3 Leading Edge Slat Actuation
4 Trailing Edge Flap Actuation
5 Variable Camber Trim Unit
6 Leading Edge and Trailing Edge Resolvers

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Proven Products and Leading Edge Technologies

Products

n Pilot Controls
n Flight Control Electronics
n Inertial Sensors and IMU
n Electromechanical (EM) Actuators Side Stick Controls
n Electrohydrostatic (EHA) Actuators
n Hydraulic Actuators
n Mechanical Actuators
n Components

Flight Control Computers Attitude and Heading

Reference Systems

Distributed Control Fly-by-Wire Primary Motor Drive

Electronics Flight Control Actuators Control Electronics

Leading Edge Flap Horizontal Stabilizer Wingfold Geared Engine Inlet Guide
Electric Drive Units Trim Actuators Rotary Actuators Vane Actuators
Technologies

n Redundancy Management
n Advanced Controls
n High Integrity Electronics and Software
n MEMS-Based Inertials Redundant Actuator
Control Electronics
n High Temperature EM Actuation
n High Pressure Hydraulic Actuation
n Advanced Materials and Processes
n Advanced Motor and Pump Designs
n Ballistic Tolerant Designs

Remote Actuator MEMS IMU

Control Electronics

Electrohydrostatic Primary Active Vibration Electrically Backed-up

Flight Control Actuators Control Systems Hydraulic Primary Flight
Control Actuators

Integrated Motor-Pump 5000 psi Primary Flight Electromechanical Flight Helicopter Ballistic Tolerant
Assembly Control Actuators Control Actuators Main Rotor Servoactuators

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Innovative Solutions for Military Aircraft and Unmanned Vehicles
Superior Engineering and Advanced Technologies

n Pilot Controls
n Vehicle Management Systems
n Flight Control Computers
n Navigation and Guidance
n Fly-By-Wire Flight Control Systems and Software
n Primary Flight Control Actuation Systems
n Maneuvering Leading Edge Flap
Actuation Systems
n Weapons Bay Door Drive Systems
n Wingfold Actuation Systems
n Engine Controls
n Weapon Systems
n Utility Actuation

P R O G R A M C R E D E N T I A L S

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 High Reliability Solutions for Military and Civil Rotorcraft

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Ruggedized Products and Proven Solutions

n Pilot Controls
n Flight Control Computers
n Navigation and Guidance
n Fly-By-Wire Control Systems and Software
n Primary Flight Control Actuation
n Stability Augmentation Systems
n Active Vibration Control Systems
n Prognostics and Health Management
n Utility Controls

P R O G R A M C R E D E N T I A L S

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 Best Value for Commercial Transport, Regional and Business Jets

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High Reliability Designs and Cost Effective Solutions

n Cockpit Controls
n Flight Control Computers
n Navigation and Guidance
n Fly-By-Wire Control Systems and Software
n Primary Flight Control Systems
n Secondary Flight Control Systems
n High Lift Systems
n Engine Controls
n Autopilot Servoactuators
n Stabilizer Trim Actuators and
Control Electronics
n Utility Controls

P R O G R A M C R E D E N T I A L S

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 Moog Global Support

n Engineered Solutions

n Performance-Based Logistics

n Flight Hour Maintenance Services

n Depot Partnering and Support

n Asset Management

n Repair and Overhaul Services

n Modifications and Upgrades

n 24/7 Hour AOG Support

n Spares Provisioning

n Technology Insertion

n Obsolescence Management

n Support Equipment

n Technical Support and Data

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Moog Worldwide

Moog Aircraft Group is recognized as the world leader in flight control systems and critical control products.
We are committed to maintaining a superior level of customer support for our wide range of products, and
support virtually every commercial airline in the world, as well as US government agencies and foreign military
customers. We maintain repair and overhaul facilities that are staffed and stocked to satisfy our customers’
turnaround time requirements, and we hold certificates from FAA, EASA and CAAC. As one of our most valued
assets, our reputation within the aerospace industry has been solidified by the reliability of our products.

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© 2012 Moog Inc. All rights reserved. www.moog.com 500-174 0612