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Supply Chain Focused Manufacturing Planning and Control 1St Edition Benton Test Bank Full Chapter PDF
Supply Chain Focused Manufacturing Planning and Control 1St Edition Benton Test Bank Full Chapter PDF
MULTIPLE CHOICE
1. Find the correct concepts to fit in to the following sentence. The MPS process handles ___________
while the MRP process handles ____________.
ANS: C PTS: 1
b. The plans for dependent demands are created using the concept of exploding
ANS: B PTS: 1
3. Find the correct concepts to fit in to the following sentence. MRP’s precise ________ order-generation
capabilities make it possible to allow ___________ to be managed more effectively.
ANS: A PTS: 1
4. MRP is a computer-driven information system that translates end-item demand into raw materials,
component parts, and subassemblies requirements. It works backward from the due date using
_________, and other production information's. Which of the following information does not fit in
the previous sentence?
ANS: B PTS: 1
5. Using all idealized assumptions regarding uncertainty, the lot-sizing procedure performance is based
on the minimizing the total cost which include _______ cost and ________ costs subject to the
__________ of each period. Find the correct concepts to fit in to the previous sentence.
a. Holding, obsolescence, available capacity c. carrying, stock out, demands
ANS: D PTS: 1
6. Using the table below, calculate the holding inventory costs for all four periods using both average
inventory and end inventory values. The holding cost per period per unit is $200. The sequence of cost
is (average inventory, end inventory).
Periods 1 2 3 4
Usage 100 120 50 80
End Inventory 10 30 70 30
ANS: D PTS: 1
7. Using the table below, calculate the holding inventory costs for all periods using end inventory values.
The holding cost per period per unit is $5.
Periods 1 2 3 4 5 6 7 8 9 10
Usage 1000 120 500 800 450 1280 800 500 280 180
End
0 300 70 530 70 0 30 0 30 0
Inventory
a. $7,820 c. $5,150
b. $19,925 d. $10,535
ANS: C PTS: 1
ANS: B PTS: 1
9. Complete the following MRP record. The lot size is a multiple of 60 with a holing cost of $300 per
unit per period. What is the period with the largest holding cost for both average and end item values?
(average/end)
Lot Period
size:
60x 1 2 3 4 5 6 7 8
GR 80 90 125 290 125 80 45 60
SR 150 60
PA
NR
POR
ANS: A PTS: 1
10. Complete the following MRP record using EOQ lot sizing technique. The holding cost is $3 per unit
per period and the ordering cost is $500 per order. What is the ordering cost and holding costs using
end inventory values? Assume that the lot size cannot exceed the EOQ size and back ordering is
possible without any additional costs. (ordering cost/holding costs)
Period
EOQ
0 1 2 3 4 5 6 7 8
GR 60 90 125 180 150 50 450 60
SR 150 60
PA 10
NR
POR
a. ($3,188/$3,440) c. ($3,188/$2,000)
b. ($1,440/$2,000) d. ($2,000/$1,440)
ANS: B PTS: 1
SHORT ANSWER
ANS:
Read about Types of Inventory Control Systems
PTS: 1
2. In the context of a MRP record, describe what a scheduled receipt is.
ANS:
Read about MRP record items
PTS: 1
ANS:
Read about MRP
PTS: 1
4. What is the difference between using average inventory values and end inventory values when it
comes to calculating inventory costs?
ANS:
Read about MRP Lot Sizing
PTS: 1
5. Explain why lumpy demands is created by a reorder point system and less with a MRP system
ANS:
Read about MRP Lot Sizing
PTS: 1
6. Fill out the following MRP record and calculate the inventory holding cost using end inventory values.
The lot size is a multiple of 500 units and the holding cost is $20 per unit per period.
Periods 1 2 3 4
Demands 1000 350 500 800
Projected
Availability
Net
Requirements
ANS:
Periods 1 2 3 4
PTS: 1
7. Fill out the following MRP record. The lot size is 150 units and the units on hand are 10 units.
Multiple lots per order are possible
Lot Period
size: 1 2 3 4 5 6 7 8
150x
GR 60 90 125 180 150 50 450 60
SR 150 60
PA
POR
ANS:
PTS: 1
8. Fill out the following MRP record. The lot size is 100 units and the units on hand are 100 units. The
lead time between order placement and receipt is 2 periods. Multiple lots per order are possible.
Lot Period
size: 1 2 3 4 5 6 7 8
100x
GR 160 90 125 280 150 150 150 30
SR 60 150
POH
NR
POR
ANS:
Lot Period
size:
100x 1 2 3 4 5 6 7 8
GR 160 90 125 280 150 150 150 30
SR 60 150
POH 100 0 60 35 55 5 55 5 75
NR 0 -60 65 245 95 145 95 25
POR 0 100 300 100 200 100 100
PTS: 1
9. Fill out the following MRP record. The lot size is 60 units and the units on hand are 100 units. The
lead time between order placement and receipt is 1 periods. How would the MRP record change once
the period 1 passed and it is period 2 currently? Provide a MRP record starting on period 2.
Lot Period
size: 1 2 3 4 5 6 7 8
60x
GR 60 90 125 280 150 150 150 30
SR
POH
NR
POR
ANS:
PTS: 1
10. Fill out the following MRP record. The lot size is 360 units and the units on hand are 500 units. The
lead time between order placement and receipt is 2 periods. Now it is period 2 and the forecast for the
period 2 and 3's demand has changed. For period 2, the demand is 190 while it is 125 for period 3.
Provide a MRP record starting on period 2.
Lot Period
size: 1 2 3 4 5 6 7 8
360x
GR 160 290 125 80 110 250 350 80
SR
POH
NR
POR
ANS:
SR 360
PTS: 1
11. The lot size is 60 units and the units on hand are 0 units. What is the total cost when using an average
inventory value? The holding cost is $3 per unit per period and the ordering cost is $500 per order. No
lead time exists.
Lot Period
size:
60x 1 2 3 4 5 6 7 8
GR 80 90 125 290 125 80 45 60
SR 150 60
POH
NR
POR
ANS:
Total cost: $242,750
PTS: 1
12. Describe how MRP II is differentiated from the MRP system in the context of manufacturing control
and planning.
ANS:
Read about MRPII
PTS: 1
13. Fill out the following MRP record using lot for lot (LFL) lot sizing technique. What is the total cost
using end inventory value? The holding cost is $3 per unit per period and the ordering cost is $500 per
order. No lead time exists.
LFL Period
0 1 2 3 4 5 6 7 8
GR 60 90 125 180 150 50 450 60
SR 150 60
POH 10
NR
POR
ANS:
LFL Period
0 1 2 3 4 5 6 7 8
SR 150 60
POH 10 0 60 0 0 0 0 0 0
Total cost:$3,680
PTS: 1
14. Fill out the following MRP record using a holding cost of $2 per unit per week and the ordering cost is
$90 per order. No lead time exists. What is the cost difference between using EOQ and POQ
Techniques? Which one is more effective? Use the ending inventory values.
Week
0 1 2 3 4 5 6 7 8
Scheduled
receipts
Projected 0
available
balance
Net
requirements
Planned
order release
ANS:
$5,494 and the EOQ is more effective technique
PTS: 1
15. Product A uses 3 units of component B. The following is the MRP record for product A. Fill out the
MRP record for component B. There are currently 100 product As and 700 component Bs on hand. For
product A, the lot size is a multiple of 60 units while component B uses the lot for lot (LFL) technique.
Lot Period
size: 1 2 3 4 5 6 7 8
60x
GR 60 90 125 280 150 150 150 30
SR
POH 100 40 10 5 25 55 25 55 25
NR -40 50 115 275 125 95 125 -25
POR 60 120 300 180 120 180
ANS:
Period
LFL
1 2 3 4 5 6 7 8
SR
PTS: 1
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Language: French
JEAN AICARD
PARIS
E. FLAMMARION, ÉDITEUR
26, RUE RACINE (PRÈS L’ODÉON)
1894
ŒUVRES DE JEAN AICARD
ROMAN
POÉSIE
THÉATRE