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RB Steam & Water Analysis System
RB Steam & Water Analysis System
RB Steam & Water Analysis System
SCOPE OF SUPPLY
RB Steam & Water Analysis System
(SWAS)
Page 1
YOKOGAWA
Content:
I. Scope of Supply
II. Bill of Material
III. Product Specifications
IV. Schematic drawing
Page 2
YOKOGAWA
I. SCOPE OF SUPPLY
1. Analyzers:
S.No. Analyser Location Qty Total
quantity
1 pH Feed water 1
Boiler water (Drum) 1
4
Saturated Steam 1
Superheated steam 1
2 Conductivity Feed water 1
Boiler water (Drum) 1
4
Saturated Steam 1
Superheated Steam 1
3 Silica Feed water 1
Boiler water (Drum) 1 3
Superheated Steam 1
2. Dry Panel and Wet Panel with Sampling Conditioning System: 1 set
3. Project management:
- Engineering, Project Management (include document, drawing)
- Site Supervision for Installation
- Site Acceptance Test (SAT)/ Startup & Commissioning
- Packing & Transportation
4. 2 years Spare Part
Page 3
YOKOGAWA
pH Transmitter
1 4 SET YOKOGAWA/INDONESIA
MODEL: FLXA202-D-B-D-AB-P1-NN-A-N-LA-N-
NN/PM/SCT
pH Sensor
4 SET YOKOGAWA/NETHERLANDS
MODEL: FU24-VP-T1-NPT
with 20m cable WU10-V-S-20
SYSTEM INTEGRATED IN
5 Sample piping, valves, piping joint 1 LOT
VIETNAM
Page 4
YOKOGAWA
Page 5
Yokogawa Vietnam Company Ltd
Analyzers/
Design Temperature -
SR.NO. Sampling Point Pressure Kg/cm2g Type of Measurement
Deg C
Measurements :- Qty.
pH pH Analyzer 4
SC Specific Conductivity 4
Si Silica 3
11
BILL OF MATERIAL NO. : BQN - 005 - A (WITHOUT CHILLER)
SR. No. ITEM DESCRIPTION PART NO. QTY MAKE SCOPE OF SUPPLY COUNTRY OF ORIGIN
1 IV-1 Isolation Valve, MOC: SS 316 ,End connection : 1/4 " OD -- 16 Excel hydro /Equi. BRIX India
2 HE Heat Exchanger with Relief Valve (Tube : SS316, Shell : SS 304) -- 4 Axis BRIX India
3 BV3 2 Way Ball Valve For Cooling Water inlet , MOC: SS 316 -- 4 Excel hydro /Equi. BRIX India
4 NRV Non retrun valve For Cooling Water Outlet , MOC: SS 316 -- 4 Excel hydro /Equi. BRIX India
5 BV2 2 Way Ball Valve For Cooling Water Outlet , MOC: SS 316 -- 4 Excel hydro /Equi. BRIX India
7 TSV ThermoShutt off Valve , SET @50° C With contact -- 4 Axis BRIX India
8 APRV Direct Acting Pressure Regulating valve MOC : SS316 -- 4 Axis BRIX India
9 NVD Needle Valve with drain ,Moc : SS 316, End connection : 1/4 " OD -- 4 Excel hydro /Equi. BRIX India
10 BV3-14 3 Way Ball Valve For grab sampling MOC: SS 316 -- 4 Excel hydro /Equi. BRIX India
11 F Strainer, 40 micron, End connection: 1/4", MOC: SS316 -- 4 Axis BRIX India
12 RV Pressure Relief Valve , End Connection : 1/4" Npt (F), Moc : SS 316 -- 4 Axis BRIX India
13 RV Pressure Relief Valve , End Connection : 1.5" Npt (F), Moc : SS 316 for cooling water outlet haeder -- 1 Axis BRIX India
Temperature Indicator With Thermo well, Bi-metallic Type Wetted Part : SS316, 0-100° DEG C, -- BRIX
14 TI 4 Baumer / Equi. India
Dial size: 100 MM
15 PI Pressure Indicator, Bourden type, Wetted Part : SS 316, Dial size : 100 MM -- 4 Baumer / Equi. BRIX India
16 TI-c Temperature Indicator , Bi-metallic Type Wetted Part : SS316, 0-100° DEG C, Dial size: 63MM , Cooling water inlet & outlet Header -- 2 Baumer / Equi. BRIX India
17 PI-c Pressure Indicator, Bourden type, Wetted Part : SS 316, Dial size : 63 MM, Cooling water inlet & outlet Header -- 2 Baumer / Equi. BRIX India
18 FSH Flow switch, Suitble to Safe area , for cooling water inlet line -- 1 Indian reputed brand BRIX India
Flow indicator with needle valve, Glass tube type, SS Float, End Connection : 1/4" NPT (F), -- BRIX
19 FIN 11 Placka/Eureka/Equi. India
Range : 2.5-25 LPH , with contact
20 BPR Back pressure regulator, End connection : 1/4" NPT (F), MOC: SS316 -- 4 Axis BRIX India
Self standing rack made from M.S angles / C-channels & ISMC-100 base, Paint shade : RAL-7032, with 2 mm thick SS 304 mounting plate, 1.6MM thick SS -- BRIX
22 -- 1 No Axis India
304 MOC canopy, Free standing type, Approx. Size : 1900 x 2000 x 600 (The dimension may vary during detail engineering stage)
Dry panel, MOC : MS painted, Mounting plate : 2 mm thk . MS painted , IP 54 , Approx., Size : 2000x1600x800 (The size change during detail engineering -- BRIX
23 -- 1 No Rittal /Equi. India
stage ) ,
24 SOV Solenoid valve, MOC : SS 316, Power supply : 230 VAC 50 HZ -- 4 Rotex/Equi. BRIX India
27 -- C.W. Inlet Header 1.5 "NB, SCH.40 PIPE ERW; MOC : MS , Flange - 1.5 " 150# RF -- 1 Axis BRIX India
28 -- C.W.Outlet Header , 1.5 "NB, SCH.40 PIPE ERW; MOC : MS , Flange - 1.5" 150# RF -- 1 Axis BRIX India
29 -- Drain header - 2"NB, SCH.40 PIPE ERW; MOC : MS , Flange - 2" 150# RF -- 1 Axis BRIX India
30 -- Blow down header;Pipe - 1"NB, SCH.80 PIPE SEAMLESS ; MOC : SS304 -- 1 Axis BRIX India
31 -- Double Compression Type Fittings , MOC : SS 316 -- AR Swagelok /Equi. BRIX USA
33 PJB Power Junction BOX Enclosure (500X500X210) , 230 VAC 50 HZ -- 1 Rittal /Equi. BRIX India
PROJECT : ----------
pH Sensor
1 4 SET YOKOGAWA/NETHERLANDS
MODEL: FU24-VP-T1-NPT
5 SCS Components ( refer to SCS spare part BOM) 1 SET BRIX or EQUIVALENT
Page 6
BILL OF MATERIAL FOR SCS SPARE
SR. No. ITEM DESCRIPTION PART NO. QTY MAKE SCOPE OF SUPPLY
1 SOV3-14 3 Way Solenoid valve for Stream selector , End connection :1/4" NPT (F) -- 2 Asco/Equi, BRIX
2 IV-1 Isolation Valve, MOC: SS 316 ,End connection : 1/4 " OD -- 3 Excel hydro/Equi. BRIX
3 HE-1 Heat Exchanger, (Tube : inconel , Shell : SS 304), -- 2 Axis BRIX
4 BV2 2 Way ball Valve for cooling water, MOC: SS 316 -- 2 Excel hydro/Equi. BRIX
5 SFI Sight Flow Indicator, MOC: SS 304 -- 2 Axis BRIX
6 BV3-34 3 Way Ball Valve For Cooling Water , Moc : SS 316, -- 2 Excel hydro/Equi. BRIX
7 PRE Pressure reducing element -- 2 Axis BRIX
8 TSV Thermal Shut off valve without contact , @ 50 ° Set Point -- 2 Axis BRIX
9 BPR Back Pressure Regulator -- 2 Axis BRIX
10 TI Temperature Indicator With Thermo well ,Bi-metallic Type Wetted Part :SS316 -- 2 Baumer/Equi. BRIX
11 PI Pressure Indicator, Wetted Part :SS 316, Bourdon Type -- 2 Baumer/Equi. BRIX
12 CC Single Cation Column , End connection: 1/4" -- 2 Axis BRIX
13 FIN Flow indicator with needle valve , Glass tube type , SS Float, End Connection:1/4" NPT (F) -- 4 Placka/Equi. BRIX
14 NV Needle Valve ,Moc : SS 316, End connection : 1/4 " OD -- 2 Excel hydro/Equi. BRIX
15 F Strainer, 40 micron, end connection: 1/4" NPT -- 2 Axis BRIX
PROJECT : -----------
9)
Page 7
YOKOGAWA
1. pH Transmitter
Page 8
YOKOGAWA
2. Conductivity Transmitter.
Page 9
YOKOGAWA
3.Silica Analyser
Model No. WE410-S-N-AA-N-E
Analyser Principle Heteroply-molybdeunum blue colormetric
method
No.of Samples 4 (3 in Service+1 for future)
With 4 auto channel stream selector unit
Response Time Less than 15 minutes per analysis
Ambient operating condition Max. 450 C. Indoor
Low deduction Limit 0.5 μg/L
Reference Cell Vendor to specify
Required. Vendor to indicate their design
Auto Zero correction before every yes
Sample Analysis
Sample Requirement Sample handling kit shall be included in the supply scope.
Pressure Regulation as required shall be included in
vendor's scope.
Sample Flow Rate- xx-yy mL/Min.--vendor to specify.
Sample Temp. x-yy 0 C-vendor to specify.
Reagent Valve Automatic operation with Solenoid valve
Solenoid Valve for Sample intake Yes
Protection IP65
Page 10
YOKOGAWA
Control Unit isolation Shall be Isolated from other analyser components with a
gasket enclosure.
Page 11
YOKOGAWA
Page 12
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
M M
LEGEND SHEET
IV ISOLATION VALVE - NORMALLY OPEN FI FIN1 FLOW INDICATOR WITH NEEDLE VALVE
IV(NO) FIN1
S
K K
IV ISOLATION VALVE - NORMALLY CLOSED SV3 3 WAY SOLENOID VALVE
IV(NC) SV3
J J
BV3 3 WAY BALL VALVE TI TI TEMPERATURE INDICATOR
BV3
HE
E E
RV RELIEF VALVE JB JB JUNCTION BOX 0 FOR QUOTATION 07.07.21 KC NP AS
RV
REV DESCRIPTION DATE DRAWN CHK. APPD.
CUSTOMER:
VNT19 PULP AND PAPAER MILL
PROJECT:
D ----- D
CONSULTANT:
-----
CONNECTION DETAILS FOR WET RACK CONNECTION DETAILS FOR HEADER END USER:
SR. NO. CONNECTION DETAIL BULKHEAD DETAIL SR. NO. CONNECTION DETAIL HEADER & FLANGE DETAIL -----
1 FEED WATER INLET 1/4" OD X 1/4" OD BULKHEAD SS316 TP1 BLOWDOWN HEADER 1" NB, SCH80, SS 304 PIPE WITH 1" x 300# RF FLANGE
C 2 BOILER WATER (DRUM) INLET 1/4" OD X 1/4" OD BULKHEAD SS316 TP2 COOLING WATER OUTLET 1.5 " NB SCH 40, CS ERW PIPE WITH 1.5" x 150# RF FLANGE, COLOUR: BLUE PAINTED C
3 SATURATED STEAM INLET 1/4" OD X 1/4" OD BULKHEAD SS316 TP3 COOLING WATER INLET 1.5 " NB SCH 40, CS ERW PIPE WITH 1.5" x 150# RF FLANGE, COLOUR: BLUE PAINTED
4 SUPERHEATED STEAM INLET 1/4" OD X 1/4" OD BULKHEAD SS316 TP4 DRAIN HEADER (WET RACK) 2" NB, SCH 40 , CS PIPE WITH 2" x 150# RF FLANGE, COLOUR: BLUE PAINTED
5 SAMPLE OUTLET 1/4" OD X 1/4" OD BULKHEAD SS316 TP5 DRAIN HEADER (DRY PANEL) 2" NB SCH 40, CS PIPE WITH 2" x 150# RF FLANGE, COLOUR: BLUE PAINTED
6 SAMPLE OUTLET 1/4" OD X 1/4" OD BULKHEAD SS316
7 SAMPLE OUTLET 1/4" OD X 1/4" OD BULKHEAD SS316 WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT NOTICE.
THIS DRAWING AND DESIGN IS THE PROPERTY OF BRIX ENGINEERING PTE. LTD. SINGAPORE
AND MUST NOT BE COPIED OR LENT WITHOUT THEIR PERMISSION IN WRITING.
B CONNECTION DETAILS FOR DRY PANEL CUSTOMER DWG NO: DWG NO: B
SR. NO. CONNECTION DETAIL BULKHEAD DETAIL
----- BQN-005-C-SCH
5A SAMPLE INLET 1/4" OD X 1/4" OD BULKHEAD SS316
DATE NAME QUOTATION NO.: BQN-005-C
6A SAMPLE INLET 1/4" OD X 1/4" OD BULKHEAD SS316
7A SAMPLE INLET 1/4" OD X 1/4" OD BULKHEAD SS316 DRAWN 25.03.2021 KC TITLE:
8A SPARE 1/4" OD X 1/4" OD BULKHEAD SS316 DESIGNED 25.03.2021 NP LEGEND SHEET
CHECKED 25.03.2021 NP (FOR SWAS SYSTEM)
A APPROVED 25.03.2021 AS A
QTY: SCALE: SIZE: REV NO: SHEET NO:
--- NTS A3 0 1 OF 2
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
UTILITY (BY CUSTOMER):
TUBE/WIRE DETAIL:
1 2 3 4
T3 T3 3/4" OD SS316 TUBE
K K
T1
T1
T1
T1
T1 T1 T1 T1 T1 T1 T1 T1 ELECTRICAL WIRING
T1
T1
T1
T1
T1
T1
T1
2. SYSTEM MAY BE MODIFIED AT THE TIME OF EXECUTION FOR BETTER
IV2/2 IV2/4 IV1/2 IV1/4 IV1/6 IV1/8 IV1/10 IV1/12
PERFORMANCE.
J J
TP1
T1
T1
T1
T1
PI TI
T1
T1
T1
T1
NV-D
T1
T1
T1
T1
TP2
T2
T2
T2
T2
I
NRV-1
NRV-2
NRV-3
NRV-4
I
T1
T1
T1
T1
HE/1 HE/2 HE/3 HE/4
SFI-12/1 SFI-12/2 SFI-12/3 SFI-12/4
T2
T2
T2
T2
GVC-12/1 BV2-14/1 GVC-12/2 BV2-14/2 GVC-12/3 BV2-14/3 GVC-12/4 BV2-14/4
T2 T2 T3 T3 T2 T2 T3 T3 T2 T2 T3 T3 T2 T2 T3 T3
T3
T3
T3
T3
FS
T1
T1
T1
T1
TP3
NV-D
T1 T1 T1 T1 T1 T1 T1 T1
H APRV1/1 APRV1/2 APRV1/3 APRV1/4 H
T1
T1
T1
T1
RV-1 RV-2 RV-3 RV-4
WET RACK
T1 T1 T1 T1 T1 T1 T1 T1
PI TI
T1
T1
T1
T1
T1
T1
T1
T1
F1/1 F1/2 F1/3 F1/4
T1
T1
T1
T1
PI TI PI TI PI TI PI TI
JB JB JB JB
NV-D
NV-D
NV-D
NV-D
ASV1/1 ASV1/2 ASV1/3 ASV1/4
G G
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1 T1 T1 T1 T1 T1 T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
F F
FIN1/1
FIN1/11
FIN1/2
FIN1/4
FIN1/3
FIN1/6
FIN1/7
FIN1/8
FIN1/9
FIN1/10
FIN1/5
BPR/1
BPR/2
BPR/3
BPR/4
FI
FI
FI
FI
FI
FI
FI
FI
FI
FI
FI
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
BV3-14/1 BV3-14/2 BV3-14/3 BV3-14/4
T1 T1 T1 T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
C C C C
T1
T1
T1
E
T1
T1
T1
T1
E
T1
T1
T1
T1
0 FOR QUOTATION 07.07.21 KC NP AS
T1
T1
T1
T1
pHE SCE pHE SCE pHE SCE pHE SCE REV DESCRIPTION DATE DRAWN CHK. APPD.
T1
T1
T1
T1
WASTE WASTE WASTE WASTE CUSTOMER:
T1
T1
T1
VNT19-PULP AND PAPER MILL
T2
T2
T2
T2
TROUGH TROUGH TROUGH TROUGH
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T1
T2
T2
T2
T2
PROJECT:
T1
T1
T1
T1
T1
T1
T1
T1
D TP4 ----- D
5 6 7 CONSULTANT:
-----
T1
T1
T1
END USER:
5A 6A 7A 8A -----
T1
T1
T1
DRY PANEL
C C C C
pHT SCT T1 S pHT SCT T1 S pHT SCT pHT SCT T1 S T1 S
SV3-14/1 SV3-14/2 SV3-14/3 SV3-14/4
T1
T1
T1
T1
T1
T1
T1
Si Si Si
TP5