HEAD FORMING PROCEDURE

Purchase Order Number: 4501768729

Purchase Order Title: FABRICATE INLET SUCTION SCRUBBER
Client Name: EXXONMOBIL EXPLORATION AND PRODUCTION MALAYSIA INC.
Vendor Name: BASEERA ENGINEERING SDN BHD
Document Title: HEAD FORMING PROCEDURE
Document Number: BESB/B014-23/HFP
Document Rev.: C
Reason for Issue: IFR – Issue for Review
Equipment/tag Number(s): INLET SUCTION (42-V-610A)
No. of pages: 7 pages (included cover page)
Prepared by: Reviewed by: Approved by:
AFAF SYALSABILA MOHD NASIR AHMAD HAFEZEE
Project Engineer Project Engineer Production Manager

24 July 2023 24 July 2023 24 July 2023

Client Response Codes

Code 1 Reviewed with No Comments - Document is acceptable. Re-issue without
change with numeric revision number
Code 2 Reviewed with Minor Comments - Document has non-technical minor errors.
Incorporated comments. Revise & re-issue with numeric revision number
Code 3 Reviewed with Major Comments - Document has technical errors. Could impact
work performed. Incorporated comments. Revise & re-issue with alpha revision.
Work may not proceed until document returned with code 1 or 2
Code 4 Not Accepted - Alignment meeting between COMPANY and CONTRACTOR
required. Incorporated comments and issued from alignment meeting. Revise &
re-issue with alpha revision. Work may not proceed until document returned
with code 1 or 2
Code 5 Information Only. Does not require review. Receipt acknowledgement. Any
associated work may proceed
Reviewed by:
Date: 24-Jul-2023 Name: Ismail Yudin Signature:
KONG BROTHERS ENGINEERING WORKS SDN. BHD. Ref No. KB/ML/05/21-12(b)
(No. Sykt. 57065-V) Sheet 1 of 4
Lot 6, Jalan 241, Section 51A, 46100 Petaling Jaya, Date May 02, 2021
Selangor Darul Ehsan. Prepared Nurul Nablia
Tel : (603) 78754751 (Hunting Line), 78754653, 78768237 Checked Simon Chook
Fax : (603) 78767462 Approved Simon Chook

e) Dish heads fabrication and forming procedure

(Materials supplied, cut and welded by client)

1) General

2) Fabrication Process

3) Material Receiving

4) Cutting and Labeling

5) Head Forming

6) Pressing

7) Spining

8) Certification
KONG BROTHERS ENGINEERING WORKS SDN. BHD. Ref No. KB/ML/05/21-12(b)
(No. Sykt. 57065-V) Sheet 2 of 4
Lot 6, Jalan 241, Section 51A, 46100 Petaling Jaya, Date May 02, 2021
Selangor Darul Ehsan. Prepared Nurul Nablia
Tel : (603) 78754751 (Hunting Line), 78754653, 78768237 Checked Simon Chook
Fax : (603) 78767462 Approved Simon Chook

PROCEDURE FOR FORMING OF DISH HEADS

1.0 General
1.1 Application
This procedure shall be used by Kong Brothers Engineering Works Sdn. Bhd., Petaling Jaya,
(KBEW) in the fabrication of 2:1 semi-elliposoidal heads, torione, flat heads and
torispherical heads.

1.2 This procedure covers the fabrication method for 2:1 semi-ellipsoidal heads, torione, flat heads
and torispherical heads.

1.3 Kong Brothers to provide a sample of inspection checklist (See attachment)

2.0 Fabrication Process

This dish head shall be fabricated in accordance with following processes.

a) Receiving Inspection.
b Cutting Plan and Making. (Not applicable-by client)
c) Blank cutting (Not applicable-by client)
d) Head forming
i) Pressing
ii) Spinning
e) Inspection
i) Thickness Inspection
ii) Dimension Inspection

3.0 Material Receiving

3.1 Material for heads shall be identified against respective mill certificate. (Not applicable-by client)

3.2 Obtain blank dimensions of respective heads for marking before cutting. (Not applicable-by client)

3.3 Mark out blank size according to cutting plan. Due allowance for shrinkages and cutting line
shall be provided. (Not applicable -by client)

3.4 Transfer stamp material specifications and heat no. to blanks using low stress stamps.
Low stress stamp shall not be used for thin materials (less than 6 mm) (Not applicable -by client)

3.5 QC Inspector shall verify material specifications, heat no., thickness and stamping details against
respective mill certificate. (Not applicable -by client)

3.6 QC Inspector shall visually inspect material for defects. When found acceptable, stamp plate and
blanks. Stamp adjacent to heat member.(Not applicable -by client)

3.7 To perform 100% UT for lamination check

KONG BROTHERS ENGINEERING WORKS SDN. BHD. Ref No. KB/ML/05/21-12(b)
(No. Sykt. 57065-V) Sheet 3 of 4
Lot 6, Jalan 241, Section 51A, 46100 Petaling Jaya, Date May 02, 2021
Selangor Darul Ehsan. Prepared Nurul Nablia
Tel : (603) 78754751 (Hunting Line), 78754653, 78768237 Checked Simon Chook
Fax : (603) 78767462 Approved Simon Chook

4.0 Cutting and Labelling

4.1 Oxy acetylene cutting for carbon steel and plasma cutting for stainless steel plate, along
markings on blanks. Ensure finished size meets minimum requirement. (Not applicable -by
client)

4.2 Label blanks with vessel number. (Not applicable -by client)

4.3 Dress cutting marks. (Not applicable -by client)

4.4 Inspector verify blank sizes and edge defects. When found acceptable, release for dishing and
spinning. (Not applicable -by client)

5.0 Head Forming

5.1 Cold forming means the forming operation is performed at room temperature.

5.2 All heads are formed by cold pressing the crown and cold forming the knuckle zones. All heads
shall be certified for compliance with AMSE Section VIII Div. 1, Clause UCS-79 (d) or 1,
Clause UCS-79 (d) or 1, Clause UCS-79 (d) or otherwise.

5.3 Extreme fibre elongation percentage allowed: C-101 (1.533%) C-1104 (5.319)

6.0 Pressing
6.1 The plate is so dished that the plate identification is on the convex side of the dish head.

6.2 The dishing process is to provide the dish plate for subsequent spinning.

6.3 The die and mould shall be selected to provide the required profile.

6.4 The crown radius shall be monitored during pressing to obtain the final correct profile of the
applicable dish head with a template.

7.0 Spinning
7.1 Cold spinning shall be adopted.

7.2 The knuckle radius should be formed within as short a time as possible on
a cold spinning machine.

7.3 Heavy ripple along the knuckle zone caused by rapid spinning shall be avoided.
KONG BROTHERS ENGINEERING WORKS SDN. BHD. Ref No. KB/ML/05/21-12(b)
(No. Sykt. 57065-V) Sheet 4 of 4
Lot 6, Jalan 241, Section 51A, 46100 Petaling Jaya, Date May 02, 2021
Selangor Darul Ehsan. Prepared Nurul Nablia
Tel : (603) 78754751 (Hunting Line), 78754653, 78768237 Checked Simon Chook
Fax : (603) 78767462 Approved Simon Chook

7.4 The head shall be checked against a template and deviation beyond the permitted tolerance shall
be corrected by subsequent resizing.

7.5 Final inspection of dish head shall be carried out by our QC Inspector and or TPI if required.
Acceptance criteria shall comply to UG-81. Finished thickness and circumference of straight flange
and length of straight flange shall be recorded.

7.6 All data and measurements observed shall be recorded in the manufacturer's certificate
fordish heads produced.

7.7 To perform 100% UT for lamination check

7.8 To perform visual inspection to identify defects after forming. (Surface defect and
delamination)

8.0 Certification
8.1 Issuance of dish head inspection report by KBEWSB.

9.0 Attachment