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856HE

BATTERY TYPE LFP


RATED STORAGE ENERGY 350 kWh
OPERATING WEIGHT 19,971 kg (44,029lbs)
RATED LOAD CAPACITY 5,800 kg (12,787 lbs)
STANDARD BUCKET SIZE 3.5 m3 (4.58 yd3)
STANDARD BREAKOUT FORCE 162 kN (36,419 lbf)
STANDARD DUMP CLEARANCE 2,977mm (9'9")

B A T T E R Y E L E C T R I C V E H I C L E

TOUGH W OR L D. TOUGH EQ U IPM E N T.


B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE FOR DECARBONIZATION BETTER ECONOMY

CO2 1
Reaching

THE BETTER
our taraget
with electric electric unit can save
technolgoy

BETTER EFFICIENCY
150L
of fuel per day*
LET’S TALK CHANGE WHY ELECTRIC?
If you are reading this, then in all probability you Fully electric? Hybrid? That equates to over
are considering making the change to electric Alternative fuel transmissions? Work efficiency increases by
1 37,500L
20%
machines.
Making the change from of fuel per year**, saving up to
But how do you go about it? Who offers the best diesel presents a number of
machines, support and advice? Who offers the options and LiuGong have

125kg
best total cost of ownership? What kind of return fully evaluated all of the above
on investment can you expect? and more before deciding on compared with the diesel alternative
electric as the best option.
kg
As a leader in electric machine and infrastructure of carbon emissions.
technology, we believe we can guide you through
every step of your change to electric. *based on 10 hours at 15L/hour.
**based on 2,500 hours

WHY CHANGE NOW?


Our energy priorities are changing fast.
Our global priorities for energy are changing
rapidly, with the adoption of electric power
Now is the time to change for the better.
accelerating beyond all other sources. For
Together we can help reduce CO²

50
our customers, changing to electric is a
emissions by over
strategic change for the better.

At LiuGong, we can relate to this. We want to


be a better global citizen and help make life MILLION
better for everyone. This thinking has shaped 49% TONS
our investment and transformation into a
leader in electric capability. 19%
2022 2050

2 T O U G H W O R LD . T O U G H E Q U I P M E N T. 3
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

LEADING IN BATTERY ELECTRIC PRODUCT LINES

ELECTRIC VEHICLE
TECHNOLOGY WHEEL LOADERS EXCAVATORS

WE OFFER A WORLD LEADING BEV RANGE


LiuGong were one of the first Chinese In the last 8 years alone, we have invested
construction equipment manufacturers over 100 million CNY in R&D and product
to identify the potential of battery electric development and testing. ROLLERS MINING TRUCKS
vehicles in our industry.

As a leader in BEVs we are already Covering 9 product areas, from aerial


developing one of the world’s largest access equipment to heavy-weight
electrically powered construction excavators and wheel loaders, we are
equipment ranges. changing the face of the industry.

SKID STEER LOADERS FORK LIFTS AERIAL ACCESS EQUIPMENT

2014 2018 December 2020 April 2021 March 2022 May 2022
Start of EV technology World’s first EV loader and Launch of the first-generation EV loader won the top 50 Top 50 new energy gold Sales of EV wheel loader
development excavator built by LiuGong EV loader and excavator innovation gold award 2021 award 2022 ranks first in the world

WE ARE A WORLD LEADER


IN BEV DESIGN AND R&D
TRUST OUR
EXPERIENCE
Our Design and R&D Teams are driven to
produce the widest possible range of electric
vehicles with the toughness, intelligence

TO HELP YOU
and performance you would expect from
LiuGong.

Sharing our Red Dot award winning design


DNA, our BEVs have already been awarded
with Top 50 Innovation Gold Award in 2021
and Top 50 Energy Gold Award in 2022.
CHANGE
4 T O U G H W O R LD . T O U G H E Q U I P M E N T. 5
NEW
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

NEW 856HE POWER & BATTERY


PERFORMANCE
AN INTELLIGENT SOLUTION Working with world-leading battery

FOR A TOUGH WORLD


manufacturer CATL, the 856HE MAX is
powered by a 350kWh large capacity
lithium iron phosphate battery.
– 10.2 hr working time capability
To justify the change to electric, BEVs must outperform (light applications) & 7.2 hours (heavy
conventional machines. Our new 856HE MAX is all the applications)
justification you need. – 1.3 hr fast charging capability (240kW)
It’s a machine with proven performance in the areas – Intelligent Battery Management
you really care about. System

PLUG & PLAY


SIMPLICITY
We help you change to electric
by offering a simple a plug & play
solution, perfectly matched to
deliver the optimum performance,
economy and safety.
– BEV machine
– Charging infrastructure
– Health and safety training and
support

INTELLIGENCE SAFETY & ENVIRONMENTALLY GUARANTEED


& CONTROL COMFORT FRIENDLY RELIABILITY
Our intelligent, human centric design creates – Designed around the operator our cab Heavyweight performance with We already have over 1,000 electric
a superior operator experience. provides the highest levels of safety, visibility environmental responsibility. wheel loaders operating in the toughest
– Load-sensing hydraulics and comfort. – Zero Fuel conditions, so we go further to give you
– EAT700 transmission with electro- – Micro-pressurized cab significantly reduces – Zero Emissions peace of mind.
proportional valve for fast and smooth shifting dust and noise contamination – Lower noise & vibrations – 5 year or 10,000 hours warranty (for
– Independent control of dual-motor drive for – ROPS protection battery, motor, controller) as standard
maximum hydraulic lift – IP67 rated wiring harness
– Waterproof integrated battery package

6 T O U G H W O R LD . T O U G H E Q U I P M E N T. 7
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE FOR MAKING THE MOST


OF EVERY CHARGE
MAXIMUM COOLING.
MINIMUM ENERGY

INTELLIGENT For BEVs, fuel consumption may no longer


be an issue, but energy efficiency is still
a top priority for LiuGong. Our machines
With intelligent temperature control,
the 856HE MAX cools and protects
with unrivalled efficiency. Each fan

PERFORMANCE
are required to work in the toughest, most has independent control and can
remote locations, so it’s essential that they operate automatically in forward and
use their battery power intelligently. Our reverse rotation. Cleaner, cooler, more
smart approach differentiates our BEVs efficient. That’s smart.
and makes the most of every charge.

WORK SMARTER. AUTOMATIC


NOT HARDER CONTROL

The 856HE MAX gives you the option LiuGong’s electric control box linked to
to specify LiuGong’s Intelligent an electric proportional transmission
Shovelling System. This smart with a direct connection to the travel
technology automatically carries out motor delivers the optimum torque with
repetitive shovelling cycles reducing minimum energy. This smart solution
operator fatigue. improves transmission efficiency by more
than 20% compared with conventional
machines. .

BETTER BATTERY
PERFORMANCE
HIGHER LOADING
The 856HE MAX is powered by a 3-battery
pack developed with world-leading POWER. FOR
manufacturer CATL. But we’ve used our +10% LESS FUEL
intelligent design to make the best even
better. The 856HE MAX benefits from LiuGong’s
new, intelligent hydraulics. This smart,
Batteries deliver their optimum fully electric system eliminates bypass
performance when operating at throttling and overflow loss, improving
temperatures of between 20ºC and 35ºC. hydraulic control and reducing
Our battery pack uses LiuGong’s Intelligent energy consumption by more than
Thermal Management System to keep the 10% compared with conventional
working temperature at its optimum. Better technologies.
design. Better performance.
That’s intelligence.

8 T O U G H W O R LD . T O U G H E Q U I P M E N T. 9
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE FOR A
SAFER SOLUTION
ZERO ACCIDENTS SAFE AND SECURE

With active and passive safety protection Our approach to battery management
our aim is to create the safest working is simple. We keep our batteries safe,
environment yet. Designed around the secure and in top condition to give you
operator, our cab provides the highest performance you can rely on.
levels of safety, visibility and comfort. ROPS
protection, advanced battery technology
and excellent overall construction all
combine to create zero tolerance for
accidents in or around the machine. No one
protects you or the environment more. SAFETY FIRST

Our charging gun has been designed


with simplicity and safety in mind and
IP67 ASSURANCE prevents the operator from potential
electrical hazards such as shocks, short
circuits and over-charging. It’s a simple,
Every electrical component on the 856HE safe solution that gets you back on the
MAX meets the IP67 standard for dust- job, fast.
proof and waterproof performance, and
has a wading depth of 750 mm.

As you would expect, the 3 battery packs


easily meet the IP67 standard and have
been designed to withstand the harshest
working environments of extreme heat
and humidity.

10 T O U G H W O R LD . T O U G H E Q U I P M E N T. 11
0
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE
FOR COMFORT
DESIGN
COMFORT
ENVIRONMENTALLY FRIENDLY WORK ENVIRONMENT
Changing to electric brings you the obvious benefits of zero
emissions and zero diesel costs. But our new design for the
856HE MAX goes even further.

‘Silent’ is a bold claim, but noise performance tests prove


that internal and external noise and vibrations are negligible,
compared with traditional machines. Zero noise is our aim, and
the new 856H comes within a whisper of achieving that.

NO VIBRATIONS

Shock absorption technology protects the battery system even


in the toughest conditions, whilst charging and discharging
technology maintains and extends battery life.

12 T O U G H W O R LD . T O U G H E Q U I P M E N T. 13
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE FOR
up to up to

10.2 7.2
‘PLUG & PLAY’ HOURS
working time in
HOURS
working time in

SIMPLICITY
light applications heavy applications

PLUG & PLAY SIMPLICITY


1.3
HOUR
fast charging
We help you change to electric by offering a simple plug-and-play solution,
capability
perfectly matched to deliver the optimum performance, economy and safety.

POWER & BATTERY ALL IN ONE


PERFORMANCE POWERTRAIN

We’ve made the change to electric easy with Our All-In-One Powertrain seamlessly
an ‘all-in-one unit’ powertrain, designed for integrates controller, travel motor,
optimum simplicity and performance, and transmission, drive axle controller, and
an intelligent battery management system hydraulic motor and pump into a single
for a safe and easy charging solution. system. That means maximum power
with maximum efficiency.

SUPERIOR BATTERY
PERFORMANCE

Working with world-leading battery manufacturer CATL, the 856HE MAX is powered by
a 350kWh large capacity lithium iron phosphate battery. Delivering:

– 10.2 hour working time capability (light applications) 7.2 hours (heavy applications)
– 1.3 hour fast charging capability (240kW)

14 T O U G H W O R LD . T O U G H E Q U I P M E N T. 15
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE WITH
CONFIDENCE
TUNNELS

GUARANTEED RELIABILITY POWER PLANTS

As you would expect, the 856HE MAX has reliability built in. The
machine has been proven to be reliable in harsh working conditions
such as 5000m above sea level, sub-sea tunnels, ports, and sand
and coal fields, meeting the needs of various working conditions.
In addition, the IP67-rated wiring harness adds extra protection to STEEL MILLS
the battery, motor and electronic control system and a waterproof
integrated battery package keeps the battery safe in wet conditions
or during jet wash cleaning.

But we go further to guarantee your peace of mind.


Our new 856HE MAX comes with a 5 year, 10,000 hours (for
battery, motor, controller) warranty as standard. PORTS

This is not a sales gimmick. This guarantee underlines the


confidence we have in our electric machines, born out of
real-life controller) perience in tough, commercial job sites.

CEMENT PLANTS

5 10,000
SAND PLANTS
YEAR

HOURS WARRANTY BATCH PLANTS

16 T O U G H W O R LD . T O U G H E Q U I P M E N T. 17
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

CHANGE FOR SLASHES OPERATIONAL


& MAINTENANCE COSTS
RECHARGES
WHILE YOU WORK

BETTER RETURN
Not guesswork – but cold, hard fact, gleaned from It would be impossible for a
over 200 customer job sites. Our detailed analysis conventional machine to create its
proves that our electric machines reduce 5-year own diesel, but LiuGong’s intelligent
operational costs by up to 70% and maintenance energy recovery system actually

ON INVESTMENT
costs by up to 50%. charges the battery as you work. This
smart technology saves up to 20% of
Add to this LiuGong’s 5 year, 10,000 working hours energy and keeps you working longer
warranty(for battery, motor, controller) and the between charges.
New 856HE MAX promises exceptional return on
investment.

DIESEL VS ELECTRIC?

This is the big question. In a straight cost-per-ton


comparison, changing to electric makes sense on the job site
and on the balance sheet. Diesel wheel loaders use 1 litre of
oil, while electric wheel loaders use only 3 kWh of electricity.

LOW TOTAL COST OF OWNERSHIP


– Permanent magnet synchronous motor

– Maintenance-free battery

1.25 50%
million
up to

70%
RMB

reduction in operation
costs over 5 years

up to

50%
reduction in
maintenance costs
over 5 years
USE OUR SMART APP
Diesel Electric Diesel Electric
Model Model Model Model You can calculate your total cost of ownership in an instant with our
smart app. Try it now. It could change your mind for the better.

18 T O U G H W O R LD . T O U G H E Q U I P M E N T. 19
NEW
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

NEW 856HE

AN INTELLIGENT SOLUTION
FOR A TOUGH WORLD
20 T O U G H W O R LD . T O U G H E Q U I P M E N T. 21
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

856HE SPECIFICATIONS >>>


BRAKES

Description

New electro-hydraulic proportional braking


system
DIMENSIONS

E Ground clearance

G Wheelbase
431 mm (1'5")
3,525 mm
(11'7")
LOADER ARM PERFORMANCE WITH STANDARD
BUCKET 3.5 m³
Tipping load - straight (iso
14397-1:2007)
Tipping load - full turn (iso
17,400 kg
(38,360 lbs)
15,400 kg
Operating HYDRAULIC SYSTEM AXLES
19,971 kg (44,029lbs) 3,500 mm 14397-1:2007) (33,951 lbs)
weight H Cab height
Description Front and rear axle Service brake type Full hydraulic (11'6")
23.3 162 kN
Operating weight includes the machine weight reduction ratio Bucket breakout force
Parking brake type Drum 2,280 mm (36,419 lbf)
with standard work device, no additional System Supply: A variable displacement J Wheel tread
Axle oscillation ±9° (7'6") 4,156 mm
equipment or accessories, full fuel tank, all piston work pump and a variable Parking brake Hydraulic cylinder A Maximum hinge pin height
fluids at required level and an operator 75 kg. displacement piston steering pump. Steering actuation brake 2,880 mm (13'8")
K Width over tires
always takes priority. (9'5") B Dump clearance at full 2,977 mm
Bucket Valves: Patented closed median main control ELECTRICAL SYSTEM height discharge (9'9")
2.7~5.6 m³ (3.53~7.32 yd3) 8,615 mm
capacity range valve. L Length with bucket down
CAB (28'3") C Dump reach at full height
Lift Function: The valve has four positions: Description 1,231 mm (4’)
lift, hold, lower, and float. Inductive/magnetic M Turn angle, either side 38° discharge
The central warning system includes central Description
POWER BATTERY automatic boom kick-out can be switched D Maximum digging depth,
on and off and is adjustable to two positions: warning light and buzzer for the following P Rear angle of departure 28° 50.2 mm (2")
bucket level
Description bucket at ground Level and maximum reach functions: power battery fault alarm, motor Instrumentation: All important information
is centrally located in the central instrument R1 Turning radius, bucket 7,209 mm S1 Bucket rollback at
full lifting height. fault alarm, insulation fault alarm, charger 44.3°
panel and operator‘s field of vision. Large carry (23'8") ground level
Battery Type: lithium iron phosphate batteries Tilt Function: Realize compound action - connection alarm, shutdown alarm, etc.
boom lifting and discharging simultaneously. When working, the central warning light and curved front window glass and rear mirrors R2 Turning radius, outside of 6,625 mm S2 Bucket rollback at carry 49°
Drive motors & hydraulic motors: Made by Cylinders: Double-acting cylinders for all buzzer are used for the following functions: ensure great visibility. tire (21'9")
INOVANCE functions. power battery & travel motor & hydraulic Adjustable steering column, high back seat, S3 Bucket rollback at
2,970 mm 56°
Ambient Temperature: -40~85℃ . motor temperature display, battery power armrest box and A/C with all-around air W Width over bucket maximum height
(9'9")
Variable display, brake low pressure alarm, parking outlets are provided as standard. S4 Maximum dump angle at
Manufacturer CATL Main pump type displacement brake indicator, transmission oil pressure Pressurized cab with lower interior noise. 45°
full height
pump alarm, etc. The cab is tested and approved according
Model LFP to ROPS (ISO 3471), FOPS (ISO 3449). SERVICE CAPACITY
Electric
Controls proportional Voltage DC 24 V
Rated Storage Energy 350 kWh Cooling system 45 L (12 gal) TIRES
fingertip control Batteries 2×12 V
Nominal Voltage 580 V Hydraulic system 230 L (61 gal) Tire size 23.5R25 ★ L-3
Main relief pressure 25 MPa (3,626 psi)
Protection class of Battery capacity at 20h rate 120 Ah
IP67 Transmission and
battery system Raise 5.2 s 30 L (8 gal)
Cold cranking capacity at -18oC 850 A torque converter
Intelligent Dump time 1.5 s Axles, front/rear 35 L (9 gal)
temperature Reserve capacity 224 min
Cooling method
control, liquid Float down time 2.3 s
cooling
Fastest total cycle time 9.0 s
Optional charging pile ≤360 kW SOUND & ENVIRONMENT
specifications (≤ 482.8 hp) Sound level in cab (travel
Charging time (300 kW DRIVE MOTOR mode) according to iso /
≤75 min
charging pile) 6396-2008/en iso 3744-1995
Power 160 kW (215 hp)
Sound level in cab (stationary
Ambient temperature -40~85oC work cycle mode) according
TRANSMISSION /
to iso 6396-2008/en iso
Description Adaptive altitude ≤5,000 m (3.1 mile) 3744-1996

Transmission: LiuGong EAT700 planetary, External sound level (travel


power shift transmission, with an mode) according to iso /
integrated pilot single joystick and FNR. 6396-2008
STEERING
The electric proportional valve provides a
smooth and continuous variation in flow Steering configuration Articulated External sound level
ensuring fast response when shifting. (stationary work cycle mode) /
Number of Speeds: Forward 2, reverse 1 Steering relief pressure 21 MPa (3,046 PSI) according to iso 6396-2008
Planetary, power 100 L/min 14 m³/h
Transmission type Maximum flow Ventilation
shift (18.3yd3/h)
(26.4 gal /min)
Maximum travel speed, Heating capacity 7 kW (9 hp)
40 km/s (24.9 mph) Steering cylinders 2
fwd
Refrigerating capacity 5.5 kW (7 hp)
Maximum travel speed, Cylinder bore 90 mm (2")
13 km/s (8.1 mph)
rev
Number of speed, fwd 2 Rod diameter 50 mm (4")
Number of speed, rev 1
Stroke 395 mm (1'4")

22 T O U G H W O R LD . T O U G H E Q U I P M E N T. 23
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

STANDARD EQUIPMENT
POWER SYSTEM
• CATL battery, INOVANCE drive motor and CHASSIS FRAME OTHERS
pump motor • Spacious central articulation arrangement • Fenders
• Intelligent temperature-controlled liquid with beval bearing • Liugong telematics
cooling • Articulation locking bar • Light protective guard
• Electronic controlled fan with • Tow hitch • Boom supporting brackets
automatically speed adjustment, and
auto reversing functions OPERATOR STATION
• Pressurized cab, with FOPS&ROPS
TRANSMISSION • Steering colomn, two way adjustable
• LiuGong EAT700 automatic planetary • Mechanical seat
electric control transmission
• Full LCD front instrument panel
• Indicators: high & low beams, locking
AXLE
status, parking brake, direction,
• LiuGong dry axles
• Front & rear limited slip differentials lubrication system, battery charging,
• Parking brake service as secondary operation ready, etc.
• AC system
HYDRAULIC SYSTEM • Instument: voltage, motor speed, fault
• Load sensing system with flow code, SOH/SOC, battery temperature,
amplification and steering priority hour meter, etc.
• Fresh air circulation system
STEERING SYSTEM • Electrically heated rearview mirrors
• Load sensing system with flow • Front and rear sun visors
amplification and steering priority • Back-up alarm
• Secondary steering system • Rear view camera
• Fire extinguisher
TIRE & RIM • Cab rear windshield defroster
• Bias tube tire, 23.5R25 ★ L-3 • Rotating beacon
• Tire nozzle protection

OPTIONAL EQUIPMENT
AXLE • Seat belt indicator • Steering joystick
• LiuGong wet axles, 20,011 kg (44,117 lbs) • Payload • Secondary steering system

HYDRAULIC SYSTEM LINKAGE & ATTACHMENTS OTHERS


• 3 SPL valve • Quick coupler • Low temperature package
• Ride control • High/extra-high linkage • Landfill package
• Snow pushing device • HID lamp (Top of cab)
• Rock bucket
TYRE & RIM
• Side dump bucket
• Bias, tube tire
• High dump bucket
• Wide base tire
• Grapple
OPERATOR STATION PROTECTIVE DEVICE
• Air suspension heated seat • Full fender
• Steering colomn, up & down, front & rear • Parking wedge
multiple direction adjustable • Chassis guard
• Cab dust removal device • Protection guard of cab
• One button start • Tire chain
• 360 panoramic view camera
• Backup radar
STEERTING SYSTEM

24 T O U G H W O R LD . T O U G H E Q U I P M E N T. 25
B AT T E R Y E L E C T R I C V E H I C L E 856HE MAX WHEEL LOADER

A TEAM YOU
CAN TRUST
TALK TO US TODAY
T: +86 772 3886124
E: overseas@liugong.com
www.liugong.com

26 T O U G H W O R LD . T O U G H E Q U I P M E N T. 27
Guangxi Liugong Machinery Co., Ltd. 12/2022 Designed by LiuGong
No. 1 Liutai Road, Liuzhou, Guangxi 545007, PR China
T: +86 772 3886124 E: overseas@liugong.com
www.liugong.com

Specifications and designs are subject to change without notice. Machines shown may include optional equipment. LiuGong standard
and optional equipment may vary from region to region. Please consult your LiuGong dealer for information specific to your area.

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