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501 421 361 Revised Info CCA0R5-M-FE2 03
501 421 361 Revised Info CCA0R5-M-FE2 03
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
• To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
bizhub 501/421/361
This machine is provided with a service mode for various types of adjustments/settings. Data adjusted and/or
set in this mode are stored in the NVRAM board (NRB).
NOTE
• When the CE password is set, a password is required to input to enter the service mode.
5. "Service Mode screen"
The service mode is in the start-up condition.
6. Select an item to set.
The setup screen of each item is displayed.
7. Conduct required operations, and press [END/OK] after completion of the operations.
The setting made at step 6 becomes effective.
8. "Service Mode screen"
Press [Exit] to return to the regular copy screen.
1. While pressing the Utility/Counter key, turn ON the power switch (SW2).
2. Trouble reset screen appears.
3. Press the [Trouble reset].
NOTE
• If a particular malfunction code does not occur, it is not necessary to press the [Trouble reset].
• If a particular malfunction code occurs, See "10.12.7 Trouble reset". (See P.292)
4. On the Operation panel, press the following keys.
Stop → 0 → 0 → Stop → 0 → 1
5. Service Mode screen appears.
NOTE
• When the CE password has been set, you must enter the password to enter the service mode.
6. Press the key for an item you want to configure.
The setting screen for each item appears.
7. Conduct necessary operations and turn OFF the SW2 after completion of operations.
8. The new settings become effective after restart.
175
I
Z
T
F
Y
X
V
S
P
K
E
B
A
U
R
N
H
D
C
Q
O
G
1
1
24V2 20- 1
5 6
24V2 20- 2
5V-1 27-A11 5V P.GND 20- 3
S.G-2 27-A10 S.GND P.GND 20- 4
CONT-3 27-A9 /DRM_ON(DO/L) P.GND 20- 5
Plug
CLK-4 27-A8 DRM_CLK 24V1 20- 6
CW/CCW-5 27-A7 F_MTYPE
Drum motor LD-6 27-A6 /DRAM_LCK(DI/H) 24V2 21- 11
M1
H/L-7 27-A5 DRM_GAIN 5V 21- 10
P.G-8 27-A4 P.GND 5V 21- 9
P.G-9 27-A3 P.GND S.GND 21- 8
24V-10 27-A2 24V S.GND 21- 7
2
2
FT2
FT9
FT9
27-B5 S.GND
Fusing motor LD-6 27-B6 /FIXM_LCK(DI/H)
M11
H/L-7 27-B7 FIXM_GAIN
P.G-8 27-B8 P.GND
FT4
P.G-9
FT3
27-B9 P.GND
SW1
J62-3
J62-4
Charging
3
3
FT35
CBR 1
CBR 2
FT6
Circuit breaker /2
Field Service Ver.2.0 Mar. 2009
or
70- 2
To developing bias
CONT-3 32-A12 /DEV_ON(DO/L) P.GND 16- 5
J17-7 J17-12 70- 1 J16-20
CLK-4
24V2 16- 6 72- 5
32-A11 DEV_CLK J25-1 J25-5
CW/CCW-5 FT31 FT32 FT33
Developing motor LD-6 32-A9 /DEVM_LCK
M3
H/L-7 32-A8 DEVM_GAIN
72- 1 J16-11
P.G-8 32-A7 P.GND
P.G-9 32-A6 P.GND (DI/L)/S_FB 15-1 71-11 FT30
24V-10 32-A5 24V2 71-10
FS-523
FS-522
(AO/4-10V) SDC_SIG 15-2
24V-11
HV
26-A4 24V2
4
4
71- 9
3-5 12V2
+RU-507
(DI/L)/T_FB 15-5 71- 7
7-4 P.GND
7-5 P.GND
7-6 P.GND
3-6 EN24V
3-4 S.GND
3-3 S.GND
CN10-2 AC(N)
CN10-1 AC(H)
3-8 L3CONT
3-7 L2CONT
71- 6
CN8-3 SW IN(N)
CN8-1 SW IN(H)
3-12 RL_PWR
3-9 L3CONT2
32-A3 GND
3-11 RL_PGND
CN8-2 SW OUT(H)
CN8-4 SW OUT(N)
or
911: 1 - 3
FM1
32-A1 F1.DRV
NF
(AO/4-10V) GRID_SIG 15-9 71- 3
(AO/4-10V) CHG_SIG 15-10 71- 2 Noise filter
6-4 24V
17. OVERALL WIRING DIAGRAM
for
71- 1
LU
(DO/L)/C_CONT 15-11
FT36 FT37
63 64
6-8 P.GND
Separation
24V
F4
917: 3 - 2
PC-407
PC-206
32-B14 GND 6-3 24V
917: 2 - 3
for
DF
Developing cooling fan 32-B13 /F7.LCK(DI/H)
3 4
917: 1 - 4 6-7 P.GND
300:A1 - A1
300:A2 - A2
300:A3 - A3
300:A4 - A4
300:A5 - A5
300:A6 - A6
300:A7 - A7
300:A8 - A8
300:A9 - A9
300:B1 - B1
300:B2 - B2
300:B3 - B3
300:B4 - B4
300:B5 - B5
300:B6 - B6
300:B7 - B7
300:B8 - B8
300:B9 - B9
FM7
RL24V
32-B12 F7.DRV
300:A11- A11
J60: 1 - 1
AC(N)
AC(H)
300:B11- B11
300:A10- A10
300:B10- B10
6-2 24V
J60: 2 - 2
914: 3 - 1
6-6 P.GND
5
5
Transfer
F2
/F4.DRV 15-12
F3
11
18
17
20
19
16
15
14
13
12
31
30
29
28
27
26
25
24
23
22
21
914: 2 - 2
(DI/H) /F4.LCK 15-13 Drum cooling fan 6-1 24V
914: 1 - 3
BT1
for
FM4
1 2
43
42
41
40
39
38
37
36
35
34
33
32
S.G-2 32-B10 S.GND
24V
NC
NC
BT3
5V2
5V2
CONT-3 32-B9 FEED_ON(DO/L)
24V2
24V2
24V2
for DCPS
P.GND
P.GND
P.GND
S.GND
S.GND
S.GND
S.GND
S.GND
S.GND
S.GND
CLK-4 32-B8 FEEDM_CLK
FS_RTS
FS_CTS
FS_TXD
FS_RXD
for ENGINE
CW/CCW-5 916: 3 - 1
/F6.DRV 15-15
Feed motor LD-6 32-B6 N.C. 916: 2 - 2
F1
M9
(DI/H) /F6.LCK 15-16 Developing suction fan
H/L-7 32-B5 FEED_GAIN 916: 1 - 3
FM6
P.GND 15-17
RL1 POWER
RL1 POWER
11
20
19
18
17
16
15
14
13
12
Main relay
Sub relay
6
6
RL1 CNT
RL1 CNT
5V
for FNS
Thermistor /1
5-10 5V2
TH1
5-6 P.GND
5-5 P.GND
5-4 P.GND
5-8 S.GND
5-7 S.GND
OB INVB
-3 J15: 1 - 13 J12: 5 - 3 J13:A2 - A3 980:3 - 3
31-A1 5V_R (AI/0-5V) TH2.S 34-A3
PKB
S.GND 34-A4
TH2
/BP4 J15: 3 - 11
B
972-1
PS22
31-A3 MULTI_SIZE4(MULTI)
• •3
RT3
LCDB LCD
931: 1 - 2 J15: 4 - 10 J12: 3 - 5 J13:B4 - B1 J18: 3 - 1 -3
Pick-up solenoid 31-A4 24V2 5V_R 34-A5
Backlight
931: 2 - 1 J15: 5 - 9 J12: 2 - 6 J13:B3 - B2 J18: 2 - 2 -2 Fusing exit sensor
SD1
-4 FL GND
-1 FL HOT
S.GND 34-A6
-1
-2
-3
-4
-5
(CN1) - 6
/BP 31-A5 MULTI_PICKUP_SD_DRV(MULTI)
CR003
PS3
(DI/H?) FIX_PS 34-A7
24V
24V
5V2
5V2
NMI
12V2
12V2
12V1
S.GND
S.GND
S.GND
S.GND
S.GND
EN5V2
EN12V1
AC DRIVE
-3 36: 1 - 3 J15: 6 - 8
31-A6 S.GND J05:3 - 1
7
7
-3
7-2
7-1
4-8
4-7
4-6
4-5
4-4
4-3
4-2
4-1
2-1
2-2
2-3
2-4
2-5
S.GND 1-4
S.GND 1-3
5V1 1-2
5V1 1-1
VR1
985-1
• •3
31-A8 5V
RT3
J05:1 - 3 987-1
PZS
TLEV_5V 34-A10
-3 J15: 9 - 5
31-A9 5V_R 903:6 - 1
-2 J15:10 - 4 TNR_A 34-A11
Lift sensor 31-A10 S.GND 903:5 - 2
973-1 J15:11 - 3 TNR_AB 34-A12
PS23
31-A11 MULTI_POSITION_PS 903:4 - 3
J15:12 - 2 TNR_B 34-A13
CN9-1 AC(H)
M4
31-A13 S.GND TNR_BB
903:2 - 5
CN9-3 L3 DRIVE
CN9-2 L2 DRIVE
24V2 34-A15
903:1 - 6
LU-203
24V2 34-A16
OPERATION UNIT
(J35:CT 2PIN)
-1
-4
-3
-2
J23-1
-40
3-1
CL3
31-A15 V_FEED_CL_DRV 905:5 - 2
J24-1A
P.GND
J23-2 J24-2A
24V
BTLM_AB 34-B2 -4
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
905:4 - 3
925: 1 - 2 J35: 3 - 2 BTLM_B 34-B3 -3
8
8
(CN9)
(CN10)
Feed clutch /2 925: 2 - 1 J35: 4 - 1 BTLM_AB 34-B4 -2
M10
CL5
31-A17 TRAY2_FEED_CL_DRV(LOWER) 905:2 - 5 -10 -10
MS
24V2 34-B5 -9 -9 -1
905:1 - 6 -8 -8 (CN7)
24V2 34-B6 -7 -7
-6 -6 (CN3)
-1B
Interlock switch
62: 4 - 4
62: 3 - 3
62: 2 - 2
62: 1 - 1
-5 -5
J24-2B
SD4
(PWB2)
ADU conveyance sensor /1 31-B2 S.GND WEB_SD_DRV 34-B8 -1 -1
PS24
974-1 J03: 3 -12
J23-4
J23-3
31-B3 DUP_PS1
OPERATION
KEY BOARD /2
935:2 - 1
-3 J03: 4 -11 24V2 34-B9
31-B4 5V_R 935:1 - 2 Toner solenoid
B
SD5
TNR_SD_DRV 34-B10
CR003
ADU conveyance -2 J03: 5 -10
31-A5 S.GND
• •3
(PWB3)
sensor /2
RT3
PS25
975-1 J03: 6 - 9
31-B6 DUP_PS2
OPERATION
64
63
J28: 6 - 1
KEY BOARD /3
9
9
FM2
PS26
/close sensor 976-1 J03: 9 - 6 P.GND 34-B13
31-B9 DUP_COVER
(CN8)
-6 -6 (CN5)
927: 1 - 2 J03:10 - 5 -5 -5
• •3
6
5
RT3
ADU conveyance 31-B10 24V2 -4 -4
927: 2 - 1 J03:11 - 4 -3 -3
(PWB4)
CL7
clutch /Up 31-B11 DUP_CL1_DRV J28: 3 - 4 911: 3 - 1 -2 -2
BOARD /1
/F2.DRV 34-B14 -1 -1
J28: 2 - 5 911: 2 - 2
OPERATION
FM8
31-B12 24V2 P.GND 34-B16
ADU conveyance clutch /Lw 928: 2 - 1 J03:13 - 2
CL8
31-B13 DUP_CL2_DRV
J03:14 - 1
31-B14 N.C.
915: 1 - 3 J33: 1 - 3
31-B15 F5.DRV
OPERATION BOARD /4
915: 2 - 2 J33: 2 - 2
Coveyance suction fan 31-B16 P.GND
915: 3 - 1 J33: 3 - 1 J11: 7 - 1
FM5
J16-2
SW2
10
10
J16-4 J11: 5 - 3
12V 33-3 -5
J16-5 J11: 4 - 4
33-4 -4
J21-03
TNRIF
J21-02
J21-01
J16-6 J11: 3 - 5
TNOUT1 33-5 -3
IDCS
J16-7 J11: 2 - 6
IDC sensor
939-2 J07: 1 - 8 TNOUT2 33-6 -2
30-A1 24V2 J16-8 J11: 1 - 7
Total counter 939-1 J07: 2 - 7 33-7 -1
TCT
30-A2 TC_DRV S.GND
J16-15 932:2 - 1
-3 J04: 1 - 6 J07: 3 - 6 CLAW_SD_DRV 33-8
30-A3 5V_R J16-16 932:1 - 2 Drum claw solenoid
SD2
-2 J04: 2 - 5 J07: 4 - 5 24V2 33-9
PRCB
Paper empty sensor /1 30-A4 S.GND
J13-2
J13-3
J13-4
J04: 3 - 4 J07: 5 - 4
PS5
955-1 30-A5 TRAY1_EMPTY_PS(UPPER)
514: 2 - 1
514: 1 - 2
J16-12 937:2 - 1
24V2 33-10
J16-18 937:1 - 2 Erase lamp 12V2(LD) 4602- 8
1302-1
EL
1302-50
11
11
2501-1 SPK#
J04: 6 - 1 J07: 8 - 1
PS6
956-1 30-A8 TRAY1_FULL_PS(UPPER) 12V2 4602- 5
FT28
FT26
S.GND 4602- 4
• •4
RT4
S.GND 4602- 3
24V2 35-1 5V2 4602- 2
35-2
FT20
35-3
SP
962-1
PS12
30-A11 TRAY2_EMPTY_PS(LOWER)
FT21
P.GND 35-5
L3
L2
J13-1
-3 J08: 4 - 9
30-A12 5V_R
-2 J08: 5 - 8 S.GND 4603- 5
Upper limit sensor /2 30-A13 S.GND
/M1 36-1 12V1 4603- 4
Fusing heater lamp /2
Fusing heater lamp /1
PS13
30-A14 TRAY2_FULL_PS(LOWER)
/PF 36-2 /NMI 4603- 3
FT22
12
12
PS2
952-1 30-A17 V_FEED_PS /PS3 36-6
/SIDE 36-7
J08:10 - 3 /CPF0 36-8
Coin vendor/2
-3 30-A18 5V_R
Feed door -2 J08:11 - 2 /CPF1 36-9 S.GND 4601- 4
30-A19 S.GND 2302-1 F10.DRV
open/close sensor J08:12 - 1 P.GND 36-10 S.GND 4601- 3
PS7
957-1 30-A20 SIDE DOOR 2302-2 GND
5V1 4601- 2
FM10
2302-3 F10.LCK
5V1
OACB
30-B1 TDS_CONT
-2 J17-3 J14: 2 - 3
30-B2 12V CTS 37-3
TCR sensor -3 J17-9 J14: 3 - 2
30-B3 TDS_SIG RXD 37-4
-4 J17-5 J14: 4 - 1
30-B4 S.GND NC 37-5
TCRS
-5 RTS 37-6
S.GND 37-7 2301-1 F11.DRV
13
13
CL4
30-B6 TRAY1_FEED_CL_DRV(UPPER)
CPU cooling fan
201A: 1- 10
N.C. 17-10
201A: 2- 9
ADF_RXD 17-9
-3 J27: 1 - 3 201A: 3- 8
30-B7 5V_R N.C. 17-8
Paper empty sensor /BP -2 J27: 2 - 2 201A: 4- 7
30-B8 S.GND ADF_TXD 17-7
968-1 J27: 3 - 1 201A: 5- 6
PS18
30-B9 MULTI_EMPTY_PS N.C. 17-6
201A: 6- 5
N.C. 17-5
201A: 7- 4 46- 1 60- 1 S.GND
ADFOPEN 17-4
-3 J10: 1 - 11 201A: 8- 3 46- 2
30-B10 5V_R N.C. 17-3 - 2 TG
paper size sensor /BP1 -2 J10: 2 - 10 201A: 9- 2 46- 3 - 3 CLAMP
30-B11 S.GND N.C. 17-2
969-1 J10: 3 - 9 201A:10- 1
PS19
30-B12 MULTI_SIZE1 N.C. 17-1 46- 4 - 4 ACLAMP
46- 5 - 5 PRD_KEEP
14
201B: 1- 12
14
PS20
indicator
PS21
30-B18 MULTI_SIZE3 ADF_EMPTY_PS 18-4 46-14 -14 GND
201B:10- 3 46-15 -15 GND
5V1 18-3
201B:11- 2 46-16 -16 +IN_CLK
CN2001 CN2002
CL6
30-B20 MULTI_FEED_CL_DRV(MULTI)
P.GND
24V
15
-20 SCLK
15
2005-2 DTe/-
2005-1 5V 46-21 -21 *SEN
(USB)
•••••••
BOARD
-3 46-22
23-A1 5V_R -22 SDI
-2 46-23 -23 SDO
23-A2 S.GND
200: 4 - 4
200: 1 - 1
Near-emptysensor/1
959-1
PS9
23-A3 NEAR_EMPTY_PS(UPPER) 46-24 -24 S.GND
46-25 -25 S.GND
(J51:CT) 46-26
-3 J51:1 - 5
23-A4 5V_R PLY.CLK 39-5 904-1 for DCPS 46-27 -27 +AD_D0
-2 J51:2 - 4
Tray set sensor /1 23-A5 S.GND /PLY.LCK 39-4 -2 46-28 -28 S.GND
958-1 J51:3 - 3
PS8
2
1
J51:4 - 2
P.GND 39-2 -4 46-30 -30 -AD_D1
J51:5 - 1
24V1(POLYGON) 39-1 -5 46-31 -31 +AD_D1
Polygon motor
4
3
-3 46-32
CCDB
PS10
23-A9 WIDTH_PS1(UPPER) J50: A2 - A11 46-34
16
16
PS11
M2
- A5 -A8 +5VRN
65- 2 P.GND
97-1 24-A5 S.GND 63-4 5V1 J50: B2 - B11 46-47 -47 +12V
PSB/1
-B11 -B2 DACLK
APS timing sensor -2 63-5 S.GND J50: B3 - B10 46-48 -48 +12V
-B10 -B3 DI
PS31
17
17
-1 46-49
LDB
M7
J50:B10 - B3
-3 - B3 -B10 -VIDEO1
25-A1 5V_R - B2
J50:B11 - B2
-2 -B11 +VIDEO1
Exposure lamp
25-A3 NEAR_EMPTY_PS(LOWER)
J22: 1 - 2
930-2 64-1 ADF_CLOSE_SIG
DF open/close switch J22: 2 - 1
SW3
-1 64-2 S.GND
-3
25-A4 5V_R
-2
Tray set sensor /2 25-A5 S.GND
964-1 -4
PS14
25-A6 CASETTE_SET(LOWER)
18
18
64-3 KC_24V
936B-1 -3
64-4 KC.DRV J52: 5 - 1
936B-2 -2 51-1 3601- 5 +5V
-3 64-5 /KEY.SIG J52: 4 - 2
26-A1 5V_R 936A-1 -2 3601- 4 S.GND
-2 64-6 S.GND J52: 3 - 3
-3 3601- 3 /HSENSE
Key counter
-1 64-9 S.GND
-3
26-A4 5V_R
-2
Paper size sensor /Fr2 26-A5 S.GND KC_24V 28-A1 61- A12
967-1
PS17
J03: 7 - 5
61- B12
26-A12 24V2 5V1 28-B2
EK-703
908- 1
61- B11
Paper lift motor /2
M8
Crimp
J09 2 - 3
20
22-B8 RESIST_CL_DRV
Relay connector
- 9 RI
922: 1 - 2 J01: 1 - 5
22-B7 24V2
- 7 RTS
- 3 TXD
- 8 CTS
- 4 DTR
- 6 DSR
- 2 RXD
- 5 GND
Faston
22-B6 LOOP_CL_DRV
2304- 1 DCD
1901-6 2.5V
1901-5 2.5V
2004-1 VDD
2003-1 VDD
2004-4 GND
2003-4 GND
2004-2 -Data
2003-2 -Data
2004-3 +Data
2003-3 +Data
1901-8 MDI2-
1901-4 MDI1-
1901-2 MDI0-
1901-9 MDI3+
1901-7 MDI2+
1901-3 MDI1+
1901-1 MDI0+
1901-10 MDI3-
-3 J01: 3 - 3
22-B9 S.GND
1901-14 LINK100
1901-12 LINK-UP
1901-11 ACTIVITY
USB
1901-13 LINK1000
-2 J01: 4 - 2 USB
21
21
22-B11 5V
B_VV 38-1 2401-20
BK
22-B16 S.GND
NRB
RT3
BK
938:2 - 1 J02: 1 - 2
EG_RXD 38-10 2401-11
22-B18 TSL_DRV S.GND 38-11 2401-10
Transfer exposure lamp 1-2 J02: 2 - 1
TSL
2401- 9
5V1 38-13 2401- 8
S.GND 38-14 2401- 7
BK
22-A7 LU_SD_DRIVE
J63: 8 - 12
22-A8 LU_CL_DRIVE
J63: 9 - 11
22-A9 LU_JAM_IN
J63:10 - 10
22-A10 LU_FULL_PS_IN
J63:11 - 9
COPY VENDER
22-A11 LU_EMPTY_PS_IN
23
23
-B19 AD11
-B11 AD0
-A11 AD3
-A 9 AD1
-A 6 WAKEUP
-B31 PAR
-A50 INTA#
-B40 AD30
-B38 AD28
-B37 AD26
-B36 AD24
-B33 AD22
-B32 AD20
-B30 AD18
-B29 AD16
-B21 AD15
-B20 AD13
-B17 AD9
-B14 AD6
-B13 AD4
-B12 AD2
-A42 AD31
-A41 AD29
-A39 AD27
-A38 AD25
-A35 AD23
-A33 AD21
-A32 AD19
-A30 AD17
-A21 AD14
-A19 AD12
-A18 AD10
-A16 AD8
-A15 AD7
-A13 AD5
-A 8 GND
-A 7 GND
-A 5 GND
-A 4 GND
-A 3 +5V(main)
-A 2 GND
2701-A 1 +12V
-B26 TRDY#
-B25 STOP#
-A49 MONITOR
-B50 LINESEL
-B49 CLKEN
-B48 3.3V
-B47 +12V
-B46 RST#
-B45 3.3V
-B44 CNT#
-B43 GND
-B42 PME#
-B41 GND
-B39 3.3V
-B35 IDSEL
-B34 GND
-B28 GND
-B27 FRAME#
-B24 3.3V
-B23 DEVSEL#
-B22 GND
-B18 GND
-B16 C/BE#0
-B15 +5V(stby)
-B10 +5V(stby)
-B 9 +5V(main)
-B 8 SBDP1
-B 7 SBDM1
-B 6 GND
-B 5 SBDP2
-B 4 SBDM2
-B 3 +5V(main)
-B 2 IORST1
2701-B 1 +5V(main)
-A48 GND
-A47 GND
-A46 CLK
-A45 GND
-A44 REQ#
-A43 3.3V
-A40 GND
-A37 GND
-A36 C/BE#3
-A34 GND
-A31 GND
-A29 C/BE#2
-A28 IRDY#
-A27 GND
-A26 GND
-A25 SERR#
-A24 GND
-A23 PERR#
-A22 C/BE#1
-A20 GND
-A17 GND
-A14 +5V(STBY)
-A12 GND
-A10 +5V(STBY)
(CN55:FX2)
J63:12 - 8
22-A12 LU_SET1_IN
J63:13 - 7
22-A13 LU_SET2_IN
J63:14 - 6
22-A14 LU_SET_IN
J63:15 - 5
22-A15 LU_TYPE_IN
CN2701 Board to Board Connector(100pin)
J63:16 - 4
22-A16 5V
J63:17 - 3
22-A17 5V
J63:18 - 2 J31: 8 - 1
22-A18 S.GND JOB_TRAY_SET 29-A1
J63:19 - 1
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
J31: 6 - 3
5V_R 29-A3
J31: 5 - 4
S.GND 29-A4
J31: 4 - 5
JOB_TRAY_EMPTY_PS 29-A5
J31: 3 - 6
JS-502
5V_R 29-A6
24
24
J31: 2 - 7
S.GND 29-A7
EMPTY PS FULL PS
J31: 1 - 8
JOB TRAY JOB TRAY
JOB_TRAY_FULL_PS 29-A8
J61 : 3 - 10 J30: 4 - 3
19-A3 S.GND /F3.LCK(DI/H) 29-A11
J61 : 4 - 9
19-A4 5V2
J61 : 5 - 8
19-A5 5V2 919: 3 - 1
J61 : 6 - 7 J30: 3 - 4
19-A6 LCC_RTS /F9.DRV 29-A12
J61 : 7 - 6 J30: 2 - 5 919: 2 - 2
19-A7 LCC_RXD P.GND 29-A13 Exhaust fan /Rr
919: 1 - 3
FM9
J61 : 8 - 5 J30: 1 - 6
19-A8 LCC_TXD /F9.LCK(DI/H) 29-A14
J61 : 9 - 4
for DB/LCC UNIT
19-A9 LCC_CLK
J61 :10 - 3
19-A10 N.C.
25
25
J61 :11 - 2
19-A11 P.GND J32:11 - 1 906-4
J61 :12 - 1
32 33 34 35 36 37 38 39 40 41 42 43
REVERSE_M_XA 29-B3
J32: 8 - 4 -1
19-B1 FS_TXD REVERSE_M_A 29-B4
19-B2 S.GND
24V2 29-B5 J32: 7 - 5 933:2 - 1
19-B3 N.C
REVERSE_SD 29-B6 J32: 6 - 6 933:1 - 2 Reverse solenoid
SD3
19-B4 FS_RTS
19-B5 S.GND
19-B6 FS_RXD J32: 5 - 7 -3
5V_R 29-B7
REVERSE UNIT
REVERSE_PS 29-B9
19-B9 FS_CTS
ML-503+FK-502
MK-708+FK-502
26
26
J06:3 - 1 -3
5V_R 29-B12
J06:2 - 2 -2
S.GND 29-B13 Toner bottle sensor
954-1
PS4
J64-2 J06:1 - 3
11-1 DH_REM TNRB.PS(DI/H) 29-B14
J64-1
11-3 24V
for DH
11-2 NC
J48:3 - 1 -3
5V_R 69-1
J48:2 - 2 -2
S.GND 69-2 Toner bottle position sensor
PS28
J48:1 - 3 978-1
TNRB.PS(DI/H) 69-3
27
27
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A
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17. OVERALL WIRING DIAGRAM
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-3 J10: 4 - 8
30-B13 5V_R
-2 J10: 5 - 7
Paper size sensor /BP2 30-B14 S.GND
970-1 J10: 6 - 6
PS20
30-B15 MULTI_SIZE2
201A: 1- 10
N.C. 17-10
14
14
201A: 2- 9
-3 J10: 7 - 5
ADF_RXD 17-9
30-B16 5V_R 201A: 3- 8
-2 J10: 8 - 4
N.C. 17-8
Paper size sensor /BP3 30-B17 S.GND 201A: 4- 7
971-1 J10: 9 - 3
ADF_TXD 17-7
201A: 5- 6
PS21
30-B18 MULTI_SIZE3 N.C. 17-6
17.5 Main body 4/4
201A: 6- 5
N.C. 17-5
201A: 7- 4
926: 1 - 2 J10:10 - 2 ADFOPEN 17-4
30-B19 24V2 201A: 8- 3
Feed clutch /BP 926: 2 - 1 J10:11 - 1 N.C. 17-3
CL6
30-B20 MULTI_FEED_CL_DRV(MULTI) 201A: 9- 2
N.C. 17-2
201A:10- 1
N.C. 17-1
Field Service Ver.2.0 Mar. 2009
201B: 1- 12
-3
ADS_BUSY 18-12
23-A1 5V_R 201B: 2- 11
-2
ADF_VV 18-11
Near-emptysensor/1 23-A2 S.GND 201B: 3- 10
959-1
ADF_DSET 18-10
PS9
23-A3 NEAR_EMPTY_PS(UPPER) 201B: 4- 9
ADF_SIZE1 18-9
201B: 5- 8
15
15
ADF_SIZE2 18-8
201B: 6- 7
-3
ADF_SIZE3 18-7
23-A4 5V_R 201B: 7- 6
ADF_NEXTPAGE 18-6
DF-613
Tray set sensor /1 -2 201B: 8- 5
23-A5 S.GND N.C. 18-5
958-1
PS8
23-A6 CASETTE_SET(UPPER) 201B: 9- 4
ADF_EMPTY_PS 18-4
201B:10- 3
5V1 18-3
201B:11- 2 200: 1 - 1 20: 1 - 1
-3
ADF_READY 18-2 24V 3
23-A7 5V_R 201B:12- 1 200: 4 - 4 20: 2 - 2
-2
SGND 18-1 P.GND 4
for DCPS
PS10
23-A9 WIDTH_PS1(UPPER)
-3
23-A10 5V_R
-2 62-1 U
Paper size sensor /Fr1 23-A11 S.GND
961-1 Scanner motor -2 V
M2
PS11
23-A12 WIDTH_PS2(UPPER)
16
16
-3 W
PSB/1
APS timing sensor -2 63-5 S.GND
PS31
-1 63-6 TIMING1
907- 2
24-A6 24V2 97-3 96-1 930-1 L.V. 931-4 63-7 24V
Paper lift motor /1 907- 1
M7
24-A7 LIFT_UP_M_DRV(UPPER) 97-1 96-3 -3 H.V. -3 63-8 LAMP_ON/OFF
L1 RLB -2 63-9 LAMP_EM
17
17
L1
-1 63-10 P.GND
L1 relay board L1 inverter
L1 INVB
-3
25-A1 5V_R
-2
Exposure lamp
Near-emptysensor/2 25-A2 S.GND
965-1 (J22:CT)
PS15
25-A3 NEAR_EMPTY_PS(LOWER)
J22: 1 - 2
930-2 64-1 ADF_CLOSE_SIG
DF open/close switch J22: 2 - 1
SW3
-1 64-2 S.GND
-3
25-A4 5V_R
-2
Tray set sensor /2 25-A5 S.GND
964-1 -4
PS14
25-A6 CASETTE_SET(LOWER) 64-3 KC_24V
936B-1 -3
64-4 KC.DRV
936B-2
-3
-2 64-5 /KEY.SIG
26-A1 5V_R 936A-1
-2 64-6 S.GND
Key counter
PS16
26-A3 WIDTH_PS1(LOWER)
18
18
-1 64-9 S.GND
-3
26-A4 5V_R
-2
Paper size sensor /Fr2 26-A5 S.GND KC_24V 28-A1 61- A12
967-1
PS17
26-A6 WIDTH_PS2(LOWER) APS_SIG_IN 28-A2 61- A11
APS_5V 28-A3 61- A10
S_DA_DATA 28-A4 61- A9
OPM_EN 28-A5 61- A8
-5 26-A7 FD_SIZE1(LOWER) S.GND 28-A6 61- A7
-4 26-A8 FD_SIZE2(LOWER) OPM_CLK 28-A7 61- A6
Paper size board /2 -3 26-A9 FD_SIZE3(LOWER) OPM_MODE_C 28-A8 61- A5
-2 26-A10 FD_SIZE4(LOWER) DF_CLOSE_SIG 28-A9 61- A4
98-1 26-A11 S.GND XENON_EM 28-A10 61- A3
PSB/2
S.GND 28-A11 61- A2
19
19
M8
26-A13 LIFT_UP_M_DRV(LOWER) XENON_ON 28-B3 61- B10
5V2 28-B4 61- B9
5V2 28-B5 61- B8
OPM_DIR 28-B6 61- B7
OPM_MODE_B 28-B7 61- B6
986-4 J09 1 - 4
22-B1 N.C. OPM_MODE_A 28-B8 61- B5
-3 J09 2 - 3
22-B2 S.GND S_DA_LATCH 28-B9 61- B4
Humidity sensor -2 J09 3 - 2
22-B3 HUMS_SIG S_DA_CLK 28-B10 61- B3
-1 J09 4 - 1 65- 2 P.GND 2
HUMS
22-B4 5V /KC_DRV 28-B11 61- B2
KCSIG_IN 28-B12 65- 1 24V2 1
61- B1
for DCPS
921: 1 - 2 J39: 1 - 7
22-B5 24V2
20
20
CL1
22-B8 RESIST_CL_DRV
922: 1 - 2 J01: 1 - 5
22-B7 24V2
Loop clutch 922: 2 - 1 J01: 2 - 4 B_VV 38-1 2401-20
CL2
22-B6 LOOP_CL_DRV
TONYY 38-2 2401-19
1901-6 2.5V
1901-5 2.5V
1901-9 MDI3+
1901-7 MDI2+
1901-3 MDI1+
1901-1 MDI0+
1901-10 MDI3-
-2 J01: 4 - 2
22-B10 RESI.PS(DI/H)
PRCB(2/2)
PS1
22-B11 5V
/EG_RTS 38-7 2401-14
EG_TXD 38-8 2401-13
BK
J54: - 6 /EG_CTS 38-9 2401-12
22-B12 5V_R
Ǿ3
RT3
J54: - 5
22-B13 S.GND EG_RXD 38-10 2401-11
21
21
J54: - 4
S.GND 38-11 2401-10
S.GND 38-12 2401- 9
J54: - 3
22-B15 5V_R 5V1 38-13 2401- 8
J54: - 2
22-B16 S.GND S.GND 38-14 2401- 7
J54: - 1 /EG_RST 38-15 2401- 6
Ǿ3
RT3
BK
APS_TIM_IN 38-16 2401- 5
938:2 - 1 J02: 1 - 2
NMI_SIG 38-17 2401- 4
22-B18 TSL_DRV FIX_OK_IN 38-18 2401- 3
Transfer exposure lamp 1-2 J02: 2 - 1
TSL
OACB(3/3)
Ǿ3
RT3 J63: 1 - 19
22-A1 S.GND
J63: 2 - 18
22-A2 LT_TRAY_UP_M_ON
22
22
J63: 3 - 17
22-A3 LU_CLOSE_IN
J63: 4 - 16
22-A4 LU_FEED_M_H/L
J63: 5 - 15
22-A5 LU_FEED__M_CLK
J63: 6 - 14
22-A6 LU_FEED_M_ON
J63: 7 - 13
Ǿ3
RT3
BK
22-A7 LU_SD_DRIVE
J63: 8 - 12
22-A8 LU_CL_DRIVE J31: 8 - 1
J63: 9 - 11 JOB_TRAY_SET 29-A1
22-A9 LU_JAM_IN J31: 7 - 2
J63:10 - 10 S.GND 29-A2
22-A10 LU_FULL_PS_IN
J63:11 - 9
22-A11 LU_EMPTY_PS_IN J31: 6 - 3
J63:12 - 8 5V_R 29-A3
22-A12 LU_SET1_IN J31: 5 - 4
J63:13 - 7 S.GND 29-A4
22-A13 LU_SET2_IN J31: 4 - 5
J63:14 - 6 JOB_TRAY_EMPTY_PS 29-A5
22-A14 LU_SET_IN
J63:15 - 5
22-A15 LU_TYPE_IN J31: 3 - 6
JS-502
23
23
22-A17 5V J31: 1 - 8
JOB TRAY JOB TRAY
22-A19 S.GND
J30: 6 - 1 913: 3 - 1
/F3.DRV 29-A9
(J51:CT) J30: 5 - 2 913: 2 - 2
P.GND 29-A10 Exhaust fan /Fr
J51:5 - 1 913: 1 - 3
FM3
J30: 1 - 6 919: 1 - 3
/F9.LCK(DI/H) 29-A14
J61 : 1 - 12
19-A1 LCC_FLM
J61 : 2 - 11 J32:11 - 1 906-4
24
24
REVERSE_M_XA
J61 : 5 - 8 J32: 8 - 4 -1
19-A5 5V2 REVERSE_M_A 29-B4
J61 : 6 - 7
19-A6 LCC_RTS
J61 : 7 - 6
19-A7 LCC_RXD 24V2 29-B5 J32: 7 - 5 933:2 - 1
J61 : 8 - 5
19-A8 LCC_TXD REVERSE_SD 29-B6 J32: 6 - 6 933:1 - 2 Reverse solenoid
SD3
J61 : 9 - 4
for DB/LCC UNIT
19-A9 LCC_CLK
J61 :10 - 3
19-A10 N.C.
J61 :11 - 2 J32: 5 - 7 -3
5V_R 29-B7
REVERSE UNIT
19-A11 P.GND
J61 :12 - 1 J32: 4 - 8 -2
32 33 34 35 36 37 38 39 40 41 42 43
REVERSE_PS 29-B9
J32: 2 - 10
19-B1 FS_TXD REVERSE_UNIT_SET 29-B10
J32: 1 - 11
19-B2 S.GND S.GND 29-B11
25
25
19-B3 N.C
19-B4 FS_RTS
J06:3 - 1 -3
19-B5 S.GND 5V_R 29-B12
J06:2 - 2 -2
19-B6 FS_RXD S.GND 29-B13 Toner bottle sensor
954-1
PS4
19-B8 S.GND
19-B9 FS_CTS
19-B10 S.GND
J48:3 - 1 -3
21 22 23 24 25 26 27 28 29 30 31
J48:1 - 3 978-1
TNRB.PS(DI/H) 69-3
J64-2
26
26
11-1 DH_REM
J64-1
11-3 24V
for DH
11-2 NC
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