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Schneider Electric Manual
Schneider Electric Manual
User Guide
MFR 8778501-00
01/2020
Legal Information
The Schneider Electric brand and any registered trademarks of Schneider Electric Industries SAS
referred to in this guide are the sole property of Schneider Electric SA and its subsidiaries.
They may not be used for any purpose without the owner's permission, given in writing. This guide
and its content are protected, within the meaning of the French intellectual property code (Code de
la propriété intellectuelle français, referred to hereafter as "the Code"), under the laws of copyright
covering texts, drawings and models, as well as by trademark law. You agree not to reproduce,
other than for your own personal, noncommercial use as defined in the Code, all or part of this
guide on any medium whatsoever without Schneider Electric's permission, given in writing.
You also agree not to establish any hypertext links to this guide or its content. Schneider Electric
does not grant any right or license for the personal and noncommercial use of the guide or its
content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk.
All other rights are reserved.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
As standards, specifications, and designs change from time to time, please ask for confirmation
of the information given in this publication.
EasyPact EXE - ED - MCset
Contents
Safety Information 6
Important Information...................................................................................................... 6
Please Note..................................................................................................................... 6
Overall information 9
Purpose of the document................................................................................................ 9
Limitation of liability......................................................................................................... 9
Operating....................................................................................................................... 24
MFR 8778501-00 3
EasyPact EXE - ED - MCset
Maintenance.................................................................................................................. 48
General information................................................................................................... 48
Maintenance definitions............................................................................................. 48
Intervention levels ..................................................................................................... 49
Trainings.................................................................................................................... 49
Adaptation of the device and component replacement ............................................ 50
Products and consumables....................................................................................... 50
Recommended maintenance program.......................................................................... 51
Preventive maintenance operations.......................................................................... 51
Operating limits for EasyPact EXE............................................................................ 51
Basic level preventive maintenance program to be performed every year.................... 52
Basic level preventive maintenance tasks................................................................. 52
Troubleshooting and solutions....................................................................................... 53
4 MFR 8778501-00
EasyPact EXE - ED - MCset
MFR 8778501-00 5
EasyPact EXE - ED - MCset Safety Information
Safety Information
Important Information
Read these instructions carefully and look at the equipment to become familiar with
the device before trying to install, operate, service or maintain it. The following special
messages may appear throughout this bulletin or on the equipment to warn of potential
hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of either symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
not be used with this signal word.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising
out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation,
and operation of electrical equipment and has received safety training to recognize and avoid
the hazards involved.
6 MFR 8778501-00
Safety Information EasyPact EXE - ED - MCset
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices. See standards or local equivalent.
• This Earthing Device and the MCset equipment must only be installed and serviced by
qualified electrical personnel.
• Perform work only after reading and understanding all of the instructions contained in this
guide.
• Turn off all power supplying this Earthing Device before working on or inside the Earthing
Device.Turn off or trip the Earthing Device and discharge the mechanism.
• Always use a properly rated voltage sensing device to confirm power is off.
• Use only genuine Schneider Electric specific tools (operating crank, extraction table, ...).
• Check all devices, covers and doors are in correct position before turning on power to this
Earthing Device and MCset equipment.
• Beware of potential hazards and carefully inspect the work area for tools and objects that may
have been left inside the Earthing Device and the MCset equipment.
• Do not modify the mechanical or electrical parts.
• Do not operate the system with interlocks and protective barriers removed.
Failure to follow these instructions will result in death or serious injury.
CAUTION
HAZARD OF DEGRADED EQUIPMENT PERFORMANCE
• Respect the handling rules and avoid any shocks to the device.
• Perform the maintenance and servicing operations described in the maintenance section
of this guide.
• Observe the normal service conditions described in this manual.
• Respect the storage conditions of the Earthing Device.
Failure to follow these instructions can result in injury or equipment damage.
MFR 8778501-00 7
EasyPact EXE - ED - MCset
8 MFR 8778501-00
Overall information EasyPact EXE - ED - MCset
Overall information
the EasyPact EXE Earthing Device, as well as its storage and handling conditions, and its Basic
Level Preventive Maintenance operations. This document should be available at any time to those
required to use or work on the Earthing Device. If the device is sold after installation, this document
should be given to the new owner.
It is required to read this manual carefully and follow its recommendations. However, this manual
cannot describe every single condition of use or every variant specific to the customer.
Connect to https://saferepository.schneider-electric.com
Enter the reference number and the serial number of the device:
• for downloading "public documents" regarding EasyPact EXE
• for downloading "private documents" specific to the device.
You can access this information using the QR code located on the front cover of the Earthing
Device.
Limitation of liability
Schneider Electric cannot be held responsible for damage due to :
DM103608.ai
MFR 8778501-00 9
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
The Earthing Device is applicable for both 570 mm and 700 mm width cubicle and
maximum 1250 A rating.
To Earth the busbar of 2000 A/2500 A switchboard, the Earthing Device should be installed
in a cubicle 630 A or 1250 A.
The Earthing Device is inserted in cubicle which the circuit-breaker is extracted.
Nameplate
DM106547.ai
Commercial reference
EasyPact EXE SN : Serial number
EXE173112A1P Ur : Rated voltage
SN°: SE-2018-W30-3-0575 Up : Rated lightning impulse withstand voltage
Ur: 17.5 kV Ima : Rated short-circuit making current
Up: 75 kV
tk : Rated duration of short circuit
Ima: 31.5 kA tk: 3s
Rated frequency
50/60Hz Classes : Classes of electrical endurance,
Classes: E1,M1
and of mechanical endurance
QR code
Identification plate
DM106548_New.ai
EasyPact EXE
Made in:
SN°: SE-2018-W30-3-0575
The serial number is also located on the right side of the Earthing Device. This allows to associate
the front covers to the device. The datamatrix is used for internal Schneider Electric traceability.
10 MFR 8778501-00
Introduction to EasyPact EXE EasyPact EXE - ED - MCset
DM104383.ai
B F2
F1
C
F3
D
F4
F F1 Opening pushbutton
F2 Closing pushbutton
G
F3 Spring charged and ready-to-close
H indicator
F4 Main contact position indicator
I
G O perating mechanism charging handle
J H Operation counter
Q I Operating instructions
K
J S hutter ramp
K Door interlock
L Locking handles
M Racking position indicator
N Hole for insertion of racking handle
O Opening pushbutton
P Locking tabs
P L O N M L Q Locking mechanism with 2 keylocks
DM106525_New.ai
O N M J
DM106526_New.ai
MFR 8778501-00 11
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
Customization label
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Ua MX1 XF MX2 MN
24-30V /24V
48-60V / 48V
100-130V / 100-130V
200-250V / 200-250V
Trolley
Ua MCH motor
24-30V
48-60V
100-130V
200-250V
48-60V
100-130V
200-250V
The customization label shows information on the motors and auxiliary control units installed on
the device, and their operating voltages.
Earthing Device
This label located on the front cover gives a reminder of how local manual controls are used
(switching between Open and Closed states and manual spring charging).
12 MFR 8778501-00
Introduction to EasyPact EXE EasyPact EXE - ED - MCset
DM106551.ai
This label, located on the door of the MCset cubicle, gives a pictorial guide to the manual racking-in/
out operations.
MFR 8778501-00 13
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
WARNING
HAZARD OF MISSING FULL-PROOF PARTS
• Check that the interlocking mechanisms are installed.
• Check that the fool-proof part(s) used for interlocking are installed inside the cubicles.
Failure to follow these instructions can result in death, serious injury or equipment damage.
Upper
position
Lower
position STA
STB
Locking mechanism of Earthing Device: STA (busbar section A) lach in "inside" position and STB (busbar
section B) lach in "outside position".
The interlock mechanism is combined with stops located in the cubicles. Section A cubicles have
stops in the upper position, Section B in the lower position.
The coupling cubicle CL has stops in both upper and lower positions to inhibit insertion of the
Earthing Device.
14 MFR 8778501-00
Introduction to EasyPact EXE EasyPact EXE - ED - MCset
DM106587.ai
AD type AD type CL-GL type bus- AD type AD type
feeder cubicle incomer cubicle sectioning cubicle incomer cubicle feeder cubicle
D1 D2 C D5 D6
1 2 3 4 5 6
C D2 D1 STA C D6 D5 STB
MFR 8778501-00 15
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Ensure the busbar section is de-energized before inserting Earthing Device.
Failure to follow these instructions will result in death or serious injury.
DM106599.ai
D1 D2 C D5 D6
1 2 3 4 5 6
Before any operation, please refer to the interlocking diagram of your switchboard
It is necessary to use the key exchange unit ensuring that all circuit breakers are racked-out before
connecting busbars to earth.
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STA
STB
16 MFR 8778501-00
EasyPact EXE - ED - MCset
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Do not use the Voltage Presence Indicator System (VPIS) as a Voltage Detecting System.
• When the ambient light is bright, it may be necessary to improve visibility by protecting the
indication lights.
Failure to follow these instructions will result in death or serious injury.
The Voltage Presence Indicator System is a case with 3 built-in LEDs designed to indicate the
voltage presence: once the cables are energized, the voltage indicator LEDs should light up.
The plugs located under the cover joint allows the use of the phase concordance unit VPI62421.
Never inject any current or voltage signal in these plugs.
The indication of VPIS alone is not enough to ensure that the system is de-energized.
If the operating rules require this, then suitable voltage detectors in compliance with standard
IEC 61243 must be used.
• remove the released keys (D1, D2 & C) and place them in the key exchange unit. This will
release the STA key. The removal of this key STA will lock the previous keys in the key exchange
unit.
DM106589.ai
C D2 D1 STA
• insert the STA key in the locking mechanism of the Earthing Device. Turning the key moves the
latch in "inside" position.
DM106591.ai
STA
MFR 8778501-00 17
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
• remove the released keys (D5, D6 & C) and place them in the key exchange unit. This will
release the STB key, removal of this key will in turn lock the circuit breaker keys in the key
exchange unit.
DM106590.ai
C D6 D5 STB
• insert the STB key in the locking mechanism of the Earthing Device. Turning the key moves the
latch in "inside" position.
DM106592.ai
STB
18 MFR 8778501-00
Introduction to EasyPact EXE EasyPact EXE - ED - MCset
After maintenance
Return to service the half-switchboard, follow the sequence of operations:
• unlock the red opening pushbutton of the racking device
• push the red opening pushbutton to open the Earthing Device
• rack-out the Earthing Device
• open the feeder cubicle door, disconnect the LV plug and extract the Earthing Device
• turn and remove the key from the locking mechanism of the Earthing Device
• place this key into the key exchange unit to remove all trapped keys
• re-insert the circuit breakers in the cubicles
• unlock each circuit breaker with the right key
• rack-in all circuit breakers.
MFR 8778501-00 19
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
Service conditions
Indoor device
IEC 62271-1: 2017
Ambient air temperature:
• minimum value -25 °C
• maximum value +40 °C
• average measured over a 24-hour period y 35 °C
Average relative humidity:
• measured over a 24-hour period y 95 %
• measured over a 1-month period y 90 %
Average water vapor pressure:
• measured over a 24-hour period y 2.2 kPa
• measured over a 1-month period y 1.8 kPa
Altitude above sea level y 1000 m
Atmosphere The ambient air is not significantly polluted by dust,
smoke, corrosive and/or flammable gases, vapours or
salt.
The Earthing Device may only be used under conditions other than the normal service conditions
with express written permission from Schneider Electric.
20 MFR 8778501-00
Introduction to EasyPact EXE EasyPact EXE - ED - MCset
Storage conditions
CAUTION
HAZARD OF INAPPROPRIATE STORAGE CONDITIONS
• If the device is to be stored, observe all storage instructions. The device is to be kept remain
in the packaging until the final installation.
• Never install the device if damaged.
Failure to follow these instructions can result in injury or equipment damage.
70 °C
• beyond 12 months, contact your Schneider Electric Service
local representative for device check-up.
Discharged
position with the charging springs discharged and the racking
device in Test/Disconnected position.
NOTICE
HAZARD OF HEAVY LOAD STACKING
Avoid placing heavy objects on the packaging that could either damage or deform the packaging
or cause mechanical stress to the devices structure.
Failure to follow this instruction can result in equipment damage.
DM106053.ai
kg
y2
MFR 8778501-00 21
EasyPact EXE - ED - MCset Introduction to EasyPact EXE
Handling
WARNING
HAZARD OF FALL OR TIPPING OF THE DEVICE DURING UNLOADING OR HANDLING
• Apply appropriate personal protective equipment (PPE) and provide collective protection
equipment (CPE) whenever required. Follow all safe work practices.
• Do not try to catch the parcel if it falls.
• Use handling equipment suitable for the dimensions and weight of the device.
• Take into account the position of the center of gravity when handling the parcels or the device.
Failure to follow these instructions can result in death, serious injury or equipment damage.
CAUTION
HAZARD OF INAPPROPRIATE HANDLING
Move the device with the utmost caution and avoid shocks.
Failure to follow this instruction can result in injury or equipment damage.
Mass
Maximum mass
DM104158.ai
DM106560.ai
170 kg 153 kg
Switchboard inspection
Check that the switchboard and devices are in good serviceable condition. Ensure the switchboard
and device are clean and free from scrap and foreign objects such as: tools, electrical cable, broken
parts, metal objects...
22 MFR 8778501-00
Before energizing for the first time EasyPact EXE - ED - MCset
DM106555.ai
Label and its location on the Earthing Device.
Lift the device using the 3 lifting eyes. When handling, guide the device by the
Never lift using a forklift from below the device. recessed handles of the front cover.
The device should not be lifted by the power
1 2 connections, arms or dragged on the floor.
DM106556.ai
DM106557.ai
3
y 60°
DM106039.ai
1
Remember to remove the rear lifting eye
prior to device insertion in the switchboard
and store it close to the device’s operating
3
area.
2
MFR 8778501-00 23
EasyPact EXE - ED - MCset Before energizing for the first time
Operating
Refer to the MCset documentation and follow your switchboard commissioning rules.
The Earthing Device initial state is:
DM106558.ai
Discharged
For safety operations, check before using the Earthing Device that its maintenance has been
carried out correctly at the defined periods.
Check the mechanical operation of the devices in every control modes (local mechanical
and electrical controls and remote control) and for every possible operation:
• close the device
• open the device
• check the operation of the locking and interlocking
• check that all needed key for Earthing device interlocking are available.
Return to initial state the Earthing Device waiting for the switchboard de-energized.
24 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Installation, repair and maintenance work on the device must only be carried out by qualified
personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work
practices.
Failure to follow these instructions will result in death or serious injury.
DM106005.ai
Discharged
Discharged
and mechanism is discharged. (refer to page 27)
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Discharged
Discharged and mechanism is discharged. mechanism (refer to page 27)
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ON
ON
• Opening the Earthing Device
(refer to page 29)
Earthing Device is CLOSED • Opening the Earthing Device
DM103551.ai
ON
ON
and mechanism is charged. (refer to page 29)
Discharged
MFR 8778501-00 25
EasyPact EXE - ED - MCset Using EasyPact EXE
Local control
A control of an operation is performed at a point on or adjacent to the controlled device.
Mechanical control
A mechanical operation on the Earthing Device allows you:
DM106042.ai
• to store the energy required to open or close your device ;
the handle located on the front face of the device enable the
manual charging of this mechanism.
• to control the state of the device (OPEN or CLOSED) with
the pushbuttons located on the front face of the Earthing
Device.
Electrical control
In order to use the electrical control functions, either local or remote, the remote control auxiliaries
with associated pushbutton and commutators.
The table below shows the possible configurations for electrical control of the device.
Charging devices Closing release
MCH PF XF
b b b
b b b
b b b
Operation counter
The operation counter shows the number of opening/closing
cycles performed by your device.
DM103591.ai
26 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM106367.ai
that is independent of operator input, ensuring correct opening
and closing speeds.
Principle of operation:
The closing spring is charged, either manually or using
the Electrical motor MCH. The energy stored in the closing
spring is released using the XF coil or closing pushbutton. As
the mechanism closes the Earthing Device, the opening spring
is charged using the closing spring energy and the Earthing
Device is latched closed. To open the Earthing Device, the
opening spring energy has to be released; this is done using
the opening pushbutton.
x6
Clack!
shown opposite:
Charges not OK: intermediate position of racking device.
Device not "ready to close".
or
Charged OK: the Earthing Device can be closed.
DM103595.ai
Automatic charging
MFR 8778501-00 27
EasyPact EXE - ED - MCset Using EasyPact EXE
DM104112.ai
by a mechanical indicator and a PF changeover contact.
This state checks simultaneously that:
• the Earthing Device is OPEN
• the mechanism is charged
• no opening order is activated by a mechanical locking.
"Ready to close" contact PF.
Discharged
ON opposite.
28 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM103566.ai
closed by electrical control.
Local
Refer to the MCset documentation to find out where
the Earthing Device closing button is located.
Remote
Connect the remote control panel to the XF closing release.
XF closing release. Refer to your MCset and supervision system’s documentation.
DM106166.ai
Discharged
opposite.
motorization of mechanism.
Discharged
until the state indicators of the Earthing Device are O OFF /
"Discharged" (state shown opposite).
MFR 8778501-00 29
EasyPact EXE - ED - MCset Using EasyPact EXE
Intermediate • Racking-in
DM103935.ai
The following table describes the functions available on EasyPact EXE Earthing Device:
Earthing Device positions
Racking-in
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DM106562.ai
DM103940.ai
Racking-out
30 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
Opening pushbutton
The red opening pushbutton of the racking device P
DM106564.ai
allows:
• opening the Earthing Device if it is not in the open (O off)
position
• and clearing the access to the crank hole O .
P O
The three positions of this pushbutton are shown opposite:
DM106081.ai
When the device is in intermediate or service positions the locking tabs are blocked and cannot be
operated.
MFR 8778501-00 31
EasyPact EXE - ED - MCset Using EasyPact EXE
Your withdrawable device will be shipped inside your MCset equipment and it will be in
"Disconnected/test" position.
In order to enable an easy extraction or insertion of the device in the circuit breaker compartment of
your cubicle, Schneider Electric recommends the use of an extraction table designed to carry
the device, locked in position, to its insertion point and adapted to your MCset equipment
configuration.
DM106287.ai
3
1
2 4
5. Constrict the table until the cover of 6. Remove the lever from the adjustment hole.
the sliding system rest against the lever. 7. Insert the lever into the locking hole and turn
it clockwise to lock the sliding system.
DM106288.ai
DM106289.ai
7
5 6
32 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM106127.ai
DM106291.ai
2
DM106565.ai
3
5
DM106567.ai
Clack!
6 7
MFR 8778501-00 33
EasyPact EXE - ED - MCset Using EasyPact EXE
1. R
emove the table crank.
2. Store the table crank in the provided holes of
one table side.
9
DM106568.ai
10
Discharged
DM106132.ai
3
2
1
110°
34 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM106570.ai
8
6
5
4
7
CAUTION
CRUSH HAZARD
Ensure not to get your fingers caught when pushing the device inside the circuit breaker
compartment.
Failure to follow this instruction can result in injury or equipment damage.
DM106152.ai
11
Clack!
12
10
MFR 8778501-00 35
EasyPact EXE - ED - MCset Using EasyPact EXE
13. Turn towards the left then pull out the two 16. C
onnect the LV auxiliary connection
table handles to dissociate the table rails. plug on the device. If necessary you can
14. Unlock the two extraction table wheels. perform test operations as described on
refer to pages 25-28 of this user
15. Remove the extraction table.
guide.
NOTE: to use the electrical control mode,
auxiliary circuit should be energized.
DM106153.ai
DM106162.ai
16
13
14
15
17. Check that the door's shutter of the circuit
breaker compartment door is raised and
locked.
If not, open the door's shutter and lock it by
turning the screw.
18. Close the circuit breaker compartment door
by turning the handle towards the left, then
pushing it.
DM106300.ai
18
17
36 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM106563.ai
3
2
Discharged
110°
1
DM106157.ai
5
6
4
7
MFR 8778501-00 37
EasyPact EXE - ED - MCset Using EasyPact EXE
DM106571.ai
DM106158.ai
11
12
Clack!
10
WARNING
LOSS OF PROTECTION HAZARD
Close the door's shutter when the Earthing Device is extracted.
Failure to follow these instructions can result in death or serious injury.
13. Turn towards the left then pull out the table 16. Turn the screw to unlock the circuit breaker
handles to dissociate the table rails. compartment door's shutter. And move it
14. Unlock the two extraction table wheels. down until closed.
15. Remove the extraction table. 17. Close the circuit breaker compartment door
by turning the handle towards the left, then
pushing it.
DM106572.ai
DM106290.ai
13
17
14
15
16
38 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
When the door of the circuit breaker compartment is closed and locked, the door locking
mechanism interacts mechanically with the racking device mushroom and enables the racking-in
movement.
During the racking-in or the racking-out, the door handle is locked to prevent the door
opening. The door handle can be unlocked only if the Earthing Device is in the "Disconnected/
test" position.
DM106018.ai
Assembly that forbids the opening of the The fork and the racking device
circuit breaker compartment door as soon as mushroom which prevent the
the withdrawable device left the test position. device racking-in while the
compartment door is not closed.
MFR 8778501-00 39
EasyPact EXE - ED - MCset Using EasyPact EXE
The following table resumes the opening and closing operations of the circuit breaker compartment
door.
DM106573.ai
40 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
All operation for Earthing half of busbar of the switchboar are correctly done.
1. If any, remove the padlock from the racking device red pushbutton.
2. Pressing the racking device red pushbutton will apply an opening order to the Earthing Device.
DM106574.ai
If all interlocks are implemented, the following conditions are needed to open the crank insertion hole:
• the racking device is locked in position
• the LV auxiliary connection plug is connected and locked
• the door is closed and locked
• the device is OPEN
3. Maintain the effort on the red pushbutton and insert the crank.
DM106022.ai
DM106021.ai
4. Turn the crank counter-clockwise until the racking device state indicator move to the position
below.
DM104406.ai
DM106023.ai
1
DM106024.ai
10 mm
MFR 8778501-00 41
EasyPact EXE - ED - MCset Using EasyPact EXE
2. Pressing the racking device red pushbutton will apply an opening order to the Earthing Device
DM106025.ai
If all interlocks are implemented, the following conditions are needed to open the crank insertion hole:
• the LV auxiliary connection plug is connected and locked
• the door is closed and locked
• the device is OPEN.
3. Maintain the effort on the red pushbutton and insert the crank.
DM106026.ai
DM106027.ai
4. Turn the crank counter-clockwise until the racking device state indicator move to the position
below.
DM104412.ai
DM106028.ai
The device is in the "Disconnected/test" position and can be operated for test operations (refer to
pages 25-28 and 30).
42 MFR 8778501-00
Using EasyPact EXE EasyPact EXE - ED - MCset
DM106032.ai
DM106031.ai
1
10 mm
MFR 8778501-00 43
EasyPact EXE - ED - MCset Discovering the electrical auxiliaries
MN/MX2 MX1 XF PF MCH OF24 OF23 OF22 OF21 OF14 OF13 OF12 OF11 OF4 OF3 OF2 OF1
D2/C12 C2 A2 254 B2 244 234 224 214 144 134 124 114 44 34 24 14
C13 C3 A3 252 B3 242 232 222 212 142 132 122 112 42 32 22 12
D1/C11 C1 A1 251 B1 241 231 221 211 141 131 121 111 41 31 21 11
Upper label of connection terminal and lower label of racking device position contacts.
44 MFR 8778501-00
Discovering the electrical auxiliaries EasyPact EXE - ED - MCset
DM106636.ai
Earthing Device open in disconnected/test position
CONTACTS
Earthing Device in disconnected/test position
Operating mechanism charged
First block standard Service position Disconnected position
switches (Rack-In) switches (Rack-Out)
[1]
A4 A3 A2 A1 C4 C3 C2 C1
RO41
RO31
RO21
RO11
RI41
RI31
RI21
RI11
[1]
A13
A15
A11
C13
C14
C15
C16
C5
B13
B14
B15
B16
[2]
B3
B2
32
34
22
24
12
14
RO42
RO32
RO22
RO12
MCH
RI42
RI32
RI22
RI12
[2]
B3
[1]
B4 B3 B2 B1 D4 D3 D2 D1
[2] B1
OF4
OF3
OF2
OF1
A2
XF
[2] 41 31 21 11
A1 [1]: LV plug pin number
[2]: Racking position block designation
RI1-4: Racking-in position contacts, closed
when the Earthing Device is in the
252 254 service position.
PF RO1-4: Racking-out position contacts, closed
251 when the Earthing Device is in
[1] A12 A14 A16 D13 D14 D15 D16 disconnected/test position.
A2 254 B2 44 34 24 14
252 B3 42 32 22 12
A1 251 B1 41 31 21 11
XF : closing release
PF : "ready to close" contact
MCH : motor for electrical charging
OF1-OF24 : indication contacts
: Interconnected connection points on terminal
block (only one wire per connection point)
Option
[1] LV plug pin number (if applicable)
[2] Contact number of Earthing Device terminal blocks
MFR 8778501-00 45
EasyPact EXE - ED - MCset Maintaining the performance of EasyPact EXE
LockOut TagOut procedures should be applied during maintenance operations to ensure the
Earthing Device closes normally with no current flow.
In these cases, there would be a closing on to fault with a corresponding ground fault current.
This ground fault is cleared by a protection and a circuit breaker situated upstream of the ground
fault.
During the ground fault, the Earthing Device, having closing and short-time withstand capabilities,
remains closed and is capable of withstanding the ground fault current.
The Earthing Device can close on to a short-circuit a limited number of times (Class E1:2 closing on
short circuit) above this it will be necessary to replace the Earthing Device.
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Maintaining the performance of EasyPact EXE EasyPact EXE - ED - MCset
Discharged
MFR 8778501-00 47
EasyPact EXE - ED - MCset Maintaining the performance of EasyPact EXE
Maintenance
General information
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Electrical equipment may only be maintained by qualified personnel.
• The Earthing Device must not be completely disassembled for maintenance work, except of
those accessories described in this maintenance section.
Failure to follow these instructions will result in death or serious injury.
This user guide is not intended to be used by anyone who has not completed the relevant training.
Other very complex operations are however exclusively the responsibility of Schneider Electric.
This allows our customers to benefit from optimized maintenance with regards of the economic
perspective and the availability of electric power:
• Schneider Electric’s engineers are highly qualified and have a thorough knowledge of Schneider
Electric's equipment and its various technical levels; they have all the methods and procedures
specific to the different types of devices at their disposal, as well as the advantage of feedback from
the whole company,
• they have the relevant diagnostic tools and equipment for the system they are working on,
• they carry with them the appropriate consumables and spare parts for each device, which are
available from local or regional stocks.
Maintenance definitions
Preventive
Preventive maintenance consists in carrying out, at predetermined intervals or according to
prescribed criteria, checks intended to reduce the probability of a failure or deterioration in the
operation of a system.
Corrective
Corrective maintenance repairs a system in view of fulfilling a required function.
48 MFR 8778501-00
Maintaining the performance of EasyPact EXE EasyPact EXE - ED - MCset
Intervention levels
Different skill levels have been established to define the persons who are qualified to work on
Medium-Voltage equipment.
Level 1
This maintenance cannot be done by an end user person level 1.
Level 2
Preventive maintenance operations requiring simple procedures and / or support equipment that
can be carried by professional electrical persons performing actions according to Schneider Electric
End User Schneider Schneider documentation.
Electric’s Electric
Partner
Level 3
Preventive or curative maintenance operations that can be carried out by an authorized person
performing actions delegated by Schneider Electric.
Schneider Schneider
Electric’s Electric
Partner
Level 4
Preventive or curative maintenance operations that may affect the device performances that can be
carried out by Schneider Electric local entities, either in charge of adaptation or Services.
Schneider
Electric
Level 5
Curative maintenance operations that can be carried out by the Schneider Electric global entities.
The device will generally have to be returned to the factory.
Schneider
Electric
Trainings
Schneider Electric offers a wide choice of training courses on how to operate or maintain its
equipment. Level 1-2 operations require training on the equipment.
This training is delivered in our training centres by Schneider Electric's accredited qualified staff.
MFR 8778501-00 49
EasyPact EXE - ED - MCset Maintaining the performance of EasyPact EXE
Schneider Electric shall not be held responsible for damage which occurs if:
• the instructions provided in the instruction document were not followed,
• any other component other than genuine Schneider Electric was installed.
Quality and performances of final assembly is under the End User responsibility.
After each operation, conduct electric tests according to the standards in force.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Replace imperatively following accessories, in case of parts replacement: Nylstop (self-stopping
nut), contact washer, stop ring and mechanical pin.
Failure to follow these instructions will result in death or serious injury.
Schneider Electric supplies original spare parts and can provide assistance with identifying the
spare parts required for your electrical distribution equipment.
To order spare parts, please contact your Schneider Electric local representative or your MCset
manufacturer.
For any modification or upgrade of the Earthing Device, contact Schneider Electric or your MCset
manufacturer.
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Maintaining the performance of EasyPact EXE EasyPact EXE - ED - MCset
[1] Recommended under normal operating conditions. However, this recommended frequency should be
increased according to the level of criticality (low, major, critical) and the severity of environment conditions.
To define appropriate Maintenance program for your MCset equipment, contact your Schneider Electric
Maintenance Service local representative.
[2] The number of racking operation can be monitored by relay positioned in LV cabinet.
Before reaching these operating limits contact your Schneider Electric Service representative in
order to put in place the relevant maintenance.
MFR 8778501-00 51
EasyPact EXE - ED - MCset Maintaining the performance of EasyPact EXE
Tools
Performing the procedure of the maintenance program requires the following:
• a standard toolbox with electrical tools and equipment for an electrician
• specific tools, detailed in the Instruction Sheet and Maintenance Procedure.
Time Required
The global time required to perform this maintenance program is as follows:
• 45 minutes typically for a Earthing Device and with all accessories installed
Safe Repository
For better follow-up of your MCset equipment, upload your Maintenance Reports in Safe Repository.
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MFR 8778501-00 53
EasyPact EXE - ED - MCset Maintaining the performance of EasyPact EXE
Diagnose the problem Identify the probable causes Find the solutions
Racking-in or Racking-out
Impossible to press The auxiliaries connection plug is not locked Lock the auxiliaries connection plug in the correct position.
the pushbutton located in the correct position
on the racking device The racking device is not properly locked in Lock the racking device in the correct position in the
the correct position in the cubicle cubicle.
An interlock with Earthing Switch is present • Check the position of the Earthing Switch.
• Check the condition of the switchgear before opening
the Earthing Switch.
• Bring installation into compliance to release locked
state.
The pushbutton located on the racking device Check the condition of the pushbutton located
is locked on the racking device and disable the lock.
The door is open or the "door interlock" is Close the cubicle door or check the operation
ineffective of the "door interlock".
Impossible to turn the crank Wrong direction of rotation Check the direction of rotation according to the "position
indicator".
Device cannot be racked to Mechanical problem on the shutters Check the operation of the shutters.
"Service" position Clusters are incorrectly positioned Re-adjust / Replace clusters.
A lock is present on the racking device • Check possibility to release the padlock,
in the "Disconnected/Test" position electromagnetic lock in accordance with the status of the
installation.
• Bring installation into compliance to release locked
state.
The device is closed Open the device.
The auxiliaries connection plug is not locked Lock the auxiliaries connection plug in the correct position.
in the correct position
The racking device is not properly locked in Lock the racking device in the correct position into the
the correct position in the cubicle cubicle.
Device cannot be racked An interlock with Earthing Switch is present • Check the position of the Earthing Switch.
to "Service" position
(continuation)
• Check the condition of the switchgear before opening
the Earthing Switch.
• Bring installation into compliance to release locked
state.
The pushbutton located on the racking device Check the condition of the pushbutton located
is padlocked on the racking device and remove the padlock.
The door is open or the "door interlock" is Close the cubicle door or check the operation
ineffective of the "door interlock".
Device cannot be pulled out Device is not in the "Disconnected/test" • Turn the crank until the device reaches
position the "Disconnected/Test" position
• Check device to cubicle lock is disengaged on both
sides.
Device insertion or extraction
Withdrawable device cannot An interchange stop system between the Check concordance between the cubicle and the device.
be inserted into the cubicle cubicle and the device is present
A lock is present on the shutters • Check possibility to release the lock in accordance with
the status of the installation.
• Bring installation into compliance to release locked
state.
Device cannot be locked Device is not in the correct position Turn the crank until the device reaches the wanted position
in the "Service" or ("Service" or "Disconnected/Test" position).
"Disconnected/test" position Crank remains in the racking device Remove crank and store it.
Cubicle door cannot be The racking device is not in Turn the crank until the device reaches the "Disconnected/
opened the "Disconnected/test position" Test" position.
Cubicle door cannot be The racking device is not properly locked in Lock the racking device in the correct position in the
closed the correct position in the cubicle cubicle.
The "door interlock" is ineffective Check the operation of the "door interlock".
Door interlock
Not possible to close the "Door interlock" stuck in wrong position Release "door interlock" manually
door in order to operate "door
interlock" on racking device
(door handle movement is
blocked)
54 MFR 8778501-00
Maintaining the performance of EasyPact EXE EasyPact EXE - ED - MCset
MFR 8778501-00 55
EasyPact EXE - ED - MCset Earthing Device operation in a nutshell
Identify section
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Earthing Device operation in a nutshell EasyPact EXE - ED - MCset
MFR 8778501-00 57
EasyPact EXE - ED - MCset Notes
58 MFR 8778501-00
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison – France
Phone: +33 (0) 1 41 29 70 00
www.se.com
MFR 8778501-00