Genie Z60 Parts Manual

Serial Number Range
Z-60/34 from SN 4551
Part No. 102499

Rev H11
October 2015
October 2015
2 Z-60/34 Part No. 102499

October 2015
How to Read Your Serial Number
Part No. 102499 Z-60/34 3

October 2015
Table of Contents
404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)........72

This manual is updated frequently. If you have a 405.1 Deutz F4L 1011F Engine - View 3 (to SN 4607)........74
printed manual, you can keep it up to date by
406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN
downloading new figures from the Genie website at
4608)...................................................................................76
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the 407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN
Genie website at www.genielift.com. 4608)...................................................................................78
408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315).....82
409.1 Ford LRG-425 EFL Engine - View 2 (to SN 6315).....86
How to Read Your Serial Number..........................................3
410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)......88
Parts Stocking List.................................................................7
411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316 to
How to Order Parts................................................................8 11788).................................................................................90
Service Parts Fax Order Form...............................................9 412.1 Ford DSG-423 EFI Engine - View 2 (from SN 6316 to
11788).................................................................................92
Electronic Version 11788).................................................................................94
Click on any page number to view the figure. 11788).................................................................................98
415.1 Ford MSG-425 EFI Engine - View 1 (from SN
11789)...............................................................................102
100 Decals
101.1 Decals with Words.....................................................10 416.1 Ford MSG-425 EFI Engine - View 2 (from SN
11789)...............................................................................104
102.1 Decals with Symbols.................................................14
417.1 Ford MSG-425 EFI Engine - View 3 (from SN
200 Drive Chassis Components 11789)...............................................................................106
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)....18 418.1 Ford MSG-425 EFI Engine - View 4 (from SN
11789)...............................................................................108
202.1 2WD Steer Axle Linkage, No-oscillate Models..........20
419.1 Engine Tray and Battery..........................................110
203.1 Non-steer Axle (to SN 10160)...................................22
203.2 Non-steer Axle (from SN 10161)...............................26
500 Boom Components
204.1 2WD Steer Axle - Wheels and Hubs..........................30 501.1 Secondary Boom - View 1.......................................112
205.1 4WD Steer Axle - Wheels and Hubs..........................32 502.1 Secondary Boom - View 2.......................................114
206.1 2WD Hub - Steer Axle...............................................34 503.1 Upper Pivot..............................................................116
207.1 2WD and 4WD Drive Hub..........................................36 504.1 Upper Pivot and Primary Boom Rests.....................118
505.1 Primary and Extension Booms................................120
300 Turntable Components
506.1 Cable Track (to SN 5541).........................................122
301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models.....38
506.2 Cable Track (from SN 5542)....................................124
302.1 Hydraulic and Fuel Tanks - Diesel Models.................42
507.1 Jib Boom and Platform Rotator...............................126
303.1 Function Manifold and Auxiliary Power Unit
Installation...........................................................................44
600 Platform Components
304.1 Turntable Rotation and Hydraulic Rotary coupler
601.1 Platform Installation - View 1...................................128
Installation...........................................................................46
602.1 Platform Installation - View 2...................................132
305.1 Ground Controls - View 1..........................................48
603.1 Platform Controls - View 1.......................................134
604.1 Platform Controls - View 2.......................................138
605.1 Joysticks (to SN 7226).............................................140
308.1 Turntable Covers........................................................56
605.2 Joysticks (from SN 7227).........................................142
309.1 Turntable Counterweight............................................60
700 Hydraulic Components

400 Engine Components
701.1 2WD Traction Manifold.............................................144
401.1 Perkins 404-22 Engine - View 1.................................62
702.1 4WD Traction Manifold (to SN 10153).....................146
402.1 Perkins 404-22 Engine - View 2.................................66
702.2 4WD Traction Manifold (from SN 10154).................148
403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)........70
703.1 Two-Speed/Brake Manifold......................................150
4 Z-60/34 Part No. 102499

October 2015
Table of Contents (continued)
704.1 Function Manifold....................................................152 Indices

705.1 Jib Select and Platform Rotate Manifolds................156 Part Number Index.............................................................244
706.1 Hydraulic Pumps.....................................................160 Part Description Index.......................................................252
707.1 Oscillate Control Valve (to SN 5819).......................162 Cross References
707.2 Oscillate Control Valve (from SN 5820)...................164 Fittings Cross Reference...................................................266
708.1 2WD Drive System..................................................166
709.1 2WD Drive Oscillate System (to SN 5819)..............168
709.2 2WD Drive Oscillate System (from SN 5820)..........170
710.1 4WD Drive System..................................................172
711.1 4WD Drive Oscillate System...................................174
712.1 Hydraulic Hoses and Fittings - Turntable.................176
713.1 Hydraulic Hoses and Fittings - Boom......................180
800 Accessories
801.1 Alarm and Beacon Package, Driving Lights............182
802.1 Platform Options......................................................184
803.1 Ground and Platform Control Box Covers...............188
804.1 Platform Overload - European Models....................190
805.1 Platform Half-mesh and Pipe Cradle.......................192
806.1 Air Line to Platform..................................................194
807.1 Cold Start Package (to SN 12646)..........................196
807.2 Cold Start Package (from SN 12647)......................198
808.1 Hydraulic Generator Option - View 1 (to SN 10282).200
808.2 Hydraulic Generator Option - View 2 (to SN 10282).202
809.1 Hydraulic Generator Option (MTE) - View 1 (from SN
10283)...............................................................................204
809.2 Hydraulic Generator Option (MTE) - View 2 (from SN
10283)...............................................................................206
810.1 Hydraulic Oil Cooler.................................................208
811.1 Gauge Option..........................................................210
812.1 Panel Cradle............................................................212
813.1 Welder Option, Chassis Components......................214
814.1 Welder Option, Platform Components (to SN
13525)...............................................................................216
814.2 Welder Option, Platform Components (from SN
13526)...............................................................................218
815.1 Welder Option, Hoses and Fittings..........................220
816.1 Hydraulic Hoses and Fittings - Arctic Hose Option...222
817.1 Hostile Environment Package - View 1....................224
818.1 Hostile Environment Package - View 2....................226
819.1 Hostile Environment - Engine Air Precieaners.........228
820.1 Second LPG Carrier Option.....................................230
821.1 Tow Package............................................................232
822.1 Aircraft Protection Package (from SN 9780)............234
823.1 Operator Protection Structure..................................236
824.1 Circuit Board Heater Option....................................238
825.1 Traveling Fall Arrest Anchor System........................240
826.1 Operators Protection Alarm.....................................242
Part No. 102499 Z-60/34 5

October 2015
Notes
6 Z-60/34 Part No. 102499

October 2015
Parts Stocking List
Part No. 102499 Z-60/34 7

October 2015
How To Order Parts
8 Z-60/34 Part No. 102499

October 2015
Fax Order Form
Part No. 102499 Z-60/34 9

100 Decals October 2015
101.1 Decals with Words
10 Z-60/34 Part No. 102499

October 2015 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 102500 DECAL KIT,WORDS, Z60/34 15 28174 DECAL,POWER TO PLATFORM

includes items 1-9, 12-14, 16-20, 22, 230V................................................2
24-31, 38, 39, 41-49; to SN 5709 16 28175 DECAL,COMPARTMENT
-- 111321 DECAL KIT,WORDS, Z60/34 ACCESS..........................................1
includes items 1-9, 12-14, 16-20, 22, 17 28176 DECAL,LABEL,MANUAL NOT
24-31, 38, 39, 41-49; from SN 5710 HERE...............................................1
to 10160
18 28177 DECAL,WARN,CRUSH HAZARD
-- 226102 DECAL KIT,WORDS, Z60/34 PLAT................................................2
includes items 1-9, 12-14, 16-20, 22,
24-31, 38, 39, 41-49; from SN 10161 19 28178 DECAL,WARN,SHEAR
TURNTABLE....................................2
-- 97884 DECAL,SOFTWARE,Z-60
20 28181 DECAL,WARN,FALL HAZARD........1
1 25994 DECAL,NOTICE,SHUTOFF
VALVES...........................................1 21 28235 DECAL,POWER TO PLATFORM
115V................................................2
2 27204 DECAL,ARROW BLUE....................1
22 28236 DECAL,WARN,IMPROPER
3 27205 DECAL,ARROW YELLOW LRG OPERATION....................................1
9".....................................................1
23 30080 DECAL,NOTICE,MAX LOAD 500
4 27206 DECAL,TRIANGLE,BLUE...............2 LBS..................................................1
5 27207 DECAL,TRIANGLE,YELLOW..........2 24 31059 DECAL,WARNING COLLISION
6 27564 DECAL,DANGER,ELEC.HAZ.STAY HAZARD..........................................2
CLR.................................................2 25 31060 DECAL,DANGER DO NOT ALTER
-- 114390 Danger — Electrocution Hazard......2 SWTC..............................................2
from SN 8877 26 97890 DECAL,DANGER,GEN SAFETY
7 28158 DECAL,LABEL,UNLEADED GAS RULES.............................................2
ONLY...............................................1 to SN 8876
8 28159 DECAL,DIESEL...............................1 -- 114389 DECAL,DANGER,GENERAL
9 28160 DECAL,LABEL,LIQUID SAFETY...........................................2
PROPANE.......................................2 from SN 8877
10 28161 DECAL,WARN,CRUSH HAZARD 27 133518 DECAL, PATCH, GEN,ALC-500......1

HAND..............................................3 28 33952 DECAL,DANGER,TILT ALARM.......1
11 97887 DECAL,INSTR,MAX SIDE to SN 8876
FRC,ANSI........................................1 -- 114397 DECAL,DANGER,TILT ALARM
USA / Canada models from SN 8877
-- 44986 DECAL,INSTR,SIDE 29 33986 DECAL,NOTICE,DEUTZ ENG
FRC/WIND,AUS...............................1 SPEC...............................................1
Australia models to SN 4607
12 28164 DECAL,NOTICE,HAZARDOUS -- 97548 DECAL,ENGINE SPEC,DEUTZ
MAT'LS*...........................................1 2011.................................................1
to SN 8876 from SN 4608
-- 31788 DECAL,DANGER,BATTERY 30 35599 DECAL,NOTICE,AIR INLET***........1
SAFETY*** 31 40434 DECAL,LANYARD ANCHORAGE
from SN 8877 POINT..............................................2
13 28165 DECAL,INSTRUCT,FOOTSWITCH 32 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
OPER..............................................1
33 52965 DECAL,COSMETIC,GENIE
14 28171 DECAL,DANGER,NO SMOKING Z-60/34............................................1
***....................................................1
34 52966 DECAL,COSMETIC,4 X 2...............1
-- 114258 DECAL,DANGER,NO SMOKING
from SN 8877 35 52967 DECAL,COSMETIC,4 X 4...............1
Part No. 102499 Z-60/34 11


(continued)
36 52968 DECAL,COSMETIC,GENIE -- 215526 DECAL,LABEL,BELT,MSG425

BOOM,VERT...................................1 from SN 11789
37 77046 SERIAL # LABEL,MYLAR 4X8***.....1 -- 215527 DECAL,FORD ENGINE SPEC
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75 MSG425
from SN 11789
38 82229 DECAL,NOTICE,HI FLOAT
TIRES..............................................4 48 97602 DECAL,EXPLOSION HAZARD.......1
to SN 10160 49 97815 DECAL,LABEL,LOWER MIDRAIL....1
-- T114620 DECAL,NOTICE,HI FLOAT TIRES 50 114166 DECAL,LABEL,TRANSPORT
from SN 10161 DIAGRAM........................................2
39 82238 DECAL,PLATFORM CONTROL 51 T112773 TAPE, PROTECTIVE MASK............2
PANEL.............................................1 from SN 10484
-- 82244 DECAL,PROTECTOR,CLEAR*** 52 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
40 82243 DECAL FAULT CODE......................1 Australia models
41 82283 DECAL,NOTICE,OPER 53 226516 DECAL,INST,OPER

INST.IC***........................................2 INST,Z60,AUS.................................1
to SN 5709 Australia models
-- 1000210 DECAL,NOTICE,OPER INST.IC......2 54 29104 DECAL,TOWING INSTRUCTIONS

from SN 5710 Tow option
42 82316 DECAL,NOTICE TIRE 55 47041 DECAL,CAUTION,TOWING SPEED

PRESSURE.....................................4 Tow option
to SN 10160 56 46468 DECAL,FUNCTION OVERRIDE.....1
-- 133464 DECAL,NOTICE TIRE Aircraft Protection Package
PRESSURE.....................................4 57 219160 DECAL, INSTRUCTION, OPS.........1
from SN 10161 option
43 82366 DECAL,CHEVRON RANDO HD.....1
44 114244 DECAL,LABEL,WHEEL LOAD
Z60..................................................4
to SN 10160
-- 133474 DECAL,LABLE WHEEL LOAD
Z60..................................................3
from SN 10161
45 82644 DECAL, ENGINE SPEC,
PERKINS.........................................1
Perkins Models; to SN 9339
-- 133238 DECAL,ENGINE SPEC,PERKINS***
Perkins Models; from SN 9340
-- 133278 DECAL,LOW/ULTRA LOW SULFR
FUEL
Perkins Models; from SN 9340
46 82673 DECAL,GND CONT PNL,Z60.........1
47 97571 DECAL,NOTICE,FORD ENG SPECS
T2....................................................1
to SN 6320
-- 114169 DECAL,FORD ENGINE SPEC
DSG423
from SN 6321 to SN 11788
-- 114277 DECAL,LABEL,BELT ROUTING DSG
to SN 11788
12 Z-60/34 Part No. 102499


(continued)
This Page Intentionally Left Blank
Part No. 102499 Z-60/34 13

102.1 Decals with Symbols
14 Z-60/34 Part No. 102499

-- 102501 DECAL KIT,SYMBOLS, Z60/34 -- 133067 DECAL,DANGER,ELEC.HAZ.STAY

includes items 1-10, 12, 19-26, 29-33 CLR
and 35 from SN 8877
-- 97884 DECAL,SOFTWARE,Z-60 24 82545 DECAL,DANGER,MAX LOAD 227
1 27204 DECAL,ARROW BLUE....................1 KG...................................................1
to SN 8876
2 27205 DECAL,ARROW YELLOW LRG
9".....................................................1 -- 82601 DECAL,LABEL,MAX CAPACITY***
from SN 8877
3 27206 DECAL,TRIANGLE,BLUE...............2
25 82548 DECAL,WARN,CRUSH HAZARD
4 27207 DECAL,TRIANGLE,YELLOW..........2 PLAT................................................2
5 28158 DECAL,LABEL,UNLEADED GAS 26 82673 DECAL,GND CONT PNL,Z60.........1
ONLY...............................................1
27 82589 DECAL,LABEL,TIRE
6 28159 DECAL,DIESEL...............................1 PRESSURE,Z60..............................4
7 28160 DECAL,LABEL,LIQUID to SN 10160
PROPANE.......................................2 -- 133465 DECAL,LABLE,TIRE PRESSURE,Z60
8 28171 DECAL,DANGER,NO SMOKING from SN 10161
***....................................................1 28 114244 DECAL,LABEL,WHEEL LOAD Z60
to SN 8876 to SN 10160
-- 114251 DECAL,LABEL,NO SMOKING,SYMB -- 133474 DECAL,LABLE WHEEL LOAD Z60
from SN 8877 from SN 10161
9 28174 DECAL,POWER TO PLATFORM 29 82602 DECAL,DANGER,MAX SIDE
230V................................................2 FRC,667N........................................1
10 28235 DECAL,POWER TO PLATFORM Asia / South America
115V................................................2 30 82604 DECAL,DANGER,SIDE FRC
11 133518 DECAL, PATCH, GEN,ALC-500......1 400N................................................1
European models
12 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................3 31 82605 DECAL,WARNING,COLLISION
HAZARD..........................................2
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
32 82606 DECAL,WARNING,SHEAR
14 52965 DECAL,COSMETIC,GENIE
POINT..............................................2
Z-60/34............................................1
33 82646 DECAL,DRIVE ENABLE PATCH.....1
15 52966 DECAL,COSMETIC,4 X 2...............1
34 82924 DECAL,CAUTION,SHUTOFF
16 52967 DECAL,COSMETIC,4 X 4...............1
VALVES...........................................1
17 52968 DECAL,COSMETIC,GENIE to SN 8876
BOOM,VERT...................................1
35 97815 DECAL,LABEL,LOWER MIDRAIL....1
18 72867 DECAL,LABEL,LIGHTS***..............1
36 114166 DECAL,LABEL,TRANSPORT
19 82238 DECAL,PLATFORM CONTROL DIAGRAM........................................2
PANEL.............................................1
37 82240 DECAL,LABEL,105 DB...................1
-- 82244 DECAL,PROTECTOR,CLEAR*** European Models
20 82472 DECAL,WARNING,CRUSHING 38 82481 DECAL,SYMBOL-BATTERY
HAZARD..........................................3 SAFETY...........................................1
21 82473 DECAL,SYMBOL-COMP from SN 8877
ACCESS..........................................1 39 114252 Label — Tip-over Hazard.................2
22 82487 DECAL,SYMBOL-READ THE from SN 8877
MANUAL..........................................2 40 114247 DECAL,LABEL,FALL HAZARD***....1
23 82544 DECAL,DANGER,ELEC.HAZ.STAY from SN 8877
CLR.................................................2
to SN 8876
Part No. 102499 Z-60/34 15


(continued)
Item Part No. Description Qty.
41 114248 Label — Tip-over Hazard, Tilt

Alarm...............................................1
from SN 8877
42 33550 TAPE,WARNING,BLK/YEL,
50'***................................197-inches
European Models; from SN 8399
43 114236 DECAL,LABEL,CB SYMBOL
(MTE generator option)
44 T112773 TAPE, PROTECTIVE MASK............2
from SN 10484
45 82487 DECAL,SYMBOL-READ THE
MANUAL
Tow option
46 219160 DECAL, INSTRUCTION, OPS.........1
option
16 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 17

200 Drive Chassis Components October 2015
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)
18 Z-60/34 Part No. 102499

October 2015 200 Drive Chassis Components
201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)
1 89675 CYLINDER, OSCILLATE***.............2

includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT,CYLINDER (63189)
2 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,0.5 X 3.75***...................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
8 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25...............4
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 3 and 10 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 6175 SCREW,HHC,3/8-16 X 1
20 6021 WASHER,LOCK,.375
21 45226 ROD END,.375 X 3.69.....................2
22 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
23 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
24 74389 RUE RING 1.00...............................6
25 63155 WELDMENT,TIE ROD.....................1
26 6097 WASHER,FLAT,USS,3/8",Y
27 53387 GUARD, HOSE PROTECTOR.........2
Part No. 102499 Z-60/34 19

202.1 2WD Steer Axle Linkage, No-oscillate Models
20 Z-60/34 Part No. 102499

202.1 2WD Steer Axle Linkage, No-oscillate Models
1 8177 SCREW,HHC,1/2-13 X 1.5

3 30418 ROD END,0.5 X 3.75***...................1
4 73766 PIN,2.5 DIA X 23.88 LG..................1
5 74389 RUE RING 1.00...............................6
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
8 53452 BEARING,1.00IDX1.50ODX1.00L....6
9 14815 PIN,ROLL,SST,.25 X 2.25...............4
10 53081 PIN,1.50DIAX4.76LG,2HOLE..........4
11 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4
12 102152 YOKE PIVOT ASSEMBLY,L.H.........1
includes items 8 and 11 (Tank side)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................4
16 25436 WASHER,THRUST,2.56 X 4.0 X.18
to SN 9810
-- 101504 SHIM,AXLE,2.56
(refer to 203.1); from SN 9811
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
19 102153 YOKE PIVOT ASSEMBLY,R.H.........1
includes items 3 and 10 (Engine side)
20 29746 WASHER,FLAT,2.5 X 4 X .062
21 63155 WELDMENT,TIE ROD.....................1
22 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....14
23 73449 WELDMENT,NON-OSCILLATE.......1
24 6175 SCREW,HHC,3/8-16 X 1
26 73476 SHIM,FRONT AXLE NON-OSC, 22
GA...................................................2
27 73475 SHIM,FRONT AXLE NON-OSC, 12
GA...................................................2
28 6024 NUT,NYLOCK,5/8-11
Part No. 102499 Z-60/34 21

203.1 Non-steer Axle (to SN 10160)
22 Z-60/34 Part No. 102499

1 Ref. Oscillate Control Valve (refer to 14 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2

707.1 or 707.2) -- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
2 8255 SCREW,HHC,3/8-16 X .75 High-flotation tire
from SN 9811 -- 73210 TIRE,385 19.5,16PLY,NON-MARKI
3 6021 WASHER,LOCK,.375 Non-marking tire
4 29746 WASHER,FLAT,2.5 X 4 X .062 -- 75579 TIRE & WHEEL ASSY.: AIR............1
to SN 9810 Tire and Wheel Assembly; Air Filled,
-- 101504 SHIM,AXLE,2.56 right side
from SN 9811 -- 75578 TIRE & WHEEL ASSY.: AIR
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 Tire and Wheel Assembly; Air Filled,
left side
6 13066 WASHER,FLAT,.5 HARDENED.......4
-- 75581 TIRE & WHEEL ASSY.:FOAM.........1
7 6033 WASHER,LOCK,0.5" Foam Filled, left side
8 Ref. 2WD Traction Manifold (refer to -- 75580 TIRE & WHEEL ASSY.:FOAM
701.1) Foam Filled, right side
-- Ref. 4WD Traction Manifold (refer to -- 89033 TIRE & WHEEL ASSY.:TURF..........2
702.1) High-flotation
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 -- 89702 TIRE/WHEEL
10 89331 NON-STEER AXLE ASSEMBLY.....1 ASSY:AIR,NONMARK.....................1
includes item 11 Air-filled, Non-marking, right side
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 89703 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, left side
12 122346 WHEEL,22.5 X 14.00, Z60..............2
used with High-flotation only -- 89704 TIRE/WHEEL
ASSY:FOAM,NONMARK................1
-- 122347 WHEEL,19.5 X 11.75, Z60
Foam-filled, Non-marking, right side
13 54627 NUT,LUG,5/8-18 X 90
-- 89705 TIRE/WHEEL
DEGREE,Z45 ...............................18
ASSY:FOAM,NONMARK
to SN 8199
Foam-filled, Non-marking, left side
-- 111366 LUGFL&RING ASSY KIT HI FLO
-- 111466 ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.1
Z60..................................................1
includes decal; Air Filled with Sealant,
lug nut replacment kit for HI FL tires,
right side
includes parts 122313P and 77674;
from SN 8200 -- 111467 ASSY,TIRE/WHEEL,LH,RT,W/SEALAN
includes decal; Air Filled with Sealant,
-- 111367 LUG FL & RING ASSY KIT AIR
left side
Z60..................................................1
lug nut replacment kit for air filled tires, -- 111333 ASSY W/4 WHEEL/TIRES
includes parts 122313P and 77674; ; W/SEALANT....................................1
from SN 8200 includes decal; Air Filled with Sealant
-- 111370 LUGFL&RING ASSY KIT CE -- 111472 OPTION,TIRES,HF,W/SEALANT.....1
S40/Z60...........................................1 includes decal; High-flotation with
lug nut replacment kit for CE and foam Sealant
filled tires, includes parts 122313P and -- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT.1
77674; from SN 8200 includes decal; High-flotation with
-- 122313P WHEEL RING WASHER,PTD.........1 Sealant
requires lug nut p/n 77674, from SN 15 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
8200 to SN 4568
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 -- 102255 SCREW,HHC,M16 X 50, GR 10.9
ZI.....................................................9 from SN 4569 to SN 5572
from SN 8200
Part No. 102499 Z-60/34 23


(continued)
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8 26 6090 SCREW,HHC,1/4-20 X .75

from SN 5573 27 6356 WASHER,LOCK,.25
16 89682 WASHER,FLAT,HARDENED.656X1.313.12 28 6638 WASHER,FLAT,USS,1/4"Y
to SN 5572
29 89362P BAR,AXLE ROTATION
17 Ref. Drive Hub (refer to 207.1) STOP,OSC.......................................2
2WD and 4WD models oscillate models
18 102158 O-RING,.103 X 4.737,VITON, 75D...1 -- 89361P BAR,AXLE ROTATION
19 106117 O-RING,2-010,VITON......................2 STOP,NON-OSC
20 88885 MOTOR,PISTON,35CC,2WD***......2 non-oscillate models
(shown) 2WD models 30 34216 SHIM,AXLE ROTATION STOP,22GA
-- 102155 BEARING,BALL DRIVE SHAFT 31 73766 PIN,2.5 DIA X 23.88 LG..................1
for 88885 32 30418 ROD END,0.5 X 3.75***...................1
-- 102159 SHAFT,15 TOOTH 33 8177 SCREW,HHC,1/2-13 X 1.5
for 88885
34 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
-- 102161 RING, PISTON
for 88885
-- 106098 SEAL KIT,MOTOR,LC/KC***
for 88885
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88885
20A 88884 MOTOR,PISTON,30CC,4WD***......2
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
for 88884
for 88884
for 88884
for 88884
21 88296 SCREW,HHC,7/16-14 X 1.25
22 119988 WASHER,.469 X .781,HRD.............4
23 56912 SPRING CLIP,1/4-20,.025-.15X.5
24 29746 WASHER,FLAT,2.5 X 4 X .062
25 63630P COVER, REAR AXLE, PAINTED.....2
24 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 25

203.2 Non-steer Axle (from SN 10161)
26 Z-60/34 Part No. 102499

1 Ref. Oscillate Control Valve (refer to -- 94534 WHEEL & TIRE ASSY,RH,NM AIR
707.1 or 707.2) RT, Air-filled, Non-marking, right
2 8255 SCREW,HHC,3/8-16 X .75 -- 94535 WHEEL & TIRE ASSY,LH NM AIR
3 6021 WASHER,LOCK,.375 RT, Air-filled, Non-marking, left
4 101504 SHIM,AXLE,2.56 -- 110730 TIRE/WHEEL ASSY,LP NM

W/SEALAN
5 9145 SCREW,HHC,1/2-13 X 2.5,GR5 RT, Air-filled, Non-marking, with
6 13066 WASHER,FLAT,.5 HARDENED.......4 sealant, right (includes decal)
7 6033 WASHER,LOCK,0.5" -- 110731 TIRE/WHEEL ASSY,LP NM
W/SEALAN
8 Ref. 2WD Traction Manifold (refer to
RT, Air-filled, Non-marking, with
701.1)
sealant, left (includes decal)
-- Ref. 4WD Traction Manifold (refer to
-- 111468 ASSY,TIRE/WHEEL,HF,W/SEALANT
702.2)
High-flotation with Sealant, left or right
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5 (includes decal)
10 89331 NON-STEER AXLE ASSEMBLY.....1 -- 89033 TIRE & WHEEL ASSY.:TURF
includes item 11 High-flotation, left or right
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 227810 TIRE & WHEEL ASSY,FOAM,RH,RT
12 88727 WHEEL 24.5X11.75-9 HOLE..........1 RT, Foam RNU, right
-- 122346 WHEEL,22.5 X 14.00, Z60 -- 227811 TIRE & WHEEL ASSY,FOAM,LH,RT
used only with High-flotation RT, Foam RNU, left
-- 122347 WHEEL,19.5 X 11.75, Z60 -- 227813 TIRE & WHEEL ASSY RH,FF
used only with Foam RNU assy RT, LP Foam RNU, right
227810 or 227811 -- 227814 TIRE & WHEEL ASSY,LH FF
13 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 RT, LP Foam RNU, left
ZI.....................................................9 -- 227816 TIRE & WHEEL ASSY,RH,FOAM,NM
-- 122313P WHEEL RING WASHER,PTD RT, LP Foam RNU, Non-marking, right
used only with High-flotation -- 227817 TIRE & WHEEL ASSY,LH,FOAM,NM
14 88729 TIRE & WHEEL ASSY,AIR,RH***.....1 RT, LP Foam RNU, Non-marking, left
RT, Air-filled, right -- 88728 TIRE,355/55D625,OUTRIGGER,LP
-- 88730 TIRE & WHEEL ASSY,AIR,LH -- 94536 TIRE,355/55D625,14 PLY,NM
RT, Air-filled, left Non-marking tire
-- 110727 TIRE/WHEEL ASSY,LP RT -- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
W/SEALAN High-flotation tire
RT, Air-filled, with sealant, right
-- 73185 TIRE,38/65D-19.5,16PLY,OTR*
(includes decal)
used only with Foam RNU assy
-- 110728 TIRE/WHEEL ASSY,LP RT 227810 or 227811
W/SEALAN
15 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
RT, Air-filled, with sealant, left
(includes decal) 16 Ref. Drive Hub (refer to 207.1)
2WD and 4WD models
-- 77790 TIRE & WHEEL ASSY RH,FF
RT, Foam-filled, right 17 102158 O-RING,.103 X 4.737,VITON, 75D...1
-- 77791 TIRE & WHEEL ASSY,LH FF*** 18 106117 O-RING,2-010,VITON......................1
RT, Foam-filled, left 19 88885 MOTOR,PISTON,35CC,2WD***......1
-- 106647 TIRE & WHEEL ASSY,RH,FOAM,NM (shown) 2WD models
RT, Foam-filled, Non-marking, right -- 102155 BEARING,BALL DRIVE SHAFT
-- 106648 TIRE & WHEEL ASSY,LH,FOAM,NM for 88885
RT, Foam-filled, Non-marking, left
Part No. 102499 Z-60/34 27


(continued)
-- 102159 SHAFT,15 TOOTH 32 8177 SCREW,HHC,1/2-13 X 1.5

for 88885 33 89332 COVER ASSEMBLY
-- 102160 RING, RETAINING W/DECALS-NONSTE......................1
for 88885
for 88885
for 88885
for 88885
for 88885
19A 88884 MOTOR,PISTON,30CC,4WD***......1
4WD models
-- 102155 BEARING,BALL DRIVE SHAFT
for 88884
-- 102159 SHAFT,15 TOOTH
for 88884
-- 102160 RING, RETAINING
for 88884
for 88884
for 88884
for 88884
for 88884
20 88296 SCREW,HHC,7/16-14 X 1.25..........2
21 119988 WASHER,.469 X .781,HRD.............2
22 56912 SPRING CLIP,1/4-20,.025-.15X.5
23 29746 WASHER,FLAT,2.5 X 4 X .062
24 63630P COVER, REAR AXLE, PAINTED.....2
25 6090 SCREW,HHC,1/4-20 X .75
27 6638 WASHER,FLAT,USS,1/4"Y
28 89362P BAR,AXLE ROTATION
STOP,OSC.......................................2
oscillate models
-- 89361P BAR,AXLE ROTATION
STOP,NON-OSC
non-oscillate models
29 34216 SHIM,AXLE ROTATION STOP,22GA
30 73766 PIN,2.5 DIA X 23.88 LG..................1
31 30418 ROD END,0.5 X 3.75***...................1
28 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 29

204.1 2WD Steer Axle - Wheels and Hubs
30 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 -- 111366 LUGFL&RING ASSY KIT HI FLO Z60

2 6356 WASHER,LOCK,.25 lug nut replacment kit for HI FL tires,
3 6638 WASHER,FLAT,USS,1/4"Y from SN 8200
4 75863 COVER ASSEMBLY -- 111367 LUG FL & RING ASSY KIT AIR Z60
W/DECALS-STEER.........................1 lug nut replacment kit for air filled tires,
5 56912 SPRING CLIP,1/4-20,.025-.15X.5 includes parts 122313P and 77674; ;
from SN 8200
6 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568 -- 111370 LUGFL&RING ASSY KIT CE S40/Z60
lug nut replacment kit for CE and foam
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
filled tires, includes parts 122313P and
77674; from SN 8200
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
-- 122313P WHEEL RING WASHER,PTD
from SN 5573
requires lug nut p/n 77674, from SN
7 89682 WASHER,FLAT,HARDENED.656X1.313.12 8200
to SN 5572
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8 ZI
8 Ref. Wheel (refer to 203.1) from SN 8200
9 Ref. Rough Terrain Tire (refer to 11 Ref. 2WD Hub (refer to 206.1)
203.1) Foam-filled, Non-marking
Tire and Wheel Assembly; Air-filled
-- 73257 TIRE & WHEEL ASSY: AIR
Tire and Wheel Assembly; Air-filled,
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............1
Tire and Wheel Assembly; Air-filled,
right side
-- 73260 TIRE & WHEEL ASSY,FOAM***
left side; Foam-filled
-- 73261 TIRE & WHEEL ASSY,FOAM***......1
right side; Foam-filled
-- 75722 TIRE & WHEEL ASSY.:TURF..........2
High-flotation
-- 89698 TIRE/WHEEL ASSY: AIR,
NONMARK......................................1
Air-filled, Non-marking, left side
-- 89699 TIRE/WHEEL ASSY:AIR,NONMARK
Air-filled, Non-marking, right side
-- 89700 TIRE/WHEEL ASSY: FOAM,
NONMARK......................................1
Foam-filled, Non-marking, left side
-- 89701 TIRE/WHEEL
ASSY:FOAM,NONMARK
Foam-filled, Non-marking, right side
10 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45 ...............................16
to SN 8199
Part No. 102499 Z-60/34 31

32 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 17 6021 WASHER,LOCK,.375

2 6356 WASHER,LOCK,.25 18 57201 WASHER,FLAT,313, HARDENED....2
4 75863 COVER ASSEMBLY
W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20,.025-.15X.5
6 Ref. WHEEL (refer to 203.1)
7 Ref. Tire (refer to 203.1)
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45 ...............................18
to SN 8199
-- 111366 LUGFL&RING ASSY KIT HI FLO
Z60..................................................1
lug nut replacment kit for HI FL tires,
from SN 8200
-- 111367 LUG FL & RING ASSY KIT AIR
Z60..................................................1
lug nut replacment kit for air filled tires,
includes parts 122313P and 77674; ;
from SN 8200
-- 111370 LUGFL&RING ASSY KIT CE
S40/Z60...........................................1
lug nut replacment kit for CE and foam
filled tires, includes parts 122313P and
77674; from SN 8200
-- 122313P WHEEL RING WASHER,PTD.........1
requires lug nut p/n 77674, from SN
8200
-- 77674 NUT,HEX,FLANGE 5/8-18,GRD 8
ZI.....................................................9
from SN 8200
9 Ref. Drive Hub (refer to 207.1)
10 102158 O-RING,.103 X 4.737,VITON, 75D...2
11 102157 O-RING,.070 X .239,VITON 75D.....2
12 Ref. Drive Motor (refer to 203.1)
13 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
to SN 4568
-- 102255 SCREW,HHC,M16 X 50, GR 10.9
-- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8
from SN 5573
14 89682 WASHER,FLAT,HARDENED.656X1.313.12
to SN 5572
15 89237 WELDMENT,GUIDE BRACKET......2
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
Part No. 102499 Z-60/34 33

206.1 2WD Hub - Steer Axle
34 Z-60/34 Part No. 102499

206.1 2WD Hub - Steer Axle
-- 88883 HUB,2WD,FRONT***
-- 227986 V-RING 100, RUBBER SEAL
-- 227987 RING,OIL SEAL, 95 X 120 X 12
-- 102126 SEAL KIT,DRIVE HUB (88887)
1 102162 LUG,STUD/WHEEL (88887)...........9
2 94894 BEARING,INNER (88883)...............1
3 102126 SEAL KIT,DRIVE HUB (88887).......1
4 94891 COVER,HUB (88883)......................1
6 94892 SHIM,HUB (88883)..........................2
7 94893 BEARING,OUTER (88883).............1
Part No. 102499 Z-60/34 35

207.1 2WD and 4WD Drive Hub
36 Z-60/34 Part No. 102499

207.1 2WD and 4WD Drive Hub
-- 88886 WHEEL DRIVE 56:1 4WD***

4WD
-- 1266271 CIRCLIP, HUB (88886)
for drive hub part 88886
-- 1266272 O-RING, COVER SEAL (88886)
-- 88887 WHEEL DRIVE 56:1 2WD***
2WD
-- 102164 COVER,END,KIT (88887)
-- 102126 SEAL KIT,DRIVE HUB (88887).......1
replaced 58484, for drive hub part
88887
1 102131 DISCONNECT KIT (88887).............1
3 102506 Thrust Bearing Plate........................1
4 102507 Pinion Gear......................................1
5 102508 Thrust Bearing.................................1
6 102503 External Retaining Ring...................1
7 102504 Internal Retaining Ring....................1
8 102505 Pinion, Half Shaft.............................1
9 102509 Half Shaft.........................................1
10 102510 External Retaining Ring...................4
11 102511 Cylindrical Roller Bearing................4
12 19918 O-RING,010 BUNA-N***..................1
replaced 102512
13 102167 SHAFT,INPUT DRIVE HUB.............1
14 102514 Ball Bearing.....................................1
15 102513 Wire Seal Retaining Ring................1
16 102515 Tapered Roller Bearing....................2
17 102516 RING,RETAINING,INTERNAL.........1
18 102517 Shaft Bearing Spacer......................1
19 215642 BRAKE KIT (88886)***....................1
20 215340 LOCKRING, RR***..........................1
21 102162 LUG,STUD/WHEEL (88887)...........9
Part No. 102499 Z-60/34 37

300 Turntable Components October 2015
301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models
38 Z-60/34 Part No. 102499

October 2015 300 Turntable Components
1 31524 STRAP ASSY,TANK, 66 INCH.........2 12 48986 CONN,520102-16............................2

-- 31658 EXTRUSION,RUBBER BUMPER to SN 4832
STRIP -- 48984 CONN,520120-16
2 5397 WASHER,FLAT,USS,5/16",Y from SN 4833
3 4828 NUT,NYLOCK,3/8-16 13 6090 SCREW,HHC,1/4-20 X .75
4 102980 HYDRAULIC TANK ASSY W/WORD 14 6638 WASHER,FLAT,USS,1/4"Y

DEC.................................................1 15 6889 NUT,LP NYLOCK,1/4-20
includes items 5-7, 10 and 33 16 45455 CLAMP,2.75,#44 X 1/4,RUB
-- 102981 HYDRAULIC TANK ASSY W/SYMB CUSH*.............................................1
DEC to SN 7923
includes items 5-7, 10 and 33 -- 6653 CLAMP,1.88,#30 X 1/4,RUB CUSH
5 21141 GAUGE-SIGHT,LHA-LGTB***.........1 from SN 7924
6 31506 STRAINER,FILLER NECK..............1 17 52179 FILTER, FUEL LRG 425/423 EFI.....1
to SN 4832 to SN 7923
7 53527 CAP,FILLER BREATHER,3 -- 119984 FILTER,FUEL
MICRON**.......................................1 from SN 7924
includes filler neck strainer 18 21465 CLAMP,HOSE,SIZE .25 TO .63.......6
8A 48470 FILTER ASSEMBLY W/IND to SN 7923
L,PAPER..........................................1 19 27089 HOSE,5/16 FUEL,SAE 30R7
to SN 10376 to SN 7923
-- 46014 FILTER,ELEMENT,BETA(6)=200 -- 111817-3150 HOSE ASSY,SAE J2260/J2044
use with 48470; to SN 10376 from SN 7924
8B 227770 KIT HYDRO FILTER Z60 20 77219 PUMP, FUEL, LRG425, WALBRO....1
includes filter assy 60508 and fittings to SN 7923
(refer to 712.1); to SN 10376
-- 119168 FUEL PUMP,DSG-423
8C 60508 FILTER,RETURN,ASSY 10 MICRON from SN 7924
from SN 10377
21 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
-- 52768 GAUGE,MED.PRESSUR to SN 7923
FILTER,50530
use with 60508; from SN 10377 -- 111817-4525 HOSE ASSY,SAE J2260/J2044
from SN 7924
-- 61326 FILTER ELEMENT,10 MICRON,60508
use with 60508; from SN 10377 22 65892 CONN. ASSY,7.9 TUBE X6.35
HOSE..............................................2
-- 89616 FILTER ELEMENT,3 MICRON***
use with 60508; from SN 10377 23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
9 48922 CONN,520102-6-6...........................1 24 6021 WASHER,LOCK,.375
to SN 4832 25 111817-525 HOSE ASSY,SAE J2260/J2044
-- 48916 FITTING,CONN,520120-6 from SN 7924 to 10046
from SN 4833 -- 111817-2775 HOSE ASSY,SAE J2260/J2044
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2 from SN 10047 to 12341
to SN 4832 -- 111817-5825 HOSE ASSY,SAE J2260/J2044
-- 101490 STRAINER,16 SAE F/24 SAE M from SN 12342
from SN 4833 26 53023 FITTING,1/4 MPT 5/16 BARB.........2
11 48994 VALVE,BALL,16 MPT-16 FPT***......2 to SN 7923
to SN 4832 -- 111818 FITTING,1/4 NPT X SAE J2044
-- 48996 VALVE,BALL,16 MSAE-16 FSAE*** from SN 7924
from SN 4833 27 19487 VALVE, FUEL LOCK........................1
Part No. 102499 Z-60/34 39


(continued)
28 27089 HOSE,5/16 FUEL,SAE 30R7

to SN 7923
-- 111817-5725 HOSE ASSY,SAE J2260/J2044
from SN 7924
-- 111817-6625 HOSE ASSY,SAE J2260/J2044
from SN 12342
29 71383 ELBOW,45D,140339-4....................2
30 146413 GAUGE, FUEL LEVEL, 20/30 GAL
part of fuel tank 146416; from SN
10047
-- 146550 GASKET, FUEL LEVEL GAUGE, GAS
31 65610-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 32; to SN 7923
-- 122277 FUEL TANK ASSY W/CAP, 20 GAL
(complete) required for first time
replacment. Includes items 23 - 25,
30, 32 and fuel tank part 146416; from
SN 7924 to 10046
-- 214221 TANK ASSY, GAS, 20 GAL
from SN 10047
32 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
to SN 7923
-- 119918 CAP,FUEL,GASOLINE 3.5PSI
from SN 7924
33 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
to SN 4832
-- 94612 PLUG,MAGNETIC,SAE-6***
from SN 4833
34 7713 NUT,LP NYLOCK,3/8-16
35 6175 SCREW,HHC,3/8-16 X 1
36 30256-S L.P. TANK BRACKET
WELDMENT....................................1
37A 30275 HOSE ASSEMBLY,LP. 137".............1
to SN 6316
37B 64066 HOSE ASSEMBLY,LP GAS 174"
LONG
fromSN 6316
40 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 41

302.1 Hydraulic and Fuel Tanks - Diesel Models
42 Z-60/34 Part No. 102499

302.1 Hydraulic and Fuel Tanks - Diesel Models
1 31524 STRAP ASSY,TANK, 66 INCH.........2 -- 48984 CONN,520120-16

-- 31658 EXTRUSION,RUBBER BUMPER from SN 4833
STRIP 11 27089 HOSE,5/16 FUEL,SAE
2 21141 GAUGE-SIGHT,LHA-LGTB***.........1 30R7..................................81-inches
to SN 6229
3 102980 HYDRAULIC TANK ASSY W/WORD
DEC.................................................1 -- 27089 HOSE,5/16 FUEL,SAE
includes items 5-7, 10 and 30 30R7................................109-inches
Perkins models; from SN 6230
-- 102981 HYDRAULIC TANK ASSY W/SYMB
DEC 12 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
includes items 5-7, 10 and 30 13 53023 FITTING,1/4 MPT 5/16 BARB.........1
4 31506 STRAINER,FILLER NECK..............1 14 19487 VALVE, FUEL LOCK........................1
to SN 4832 15 30490 HOSE,1/4 FUEL LINE,SAE
-- 53527 CAP,FILLER BREATHER,3 30R7..................................62-inches
MICRON** Deutz models; to SN 6229
from SN 4833 -- 30490 HOSE,1/4 FUEL LINE,SAE
5 53527 CAP,FILLER BREATHER,3 30R7..................................80-inches
MICRON**.......................................1 Deutz models; from SN 6230
6A 48470 FILTER ASSEMBLY W/IND -- 35418 HOSE,FUEL,3/16,SAE
L,PAPER..........................................1 30R7..................................88-inches
to SN 10376 Perkins models; to SN 6229
-- 46014 FILTER,ELEMENT,BETA(6)=200 16 29137 HOSE END,MALE.25 X .25 MPT.....1
use with 48470; to SN 10376 17 8178 SCREW,HHC,3/8-16 X 2.5
6B 22770 FILTER ASSEMBLY W/IND L,PAPER 18 6097 WASHER,FLAT,USS,3/8",Y
includes filter assy 60508 and fittings
(refer to 712.1); to SN 10376 19 5397 WASHER,FLAT,USS,5/16",Y
6C 60508 FILTER,RETURN,ASSY 10 MICRON 20 4828 NUT,NYLOCK,3/8-16
from SN 10377 21 54325 FITTING,BULKHEAD,1/4NPT,FUELTK
-- 52768 GAUGE,MED.PRESSUR 21 65611-S FUEL TANK ASSY W/CAP, 20
FILTER,50530 GAL**...............................................1
use with 60508; from SN 10377 includes item 22
-- 61326 FILTER ELEMENT,10 MICRON,60508 22 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
use with 60508; from SN 10377
23 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
-- 89616 FILTER ELEMENT,3 MICRON*** to SN 4832
7 48922 CONN,520102-6-6...........................1 -- 94612 PLUG,MAGNETIC,SAE-6***
to SN 4832 from SN 4833
-- 48916 FITTING,CONN,520120-6
from SN 4833
8 45161 STRAINER ASSEMBLY,1.5" NPT.....1
to SN 4832
-- 101490 STRAINER,16 SAE F/24 SAE M
from SN 4833
9 48994 VALVE,BALL,16 MPT-16 FPT***......2
to SN 4832
-- 48996 VALVE,BALL,16 MSAE-16 FSAE***
from SN 4833
10 48986 CONN,520102-16............................2
to SN 4832
Part No. 102499 Z-60/34 43

303.1 Function Manifold and Auxiliary Power Unit Installation
44 Z-60/34 Part No. 102499

303.1 Function Manifold and Auxiliary Power Unit Installation
1 89620 POWER UNIT,AUX PUMP 23 7713 NUT,LP NYLOCK,3/8-16

12VDC.............................................1 24 75649 WLDMNT,HYDRAULIC TANK
-- 122754 CABLE,#4GA,POS.AUX,RED,108" MODULE.........................................1
-- 37192 COUPLER, PUMP / MOTOR (36179) 25 219447 FORMIN, BRACKET BATTERY
-- 58489 PUMP ASSY,AUX.POWER UNIT CABLE
89617 from SN 11903
-- 75858 VALVE,CHECK ASSEMBLY -- 60584 GROMMET,RUBBER .75 X .19 X 1**

order separately; from SN 11903
-- 77069 MOTOR,12VDC,77066
26 29883 SCREW,HHC,5/8-11 X 1.75
2 13082 WELDING CABLE,#4 GRD.8..............................................3
EXCELENE/BLK................61-inches
27 Ref. Ground Controls (refer to 306.1
3 8910 BOOT,CABLE and 307.1)
TERM,MED.RED,4/0.......................1
28 6889 NUT,LP NYLOCK,1/4-20
4 65612 CABLE ASSEMBLY
5 6175 SCREW,HHC,3/8-16 X 1
30 6090 SCREW,HHC,1/4-20 X .75
31A 94077 SENSOR,LEVEL,4.5 DEG..............1
7 5397 WASHER,FLAT,USS,5/16",Y USA/Canada/ Australia models
8 29868 SPRING CLIP,3/8-16,.05-.20X.73 31B 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
9 6097 WASHER,FLAT,USS,3/8",Y European models
10 Ref. Function Manifold (refer to 704.1) 31C 1260218 HARNESS,TILT ALARM,12V,CSA
for CSA models to SN Z6014-14369
11 4828 NUT,NYLOCK,3/8-16
31D 1264947 KIT, LEVEL SENSOR, 6 PIN CONN
12 75988P BRACKET,FILTER
for CSA models with 6-pin connector
MOUNT,PAINTED............................1
to SN Z6014-14369
13 81578 HORN,12VDC,SPADE
32 25855P BRACKET,AUX PUMP
TERMINALS***................................1
MOUNT,PAINT.................................1
14 6888 SCREW,HHC,1/4-20 X 1
33A 219391 FORMIN, BRACKET BATTERY
15 6356 WASHER,LOCK,.25 CABLE.............................................1
16 6638 WASHER,FLAT,USS,1/4"Y from SN 11903
17 43955-104400 WIRE CABLE,12GA/3 CON.TPE 33B 60584 GROMMET,RUBBER .75 X .19 X 1**
JKT*...............................1044-inches order separately; from SN 11903
18 6935 LOCKNUT,ELEC,1/2"......................1
19 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
20 111987 CONN,8 POS PLUG 120 AC/15A....1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
21 6024 NUT,NYLOCK,5/8-11
22 13064 WASHER,FLAT,.625 HARDENED....8
Part No. 102499 Z-60/34 45

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation
46 Z-60/34 Part No. 102499

304.1 Turntable Rotation and Hydraulic Rotary coupler Installation
1 56843 SCREW,SHC,1/2-13 X 1.50,A574 21 61223 PIN,TRANSPORT STORAGE

2 81110 SCREW,HHC,5/8-11 X 2 GRD.8.....4 HANDLE..........................................1
3 13064 WASHER,FLAT,.625 22 61222 PIN,TRANSPORT STORAGE

HARDENED..................................44 LOCK...............................................1
4 13918 SCREW,HHC,3/8-16 X 1.75 GRD 23 89885 SWING DRIVE

8.......................................................6 ASSEMBLY,S40/Z60........................1
includes items 24-26
-- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
6 4828 NUT,NYLOCK,3/8-16
-- 75678 SEAL-KIT REDUCER DRIVE
7 89571 SWIVEL,HYD 8 PORT***................1 TURNTAB
-- 94937 SEAL KIT,8-PORT SWIVEL -- 75681 BEARING KIT DRIVE TURN AND
-- T106954 SEAL, O-RING LIP HUB.................................................2
-- T106955 SEAL, POLY, CHAMFER 24 75686 BRAKE ASSEMBLY,TURNTABLE
ROT.................................................1
-- T106957 SEAL, CAP, NOTCHED
-- 62466 SEAL KIT,BRAKE,TURNTABLE ROT
-- T106961 SEAL, O-RING ENERGIZER
-- 75682 DISC KIT DRIVE TURNTABLE Z-60*
-- T106962 SEAL, CAP, NOTCHED
-- 75683 SPRING,DRIVE TURNTABLE.......12
8 45066 SCREW,SHC,5/8-11 X 2.25..........20
to SN 8278 25 75684 MOTOR,TURNTABLE
ROTATION***...................................1
-- 111646 SCREW,SHC,5/8-11 X 2.5" GR8....20
from SN 8279 -- 22811 O-RING,MOTOR TO BRAKE***
9 7339 SCREW,HHC,1/4-20 X .5 -- 75685 SEAL KIT,MOTOR TURNTABLE***
10 6356 WASHER,LOCK,.25 26 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
11 22541 SCREW,RHM,10-32 X 1.5
-- 75119 SEAL KIT,CB VALVE MANIFOLD
12 6146 WASHER,FLAT,MS,#10,Y
for 89800
13 102176 HARNESS,DRIVE ENABLE,Z60.....1
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
-- 89756 NECK/HEAD-LIMIT SWITCH (88356)
-- 97128 ROLLER ARM,LIMIT SWITCH***
14 111647P FORMING,DRIVE ENABLE
BRACKET........................................1
15 6178 NUT,NYLOCK,10-32
16 111648 BEARING,SERIES 3000.................1
17 89098P PLATE,HYD. SWIVEL
LOCK,PAINTED...............................1
18 21175 SCREW,SHC,5/8-11 X 4,A574......20
to SN 8278
18 61250 SCREW,SHC,5/8-11 X
3.75,A574......................................20
from SN 8279
19 49189-5438-S HOSE ASSEMBLY,1/4.....................2
20 48887 ELBOW,90D, 070202-4...................1
-- 30297 ZERK,GREASE,1/8 NPT,90DEG.
Part No. 102499 Z-60/34 47

305.1 Ground Controls - View 1
48 Z-60/34 Part No. 102499

-- 56445 DIODE,6 AMP 200 PIV,REEL 13 128200 SWITCH TOGGLE ASSY SPDT 3P
-- Ref. Platform Overload Module MOM................................................1
(refer to 804.1) 14 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 27246 BOOT,TOGGLE SWITCH,SHORT* MOM................................................1
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 15 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
1 81900 PLUG,NYLON 2.093 BLACK
DOMED...........................................3 16 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
2 96008-S KEYSWITCH,3 POS.W/KEYS***.....1
includes 1 pair of keys 17 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
-- 83093 KEY SINGLE***
18 128204 SWITCH TOGGLE ASSY SPDT 2P
-- 37947 KEYS,10 PACK*** MNT.................................................1
-- 88827 GASKET,KEYSWITCH,PLASTIC*** Ford models
-- 110656 OPT, KEY SWITCH, RETAINED 19 824879 LIGHT,LED IND. RED 12V NH.........1
option; includes keyswitch 83131 (Complete LED light assembly)
-- 83131 KEYSWITCH,3 POS -- 229567 PLUG, SANTOPRENE .5 BLACK
W/KEYS,LOCKING DOME
part of option 110656 20 128203 SWITCH TOGGLE ASSY SPDT 2P
3 66812 BUTTON,PUSH,RED MUSHROOM MOM................................................1
HEAD...............................................1 Ford models
-- 146478 BOOT(BELLOWS),E-STOP,BLACK -- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
-- 66818 CONTACT,NC
21 42781 PLUG, NYLON .250 BLACK
-- 73805 BASE,W/2 NC CONTACTS***
DOMED...........................................2
includes 2 each N.C. contacts
22 128201 SWITCH TOGGLE ASSY DPDT 2P
4 19506 HOUR METER,10-80 VOLTS***......1
MOM................................................1
includes mounting bracket
23 218167 LIGHT,INDICATOR,AMBER 12V
ENGI................................................1
MOM................................................1
Ford models
-- 229567 PLUG, SANTOPRENE .5 BLACK
MOM................................................1
DOME
diesel models
diesel models
-- 824882 LT.LAMP IND. AMBER 12V ENG.NH
DOME
Ford models 24 6090 SCREW,HHC,1/4-20 X .75
7 128200 SWITCH TOGGLE ASSY SPDT 3P 25 6356 WASHER,LOCK,.25
MOM................................................1 26 6638 WASHER,FLAT,USS,1/4"Y
8 128200 SWITCH TOGGLE ASSY SPDT 3P 27 102154 CONTROL BOX W/LID & DECAL
MOM................................................1 GRND..............................................1
9 147095 ASSY, CIRCUIT BREAKER 20A.....1 to SN 5175
-- 42288 PLUG,NYLON .188 BLACK DOMED -- 111334 GRND CNTRL BOX W/LID
USE IF THERE IS NO CIRCUIT WORD/LPG
BREAKER INSTALLED Gasoline/LPG Models; from SN 5176
10 147094 ASSY, CIRCUIT BREAKER 15A.....1 -- 111345 GRND CNTRL BX W/LID
WORD/DIESE
11 147094 ASSY, CIRCUIT BREAKER 15A.....1
Diesel Models; from SN 5176
MOM................................................1
Part No. 102499 Z-60/34 49


(continued)
-- 111346 GRND CNTRL BOX W/SYMBOL

DECALS
from SN 5176
-- 121599 GASKET,GBOX,S80/85 2008
-- 122028 BRACKET,RESISTOR
-- 122975 WELDMENT, GROUND CONTROL
BOX
from SN 5176
-- 122978 WELDMENT,LID,GBOX,Z60
use with control box item 122975,
does not include decals, from SN 5176
-- 30997 CORROSION INHIBITOR,FOAM
28 42288 PLUG,NYLON .188 BLACK
DOMED...........................................4
29 88315 SCREW,SHS,1/4-20 X .25 ZINC
use with control box item 122975, from
SN 5176
50 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 51

52 Z-60/34 Part No. 102499

-- 53967 SOLENOID,12V CONTINOUS

1 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
-- 6935 LOCKNUT,ELEC,1/2"
2 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
3 73736 CONN,RECEP 48 WAY,4 X 12........1
4 20776 CABLE SQUEEZE CONN...............1
-- 18665 LOCKNUT,ELECTRIC,1" NPT
5 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
6 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
Part No. 102499 Z-60/34 53

54 Z-60/34 Part No. 102499

-- 88832 HARNESS,PLUG,NON-LOAD -- 34055 TERM RELAY,N-INSULATE 14-16

WEIGHING GA
-- 128935 CIRCUIT BKR 10A TYPE 2 METAL -- 34056 TERM,RELAY,N-INSULATE 18-20
Diesel models; from SN 9645 GA
-- 139331 KIT CB 10A T2 RPM SOLENOID 2W 10 54534 ANGLE,RELAY
includes item 128935; to SN 9644 MNT,W/NUTSERTS,PNT................1
-- 33784 CLAMP,1.31,#21 X 1/4,RUB CUSH -- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
-- 106637 MODULE,TIME DELAY ON BREAK 11 6090 SCREW,HHC,1/4-20 X .75
4S
welder option
1 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
2 33608 RELAY,SOCKET,OMRON................1
(welder option)
3 33607 RELAY,OMRON,DPDT,12V.............1
(welder option)
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 6178 NUT,NYLOCK,10-32
6 217441 TERMINAL RAIL
ASSEMBLY,GBOX...........................1
previous assembly 89172 is no longer
available. Order this assembly in its
place (includes item 1); from SN
11675
-- 216791 TERMINAL BLOCK,WIELAND
-- 216793 TERMINAL BLOCK END PLATE
-- 33422 DIN RAIL,17"
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 74924 MARKING TAGS,# 41-50,WIELAND**
7 56057 MODULE,IGNITION/START,12/24V.1
Diesel models
8 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
9 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................5
Ford models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................6
Diesel models
-- 34053 ASSY,RELAY SOCKET,AUTO***
-- 34054 TERM,RELAY N-INSULATED 10-12
G
Part No. 102499 Z-60/34 55

308.1 Turntable Covers
56 Z-60/34 Part No. 102499

1 102519 TURNTABLE COVER ASSY 12 53903 LATCH,T-HANDLE,5 SIDED

W/DECALS......................................1 W/KEYS*.........................................1
(assy with word decals) includes items includes mounting fasteners
13; to SN 4709 -- 29314 KEY,LATCH, 1 PAIR (28125)
-- 111356 LH COVER ASSY W/ WORD 13 75073 HINGE,.375X.120THK.,SLOTTED...4
DECALS
(assy with word decals) includes items 14 53707 HINGE SPACER..............................4
13; from SN 4710 to 8876 15 53523-S COVER REINFORCEMENT, R.H.....1
-- 122883 DECAL,WORD,LH,TT,COVER ASSY 16 30391 GAS STRUT,200 LBS.FORCE........2
(assy with word decals) includes items
-- 27377 RETAINER,GAS SPRING***
13; from SN 8877
17 33555 BALL STUD**..................................4
-- 102520 TURNTABLE COVER ASSY
W/DECALS 18 6002 NUT,LP NYLOCK,5/16-18
(assy with symbol decals) includes 19 49535P PLATE,LATCH,BLUE,PAINTED.......2
items 13; to SN 8876
20 89625 WELDMENT,BULKHEAD,RT
-- 122885 DECAL,SYM,LH,TT,COVER ASSY SIDE................................................1
(assy with symbol decals) includes
items 13; from SN 8877 21 6145 SCREW,HHC,1/4-20 X 1.5
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 22 Ref Bearing Lubrication Hose

Assembly (refer to 304.1)
4 4828 NUT,NYLOCK,3/8-16
24 29868 SPRING CLIP,3/8-16,.05-.20X.73
5 6888 SCREW,HHC,1/4-20 X 1
25 28646 ZERK,GREASE,1/8 NPT.................1
6 12906 WASHER,FENDER,.25 X 1.25 X.062
-- 30430 BULKHEAD,FEMALE X 4
26 34619 BUMPER,RUBBER***.....................6
8 6091 NUT,NYLOCK,1/4-20
9 58139 COVER ASSY, RH, ENGINE,..........1 gasoline/LPG models; from SN 10138
(assy with word decals) Ford and
Perkins models; includes items 2, 28 146382 WELDMENT,EXT LP TANK BRKT
11-13 gasoline/LPG models; from SN 10138
-- 102151 TURNTABLE COVER 29 7713 NUT,LP NYLOCK,3/8-16

ASSY,W/DECALS gasoline/LPG models; from SN 10138
(assy with word decals) Deutz models; 30 6175 SCREW,HHC,3/8-16 X 1
includes items 2, 11-13 gasoline/LPG models; from SN 10138
-- 102522 TURNTABLE COVER ASSY 31 30256 WELDMENT,LP TANK BRACKET**
W/SYMBOLS gasoline/LPG models; from SN 10138
(assy with symbol decals) Ford and 32 53605 TANK, 7 GAL/33.5 POUND, LP
Perkins models; includes items 2, gasoline/LPG models; from SN 10138
11-13
33 146438 HOSE ASSY,LP,106" LG
-- 102523 TURNTABLE COVER ASSY gasoline/LPG models; from SN 10138
W/SYMBOLS
(assy with symbol decals) Deutz 34 13002 SCREW,HHC,5/16-18 X 1 GR5
models; includes items 2, 11-13 35 89629 WELDMENT,BULKHEAD,LEFT
10 53189 RIVET,ALUM,ALUM,P,.25X.375.....23 SIDE................................................1
11 89904P PLATE,AIR INTAKE PAINT 36 45462 ALARM,CHIME TONE
Deutz models 5-25VDC***......................................1
from SN 7270
-- 49618-S AIR INTAKE FRAME.GRAY
Ford and Perkins models -- 72326 NUT - PLASTIC,RING FOR ALARMS
Part No. 102499 Z-60/34 57


(continued)
37 53524-S COVER REINFORCEMENT, L.H.....1
58 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 59

309.1 Turntable Counterweight
60 Z-60/34 Part No. 102499

309.1 Turntable Counterweight
1 111371 Z60 CW ASSY W/WORD

DECALS..........................................1
to SN 8876
-- 111372 Z60 CW ASSY W/SYMBOL DECALS
to SN 8876
-- 146049 Z60 CW ASSY W/WORD DECALS
from SN 8877
-- 146050 Z60 CW ASSY W/SYMBOL DECALS
from SN 8877
2 228842 SCREW,HHC,1-8 X 16, GRD 2
3 13775 WASHER,FLAT,1.063 X 2 X .134
4 38859 WASHER,FLAT,USS,1",Y
5 29605 WASHER,LOCK,1"
6 33265 NUT,HEX,1-8
Part No. 102499 Z-60/34 61

400 Engine Components October 2015
401.1 Perkins 404-22 Engine - View 1
62 Z-60/34 Part No. 102499

October 2015 400 Engine Components
-- 147348 SEAL-VALVE SYSTEM (A) 8 45435 CLAMP,HOSE,2.50"***....................2

to SN 9339 9 88847 HOSE,AIR CLEANER TO
-- 147349 SEAL-VALVE SYSTEM (B) INTAKE............................................1
to SN 9339 10 111390 WELDMENT,EXHAUST PIPE.........1
-- 147350 GASKET-CYLINDER HEAD -- 628455 Flanged Nut, M8
to SN 9339
-- 72343 GASKET,EXH
-- 147351 SEAL-ROCKER BOX FLANGE-PERKINS54555
to SN 9339
-- 72344 BOLT,EXHAUST,PERKINS(54555)**
-- 147355 GASKET-THERMOSTAT HSG
to SN 9339 -- 94888 EXHAUST MANIFOLD
-- 147352 SEAL-INJECTOR 11 Ref. Engine Tray...............................1
to SN 9339 (REFER TO 415.1)
-- 147353 SEAL-INJECTOR 12 13014 CLAMP,HOSE,2.25" DIA.................2
to SN 9339 13 54578 HOSE,UPPER
-- 89942 HARNESS,ENGINE,PERKINS,404-22 RADIATOR,PERKINS......................1
to SN 5623 14 88990P SHROUD,FAN.................................1
-- 111026 HARNESS,ENG.PERKINS,404-22 15 122377 FAN GUARD W/WORD DECAL PERK
ALT T2....................................................1
-- 54487P GUARD,FAN,FORD/PERKINS,PAINTED
-- 214904 HARNESS,ENG,PERKINS,404-22
16 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
ALT
from SN 11904 17 6146 WASHER,FLAT,MS,#10,Y
-- 111141 HARNESS, GND BOX, DIESEL,Z60 18 54579 HOSE,LOWER,RADIATOR,PERKINS.1
to SN 9339 19 54687 SCREW,HHC,M14 X
-- 122715 HARNESS,GBOX,PERKINS,Z60 1.5X40MM,GR8.8
from SN 9340 to SN 11903 20 37505 WASHER,LOCK,M14
-- 215873 HARNESS,GBOX,PERKINS,Z60 21 49411 WASHER,FLAT,M14
from SN 11904
22 89759 DIPSTICK, OIL (PERKINS 404)......1
-- 70356 OPT,SCRUBBER 404C-22; to SN 9339
MUFFLER,PERKINS
-- 128984 DIPSTICK, STRAIGHT SHORT
1 54071 COOLANT RETURN 404D-22; from SN 9340
SYSTEM,Z45***..............................1
-- 128985 DIPSTICK TUBE, STRAIGHT SHORT
-- 21465 CLAMP,HOSE,SIZE .25 TO .63 404D-22; from SN 9340
2 72327 CAP, COOLANT RET -- 97461 DIPSTICK TUBE,PERKINS(403C-11)
SYS(54071).....................................1 404C-22; to SN 9339
3 6888 SCREW,HHC,1/4-20 X 1 23 6198 NUT,NYLOCK,1/2-13
4 6638 WASHER,FLAT,USS,1/4"Y 24 39479 SCREW,HHC,1/2-13 X 2.75
5 6091 NUT,NYLOCK,1/4-20 25 70251 ISOLATOR,ENGINE VIBRATION.....4
6 63463 AIR CLEANER,NELSON***.............1 26 80150 WASHER-FLAT, 1/2" (80056)
-- 5397 WASHER,FLAT,USS,5/16",Y 27 102066P CASTING,WASHER,REBOUND,PAINTED
-- 62420 FILTER,AIR*** 28 4828 NUT,NYLOCK,3/8-16
-- 6782 NUT,NYLOCK,5/16-18 29 6175 SCREW,HHC,3/8-16 X 1
-- 6888 SCREW,HHC,1/4-20 X 1 30 5397 WASHER,FLAT,USS,5/16",Y
7 53952 BRKT,AIR CLEANER 31 102749 FORMING,ENGINE
ORIENTATION**..............................1 MOUNT,RH,PERK...........................1
Part No. 102499 Z-60/34 63


(continued)
-- 102748 FORMING,ENGINE
MOUNT,LH,PERK
32 Ref. Function Pump
(REFER TO 706.1)
-- Ref. Drive Pump
(REFER TO 706.1)
34 94889 FUEL FILTER ASSEMBLY..............1
-- 62421 FILTER,FUEL,PERKINS
35 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1
404C-22; to SN 9339
-- 77990 KIT,SEAL,3CC PUMP***
36 Ref. Battery
(REFER TO 415.1)
37 60584 GROMMET,RUBBER .75 X .19 X
1**....................................................3
38 102112P FORMING,ENGINE
BAFFLE,PERKINS..........................1
39 88846 HOSE,AIR INLET............................1
40 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
41 88989P FORMING,UPPER RAD SUPPORT
PNTD...............................................1
64 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 65

66 Z-60/34 Part No. 102499

-- 160551 KIT, 500 HR, PERKINS 404 20 6175 SCREW,HHC,3/8-16 X 1

every 500 hr service kit 21 5397 WASHER,FLAT,USS,5/16",Y
1 60585 ISOLATOR,VIBRATION,M8 22 77483 FAN, ENGINE (104-22)(404-22)*.....1
MALE/FEM......................................1
-- 94886 FAN SPACER
2 65636 CAP, OIL FILLER.............................1
23 236426 SOLENOID KIT,SHUT
-- 65638 SEAL, OIL FILLER CAP DN,PERKINS...................................1
3 77478 THERMOSTAT (PERKINS 404C-22; from SN 4551 to 5623
104-22)............................................1 -- 106663 SOLENOID,SHUT DOWN
404C-22; to SN 9339 PERKIN40422
-- 128986 WATER OUTLET, VERTICAL 404D-22; from SN 9340
404D-22; from SN 9340 -- 97404 SOLENOID,SHUT
-- 128991 THERMOSTAT DN,PERKNS403C-11
404D-22; from SN 9340 404C-22; from SN 5624 to 9339
-- 77476 HOUSING,THERMOSTAT,PERKINS 24 111027 SWITCH,OIL PRESS-PERKINS
104 404...................................................1
404C-22; to SN 9339 to SN 5623
4 89901 TAILPIPE,EXHAUST.......................1 -- 119809 SWITCH, OIL PRESSURE
5 88991P FORMING,MUFFLER MOUNT from 5624
PAINTED.........................................1 25 13002 SCREW,HHC,5/16-18 X 1 GR5
6 88841 MUFFLER,6"...................................1 26 5397 WASHER,FLAT,USS,5/16",Y
-- 111418 SCRUBBER,SPARK 27 6002 NUT,LP NYLOCK,5/16-18
ARRESTER,PERKIN 28 89953 FLATBAR,ALUM,THROTTLE
-- 70385 CLAMP,EXHAUST,2.00 PLATED LINKAGE.........................................1
7 88933 HARNESS,12/3,12V TO PLAT,JIB....2 29 21130 CLEVIS YOKE-1/4-28,PLTD
8 SOLENOID,STARTER, (72335).......1 W/PIN..............................................1
component no longer available 30 21496 NUT,HEX,1/4-28
9 228457 STARTER, PERKINS, 404D............1 31 94762 OIL FILTER - PERKINS...................1
(comes with integrated solenoid) 32 6888 SCREW,HHC,1/4-20 X 1
10 89762 LEVER, ALTERNATOR (PERKINS 33 6638 WASHER,FLAT,USS,1/4"Y
404...................................................1
34 6091 NUT,NYLOCK,1/4-20
11 72342 ALTERNATOR, PERKINS
(54555)............................................1 35 77402 SOLENOID,THROTTLE ACTUATOR
to SN 5623 DSL..................................................1
-- 111029 ALTERNATOR,65 AMP,PERKINS 404 36 8915 SCREW,HHC,1/4-20 X 1.25
from 5624 37 94378P FORMING,SOLENOID MOUNT
12 54687 SCREW,HHC,M14 X PAINTED.........................................1
1.5X40MM,GR8.8 to SN 9339
13 37505 WASHER,LOCK,M14 -- 128588 FORMING,SOLENOID MOUNT
from 9340
14 49411 WASHER,FLAT,M14
38 75020 SEPRTR/FLTR,FUEL
15 6198 NUT,NYLOCK,1/2-13 DSL,15GPH,.30...............................1
16 39479 SCREW,HHC,1/2-13 X 2.75 -- 62433 FILTER,ELEMENT,30 MIC,75020
17 70251 ISOLATOR,ENGINE VIBRATION.....4 39 Ref. Medium Pressure Filter Assembly
18 102066P CASTING,WASHER,REBOUND,PAINTED.4 (refer to 415.1)
19 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 67


(continued)
40 54573 PUMP MOUNT KIT,PERKINS

DSL..................................................1
(complete) includes kit 128022 and
housing pump 89771
-- 128022 KIT,FBA STYLE COUPLER,PERKINS
includes 15-tooth coupler (128003),
fastener kit (1263209) and grease
-- 89771 HOUSING,PUMP MOUNT (54573)
-- 128024 SCREW, HHC, M8 X 1.25 X 12
included in kit 128022
-- 29749 COUPLER,SMALL METAL,15T,***
to SN 8049
-- 128003 COUPLER,15
TOOTH,FBA,PERKINS**
from SN 8050; includes grease
41 23057 SCREW,HHC,M8 X 20MM
42 49408 WASHER,LOCK,M8
43 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
45 88992P FORMING,MUFFLER SUPPORT
PAINTE............................................1
46 24038 SHOCK MOUNT,SMALL.................4
47 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................1
48 89765 BELT, V (PERKINS 404)..................1
49 89763 PUMP WATER (PERKINS 404)***....1
404C-22; to SN 9339
-- 128987 WATER PUMP
404D-22; from SN 9340
-- 58354 GASKET,WATER PUMP
-- 77482 PULLEY, WATER PUMP
49A 58354 GASKET,WATER PUMP
for 89763, 128987
50 89764 HOSE, WATER PUMP (PERKINS
404).................................................1
51 111028 SWITCH,WATER
TEMP,PRKNS,404***.......................1
to SN 5623
-- 97473 SENSOR,WATER TEMPERATURE
from 5624
68 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 69

403.1 Deutz F4L 1011F Engine - View 1 (to SN 4607)
70 Z-60/34 Part No. 102499

-- 160550 KIT, 500 HR, DEUTZ TURBO

every 500 hr service kit
-- 52229 MANUAL,DEUTZ WORKSHOP 1011F
-- 89453 HARNESS,ENGINE,DEUTZ,Z60,2002*
1 53715 FOAM GASKET,AIR INTAKE...........1
2 33060P WELDMENT,AIR INTAKE
TUBE,BLUE.....................................1
3 32309 SCREW,HHC,M8 X 60MM X 1.25
4 33277 WASHER,FLAT,M8,YELLOW ZINC
6 29555 COVER,FRONT DEUTZ ENGINE....1
includes 2 each index number 4, 5 and
22
7 32698 BELT,V, DEUTZ DIESEL ENGINE....1
8 35586 ALTERNATOR, DEUTZ F3L10/F4L10*
9 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
10 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering (includes item 9)
-- 139709 STARTER, 12V
9 tooth; inspect old starter before
ordering (includes item 9)
11 34265 SCREW,HHC,M14 X 55
13 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15
16 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
17 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
18 Ref. Engine Tray (refer to 415.1)
19 Ref. Battery (refer to 415.1)
20 32748 WELMENT,DEUTZ ENGINE
MOUNT...........................................1
21 32749 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
22 49401 SCREW,HHC,M8 X 100
Part No. 102499 Z-60/34 71

72 Z-60/34 Part No. 102499

1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 24 6033 WASHER,LOCK,0.5"

2 44064 SCREW,HHC,M10 X 30MM, 25 Ref. O-ring (refer to 706.1)...............1
3 22700 WASHER,LOCK,M10 26 6175 SCREW,HHC,3/8-16 X 1
4 6097 WASHER,FLAT,USS,3/8",Y 27 6021 WASHER,LOCK,.375
5 6037 NUT,HEX,5/16-18,GR5 28 Ref. Function Pump (refer to 706.1)
6 6886 WASHER,LOCK,.313 -- Ref. Drive Pump (refer to 706.1)
8 16584 U-BOLT, KIT 5/16-18 X 2.5
9 27329P BRACKET,EXHAUST
SUPPRT,PAINT...............................1
10 30438 CLAMP,MUFFLER,2 1/4" ID............1
11 29558 MUFFLER**.....................................1
12 29559 GASKET,EXHAUST.........................4
13 49916 COVER - DEUTZ F4L1011F...........1
includes mounting fasteners
14 49919 INJECTOR - DEUTZ F4L1011F......4
Non-EPA models
-- 65458 INJRCTOR-FUEL(F4L 1011F-EPA)
EPA models
15 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................4
16 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................4
Non-EPA models
-- 65459 PUMP-INJECTOR (F4L 1011F-EPA)
EPA models
17 48916 FITTING,CONN,520120-6...............2
18 49135-3389-S HOSE ASSY 3/8".............................1
19 49917 RING GEAR,DEUTZ F3 &
F4L1011F........................................1
(please verify ring gear thickness) 0.6
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches
-- 89785 RING GEAR,DEUTZ F3L2011F
inches
20 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
21 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
22 30806 FLYWHEEL COVER,CASTING***....1
23 8177 SCREW,HHC,1/2-13 X 1.5
Part No. 102499 Z-60/34 73

74 Z-60/34 Part No. 102499

-- 139624 SWITCH, OIL PRESSURE 1.5 17 29560 FILTER,FUEL/WTR SEP, DTZ

BAR.................................................1 1008.................................................1
(replaced 65765) Genie Genuine Part. See PN 1254826
-- 139666 KIT,OP SWITCH,DEUTZ for compatible aftermarket
(includes 139624 and instructions) replacement.
1 34162-1900 HOSE,AIR -- 1254826 FUEL FILTER

INTAKE,2.50IDX19.00"....................1 W/SEP,DEUTZ,1008........................1
to SN 4607 Genie Aftermarket Part. Filter for
Deutz F3L 1011F Engine.
2 45435 CLAMP,HOSE,2.50"***....................5
3 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1 19 6886 WASHER,LOCK,.313
4 34164 ELBOW,90 20 33240P BRACKET,ACTUATOR ARM

DEGR,RUBBER,2.5"I.D.*................1 MTG,PTD........................................1
5 63463 AIR CLEANER,NELSON***.............1 21 22578 SCREW,HHC,M6 X 20MM,GR8.8

includes items 38 - 40 22 6356 WASHER,LOCK,.25
6 6175 SCREW,HHC,3/8-16 X 1 23 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
7 6097 WASHER,FLAT,USS,3/8",Y 24 21496 NUT,HEX,1/4-28
8 7713 NUT,LP NYLOCK,3/8-16 25 30785-1500 THREADED ROD,1/4-28 X 15
9 30769P BRCKET,AIR CLEANER IN***.................................................1
MTG.PAINT**...................................1 26 6888 SCREW,HHC,1/4-20 X 1
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1 27 6638 WASHER,FLAT,USS,1/4"Y
11 29557 CAP,OIL 28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
FILLER,DEUTZ,DIESEL***.............2 29 6091 NUT,NYLOCK,1/4-20
12 49923 PUMP, FUEL LIFT, F4L1011F.........1 30 29073 SOLENOID,THROTTLE,.................1
13 49922 DIPSTICK - DEUTZ F4L1011F.......1 -- 52537 BOOT,SOLENOID,29073
14 T114678 SHUTDOWN SOLENOID,12V, 31 33241P BRACKET,SOLENOID
DEUTZ.............................................1 MTG,PAINTED................................1
(replaced 32752) (must order cable
assembly, 58256, if replacing 32752) 32 Ref. Medium Pressure Filter Assembly
(refer to 415.1)
-- 45782 DIODE,6 AMP,200 PIV,BULK
33 Ref. Black Battery Cable
-- 58256 SOLENOID CABLE ASSY*** (refer to 415.1)
-- 72255 CONNECTOR, DEUTZ FUEL 34 44064 SCREW,HHC,M10 X 30MM,
SHUTOFF*
(does not include diode, 45782) 35 22700 WASHER,LOCK,M10
15 102686 OIL TEMP SENSOR, DEUTZ 36 6097 WASHER,FLAT,USS,3/8",Y
F4L2011..........................................1 37 30230P FILTER MOUNT BRACKET.............1
16 49924 FILTER,OIL,DEUTZ F4L1011F.......1 38 END CAP.........................................1
Genie Genuine Part. See PN 1255653 not available separately; included with
for compatible aftermarket item 5
replacement.
39 62420 FILTER,AIR***.................................1
-- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1
40 53952 BRKT,AIR CLEANER
Genie Aftermarket Part. Compatible
ORIENTATION**..............................1
with Genie Genuine Part 49924.
Part No. 102499 Z-60/34 75

406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)
76 Z-60/34 Part No. 102499

406.1 Deutz F3L 2011/D2011L03i Engine - View 1 (from SN 4608)
-- 89999 HARNESS,DEUTZ ENGINE 19 102066P CASTING,WASHER,REBOUND,PAINTED

(F3L2011) 20 4828 NUT,NYLOCK,3/8-16
21 6175 SCREW,HHC,3/8-16 X 1
-- 111672 HARNESS,DEUTZ ENGINE
(F3L2011) 22 5397 WASHER,FLAT,USS,5/16",Y
from SN 5827 to SN 11903 23 102180 BRACKET,SOLENOID MOUNT......1
-- 214902 HARNESS,DEUTZ ENGINE 24 89259 SCREW,HHC,M14 X 50
(F3L2011)
from SN 11904
26 89893P FORMING,AIR CLEANER
-- 111141 HARNESS, GND BOX, DIESEL,Z60
MOUNT,PNTD.................................1
-- 122710 HARNESS,GRND BOX,DEUTZ,Z60
ORIENTATION**..............................1
28 147525 FITTING,BARBED,STRT,FUEL LINE
-- 215871 HARNESS,GND BOX,DEUTZ,Z60
from SN 11904 -- 147526 FITTING,BARBED,TEE,FUEL LINE
-- 1264938 REMAN DEUTZ ENGINE D2011L03I 29 35067-500 TUBE,RD,ALUM 2.5 X .083.............1
Engine part 70453 is no longer
available, order remanufactuered
engine part 1264938
1 89902 GASKET,FOAM,AIR
INTAKE,DEUTZ...............................1
2 89895P WELDMENT,AIR INTAKE,PAINT.....1
3 89888 TAILPIPE,EXHAUST.......................1
4 63463 AIR CLEANER,NELSON***.............1
-- 62420 FILTER,AIR***
5 30971 CLAMP,HOSE,3.00"........................4
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2
7 32695 MUFFLER,DEUTZ...........................1
-- 119117 MUFFLER,CAT/SPARK,DEUTZ
8 89775 CLAMP, MUFFLER..........................1
9 89903P FORMING,ENGINE MOUNT
DEUTZ.............................................1
10 89776 COVER, ENGINE, DEUTZ F3L
2011F..............................................1
11 6888 SCREW,HHC,1/4-20 X 1
13 6889 NUT,LP NYLOCK,1/4-20
14 89889P FORMING,ENGINE MOUNT OUT
PAINT..............................................1
15 6198 NUT,NYLOCK,1/2-13
16 39479 SCREW,HHC,1/2-13 X 2.75
17 70452 ISOLATOR,ENGINE
VIBRATION***.................................4
18 80150 WASHER-FLAT, 1/2" (80056)
Part No. 102499 Z-60/34 77

407.1 Deutz F3L 2011/D2011L03i engine - View 2 (from SN 4608)
78 Z-60/34 Part No. 102499

-- 139622 HEAT SHIELD,DEUTZ STARTER 15 T114678 SHUTDOWN SOLENOID,12V,

-- 48884 FITTING, M18 X 8, 52MO187 DEUTZ.............................................1
(replaced 32752) (must order cable
-- 94464-1986 HOSE ASSY,1/2,90 FEM,STR FEM assembly, 58256, if replacing 32752)
-- 53538 PLUG,520109-8,ORFS -- 45782 DIODE,6 AMP,200 PIV,BULK
-- 70496 STRAINER,FUEL 40 MICRON -- 58256 SOLENOID CABLE ASSY***
from SN 4608 to 6229
-- 72255 CONNECTOR, DEUTZ FUEL
-- 119344 KIT,PRIMER BULB SHUTOFF*
from SN 4608 to 6229 (does not include diode, 45782)
-- 139624 SWITCH, OIL PRESSURE 1.5 16 94485 THROTTLE LINKAGE,DIESEL***....1
BAR.................................................1
(replaced 65765) 17 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
-- 139666 KIT,OP SWITCH,DEUTZ
(inludes 139624 and instructions) 18 21496 NUT,HEX,1/4-28
1 139709 STARTER, 12V................................1 19 6888 SCREW,HHC,1/4-20 X 1
-- 139621 KIT, HEAT GUARD, DEUTZ 20 6638 WASHER,FLAT,USS,1/4"Y

STARTER 21 6095 WASHER,FLAT,USS,1/2",Y
-- 139622 HEAT SHIELD,DEUTZ STARTER 22 77402 SOLENOID,THROTTLE ACTUATOR
from SN 10022 DSL..................................................1
2 49915 SOLENOID-STARTR 23 29560 FILTER,FUEL/WTR SEP, DTZ
DEUTZF4L1011F*...........................1 1008.................................................1
3 22558 SCREW,HHC,M14 X 40MM,GR 8.8 Genie Genuine Part. See PN 1254826
for compatible aftermarket
4 37505 WASHER,LOCK,M14 replacement.
5 89890P FORMING,ENGINE MOUNT,INBOA -- 1254826 FUEL FILTER
PNT.................................................1 W/SEP,DEUTZ,1008........................1
6 89780 FUEL LINE, DEUTZ F3L 2011F......3 Genie Aftermarket Part. Filter for
Deutz F3L 1011F Engine.
7 89791 PUMP,INJECTION,DEUTZ
F3L2011F........................................3 24 49924 FILTER,OIL,DEUTZ F4L1011F.......1
Genie Genuine Part. See PN 1255653
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F)
for compatible aftermarket
8 111445 SENDING UNIT,OIL TEMP replacement.
SWCH,DTZ......................................1
-- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1
9 29557 CAP,OIL Genie Aftermarket Part. Compatible
FILLER,DEUTZ,DIESEL***.............1 with Genie Genuine Part 49924.
10 139624 SWITCH, OIL PRESSURE 1.5 25 Ref. Function Pump
BAR.................................................1 REFER TO 706.1
11 22578 SCREW,HHC,M6 X 20MM,GR8.8 -- Ref. Drive Pump
12 6356 WASHER,LOCK,.25 REFER TO 706.1
13 52352 DIPSTICK-F3L1011F (DEUTZ).......1 26 6175 SCREW,HHC,3/8-16 X 1
to SN 7384 27 6021 WASHER,LOCK,.375
-- 147243 DIPSTICK, OIL, D2011 28 6096 SCREW,HHC,1/2-13 X 2 GR5
from SN 7385
14 111668 PUMP,FUEL 2011 DEUTZ ***
30 70381 COVER,FLYWHEEL CASTING.......1
-- 111402 O-RING, FUEL LIFT PUMP
31 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
to SN 7924
Part No. 102499 Z-60/34 79


(continued)
32 33024 FLYWHEEL FLANGE,GREEN

PLASTIC..........................................1
to SN 7924
-- 128004 COUPLER,15 TOOTH,FBA,SAE8***
from SN 7925
-- 128023 KIT,FBA STYLE COUPLER,SAE8
from SN 7925
-- 22700 WASHER,LOCK,M10
-- 44064 SCREW,HHC,M10 X 30MM,
-- 62476 SCREW,SHC,M10X1.5X20MM
(75090)
use for part 128004
33 89785 RING GEAR,DEUTZ F3L2011F......1
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches
-- 49917 RING GEAR,DEUTZ F3 & F4L1011F
inches
34 61110 SCREW,SHC,M10X1.5X30 GR 12.9
36 89786 COVER, PULLEY (DEUTZ F3L
2011)...............................................1
-- 89787 SCREW,M8X20-8.8
-- 89788 WASHER, 9MM I.D.
37 32698 BELT,V, DEUTZ DIESEL ENGINE....1
38 35586 ALTERNATOR, DEUTZ
F3L10/F4L10*..................................1
80 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 81

408.1 Ford LRG-425 EFL Engine - View 1 (to SN 6315)
82 Z-60/34 Part No. 102499

-- ENGINE,FORD LRG 425,EFIZ45 17 102977 HOSE FITITNG,BRASS,AIR

(remanufactured long block only, does CLEANER........................................1
not include starter, alternator, radiator 18 54598P SHROUD,RADIATOR,FORD
or fuel system) LGR425,PA......................................1
-- 102107 HARNESS,FORD EFI 2004 19 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
-- 57767 SCRUBBER,EXHAUST,FORD,EFI 20 6146 WASHER,FLAT,MS,#10,Y
-- 27412 PIVOT STOP BRACKET,AWP2 30/36 21 102010P FORMING,FAN
-- 35817 STUD,EXHAUST GUARD,FORD,PAINTED.................1
MANIFOLD-FORD,LRG 22 6090 SCREW,HHC,1/4-20 X .75
-- 35818 NUT,EXHAUST 23 6638 WASHER,FLAT,USS,1/4"Y
MANIFOLD-FORD,LRG
24 6091 NUT,NYLOCK,1/4-20
1 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 25 88450 SENSOR,OXYGEN LRG425EFI.....1
-- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH 26 77170 HOSE,LOWER RADIATOR,Z45......1
-- 72327 CAP, COOLANT RET SYS(54071) -- 13014 CLAMP,HOSE,2.25" DIA.
2 88847 HOSE,AIR CLEANER TO 27 1702 HOSE-HEATER,5/8 ID-BLACK
INTAKE............................................1 28 102074 ELBOW,90DEG, .63 HS X.375
3 45435 CLAMP,HOSE,2.50"***....................3 MPT.................................................1
4 111634 AIR CLEANER,FORD,T3................1 29 19363 ELBOW,130239-4-4.........................1
-- 227988 VACUATOR VALVE 30 70525 REGULATOR,LPG...........................1
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB 31 88757 VALVE,LP LOCKOUT
W/CONN***.....................................1
-- 58247 AIR CLEANER CAP/ FORD/NOLFF***
-- 19358 CONNECTOR,010102-6-4
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
32 102072 FITTING, STR 1/2 NPT X 3/4 HS.....1
ORIENTATION**..............................1 33 102073 ELBOW,90 DEG,3/8NPT X 1/2
FNPT...............................................1
6 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................2 34 823702 HOSE,3/4" COOLANT,44.00"LG.....1
7 6782 NUT,NYLOCK,5/16-18 35 102118 FORMING,HEAT SHIELD,FORD.....1
8 10107 SCREW,HHC,5/16-18 X .75 36 32064 CLAMP,MUFFLER,1.75 INCH.........2
9 102121 CLAMP,MUFFLER,1-7/8 IN.............2 37 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
10 102109P FORMING,MUFFLER
SUPPORT,PNTD.............................1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 102009 TAILPIPE,FORD LRG 425, 38 70419 DIP STICK TUBE,FORD GAS.........1
S40/S45...........................................1 -- 52566 DIPSTICK, OIL LEVEL,LRG425 EFI
12 106486 SENSOR,AIR,CAT MONITOR***.....1 39 89973 EXHAUST PIPE ASSEMBLY,
13 106178 WELDMENT,MUFFLER,FORD FORD..............................................1
TIER2..............................................1 -- 102134 GASKET,EXHAUST FORD TIER II
-- 55030 MUFFLER,PURIS40,S&Z60,S80 -- 72343 GASKET,EXH
FORD FLANGE-PERKINS54555
14 Ref. Engine Tray (refer to 415.1) 40 102779P FORMING,HEAT SHLD
15 102104 TUBE,INTAKE,2.50 OD X 15.63".....1 SUPPORT,PTD................................1
16 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 4828 NUT,NYLOCK,3/8-16
-- 6021 WASHER,LOCK,.375
Part No. 102499 Z-60/34 83


(continued)
-- 8255 SCREW,HHC,3/8-16 X .75

41 49898 MAP SENSOR, EFI.........................1
42 Ref. Battery (refer to 415.1)
43 102103 TUBE,INTAKE,2.50 OD X 13".........1
44 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
45 8255 SCREW,HHC,3/8-16 X .75
47 102350P FORMING,RAD.SHROUD,FORDZ60,PTD.1
84 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 85

86 Z-60/34 Part No. 102499

-- 65770 BELT,TIMING,FORD LRG423/425EFI 31 6097 WASHER,FLAT,USS,3/8",Y

1 89921 WELDMENT,COOLANT BOTTLE 32 4828 NUT,NYLOCK,3/8-16
MOUNT...........................................1 33 6021 WASHER,LOCK,.375
2 67537 SCREW,HHC,M5 X 12MM 34 6175 SCREW,HHC,3/8-16 X 1
3 49413 WASHER,FLAT, M5 YELLOW ZINC 35 Ref. Drive Pump (refer to 706.1)
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 36 Ref. Function Pump (refer to 706.1)
5 106485 MIXER,AIR VALVE,TIER II 37 106487 ENGINE PERFORMANCE MODULE
FORD**............................................1 T2**..................................................1
6 35434 CLAMP,HOSE,2.00***.....................2 -- 106605 HARNESS,ENGINE W/RELAY BOX
7 102117 HOSE,2.0 ID X 2.0" LG...................1 T2
8 102128 HOSE,VAC 3/16 FORD TIER II.......1 -- 128903 JUMPER,THROTTLE BODY,FORD
9 102119 HOSE,3/4,LP.......................8-inches 2.5L
from regulator to mixer 38 6145 SCREW,HHC,1/4-20 X 1.5
10 102065P BAR,HARNESS CONNECTOR 39 6356 WASHER,LOCK,.25
MOUNT...........................................1 40 6090 SCREW,HHC,1/4-20 X .75
11 65892 CONN. ASSY,7.9 TUBE X6.35 41 56912 SPRING CLIP,1/4-20,.025-.15X.5
HOSE..............................................1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 43 101127P FORMING,LH MUFFLER SUPPORT
PNT.................................................1
13 65453 BRACKET-FUEL FILTER (52567)....1
44 101128P FORMING,MUFFLER CLAMP,
14 58967 FUEL PRESSURE PAINTED.........................................1
REG,425EFI***................................1
45 6888 SCREW,HHC,1/4-20 X 1
15 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
46 6091 NUT,NYLOCK,1/4-20
47 102068P FORMING,MEGAJECTOR
17 6178 NUT,NYLOCK,10-32 MOUNT,PNTD.................................1
18 23057 SCREW,HHC,M8 X 20MM 48 49375 SCREW,HHC,M6 X 16
19 49408 WASHER,LOCK,M8 49 49407 WASHER,LOCK,M6
20 53821P BRACKET,MAP 50 70527 MEGAJECTOR,FUEL KIT...............1
SENSOR,PAINTED.........................1
-- 106491 HARNESS,JUMPER,MEGAJECTOR
51 102013P FORMING,RADIATOR
22 33960 ALTERNATOR,LRG-423 SUPPORT,LH..................................1
RE-BUILT*.......................................1
52 75185 SCREW,HHC,M8X1.25X
23 89917P PLATE,AIR FILTER 70MM,GR8.8
MOUNT,FORD.................................1
53 48498 ISOLATOR,AIR FILTER MOUNT.....2
24 10107 SCREW,HHC,5/16-18 X .75
54 52076 FAN, LSG423/LRG425....................1
25 6782 NUT,NYLOCK,5/16-18
-- 70489 SPACER,FAN TO WATERPUMP
26 106271P CLAMP,FORD LRG425
MUFFLER,PAINTED.......................1
27 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
28 25548 SCREW,HHC,M10 X 40MM,GRD8
30 14033 SCREW,HHC,3/8-16 X 2.75
Part No. 102499 Z-60/34 87

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)
88 Z-60/34 Part No. 102499

410.1 Ford LRG-425 EFI Engine - View 3 (to SN 6315)
1 Ref. HOSE, UPPER RADIATOR......1 31 70423P REAR ENGINE

refer to 408.1 MOUNT,PAINTED............................1
2 22672 CLAMP,HOSE,1.75..........................1 32 64079 BELL HOUSING KIT, FORD
3 33966 THERMOSTAT, FORD LRG.............1 425EFI.............................................1
kit includes; 89811 Pump Mount
4 52575 GASKET,THERM.HSNG O-RING....1 Housing, 89813 Flex Plate, 37003 15
5 33970 COIL, ELECTRONIC IGN., FORD...1 tooth Hub Coupler, and 102136
Screws 7/16-14 X 1.25
6 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1 -- 102136 SCREW,SHC,7/16-14 X 1.25
7 52570 SPARK PLUG WIRE SET, -- 37003 COUPLER,HUB,15 TOOTH
LRG425EFI......................................1 7/16BOLT*
8 106490 SPARK PLUG..................................4 -- 89811 HOUSING,PUMP MOUNT (64079)
9 33957 VALVE,PCV-FORD LRG***..............1 -- 89813 FLEX PLATE,COUPLER (64079)
10 89812 SWITCH,OIL PRESSURE ASSY.....1 33 24038 SHOCK MOUNT,SMALL.................4
11 28656 FILTER,OIL,FORD...........................1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125
Genie genuine part -- 4828 NUT,NYLOCK,3/8-16
-- 1259054 FILTER, OIL, FORD 34 101121P FORMING,RADIATOR SUP
Genie aftermarket PNTD...............................................1
12 70423P REAR ENGINE 35 33963 PUMP, WATER, WITH GASKET......1
MOUNT,PAINTED............................1
-- 33964 GASKET, WATER PUMP
13 6198 NUT,NYLOCK,1/2-13
-- 52078 PULLEY,FORD ENGINE,LRG-423***
14 70452 ISOLATOR,ENGINE
VIBRATION***.................................4 36 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
15 102066P CASTING,WASHER,REBOUND,PAINTED 37 33277 WASHER,FLAT,M8,YELLOW ZINC
16 6095 WASHER,FLAT,USS,1/2",Y 38 52580 BELT,SERPENTINE,LRG425

EFI***...............................................1
17 39479 SCREW,HHC,1/2-13 X 2.75
-- 65770 BELT,TIMING,FORD LRG423/425EFI
18 44064 SCREW,HHC,M10 X 30MM,
39 65454 BOLT-FLANGE,M6 X 22MM(52573)
40 13014 CLAMP,HOSE,2.25" DIA.................1
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
41 72358 WATER INLET TUBE, FORD..........1
42 33972 SENSOR,COOLANT TEMP*...........1
22 101118P ENGINE MOUNT FOOT,LH
PNTD...............................................1 43 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
23 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
24 8516 SCREW,HHC,3/8-16 X 1.50,GR5
26 4828 NUT,NYLOCK,3/8-16
27 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
28 6175 SCREW,HHC,3/8-16 X 1
29 27920 RELAY, STARTER, Z45GP91..........1
30 29606 RING GEAR,FORD***.....................1
30 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
Part No. 102499 Z-60/34 89

411.1 Ford DSG-423 EFI Engine - View 1 (from SN 6316 to 11788)
90 Z-60/34 Part No. 102499

-- 160548 KIT, 400 HR, FORD DSG-423 -- 214796 WATER OUTLET, FORD
every 500 hr service kit DSG423...........................................1
-- 119472 HARNESS,ENGINE FORD DSG-423 Previous adapter 119461 is no longer
available. Order kit 214803 for first
-- 119483 FUEL JUMPER HARNESS time replacement (kit includes water
Ford models; from SN 9340 outlet 214796 and hose bypass
-- 49735 ENGINE,FORD LRG 425,EFIZ45 214798)
(remanufactured long block only, does 11 214803 KIT, DSG423 COOLANT OUTLET...1
not include starter, alternator, radiator Required for first time replacement of
or fuel system) older hose 139780 (kit includes water
1 119135 MIXER,LPG,DSG-423.....................1 outlet 214796 and hose bypass
214798)
-- 119500 GASKET,MIXER, FORD DSG423
-- 214798 HOSE, COOLANT BYPASS,
-- 119547 O-RING,MIXER,SMOOTHED,DSG-423
DSG423...........................................1
-- 119548 O-RING,MIXER,RIBBED,DSG-423 Previous hose bypass 139870 is no
2 119142 ADAPTER,MIXER/THROTTLE longer available. Order kit 214803 for
BODY...............................................1 first time replacement (kit includes
water outlet 214796 and hose bypass
-- 119466 GASKET,ACTUATOR PLATE 214798)
3 119498 SENSOR,KNOCK DSG-423 12 119465 FLYWHEEL ASSEMBLY,DSG-423
FORD..............................................1 FORD..............................................1
4 119551 THERMOSTAT,FORD DSG423.......1 13 119481 SWITCH,OIL PRESSURE...............1
-- 119462 GASKET,COOLING FITTING 14 119139 OIL FILTER,DSG-423......................1
5 119479 FUEL INJECTOR FORD 15 119137 STARTER,DSG-423........................1
DSG423,YL.....................................4 Genie genuine part
yellow injector (use with control
module 119169) -- 1259057 STARTER, DSG-423RING
Genie aftermarket
-- 233365 FUEL INJECTOR FORD DSG423, BK
black injector (use with control module -- 147428 HARNESS, FORD STARTER
T112018) from SN 9917
6 119478 COIL ASSEMBLY............................4 16 119545 MANIFOLD,INTAKE FORD
DSG-423..........................................1
7 119495 SPARK PLUG, FORD DSG-423......4
-- 119568 CLAMP,SPRING,1/2"
8 234005 SENSOR KIT, TEMPERATURE.......1 for vac cap no 147016
Required for first time replacement of
older temperature sensor part 119480 -- 147015 CLAMP,SPRING,7/16"
(kit includes sensor part 233437 and -- 147016 CAP,EPDM,5/16"
wire harness part 234006); to SN for initial vacuum cap replacement
10015 order vacuum cap replacement kit no
-- 233437 SENSOR, FORD TEMPERATURE 147115
from SN 10016 -- 147115 KIT, VAC CAP REPLC, DSG-423
-- 234006 WIRE HARNESS, SENSOR, TEMP (includes caps, clamps and
from SN 10016 instructions)
9 119497 SENSOR,CAM POSITION 17 119475 MAP SENSOR, DSG-423................1
DSG-423..........................................1 18 88451 THROTTLE
10 214803 KIT, DSG423 COOLANT OUTLET...1 ACTUATOR*(BOSCH).....................1
Required for first time replacement of -- 88452 GASKET,THROTTLE ACTUATOR***
older adapter 119461 (kit includes
water outlet 214796 and hose bypass
214798)
Part No. 102499 Z-60/34 91

92 Z-60/34 Part No. 102499

1 13000 SCREW,HHC,5/16-18 X 1.25

3 18503 NUT,LOCKING-LG.FLANGE,5/16-18
4 119474 VALVE,PCV FORD DSG-423..........1
-- 75631 HOSE,AIR 3/8
5 119964 PLATE,BLANKING,FORD
DSG423...........................................1
6 119476 PULLEY,UPPER IDLER..................1
-- 119477 IDLER BRACKET
7 119468 WATER PUMP, W/PULLEY.............1
8 32309 SCREW,HHC,M8 X 60MM X 1.25
10 119153 FAN (FORD TIER 3)........................1
11 119138 BELT,SERPENTINE,DSG-423........1
12 PULLEY, TENSIONER....................1
component no longer available
separately; refer to item 13
13 119469 PULLEY AND
TENSIONER,DSG423.....................1
14 119496 SENSOR,CRANK POSITION
DSG-423..........................................1
15 119471 BRACKET,TENSIONER..................1
16 119544 LOWER IDLER FORD DSG-423.....1
17 119473 DIPSTICK, FORD DSG 423............1
18 111744 Screw - SHC, M10 x 1.5 x 55 mm GR
8.8
19 22699 WASHER,FLAT,M10,ZINC PLTD.
20 13002 SCREW,HHC,5/16-18 X 1 GR5
21 111608 WELDMENT,HEADER PIPE,FORD
2.3L..................................................1
22 58632 CAP,OIL FILLER,FORD DSG 423
Part No. 102499 Z-60/34 93

94 Z-60/34 Part No. 102499

1 6708 SCREW,HHC,3/8-16 X 2.25 24 56912 SPRING CLIP,1/4-20,.025-.15X.5

2 6022 NUT,HEX,3/8-16 25 111615 FORMING,HEAT SHLD,HEADER
3 88450 SENSOR,OXYGEN LRG425EFI.....1 PIPE................................................1
4 139610 SENSOR,AIR,CAT MONITOR.........1
-- 122230 FORMING,HEAT SHIELD,HEADER
5 71911 CLAMP,MUFFLER, 2.50 INCH........2 from SN 7924
6 111633 FORMING,HEAT SHIELD,EXH 26 119463 MANIFOLD,EXHAUST TURBO.......1
PIPE................................................1
-- 119464 GASKET,MANIFOLD EXHAUST
7 111609P BRACKET,RELAY BLOCK
MOUNT,PTD....................................1 27 112285 PIPE,COOLANT RETURN,FORD
from SN 6316 to SN 7923 2.3L..................................................1
-- 122221 PIPE,COOLANT RETURN,FORD 2.3L
9 49413 WASHER,FLAT, M5 YELLOW ZINC from SN 7924
10 6090 SCREW,HHC,1/4-20 X .75 28 OIL DRAIN PLUG............................1
11 6638 WASHER,FLAT,USS,1/4"Y 29 89813 FLEX PLATE,COUPLER (64079).....1
12 6091 NUT,NYLOCK,1/4-20 30 55014 SCREW,SHC,M8 X 1.25 X 25.......12
13 94324-950 TUBE,RD,STL,ALUMIZD,2.5X.065...1 31 33277 WASHER,FLAT,M8,YELLOW ZINC
-- 45435 CLAMP,HOSE,2.50"*** 32 37003 COUPLER,HUB,15 TOOTH
14 45435 CLAMP,HOSE,2.50"***....................2 7/16BOLT*.......................................1
15 111603 ASSEMBLY,HOSE,AIR INTAKE......1 33 22788 SCREW,HHC,1/2-13 X 1.75
-- 45435 CLAMP,HOSE,2.50"*** 34 6095 WASHER,FLAT,USS,1/2",Y
16 110422 HOSE,AIR,MIXER...........................1 35 6198 NUT,NYLOCK,1/2-13
-- 45435 CLAMP,HOSE,2.50"*** 36 110415 PLATE,REAR ENGINE MOUNT......1
17 111634 AIR CLEANER,FORD,T3................1 37 110405 BELL HOUSING KIT,FORD
DSG423...........................................1
-- 227988 VACUATOR VALVE
-- 111748 SCREW,SHC,M10X1.5 X 60
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
GR8.8..............................................2
-- 53952 BRKT,AIR CLEANER
-- 119052 PUMP MOUNT,FORD DSG423
ORIENTATION**
sold separately 38 6175 SCREW,HHC,3/8-16 X 1
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG
18 6888 SCREW,HHC,1/4-20 X 1
19 119394 CLAMP,1.38,#212X3/8,RUB
40 4828 NUT,NYLOCK,3/8-16
CUSH..............................................3
20 111655P WELDMENT,AIR CLEANER
41 10597 SCREW,HHC,1/2-13 X 1.25 GR5
MOUNT,PTD....................................1
-- 122077P AIR CLEANER MOUNTING
BRKT,PTD
from SN 7924 43 13066 WASHER,FLAT,.5 HARDENED
21 110758 HOSE,UPPER RADIATOR..............1
44 111605 WELDMENT,CAT MUFFLER
22 45171 CLAMP,HOSE,1.75,LINED..............3
MOUNT...........................................1
23 119140 ALTERNATOR,FORD
-- 111604P FORMING,CAT MUFFLER
DSG423,MSG425............................1
MOUNT,PTD
-- 227309 HEAT SHIELD,ALTERNATOR,FORD from SN 6316 to SN 7923
from SN 10368
Part No. 102499 Z-60/34 95


(continued)
-- 111611P FORMING,CAT MUFFLER MNT,LOW

PT
-- 122234P WELDMENT,CAT MUFFLER
SPPT,PTD
from SN 7924
45 119484 CAP,COOLANT 3/4.........................1
46 46131 CLAMP,HOSE,.63............................1
47 147016 CAP,EPDM,5/16".............................1
48 147015 CLAMP,SPRING,7/16".....................1
49 110424 HOSE,RETURN,ENGINE................1
50 25548 SCREW,HHC,M10 X 40MM,GRD8
51 22699 WASHER,FLAT,M10,ZINC PLTD.
53 102121 CLAMP,MUFFLER,1-7/8 IN.............1
54 119051 MOUNTING
BAND,MUFFLER,8.0"......................2
55 111666 WELDMENT,MUFFLER,DSG423.....1
56 111697 TUBE,EXHAUST PIPE 2.3L FORD
T3....................................................1
57 237856 FUSE BOX COVER
-- 237857 FUSE BOX RELAY STICKER
-- 237858 FUSE BOX MOUNTING,LEFT
-- 237859 FUSE BOX MOUNTING,RIGHT
96 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 97

98 Z-60/34 Part No. 102499

-- 30143 BATTERY,12V,1000 CCA GRP 31 26 25927 SCREW,HHC,M10 X 55MM,GRD 8.8

-- 89651 BATTERY CABLE,2/0,POS.RED,45" 27 6198 NUT,NYLOCK,1/2-13
-- 81563 BATT.CABLE,2/0,BLACK,48" 28 39479 SCREW,HHC,1/2-13 X 2.75
-- 49869 CORROSION INHIBITOR COATING 29 70452 ISOLATOR,ENGINE
1 110892P BRACKET,REGULATOR VIBRATION***.................................4
SUPPORT,PNTD.............................1 30 6095 WASHER,FLAT,USS,1/2",Y
2 110919 ISOLATOR,VIBRATION,M8 M/M.....4 31 102066P CASTING,WASHER,REBOUND,PAINTED.2
3 33277 WASHER,FLAT,M8,YELLOW ZINC 32 110423 HOSE,LOWER RADIATOR.............1
4 25368 NUT,NYLOCK,M8X1.25 -- 119053 CLAMP,HOSE,1.50
5 119826 REGULATOR,LPG,DSG-423...........1 33 110416P FORMING,LEFT ENGN
-- 119546 KIT,FITTING,REGULATOR DSG-423 SUPPORT,PNTD.............................1
5A 102119 HOSE,3/4,LP.......................8-inches 34 111339 FORD T3 ENG MT.OUTBOARD

from regulator to mixer W/DECA..........................................1
6 119232 LOCKOFF,LP,FORD DSG-423........1 35 110413P FORMING,FAN SHROUD,PNTD.....1
7 119824 ELBOW,90DEG,5502-04-04-B........1 36 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
8 110890P FORMING,REGULATOR 37 25926 WASHER,FLAT,M6 PLTD.

MOUNT,PTD....................................1 38 110417P FORMING,RADIATOR
9 67349 SCREW,HHC,M8 X 50 SUPPORT,PNTD.............................1
10 6638 WASHER,FLAT,USS,1/4"Y 39 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
11 6091 NUT,NYLOCK,1/4-20 40 15086 WASHER,FLAT,.375 X 1.5 X .125
12 8255 SCREW,HHC,3/8-16 X .75 41 24038 SHOCK MOUNT,SMALL.................4
13 49408 WASHER,LOCK,M8 42 8516 SCREW,HHC,3/8-16 X 1.50,GR5
14 122106 DSG423 FORD WELDER HEAT 43 111337 Z60 FORD T3 BAFFLE

SHIELD............................................1 W/DECALS......................................1
part of welder option (refer to 813.1) -- 111631P FORMING,RADIATOR
15 6175 SCREW,HHC,3/8-16 X 1 SHROUD,Z60,PD
16 6097 WASHER,FLAT,USS,3/8",Y 44 60584 GROMMET,RUBBER .75 X .19 X

1**....................................................4
17 4828 NUT,NYLOCK,3/8-16
45 6090 SCREW,HHC,1/4-20 X .75
18 119170 FUEL SENSOR ASSY.....................1
46 54071 COOLANT RETURN
19 111699P FORMING,FUEL PRES.REG SYSTEM,Z45***..............................1
MNT,PTD.........................................1
-- 19018 TRIMLOCK,BLACK,5/32".....8-inches
20 Ref. Engine Tray
(refer to 415.1) -- 21465 CLAMP,HOSE,SIZE .25 TO .63
21 4266 SCREW,HHC,1/4-20 X 2 -- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
22 112283 FORMING,FORD GCP MOUNT.....1 -- 72327 CAP, COOLANT RET SYS(54071)
23A 119169 CONTROL MODULE,DSG-423.......1 47 110406 RADIATOR,FORD DSG423 &

to SN 9182 (models with YELLOW MSG425..........................................1
fuel injectors) 47 131589 HOSE,OVERFLOW,RADIATOR
23B T112018 CONTROL MODULE,DSG-423 48 122017P FORMING, FAN GUARD, PTD........1
from SN 9183 (models with BLACK 49 6146 WASHER,FLAT,MS,#10,Y
fuel injectors)
50 110419P FORMING,RADIATOR BRACE
24 6145 SCREW,HHC,1/4-20 X 1.5 LFT,PTD..........................................1
25 56912 SPRING CLIP,1/4-20,.025-.15X.5
Part No. 102499 Z-60/34 99


(continued)
-- 18503 NUT,LOCKING-LG.FLANGE,5/16-18
-- 48498 ISOLATOR,AIR FILTER MOUNT
51 119073 HOSE,COOLANT,REG INTAKE......1
-- 119053 CLAMP,HOSE,1.50
52 70257 CLAMP,3.0,#48 X 1/4,RUB CUSH....1
100 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 101

415.1 Ford MSG-425 EFI Engine - View 1 (from SN 11789)
102 Z-60/34 Part No. 102499

-- 49735 ENGINE,FORD LRG 425,EFIZ45 -- 220231 O-RING,DIPSTICK,MSG425

(remanufactured long block only, does (not shown, use with dipstck part
not include starter, alternator, radiator 220230)
or fuel system) -- 18506 5/16-18 X .75 LG.FLG.LCK.SCREW
-- 215294 ENGINE HARNESS, MSG425 (not shown, use to mount dipstck part
(part of the engine) 220230)
-- 122049 HARNESS,ENGINE,FORD,EFI,TIER -- 6638 WASHER,FLAT,USS,1/4"Y
3 (not shown, use to mount dipstck part
from SN 11789 to SN 11903 220230)
-- 214915 HARNESS,ENGINE,FORD,EFI,TIER -- 6002 NUT,LP NYLOCK,5/16-18
3 (not shown, use to mount dipstck part
from SN 11904 220230)
-- 111068 HARNESS, GND BOX, FORD, Z60 10 215299 INJECTOR, FUEL, MSG425...........4
from SN 11789 to SN 11903 11 215287 SPARK PLUG, MSG425..................4
-- 215872 HARNESS, GND BOX, FORD, Z60 12 215314 COIL ASSY, MSG425......................4
from SN 11904
13 215300 SENSOR, CYL. HEAD TEMP,
-- 128165 RELAY,PWR/FUEL,FORD DSG423 MSG425..........................................1
-- 128166 RELAY,STARTER,FORD DSG423 14 215308 SENSOR, CAM POS, MSG425.......1
1 215285 FITTING, DEPR LP, MSG425..........1 15 215278 FLYWHEEL ASSY, MSG425...........1
2 215284 REGULATOR,LP 16 215275 ADAPTER, WATER CONN,
PRESSURE,MSG425......................1 MSG425..........................................1
-- 215285 FITTING, DEPR LP, MSG425 17 1264894 KIT, HD STARTER INSTALL,
(sold seperately) (for 215284) MSG-4.............................................1
-- 215286 FITTING, DEPR COOLANT, MSG425 -- 128166 RELAY,STARTER,FORD DSG423
(sold seperately) (for 215284)
-- 217823 STARTER PLUG SEAL, MSG425
3 215280 MIXER, MSG425.............................1
18 215301 SWITCH, OIL PRES, MSG425........1
-- 119547 O-RING,MIXER,SMOOTHED,DSG-423
19 215292 OIL FILTER, MSG425......................1
-- 215281 O-RING, SMOOTH, MSG425
20 215302 HOSE, COOLANT BYPASS,
4 215283 ADAPTER, MIXER/THRO, MSG425..........................................1
MSG425..........................................1
21 215310 THERMOSTAT W/HOUSING,
5 88451 THROTTLE MSG425..........................................1
ACTUATOR*(BOSCH).....................1
22 215309 SENSOR, KNOCK, MSG425..........1
-- 88452 GASKET,THROTTLE ACTUATOR***
23 215305 INTAKE MANIFOLD, MSG425........1
6 217820 CAP, INT. MFLD. VAC, MSG425......2
7 119568 CLAMP,SPRING,1/2".......................3
8 119475 MAP SENSOR, DSG-423................1
9 OIL INDICATOR, MSG425..............1
Previous dipstick part 215297 is no
longer available; customers before SN
12339 must order kit 220229 for first
time replacement
-- 220229 KIT, DIPSTICK, MSG425
to SN 12338
-- 220230 DIPSTICK, MSG425
from SN 12339
Part No. 102499 Z-60/34 103

104 Z-60/34 Part No. 102499

1 119474 VALVE,PCV FORD DSG-423..........1

-- 75631 HOSE,AIR 3/8
2 58632 CAP,OIL FILLER,FORD DSG 423....1
3 215279 PLATE, INT. MFLD ADAP, MSG425
4 119477 IDLER BRACKET............................1
5 215298 UPPER IDLER PULLEY, MSG425...1
6 217821 FAN BRACKET, MSG425................1
(does not included part 215272)
-- 215272 FAN BRACKET/PULLEY, MSG425
(not shown)
7 215288 WATER PUMP, MSG425.................1
8 215289 WATER PUMP PULLEY,
MSG425..........................................1
9 215271 FAN PULLEY, MSG425...................1
-- 215270 FAN SPACER, MSG425
10 215313 LOWER IDLER PULLEY,
MSG425..........................................1
11 32309 SCREW,HHC,M8 X 60MM X 1.25....1
12 49408 WASHER,LOCK,M8 .......................1
13 215269 FAN, MSG425.................................1
14 215291 BELT, FEAD, MSG425.....................1
(shown)
-- 215274 FAN DRIVE BELT, MSG425
Fan belt (not shown)
15 215273 CRANK PULLEY, EXT, MSG425.....1
16 215307 SENSOR, CRANK POS, MSG425...1
17 215311 PLUG, OIL DRAIN, MSG425...........1
18 215290 PULLEY/TENSIONER, MSG425.....1
19 119140 ALTERNATOR,FORD
DSG423,MSG425............................1
-- 217824 CHARGE WIRE, MSG425
20 227309 HEAT
SHIELD,ALTERNATOR,FORD........1
21 215276 EXHAUST MANIFOLD, MSG425.....1
to SN 12595
-- 119463 MANIFOLD,EXHAUST TURBO
from SN 12596
-- 215277 GASKET, MSG425
-- 217822 NUT, EXH. MANIFOLD, MSG425
-- 823816 GASKET,EXHAUST,FORD MSG
22 236373 PIPE,COOLANT RETURN, MSG425
Part No. 102499 Z-60/34 105

106 Z-60/34 Part No. 102499

1 237252 TAILPIPE, Z60 MSG425 28 49378 SCREW,HHC,M8 X 16

2 102121 CLAMP,MUFFLER,1-7/8 IN.............1 29 6021 WASHER,LOCK,.375
3 32064 CLAMP,MUFFLER,1.75 INCH.........3 30 119052 PUMP MOUNT,FORD DSG423......1
4 18503 NUT,LOCKING-LG.FLANGE,5/16-18 31 111748 SCREW,SHC,M10X1.5 X 60
5 5397 WASHER,FLAT,USS,5/16",Y GR8.8..............................................2
6 13000 SCREW,HHC,5/16-18 X 1.25 32 215544 SHCS, M10-1.5X70MM, CL12.9.....2
7 215320 SENSOR, O2, MSG425..................1 33 61110 SCREW,SHC,M10X1.5X30 GR

12.9..................................................3
8 6099 CABLE ASSEMBLY SL 408"
34 10597 SCREW,HHC,1/2-13 X 1.25 GR5
10 18504 NUT,LOCKING-LG.FLANGE,1/4-20
36 13066 WASHER,FLAT,.5 HARDENED
11 218742 FORMING,MFLD GUARD,MSG425
from SN 12342 37 13002 SCREW,HHC,5/16-18 X 1 GR5
12A 216368 FORMING,HEAT SHIELD 38 215709 WELDMENT,CAT MOUNT,MSG425

MOUNT...........................................1 39 128061 SCREW, HHC, M10 X 1.5 X 50
to SN 12341 40 22700 WASHER,LOCK,M10
12B 218668 FORMING, HEAT SHIELD MOUNT 41 22699 WASHER,FLAT,M10,ZINC PLTD.
from SN 12342
42A 110407 WELDMENT,HEADER PIPE...........1
13 6888 SCREW,HHC,1/4-20 X 1 to SN 12341
14 111634 AIR CLEANER,FORD,T3................1 42B 218576 WDMT,HEADER PIPE,MSG425
-- 111634 AIR CLEANER,FORD,T3 from SN 12342
-- 227988 VACUATOR VALVE 43 72343 GASKET,EXH
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG FLANGE-PERKINS54555...............1
15 53952 BRKT,AIR CLEANER 44 14033 SCREW,HHC,3/8-16 X 2.75............2

ORIENTATION**..............................1 45 4828 NUT,NYLOCK,3/8-16
16 45435 CLAMP,HOSE,2.50"***....................4 46 119051 MOUNTING
17 237146 HOSE, CLEAN AIR, MSG425.........1 BAND,MUFFLER,8.0"......................2
18 235659 HOSE, RAW AIR, MSG425.............1 47 215528 WDMT, CAT. MUFFLER, MSG425
19 216367 FORMING,AIR CLEANER 48 139610 SENSOR,AIR,CAT MONITOR.........1

MOUNT...........................................1 49 236832 TAILPIPE MOUNT , S40 MSG425...1
20 33681 SCREW,HHC,3/8-16 X .625
21 56912 SPRING CLIP,1/4-20,.025-.15X.5
22 7339 SCREW,HHC,1/4-20 X .5
23A 236341 HEAT SHIELD, MSG425.................1
to SN 12341
23B 823729 FORMING, HEATSHIELD, PRIMARY
from SN 12342
24 823730 FORMING, HEATSHIELD,
SECONDARY
from SN 12342
25 236338 HOSE, UPPER RADIATOR, MSG425
26 36208 CLAMP,HOSE,1.25***.....................2
27 214446 COUPLER,15T,FBA,SAE
8,MSG425.......................................1
Part No. 102499 Z-60/34 107

108 Z-60/34 Part No. 102499

1 36456 SPRING CLIP,5/16-18,.025-.15X......2 34 39479 SCREW,HHC,1/2-13 X 2.75

2 48498 ISOLATOR,AIR FILTER MOUNT.....2 35 70452 ISOLATOR,ENGINE
3 237780 FORMING, RAD SUPPORT, VIBRATION***.................................4
MSG425..........................................1 36 216167 SPACER, ISOLATOR, MSG425.......4
4 48425 NUT,LOCKING-LRG.FLANGE,3/8-16 37 102066 CASTING,WASHER,REBOUND
5 49381 SCREW,HHC,M12 X 30 38 110477 PLATE,ENGINE SUPPORT
6 1702 HOSE-HEATER,5/8 ID-BLACK........1 SPACER..........................................1
7 46131 CLAMP,HOSE,.63............................4 39 236339 HOSE, LOWER RADIATOR,

MSG425..........................................1
8 215316 REGULATOR, LP, MSG425.............1
40 236364 FAN SHROUD, MSG425.................1
-- 217825 ISOLATOR, VAP. REG, MSG425
41 110406 RADIATOR,FORD DSG423 &
9 119232 LOCKOFF,LP,FORD DSG-423........1 MSG425..........................................1
10 19358 CONNECTOR,010102-6-4............10 -- 119484 CAP,COOLANT 3/4
11 236340 HOSE, COOLANT, VAP, MSG425....1 42 110417 FORMING,RADIATOR SUPPORT**
12 219477 ISOLATOR, DEPR...........................2 43 13918 SCREW,HHC,3/8-16 X 1.75 GRD 8
13 236423 FORMING, LP REG MOUNT, 44 15086 WASHER,FLAT,.375 X 1.5 X .125
MSG425..........................................1
45 24038 SHOCK MOUNT,SMALL.................4
14 219478 FLANGE NUT, MSG425
46 237453 SHROUD, RAD, Z60 MSG425.........1
15 236422 ENGINE MOUNT, REAR, MSG425
47 60584 GROMMET,RUBBER .75 X .19 X 1**
16 6198 NUT,NYLOCK,1/2-13
48 6090 SCREW,HHC,1/4-20 X .75
18 22788 SCREW,HHC,1/2-13 X 1.75
50 54071 COOLANT RETURN SYSTEM,Z45***
19 119170 FUEL SENSOR ASSY.....................1
-- 106226 TUBING,VINYL,1/2" CLEAR
20 6091 NUT,NYLOCK,1/4-20
-- 19018 TRIMLOCK,BLACK,5/32"...22-inches
21 4266 SCREW,HHC,1/4-20 X 2
-- 21465 CLAMP,HOSE,SIZE .25 TO .63
22 111699 FORMING,FUEL PRES.REG
MNT.................................................1 -- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
to SN 12341 -- 72327 CAP, COOLANT RET SYS(54071)
-- 219474 FORMING, FUEL BLOCK, Z60 51 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
from SN 12342 52 6146 WASHER,FLAT,MS,#10,Y
23 6145 SCREW,HHC,1/4-20 X 1.5 53 237385 HOSE HANGER, MSG425..............2
24 6097 WASHER,FLAT,USS,3/8",Y 54 236421 ENGINE MOUNT, RIGHT, MSG425
25 215317 CONTROL MODULE, MSG425......1 55 44064 SCREW,HHC,M10 X 30MM,...........4
26 25927 SCREW,HHC,M10 X 55MM,GRD
8.8....................................................4
27 22700 WASHER,LOCK,M10......................8
28 22699 WASHER,FLAT,M10,ZINC PLTD......8
29 236425 FORMING, ECU MOUNT,
MSG425..........................................1
30 236420 ENGINE MOUNT, LEFT, MSG425...1
31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
33 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 109

419.1 Engine Tray and Battery
110 Z-60/34 Part No. 102499

419.1 Engine Tray and Battery
-- 60334 FILTER ASSY,HIGH PRESS SAE-12* -- 89651 BATTERY CABLE,2/0,POS.RED,45"

-- 60857 FILTER,ELEMENT,BETA(5)=1000 Deutz Models; from SN 4608
-- 58222 O-RING,FILTER ASSY (60334)*** 18 30271 PAD,ENGINE SLIDE........................2

to SN 4607
-- 58223 SEAL,FILTER ASSY (60334)***
-- 45209 WEAR PAD,4X2X.5 W/INSERT***....4
-- 58380 FILTER INDICATOR-(60334) from SN 4608
1 6090 SCREW,HHC,1/4-20 X .75 19 30230P FILTER MOUNT BRACKET.............1
2 6356 WASHER,LOCK,.25 to SN 4607
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 102100P FORMING,FILTER
BRACKET,PAINTED
from SN 4608
5 4828 NUT,NYLOCK,3/8-16
20 77139 FILTER ASY,M
6 29883 SCREW,HHC,5/8-11 X 1.75 PRESS,SAE8,WOIND*....................1
GRD.8..............................................3
-- 60857 FILTER,ELEMENT,BETA(5)=1000
7 6036 WASHER,LOCK,.625 PLTD
9 6888 SCREW,HHC,1/4-20 X 1
11 6091 NUT,NYLOCK,1/4-20
12 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
13 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
Deutz and Perkins Models; to SN 4607
-- 102352 WELDMENT,ENGINE TRAY,Z60
Deutz and Perkins Models; from SN
4608
-- 89954 WELDMENT,ENGINE TRAY,Z60
Ford Models; to SN 4555
14 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
15 30784-975 THREADED ROD,(1/4-20),9.75.......2
16 8170 NUT,WING,1/4-20
17 122754 CABLE,#4GA,POS.AUX,RED,108"
-- 122056 BATTERY CABLE,1/0 GA,RED 45"
Perkins Models
-- 122057 BATTERY CABLE,1/0 GA,BLK 48"
Perkins Models
-- 122058 BATTERY CABLE,1/0 GA,BLK 30"
Deutz Models; from SN 4608
-- 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
-- 81563 BATT.CABLE,2/0,BLACK,48"
Ford Models
Part No. 102499 Z-60/34 111

500 Boom Components October 2015
501.1 Secondary Boom - View 1
112 Z-60/34 Part No. 102499

October 2015 500 Boom Components
1 5387 SCREW,HHC,3/8-16 X 4 24 102984 LOWER SEC. BM ASSY W/ WORD

2 7713 NUT,LP NYLOCK,3/8-16 DEC.................................................1
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
-- 102985 LOWER SEC BM ASSY W/SYM
4 30050-S LOWER TENSION MEMBER DECALS
WELDMENT....................................2 includes items 25 and 31
5 12981 SCREW,HHC,3/8-16 X 4.5 25 18722 BEARING,2.25IDX2.50ODX1.50L*..6
6 102982 SECONDARY BOOM CYL W/ WORD 26 102174 HARNESS,SECONDRY BOOM
DEC STOW,Z60.......................................2
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
-- 102983 SECONDARY BOOM CYL W/SYM
DECAL.............................................1 -- 19491 CONTACTOR,LIMIT SWITCH
includes items 7 and 8 -- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000** 27 226419 BRKT.,LWR LIMIT SWITCH............1
(not shown) use with cylinder part 28 8914 SCREW,HHC,1/4-20 X .625
63208; to SN 10876
29 22541 SCREW,RHM,10-32 X 1.5
-- 31310 BEARING,GARLOCK,28DU24
30 6178 NUT,NYLOCK,10-32
-- 63348 SEAL KIT,CYL,Z60 (63208)
(not shown) use with cylinders 63208 31 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
and 121854 (121854 is part of 102982 32 30199 PIN,1.75DIAX4.50LG,THREADED...2
and 102983)
33 102776P CABLE COVER CLIP,PNTD..........14
7 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
34 102774P COVER,CABLE,TANK
use with cylinder 121854 (121854 is
SIDE,LH,PNTD................................1
part of 102982 and 102983); from SN
ground controls/tank side
10877
35 102775P COVER,CABLE,ENGINE
8 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
SIDE,RH,PTD..................................1
use with cylinder 121854 (121854 is
engine side
part of 102982 and 102983); from SN
10877 36 6091 NUT,NYLOCK,1/4-20
9 31306 CONNECTING LINK ASSY
includes item 10
10 30222 BEARING,FL,1.25IDX1.41ODX1.50L.1
11 6326 SCREW,HHC,3/8-16 X 3.................4
13 45226 ROD END,.375 X 3.69
14 4828 NUT,NYLOCK,3/8-16.......................1
15 30202 PIN,1.25DIAX14.12LG,1HOLE........2
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
18 30418 ROD END,0.5 X 3.75***...................2
19 30201 PIN,2.25DIAX24.63LG,1HOLE........2
20 46005 LOWER LIMIT SWITCH CAM.........1
21 6888 SCREW,HHC,1/4-20 X 1
Part No. 102499 Z-60/34 113

114 Z-60/34 Part No. 102499

1 30418 ROD END,0.5 X 3.75***...................5 30 102773P COVER,CABLE,UPR TNSN

2 10597 SCREW,HHC,1/2-13 X 1.25 GR5 ARM,PTND......................................2
3 6033 WASHER,LOCK,0.5" 31 6091 NUT,NYLOCK,1/4-20
4 30193 PIN,1.75DIAX8.50LG,1HOLE..........5 32 6638 WASHER,FLAT,USS,1/4"Y
5 119620 BEARING,1.75IDX2.00ODX1.50L..12 33 30052P UPPER PIVOT

WELDMENT,PAINTED....................1
6 111373 Z60 UPPER SECONDARY BOOM
ASSY 34 46004 UPPER LIMIT SWITCH CAM..........1
(includes items 5 and 16) 35 6888 SCREW,HHC,1/4-20 X 1
7 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8 36 6356 WASHER,LOCK,.25
to SN 9874
-- 81110 SCREW,HHC,5/8-11 X 2 GRD.8
from SN 9875
8 6024 NUT,NYLOCK,5/8-11
9 30050-S LOWER TENSION MEMBER
WELDMENT....................................2
10 Ref. Primary Boom Rest
(refer to 504.1)
11 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8
13 5387 SCREW,HHC,3/8-16 X 4
14 7713 NUT,LP NYLOCK,3/8-16
15 30198 PIN,2.25DIAX31.75LG,2HOLE........2
16 18722 BEARING,2.25IDX2.50ODX1.50L*..4
17 13918 SCREW,HHC,3/8-16 X 1.75 GRD
8.......................................................1
18 4828 NUT,NYLOCK,3/8-16
19 45226 ROD END,.375 X 3.69.....................1
20 30202 PIN,1.25DIAX14.12LG,1HOLE........1
21 31309 LOWER MIDPIVOT ASSY,Z60........1
(includes item 16)
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 31306 CONNECTING LINK ASSY.............1
(includes item 22)
24 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
25 Ref. Secondary Boom Lift Cylinder
(refer to 501.1)
26 30180-S WELDMENT, CYLINDER
MOUNTING.....................................1
27 119620 BEARING,1.75IDX2.00ODX1.50L..12
28 102776P CABLE COVER CLIP,PNTD..........14
29 31307 UPPER LEVELING LINK ASSY......2
(includes item 5)
Part No. 102499 Z-60/34 115

503.1 Upper Pivot
116 Z-60/34 Part No. 102499

503.1 Upper Pivot
1 119620 BEARING,1.75IDX2.00ODX1.50L....2 -- 63351 SEAL KIT CYL.Z60(63211)

2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 7339 SCREW,HHC,1/4-20 X .5
5 30192 PIN,MASTER CYLINDER...............1
6 Ref. Primary Boom Tube Assembly
(refer to 505.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,0.5 X 3.75***...................3
9 6096 SCREW,HHC,1/2-13 X 2 GR5
10 6198 NUT,NYLOCK,1/2-13
11 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853; from
SN 11071
12 31310 BEARING,GARLOCK,28DU24........4
13 CYLINDER, LIFT.............................1
Previous cylinder part 63207 is no
longer available. For replacement
order cylinder part 121853; to SN
11070
-- 121853 CYLINDER, PRIMARY LIFT Z60
includes items 11, 12 and 14; from SN
11071
-- 63347 SEAL KIT CYL.Z60(63207)
(not shown) use with cylinder part
63207; to SN 11070
14 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part
63207; to SN 11070
-- 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853; from
SN 11071
15 30195 PIN,1.75DIAX18.13LG,1HOLE........1
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
18 30196 PIN,1.25DIAX11.50LG,1HOLE........1
19 45226 ROD END,.375 X 3.69.....................1
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
21 4828 NUT,NYLOCK,3/8-16
22 30191 PIN,1.75DIAX13.50LG,1HOLE........1
23 30052P UPPER PIVOT
WELDMENT,PAINTED....................1
24 65463 BEARING,GARLOCK 20DU12........4
25 63211 CYLINDER, MASTER.....................1
includes item 24
Part No. 102499 Z-60/34 117

504.1 Upper Pivot and Primary Boom Rests
118 Z-60/34 Part No. 102499

504.1 Upper Pivot and Primary Boom Rests
1 6090 SCREW,HHC,1/4-20 X .75

3 45209 WEAR PAD,4X2X.5 W/INSERT***....4
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....1
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
7 6024 NUT,NYLOCK,5/8-11
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1
11 17712 SCREW,FHS,3/8-16 X 1.75
12 63374 WEAR PAD, BOOM REST..............1
13 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 119

505.1 Primary and Extension Booms
120 Z-60/34 Part No. 102499

505.1 Primary and Extension Booms
1 102986 PRI BOOM TUBE ASSY W/WORD -- 74872 VALVE,COUNTERBALANCE 3000

DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 111177 (retract);
DECAL from SN 5938
2 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 -- 75849 VALVE,COUNTERBALANCE 2500PSI

use with cylinder 89060 (extend); to
3 29080 SHIM,WEAR PAD,5X 1.5 16GA SN 5937
4 38620 SHIM,WEAR PAD,5 X 1.5,14GA -- 31082 VALVE,COUNTERBALANCE 2500
5 30138 WEAR PAD,5 X 1.5 X .625 PSI*
W/NUTS..........................................8 use with cylinder 89060 (retract); to
SN 5937
6 30139 WEAR PAD,6.5 X 5 X.625
W/INSER.........................................2 27 Ref. Hydraulic Hoses and Fittings
(refer to 713.1)
7 30472 SHIM,PRIMARY BOOM,.064 THK.
28 19440 PIN,CLEVIS,1 X 2.5 LG...................1
8 122201 SCREW,FLANGE,HHC,3/8-16X1.00
29 74389 RUE RING 1.00...............................1
9 8179 SCREW,HHC,1/4-20 X 2.25
30 102175 HARNESS,BOOM RETRACT,
Z60..................................................1
11 6091 NUT,NYLOCK,1/4-20 for units before SN 14256, it is
12 30255 WASHER,SHIM,1.27 X 2.13 X .062 recommended to order the newly
revised harness 102175 and wear pad
13 30116 CYLINDER MOUNT BAR................1 63376 (it replaces their current limit
14 45303 NUT,NYLOCK,1.125-12 switch 88356-11105 with
15 30272 PAD,EXTENSION CYLINDER.........1 88356-11B05)
16 30021 EXTENSION TUBE END CAP........1 -- 128636 ROLLER,ARM,LIMIT

SWITCH,ZCY500
17 6888 SCREW,HHC,1/4-20 X 1 for limit switch 88356-11B05
18 6356 WASHER,LOCK,.25 -- 88356-11B05 SWITCH,LIMIT,W/RLLR ARM,NO/NC
19 25969 CLIP,SPRING,1/4-20 BLACK for units before SN 14256, it is
recommended to order the newly
20 31086 EXTENSION BOOM TUBE
revised harness 102175 and wear pad
ASSY,Z60........................................1
63376 (it replaces their current limit
-- 30434 BEARING,1.25IDX1.50ODX0.88L switch 88356-11105 with
21 30186 PIN,1.25DIAX6.67LG,2RING..........2 88356-11B05)
22 824164 SNAP -- 97128 ROLLER ARM,LIMIT SWITCH***
RING,EXTERNAL,1.25,ZAG...........4 for limit switch 88356-11105
23 30137 WEAR PAD,5 X 1.5 X .50 31 22541 SCREW,RHM,10-32 X 1.5
W/NUTS..........................................3 32 6178 NUT,NYLOCK,10-32
24 63376 WEAR PAD, LIMIT SWITCH CAM....1 33 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
25 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 from SN 10116
26 111177 CYL,EXT,2.5 X 112.25,Z60.............1 34 121421 NUT,FLG,1/4-20
replaces older cylinder 89060; from from SN 10116
SN 5938 35 T111450 COVER,CB
-- 89296 SEAL KIT,CYLINDER (89060) VALVE,Z60,PRIMARYBOOM..........1
use with cylinders 89060 and 111177 from SN 10116
-- 36648 VALVE,COUNTERBALANCE 2500 -- T111451 KIT,CB VALVE,ACCESSPORT,Z60
PSI* to SN 10115 (includes items 33 - 36)
use with cylinder 111177 (extend);
from SN 5938
Part No. 102499 Z-60/34 121

506.1 Cable Track (to SN 5541)
122 Z-60/34 Part No. 102499

506.1 Cable Track (to SN 5541)
1 22541 SCREW,RHM,10-32 X 1.5

2 6178 NUT,NYLOCK,10-32
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13
12 13918 SCREW,HHC,3/8-16 X 1.75 GRD
8.......................................................4
14 7713 NUT,LP NYLOCK,3/8-16
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20
17 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
order as needed
18 102703 COVER,DRILLED***........................1
19 6889 NUT,LP NYLOCK,1/4-20
20 8255 SCREW,HHC,3/8-16 X .75
22 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 58919 REPAIR LINK,7 LINKS***
-- 58920 REPAIR LINK END SET (42763)*
-- 58927 LINK,NYLATRAC KS6-5.4***
23 30315 TRACK TUBE WELDMENT.............1
24 6888 SCREW,HHC,1/4-20 X 1
Part No. 102499 Z-60/34 123

506.2 Cable Track (from SN 5542)
124 Z-60/34 Part No. 102499

506.2 Cable Track (from SN 5542)
-- 102234 ACCESSORY,ARCTIC HOSE,Z60 26 6021 WASHER,LOCK,.375

includes items 16 and 17; includes 27 102964 CABLE TRACK,PLASTIC................1
serial number 5351
-- 111051 REPAIR LINK,7 LINKS NP400-7***
1 22541 SCREW,RHM,10-32 X 1.5
-- 111052 REPAIR LINK,NP400-7***
2 6178 NUT,NYLOCK,10-32
-- 111053 REPAIR END BRKT SET,NP400-7***
3 102173 HARNESS,PRIMARY BOOM
STOW,Z60.......................................1 28 102918 WELDMENT,TRACK TUBE.............1
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING 29 36294 SCREW,HHC,1/4-20 X 2.75
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
8 49816 SCREW,PHILLIPS,PHM,10-32 X .75
9 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1
10 30388 PIVOT TUBE/SPACER Z60.............2
11 102922 TRACK TUBE GUIDE......................1
12 6198 NUT,NYLOCK,1/2-13
14 13918 SCREW,HHC,3/8-16 X 1.75 GRD
8.......................................................4
16 7713 NUT,LP NYLOCK,3/8-16
17 102920 TRACK TUBE GUIDE......................1
18 102928P PLATE,HOSE CLAMP,PTD.............2
19 102927 CLAMP,PLASTIC HOSE..................2
to SN 9798
-- 102935 CLAMP,PLASTIC HOSE
to SN 9798
-- 122685 CLAMP, PLASTIC, CABLE TRACK
from SN 9799
20 6091 NUT,NYLOCK,1/4-20
21 8179 SCREW,HHC,1/4-20 X 2.25
22 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
order as needed
23 102703 COVER,DRILLED***........................1
24 6889 NUT,LP NYLOCK,1/4-20
25 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 125

507.1 Jib Boom and Platform Rotator
126 Z-60/34 Part No. 102499

507.1 Jib Boom and Platform Rotator
1 Ref. Extension Boom Tube Assembly 21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1

(refer to 505.1) 22 65463 BEARING,GARLOCK 20DU12........8
2 45226 ROD END,.375 X 3.69.....................9 23 226537 CYLINDER,SLAVE..........................1
3 8516 SCREW,HHC,3/8-16 X 1.50,GR5 replaces previous cylinder 63212 (no
4 4828 NUT,NYLOCK,3/8-16 longer available), includes item 22
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 -- 29083 VALVE,COUNTERBALANCE,2500

PSI*
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 use with cylinder 63212
7 53258 COMPRESSION MEMBER -- 63352 SEAL KIT CYL.Z60(63212)
WELD,MACH...................................2 use with cylinder 63212 or 226537
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2 -- 74872 VALVE,COUNTERBALANCE 3000
9 13918 SCREW,HHC,3/8-16 X 1.75 GRD PSI*
8.......................................................2 use with cylinder 226537
10 102991 JIB ASSY WITH WORD DECALS....1 24 5397 WASHER,FLAT,USS,5/16",Y
includes item 11 25 21604 SCREW,HHC,3/8-16 X 3.25
-- 102532 Z60 JIB ASSY WITH SYM DECALS 26 Ref. Jib Boom/Platform Rotate
11 30219 BEARING,FL,1.25ID X 1.41OD X Manifold (refer to 705.1)
1.......................................................4 27 63214 CYLINDER,JIB,Z60.........................1
12 30220 BEARING,1.25ID X 1.5OD X includes item 22
0.69L................................................4 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 63354 SEAL KIT CYL.Z60(63214)
14 31095 PLATFORM LEVELING 28 30255 WASHER,SHIM,1.27 X 2.13 X
ASSEMBLY......................................1 .062...................................as needed
includes item 12
29 6091 NUT,NYLOCK,1/4-20
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1 30 30411-S COVER,CABLE,JIB PAINTED.........1
16 30370 BEARING,1.25IDX1.5ODX1.00L.....2 31 18666 CLAMP,1.00,#16 X 1/4,RUB

CUSH..............................................2
17 94399 ROTATOR ASSMBLY.......................1
includes item 16, previous rotator part
63509 is no longer available; units with
SN 4551 to 4884 must order rotator
94399 for replacement.
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator 63509; or to SN 4884
-- 122944 SEAL KIT,8K ROTATOR***
use with rotator 94399; or from SN
4885
-- 62417 SEAL KIT,PLAT ROTATE***
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
18 6145 SCREW,HHC,1/4-20 X 1.5
20 Ref. Counterbalance Valve Manifold
(refer to 705.1)
Part No. 102499 Z-60/34 127

600 Platform Components October 2015
601.1 Platform Installation - View 1
128 Z-60/34 Part No. 102499

October 2015 600 Platform Components
A Platform Assemblies with -- 111249 PLAT ASSY, 8FT, SERV, Z60 AUS
Decals========================== from SN 5710
-- {USA and Canadian models, to SN E {European
5709)================ models}=============================
-- 89335 PLATFORM ASSY 6FT W/DECALS -- 89336 PLATFORM ASSY 6FT W/DECALS
ANS EUR
to SN 5709 -- 89338 PLATFORM ASSY 8FT W/DECALS
-- 89337 PLATFORM ASSY 8FT W/DECALS EUR
ANS -- 89744 PLATFORM ASSY 4FT W/DECALS
to SN 5709 EUR
ANS EUR
to SN 5709
F {Asian and South American
-- 89743 PLATFORM ASSY 5FT W/DECALS models}=====================
ANS
to SN 5709 -- 89750 PLATFORM ASSY 4FT W/DECAL
A/SO
B {Australian models, to SN
5709}================== -- 89751 PLATFORM ASSY 5FT W/DECALS
ASA
-- 89746 PLATFORM ASSY 4FT W/DECALS
AUS -- 89752 PLATFORM ASSY 6FT W/DECALS
to SN 5709 ASA
AUS ASA
to SN 5709 1 6888 SCREW,HHC,1/4-20 X 1
-- 89748 PLATFORM ASSY 6FT W/DECALS 2 6356 WASHER,LOCK,.25
AUS
to SN 5709
4 56912 SPRING CLIP,1/4-20,.025-.15X.5
-- 89749 PLATFORM ASSY 8FT W/DECALS
AUS 5 73610P-S STEP PLATFORM ENTRY
to SN 5709 PAINTED.........................................1
C {USA and Canadian 6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
models}===================== 7 6097 WASHER,FLAT,USS,3/8",Y
-- 111242 PLATFORM ASSY 4FT W/DECALS 8 4828 NUT,NYLOCK,3/8-16
ANS
from SN 5710 9 102495 DECAL PLATE ASSY W/WORD
DECALS..........................................1
-- 111243 PLAT ASSY 5FT, SERV Z60 ANSI Assemblies with Word Decals; USA
from SN 5710 and Canada models; to SN 5709
-- 111244 PLAT.ASSY, 6FT, SERV,Z-60 ANSI -- 111274 DECAL PLATE ASSY W/WORD
from SN 5710 DECALS
-- 111245 PLAT.ASSY, 8FT,SERV, Z-60 ANSI Assemblies with Word Decals; USA
from SN 5710 and Canada models; from SN 5710
D {Australian models} -- 89768 DECAL PLATE ASSY W/SYM
DECALS
-- 111246 PLAT ASSY, 4FT, SERV, Z60 AUS
Assemblies with Symbol Decals
from SN 5710
10 6090 SCREW,HHC,1/4-20 X .75
-- 111247 PLAT ASSY, 5FT, SERV, Z60, AUS
from SN 5710 11 75067 SCREW,6-32 X 7/8 PPMS ZINC
-- 111248 PLAT ASSY, 6FT, SERV, Z60 AUS 12 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
from SN 5710 includes mounting fasteners
Part No. 102499 Z-60/34 129


(continued)
13 102679 OPTION,PLAT SUPPORT,4/5FT 26B {USA and Canadian models, from SN

SRV.................................................1 5710}=================
-- Ref. WELDMENT,PLATFORM -- 111250 PLAT RAILW/DECALS,4FT,500LB
SUPPORT,CE AN....................................................1
CE models (refer to 804.1 ) from SN 5710
-- 94390-S OPTION,PLAT SUPPORT,STD,LRG -- 111251 PLAT RAILW/DECALS,5FT,500LB
BM AN
ANSI models from SN 5710
14 Ref. Platform Rotator (refer to 507.1) -- 111252 PLAT RAILW/DECALS 6FT 500LB
15 13585 OUTLET,110V GFCI***....................1 AN
from SN 5710
-- 33629 PLATE,UK POWER TO PLATFORM
-- 111253 PLAT RAILW/DECALS 8FT 500 ANSI
-- 33724 KIT,GASKET,UK POWER TO PLAT. from SN 5710
-- T112563 SVC KIT,UK 26C {Australian
RECEPT.REPLACEMENT models}==========================
16 10775 T-BOX,2.75 X 4.5 X 2.0....................1 26C 101374 PLAT
17 7056 CONN,SQUEEZE,1/2NPT ASSEMBLY,4FT,AUSTRALIA..........1
.38-.50,SM.......................................1 -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
18 43955 WIRE CABLE,12/3 CON.TPE -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
JKT..............................................996
inches -- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
19 4828 NUT,NYLOCK,3/8-16 26D {European

models}===========================
20 57201 WASHER,FLAT,313, HARDENED
-- 101373 PLATFORM
21 122755 UBOLT,FLATTENED,1.5DIAX3/8 ASSEMBLY,4FT,CE/UK...................1
UNC.................................................2
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
22 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
to SN 7409 -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
-- 49857 SCREW,HHC,3/8-16 X .88,GRD 8 -- 101382 PLATFORM RAIL ASSY,8FT,CE/UK

from SN 7410 26E {Asian and South American models}
23 73928 SCREW,HHC,1-8 X 11,GRD 5*** -- 101375 PLAT ASSEMBLY,4FT,ASIA/S
24 122079 WASHER,FLAT,1.000,HARDENED..1 AM...................................................1
25 29764 NUT,NYLOCK,1-8 -- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM
26 Railing Assemblies with -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM

Decals================== -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM
-- {USA and Canadian models, to SN 27 60160P FLOORING,4 FT
5709}================== PLATFORM,PAINTED.....................1
-- 73975 PLATFORM RAIL ASSY, 6FT ANSI -- 54247P FLOORING,5 FT
to SN 5709 PLATFORM,PAINTED
-- 73976 PLATFORM RAIL ASSY, 8FT, ANSI -- 73477P FLOORING, 6'FT PLATFORM
to SN 5709 -- 73478P FLOORING,8 FT PLATFORM**
-- 77838 WELDMENT W/DECALS,4FT,500LB 28 54274 SCREW,STEP BOLT,1/4-20 X .75
AN....................................................1
to SN 5709
-- 77840 WELDMENT W/DECALS,5FT,500LB
AN
to SN 5709
130 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 131

132 Z-60/34 Part No. 102499

1 6090 SCREW,HHC,1/4-20 X .75 15 49219 SLEEVE,NYLON,2.19 ID,BULK

2 6638 WASHER,FLAT,USS,1/4"Y 16 28443 CABLE TIE,11.5" BLACK................2
3 6091 NUT,NYLOCK,1/4-20 17 7713 NUT,LP NYLOCK,3/8-16
4 229768 GROMMET,RUBBER,1.0X0.094X1.375.2 18 5397 WASHER,FLAT,USS,5/16",Y
5 8915 SCREW,HHC,1/4-20 X 1.25 19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
6 6356 WASHER,LOCK,.25 20 Ref. Platform Control Box Assembly
7 73931 GUARD,FOOTSWITCH,W/DECAL (refer to 603.1)
ALUM...............................................1 21 56424 CLAMP,1.25X.5
USA, Canada, Australia, to SN 9879 RUBBER-CUSHION........................1
-- 147221 GUARD,FOOTSWITCH,W/DECAL
ALUM
USA/Canada/Australia; from SN 9880
-- 63766 COVER,FOOT SWITCH
Europe, Asia, South America, to SN
9879
-- 147121 COVER, FOOT SWITCH, LARGE
Europe/Asia/South America; from SN
9880
8 73587 SCREW,PHIL,10-24 X .75
9 6607 WASHER,LOCK,#10 PLTD
10 73575 SPRING CLIP,10-24,ZINC
11 228466 KIT, FOOTSWITCH, S40/S80..........1
Pervious foot switch is no longer
available. Order kit 228466 for first
time replacement (kit includes foot
switch 227516); to SN 10657
-- 227516 ASSEMBLY,FOOT SWITCH
from SN 10657
-- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
12 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6888 SCREW,HHC,1/4-20 X 1
-- 97815 DECAL,LABEL,LOWER MIDRAIL
13 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
14 44743 MANUAL BOX W/DECALS***..........1
USA, Canada, Australia
-- 24514 BOX,INSTRUCTION STORAGE
Europe, Asia, South America
Part No. 102499 Z-60/34 133

603.1 Platform Controls - View 1
134 Z-60/34 Part No. 102499

-- 110388 PLAT. CONTROL BOX W/DECAL*** 14 73723 CONN RECEPT,FLANGED.............1

includes items 6 and 11 -- 60443 LOCK,RECEP 4 WAY,14-18GA
-- 102724 WIRE,MOUNT ADHESIVE BACK 15 Ref. ASSEMBLY,FOOT SWITCH
-- 89666 HARNESS,JIB KIT refer to 602.1
-- 89673 HARNESS,PBOX,S40,S45,Z60*** -- 73739 BOOT,PLUG 4 WAY
-- 89925 HARNESS,PBOX,LOAD SENSE -- 75640 WIRE LOOM,3/4 DIA.
-- 122215 HARNESS,SERVICE,PBOX J1 16 229567 PLUG, SANTOPRENE .5 BLACK
requires qty 3 of adapter 122125 for DOME..............................................4
units before SN 7227 17 73717 CONN,RECEP 4 WAY,12-14GA
-- 122125 ADAPTER CABLE, JS100 JOYSTICK FL***................................................1
to SN 7226 -- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 122124 SERVICE KIT,S80 PBOX J1 HARN -- 73711 TERM,DEUTSCH, PIN #12-14
required for first time replacement,
contains PBOX J1 harness and qty 3 18 102907 HARNESS,12/3, 12V TO PLAT,Z60
of adapter 122125; to SN 7226 -- 73725 BOOT,DTSCH,DTP4-BT
-- 122216 HARNESS,SERVICE,PBOX J2 -- 75640 WIRE LOOM,3/4 DIA.
from SN 7227
19 89177 HARNESS,18/19,BOOM CABLE
-- 122217 HARNESS,SERVICE,PBOX J3 2.......................................................1
-- 128125 SERVICE KIT JIB TIME DLY IC -- 102906 HARNESS,18/19,BOOM CABLE
-- 119867 WIRING KIT,JIB TIME DELAY IC 2,Z60
from SN 5716
-- 19274 RELAY,SPDT,12V(AUTO)**
-- 75640 WIRE LOOM,3/4 DIA.........72-inches
-- 43181 CAPACITOR,TIME DELAY
-- 77432 BOOT,2 X 12 WAY
1 49816 SCREW,PHILLIPS,PHM,10-32 X .75
20 89176 HARNESS,18/19,BOOM CABLE.....1
2 81484P PLATFORM CONTROL BOX to SN 5715
LID,PAINT........................................1
-- 102905 HARNESS,18/19,BOOM CABLE
3 8914 SCREW,HHC,1/4-20 X .625 1,Z60
4 6356 WASHER,LOCK,.25 from SN 5716
5 6638 WASHER,FLAT,USS,1/4"Y -- 28131 WIRE LOOM,1.25 DIA.
6 23404 NUTSERT,1/4-20,STEEL CAD -- 77432 BOOT,2 X 12 WAY
PLTD................................................6 21 73736 CONN,RECEP 48 WAY,4 X 12........1
7 77047 SCREW,PHM,10-32X.50,ST TYPE F -- 54255 LOCK,RECEP 12 WAY, 14-18GA
to SN 9587
-- 73713 TERM,NI PIN,S&F,16-18GA,REEL
-- 139338 SCREW PH M5-0.8X20 DIN 7500CE
from SN 9588 22 102033 HARNESS,JIB BOOM.....................1
8 JOYSTICK -- 77432 BOOT,2 X 12 WAY
refer to 605.1 or 605.2 23 73803 SCREW,SHM,PHP, #12 X .75
9 81488 GASKET,PLATFORM CONTROL 24 81487P PLATFORM CONTROL
BOX.................................................1 BOX,PAINTED.................................1
10 6935 LOCKNUT,ELEC,1/2"......................1 25 42781 PLUG, NYLON .250 BLACK
11 7056 CONN,SQUEEZE,1/2NPT DOMED...........................................1
.38-.50,SM.......................................1 26 30997 CORROSION INHIBITOR,FOAM.....1
12 12344 NUT,NYLOCK,6-32 27 77351 LANYARD,PLATFORM CONTROL
13 49820 SCREW,PHILLIPS,PHM,6-32 X .5 BOX.................................................2
Part No. 102499 Z-60/34 135


(continued)
28 6178 NUT,NYLOCK,10-32
29 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
30 235476 ASSY,PCB ALC500 Z60 LEG
V200................................................1
Machine model and serial number
required when ordering. Please
contact Genie Service Parts for
assistance
-- 119250 BRACKET,PLATFORM HEATER
OPT.................................................1
-- 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................1
-- 119560 WIRING KIT,CONTROL BOX
HEATER..........................................1
-- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 119662 ACCESS PBOX HEATER
ALC500/1000
(option)
-- 128204 SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1
-- 235475 DECAL LBL ALC500 Z60 LEG V200
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
31 81550 STANDOFF,6-32 X 3/8L X 1/4
HEX...............................................10
136 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 137

138 Z-60/34 Part No. 102499

-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 JOYSTICK

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 refer to 605.1 or 605.2
1 824879 LIGHT,LED IND. RED 12V NH 18 66813 BUTTON,PUSH,BLACK

(Complete LED light assembly) W/SEAL***.......................................1
2 128200 SWITCH TOGGLE ASSY SPDT 3P -- 66815 BASE, W/1 N.O. CONTACTS***
MOM................................................1 includes N.O. contact
3 128204 SWITCH TOGGLE ASSY SPDT 2P -- 66816 CONTACT,N.O.

MNT.................................................1 19 128200 SWITCH TOGGLE ASSY SPDT 3P
(Engine Idle; includes boot and MOM................................................1
hardware) 20 128202 SWITCH TOGGLE ASSY DPDT 3P
4 128204 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1
MNT.................................................1 21 128200 SWITCH TOGGLE ASSY SPDT 3P
Gasoline/LPG; Ford models MOM................................................1
-- 229567 PLUG, SANTOPRENE .5 BLACK 22 128203 SWITCH TOGGLE ASSY SPDT 2P
DOME MOM................................................1
5 66812 BUTTON,PUSH,RED MUSHROOM 23 128204 SWITCH TOGGLE ASSY SPDT 2P
HEAD MNT.................................................1
5 66818 CONTACT,NC 24 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 94506 BASE,W/3 NC CONTACTS diesel models
6 JOYSTICK -- 229567 PLUG, SANTOPRENE .5 BLACK

refer to 605.1 or 605.2 DOME
Ford models
7 824879 LIGHT,LED IND. RED 12V NH.........1
(Complete LED light assembly)
DOME
8 824879 LIGHT,LED IND. RED 12V NH.........1
(Complete LED light assembly)
MOM................................................1
10 JOYSTICK
refer to 605.1 or 605.2
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1
-- 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
MOM................................................1
13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
14 8914 SCREW,HHC,1/4-20 X .625
Part No. 102499 Z-60/34 139

605.1 Joysticks (to SN 7226)
140 Z-60/34 Part No. 102499

605.1 Joysticks (to SN 7226)
-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
605.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
605.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 SPRING,JOYSTK
CENTR,62390/91............................1
no longer available from supplier
6 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1
Part No. 102499 Z-60/34 141

605.2 Joysticks (from SN 7227)
142 Z-60/34 Part No. 102499

605.2 Joysticks (from SN 7227)
-- 101174 JOYSTICK,2 AXIS,DEUTSCH 14 75443 BOOT, ROCKER JOYSTICK

OEM joystick (calibration required after 75565...............................................1
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 7227
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
Part No. 102499 Z-60/34 143

700 Hydraulic Components October 2015
701.1 2WD Traction Manifold
144 Z-60/34 Part No. 102499

October 2015 700 Hydraulic Components
701.1 2WD Traction Manifold
-- 88783 MANIFOLD,TRACTION,2WD
-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 94758 VALVE,RELIEF,280PSI
TT, Charge pressure circuit
-- 110194 SEAL KIT, VALVE, #10
2 52726 VALVE,FLOW DIVIDER/COMBINER
WW, Controls flow to drive motors in
forward and reverse
-- 84135 SEAL KIT, VALVE
3 27836 VALVE,CHECK,5 PSI
SS, Drive circuit
XX, Drive circuit
5 27761 VALVE,SHUTTLE
UU, Controls flow to drive motors in
forward and reverse
6 101440 ORIFICE PLUG, 0.070"
VV, Equalizes flow across flow
divider/combiner valve WW
Part No. 102499 Z-60/34 145

702.1 4WD Traction Manifold (to SN 10153)
146 Z-60/34 Part No. 102499

702.1 4WD Traction Manifold (to SN 10153)
-- Ref. 4WD traction manifold part 81055 13 52723 VALVE-FLOW REGULATOR 2 GPM
is no longer available; for its complete GL, Equalizes pressure on both sides
replacement customer must order part of flow divider / combiner valve GD
139712 -- 89310 SEAL KIT, SOLENOID VALVE
(refer to 702.2)
14 52723 VALVE-FLOW REGULATOR 2 GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* GM, Equalizes pressure on both sides
-- 49612 O-RING KIT (ORFS FITTINGS) of flow divider / combiner valve GO
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 89310 SEAL KIT, SOLENOID VALVE
-- 49613 PLUG AND CAP 15 69873 VALVE, CHECK
KIT-SERVICE,ORFS* GN, Drive motor anti-cavitation
1 48997 NIPPLE,DIAGNOSTIC,#4 16 62252 VALVE, FLOW DIVIDER COMBINER
GA, Testing GO, Controls flow to non-steer end
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT drive motors in forward and reverse
2 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE
3 62253 VALVE,RELIEF,250 PSI

GB, Change pressure circuit
4 69873 VALVE, CHECK
GC, Drive motor anti-cavitation
5 52726 VALVE,FLOW DIVIDER/COMBINER
GD, Controls flow to flow
divider/combiner valves GI and GO
circuit
GE, Drive motor anti-cavitation
GF, Drive motor anti-cavitation
8 27761 VALVE,SHUTTLE
GG, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
GH, Drive motor anti-cavitation
10 62252 VALVE, FLOW DIVIDER COMBINER
GI, Controls flow to steer end drive
motors in forward and reverse
GJ, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
GK, Equalizes pressure on both sides
of flow divider / combiner valve GI
Part No. 102499 Z-60/34 147

702.2 4WD Traction Manifold (from SN 10154)
148 Z-60/34 Part No. 102499

702.2 4WD Traction Manifold (from SN 10154)
-- 139712 MANIFOLD,TRACTION,4WD*** -- 139727 SEAL KIT, VALVE

(complete) 13 139717 VALVE, FLOW DIVIDE/COMB,24GPM
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* HM, Controls flow to steer end drive
-- 49612 O-RING KIT (ORFS FITTINGS) motors in forward and reverse
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 139512 SEAL KIT, VALVE
-- 49613 PLUG AND CAP 14 139527 VALVE, CHECK, 5PSI

KIT-SERVICE,ORFS* HN, Non-steer end drive motor circuit
1 139718 VALVE, RELIEF, 280PSI -- 139528 SEAL KIT, VALVE

HA, Charge pressure circuit
2 139717 VALVE, FLOW DIVIDE/COMB,24GPM
HB, Controls flow to non-steer end
drive motors in forward and reverse
3 139527 VALVE, CHECK, 5PSI
HC, Steer end drive motor circuit
HD, Non-steer end drive motor circuit
HE, Controls flow to flow
divider/combiner valves 2 and 3
6 139508 VALVE, FLOW DIVIDE/COMBINE 1:1
HF, Non-steer end drive motor circuit
7 139719 ORFICE, 0.040"
HG, Equalizes pressure on both sides
of flow divider/combiner valve 6
8 139719 ORFICE, 0.040"
HH, Equalizes pressure on both sides
9 139719 ORFICE, 0.040"
HI, Equalizes pressure on both sides
10 139715 VALVE, SHUTTLE, FIXED
HJ, Steer end drive motor circuit
HK, Steer end drive motor circuit
HL, Charge pressure circuit that
directs hot oil out of low pressure side
of drive pump
Part No. 102499 Z-60/34 149

703.1 Two-Speed/Brake Manifold
150 Z-60/34 Part No. 102499

703.1 Two-Speed/Brake Manifold
-- 102030 MANIFOLD,BRAKE/MOTOR SHIFT***

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
KIT-SERVICE,ORFS*
1 89769 VALVE - SOLENOID 2 POS 2 WAY
EA, Brake
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
2 89769 VALVE - SOLENOID 2 POS 2 WAY
EB, Two Speed motor shift
-- 89735 NUT ASSY (89769)***
includes coil nut
3 27807 VALVE,CHECK***
EC, Pressure circuit
4 89300 PLUG, .042 ORIFICE, 1/16 NPT
ED, Tank circuit
Part No. 102499 Z-60/34 151

704.1 Function Manifold
152 Z-60/34 Part No. 102499

-- 111702 MANIFOLD,FUNCTION,Z60 -- 110194 SEAL KIT, VALVE, #10

-- 102172 HARNESS,FUNCTION 8 48997 NIPPLE,DIAGNOSTIC,#4
MANIFOLD,Z60 HH, Testing
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 49612 O-RING KIT (ORFS FITTINGS) -- 48880 CAP,DIAGNOSTIC NIPPLE
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 9 111705 VALVE,FLOW REGULATOR 3.5
-- 49613 PLUG AND CAP GPM**
KIT-SERVICE,ORFS* HI, Steer left/right
1 89726 VALVE KIT, SOLENOID, 3POS 4WAY 10 27802 VALVE,DIFFERENTIAL SENSING***

HA, Turntable rotate left/right HJ, Secondary boom up/down
-- 102531 VALVE,SOLENOID (89726) 11 27802 VALVE,DIFFERENTIAL SENSING***

HK, Primary boom up/down
-- 102940 NUT,SOLENOID VALVE
12 62256 VALVE,CB 3:1 3500 PSI
-- 89733 COIL,SOLENOID VALVE*** HL, Platform level up/down and motion
-- 89734 SEAL KIT,SOLENOID VALVE control
2 27802 VALVE,DIFFERENTIAL SENSING*** -- 110202 SEAL KIT, VALVE, #10
HB, Turntable rotate left/right 13 102528 VALVE,PROPORTIONAL
3 89726 VALVE KIT, SOLENOID, 3POS 4WAY HM, Secondary boom down
HC, Platform level up/down -- 102526 O-RING, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) -- 89737 COIL,PROPORTIONAL VALVE***
-- 102940 NUT,SOLENOID VALVE -- 89738 NUT, PROPORTIONAL VALVE
-- 89733 COIL,SOLENOID VALVE*** 14 62256 VALVE,CB 3:1 3500 PSI
-- 89734 SEAL KIT,SOLENOID VALVE HN, Plafform level up/down and
motion control
4 89726 VALVE KIT, SOLENOID, 3POS 4WAY
HD, Primary boom up/down -- 110202 SEAL KIT, VALVE, #10
-- 102531 VALVE,SOLENOID (89726) 15 102527 VALVE,PROPORTIONAL
HO, Primary boom down
-- 102526 O-RING, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
5 89726 VALVE KIT, SOLENOID, 3POS 4WAY
HE, Secondary boom up/down -- 89738 NUT, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) 16 31527 VALVE,RELIEF 1800 PSI
HP, Primary boom up/down
17 62258 VALVE,NEEDLE***
HQ, Platform level
-- 89734 SEAL KIT,SOLENOID VALVE
18 102527 VALVE,PROPORTIONAL
6 111703 VALVE,SOLENOID 3 POS,4 WAY*** HR, Turntable rotate left/right
HF, Steer left/right
-- 102526 O-RING, PROPORTIONAL VALVE
-- 111778 COIL,10V DC(D10,26 WATT)
-- 111779 SEAL KIT,VALVE,#10
-- 89737 COIL,PROPORTIONAL VALVE***
-- 52943 NUT,SOLENOID VALVE COIL
-- 89738 NUT, PROPORTIONAL VALVE
-- 62277 COIL,10V
19 89728 VALVE, FLOW CONTROL
-- 89722 SEAL KIT, SOLENOID VALVE HS, Load sense circuit
7 27836 VALVE,CHECK,5 PSI 20 27804 VALVE,DIFFERENTIAL SENSING***
HG, Pressure in from function pump HT, Function pressure control
Part No. 102499 Z-60/34 153


(continued)
21 89726 VALVE KIT, SOLENOID, 3POS 4WAY 36 89309 VALVE - SOLENOID 2POSITION
HU, Jib up/down and platform rotate 3WA
left/right IJ, Boom retract
-- 102531 VALVE,SOLENOID (89726) -- 45912 NUT,SOLENOID VALVE 2P3W
-- 102940 NUT,SOLENOID VALVE -- 62275 COIL,10V
-- 89733 COIL,SOLENOID VALVE*** -- 89310 SEAL KIT, SOLENOID VALVE
-- 89734 SEAL KIT,SOLENOID VALVE 37 89309 VALVE - SOLENOID 2POSITION
22 62259 VALVE,CHECK 30 PSI 3WA
HV, Tank return circuit IK, Boom retract
23 102530 VALVE, RELIEF 1600 PSI -- 45912 NUT,SOLENOID VALVE 2P3W

HW, Secondary boom up/down -- 62275 COIL,10V
24 89729 VALVE, FLOW CONTROL -- 89310 SEAL KIT, SOLENOID VALVE
HX, Boom extend retract 38 48997 NIPPLE,DIAGNOSTIC,#4
25 89730 VALVE, FLOW CONTROL IL, Testing
HY, Jib Select -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
26 102617 VALVE,RELIEF 2600 PSI -- 48880 CAP,DIAGNOSTIC NIPPLE
HZ, System relief
39 89732 VALVE,CHECK
27 27807 VALVE,CHECK*** IM, Jib boom select
IA, Secondary boom up/down
-- 110206 SEAL KIT, VALVE, COMATROL
IB, Primary boom up/down
IC, Platform level down
ID, Platform level up
IE, Turntable rotate left/right
IF, Boom extend
IG, Jib select
IH, Jib select
II, Boom retract
154 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 155

705.1 Jib Select and Platform Rotate Manifolds
156 Z-60/34 Part No. 102499

1 89769 VALVE - SOLENOID 2 POS 2 WAY 10 52907 VALVE-CHECK, #4 SAE, 5 PSI*

BE, Jib boom/platform rotate select; BU, One way flow; from SN 11004 to
to SN 10425 11477
-- 89733 COIL,SOLENOID VALVE*** 11 MANIFOLD,JIB,Z60,FIXED FLOW
to SN 10425 previous manifold 233995 (from SN
-- 89735 NUT ASSY (89769)*** 11004 to SN 11477) is no longer
includes coil nut; to SN 10425 available, order newer manifold part
215545
to SN 10425 12 233994 VALVE,FLOW REG 0.8GPM FIXED
BR, Platform rotate; from SN 11004
2 MANIFOLD,JIB,Z60 to 11477
previous manifold 102029 (from SN
4551 to SN 10425) is no longer 13 52897 VALVE,SOLENOID, 2POS/3WAY***
available, order newer manifold part BP, Jib boom up/down; from SN
215545 11004 to 11477
3 102496 ORIFICE,PLUG 0.030 -- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL

BF, Platform rotate circuit; to SN from SN 11004 to 11477
10425 -- 44174 NUT-COIL SHORT
4 102496 ORIFICE,PLUG 0.030 from SN 11004 to 11477
BG, Platform rotate circuit; to SN -- 52371 SEAL KIT, VALVE
10425 from SN 11004 to 11477
5 89862 VALVE-SOLENOID,2POS 14 62506 VALVE - COUNTERBALANCE**
3WAY,JIB** BJ, Platform rotate right
BN, Jib boom/platform rotate select; -- 43018 SEAL KIT (39345)
from SN 10426 to 11003
15 73807 MANIFOLD,ROTATOR,CB***
-- 228866 COIL,SOLENOID VALVE
from SN 10426 to 11003 -- 62507 O-RING, ROTATOR MANIFOLD
-- 44174 NUT-COIL SHORT 16 62506 VALVE - COUNTERBALANCE**
from SN 10426 to 11003 BH, Platform rotate left
-- 89864 SEAL KIT,SOLENOID VALVE, SV07 -- 43018 SEAL KIT (39345)
from SN 10426 to 11003 17 215545 MANIFOLD,JIB,Z60,PRIORITY FLOW
6 JIB MANIFOLD COMBINATION from SN 11478
VALVE 18 216638 VALVE FLOW,REG 0.3GPM FIXED
previous manifold T112471 (from SN BK, Platform rotate; from SN 11478
10426 to SN 11003) is no longer
-- 216640 SEAL KIT FOR 216638
available, order newer manifold part
from SN 11478
215545
19 216638 VALVE FLOW,REG 0.3GPM FIXED
7 T112464 VALVE FLOW REGULATOR0.4GPM
BO, Platform rotate; from SN 11478
ADJ
BM, Platform rotate regulator; from SN -- 216640 SEAL KIT FOR 216638
10426 to 11003 from SN 11478
-- 62337 SEAL KIT, VALVE 20 46216 VALVE,CHECK,IWP-S/CWP PWR
from SN 10426 to 11003 ASSI
BQ, Controls direction of flow; from
8 52907 VALVE-CHECK, #4 SAE, 5 PSI*
SN 11478
BS, One way flow; from SN 11004 to
11477 -- 44227 SEAL KIT, VALVE
from SN 11478
9 52370 VALVE,SHUTTLE,GS68
BT, Controls direction of flow; from SN 21 46216 VALVE,CHECK,IWP-S/CWP PWR
11004 to 11477 ASSI
BV, Controls direction of flow; from SN
11478
Part No. 102499 Z-60/34 157


(continued)

from SN 11478
22 52897 VALVE,SOLENOID, 2POS/3WAY***
BW, Jib boom up/down; from SN
11478
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
from SN 11478
-- 44174 NUT-COIL SHORT
from SN 11478
from SN 11478
158 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 159

706.1 Hydraulic Pumps
160 Z-60/34 Part No. 102499

706.1 Hydraulic Pumps
-- 89932 PUMP ASSY,M46 + 17CC + 6CC

Oscillate models; 4WD models;
includes items 1-3
-- 89933 PUMP ASSY,M46 + 17CC
Non-oscillate models; 2WD models;
includes items 2-4
1 89858 FUNCTION GEAR
PUMP,OSCILLATE..........................1
Oscillating models
-- 89859 SEAL KIT,GEAR PUMP,89858
2 83141 O-RING,.103X3.237,NBR/NTRL,90D.1
3 89934 PUMP M46 VAR PISTON 2.8 CIU....1
-- 29739 SEAL KIT,SAUER-DANFOSS M46***
-- 58290 VALVE,EDC,PILOT,SAUER,M46***
-- 77819 EDC ASSY,SAUER M46***
4 53961 PUMP,LIFT 1.025 C.I.***..................1
Non-oscillate models
-- 77990 KIT,SEAL,3CC PUMP***
Part No. 102499 Z-60/34 161

707.1 Oscillate Control Valve (to SN 5819)
162 Z-60/34 Part No. 102499

707.1 Oscillate Control Valve (to SN 5819)

KIT-SERVICE,ORFS*
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 4266 SCREW,HHC,1/4-20 X 2
3 6091 NUT,NYLOCK,1/4-20
5 30884 OSCILLATE VALVE LINKAGE.........2
6 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
7 6584 SCREW,SHS,10-24 X .625
8 89431 ROD END,1/4-28 SPHERICAL........1
9 20980 WASHER,NYLON,.410 X.257X.045
10 6178 NUT,NYLOCK,10-32
11 30785-275 THREADED ROD,1/4-28 X
2.75IN**...........................................1
12 21496 NUT,HEX,1/4-28
Part No. 102499 Z-60/34 163

707.2 Oscillate Control Valve (from SN 5820)
164 Z-60/34 Part No. 102499

707.2 Oscillate Control Valve (from SN 5820)

KIT-SERVICE,ORFS*
1 89520 VALVE,MANUAL,700 PSI................1
-- 32681 SEAL KIT,CONTROL VALVE
2 6091 NUT,NYLOCK,1/4-20
3 4266 SCREW,HHC,1/4-20 X 2
4 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
5 21496 NUT,HEX,1/4-28
6 30785-400 THREADED ROD,1/4-28 X 4
IN***.................................................1
7 89431 ROD END,1/4-28 SPHERICAL........1
8 6584 SCREW,SHS,10-24 X .625
9 5365 NUT,NYLOCK,10-24
Part No. 102499 Z-60/34 165

708.1 2WD Drive System
166 Z-60/34 Part No. 102499


KIT-SERVICE,ORFS*
1 48915 ELBOW,90D,520220-6....................2
2 48918 TEE,RUN,520428-6.........................2
3 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
FEM.................................................2
5 48920 ELBOW,45D,520320-6....................2
6 49117-3891 HOSE ASSY,1/4,90 FEM,STR
FEMM..............................................1
7 48904 ELBOW,90D,520220-4-4.................2
8 48963 FITTING,ELBOW,45D,520320-12***.3
9 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
10 61074-2372 HOSE ASSY,3/4,STR FEM,STR
FEM.................................................1
FEM.................................................1
12 48960 FITTING,CONN,520120-12...........11
13 48933 CONN,520120-8***..........................4
14 48909 TEE,BULKHEAD,RUN,520958-4.....2
FEM.................................................1
FEM.................................................1
17 49143-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
18 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................4
19 48905 CONN,520120-4***..........................2
20 48911 ELBOW,90D,520220-4-6***.............2
FEM.................................................2
22 94374-2630 HOSE ASSY,3/4,90 FEM,STR
FEM**..............................................1
Part No. 102499 Z-60/34 167

709.1 2WD Drive Oscillate System (to SN 5819)
168 Z-60/34 Part No. 102499

709.1 2WD Drive Oscillate System (to SN 5819)

KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
3/8....................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48891 FITTING,TEE,BRANCH,520433-4...1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1
Part No. 102499 Z-60/34 169

709.2 2WD Drive Oscillate System (from SN 5820)
170 Z-60/34 Part No. 102499

709.2 2WD Drive Oscillate System (from SN 5820)

KIT-SERVICE,ORFS*
1 48912 CONN,520120-4-6***......................6
2 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
3 48891 FITTING,TEE,BRANCH,520433-4...2
4 88636-9273 HOSE ASSY 1/4,STR FEM,STR
BULK...............................................2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49117-2991 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
9 48904 ELBOW,90D,520220-4-4.................1
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48908 FITTING,TEE,RUN,SWIVEL520432-4.1
13 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
14 48880 CAP,DIAGNOSTIC NIPPLE.............1
15 54132 ELBOW,SWIVEL 90D, 520221-4.....1
Part No. 102499 Z-60/34 171

172 Z-60/34 Part No. 102499

-- 49613 PLUG AND CAP 28 49117-9819 HOSE ASSY,1/4,90 FEM,STR

KIT-SERVICE,ORFS* FEM**..............................................2
-- 49612 O-RING KIT (ORFS FITTINGS) -- 101790-9819 HOSE ASSY,1/4,90 FEM,STR FEM
1 48905 CONN,520120-4***..........................4 (arctic hose option); from SN 8610
2 48948 CONN,520120-8-12.........................8 29 94374-2630 HOSE ASSY,3/4,90 FEM,STR

FEM**..............................................1
3 48911 ELBOW,90D,520220-4-6***.............4
30 49143-4829 HOSE ASSY,1/2,90 FEM,STR
4 49183-5863 HOSE ASSY,1/2,STR FEM,STR FEM.................................................2
FEM.................................................2
31 49109-5129 HOSE ASSY,1/2,90 FEM,STR
-- 101797-5863 HOSE ASSY,1/2,STR FEM,STR FEM FEM.................................................1
(arctic hose option); from SN 8610
5 48939 TEE,BRANCH,520433-8.................1 FEM.................................................2
6 48909 TEE,BULKHEAD,RUN,520958-4.....2 -- 101792-9878 HOSE ASSY,1/2,STR FEM,STR FEM
7 48915 ELBOW,90D,520220-6....................2 (arctic hose option); from SN 8610
8 48918 TEE,RUN,520428-6.........................2
FEM.................................................2
10 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
FEM.................................................2
12 48920 ELBOW,45D,520320-6....................2
13 48960 FITTING,CONN,520120-12.............3
14 48963 FITTING,ELBOW,45D,520320-12***.3
15 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1
16 48933 CONN,520120-8***........................16
17 49110-11192 HOSE ASSEMBLY,1/2"....................4
FEM.................................................1
19 48937 ELBOW,45D,520320-8....................2
20 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
FEM.................................................1
22 49109-4829 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................2
FEM.................................................2
FEM.................................................2
FEM.................................................1
26 48904 ELBOW,90D,520220-4-4.................3
27 48907 ELBOW,45D,520320-4....................1
Part No. 102499 Z-60/34 173

711.1 4WD Drive Oscillate System
174 Z-60/34 Part No. 102499

711.1 4WD Drive Oscillate System

KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-11113 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
3/8....................................................2
10 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
Part No. 102499 Z-60/34 175

712.1 Hydraulic Hoses and Fittings - Turntable
176 Z-60/34 Part No. 102499

-- 49613 PLUG AND CAP -- 226495 REDUCR BUSH 20 ORB - 1"NPT

KIT-SERVICE,ORFS* from SN 10377
-- 49612 O-RING KIT (ORFS FITTINGS) 26 49512 ELBOW,90DEG,FEM,1"NPT...........1
1 48915 ELBOW,90D,520220-6....................5 27 49183-1792 HOSE ASSY,1/2,STR FEM STR
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR FEM.................................................1
FEM.................................................2 28 48935 TEE,RUN,520428-8.........................1
3 48917 CONN,LONG,520122-6...................3 29 49201 ELBOW,45D,520320-10..................1
4 48984 CONN,520120-16............................1 30 48959 FITTING,ELBOW,90D,520220-12....6
5 48916 FITTING,CONN,520120-6...............3 31 48922 CONN,520102-6-6...........................1
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR 32 48946 CONN,520120-8-10.........................1
FEM.................................................1 33 49143-1829 HOSE ASSY,1/2,90 FEM,STR
7 49128-2109 HOSE ASSEMBLY,3/8"....................1 FEM.................................................1
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR 34 102336-5014 HOSE ASSY,1",90 FEM STR
FEM.................................................2 FEM.................................................1
9 48976 ELBOW,90D,520220-12-16.............2 35 45161 STRAINER ASSEMBLY,1.5" NPT.....1
10 48963 FITTING,ELBOW,45D,520320-12***.2 to SN 4832
11 61073-4930 HOSE ASSY,3/4,90 FEM,STR -- 101490 STRAINER,16 SAE F/24 SAE M

FEM**..............................................1 from SN 4833
12 102335-6150 HOSE ASSY,1",90 FEM STR 36 48937 ELBOW,45D,520320-8....................1

FEM.................................................1 37 102336-5714 HOSE ASSY,1",90 FEM STR
On the high pressure filter option, hose FEM.................................................1
assembly 42 and 43 replaces hose 38 49151-8648 HOSE ASSY,3/4",STR FEM,STR
assembly 12 FEM.................................................1
13 49150-7030 HOSE ASSY,3/4,90 FEM,STR 39 49151-10448 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1 FEM.................................................1
14 48960 FITTING,CONN,520120-12.............5 40 49117-5991 HOSE ASSY,1/4,90 FEM,STR
15 48905 CONN,520120-4***..........................4 FEM.................................................1
16 48926 FITTING,ELBOW,90D,520220-6-4...1 41 49117-1291 HOSE ASSY,1/4,90 FEM,STR
17 48904 ELBOW,90D,520220-4-4.................4 FEM.................................................1
18 49118-5408 HOSE ASSY,1/4",90 FEM,STR 42 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1

FEM.................................................1 On the high pressure filter option, hose
assembly 42 and 43 replaces hose
19 48875 TEE,RUN,SWIVEL,520432-6..........1 assembly 12
20 49119-3778 HOSE ASSY,1/4,STR FEM,STR 43 89871-6348 HOSE ASSY,3/4" STR-STR............1
FEM.................................................1 On the high pressure filter option, hose
21 49126-1933 HOSE ASSY,3/8,45 FEM,STR assembly 42 and 43 replaces hose
FEM.................................................1 assembly 12
22 94374-6930 HOSE ASSY,3/4,90 FEM,STR 44 49119-3478 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1 FEM.................................................1
23 94374-6630 HOSE ASSY,3/4,90 FEM,STR 45 48912 CONN,520120-4-6***......................1
FEM**..............................................1 46 48892 ELBOW,SWIVEL 90D, 520221-6.....1
24 49129-2125 HOSE ASSY,3/8,90 FEM,STR 47 48998 NIPPLE,DIAGNOSTIC,#6
FEM.................................................1 PORT***..........................................1
25 49513 ADAPTER,PIPE NIPPLE.................2 48 48997 NIPPLE,DIAGNOSTIC,#4................1
to SN 10376
49 48994 VALVE,BALL,16 MPT-16 FPT***......2
to SN 4832
Part No. 102499 Z-60/34 177


(continued)
-- 48996 VALVE,BALL,16 MSAE-16 FSAE***

from SN 4833
50 48986 CONN,520102-16............................2
to SN 4832
-- 48984 CONN,520120-16
from SN 4833
51 48986 CONN,520102-16............................1
to SN 10376
-- 226498 ADAPTER 20 ORB X 16 ORFS
from SN 10377
52 49515 ELBOW,90D,520202-12-16.............1
(generator option)
178 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 179

713.1 Hydraulic Hoses and Fittings - Boom
180 Z-60/34 Part No. 102499

713.1 Hydraulic Hoses and Fittings - Boom

KIT-SERVICE,ORFS*
1 49117-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
FEM.................................................2
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
FEM.................................................2
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
FEM.................................................2
Part No. 102499 Z-60/34 181

800 Accessories October 2015
801.1 Alarm and Beacon Package, Driving Lights
182 Z-60/34 Part No. 102499

October 2015 800 Accessories
801.1 Alarm and Beacon Package, Driving Lights
-- 89463 OPT,BEACON,TRAVEL ALARM,Z60

includes items 3-6 and 8
-- 122227 HARNESS,BEACON,Z60
-- 89466 OPTION,DRIVE LIGHTS,Z60
includes item 1
1 35958 HOUSING,WORKLIGHT***.............2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 111153 HARNESS,DRIVE LIGHT OPT,Z60
2 229375 FORMING, Z60 DRIVE LIGHT
MOUNT
from SN 10630
3 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
from SN 6498
-- 1505 WIRE CABLE,16/2
SJO,BULK........................124-inches
engine side
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
4 6147 SCREW,RHM,10-32 X 1
6 6178 NUT,NYLOCK,10-32
7 45462 ALARM,CHIME TONE
5-25VDC***......................................1
to SN 7269 (does not include 72326
nut)
-- Ref. Chine Tone Alarm, 5-25V DC
(descent) (refer to 308.1)
from SN 7270 (does not include 72326
nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
8 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
9 7713 NUT,LP NYLOCK,3/8-16
11 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 183

802.1 Platform Options
184 Z-60/34 Part No. 102499

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE 1 9599-S TOOL TRAY ACCESSORY***.........1

-- 122278 AUX TOP RAIL,6',SWG GT, SRV 2 1259704 PINCH GUARD RAIL,6'
-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE PLATFORM.....................................1
includes 55753 bumpers
-- 122279 AUX TOP RAIL,8',SWG GT, SRV
-- 111485P AUX TOP RAIL,6FT,PTD.................2
-- 119950 KIT,FIELD INSTALL,SWING GATE for use with swing gate
to SN 7849; includes 128368, 1487,
1488, and 33674 -- 111486P AUX TOP RAIL,8FT,PTD.................2
for use with swing gate
-- 119295 OPTION,TALL SWING GATE
Complete from SN 7850 -- 52661 PINCH GUARD RAIL,8'
PLATFORM**...................................1
-- 34321 WORKLIGHT,12 VOLT
to SN 10387 3 139958 KIT, AUX TOP RAIL SUPPORT.....10
to SN 8021
-- 73480 HARNESS,WORKLIGHT ACC
part of worklight option 34321; to SN -- 122073 SUPPORT, RAILING.....................20
10387 from SN 8022
-- 228864 OPTION,12V WORK LIGHTS,Z60 4 6091 NUT,NYLOCK,1/4-20

-- 229340 HARNESS,WORKLIGHT RELAY Z60 -- 6889 NUT,LP NYLOCK,1/4-20

part of worklight option 228864; from from SN 8022
SN 10388 5 4266 SCREW,HHC,1/4-20 X 2
-- 102720 OPT,TOEBOARD,8'TRI to SN 8021
ENTRY,EURO -- 122231 SCREW,BHSC,1/4-20 X 1
includes items 5, 13-16 from SN 8022
-- 139453 OPT.,TOEBOARD,6' TRI ENTRY 6 55753 BUMPER, PLASTIC, 1.25 O.D........4
includes items 5, 13-16 7 7265 RIVET,STEEL,P, .25 X .375...........14
-- 102433 6' TRI-ENT ASSY W/DECALS ANSI 8 128368 KIT,SWING GATE W/SPRING.........1
USA and Canada models; to SN 5709
-- 9596 HINGE CASTING
-- 102437 8' TRI-ENT ASSY W/DECALS ANSI
USA and Canada models; to SN 5709 9 43392 BUMPER,BATTERY BOX &
RAILS..............................................1
from SN 5710 10 1487 GATE LATCH
CASTING--DRILLED.......................1
from SN 5710 11 33674 PIN,LOCK,SHORT***......................1
-- 102439 8' TRI-ENT ASSY W/DECALS CE 12 1488 RAILING CATCH
European models CASTING--DRILLED.......................1
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR 13 102721P TOEBOARD,8'TRI ENTRY..............2
Australian models; to SN 5709 -- 139438 TOEBOARD, TRI ENTRY 6', EURO
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR 14 94745P TOEBOARD,ENTRY EUROPEAN
Australian models; to SN 5709 PNTD**............................................1
-- 111308 6' TRI-ENT ASSY W/DECALS AUSTR 15 6090 SCREW,HHC,1/4-20 X .75
from SN 5710
-- 111309 8' TRI-ENT ASSY W/DECALS AUSTR
17 107704 6' TRI-ENT RAIL W/DECALS ANSI
from SN 5710
USA and Canada; to SN 5709
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA
-- 107705 8' TRI-ENT RAIL W/DECALS ANSI
Asia and South American models
USA and Canada; to SN 5709
-- 102443 WORD DECAL KIT SERV S80/85
-- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
Asia and South American models
Europe
Part No. 102499 Z-60/34 185


(continued)
-- 107707 6' TRI-ENT RAIL W/DECALS AUSTR

Australia
-- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
Australia
-- 107709 6' TRI-ENT RAIL W/DECALS A/SOA
Asia and South America
-- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
Asia and South America
from SN 5710
from SN 5710
18A 107857 LIGHT, 12 VOLT
part of worklight option 34321; to SN
10387
-- 35958 HOUSING,WORKLIGHT***.............2
10387
-- 35960 BULB,WORKLIGHT,12V 35W
10387
18B 71498 WORKLIGHT, 12V, DEUTSCH
RECEPT
part of worklight option 228864; from
SN 10388
20 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
21 6145 SCREW,HHC,1/4-20 X 1.5
186 Z-60/34 Part No. 102499


(continued)
Part No. 102499 Z-60/34 187

803.1 Ground and Platform Control Box Covers
188 Z-60/34 Part No. 102499

803.1 Ground and Platform Control Box Covers
-- 88609-S CONTROL BOX COVER ASSY***

to SN 5221
-- 102854 OPTION,PLATFORM CONTROL
COVER
from SN 5222
-- 89883-S CONTROL BOX
COVERS,OPTION,Z60
1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11
2 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
5 6888 SCREW,HHC,1/4-20 X 1
6 43392 BUMPER,BATTERY BOX &
RAILS..............................................2
7 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................2
8 102676 LID ASSY,CONTROL BOX COVER
PLT..................................................1
includes items 1, 3-8 and 14
8 102785P CONTROL BOX COVER,LID,PTD
9 49534 DOOR LATCH,BASE CONTROL
BOX.................................................1
10 53189 RIVET,ALUM,ALUM,P,.25X.375......7
11 89723 COVER ASSEMBLY BASE
CONTROL BO.................................1
includes items 9, 10 and 12
12 30468 LATCH,SLIDE, FLUSH MOUNT
STYLE.............................................1
13 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
14 88606P COVER,CONTROL BOX RIGHT
SIDE**
-- 102786P FORMING,LATCH,CTRL BOX LID
PTD.................................................2
Part No. 102499 Z-60/34 189

804.1 Platform Overload - European Models
190 Z-60/34 Part No. 102499

804.1 Platform Overload - European Models
-- 146034 OPT,PLAT LD SENSE Z60-2008

-- 121847 RELAY,TIME DELAY,2 SEC,30A
(platform control box); from SN 9799
1 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
2 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6091 NUT,NYLOCK,1/4-20
3 61997 WELDMENT,PLATFORM
SUPPORT,CE..................................1
European models
4 6888 SCREW,HHC,1/4-20 X 1
5 45748 ROD END, .250 X 2.75LG...............4
6 6091 NUT,NYLOCK,1/4-20
7 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4
-- 94643 ZERK,GREASE,5/16-24,STRAIT
8 25685 BEARING,GARLOCK,12FDU12.....8
9 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
11 4828 NUT,NYLOCK,3/8-16
13 61975 RETAINER,SPRING,1.21 X .375.....1
14 61974 SPRING,COMP,1" OD,232 LB/IN.....1
15 89755 LOAD SUPPORT W/BEARINGS.....2
includes item 8
-- 110789 WASHER,SHIM .0151 THK.
16 94549 SWITCH,LOAD LIMIT.....................1
to SN 9798
-- 121848 ASSY,LS,LOAD SENSE,38.5 IN
from SN 9799
17 61972 MOUNT,SWITCH.............................1
18 34619 BUMPER,RUBBER***.....................2
19 80605 WASHER,FLAT,3/8X1.5X.06
20 21604 SCREW,HHC,3/8-16 X 3.25
21 101845 ROTATOR MOUNT KIT...................1
22 121846 RELAY,TIME DELAY,2 SEC,10A
from SN 9799
23 128045 MODULE,LOAD SENSE 2007........1
24 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
order 72326 retainer nut separately
Part No. 102499 Z-60/34 191

805.1 Platform Half-mesh and Pipe Cradle
192 Z-60/34 Part No. 102499

805.1 Platform Half-mesh and Pipe Cradle
-- 85300 PIPE CRADLE ASSY. SERV (ONE)**

-- 72875 DECAL,WARNING,PIPE
CRADLE,BOOM
-- 119397 OPTION,6' HALF MESH PLAT/GATE
-- 119398 OPTION,8' HALF MESH PLAT/GATE
-- Ref. Swing Gate Option, Complete
(refer to 802.1)
1 56570 STRAP, CONDUIT HOLDER
60"***...............................................1
2 6884 SCREW,HHC,1/4-20 X 2.5
5 73500 HALF MESH,8'PLATFORM,RH***....1
-- 54465 MESH,HALF,RH,6'PLATFORM
6 54457 MESH,HALF,SWING GATE***.........1
7 73501 HALF MESH,8'PLATFORM,LH........1
-- 54458 MESH,HALF,LH,6'PLATFORM
8 56424 CLAMP,1.25X.5
RUBBER-CUSHION......................14
-- 6090 SCREW,HHC,1/4-20 X .75
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6991 220V MOTOR PARTS SUBST
9 81368 WELDMENT,PIPE CRADLE
MOUNT...........................................1
10 56525 WELDMENT, PIPE CRADLE...........1
11 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................4
12 4828 NUT,NYLOCK,3/8-16
14 55753 BUMPER, PLASTIC, 1.25 O.D........2
Part No. 102499 Z-60/34 193

806.1 Air Line to Platform
194 Z-60/34 Part No. 102499

806.1 Air Line to Platform
-- 30505 Z60 AIRLINE TO PLATFORM

includes items 3, 4, 6-8
-- 44981 DECAL,LABEL,AIRLINE 110 PSI
-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH
1 4828 NUT,NYLOCK,3/8-16
3 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
4 49190-94800 HOSE ASSEMBLY,1/2"
UNC.................................................2
6 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
7 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
8 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1
Part No. 102499 Z-60/34 195

807.1 Cold Start Package (to SN 12646)
196 Z-60/34 Part No. 102499

807.1 Cold Start Package (to SN 12646)
-- 128365 HARNESS,SECOND GLOW PLUG

Deutz models; from SN 4608
-- 53156 COLD START,FORD, BIG BOOM
(includes items 1 and 9); to SN 6315
-- 81123 HARNESS,COLD START
OPT,DUETZ
Deutz models; to SN 4607
-- 89464 OPT,COLD START,DEUTZ,Z60-2002
Deutz models (includes items 1-8 and
11); to SN 4607
1 28853 BLANKET,BATTERY........................1
MOM
Deutz models (glow plug)
3 31408 GLOW PLUG,L1011........................1
Deutz models (glow plug)
4 27155 SOLENOID,12V
CONTINUOUS***............................1
to SN 8609
5 27082 NUT,NYLOCK,M5X.80
to SN 8609
to SN 8609
7 6090 SCREW,HHC,1/4-20 X .75
to SN 8609
8 128274 OIL PAN
HEATER,DEUTZ,120V,150W
9 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models; to SN 6315
-- 119231 BLOCK HEATER,FORD DSG-423
from SN 6316
10 77382 HEATER,FREEZE
PLUG,PRKINS40422......................1
Perkins models
11 49463 BATT,CABLE,RED, 4 GAUGE
Deutz models; to SN 8609 54 inches
Part No. 102499 Z-60/34 197

807.2 Cold Start Package (from SN 12647)
198 Z-60/34 Part No. 102499

807.2 Cold Start Package (from SN 12647)
1 216615 ASSY HEATER, MODEL 18, -- 216618 ASSY, BATTERY HEATER, 240V
120V................................................1 (240V)
(120V) 16 216606 HARNESS, 120V POWER CORD,
-- 216616 ASSY HEATER, MODEL 18, 240V 24"...................................................1
(240V) (120V) includes items 11 and 17
2 119066 CONN,RECEP 3 WAY ENDCAP -- 216607 HARNESS, 240V POWER CORD, 24"
DT....................................................2 (240V) includes item 11 only
Part of heater assembly 17 119403 CONN,PLUG 120 AC/15A
3 119057 CONN PLUG 3 WAY ENDCAP DOMESTIC......................................1
DT....................................................2 Part of wire harness
Part of wire harness 18 31408 GLOW PLUG,L1011........................1
4 216662 HARNESS,ENG/HYD
HEATER,120V.................................1
(120V)
-- 216683 HARNESS,ENG/HYD HEATER,240V
(240V)
5 216612 ASSY,120V HEATER, HYD TANK....1
(120V)
-- 216611 ASSY,240V HEATER, HYD TANK
(240V)
6 75041 SCREW,PHILLIPS,PHM,10-32 X
1.......................................................1
7 6146 WASHER,FLAT,MS,#10,Y...............1
8 14392 NUT,LP NYLOCK,10-32..................1
9 99778 CABLE SQUEEZE CONN,4 WIRE...2
Part of of wire harness
-- 238123 HUBBLE NUT, PG11
10 214249 COLD WEATHER 120V J BOX
ASSY...............................................1
(120V)
-- 237711 COLD WEATHER 240V J BOX ASSY
(240V)
11 214536 SQUEEZE CONN W/NUT, 2WIRE,
4MM.................................................1
Part of of wire harness
12 216657 HARNESS, 120V BATT CABLE,
98"...................................................1
(120V)
-- 216678 HARNESS, 240V BATT CABLE, 98"
(240V)
13 119056 CONN PLUG 2 WAY ENDCAP
DT....................................................1
14 119065 CONN,RECEP 2 WAY ENDCAP
DT....................................................1
15 216617 ASSY, BATTERY HEATER, 120V.....1
(120V)
Part No. 102499 Z-60/34 199

808.1 Hydraulic Generator Option - View 1 (to SN 10282)
200 Z-60/34 Part No. 102499

-- 122236 HARNESS,HYD GEN -- 58402 BRIDGE,50A FULL WAVE**

-- 34052 RELAY,SPDT,12V(AUTO) PLUG IN** -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
1 133518 DECAL, PATCH, GEN,ALC-500......1 -- 58954 O-RING,SPACER #115***
2 128205 SWITCH TOGGLE ASSY DPDT 2P -- 89719 BRUSH ENDBELL ASSEMBLY
MNT.................................................1 (89719)
3 27535 COIL,12V.DO1 VALVE.....................1 -- T111608 SEAL,RETAINING RING
4 33568 NUT, CP521-1 VALVE......................1 -- T111609 SEAL,SHAFT
5 45914 O-RING, DO1 VALVE......................1 -- T111610 SPACER
6 19969 VALVE,SOLENOID (18660).............1 -- T111611 BEARING,MOTOR
includes items 3-5 -- T111612 RETAINING RING
-- 110198 SEAL KIT, VALVE, #12 -- T111613 SHAFT,MOTOR
-- 45782 DIODE,6 AMP,200 PIV,BULK 12A 32735 VALVE,PRI. FLOW REG 4.3............1
7 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 (2000/2500W generators)
8 6021 WASHER,LOCK,.375 12B 65841 PRIORITY FLOW CONTROL
9 5397 WASHER,FLAT,USS,5/16",Y VALVE***
(3000W generators)
10 7713 NUT,LP NYLOCK,3/8-16
13 4266 SCREW,HHC,1/4-20 X 2
11A 111381 GEN,HYD,3000W,110V,60HZ..........1
includes item 12 14 6638 WASHER,FLAT,USS,1/4"Y
-- 147836 SEAL, GASKET, .00075" *GOLD* 15 6091 NUT,NYLOCK,1/4-20
-- 147837 SEAL, GASKET, .0005" *SILVER* 16 75987P PLATE,GENERATOR

MOUNT,Z60.....................................1
-- 147838 SEAL, GASKET, .0010"
17 44950 VALVE,RELIEF,1500 PSI***.............1
-- 147839 ASSM, GEN. ONLY, 110V, 60HZ
18 53976 MANIFOLD,GENERATOR...............1
-- 52001 HYDRAULIC MOTOR 3000W GENER includes items 3-6 and 17
part of generator 111381
-- 58944 BRUSH 3/8 X 1/4 X 15/16(36928)
-- 58954 O-RING,SPACER #115***
-- T111608 SEAL,RETAINING RING
-- T111609 SEAL,SHAFT
-- T111610 SPACER
-- T111611 BEARING,MOTOR
-- T111612 RETAINING RING
-- T111613 SHAFT,MOTOR
11B 36928 GENERATOR,2500W
HYD.220/50HZ................................1
includes item 12
-- 147836 SEAL, GASKET, .00075" *GOLD*
-- 147837 SEAL, GASKET, .0005" *SILVER*
-- 147838 SEAL, GASKET, .0010"
-- 32732 RECTIFIER ASSEMBLY
-- 52086-R MOTOR -HYD.2500W GENER
REFURB.
Part No. 102499 Z-60/34 201

202 Z-60/34 Part No. 102499


KIT-SERVICE,ORFS*
1 49515 ELBOW,90D,520202-12-16.............1
2 48964 FITTING,TEE,RUN,SWIVEL52043212.1
3 48946 CONN,520120-8-10.........................1
4 48904 ELBOW,90D,520220-4-4.................1
5 48933 CONN,520120-8***..........................1
6 49109-2229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48932 FITTING,ELBOW,90D,520220-8***..1
8 48960 FITTING,CONN,520120-12.............2
9 48935 TEE,RUN,520428-8.........................1
10 94374-2130 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
11 49164-1443 HOSE ASSY 1/4,90 DEG FEM,STR
F ......................................................1
12 48938 FITTING,TEE,RUN,SWIVEL520432-8.1
13 49109-1529 HOSE ASSY,1/2,90 FEM,STR
FEMM..............................................1
14 94374-1980 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
15 89871-9048 HOSE ASSY,3/4" STR-STR............1
16 48963 FITTING,ELBOW,45D,520320-12***.1
17 48977 CONN,520120-12-16.......................1
Part No. 102499 Z-60/34 203

809.1 Hydraulic Generator Option (MTE) - View 1 (from SN 10283)
204 Z-60/34 Part No. 102499

-- 1251856 FIELD KIT, MTE 120V-60HZ, Z60 19 6097 WASHER,FLAT,USS,3/8",Y

-- 1251857 KIT,MTE&OIL COOL,120V60HZ,Z60 20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 1251858 INTR,HYD MTE GEN,Z60, 20V60HZ 21 6595 PLUG,ELECTRICAL,DOMESTIC
-- 237107 HARNESS,OIL COOLER 22 19020 CONNECTOR,FEMALE,RECPTCLE,110V
-- T106652 HARNESS, Z60 MTE GEN OPTIONS 23 7057 CONN. SQZ,1/2NPT .39-.56 MED.
-- 147240 CAPACITOR 16 F, GEN 24 6935 LOCKNUT,ELEC,1/2"
1 57075 SCREW,PHIL,8-32X.50,SELF TAP 25 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
2 10775 T-BOX,2.75 X 4.5 X 2.0 26 6782 NUT,NYLOCK,5/16-18
-- 74052 GASKET,COVER,GFCI,WEATHERPROOF 27 5397 WASHER,FLAT,USS,5/16",Y
3 63375 SCREW,FHM,6-32 X .75 28 13000 SCREW,HHC,5/16-18 X 1.25
4 T112560 RECEPTACLE,UK,110V 29 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
5 10777 COVER,BLANK
6 146351 FORMING,GEN MOUNTING BRKT
7 27246 BOOT,TOGGLE SWITCH,SHORT*
8 133518 DECAL, PATCH, GEN,ALC-500
MNT
includes item 7
10 147229 MANIFOLD ASSEMBLY, GEN
(complete) includes items 11 and 12
11 147232 12VDC PROPORTIONAL VALVE
12 147233 VALVE, RELIEF, GEN, 3.0kW
13 147230 207 HYD MOTOR ASSY, GEN
-- 147231 SEAL KIT, HYD MOTOR, GEN
14 147242 SCREW, GEN ROTOR
15 147279 CONTROLLER BOX, 120/240V, 50H
-- 147228 CONTROLLER BOX, 120/240V, 60H
16A 139952 GENERATOR, 3kW, 120V/50Hz......1
(complete) includes items 10-17
16B 139953 GENERATOR, 3kW, 120V/60Hz
16B 147239 BREAKER, 25 AMP, GEN
60hz
16C 139954 GENERATOR, 3kW, 240V/50Hz
16C 147258 BREAKER,15 AMP,GEN
50hz
17 147239 BREAKER, 25 AMP, GEN...............1
part of generators 139952 and 139953
-- 147258 BREAKER,15 AMP,GEN
18 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 205

206 Z-60/34 Part No. 102499

1 48963 FITTING,ELBOW,45D,520320-12***.1
2 48960 FITTING,CONN,520120-12.............1
3 48937 ELBOW,45D,520320-8....................1
4 48875 TEE,RUN,SWIVEL,520432-6..........1
5 48947 ELBOW,90D,520220-8-12...............2
7 75614 ELBOW,90D,LONG,521520-8.........1
8 49861 CONN,LONG,520122-4...................1
9 48922 CONN,520102-6-6...........................1
10 54085-8218 HOSE
ASSY,R.FILTER/F.MANIFOL**........1
components: 48822, 48836 and 48756
@ 80 inches
11 49142-7062 HOSE ASSEMBLY,1/2"....................1
components: 48822, 48839 and 48756
@ 68 inches
12 49143-12229 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
components: 48822, 48827 and 48756
@ 120 inches
13 49118-6408 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
components: 48800, 48811 and 48751
@ 62 inches
Part No. 102499 Z-60/34 207

810.1 Hydraulic Oil Cooler
208 Z-60/34 Part No. 102499

810.1 Hydraulic Oil Cooler
-- 89441 OPTION OIL COOLER Z60

-- 89179 HARNESS,OIL COOLER
1 75260 ISOLATOR,FLEX-BOLT
SANDWICH***.................................4
2 71259 OIL COOLER W/FAN, 12VDC.........1
-- 75854 FAN - VENTED
-- 75855 THERMOSTAT -OIL COOLER
(71259)
3 48960 FITTING,CONN,520120-12.............2
FEM.................................................1
to SN 4680
-- 49151-10448 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
from SN 4681
FEM.................................................1
to SN 4680
-- 49151-8648 HOSE ASSY,3/4",STR FEM,STR
FEM.................................................1
from SN 4681
6 48959 FITTING,ELBOW,90D,520220-12....2
7 4828 NUT,NYLOCK,3/8-16
Part No. 102499 Z-60/34 209

811.1 Gauge Option
210 Z-60/34 Part No. 102499

811.1 Gauge Option
-- 102275-S OPTION,FULL GAUGE,PERKINS404

Perkins Models
-- 102324-S OPTION,GAUGE,DEUTZ F3L 2011
-- 102326-S OPTION,GAUGE,FORD TIER II
Ford Models; to SN 6315
-- 111591-S OPITON,GAGE,FORD 2007,Z60 SVC
Ford Models; from SN 6316
-- 89405-S OPTION,FULL GAUGE,DEUTZ
Deutz Models; to SN 4607
1 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
-- 70486 TEE,UNION,1/4"
Ford models
2 53760-S GAUGE,OIL TEMP
includes mounting bracket and
fasteners
3 53761-S GAUGE,VOLTAGE...........................1
fasteners
4 53758-S GAUGE,OIL PRESSURE W/O
SENDER..........................................1
fasteners
5 53759-S GAUGE,WATER TEMP....................1
fasteners; Ford and Perkins models
-- 53760-S GAUGE,OIL TEMP
fasteners; Deutz models
6 34058 SENDING
UNIT,TMP,FRD,GM,PRK704...........1
Perkins models
-- 28607 ADAPTER,140139-8-6
7 65456 SENDING UNIT-H20TMP
LRG425EFI*....................................1
Ford models; to SN 6315
-- 28607 ADAPTER,140139-8-6
-- 33972 SENSOR,COOLANT TEMP*
8 102348 SENDING UNIT,OIL PRESS
PERKINS.........................................1
-- 53950 ADAPTER, 010103
Part No. 102499 Z-60/34 211

812.1 Panel Cradle
212 Z-60/34 Part No. 102499

812.1 Panel Cradle
-- 77683-S OPTION,GLAZIER PACKAGE,ANSI

(ANSI models)
-- 94493-S KIT,PANEL CRADLE,CE
(CE models)
1 88377-1400 FOAM PAD***..................................2
2 77664 ADJUSTABLE STRAP ASSY..........1
5 77576P is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement
6 89724 is no longer available. Must
install 2 each (two) of service kit
233992 (ANSI) or 233993 (CE) for
initial replacement.
-- 233992 KIT,PANEL CRADEL
BRACKET,WORD............................1
(ANSI models)
-- 233993 KIT,PANEL CRADLE
BRACKET,SYMBL...........................1
(CE models)
7 56934 PAD,REST,1"THICK,FLANGED.......4
UNC.................................................2
9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2
10 8914 SCREW,HHC,1/4-20 X .625
12 6889 NUT,LP NYLOCK,1/4-20
13 56424 CLAMP,1.25X.5 RUBBER-CUSHION
Part No. 102499 Z-60/34 213

813.1 Welder Option, Chassis Components
214 Z-60/34 Part No. 102499

813.1 Welder Option, Chassis Components
-- 106644 HARNESS,GROUND WIRES -- 94759 NUT,SOLENOID

-- 226503 HARNESS,WELD GEN ENCLOSURE -- 94760 VALVE,SOLENOID,10V,W/OUT
-- 226504 HARNESS,HYD GENERATOR COIL*
-- 106678 HARNESS,WELDER GEN TO J-BOX -- 94765 COIL-10V DC***
-- 110220 DECAL,WARNING,WELDER SAFETY 15 146285 CONN, SAE#4-1/4" NPT.................1
-- 110344 BRUSH BOX,ASSY,GEN 16 146284 SWITCH,PRESS,#4NPT,200PSIF
-- 21187 PLUG,NYLON 1.38 BLACK DOMED 17 106420P BRKT,WELDER

DIV.MANIFOLD,P............................1
-- 228888 KIT BONDED WELD LEADS Z60
kit includes cable 228887 and 18 10107 SCREW,HHC,5/16-18 X .75
necessary hardware to install. Use for 19 6886 WASHER,LOCK,.313
replacing any previous cable 20 57072 SCREW,BHHS,3/8-16 X 1.25
-- 228887 CABLE,2/0 WELD LEAD,TWIN Z60 21 106416 BRKT,WELDER GEN BASE,L.........1
cable only (includes positive and
negative cables) -- 106417 BRKT,WELDER GEN BASE,R
1 102314 PANEL, ENCLOSURE, LINCO 22 106655 FORMING,HOSE TRAY..................1
WELDER.........................................1 23 229346 ASSY,ENCLOSURE,WELDER
2 36294 SCREW,HHC,1/4-20 X 2.75 GEN.................................................1
includes items 1-7, 24, 29 and 30
24 82237 DECAL,DANGER,HIGH
4 106658 MODULE,SX CONTROLLER,LOW VOLTAGE.........................................1
AMP.................................................1
25 106415 BRKT,WELDER GEN MNT
5 33607 RELAY,OMRON,DPDT,12V.............1 BOTTOM.........................................1
6 33608 RELAY,SOCKET,OMRON................1 26 106184 MOTOR,HYD 12.5KW
7 106073 CIRCUIT BREAKER,20A,SINGLE GEN,21CC***..................................1
PH....................................................1 -- 162006 SEAL KIT,HYD MOTOR(106184)
8 106412P BRKT,WELDER GEN MOUNT 27 106479 WELDMENT,WELDER GEN
BACK,PNT.......................................1 COVER............................................1
9 106587P FORMING, ROTATE GUSSET 28 106113 GENERATOR,HYDRO-12KEP-21-3***.1
#2,P.................................................1 includes item 26
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 106274 GENERATOR,12.5 KW,W/O
11 6097 WASHER,FLAT,USS,3/8",Y MOTOR***
12 4828 NUT,NYLOCK,3/8-16 -- 122300 COVER,WELDER GENERATOR
13 106588P FORMING, ROTATE GUSSET -- T113655 COUPLING, 28MM (106113)
#1,P.................................................1 -- T114022 SPIDER (106113)
14 101516 MANIFOLD,DRIVE OIL -- T114023 COUPLING (106113)
DIVERTER......................................1
29 106477 GFI/CIRCUIT BREAKER
-- 102746 VALVE,PILOT OPER DIRECTIONAL ASSEMBLY......................................1
-- 106394 ORIFICE DISC,.030,CONE -- 106375 GFCI,50A, 3PH
-- 122302 RELIEF,VALVE 270 PSI -- 227425 CIRCUIT BREAKER, 35A 3PH
-- 128416 SEAL KIT 30 106140 BRACKET,1K OHM 10-TURN
use with part 94757 POT**...............................................1
-- 128419 SEAL KIT -- 102357 POTENTIOMETER ASSY, WELDER
use with part 94760
-- 94757 VALVE,CHECK,3 PSI***
Part No. 102499 Z-60/34 215

814.1 Welder Option, Platform Components (to SN 13525)
216 Z-60/34 Part No. 102499

814.1 Welder Option, Platform Components (to SN 13525)
-- 110276-1900 FIRE SLEEVE, 1.25".......................2 12 102408P BRACKET,LINCOLN

-- 110276-3500 FIRE SLEEVE, 1.25".......................1 WELDER,PNTD..............................1
-- 110276-4800 FIRE SLEEVE, 1.25".......................2 -- 102409P BRACKET,WELDER MNT

SUPPORT,PNT
-- 28443 CABLE TIE,11.5" BLACK
-- 106043 SCREW,SECURITY,5/16-18X1.00
-- 88406 FIRE EXTINGUISHER
-- 106044 U-BOLT,3/8-16X4X4.63X3.00
-- 82862 DECAL,FIRE EXTINGUISHER
-- 4828 NUT,NYLOCK,3/8-16
-- 97579 DECAL,DANGER,TIP-OVER,WELDER**
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 133518 DECAL, PATCH, GEN,ALC-500
-- 6782 NUT,NYLOCK,5/16-18
-- 110220 DECAL,WARNING,WELDER SAFETY
13 101525 WELDER,INVERTEC V275-S.........1
-- 106493 KIT,Z60 WELD OPTN,MAST
includes cable 106115 @ length 984 -- 106141 SCREW,SECURITY,1/4-20 X 1.75LG
inches with clamps and fasteners -- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 106115 WIRE CABLE 8/4 CON.SO -- 106275 KIT,WELD LEADS ASSY,V275S
included in kit 106493 includes both c
1 101547P BRACKET,WELDER 14 18666 CLAMP,1.00,#16 X 1/4,RUB
SUPPORT,PNT................................1 CUSH..............................................2
2A 122755 UBOLT,FLATTENED,1.5DIAX3/8 15 110220 DECAL,WARNING,WELDER
UNC.................................................2 SAFETY...........................................1
to SN Z6013-121 16 106204 BRACKET,V275S WELD
2B 217366 BRACKET,WELDER TOP................2 LEADS***.........................................1
from SN Z6013-1
-- 106043 SCREW,SECURITY,5/16-18X1.00...2
-- 128322 SCREW,5/16-18X1.00,SECURITY
TO....................................................2
3 5397 WASHER,FLAT,USS,5/16",Y...........2
4A 4828 NUT,NYLOCK,3/8-16.......................2
to SN Z6013-121
4B 6782 NUT,NYLOCK,5/16-18.....................2
from SN Z6013-1
5 47363 SCREW,RHM,8-32 X .50.................4
6 35461 WASHER,FLAT,MS,#8,Y.................4
7 101731P BRACKET,POWER TO PLAT
TBOX,PNT.......................................1
-- 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y
-- 6550 U-BOLT,3/8 X 1 YZ
8 101732 COVER,WEATHERPROOF
3-PHASE.........................................1
9 106112 PLUG,4-WIRE,3-PHASE,50A,MALE.1
10 106110 T-BOX,2.75X4.5X2.63,3PH..............1
-- 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE
11 82237 DECAL,DANGER,HIGH
VOLTAGE.........................................2
Part No. 102499 Z-60/34 217

814.2 Welder Option, Platform Components (from SN 13526)
218 Z-60/34 Part No. 102499

814.2 Welder Option, Platform Components (from SN 13526)
-- 217440 ASSEMBLY,WELDER,PLATFORM,S60/6.1
-- 106493 KIT,Z60 WELD OPTN,MAST
includes cable 106115 @ length 984
inches with clamps and fasteners
-- 106115 WIRE CABLE 8/4 CON.SO
included in kit 106493
-- 106273 BIT,T-27,TORX
SOCKET,SECURITY.......................1
-- 214620 SOCKET,3P,30A,4 WIRE, FEM.......1
-- 214621 SOCKET, BOOT, 3P, 30A, 4
WIRE...............................................1
-- 214622 PLUG, BOOT, 3P, 30A, 4 WIRE.......1
-- 106183 FUSE,.6AMP,250V,WELDER,V275S
-- 106275 KIT,WELD LEADS ASSY,V275S
-- 214623 PLUG, 3P,30A, 4 WIRE, MALE,
1A 101525 WELDER,INVERTEC V275-S.........1
1B 214619 WELDER, MILLER, CST 280
2 18666 CLAMP,1.00,#16 X 1/4,RUB
CUSH..............................................3
3 106043 SCREW,SECURITY,5/16-18X1.00.10
4 6638 WASHER,FLAT,USS,1/4"Y..............5
5 6782 NUT,NYLOCK,5/16-18...................10
6 5397 WASHER,FLAT,USS,5/16",Y...........9
7 101547P BRACKET,WELDER
SUPPORT,PNT................................1
8 217366 BRACKET,WELDER TOP................2
9 1253408 SCREW,BHTC-PIN,1/4-20X1.75,ZAG.4
10 824027 NUT,TL FLG,1/4-20,G,ZAG.............6
11 106044 U-BOLT,3/8-16X4X4.63X3.00..........1
12 824078 SCREW,HHF,1/4-20X.75,8,ZAG......2
13 88406 FIRE EXTINGUISHER....................1
includes mounting strap
14 824029 NUT,TL FLG,3/8-16,G,ZAG.............2
15 101701P BRACKET,WELDER MNT
SUPPORT,PNT................................1
16 106204P BRACKET,V275S WELD LEADS.....1
17 106109P BRACKET,WELDER
COVER,PNTD.................................1
Part No. 102499 Z-60/34 219

815.1 Welder Option, Hoses and Fittings
220 Z-60/34 Part No. 102499

815.1 Welder Option, Hoses and Fittings
1 94374-4830 HOSE ASSY,3/4",90F,STR F...........1

2 48959 FITTING,ELBOW,90D,520220-12....5
4 49142-13762 HOSE ASSY,1/2".............................1
5 89871-4848 HOSE ASSEMBLY,3/4" STR-STR....1
6 48960 FITTING,CONN,520120-12.............7
7 48933 CONN,520120-8***..........................1
8 61262 ELBOW,SWIVEL 90D, 520221-12....3
9 106665-4929 HOSE,ASSY 3/4 90LG FEM,STR
FEM.................................................1
10 94374-6330 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
11 106665-5229 HOSE ASSY,3/4 90LG FEM,STR
FEM.................................................1
12 94374-4930 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
13 106666-8446 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
14 48875 TEE,RUN,SWIVEL,520432-6..........1
15 48948 CONN,520120-8-12.........................1
Part No. 102499 Z-60/34 221

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option
222 Z-60/34 Part No. 102499

816.1 Hydraulic Hoses and Fittings - Arctic Hose Option

KIT-SERVICE,ORFS*
1 102232-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
FEM.................................................1
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
FEM.................................................2
M......................................................2
FEM.................................................2
10 48916 FITTING,CONN,520120-6...............8
11 102231-41408 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
12 101794-22009 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
13 101794-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................2
15 48933 CONN,520120-8***..........................2
16 102232-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
MALE...............................................2
Part No. 102499 Z-60/34 223

817.1 Hostile Environment Package - View 1
224 Z-60/34 Part No. 102499

-- 34964-S Z60 DLX, HOSTILE ENVIRONMENT

-- 34965 Z60 STD.HOSTILE ENVIRONMNT
PKG
1 63727 COVER, PROTECTIVE,
OSCILLATE.....................................2
2 34922 COVER,PROTECTIVE,STEERING..2
2 34955 CLAMP,HOSE,5.00
-- 35434 CLAMP,HOSE,2.00***
3 52251 DECAL,PROTECTOR,CLEAR,PLATE***.1
4 34923 COVER,PROTECTIVE,Z60
SLAVE.............................................1
-- 30971 CLAMP,HOSE,3.00"
-- 45171 CLAMP,HOSE,1.75,LINED
5 34925 COVER,PROTECTIVE,Z60 JIB.......1
-- 30971 CLAMP,HOSE,3.00"
PRIMARY........................................1
-- 30971 CLAMP,HOSE,3.00"
ELEVATE.........................................1
-- 30971 CLAMP,HOSE,3.00"
MASTER..........................................1
-- 30971 CLAMP,HOSE,3.00"
Part No. 102499 Z-60/34 225

226 Z-60/34 Part No. 102499

1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

3 4828 NUT,NYLOCK,3/8-16
4 34902 RUBBER FLAP................................1
5 34850 COVER,PROTECTIVE,SWING
CHASSIS.........................................1
-- 146424 SCREW STUD
SNAP,8-32X1/2"SS..........................8
6 34901P PLATE,BLUE...................................1
7 6090 SCREW,HHC,1/4-20 X .75
10 6091 NUT,NYLOCK,1/4-20
11 6145 SCREW,HHC,1/4-20 X 1.5
13 6091 NUT,NYLOCK,1/4-20
14 34359-S EXHAUST HOOD WELDMENT.......1
15 63145P WIPER BRACKET, PAINTED..........2
16 63146 WIPER.............................................2
17 63163P BACKING PLATE, PAINTED...........2
18 6889 NUT,LP NYLOCK,1/4-20
19 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
21 63165 WIPER.............................................2
22 63166P BACKING PLATE, PAINTED...........2
23 122209 SCREW,HHF,3/8-16 X1.50
25 35452P ANGLE,RING GEAR BLUE.............2
26 35450 RUBBER GUARD,RING GEAR.......2
27 35451 RUBBER GUARD,RING GEAR.......2
28 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.14
29 89707P PANEL,LOUVER,TANK SIDE,
Z60..................................................1
-- 102464P PANEL,LOUVER,ENGINE SIDE,PTD
Deutz and Perkins models
-- 102464P PANEL,LOUVER,ENGINE SIDE,PTD
Part No. 102499 Z-60/34 227

819.1 Hostile Environment - Engine Air Precieaners
228 Z-60/34 Part No. 102499

819.1 Hostile Environment - Engine Air Precieaners
-- 34962 Z60 HOSTILE ENVIRONMENT 27 89959 PRECLEANER,INLINE 3"...............2

DEUTZ 28 8516 SCREW,HHC,3/8-16 X 1.50,GR5
to SN 5125
-- 102966 OPTION,PRECLEANER,Z60
from SN 5126 30 4828 NUT,NYLOCK,3/8-16
-- 102471 OPT,PRECLEANER,Z60,PERKINS 31 102930P FORMING,PRECLEANER
MOUNT,PTD....................................1
1 102937P PLATE,LOUVER COVER,PTD........1
32 71911 CLAMP,MUFFLER, 2.50 INCH........1
2 6090 SCREW,HHC,1/4-20 X .75
33 102464P PANEL,LOUVER,ENGINE
3 6638 WASHER,FLAT,USS,1/4"Y SIDE,PTD........................................1
4 6091 NUT,NYLOCK,1/4-20
6 56912 SPRING CLIP,1/4-20,.025-.15X.5
7 102962 ELBOW,90 DEG,STL,2.5 OD..........1
-- 45435 CLAMP,HOSE,2.50"***
8 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................1
9 94324-1900 TUBE,RD,STL,ALUMIZD,2.5 X
.065..................................................1
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
-- 53945 CLAMP,HOSE 2 5/16-3 1/4
11 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1
-- 45435 CLAMP,HOSE,2.50"***
12 13002 SCREW,HHC,5/16-18 X 1 GR5
14 6782 NUT,NYLOCK,5/16-18
15 102929P FORMING,AIR FILTER
MOUNT,PTD....................................1
17 27034 SCREW,HHC,M10 X 25MM,GR 8.8
19 6888 SCREW,HHC,1/4-20 X 1
20 111986 FORMING,ENGINE BRACKET.......1
21 34163 ELBOW,90
DEGR,RUBBER,MODIFIED*..........2
22 Ref. HOSE,AIR INLET
(REFER TO 401.1)
23 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................3
24 30971 CLAMP,HOSE,3.00"........................5
25 101640 REDUCER,RUBBER 3.0 - 2.5.........2
26 111991 ASSY, PRECLEANER BRACKET....1
Part No. 102499 Z-60/34 229

820.1 Second LPG Carrier Option
230 Z-60/34 Part No. 102499

820.1 Second LPG Carrier Option
-- 89469 OPTION,LP TANK 2ND,Z60

1 60752 TAP BLOCK,BULKHEAD MNT.
MACH..............................................2
2 60143 WELDMENT,L.P. TANK MOUNT
***....................................................1
3 53605 TANK, 7 GAL/33.5 POUND, LP.......1
4 49000 L.P.TANK LATCH.............................1
5 8255 SCREW,HHC,3/8-16 X .75
Part No. 102499 Z-60/34 231

821.1 Tow Package
232 Z-60/34 Part No. 102499

821.1 Tow Package
1 231041 Z60. TOW PACKAGE

(complete)
2 231045 PLATE, CHASSIS ATTACHMENT....2
3 42111 CLIP,HAIR PIN .243 X 5.25.............3
4 42113 PIN,CLEVIS,1.25 X 5.0,ZINC..........2
5 231042 WELDMENT, TOW BAR..................1
6 42112 PIN,CLEVIS,1.25 X 6.0,ZINC..........1
7 94420 WELDMENT,PULL BAR..................1
8 48875 TEE,RUN,SWIVEL,520432-6..........2
9 49120-6131 HOSE ASSEMBLY,1/4"....................1
components: 48800, 48810 and 48751
@ 59.5 inches
10 49163-6144 HOSE ASSEMBLY,1/4"....................1
components: 48802, 48810 and 48751
@ 59.5 inches
11 25282 VALVE,NEEDLE,BRAKE
RELEASE........................................1
12 6145 SCREW,HHC,1/4-20 X 1.5..............2
13 6638 WASHER,FLAT,USS,1/4"Y..............2
Part No. 102499 Z-60/34 233

822.1 Aircraft Protection Package (from SN 9780)
234 Z-60/34 Part No. 102499

822.1 Aircraft Protection Package (from SN 9780)
1 46188 WELDMENT, AIRCRAFT TOP 30 Ref. DECAL,FUNCTION

BUMPER.........................................1 OVERRIDE......................................1
2 55753 BUMPER, PLASTIC, 1.25 O.D........4 (refer to 101.1)
3 122231 SCREW,BHSC,1/4-20 X 1 31 75617-4788 PADDING,FOAM 3.5"OD X

1.50"ID.............................................4
4 122073 SUPPORT, RAILING.....................20
32 75617-6275 PADDING,FOAM 3.5"OD X
5 6889 NUT,LP NYLOCK,1/4-20 1.50"ID.............................................1
6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 33 75617-1538 PADDING,FOAM 3.5"OD X
7 66472 U-BOLT, SQR, 3/8-16X2X5, 1.50"ID.............................................2
PLTD................................................2
8 139904 WELDMENT, SKIDPLATE**............1
9 88384 SPRING, SS, 3/4-EO750-69-4500...4
10 88385 SPRING, SS, 1/2-EO500-49-4500...4
11 4828 NUT,NYLOCK,3/8-16
13 6888 SCREW,HHC,1/4-20 X 1
15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
16 6091 NUT,NYLOCK,1/4-20
1.50"ID.............................................2
18 75636 PADDING,FOAM,3.0"X1.50ID
90DEG.............................................8
19 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH............................................16
20 6090 SCREW,HHC,1/4-20 X .75
21 56426-700 CHAIN,NO.2 (11 LINKS).................8
1.50"ID.............................................4
23 139181 WELDMENT,AIRCRAFT SENSOR
BUMPR............................................1
1.50"ID.............................................1
25 77797 WELDMENT, SENSOR MOUNT.....1
26 88390 NUT,HEX,M8,PLASTIC
27 81532 HARNESS,PROX.KILL....................1
includes 27391 proximity sensor
-- 27391 PROXIMITY SENSOR***
MOM................................................1
-- 139882 HARN, AC PROTECTION
BYPASS...........................................1
29 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Part No. 102499 Z-60/34 235

823.1 Operator Protection Structure
236 Z-60/34 Part No. 102499

823.1 Operator Protection Structure
-- Fits all 6' and 8' Booms

1 219158 ACCESSORY,OPERATOR PROT
STRUCT..........................................1
(Complete) includes all fasteners
2 1256468 NUT,3/8-16,8,ZAG...........................8
3 1255758 WASHER,FLAT,3/8,USS,ZAG.......12
4 824069 SCREW,HHC,3/8-16X2.5,8,ZAG.....4
5 1251600 U-BOLT, FLATTENED, ?1.5 X 3/8.....4
6 1261184 NUT,1/4-20,8,ZAG...........................4
7 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2
Use only with the platform control box
cover option
8 824113 WASHER,FLAT,1/4,USS,ZAG.........6
9 824060 SCREW,HHC,1/4-20X1,8,ZAG........4
10 Ref. DECAL, INSTRUCTION,
OPS.................................................1
refer to Section 1
Part No. 102499 Z-60/34 237

824.1 Circuit Board Heater Option
238 Z-60/34 Part No. 102499

824.1 Circuit Board Heater Option
1 Ref. PCB Assembly, PCON

(refer to 603.1)
2 147661 PLATE,PLAT HEAT,ALC500 GEN
II.......................................................1
3 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS...5
4 119534 STANDOFF,1/4X1/4 M-F 6-32
S/S...................................................5
5 27287 RESISTOR,10 OHM,25 WATT.........2
6 6272 RIVET,STL,STL,P,.125 X .25...........6
7 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
MNT
Part No. 102499 Z-60/34 239

825.1 Traveling Fall Arrest Anchor System
240 Z-60/34 Part No. 102499

825.1 Traveling Fall Arrest Anchor System
1 1256856 SCREW,HHF,3/8-16X2.5,8,ZAG......4 12 1256439 TROLLEY, TFAAS TRACK...............1

2 1256389 FORMING,INNER HANGER...........2
3 1251997 NUT,TL FLG,1/2-13,G,ZAG.............2
4 1256851 SCREW,HHF,1/2-13X3.5,8,ZAG......2
5 1260892 END STOP. TFAAS TRACK.............2
6 36388 BUMPER,RUBBER,.75 X
.50H,STUD......................................2
7 824029 NUT,TL FLG,3/8-16,G,ZAG.............8
8 1256481 SPACER, HANGER BRACKET.......8
9A 1256400 DECAL,TFAAS TRACK,WORD.......1
9B 1260910 DECAL,TFAAS TRACK,SYMBOL....1
9C 1256400FR DECAL,TFAAS TRACK,WORD
FR....................................................1
10A 1256377 ACC,TFAAS FALL ARREST,8FT
WORD.............................................1
includes instructions and decals
-- 1256379 ASSY,TFAAS TRACK,8FT WORD
includes decals
10B 1261022 ACC,TFAAS FALL ARREST,8FT
SYM.................................................1
-- 1261024 ASSY,TFAAS TRACK,8FT SYM
includes decals
10C 1261018 ACC,TFAAS FALL ARREST,8FT
FR....................................................1
-- 1261020 ASSY,TFAAS TRACK,8FT FR
includes decals
10D 1256378 ACC,TFAAS FALL ARREST,6FT
WORD.............................................1
-- 1256380 ASSY,TFAAS TRACK,6FT WORD
includes decals
10E 1261023 ACC,TFAAS FALL ARREST,6FT
SYM.................................................1
-- 1261025 ASSY,TFAAS TRACK,6FT SYM
includes decals
10F 1261019 ACC,TFAAS FALL ARREST,6FT
FR....................................................1
-- 1261021 ASSY,TFAAS TRACK,6FT FR
includes decals
11 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................1
Part No. 102499 Z-60/34 241

826.1 Operators Protection Alarm
242 Z-60/34 Part No. 102499

826.1 Operators Protection Alarm
-- 1255555 HARN,PBOX,OPA,HW,12V.............1
-- 1255030 PLUG,BLANKING............................1
1 1255032 CLAMP,HAND RAIL,OPA,6'-8'.........1
(includes fasteners)
2 1255026 ASSY,BRKT,CNTRL BOX
W/FASTNRS....................................1
3 1255018 BASE ENCLOSURE,RED,OPA.......1
4 1255021 SOUNDER,MIDI,OPA......................1
5 1255037 LENS,MIDI SOUNDER....................1
6 1255028 STAND OFF,CONTROL UNIT.........1
7 1255024 BRACKET,CONTROL UNIT............1
8 1255025 SPACER,HEAT SINK.......................1
9 1255023 ASSY,MODULE,CONTROL
UNIT,OPA........................................1
10 1255022 MODULE,CONTROL
UNIT,PCB,OPA................................1
11 1255067 NUT,M4 NYLOCK............................4
12 1255066 WASHER,M4 NYLON......................4
13 1255038 SCREW,M5X16 BHD......................4
14 1255890 DECAL,COSMETIC,GENIE.............1
15 1255020 LID ENCLOSURE,RED,OPA...........1
16 1255019 GASKET,ENCLOSURE...................1
17 1255029 ASSEMBLY,TAPESWITCH..............1
(6'/8' platforms) (includes j-box and
fasteners)
18 1255036 ASSEMBLY RESET SWITCH..........1
19 1255035 ASSEMBLY,CABLE,TAPESWITCH..1
20 1255068 SCREW,M6X8.................................2
21 1255047 SENSOR,RUBBER EDGE..............1
(6'/8' platforms)
22 1255033 HARN,PIGTAIL,TAPESWITCH,OPA.1
Part No. 102499 Z-60/34 243

October 2015
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
1000210 ....................12 102134 ......................83–84 102528 ......................153–154 106271P ....................87

101005 ......................143 102136 ......................89 102529 ......................123, 125 106273 ......................219
101005H ....................143 102151 ......................57–58 102530 ......................154 106274 ......................215
10107 ........................83–84, 87, 215 102152 ......................19, 21 102531 ......................153–154 106275 ......................217, 219
101118P ....................89 102153 ......................19, 21 102532 ......................127 106375 ......................215
101119P ....................89 102154 ......................49–50 102617 ......................154 106394 ......................215
101121P ....................89 102155 ......................24, 27–28 102676 ......................189 106412P ....................215
101126P ....................87 102157 ......................33 102679 ......................130 106415 ......................215
101127P ....................87 102158 ......................24, 27–28, 33 102686 ......................75 106416 ......................215
101128P ....................87 102159 ......................24, 28 102703 ......................123, 125 106417 ......................215
101174 ......................143 102160 ......................24, 28 102720 ......................185–186 106420P ....................215
101174H ....................143 102161 ......................24, 28 102721P ....................185–186 106421 ......................127
101175 ......................143 102162 ......................35, 37 102724 ......................135–136 106477 ......................215
101175H ....................143 102164 ......................37 102746 ......................215 106479 ......................215
101373 ......................130 102167 ......................37 102748 ......................64 106485 ......................87
101374 ......................130 102172 ......................153–154 102749 ......................63–64 106486 ......................83–84
101375 ......................130 102173 ......................123, 125 102773P ....................115 106487 ......................87
101376 ......................130 102174 ......................113 102774P ....................113 106490 ......................89
101377 ......................130 102175 ......................121 102775P ....................113 106491 ......................87
101378 ......................130 102176 ......................47 102776P ....................113, 115 106493 ......................217, 219
101379 ......................130 102180 ......................77 102779P ....................83–84 106587P ....................215
101380 ......................130 102230-43389 ...........223 102785P ....................189 106588P ....................215
101381 ......................130 102231-41408 ...........223 102786P ....................189 106605 ......................87
101382 ......................130 102232-3591 .............223 102794 ......................89 106637 ......................55
101383 ......................130 102232-9291 .............223 102854 ......................189 106644 ......................215
101384 ......................130 102233-50988 ...........223 102905 ......................135–136 106647 ......................27–28
101440 ......................145 102234 ......................125 102906 ......................135–136 106648 ......................27–28
101490 ......................39–40, 43, 177– 102255 ......................23–24, 31, 33 102907 ......................135–136 106655 ......................215
178 102275-S ...................211 102918 ......................125 106658 ......................215
101504 ......................19, 21, 23–24, 102313-2826 .............167, 173 102920 ......................125 106663 ......................67–68
27–28 102314 ......................215 102922 ......................125 106665-4929 .............221
101516 ......................215 102324-S ...................211 102927 ......................125 106665-5229 .............221
101525 ......................217, 219 102326-S ...................211 102928P ....................125 106666-8446 .............221
101547P ....................217, 219 102335-6150 .............177–178 102929P ....................229 106678 ......................215
101640 ......................229 102336-5014 .............177–178 102930P ....................229 107704 ......................185–186
101701P ....................219 102336-5714 .............177–178 102935 ......................125 107705 ......................185–186
101726 ......................43 102348 ......................211 102937P ....................229 107706 ......................185–186
101727 ......................40 102350P ....................84 102940 ......................153–154 107707 ......................186
101731P ....................217 102352 ......................111 102962 ......................229 107708 ......................186
101732 ......................217 102357 ......................215 102964 ......................125 107709 ......................186
101790-9819 .............173 102408P ....................217 102966 ......................229 107710 ......................186
101792-3578 .............223 102409P ....................217 102977 ......................83–84 10775 ........................130, 205
101792-41078 ...........223 102433 ......................185–186 102980 ......................39–40, 43 10777 ........................205
101792-54978 ...........223 102434 ......................185–186 102981 ......................39–40, 43 107857 ......................186
101792-9878 .............173 102436 ......................185–186 102982 ......................113 110194 ......................145, 147, 153–
101794-22009 ...........223 102437 ......................185–186 102983 ......................113 154
101794-23609 ...........223 102438 ......................185–186 102984 ......................113 110198 ......................201
101797-5863 .............173 102439 ......................185–186 102985 ......................113 110200 ......................151
101845 ......................191 102443 ......................185–186 102986 ......................121 110202 ......................153–154
102009 ......................83–84 102464P ....................227, 229 102987 ......................121 110206 ......................154
102010P ....................83–84 102471 ......................229 102991 ......................127 110220 ......................215, 217
102013P ....................87 102495 ......................129–130 102992 ......................133 110276-1900 .............217
102030 ......................151 102496 ......................157–158 104759 ......................157–158 110276-3500 .............217
102033 ......................135–136 102500 ......................11–12 10597 ........................23–24, 27–28, 110276-4800 .............217
102065P ....................87 102501 ......................15–16 95–96, 107, 113, 110304 ......................64, 84
102066 ......................109 102503 ......................37 115, 117 110344 ......................215
102066P ....................63–64, 67–68, 102504 ......................37 106043 ......................217, 219 110382 ......................45
77, 89, 99–100 102505 ......................37 106044 ......................217, 219, 235 110388 ......................135–136
102068P ....................87 102506 ......................37 106073 ......................215 110405 ......................95–96
102072 ......................83–84 102507 ......................37 106098 ......................24, 28 110406 ......................99–100, 109
102073 ......................83–84 102508 ......................37 106109P ....................219 110407 ......................107
102074 ......................83–84 102509 ......................37 106110 ......................217 110413P ....................99–100
102100P ....................111 102510 ......................37 106111 ......................217 110415 ......................95–96
102103 ......................84 102511 ......................37 106112 ......................217 110416P ....................99–100
102104 ......................83–84 102513 ......................37 106113 ......................215 110417 ......................109
102107 ......................83–84 102514 ......................37 106115 ......................217, 219 110417P ....................99–100
102109P ....................83–84 102515 ......................37 106117 ......................24, 27–28 110419P ....................99–100
102112P ....................64 102516 ......................37 106140 ......................215 110422 ......................95–96
102117 ......................87 102517 ......................37 106141 ......................217 110423 ......................99–100
102118 ......................83–84 102519 ......................57–58 106178 ......................83–84 110424 ......................96
102119 ......................87, 99–100 102520 ......................57–58 106183 ......................217, 219 110477 ......................109
102121 ......................83–84, 96, 107 102522 ......................57–58 106184 ......................215 110650 ......................113, 123, 125
102126 ......................35, 37 102523 ......................57–58 106204 ......................217 110656 ......................49–50
102128 ......................87 102526 ......................153–154 106204P ....................219 110727 ......................27–28
102131 ......................37 102527 ......................153–154 106226 ......................109 110728 ......................27–28
244 Z-60/34 Part No. 102499

October 2015
Part Number Index (continued)
110730 ......................27–28 111633 ......................95–96 119463 ......................95–96, 105 122231 ......................185–186, 235
110731 ......................27–28 111634 ......................83–84, 95–96, 119464 ......................95–96 122234P ....................96
110758 ......................95–96 107 119465 ......................91 122236 ......................201
110789 ......................191 111646 ......................47 119466 ......................91 122277 ......................40
110890P ....................99–100 111647P ....................47 119468 ......................93 122278 ......................185–186
110892P ....................99–100 111648 ......................47 119469 ......................93 122279 ......................185–186
110919 ......................99–100 111655P ....................95–96 119471 ......................93 122300 ......................215
111026 ......................63–64 111666 ......................96 119472 ......................91 122302 ......................215
111027 ......................67–68 111668 ......................79–80 119473 ......................93 122313P ....................23–24, 27–28,
111028 ......................68 111672 ......................77 119474 ......................93, 105 31, 33
111029 ......................67–68 111697 ......................96 119475 ......................91, 103 122346 ......................23–24, 27–28
111051 ......................125 111699 ......................109 119476 ......................93 122347 ......................23–24, 27–28
111052 ......................125 111699P ....................99–100 119477 ......................93, 105 122377 ......................63–64
111053 ......................125 111702 ......................153–154 119478 ......................91 122685 ......................125
111068 ......................103 111703 ......................153–154 119479 ......................91 122710 ......................77
111141 ......................63–64, 77 111705 ......................153–154 119481 ......................91 122715 ......................63–64
111153 ......................183 111744 ......................93 119483 ......................91 122754 ......................45, 111
111155 ......................24, 27–28, 31, 33 111748 ......................95–96, 107 119484 ......................96, 109 122755 ......................130, 193, 195,
111177 ......................121 111778 ......................153–154 119495 ......................91 213, 217
111242 ......................129–130 111779 ......................153–154 119496 ......................93 122883 ......................57–58
111243 ......................129–130 111817-2775 .............39–40 119497 ......................91 122885 ......................57–58
111244 ......................129–130 111817-3150 .............39–40 119498 ......................91 122944 ......................127
111245 ......................129–130 111817-4525 .............39–40 119500 ......................91 122975 ......................50
111246 ......................129–130 111817-525 ...............39–40 119534 ......................136, 239 122978 ......................50
111247 ......................129–130 111817-5725 .............40 119544 ......................93 12344 ........................135–136
111248 ......................129–130 111817-5825 .............39–40 119545 ......................91 12443 ........................133
111249 ......................129–130 111817-6625 .............40 119546 ......................99–100 1251600 ....................237
111250 ......................130 111818 ......................39–40 119547 ......................91, 103 1251856 ....................205
111251 ......................130 111986 ......................229 119548 ......................91 1251857 ....................205
111252 ......................130 111987 ......................45 119551 ......................91 1251858 ....................205
111253 ......................130 111991 ......................229 119560 ......................136 1251997 ....................241
111274 ......................129–130 112283 ......................99–100 119568 ......................91, 103 1253408 ....................219
111306 ......................185–186 112285 ......................95–96 119613 ......................141, 143 1254826 ....................75, 79–80
111307 ......................185–186 114166 ......................12, 15–16 119619 ......................19, 21 1255018 ....................243
111308 ......................185–186 114169 ......................12 119620 ......................115, 117 1255019 ....................243
111309 ......................185–186 114236 ......................16 119641 ......................136, 239 1255020 ....................243
111319 ......................186 114244 ......................12, 15–16 119662 ......................136 1255021 ....................243
111320 ......................186 114247 ......................15–16 119809 ......................67–68 1255022 ....................243
111321 ......................11–12 114248 ......................16 119824 ......................99–100 1255023 ....................243
111333 ......................23–24 114251 ......................15–16 119826 ......................99–100 1255024 ....................243
111334 ......................49–50 114252 ......................15–16 119867 ......................135–136 1255025 ....................243
111337 ......................99–100 114258 ......................11–12 119915 ......................143 1255026 ....................243
111339 ......................99–100 114277 ......................12 119918 ......................40 1255028 ....................243
111345 ......................49–50 114389 ......................11–12 119950 ......................185–186 1255029 ....................243
111346 ......................50 114390 ......................11–12 119964 ......................93 1255030 ....................243
111356 ......................57–58 114397 ......................11–12 119984 ......................39–40 1255032 ....................243
111366 ......................23–24, 31, 33 119051 ......................96, 107 119988 ......................24, 28 1255033 ....................243
111367 ......................23–24, 31, 33 119052 ......................95–96, 107 121421 ......................121 1255035 ....................243
111370 ......................23–24, 31, 33 119053 ......................99–100 121599 ......................50 1255036 ....................243
111371 ......................61 119056 ......................199 121846 ......................191 1255037 ....................243
111372 ......................61 119057 ......................199 121847 ......................191 1255038 ....................243
111373 ......................115 119065 ......................199 121848 ......................191 1255047 ....................243
111381 ......................201 119066 ......................199 121853 ......................117 1255066 ....................243
111390 ......................63–64 119073 ......................100 122017P ....................99–100 1255067 ....................243
111402 ......................79–80 119117 ......................77 122019 ......................183 1255068 ....................243
111415 ......................141 119135 ......................91 122028 ......................50 1255555 ....................243
111416 ......................141 119137 ......................91 122049 ......................103 1255653 ....................75, 79–80
111417 ......................141 119138 ......................93 122056 ......................111 1255758 ....................237
111418 ......................67–68 119139 ......................91 122057 ......................111 1255890 ....................243
111445 ......................79–80 119140 ......................95–96, 105 122058 ......................111 1256377 ....................241
111466 ......................23–24 119142 ......................91 122073 ......................185–186, 235 1256378 ....................241
111467 ......................23–24 119153 ......................93 122077P ....................95–96 1256379 ....................241
111468 ......................23–24, 27–28 119168 ......................39–40 122079 ......................130 1256380 ....................241
111472 ......................23–24 119169 ......................99–100 122106 ......................99–100 1256389 ....................241
111485P ....................185–186 119170 ......................99–100, 109 122124 ......................135–136 1256400 ....................241
111486P ....................185–186 119231 ......................197 122125 ......................135–136 1256400FR ................241
111526 ......................189 119232 ......................99–100, 109 122198 ......................121 1256439 ....................241
111591-S ...................211 119250 ......................136 122200 ......................121 1256468 ....................237
111603 ......................95–96 119295 ......................185–186 122201 ......................121 1256481 ....................241
111604P ....................95–96 119344 ......................79–80 122209 ......................227 1256851 ....................241
111605 ......................95–96 119394 ......................95–96 122215 ......................135–136 1256856 ....................241
111608 ......................93 119397 ......................193 122216 ......................135–136 1259054 ....................89
111609P ....................95–96 119398 ......................193 122217 ......................135–136 1259057 ....................91
111611P ....................96 119403 ......................199 122221 ......................95–96 1259704 ....................185–186
111615 ......................95–96 119404 ......................45 122227 ......................183 1260218 ....................45
111631P ....................99–100 119462 ......................91 122230 ......................95–96 1260892 ....................241
Part No. 102499 Z-60/34 245

October 2015
1260910 ....................241 139331 ......................55 147837 ......................201 215278 ......................103

1261018 ....................241 139338 ......................135–136 147838 ......................201 215279 ......................105
1261019 ....................241 139438 ......................185–186 147839 ......................201 215280 ......................103
1261020 ....................241 139451 ......................133 14815 ........................19, 21 215281 ......................103
1261021 ....................241 139453 ......................185–186 1487 ..........................185–186 215283 ......................103
1261022 ....................241 139508 ......................149 1488 ..........................185–186 215284 ......................103
1261023 ....................241 139512 ......................149 1505 ..........................183 215285 ......................103
1261024 ....................241 139527 ......................149 15086 ........................89, 99–100, 109 215286 ......................103
1261025 ....................241 139528 ......................149 15243 ........................53 215287 ......................103
1261184 ....................237 139598 ......................141, 143 160548 ......................91 215288 ......................105
1264894 ....................103 139610 ......................95–96, 107 160550 ......................71 215289 ......................105
1264938 ....................77 139621 ......................79–80 160551 ......................67–68 215290 ......................105
1264947 ....................45 139622 ......................79–80 162006 ......................215 215291 ......................105
1266271 ....................37 139624 ......................75, 79–80 16584 ........................73 215292 ......................103
1266272 ....................37 139666 ......................75, 79–80 1702 ..........................83–84, 109 215294 ......................103
128000 ......................143 139709 ......................71, 79–80 17712 ........................119 215298 ......................105
128001 ......................143 139712 ......................149 18503 ........................93, 100, 107 215299 ......................103
128003 ......................68 139715 ......................149 18504 ........................107 215300 ......................103
128004 ......................80 139716 ......................149 18506 ........................103 215301 ......................103
128022 ......................68 139717 ......................149 18665 ........................53 215302 ......................103
128023 ......................80 139718 ......................149 18666 ........................127, 195, 217, 215305 ......................103
128024 ......................68 139719 ......................149 219 215307 ......................105
128045 ......................191 139726 ......................149 18722 ........................113, 115 215308 ......................103
128061 ......................107 139727 ......................149 18963 ........................183 215309 ......................103
128125 ......................135–136 139882 ......................235 19018 ........................99–100, 109 215310 ......................103
128165 ......................103 139904 ......................235 19020 ........................205 215311 ......................105
128166 ......................103 139952 ......................205 19274 ........................135–136 215313 ......................105
128200 ......................49–50, 139, 197 139953 ......................205 19358 ........................83–84, 109 215314 ......................103
128201 ......................49–50 139954 ......................205 19363 ........................83–84 215316 ......................109
128202 ......................49–50, 139 139958 ......................185–186 19440 ........................19, 21, 121 215317 ......................109
128203 ......................49–50, 139, 235 14033 ........................87, 107 19487 ........................39–40, 43 215320 ......................107
128204 ......................49–50, 136, 139, 14392 ........................199 19491 ........................47, 113, 123, 125 215340 ......................37
239 144161 ......................45, 205 19506 ........................49–50 215526 ......................12
128205 ......................139, 201, 205 146034 ......................191 19918 ........................37 215527 ......................12
128274 ......................197 146049 ......................61 19969 ........................201 215528 ......................107
128322 ......................217 146050 ......................61 20224 ........................147, 153–154, 215544 ......................107
128365 ......................197 146284 ......................215 181, 223 215545 ......................157–158
128368 ......................185–186 146285 ......................215 20776 ........................53 215642 ......................37
128416 ......................215 146351 ......................205 20973 ........................133 215709 ......................107
128419 ......................215 146382 ......................57–58 20980 ........................163 215871 ......................77
128578 ......................49–50, 139 146413 ......................40 21019 ........................63–64, 83–84, 215872 ......................103
128588 ......................67–68 146424 ......................227 99–100, 109 215873 ......................63–64
128636 ......................121 146438 ......................57–58 21121 ........................133 21604 ........................127, 191
128903 ......................87 146478 ......................49–50, 139 21130 ........................67–68, 75, 79– 216167 ......................109
128935 ......................55 146550 ......................40 80, 163, 165 21618 ........................235
128984 ......................63–64 147015 ......................91, 96 21141 ........................39–40, 43 216367 ......................107
128985 ......................63–64 147016 ......................91, 96 21175 ........................47 216368 ......................107
128986 ......................67–68 147094 ......................49–50 21187 ........................215 216606 ......................199
128987 ......................68 147095 ......................49–50 214221 ......................40 216607 ......................199
128991 ......................67–68 147115 ......................91 214249 ......................199 216611 ......................199
12906 ........................57–58, 117 147121 ......................133 214446 ......................107 216612 ......................199
12981 ........................113 147221 ......................133 214536 ......................199 216615 ......................199
13000 ........................93, 107, 205 147228 ......................205 214619 ......................219 216616 ......................199
13002 ........................57–58, 67–68, 147229 ......................205 214620 ......................219 216617 ......................199
93, 107, 229 147230 ......................205 214621 ......................219 216618 ......................199
13003 ........................71, 115, 119 147231 ......................205 214622 ......................219 216638 ......................157–158
13014 ........................63–64, 83–84, 89 147232 ......................205 214623 ......................219 216640 ......................157–158
13064 ........................45, 47, 111, 115, 147233 ......................205 21465 ........................39–40, 43, 63– 216657 ......................199
119 147239 ......................205 64, 99–100, 109 216662 ......................199
13066 ........................23–24, 27–28, 147240 ......................205 214796 ......................91 216678 ......................199
95–96, 107 147242 ......................205 214798 ......................91 216683 ......................199
13082 ........................45 147243 ......................79–80 214803 ......................91 216791 ......................55
131589 ......................99–100 147258 ......................205 214902 ......................77 216793 ......................55
133067 ......................15–16 147279 ......................205 214904 ......................63–64 217366 ......................217, 219
133238 ......................12 147348 ......................63–64 214915 ......................103 217440 ......................219
133278 ......................12 147349 ......................63–64 21496 ........................67–68, 75, 79– 217441 ......................55
133464 ......................12 147350 ......................63–64 80, 163, 165 217820 ......................103
133465 ......................15–16 147351 ......................63–64 215269 ......................105 217821 ......................105
133474 ......................12, 15–16 147352 ......................63–64 215270 ......................105 217822 ......................105
133518 ......................11–12, 15–16, 147353 ......................63–64 215271 ......................105 217823 ......................103
201, 205, 217 147355 ......................63–64 215272 ......................105 217824 ......................105
13585 ........................130 147428 ......................91 215273 ......................105 217825 ......................109
13775 ........................61 147525 ......................77 215274 ......................105 218167 ......................49–50
13918 ........................47, 109, 115, 147526 ......................77 215275 ......................103 218576 ......................107
123, 125, 127 147661 ......................239 215276 ......................105 218668 ......................107
139181 ......................235 147836 ......................201 215277 ......................105 218742 ......................107
246 Z-60/34 Part No. 102499

October 2015
219158 ......................237 236339 ......................109 28164 ........................11–12 30328 ........................115

219160 ......................12, 16 236340 ......................109 28165 ........................11–12 30333P ......................119
219391 ......................45 236341 ......................107 28171 ........................11–12, 15–16 30370 ........................127
219447 ......................45 236364 ......................109 28174 ........................11–12, 15–16 30377 ........................123
219474 ......................109 236373 ......................105 28175 ........................11–12 30387 ........................123
219477 ......................109 236420 ......................109 28176 ........................11–12 30388 ........................123, 125
219478 ......................109 236421 ......................109 28177 ........................11–12 30389 ........................123
220229 ......................103 236422 ......................109 28178 ........................11–12 30391 ........................57–58
220230 ......................103 236423 ......................109 28181 ........................11–12 30411-S .....................127
220231 ......................103 236425 ......................109 28235 ........................11–12, 15–16 30418 ........................19, 21, 24, 28,
22541 ........................47, 113, 121, 236426 ......................67–68 28236 ........................11–12 113, 115, 117
123, 125 236832 ......................107 28443 ........................133, 217 30430 ........................57–58
22558 ........................79–80 237107 ......................205 28607 ........................211 30434 ........................121
22578 ........................75, 79–80 237146 ......................107 28646 ........................57–58 30438 ........................73
225967 ......................139 237252 ......................107 28656 ........................89 30468 ........................189
226102 ......................11–12 237385 ......................109 28717 ........................89 30472 ........................121
226393 ......................183 237453 ......................109 28750 ........................145, 147, 149, 30490 ........................43
226419 ......................113 237711 ......................199 151, 153–154 30493 ........................73
226495 ......................177–178 237780 ......................109 28853 ........................197 30505 ........................195
226498 ......................178 237856 ......................96 29073 ........................75 30769P ......................75
226503 ......................215 237857 ......................96 29080 ........................121 30784-975 .................111
226504 ......................215 237858 ......................96 29083 ........................127 30785-1500 ...............75
226516 ......................12 237859 ......................96 29104 ........................12 30785-275 .................163
226537 ......................127 238123 ......................199 29137 ........................43 30785-400 .................165
22672 ........................89 24038 ........................68, 89, 99–100, 29314 ........................57–58 30806 ........................73
22699 ........................93, 96, 107, 109 109 29550 ........................71 30810 ........................211
22700 ........................73, 75, 80, 87, 24514 ........................133 29555 ........................71 30884 ........................163
89, 96, 107, 109, 25282 ........................233 29557 ........................75, 79–80 30967 ........................75, 229
229 25368 ........................99–100 29558 ........................73 30971 ........................77, 225, 229
227309 ......................95–96, 105 25388 ........................45 29559 ........................73 30997 ........................50, 135–136
227425 ......................215 25436 ........................19, 21 29560 ........................75, 79–80 31059 ........................11–12
227516 ......................133 25548 ........................87, 96 29605 ........................61 31060 ........................11–12
22770 ........................43 25685 ........................191 29606 ........................89 31082 ........................121
227770 ......................39–40 25855P ......................45 29616 ........................89 31086 ........................121
227810 ......................27–28 25926 ........................99–100 29739 ........................161 31095 ........................127
227811 ......................27–28 25927 ........................99–100, 109 29746 ........................21, 23–24, 28 31106 ........................113, 117, 127
227813 ......................27–28 25929 ........................89 29749 ........................68 31306 ........................113, 115
227814 ......................27–28 25969 ........................121 29764 ........................130 31307 ........................115
227816 ......................27–28 25994 ........................11–12 29868 ........................45, 57–58 31309 ........................115
227817 ......................27–28 27034 ........................229 29883 ........................45, 111, 115 31310 ........................113, 117
22788 ........................95–96, 109 27067 ........................24, 28 30021 ........................121 31408 ........................197, 199
227986 ......................35 27082 ........................197 30050-S .....................113, 115 31506 ........................39–40, 43
227987 ......................35 27089 ........................39–40, 43 30052P ......................115, 117 31507 ........................40, 43
227988 ......................83–84, 95–96, 27155 ........................197 30080 ........................11–12 31524 ........................39–40, 43
107 27204 ........................11–12, 15–16 30116 ........................121 31527 ........................153–154
22811 ........................47 27205 ........................11–12, 15–16 30137 ........................121 31658 ........................39–40, 43
228457 ......................67–68 27206 ........................11–12, 15–16 30138 ........................121 31788 ........................11–12
228466 ......................133 27207 ........................11–12, 15–16 30139 ........................121 32064 ........................83–84, 107
228842 ......................61 27246 ........................49–50, 139, 205, 30143 ........................99–100, 111 32309 ........................71, 93, 105
228864 ......................185–186 235 30144 ........................111 32681 ........................163, 165
228866 ......................157–158 27258 ........................123, 125 30180-S .....................115 32695 ........................77
228887 ......................215 27287 ........................136, 239 30186 ........................121 32698 ........................71, 80
228888 ......................215 27326 ........................127 30188 ........................127 32722 ........................19, 113, 117
229340 ......................185–186 27329P ......................73 30189 ........................127 32732 ........................201
229346 ......................215 27377 ........................57–58 30191 ........................117 32735 ........................201
229375 ......................183 27391 ........................235 30192 ........................117 32748 ........................71
229567 ......................49–50, 135–136, 27412 ........................83–84 30193 ........................115 32749 ........................71
139 27497 ........................127 30194 ........................117 33024 ........................73, 80
229768 ......................133 27535 ........................201 30195 ........................117 33060P ......................71
23057 ........................68, 71, 75, 87, 27564 ........................11–12 30196 ........................117 33240P ......................75
229 27695 ........................113 30198 ........................113, 115 33241P ......................75
231041 ......................233 27698 ........................19, 21, 23–24, 30199 ........................113 33265 ........................61
231042 ......................233 27–28 30201 ........................113 33277 ........................71, 89, 95–96,
231045 ......................233 27761 ........................145, 147 30202 ........................113, 115 99–100
233365 ......................91 27802 ........................153–154 30219 ........................127 33361 ........................77, 83–84, 229
233437 ......................91 27804 ........................153–154 30220 ........................127 33418 ........................71
233992 ......................213 27807 ........................151, 154 30222 ........................113, 115 33422 ........................55
233993 ......................213 27836 ........................145, 147, 153– 30230P ......................75, 111 33550 ........................16
233994 ......................157–158 154 30255 ........................121, 127 33555 ........................57–58
234005 ......................91 27920 ........................89 30256 ........................57–58 33568 ........................201
234006 ......................91 28076 ........................71 30256-S .....................40 33576 ........................133
23404 ........................55, 135–136 28131 ........................135–136 30271 ........................111 33607 ........................55, 215
235475 ......................136 28158 ........................11–12, 15–16 30272 ........................121 33608 ........................55, 215
235476 ......................136 28159 ........................11–12, 15–16 30275 ........................40 33629 ........................130
235659 ......................107 28160 ........................11–12, 15–16 30297 ........................47 33674 ........................185–186
236338 ......................107 28161 ........................11–12 30315 ........................123 33681 ........................107
Part No. 102499 Z-60/34 247

October 2015
33724 ........................130 39479 ........................63–64, 67–68, 48875 ........................177–178, 207, 49114-4546 ...............177–178
33729 ........................73, 80 77, 89, 99–100, 221, 233 49117-1291 ...............177–178
33784 ........................55 109 48880 ........................147, 153–154, 49117-2991 ...............171
33952 ........................11–12 40405 ........................113, 117 169, 171, 181, 49117-3591 ...............181
33957 ........................89 40434 ........................11–12, 15–16, 223 49117-3891 ...............167
33960 ........................87 241 48884 ........................79–80 49117-5991 ...............177–178
33963 ........................89 42111 ........................233 48887 ........................47 49117-6191 ...............169, 175
33964 ........................89 42112 ........................233 48891 ........................169, 171 49117-9291 ...............181
33966 ........................89 42113 ........................233 48892 ........................177–178 49117-9819 ...............173
33970 ........................89 42288 ........................49–50 48904 ........................167, 169, 171, 49118-41408 .............181
33972 ........................89, 211 4266 ..........................99–100, 109, 173, 177–178, 49118-5408 ...............177–178
33986 ........................11–12 163, 165, 185– 203 49118-6408 ...............207
33994 ........................145, 147, 149, 186, 201 48905 ........................167, 173, 177– 49119-3478 ...............177–178
151, 153–154 42781 ........................49–50, 135–136 178, 181, 223 49119-3578 ...............167, 173, 181
34052 ........................55, 201 43018 ........................157–158 48907 ........................173 49119-3778 ...............177–178
34053 ........................55 43181 ........................135–136 48908 ........................171 49119-3878 ...............167, 173
34054 ........................55 43392 ........................185–186, 189 48909 ........................167, 173 49119-41078 .............181
34055 ........................55 43595 ........................12 48911 ........................167, 173 49119-4178 ...............167, 173
34056 ........................55 43955 ........................130 48912 ........................171, 177–178, 49119-4578 ...............167, 173
34058 ........................211 43955-104400 ...........45 181, 223 49119-53778 .............181
34162-1900 ...............75 44064 ........................73, 75, 80, 89, 48914 ........................169, 171 49119-6078 ...............171
34163 ........................229 109 48915 ........................167, 173, 177– 49119-9878 ...............173
34164 ........................75, 229 44174 ........................157–158 178 49120-6131 ...............233
34216 ........................24, 28 44227 ........................157–158 48916 ........................39–40, 43, 73, 49121-42388 .............181, 223
34265 ........................71 44743 ........................133 169, 175, 177– 49126-1933 ...............177–178
34321 ........................185–186 44950 ........................201 178, 181, 223 49128-2109 ...............177–178
34359-S .....................227 44981 ........................11–12, 15–16, 48917 ........................177–178, 181, 49128-22009 .............181
34619 ........................57–58, 191 195 223 49128-23609 .............181
34641 ........................19 44986 ........................11–12 48918 ........................167, 173 49128-3209 ...............169, 175
34850 ........................227 45066 ........................47 48920 ........................167, 173 49128-3409 ...............169, 175
34901P ......................227 45074 ........................19, 21 48922 ........................39–40, 43, 177– 49129-2125 ...............177–178
34902 ........................227 45161 ........................39–40, 43, 177– 178, 207 49130-2582 ...............167, 173
34904 ........................225 178 48926 ........................177–178 49130-4982 ...............167, 173
34922 ........................225 45171 ........................95–96, 225 48932 ........................175, 203 49135-3389-S ............73
34923 ........................225 45209 ........................111, 119 48933 ........................167, 169, 171, 49135-43389 .............181
34924 ........................225 45226 ........................19, 113, 115, 173, 181, 203, 49142-13762 .............221
34925 ........................225 117, 127 221, 223 49142-7062 ...............207
34926 ........................225 45303 ........................121 48935 ........................177–178, 203 49143-12229 .............207
34955 ........................225 45383 ........................139, 191 48937 ........................169, 171, 173, 49143-1829 ...............177–178
34962 ........................229 45435 ........................63–64, 75, 83– 175, 177–178, 49143-4829 ...............167, 173
34964-S .....................225 84, 95–96, 107, 207 49143-5429 ...............169, 171, 175
34965 ........................225 229 48938 ........................203 49150-7030 ...............177–178
35067-200 .................75, 229 45455 ........................39–40 48939 ........................173 49151-10448 .............177–178, 209
35067-500 .................77 45462 ........................57–58, 183 48942 ........................175 49151-8648 ...............177–178, 209
35418 ........................43 45470 ........................125 48946 ........................177–178, 203 49151-8948 ...............209
35434 ........................87, 225 45748 ........................191 48947 ........................207 49151-9948 ...............209
35450 ........................227 45782 ........................75, 79–80, 183, 48948 ........................173, 221 49159-2618 ...............177–178
35451 ........................227 201 48959 ........................177–178, 209, 49163-6144 ...............233
35452P ......................227 45912 ........................154 221 49164-1443 ...............203
35461 ........................217 45914 ........................201 48960 ........................167, 173, 177– 49183-1792 ...............177–178
35586 ........................71, 80 46002P ......................123, 125 178, 203, 207, 49183-5863 ...............173
35599 ........................11–12 46004 ........................115 209, 221 49189-5438-S ............47
35610 ........................197 46005 ........................113 48963 ........................167, 173, 177– 49190-94800 .............195
35817 ........................83–84 46014 ........................39–40, 43 178, 203, 207 49201 ........................177–178
35818 ........................83–84 46131 ........................96, 109 48964 ........................203, 207, 221 49207 ........................169, 171
35956 ........................186 46188 ........................235 48976 ........................177–178 49212 ........................195
35958 ........................183, 186 46216 ........................157–158 48977 ........................203 49214 ........................195
35960 ........................183, 186 46468 ........................12 48984 ........................39–40, 43, 177– 49215 ........................195
36208 ........................107 47041 ........................12 178 49219 ........................133
36294 ........................125, 215 47363 ........................217 48986 ........................39–40, 43, 178 49375 ........................87
36388 ........................241 4828 ..........................39–40, 43, 45, 48994 ........................39–40, 43, 177– 49378 ........................107
36456 ........................109 47, 57–58, 63– 178 49381 ........................109
36648 ........................121 64, 67–68, 77, 48996 ........................39–40, 43, 178 49401 ........................71
36928 ........................201 83–84, 87, 89, 48997 ........................147, 153–154, 49407 ........................87
37003 ........................73, 79–80, 89, 95–96, 99–100, 177–178 49408 ........................68, 87, 89, 93,
95–96 107, 109, 111, 48998 ........................177–178, 181, 99–100, 105
37192 ........................45 113, 115, 117, 223 49411 ........................63–64, 67–68
37505 ........................63–64, 67–68, 119, 127, 129– 49000 ........................231 49413 ........................87, 95–96
71, 77, 79–80 130, 191, 193, 49101-2910 ...............177–178 49463 ........................197
37947 ........................49–50 195, 205, 209, 49109-1529 ...............203 49512 ........................177–178
37950 ........................71 215, 217, 227, 49109-2229 ...............203 49513 ........................177–178
38620 ........................121 229, 235 49109-4629 ...............173 49515 ........................178, 203
38859 ........................61 48425 ........................99–100, 109 49109-4829 ...............173 49534 ........................189
38922 ........................83–84, 95–96 48470 ........................39–40, 43 49109-5129 ...............173 49535P ......................57–58
48498 ........................87, 100, 109 49110-11192 .............173 49612 ........................145, 147, 149,
49114-4346 ...............177–178 151, 153–154,
248 Z-60/34 Part No. 102499

October 2015
163, 165, 167, 53808-S .....................185–186 58402 ........................201 61074-2372 ...............167, 173
169, 171, 173, 53811 ........................119 58489 ........................45 61110 ........................80, 107
175, 177–178, 53821P ......................87 58632 ........................93, 105 61222 ........................47
181, 203, 223 5387 ..........................113, 115 58919 ........................123 61223 ........................47
49613 ........................145, 147, 149, 53903 ........................57–58 58920 ........................123 61250 ........................47
151, 153–154, 53909 ........................21 58927 ........................123 61262 ........................221
163, 165, 167, 53945 ........................229 58944 ........................201 61326 ........................39–40, 43
169, 171, 173, 53950 ........................211 58954 ........................201 6145 ..........................57–58, 87, 99–
175, 177–178, 53952 ........................63–64, 75, 77, 58967 ........................87 100, 109, 127,
181, 203, 223 83–84, 95–96, 59460 ........................19, 21 186, 227, 233
49618-S .....................57–58 107 6002 ..........................57–58, 67–68, 6146 ..........................47, 63–64, 83–
49735 ........................91, 103 53961 ........................161 103 84, 87, 99–100,
49816 ........................125, 135–136 53967 ........................53 60143 ........................231 109, 163, 183,
49817 ........................87 5397 ..........................39–40, 43, 45, 60160P ......................130 191, 199
49820 ........................135–136 47, 57–58, 63– 6019 ..........................33, 39–40, 57– 6147 ..........................183
49857 ........................130 64, 67–68, 77, 58, 68, 87, 109, 61726 ........................191
49861 ........................207 93, 95–96, 107, 111, 127, 129– 6175 ..........................19, 21, 40, 45,
49869 ........................99–100, 111 109, 111, 113, 130, 133, 201, 57–58, 63–64,
49881 ........................89 123, 125, 127, 205, 215, 227 67–68, 73, 75,
49898 ........................84 133, 193, 195, 6021 ..........................19, 21, 23–24, 77, 79–80, 87,
49915 ........................71, 79–80 201, 205, 213, 27–28, 33, 39– 89, 95–96, 99–
49916 ........................73 217, 219, 227, 40, 45, 57–58, 100, 119
49917 ........................73, 80 229, 235 64, 73, 79–80, 6178 ..........................47, 55, 87, 113,
49919 ........................73 53976 ........................201 83–84, 87, 107, 121, 123, 125,
49921 ........................73 53980 ........................169, 175 119, 123, 125, 136, 163, 183
49922 ........................75 54071 ........................63–64, 83–84, 201, 231 61972 ........................191
49923 ........................75 99–100, 109 6022 ..........................95–96 61974 ........................191
49924 ........................75, 79–80 54085-8218 ...............207 6024 ..........................21, 45, 115, 119 61975 ........................191
49929 ........................73 54132 ........................169, 171 6033 ..........................19, 21, 23–24, 6198 ..........................63–64, 67–68,
51063 ........................191 54247P ......................130 27–28, 73, 79– 77, 89, 95–96,
52001 ........................201 54255 ........................135–136 80, 95–96, 107, 99–100, 109,
52076 ........................87 54274 ........................130 113, 115, 117 117, 123, 125
52078 ........................89 54325 ........................43 60334 ........................111 61997 ........................191
52086-R .....................201 54365 ........................55 6036 ..........................111, 183, 186 62252 ........................147
52179 ........................39–40 54457 ........................193 6037 ..........................73 62253 ........................147
52229 ........................71 54458 ........................193 60443 ........................135–136 62256 ........................153–154
52251 ........................225 54465 ........................193 60508 ........................39–40, 43 62258 ........................153–154
52352 ........................79–80 54486 ........................189, 227 60526 ........................135–136 62259 ........................154
52370 ........................157–158 54487P ......................63–64 60584 ........................45, 64, 99–100, 62275 ........................154
52371 ........................157–158 54534 ........................55 109 62277 ........................153–154
52537 ........................75 54573 ........................68 60585 ........................67–68 62337 ........................157–158
52566 ........................83–84 54578 ........................63–64 60752 ........................231 62392 ........................141, 143
52570 ........................89 54579 ........................63–64 60857 ........................83–84, 111 62417 ........................127
52575 ........................89 54598P ......................83–84 6086 ..........................19, 21 62420 ........................63–64, 75, 77
52580 ........................89 54627 ........................23–24, 31, 33 60886P ......................195 62421 ........................64
52661 ........................185–186 54687 ........................63–64, 67–68 6090 ..........................24, 28, 31, 33, 62433 ........................67–68
52723 ........................147 54862 ........................83–84 39–40, 45, 49– 62466 ........................47
52726 ........................145, 147 55014 ........................95–96 50, 55, 83–84, 62476 ........................80
52768 ........................39–40, 43 55030 ........................83–84 87, 95–96, 99– 62506 ........................157–158
52897 ........................157–158 55753 ........................185–186, 193, 100, 109, 111, 62507 ........................157–158
52907 ........................157–158 235 119, 129–130, 6272 ..........................239
52943 ........................153–154 56057 ........................55 133, 185–186, 628455 ......................63–64
52965 ........................11–12, 15–16 56424 ........................133, 193, 213 191, 193, 197, 63140P ......................227
52966 ........................11–12, 15–16 56426-700 .................235 227, 229, 235 63145P ......................227
52967 ........................11–12, 15–16 56445 ........................49–50 6091 ..........................57–58, 63–64, 63146 ........................227
52968 ........................12, 15–16 56525 ........................193 67–68, 75, 83– 63155 ........................19, 21
53023 ........................39–40, 43 56570 ........................193 84, 87, 95–96, 63163P ......................227
53081 ........................19, 21 56704 ........................183 99–100, 109, 63165 ........................227
53156 ........................197 56843 ........................47 111, 113, 115, 63166P ......................227
53189 ........................57–58, 189 56912 ........................24, 28, 31, 33, 121, 123, 125, 63183P ......................227
53258 ........................127 87, 95–96, 99– 127, 133, 163, 63211 ........................117
53387 ........................19 100, 107, 129– 165, 185–186, 63214 ........................127
53452 ........................19, 21 130, 229 191, 201, 227, 6326 ..........................113
53523-S .....................57–58 56934 ........................213 229, 235 63347 ........................117
53524-S .....................58 57072 ........................215 6095 ..........................79–80, 89, 95– 63348 ........................113
53527 ........................39–40, 43 57075 ........................205 96, 99–100, 109, 63351 ........................117
53538 ........................79–80 57201 ........................33, 130 123, 125 63352 ........................127
53605 ........................57–58, 231 57767 ........................83–84 6096 ..........................79–80, 117 63354 ........................127
5365 ..........................165 58139 ........................57–58 6097 ..........................19, 43, 45, 57– 63374 ........................119
53707 ........................57–58 58222 ........................111 58, 68, 73, 75, 63375 ........................205
53715 ........................71 58223 ........................111 87, 89, 99–100, 63376 ........................121
53758-S .....................211 58247 ........................83–84 109, 129–130, 63463 ........................63–64, 75, 77
53759-S .....................211 58256 ........................75, 79–80 191, 205, 209, 6356 ..........................24, 28, 31, 33,
53760-S .....................211 58290 ........................161 215, 229 45, 47, 49–50,
53761-S .....................211 58354 ........................68 6099 ..........................107 75, 79–80, 87,
53807-S .....................185–186 58380 ........................111 61073-4930 ...............177–178 111, 113, 115,
Part No. 102499 Z-60/34 249

October 2015
117, 119, 121, 186, 189, 193, 73928 ........................130 77382 ........................197
123, 125, 129– 213, 215, 227, 73931 ........................133 77402 ........................67–68, 79–80
130, 133, 135– 235 73975 ........................130 77432 ........................135–136
136, 139, 186, 6935 ..........................45, 53, 135–136, 73976 ........................130 77476 ........................67–68
227, 229 205 74006 ........................129–130 77478 ........................67–68
63630P ......................24, 28 69873 ........................147 74052 ........................205 77482 ........................68
63727 ........................225 6991 ..........................193 74389 ........................19, 21, 121 77483 ........................67–68
63766 ........................133 70251 ........................63–64, 67–68 74872 ........................121, 127 77664 ........................213
64066 ........................40 70257 ........................100 74913 ........................55 77674 ........................23–24, 27–28,
64079 ........................89 70356 ........................63–64 74920 ........................55 31, 33
65453 ........................87 70381 ........................79–80 74921 ........................55 77683-S .....................213
65454 ........................89 70385 ........................67–68 74922 ........................55 77692 ........................130
65456 ........................89, 211 70419 ........................83–84 74923 ........................55 77790 ........................27–28
65458 ........................73 70423P ......................89 74924 ........................55 77791 ........................27–28
65459 ........................73 70452 ........................77, 89, 99–100, 75020 ........................67–68 77797 ........................235
65463 ........................117, 127 109 75041 ........................199 77819 ........................161
65473 ........................64, 84 70486 ........................211 75067 ........................129–130 77838 ........................130
6550 ..........................217 70489 ........................87 75073 ........................57–58 77840 ........................130
65610-S .....................40 70496 ........................79–80 75119 ........................47 77990 ........................64, 161
65611-S .....................43 70525 ........................83–84 75143 ........................141 80150 ........................63–64, 77
65612 ........................45 70527 ........................87 75185 ........................87 80605 ........................191
65636 ........................67–68 7056 ..........................45, 53, 130, 135– 75260 ........................209 81110 ........................23–24, 31, 33,
65638 ........................67–68 136, 205 75395 ........................127 47, 115
65770 ........................87, 89 7057 ..........................205 75443 ........................141, 143 81123 ........................197
6584 ..........................163, 165 71259 ........................209 75444 ........................141, 143 81164 ........................23–24, 27–28
65841 ........................201 71383 ........................40 75445 ........................141, 143 81368 ........................193
65892 ........................39–40, 87 71498 ........................186 75446 ........................141, 143 81484P ......................135–136
6595 ..........................205 71909 ........................39–40, 87 75447 ........................141, 143 81487P ......................135–136
6607 ..........................133 71911 ........................95–96, 229 75448 ........................141, 143 81488 ........................135–136
6638 ..........................24, 28, 31, 33, 72255 ........................75, 79–80 75449 ........................141, 143 81532 ........................235
39–40, 45, 49– 72282 ........................183 75578 ........................23–24 81550 ........................136
50, 57–58, 63– 72290 ........................24, 28 75579 ........................23–24 81551 ........................136, 239
64, 67–68, 73, 72326 ........................57–58, 139, 183, 75580 ........................23–24 81563 ........................99–100, 111
75, 77, 79–80, 191 75581 ........................23–24 81578 ........................45
83–84, 95–96, 72327 ........................63–64, 83–84, 75614 ........................207 8170 ..........................111
99–100, 103, 99–100, 109 75617-1538 ...............235 8177 ..........................19, 21, 24, 28, 73
107, 109, 111, 72342 ........................67–68 75617-1675 ...............235 8178 ..........................43
113, 115, 121, 72343 ........................63–64, 83–84, 75617-2275 ...............235 8179 ..........................121, 125
123, 125, 127, 107 75617-4788 ...............235 81900 ........................49–50
129–130, 133, 72344 ........................63–64 75617-6275 ...............235 8220 ..........................19, 21
135–136, 139, 72348 ........................64 75617-6475 ...............235 82229 ........................12
185–186, 189, 72358 ........................89 75631 ........................93, 105 82237 ........................215, 217
193, 197, 201, 7265 ..........................185–186 75636 ........................235 82238 ........................12, 15–16
213, 219, 227, 72867 ........................15–16 75640 ........................135–136 82240 ........................15–16
229, 233, 235 72875 ........................193 75649 ........................45 82243 ........................12
66472 ........................235 73185 ........................23–24, 27–28 75650-S .....................111 82244 ........................12, 15–16
6653 ..........................39–40, 68 73210 ........................23–24 75677 ........................47 82283 ........................12
6666 ..........................45 73257 ........................31 75678 ........................47 82316 ........................12
66812 ........................49–50, 139 73258 ........................31 75681 ........................47 82366 ........................12
66813 ........................139 73260 ........................31 75682 ........................47 823702 ......................83–84
66815 ........................139 73261 ........................31 75683 ........................47 823729 ......................107
66816 ........................139 7339 ..........................47, 107, 117 75684 ........................47 823730 ......................107
66818 ........................49–50, 139 73449 ........................21 75685 ........................47 823816 ......................105
6708 ..........................95–96 73463-1175 ...............213 75686 ........................47 824027 ......................219
67349 ........................99–100 73475 ........................21 75722 ........................31 824029 ......................219, 241
67537 ........................87, 95–96 73476 ........................21 75849 ........................121 824060 ......................237
6782 ..........................63–64, 83–84, 73477P ......................130 75854 ........................209 824069 ......................237
87, 205, 217, 73478P ......................130 75855 ........................209 824078 ......................219
219, 229 73480 ........................185–186 75858 ........................45 824113 ......................237
6833 ..........................75, 83–84, 87, 73500 ........................193 75863 ........................31, 33 824120 ......................237
99–100, 109, 73501 ........................193 75987P ......................201 824164 ......................121
191, 235 73575 ........................133 75988P ......................45 82472 ........................15–16
6878 ..........................121, 227 73587 ........................133 77046 ........................12 82473 ........................15–16
6884 ..........................193 73610P-S ..................129–130 77047 ........................135–136 82481 ........................15–16
6886 ..........................45, 73, 75, 215 73711 ........................135–136 77069 ........................45 82487 ........................15–16
6888 ..........................45, 57–58, 63– 73713 ........................135–136 7713 ..........................40, 45, 57–58, 824879 ......................49–50, 139
64, 67–68, 75, 73717 ........................53, 135–136 75, 113, 115, 824882 ......................49–50
77, 79–80, 87, 73723 ........................135–136 123, 125, 133, 82544 ........................15–16
95–96, 107, 111, 73725 ........................135–136 183, 201, 213 82545 ........................15–16
113, 115, 121, 73736 ........................53, 135–136 77139 ........................83–84, 111 82548 ........................15–16
123, 129–130, 73739 ........................135–136 77170 ........................83–84 8255 ..........................23–24, 27–28,
133, 189, 191, 73753 ........................53 77183 ........................12 84, 99–100, 123,
229, 235 73766 ........................19, 21, 24, 28 77219 ........................39–40 125, 183, 231
6889 ..........................39–40, 45, 77, 73803 ........................135–136 77295 ........................83–84, 95–96, 82589 ........................15–16
123, 125, 185– 73805 ........................49–50 107 82601 ........................15–16
73807 ........................157–158 77351 ........................135–136 82602 ........................15–16
250 Z-60/34 Part No. 102499

October 2015
82604 ........................15–16 89332 ........................24, 28 89776 ........................77 94888 ........................63–64

82605 ........................15–16 89335 ........................129–130 89780 ........................79–80 94889 ........................64
82606 ........................15–16 89336 ........................129–130 89785 ........................73, 80 94891 ........................35
82644 ........................12 89337 ........................129–130 89786 ........................80 94892 ........................35
82646 ........................15–16 89338 ........................129–130 89787 ........................80 94893 ........................35
82673 ........................12, 15–16 89361P ......................24, 28 89788 ........................80 94894 ........................35
82862 ........................217 89362P ......................24, 28 89791 ........................79–80 94937 ........................47
82924 ........................15–16 89405-S .....................211 89792 ........................79–80 9596 ..........................185–186
83093 ........................49–50 89431 ........................163, 165 89800 ........................47 9599-S .......................185–186
83098 ........................141, 143 89441 ........................209 89811 ........................89 96008-S .....................49–50
83131 ........................49–50 89453 ........................71 89812 ........................89 97128 ........................47, 121
83141 ........................161 89463 ........................183 89813 ........................89, 95–96 97404 ........................67–68
84134 ........................145, 147 89464 ........................197 89858 ........................161 97461 ........................63–64
84135 ........................145, 147 89466 ........................183 89859 ........................161 97473 ........................68
8516 ..........................89, 99–100, 117, 89469 ........................231 89862 ........................157–158 97548 ........................11–12
127, 229 89520 ........................163, 165 89864 ........................157–158 97571 ........................12
85300 ........................193 89554-11113 .............169, 175 89871-4848 ...............221 97579 ........................217
88296 ........................24, 28 89555-3708 ...............173 89871-6348 ...............177–178 97602 ........................12
88315 ........................50 89571 ........................47 89871-9048 ...............203 97815 ........................12, 15–16, 133
88356-11103 .............47 89616 ........................39–40, 43 89883-S .....................189 97884 ........................11–12, 15–16
88356-11B05 .............121 89620 ........................45 89885 ........................47 97887 ........................11–12
88356-146R3 .............113, 123, 125 89625 ........................57–58 89888 ........................77 97890 ........................11–12
88377-1400 ...............213 89629 ........................57–58 89889P ......................77 99778 ........................199
88384 ........................235 89651 ........................99–100, 111 89890P ......................79–80 T106652 ....................205
88385 ........................235 89666 ........................135–136 89893P ......................77 T106954 ....................47
88390 ........................235 89672P ......................71, 111 89895P ......................77 T106955 ....................47
88406 ........................217, 219 89673 ........................135–136 89901 ........................67–68 T106957 ....................47
88450 ........................83–84, 95–96 89675 ........................19 89902 ........................77 T106961 ....................47
88451 ........................91, 103 89682 ........................24, 31, 33 89903P ......................77 T106962 ....................47
88452 ........................91, 103 89698 ........................31 89904P ......................57–58 T108075 ....................127
88606P ......................189 89699 ........................31 89917P ......................87 T111450 ....................121
88607P ......................189 89700 ........................31 89921 ........................87 T111451 ....................121
88609-S .....................189 89701 ........................31 89925 ........................135–136 T111608 ....................201
88636-9273 ...............171 89702 ........................23–24 89932 ........................161 T111609 ....................201
88727 ........................27–28 89703 ........................23–24 89933 ........................161 T111610 ....................201
88728 ........................27–28 89704 ........................23–24 89934 ........................161 T111611 ....................201
88729 ........................27–28 89705 ........................23–24 89942 ........................63–64 T111612 ....................201
88730 ........................27–28 89707P ......................227 89953 ........................67–68 T111613 ....................201
88757 ........................83–84 89719 ........................201 89954 ........................111 T112018 ....................99–100
88783 ........................145 89722 ........................153–154 89959 ........................229 T112464 ....................157–158
88827 ........................49–50 89723 ........................189 89973 ........................83–84 T112560 ....................205
88832 ........................55 89726 ........................153–154 89999 ........................77 T112563 ....................130
88841 ........................67–68 89728 ........................153–154 9145 ..........................23–24, 27–28 T112626 ....................141, 143
88846 ........................64 89729 ........................154 94077 ........................45 T112773 ....................12, 16
88847 ........................63–64, 83–84 89730 ........................154 94324-1900 ...............229 T113655 ....................215
88883 ........................35 89732 ........................154 94324-950 .................95–96 T114022 ....................215
88884 ........................24, 28 89733 ........................151, 153–154, 94374-1980 ...............203 T114023 ....................215
88885 ........................24, 27–28 157–158 94374-2130 ...............203 T114620 ....................12
88886 ........................37 89734 ........................153–154 94374-2630 ...............167, 173 T114678 ....................75, 79–80
88887 ........................37 89735 ........................151, 157–158 94374-4830 ...............221
88933 ........................67–68 89737 ........................153–154 94374-4930 ...............167, 221
88989P ......................64 89738 ........................153–154 94374-6330 ...............221
88990P ......................63–64 89742 ........................129–130 94374-6630 ...............177–178
88991P ......................67–68 89743 ........................129–130 94374-6930 ...............177–178
88992P ......................68 89744 ........................129–130 94378P ......................67–68
89033 ........................23–24, 27–28 89745 ........................129–130 94390-S .....................130
89098P ......................47 89746 ........................129–130 94399 ........................127
8910 ..........................45 89747 ........................129–130 94420 ........................233
8914 ..........................113, 123, 125, 89748 ........................129–130 94464-1986 ...............79–80
135–136, 139, 89749 ........................129–130 94485 ........................79–80
213 89750 ........................129–130 94493-S .....................213
8915 ..........................67–68, 133 89751 ........................129–130 94506 ........................139
89176 ........................135–136 89752 ........................129–130 94534 ........................27–28
89177 ........................135–136 89753 ........................129–130 94535 ........................27–28
89179 ........................209 89755 ........................191 94536 ........................27–28
89237 ........................33 89756 ........................47 94549 ........................191
89259 ........................77 89759 ........................63–64 94612 ........................40, 43
89294 ........................19, 21 89762 ........................67–68 94643 ........................191
89295 ........................19 89763 ........................68 94745P ......................133, 185–186
89296 ........................121 89764 ........................68 94757 ........................215
89300 ........................151 89765 ........................68 94758 ........................145
89309 ........................154 89768 ........................129–130 94759 ........................215
89310 ........................147, 154 89769 ........................151, 157–158 94760 ........................215
89312 ........................153–154 89770 ........................151, 157–158 94762 ........................67–68
89329 ........................19, 21 89771 ........................68 94765 ........................215
89331 ........................23–24, 27–28 89775 ........................77 94886 ........................67–68
Part No. 102499 Z-60/34 251

October 2015
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
ALARM,WARBLE TONE 5-30 VDC***......139,BASE,W/3 NC CONTACTS.....139
1 191 BATT,CABLE,RED, 4 GAUGE.....197
ALTERNATOR, DEUTZ F3L10/F4L10*.......71,
BATT.CABLE,2/0,BLACK,48".....99–100, 111
12VDC PROPORTIONAL VALVE.....205
80 BATTERY CABLE,1/0 GA,BLK 30".....111
ALTERNATOR, PERKINS (54555).....67–68 BATTERY CABLE,1/0 GA,BLK 48".....111
2 ALTERNATOR,65 AMP,PERKINS 404........67–
BATTERY CABLE,1/0 GA,RED 45".....111
207 HYD MOTOR ASSY, GEN.....205 68 BATTERY CABLE,2/0,POS.RED,45"...99–100,
220V MOTOR PARTS SUBST.....193 ALTERNATOR,FORD DSG423,MSG425....95– 111
96, 105 BATTERY HOLD DOWN,GROUP 31.....111
ALTERNATOR,LRG-423 RE-BUILT*.....87 BATTERY,12V,1000 CCA GRP 31......99–100,
5 ANGLE,RELAY MNT,W/NUTSERTS,PNT.....55 111
5/16-18 X .75 LG.FLG.LCK.SCREW.....103 ANGLE,RING GEAR BLUE.....227 BEARING KIT DRIVE TURN AND HUB.....47
ASSEMBLY RESET SWITCH.....243 BEARING KIT,PLAT ROTATOR,SUPER.....127
6 ASSEMBLY,CABLE,TAPESWITCH.....243 BEARING,1.00IDX1.50ODX1.00L.....19, 21
6' TRI-ENT ASSY W/DECALS A/SOA......185– ASSEMBLY,FOOT SWITCH.....133 BEARING,1.25ID X 1.5OD X 0.69L.....127
186 ASSEMBLY,HOSE,AIR INTAKE.....95–96 BEARING,1.25IDX1.50ODX0.88L.....121
6' TRI-ENT ASSY W/DECALS ANSI....185–186 ASSEMBLY,TAPESWITCH.....243 BEARING,1.25IDX1.5ODX1.00L.....127
6' TRI-ENT ASSY W/DECALS AUSTR.....185– ASSEMBLY,WELDER,PLATFORM,S60/6....219 BEARING,1.5IDX1.75ODX1.5L,PTFE.....19, 21
186 ASSM, GEN. ONLY, 110V, 60HZ.....201 BEARING,1.75IDX2.00ODX1.50L.....115, 117
6' TRI-ENT RAIL W/DECALS A/SOA.....186 ASSY HEATER, MODEL 18, 120V.....199 BEARING,2.25IDX2.50ODX1.50L*.....113, 115
6' TRI-ENT RAIL W/DECALS ANSI.....185–186 ASSY HEATER, MODEL 18, 240V.....199 BEARING,2.50IDX2.75ODX2.00L...19, 21, 23–
6' TRI-ENT RAIL W/DECALS AUSTR.....186 ASSY W/4 WHEEL/TIRES W/SEALANT.....23– 24, 27–28
24 BEARING,BALL DRIVE SHAFT.....24, 27–28
ASSY, BATTERY HEATER, 120V.....199 BEARING,FL,1.25ID X 1.41OD X 1.....127
8 ASSY, BATTERY HEATER, 240V.....199 BEARING,FL,1.25IDX1.41ODX1.50L.......113,
8' TRI-ENT ASSY W/DECALS ANSI....185–186 ASSY, CIRCUIT BREAKER 15A.....49–50 115
8' TRI-ENT ASSY W/DECALS AUSTR.....185– ASSY, CIRCUIT BREAKER 20A.....49–50 BEARING,FL,1.75IDX1.94ODX1.50L.....113
186 ASSY, PRECLEANER BRACKET.....229 BEARING,GARLOCK 20DU12.....117, 127
8' TRI-ENT ASSY W/DECALS CE.....185–186 ASSY,120V HEATER, HYD TANK.....199 BEARING,GARLOCK,12FDU12.....191
8' TRI-ENT RAIL W/DECALS A/SOA.....186 ASSY,240V HEATER, HYD TANK.....199 BEARING,GARLOCK,28DU24.....113, 117
8' TRI-ENT RAIL W/DECALS ANSI.....185–186 ASSY,BRKT,CNTRL BOX W/FASTNRS.....243 BEARING,INNER (88883).....35
8' TRI-ENT RAIL W/DECALS AUSTR.....186 ASSY,ENCLOSURE,WELDER GEN......215 BEARING,MOTOR.....201
8' TRI-ENT RAIL W/DECALS CE/UK........185– ASSY,LS,LOAD SENSE,38.5 IN.....191 BEARING,OUTER (88883).....35
186 ASSY,MODULE,CONTROL UNIT,OPA.....243 BEARING,SERIES 3000.....47
ASSY,PCB ALC500 Z60 LEG V200.....136 BELL HOUSING KIT, FORD 425EFI.....89
A ASSY,RELAY SOCKET,AUTO***.....55 BELL HOUSING KIT,FORD DSG423.....95–96
ACC,TFAAS FALL ARREST,6FT FR.....241 ASSY,TFAAS TRACK,6FT FR.....241 BELT, FEAD, MSG425.....105
ACC,TFAAS FALL ARREST,6FT SYM.....241 ASSY,TFAAS TRACK,6FT SYM.....241 BELT, V (PERKINS 404).....68
ACC,TFAAS FALL ARREST,6FT WORD.....241 ASSY,TFAAS TRACK,6FT WORD.....241 BELT,SERPENTINE,DSG-423.....93
ACC,TFAAS FALL ARREST,8FT FR.....241 ASSY,TFAAS TRACK,8FT FR.....241 BELT,SERPENTINE,LRG425 EFI***.....89
ACC,TFAAS FALL ARREST,8FT SYM.....241 ASSY,TFAAS TRACK,8FT SYM.....241 BELT,TIMING,FORD LRG423/425EFI.....87, 89
ACC,TFAAS FALL ARREST,8FT WORD.....241 ASSY,TFAAS TRACK,8FT WORD.....241 BELT,V, DEUTZ DIESEL ENGINE.....71, 80
ACCESS PBOX HEATER ALC500/1000.....136 ASSY,TIRE/WHEEL,HF,W/SEALANT....23–24, BIT,T-27,TORX SOCKET,SECURITY.....219
ACCESSORY,ARCTIC HOSE,Z60.....125 27–28 BLANKET,BATTERY.....197
ACCESSORY,OPERATOR PROT ASSY,TIRE/WHEEL,LH,RT,W/SEALAN.....23– BLOCK HEATER,FORD DSG-423.....197
STRUCT.....237 24 BOLT,CARRIAGE,1/4-20 X .75,G2.....121, 227
ADAPTER 20 ORB X 16 ORFS.....178 ASSY,TIRE/WHEEL,RH,RT,W/SEALAN.....23– BOLT,EXHAUST,PERKINS(54555)**.....63–64
ADAPTER CABLE, JS100 JOYSTICK......135– 24 BOLT-FLANGE,M6 X 22MM(52573).....89
136 AUX TOP RAIL,6'(1.25")SERVICE.....185–186
BOOT GUARD, JOYSTICK 62390/91.....141
ADAPTER, 010103.....211 AUX TOP RAIL,6',SWG GT, SRV.....185–186BOOT(BELLOWS),E-STOP,BLACK......49–50,
ADAPTER, MIXER/THRO, MSG425.....103 AUX TOP RAIL,6FT,PTD.....185–186 139
ADAPTER, WATER CONN, MSG425.....103 AUX TOP RAIL,8'(1.25")SERVICE.....185–186
BOOT, ROCKER JOYSTICK 75565.....141, 143
ADAPTER,140139-8-6.....211 AUX TOP RAIL,8',SWG GT, SRV.....185–186BOOT,2 X 12 WAY.....135–136
ADAPTER,MIXER/THROTTLE BODY.....91 AUX TOP RAIL,8FT,PTD.....185–186 BOOT,CABLE TERM,MED.RED,4/0.....45
ADAPTER,PIPE NIPPLE.....177–178 BOOT,DTSCH,DTP4-BT.....135–136
ADJUSTABLE STRAP ASSY.....213 B BOOT,JOYSTICK.....141, 143
AIR CLEANER CAP/ FORD/NOLFF***......83– BOOT,PLUG 4 WAY.....135–136
BACKING PLATE, PAINTED.....227
84 BOOT,SOLENOID,29073.....75
Ball Bearing.....37
AIR CLEANER MOUNTING BRKT,PTD.....95– BOOT,TOGGLE SWITCH,SHORT*......49–50,
BALL STUD**.....57–58
96 139, 205, 235
BAR,AXLE ROTATION STOP,NON-OSC.....24,
AIR CLEANER,FORD,T3.....83–84, 95–96, 107 BOX,INSTRUCTION STORAGE.....133
28
AIR CLEANER,NELSON***.....63–64, 75, 77 BRACKET,1K OHM 10-TURN POT**.....215
BAR,AXLE ROTATION STOP,OSC......24, 28
AIR INTAKE FRAME.GRAY.....57–58 BRACKET,ACTUATOR ARM MTG,PTD.....75
BAR,HARNESS CONNECTOR MOUNT.....87
ALARM,CHIME TONE 5-25VDC***......57–58, BRACKET,AIRLINE TO PLATFORM.....195
BASE ENCLOSURE,RED,OPA.....243
183 BRACKET,AUX PUMP MOUNT,PAINT.....45
BASE, W/1 N.O. CONTACTS***.....139
ALARM,INTERMITTENT TONE 6-30V*.....183 BRACKET,CONTROL UNIT.....243
BASE,W/2 NC CONTACTS***.....49–50
BRACKET,EXHAUST SUPPRT,PAINT.....73
252 Z-60/34 Part No. 102499

October 2015
Part Description Index (continued)
BRACKET,FILTER MOUNT,PAINTED.....45 CAP, INT. MFLD. VAC, MSG425.....103 CLIP,HAIR PIN .243 X 5.25.....233
BRACKET,LINCOLN WELDER,PNTD.....217 CAP, OIL FILLER.....67–68 CLIP,SPRING,1/4-20 BLACK.....121
BRACKET,MAP SENSOR,PAINTED.....87 CAP,COOLANT 3/4.....96, 109 COIL ASSEMBLY.....91
BRACKET,PLATFORM HEATER OPT.....136 CAP,DIAGNOSTIC NIPPLE......147, 153–154, COIL ASSY, MSG425.....103
BRACKET,POWER TO PLAT TBOX,PNT....217 169, 171, 181, 223 COIL, ELECTRONIC IGN., FORD.....89
B R A C K E T , R E G U L A T O R CAP,EPDM,5/16".....91, 96 COIL,10V.....153–154
SUPPORT,PNTD.....99–100 CAP,FILLER BREATHER,3 MICRON**......39– COIL,10V DC(D10,26 WATT).....153–154
BRACKET,RELAY BLOCK MOUNT,PTD.....95– 40, 43 COIL,12V.DO1 VALVE.....201
96 CAP,FUEL,DIESEL,1/8"VENT(GRN).....43 COIL,12VDC #8 DTSCH IP69 ECOIL......157–
BRACKET,RESISTOR.....50 CAP,FUEL,GAS,1/8"VENT(RED).....40 158
BRACKET,SOLENOID MOUNT.....77 CAP,FUEL,GASOLINE 3.5PSI.....40 COIL,PROPORTIONAL VALVE***.....153–154
BRACKET,SOLENOID MTG,PAINTED.....75 CAP,OIL FILLER,DEUTZ,DIESEL***.....75, 79– COIL,SOLENOID VALVE.....157–158
BRACKET,TENSIONER.....93 80 COIL,SOLENOID VALVE***......151, 153–154,
BRACKET,V275S WELD LEADS.....219 CAP,OIL FILLER,FORD DSG 423.....93, 105 157–158
BRACKET,V275S WELD LEADS***.....217 CAP,RADIATOR,PERKINS/FORD.....64, 84 COIL-10V DC***.....215
BRACKET,WELDER COVER,PNTD.....219 CAPACITOR 16 F, GEN.....205 COLD START,FORD, BIG BOOM.....197
B R A C K E T, W E L D E R MNT CAPACITOR,TIME DELAY.....135–136 COLD WEATHER 120V J BOX ASSY.....199
SUPPORT,PNT.....217, 219 CASTING,WASHER,REBOUND.....109 COLD WEATHER 240V J BOX ASSY.....199
BRACKET,WELDER SUPPORT,PNT.......217, CASTING,WASHER,REBOUND,PAINTED.63– COLLAR,JOYSTICK,CENTER.....143
219 64, 67–68, 77, 89, 99–100 COMPRESSION MEMBER
BRACKET,WELDER TOP.....217, 219 CHAIN,NO.2 (11 LINKS).....235 WELD,MACH......127
BRACKET,WORK LIGHT MOUNT 5/16".....186 CHARGE WIRE, MSG425.....105 CONN PLUG 2 WAY ENDCAP DT.....199
BRACKET-FUEL FILTER (52567).....87 CIRCLIP, HUB (88886).....37 CONN PLUG 3 WAY ENDCAP DT.....199
BRAKE ASSEMBLY,TURNTABLE ROT.....47 CIRCUIT BKR 10A TYPE 2 METAL.....55 CONN RECEPT,FLANGED.....135–136
BRAKE KIT (88886)***.....37 CIRCUIT BREAKER, 35A 3PH.....215 CONN, SAE#4-1/4" NPT.....215
BRCKET,AIR CLEANER MTG.PAINT**.....75 CIRCUIT BREAKER,20A,SINGLE PH.....215 CONN,520102-16.....39–40, 43, 178
BREAKER, 25 AMP, GEN.....205 CLAMP, MUFFLER.....77 CONN,520102-6-6.....39–40, 43, 177–178, 207
BREAKER,15 AMP,GEN.....205 CLAMP, PLASTIC, CABLE TRACK.....125 CONN,520120-12-16.....203
BRIDGE,50A FULL WAVE**.....201 CLAMP,0.31,#5 X 1/4,RUB CUSH.....125 CONN,520120-16.....39–40, 43, 177–178
BRKT,AIR CLEANER ORIENTATION**......63– CLAMP,0.50,#8 X 1/4,RUB CUSH........75, 83– CONN,520120-4***....167, 173, 177–178, 181,
64, 75, 77, 83–84, 95–96, 107 84, 87, 99–100, 109, 191, 235 223
BRKT,WELDER DIV.MANIFOLD,P.....215 CLAMP,1.00,#16 X 1/4,RUB CUSH...127, 195, CONN,520120-4-6***...171, 177–178, 181, 223
BRKT,WELDER GEN BASE,L.....215 217, 219 CONN,520120-4-8.....169, 171
BRKT,WELDER GEN BASE,R.....215 CLAMP,1.13,#18 X 1/4,RUB CUSH.....235 CONN,520120-8***....167, 169, 171, 173, 181,
BRKT,WELDER GEN MNT BOTTOM.....215 CLAMP,1.25X.5 RUBBER-CUSHION.......133, 203, 221, 223
B R K T, W E L D E R GEN MOUNT 193, 213 CONN,520120-8-10.....177–178, 203
BACK,PNT.....215 CLAMP,1.31,#21 X 1/4,RUB CUSH.....55 CONN,520120-8-12.....173, 221
BRKT.,LWR LIMIT SWITCH.....113 CLAMP,1.38,#212X3/8,RUB CUSH.....95–96 CONN,8 POS PLUG 120 AC/15A.....45
BRUSH 3/8 X 1/4 X 15/16(36928).....201 CLAMP,1.88,#30 X 1/4,RUB CUSH......39–40, CONN,LONG,520122-4.....207
BRUSH BOX,ASSY,GEN.....215 68 CONN,LONG,520122-6.....177–178, 181, 223
BRUSH ENDBELL ASSEMBLY (89719).....201 CLAMP,2.75,#44 X 1/4,RUB CUSH*.....39–40 CONN,PLUG 120 AC/15A DOMESTIC.....199
BULB,WORKLIGHT,12V 35W.....183, 186 CLAMP,3.0,#48 X 1/4,RUB CUSH.....100 CONN,RECEP 120AC/15A DOMESTIC.....45
BULKHEAD,FEMALE X 4.....57–58 CLAMP,EXHAUST,2.00 PLATED.....67–68 CONN,RECEP 2 WAY ENDCAP DT.....199
BUMPER, PLASTIC, 1.25 O.D..........185–186, CLAMP,FORD MUFFLER,PAINTED.....87 CONN,RECEP 24 WAY,W/FLANGE.....53
193, 235 CLAMP,HAND RAIL,OPA,6'-8'.....243 CONN,RECEP 3 WAY ENDCAP DT.....199
BUMPER,BATTERY BOX & RAILS...185–186, CLAMP,HOSE 2 5/16-3 1/4.....229 CONN,RECEP 4 WAY,12-14GA FL***........53,
189 CLAMP,HOSE,.63.....96, 109 135–136
BUMPER,RUBBER***.....57–58, 191 CLAMP,HOSE,1.25***.....107 CONN,RECEP 48 WAY,4 X 12.....53, 135–136
BUMPER,RUBBER,.75 X .50H,STUD.....241 CLAMP,HOSE,1.50.....99–100 CONN,SQUEEZE,1/2NPT .38-.50,SM.......45,
BUTTON,PUSH,BLACK W/SEAL***.....139 CLAMP,HOSE,1.75.....89 53, 130, 135–136, 205
BUTTON,PUSH,RED MUSHROOM CLAMP,HOSE,1.75,LINED.....95–96, 225 CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....133
HEAD.....49–50, 139 CLAMP,HOSE,2.00***.....87, 225 CONN. ASSY,7.9 TUBE X6.35 HOSE........39–
CLAMP,HOSE,2.25" DIA......63–64, 83–84, 89 40, 87
C CLAMP,HOSE,2.50"***.......63–64, 75, 83–84, CONN. SQZ PG11 .30-.40 W/ORING.......113,
95–96, 107, 229 123, 125
CABLE ASSEMBLY.....45
CLAMP,HOSE,3.00".....77, 225, 229 CONN. SQZ,1/2NPT .39-.56 MED......205
CABLE ASSEMBLY SL 408".....107
CLAMP,HOSE,5.00.....225 CONNECTING LINK ASSY.....113, 115
CABLE COVER CLIP,PNTD.....113, 115
CLAMP,HOSE,SIZE .25 TO .63......39–40, 43, CONNECTOR, DEUTZ FUEL SHUTOFF*..75,
CABLE PROTECTOR.....123
63–64, 99–100, 109 79–80
CABLE SQUEEZE CONN,4 WIRE.....199
CLAMP,MUFFLER, 2.50 INCH.....95–96, 229 CONNECTOR,010102-6-4.....83–84, 109
CABLE SQUEEZE CONN......53
CLAMP,MUFFLER,1-7/8 IN......83–84, 96, 107 CONNECTOR,FEMALE,RECPTCLE,110V.205
CABLE TIE,11.5" BLACK.....133, 217
CLAMP,MUFFLER,1.75 INCH.....83–84, 107 CONTACT,N.O......139
CABLE TIE,4" BLK,HEAT RESISTNT.....133
CLAMP,MUFFLER,2 1/4" ID......73 CONTACT,NC.....49–50, 139
CABLE TRACK CHANNEL ASSY,Z-60.....123,
CLAMP,PLASTIC HOSE.....125 CONTACTOR,LIMIT SWITCH.....47, 113, 123,
125
CLAMP,RUBBER CUSHIONED-2 5/32.....127 125
CABLE TRACK,PLASTIC.....125
CLAMP,SPRING,1/2".....91, 103 CONTROL BOX COVER ASSY***.....189
CABLE,#4GA,POS.AUX,RED,108".....45, 111
CLAMP,SPRING,7/16".....91, 96 CONTROL BOX COVER,LID,PTD.....189
CABLE,2/0 WELD LEAD,TWIN Z60.....215
CLEVIS YOKE-1/4-28,PLTD W/PIN......67–68, CONTROL BOX COVERS,OPTION,Z60.....189
CAP, COOLANT RET SYS(54071).......63–64,
75, 79–80, 163, 165
83–84, 99–100, 109
Part No. 102499 Z-60/34 253

October 2015
CONTROL BOX W/LID & DECAL GRND....49– CYLINDER,SLAVE.....127 DECAL,LABEL,105 DB.....15–16

50 CYLINDER,STEERING***.....19, 21 DECAL,LABEL,AIRLINE 110 PSI....11–12, 15–
CONTROL MODULE, MSG425.....109 Cylindrical Roller Bearing.....37 16, 195
CONTROL MODULE,DSG-423.....99–100 DECAL,LABEL,BELT ROUTING DSG.....12
CONTROLLER BOX, 120/240V, 50H.....205 D DECAL,LABEL,BELT,MSG425.....12
CONTROLLER BOX, 120/240V, 60H.....205 DECAL,LABEL,CB SYMBOL.....16
Danger — Electrocution Hazard.....11–12
COOLANT RETURN SYSTEM,Z45***.......63– DECAL,LABEL,FALL HAZARD***.....15–16
DECAL FAULT CODE.....12
64, 83–84, 99–100, 109 DECAL,LABEL,LIGHTS***.....15–16
DECAL KIT,SYMBOLS, Z60/34.....15–16
CORROSION INHIBITOR COATING...99–100, DECAL,LABEL,LIQUID PROPANE.......11–12,
DECAL KIT,WORDS, Z60/34.....11–12
111 15–16
DECAL LBL ALC500 Z60 LEG V200.....136
CORROSION INHIBITOR,FOAM.......50, 135– DECAL,LABEL,LOWER MIDRAIL...12, 15–16,
DECAL PLATE ASSY W/SYM DECALS....129–
136 133
130
COUPLER, PUMP / MOTOR (36179).....45 DECAL,LABEL,MANUAL NOT HERE.....11–12
DECAL PLATE ASSY W/WORD
COUPLER,15 TOOTH,FBA,PERKINS**.....68 DECAL,LABEL,MAX CAPACITY***.....15–16
DECALS.....129–130
COUPLER,15 TOOTH,FBA,SAE8***.....80 DECAL,LABEL,NO SMOKING,SYMB.....15–16
DECAL, ENGINE SPEC, PERKINS.....12
COUPLER,15T,FBA,SAE 8,MSG425.....107 DECAL,LABEL,TIRE PRESSURE,Z60......15–
DECAL, INSTRUCTION, OPS.....12, 16
COUPLER,HUB,15 TOOTH 7/16BOLT*.....73, 16
DECAL, PATCH, GEN,ALC-500......11–12, 15–
79–80, 89, 95–96 DECAL,LABEL,TRANSPORT DIAGRAM....12,
16, 201, 205, 217
COUPLER,SMALL METAL,15T,***.....68 15–16
DECAL,ARROW BLUE.....11–12, 15–16
COUPLING (106113).....215 DECAL,LABEL,UNLEADED GAS ONLY.....11–
DECAL,ARROW YELLOW LRG 9".......11–12,
COUPLING, 28MM (106113).....215 12, 15–16
15–16
COVER - DEUTZ F4L1011F.....73 DECAL,LABEL,WHEEL LOAD Z60......12, 15–
DECAL,CAUTION,SHUTOFF VALVES.......15–
COVER ASSEMBLY BASE CONTROL 16
16
BO.....189 DECAL,LABLE WHEEL LOAD Z60......12, 15–
DECAL,CAUTION,TOWING SPEED.....12
C O V E R A S S E M B LY 16
DECAL,CHEVRON RANDO HD.....12
W/DECALS-NONSTE.....24, 28 DECAL,LABLE,TIRE PRESSURE,Z60......15–
DECAL,COMPARTMENT ACCESS.....11–12
COVER ASSEMBLY W/DECALS-STEER....31, 16
DECAL,COSMETIC,4 X 2.....11–12, 15–16
33 DECAL,LANYARD ANCHORAGE POINT...11–
DECAL,COSMETIC,4 X 4.....11–12, 15–16
COVER ASSY, RH, ENGINE,.....57–58 12, 15–16, 241
DECAL,COSMETIC,GENIE.....243
COVER REINFORCEMENT, L.H......58 DECAL,LOW/ULTRA LOW SULFR FUEL.....12
DECAL,COSMETIC,GENIE BOOM,VERT..12,
COVER REINFORCEMENT, R.H......57–58 DECAL,NOTICE TIRE PRESSURE.....12
15–16
COVER, ENGINE, DEUTZ F3L 2011F.....77 DECAL,NOTICE,AIR INLET***.....11–12
DECAL,COSMETIC,GENIE Z-60/34.....11–12,
COVER, FOOT SWITCH, LARGE.....133 DECAL,NOTICE,DEUTZ ENG SPEC.....11–12
15–16
COVER, PROTECTIVE, OSCILLATE.....225 DECAL,NOTICE,FORD ENG SPECS T2.....12
DECAL,DANGER DO NOT ALTER
COVER, PULLEY (DEUTZ F3L 2011).....80 DECAL,NOTICE,HAZARDOUS MAT'LS*....11–
SWTC.....11–12
COVER, REAR AXLE, PAINTED.....24, 28 12
DECAL,DANGER,BATTERY SAFETY***....11–
COVER,BLANK.....205 DECAL,NOTICE,HI FLOAT TIRES.....12
12
COVER,CABLE,ENGINE SIDE,RH,PTD.....113 DECAL,NOTICE,MAX LOAD 500 LBS....11–12
DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
COVER,CABLE,JIB PAINTED.....127 DECAL,NOTICE,OPER INST.IC.....12
12, 15–16
COVER,CABLE,TANK SIDE,LH,PNTD.....113 DECAL,NOTICE,OPER INST.IC***.....12
DECAL,DANGER,GEN SAFETY RULES....11–
COVER,CABLE,UPR TNSN ARM,PTND....115 DECAL,NOTICE,SHUTOFF VALVES.....11–12
12
COVER,CB VALVE,Z60,PRIMARYBOOM...121 DECAL,PLATFORM CONTROL PANEL.....12,
DECAL,DANGER,GENERAL SAFETY......11–
COVER,CONTROL BOX LEFT SIDE***.....189 15–16
12
COVER,CONTROL BOX RIGHT SIDE**.....189 DECAL,POWER TO PLATFORM 115V......11–
DECAL,DANGER,HIGH VOLTAGE.....215, 217
COVER,DRILLED***.....123, 125 12, 15–16
DECAL,DANGER,MAX LOAD 227 KG....15–16
COVER,END,KIT (88887).....37 DECAL,POWER TO PLATFORM 230V......11–
DECAL,DANGER,MAX SIDE FRC,667N.....15–
COVER,FLYWHEEL CASTING.....79–80 12, 15–16
16
COVER,FOOT SWITCH.....133 DECAL,PROTECTOR,CLEAR***.....12, 15–16
DECAL,DANGER,NO SMOKING.....11–12
COVER,FRONT DEUTZ ENGINE.....71 DECAL,PROTECTOR,CLEAR,PLATE***....225
DECAL,DANGER,NO SMOKING ***.....11–12,
COVER,GFCI,HORIZONTAL,WEATHER..129– DECAL,SOFTWARE,Z-60.....11–12, 15–16
15–16
130 DECAL,SYM,LH,TT,COVER ASSY.....57–58
DECAL,DANGER,SIDE FRC 400N.....15–16
COVER,HUB (88883).....35 DECAL,SYMBOL-BATTERY SAFETY.....15–16
DECAL,DANGER,TILT ALARM.....11–12
COVER,PROTECTIVE,STEERING.....225 DECAL,SYMBOL-COMP ACCESS.....15–16
DECAL,DANGER,TIP-OVER,TIRES***.....12
COVER,PROTECTIVE,SWING CHASSIS..227 DECAL,SYMBOL-READ THE MANUAL.....15–
DECAL,DANGER,TIP-OVER,WELDER**....217
COVER,PROTECTIVE,Z60 ELEVATE.....225 16
DECAL,DIESEL.....11–12, 15–16
COVER,PROTECTIVE,Z60 JIB.....225 DECAL,TFAAS TRACK,SYMBOL.....241
DECAL,DRIVE ENABLE PATCH.....15–16
COVER,PROTECTIVE,Z60 MASTER.....225 DECAL,TFAAS TRACK,WORD.....241
DECAL,ENGINE SPEC,DEUTZ 2011.....11–12
COVER,PROTECTIVE,Z60 PRIMARY.....225 DECAL,TFAAS TRACK,WORD FR.....241
DECAL,ENGINE SPEC,PERKINS***.....12
COVER,PROTECTIVE,Z60 SLAVE.....225 DECAL,TOWING INSTRUCTIONS.....12
DECAL,EXPLOSION HAZARD.....12
COVER,WEATHERPROOF 3-PHASE.....217 DECAL,TRIANGLE,BLUE.....11–12, 15–16
DECAL,FIRE EXTINGUISHER.....217
COVER,WELDER GENERATOR.....215 DECAL,TRIANGLE,YELLOW.....11–12, 15–16
DECAL,FORD ENGINE SPEC DSG423.....12
CRANK PULLEY, EXT, MSG425.....105 DECAL,WARN,CRUSH HAZARD HAND....11–
DECAL,FORD ENGINE SPEC MSG425.....12
CYL,EXT,2.5 X 112.25,Z60.....121 12
DECAL,FUNCTION OVERRIDE.....12
CYLINDER MOUNT BAR.....121 DECAL,WARN,CRUSH HAZARD PLAT.....11–
DECAL,GND CONT PNL,Z60.....12, 15–16
CYLINDER, LIFT.....117 12, 15–16
DECAL,INST,OPER INST,Z60,AUS.....12
CYLINDER, MASTER.....117 DECAL,WARN,FALL HAZARD.....11–12
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12
CYLINDER, OSCILLATE***.....19 DECAL,WARN,IMPROPER OPERATION...11–
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12
CYLINDER, PRIMARY LIFT Z60.....117 12
D E C A L , I N S T R U C T, F O O T S W I T C H
CYLINDER,JIB,Z60.....127 DECAL,WARN,SHEAR TURNTABLE.....11–12
OPER.....11–12
254 Z-60/34 Part No. 102499

October 2015
DECAL,WARNING COLLISION HAZARD...11– END STOP, DIN RAIL,SCREW CLAMP.....55 FIRE EXTINGUISHER.....217, 219
12 END STOP. TFAAS TRACK.....241 FIRE SLEEVE, 1.25".....217
DECAL,WARNING,COLLISION HAZARD...15– ENGINE HARNESS, MSG425.....103 FITTING, DEPR COOLANT, MSG425.....103
16 ENGINE MOUNT FOOT,LH PNTD.....89 FITTING, DEPR LP, MSG425.....103
DECAL,WARNING,CRUSHING HAZARD...15– ENGINE MOUNT FOOT,RH PNTD.....89 FITTING, M18 X 8, 52MO187.....79–80
16 ENGINE MOUNT, LEFT, MSG425.....109 FITTING, STR 1/2 NPT X 3/4 HS.....83–84
D E C A L , W A R N I N G , P I P E ENGINE MOUNT, REAR, MSG425.....109 FITTING,1/4 MPT 5/16 BARB.....39–40, 43
CRADLE,BOOM.....193 ENGINE MOUNT, RIGHT, MSG425.....109 FITTING,1/4 NPT X SAE J2044.....39–40
DECAL,WARNING,SHEAR POINT.....15–16 ENGINE PERFORMANCE MODULE T2**....87 FITTING,BARBED,STRT,FUEL LINE.....77
DECAL,WARNING,WELDER SAFETY.....215, ENGINE,FORD LRG 425,EFIZ45....83–84, 91, FITTING,BARBED,TEE,FUEL LINE.....77
217 103 FITTING,BULKHEAD,1/4NPT,FUELTK.....43
DECAL,WORD,LH,TT,COVER ASSY.....57–58 EXHAUST HOOD WELDMENT.....227 FITTING,CONN,520120-12......167, 173, 177–
DIAGNOSTIC FEMALE Q-DSCNT....147, 153– EXHAUST MANIFOLD.....63–64 178, 203, 207, 209, 221
154, 181, 223 EXHAUST MANIFOLD, MSG425.....105 FITTING,CONN,520120-6........39–40, 43, 73,
DIN RAIL,17".....55 EXHAUST PIPE ASSEMBLY, FORD.....83–84 169, 175, 177–178, 181, 223
DIODE,6 AMP 200 PIV,REEL.....49–50 EXHAUST,TAILPIPE,DEUTZ,Z60.....73 FITTING,ELBOW,45D,520320-12***.........167,
DIODE,6 AMP,200 PIV,BULK..........75, 79–80, EXTENSION BOOM TUBE ASSY,Z60.....121 173, 177–178, 203, 207
183, 201 EXTENSION TUBE END CAP.....121 FITTING,ELBOW,90D,520220-12.....177–178,
DIP STICK TUBE,FORD GAS.....83–84 External Retaining Ring.....37 209, 221
DIPSTICK - DEUTZ F4L1011F.....75 EXTRUSION,RUBBER BUMPER STRIP....39– FITTING,ELBOW,90D,520220-6-4.....177–178
DIPSTICK TUBE, STRAIGHT SHORT....63–64 40, 43 FITTING,ELBOW,90D,520220-8***.....175, 203
DIPSTICK TUBE,PERKINS(403C-11).....63–64 FITTING,TEE,BRANCH,520433-4.....169, 171
DIPSTICK, FORD DSG 423.....93 F FITTING,TEE,RUN,SWIVEL520432-4.....171
DIPSTICK, MSG425.....103 FITTING,TEE,RUN,SWIVEL520432-8.....203
FAN (FORD TIER 3).....93
DIPSTICK, OIL (PERKINS 404).....63–64 FITTING,TEE,RUN,SWIVEL52043212.....203,
FAN - VENTED.....209
DIPSTICK, OIL LEVEL,LRG425 EFI.....83–84 207, 221
FAN BRACKET, MSG425.....105
DIPSTICK, OIL, D2011.....79–80 FLANGE NUT, MSG425.....109
FAN BRACKET/PULLEY, MSG425.....105
DIPSTICK, STRAIGHT SHORT.....63–64 Flanged Nut, M8.....63–64
FAN DRIVE BELT, MSG425.....105
DIPSTICK-F3L1011F (DEUTZ).....79–80 FLASHTUBE,STRAIGHT,360DEG,BULB....183
FAN GUARD W/WORD DECAL PERK T2...63–
DISC KIT DRIVE TURNTABLE Z-60*.....47 FLASHTUBE,U SHAPED,360DEG,BULB...183
64
DISCONNECT KIT (88887).....37 FLATBAR,ALUM,THROTTLE LINKAGE.....67–
FAN PULLEY, MSG425.....105
DOOR LATCH,BASE CONTROL BOX.....189 68
FAN SHROUD, MSG425.....109
DSG423 FORD WELDER HEAT SHIELD...99– FLEX PLATE,COUPLER (64079).....89, 95–96
FAN SPACER.....67–68
100 FLOORING, 6'FT PLATFORM.....130
FAN SPACER, MSG425.....105
FLOORING,4 FT PLATFORM,PAINTED.....130
FAN, ENGINE (104-22)(404-22)*.....67–68
E FLOORING,5 FT PLATFORM,PAINTED.....130
FAN, LSG423/LRG425.....87
FLOORING,8 FT PLATFORM**.....130
EDC ASSY,SAUER M46***.....161 FAN, MSG425.....105
FLYWHEEL ASSEMBLY,DSG-423 FORD.....91
ELBOW,130239-4-4.....83–84 FEMALE BULKHEAD CONNECTOR-8.....195
FLYWHEEL ASSY, MSG425.....103
ELBOW,45 DEGR,RUBBER,2.5"I.D......77, 83– FIELD KIT, MTE 120V-60HZ, Z60.....205
FLYWHEEL COVER,CASTING***.....73
84, 229 FILM,POLY,CLEAR,4.5 X 8.75.....12
FLYWHEEL FLANGE,GREEN PLASTIC.....73,
ELBOW,45D,140339-4.....40 FILTER ASSEMBLY W/IND L,PAPER.........39–
80
ELBOW,45D,520320-10.....177–178 40, 43
FOAM GASKET,AIR INTAKE.....71
ELBOW,45D,520320-4.....173 FILTER ASSY,HIGH PRESS SAE-12*.....111
FOAM PAD***.....213
ELBOW,45D,520320-6.....167, 173 FILTER ASY,M PRESS,SAE8,WOIND*......83–
FORD T3 ENG MT.OUTBOARD
ELBOW,45D,520320-8......169, 171, 173, 175, 84, 111
W/DECA.....99–100
177–178, 207 FILTER ELEMENT,10 MICRON,60508.......39–
FORMIN, BRACKET BATTERY CABLE.....45
ELBOW,90 DEG,3/8NPT X 1/2 FNPT.....83–84 40, 43
FORMING, ECU MOUNT, MSG425.....109
ELBOW,90 DEG,STL,2.5 OD.....229 FILTER ELEMENT,3 MICRON***.....39–40, 43
FORMING, FAN GUARD, PTD.....99–100
ELBOW,90 DEGR,RUBBER,2.5"I.D.*....75, 229 FILTER ELEMENT,AIR,NOLFF LPG.....83–84,
FORMING, FUEL BLOCK, Z60.....109
ELBOW,90 DEGR,RUBBER,MODIFIED*....229 95–96, 107
FORMING, HEAT SHIELD MOUNT.....107
ELBOW,90D, 070202-4.....47 FILTER INDICATOR-(60334).....111
FORMING, HEATSHIELD, PRIMARY.....107
ELBOW,90D,520202-12-16.....178, 203 FILTER MOUNT BRACKET.....75, 111
FORMING, HEATSHIELD, SECONDARY...107
ELBOW,90D,520220-12-16.....177–178 FILTER, FUEL LRG 425/423 EFI.....39–40
FORMING, LP REG MOUNT, MSG425.....109
ELBOW,90D,520220-4-4....167, 169, 171, 173, FILTER, OIL, FORD.....89
FORMING, RAD SUPPORT, MSG425.....109
177–178, 203 FILTER,AIR***.....63–64, 75, 77
FORMING, ROTATE GUSSET #1,P.....215
ELBOW,90D,520220-4-6***.....167, 173 FILTER,ELEMENT,30 MIC,75020.....67–68
FORMING, ROTATE GUSSET #2,P.....215
ELBOW,90D,520220-6.....167, 173, 177–178 FILTER,ELEMENT,BETA(5)=1000........83–84,
FORMING, Z60 DRIVE LIGHT MOUNT.....183
ELBOW,90D,520220-8-12.....207 111
FORMING,AIR CLEANER MOUNT.....107
ELBOW,90D,520220-8-6.....175 FILTER,ELEMENT,BETA(6)=200.....39–40, 43
FORMING,AIR CLEANER MOUNT,PNTD....77
ELBOW,90D,LONG,521520-8.....207 FILTER,FUEL.....39–40
FORMING,AIR FILTER MOUNT,PTD.....229
ELBOW,90DEG, .63 HS X.375 MPT.....83–84 FILTER,FUEL,PERKINS.....64
FORMING,CAT MUFFLER MNT,LOW PT.....96
ELBOW,90DEG,5502-04-04-B.....99–100 FILTER,FUEL/WTR SEP, DTZ 1008.....75, 79–
FORMING,CAT MUFFLER MOUNT,PTD....95–
ELBOW,90DEG,FEM,1"NPT.....177–178 80
96
ELBOW,90DEG.1/8MPT-5/16 BARB.....83–84, FILTER,OIL,DEUTZ F4L1011F.....75, 79–80
FORMING,DRIVE ENABLE BRACKET.....47
95–96 FILTER,OIL,DEUTZ,REPLACEMENT...75, 79–
FORMING,ENGINE BAFFLE,PERKINS.....64
ELBOW,SWIVEL 90D, 520221-12.....221 80
FORMING,ENGINE BRACKET.....229
ELBOW,SWIVEL 90D, 520221-4.....169, 171 FILTER,OIL,FORD.....89
FORMING,ENGINE MOUNT DEUTZ.....77
ELBOW,SWIVEL 90D, 520221-6.....177–178 FILTER,RETURN,ASSY 10 MICRON....39–40,
FORMING,ENGINE MOUNT OUT PAINT.....77
END CAP.....75 43
Part No. 102499 Z-60/34 255

October 2015
FORMING,ENGINE MOUNT,INBOA PNT...79– FUSE BOX COVER.....96 HALF MESH,8'PLATFORM,RH***.....193

80 FUSE BOX MOUNTING,LEFT.....96 Half Shaft.....37
FORMING,ENGINE MOUNT,LH,PERK.....64 FUSE BOX MOUNTING,RIGHT.....96 HARN JOYSTICK ADAPTOR JS100........141,
FORMING,ENGINE MOUNT,RH,PERK.....63– FUSE BOX RELAY STICKER.....96 143
64 FUSE,.6AMP,250V,WELDER,V275S........217, HARN, AC PROTECTION BYPASS.....235
FORMING,FAN GUARD,FORD,PAINTED...83– 219 HARN,PBOX,OPA,HW,12V.....243
84 FUSE,13 AMP,220V PLUG.....45 HARN,PIGTAIL,TAPESWITCH,OPA.....243
FORMING,FAN SHROUD,PNTD.....99–100 HARNESS, 120V BATT CABLE, 98".....199
FORMING,FILTER BRACKET,PAINTED.....111 G HARNESS, 120V POWER CORD, 24".....199
FORMING,FORD GCP MOUNT.....99–100 HARNESS, 240V BATT CABLE, 98".....199
GAS STRUT,200 LBS.FORCE.....57–58
FORMING,FUEL PRES.REG MNT.....109 HARNESS, 240V POWER CORD, 24".....199
GASKET, FUEL LEVEL GAUGE, GAS.....40
FORMING,FUEL PRES.REG MNT,PTD.....99– HARNESS, FORD STARTER.....91
GASKET, MSG425.....105
100 HARNESS, GND BOX, DIESEL,Z60.....63–64,
GASKET, WATER PUMP.....89
FORMING,GEN MOUNTING BRKT.....205 77
GASKET,ACTUATOR PLATE.....91
FORMING,HEAT SHIELD MOUNT.....107 HARNESS, GND BOX, FORD, Z60.....103
GASKET,COOLING FITTING.....91
FORMING,HEAT SHIELD,EXH PIPE.....95–96 HARNESS, Z60 MTE GEN OPTIONS.....205
GASKET,COVER,GFCI,WEATHERPROOF.205
FORMING,HEAT SHIELD,FORD.....83–84 HARNESS,12/3, 12V TO PLAT,Z60.....135–136
GASKET,ENCLOSURE.....243
FORMING,HEAT SHIELD,HEADER.....95–96 HARNESS,12/3,12V TO PLAT,JIB.....67–68
GASKET,EXH FLANGE-PERKINS54555....63–
FORMING,HEAT SHLD SUPPORT,PTD.....83– HARNESS,18/19,BOOM CABLE.....135–136
64, 83–84, 107
84 HARNESS,18/19,BOOM CABLE 1,Z60.....135–
GASKET,EXHAUST.....73
FORMING,HEAT SHLD,HEADER PIPE.....95– 136
GASKET,EXHAUST FORD TIER II.....83–84
96 HARNESS,18/19,BOOM CABLE 2.....135–136
GASKET,EXHAUST,FORD MSG.....105
FORMING,HOSE TRAY.....215 HARNESS,18/19,BOOM CABLE 2,Z60.....135–
GASKET,FOAM,AIR INTAKE,DEUTZ.....77
FORMING,HYD. HOSE RESTRAINT....71, 111 136
GASKET,GBOX,S80/85 2008.....50
FORMING,INNER HANGER.....241 HARNESS,BEACON,Z60.....183
GASKET,KEYSWITCH,PLASTIC***.....49–50
FORMING,LATCH,CTRL BOX LID PTD.....189 HARNESS,BOOM RETRACT, Z60.....121
GASKET,MANIFOLD EXHAUST.....95–96
FORMING,LEFT ENGN HARNESS,COLD START OPT,DUETZ.....197
GASKET,MIXER, FORD DSG423.....91
SUPPORT,PNTD.....99–100 HARNESS,DEUTZ ENGINE (F3L2011).....77
GASKET,PLATFORM CONTROL BOX.....135–
FORMING,LH MUFFLER SUPPORT PNT....87 HARNESS,DRIVE ENABLE,Z60.....47
136
FORMING,MEGAJECTOR MOUNT,PNTD...87 HARNESS,DRIVE LIGHT OPT,Z60.....183
GASKET,THERM.HSNG O-RING.....89
FORMING,MFLD GUARD,MSG425.....107 HARNESS,ENG,PERKINS,404-22 ALT......63–
GASKET,THROTTLE ACTUATOR***.....91, 103
FORMING,MUFFLER CLAMP, PAINTED.....87 64
GASKET,WATER PUMP.....68
FORMING,MUFFLER MOUNT PAINTED....67– HARNESS,ENG.PERKINS,404-22 ALT......63–
GASKET-CYLINDER HEAD.....63–64
68 64
GASKET-THERMOSTAT HSG.....63–64
FORMING,MUFFLER SUPPORT PAINTE....68 HARNESS,ENG/HYD HEATER,120V.....199
GATE LATCH CASTING--DRILLED.....185–186
FORMING,MUFFLER SUPPORT,PNTD.....83– HARNESS,ENG/HYD HEATER,240V.....199
GAUGE, FUEL LEVEL, 20/30 GAL.....40
84 HARNESS,ENGINE FORD DSG-423.....91
GAUGE,MED.PRESSUR FILTER,50530.....39–
FORMING,PRECLEANER MOUNT,PTD.....229 HARNESS,ENGINE W/RELAY BOX T2.....87
40, 43
FORMING,RAD.SHROUD,FORDZ60,PTD....84 HARNESS,ENGINE,DEUTZ,Z60,2002*.....71
GAUGE,OIL PRESSURE W/O SENDER....211
FORMING,RADIATOR BRACE LFT,PTD....99– HARNESS,ENGINE,FORD,EFI,TIER 3.....103
GAUGE,OIL TEMP.....211
100 HARNESS,ENGINE,PERKINS,404-22....63–64
GAUGE,VOLTAGE.....211
FORMING,RADIATOR SHROUD,Z60,PD...99– HARNESS,FORD EFI 2004.....83–84
GAUGE,WATER TEMP.....211
100 HARNESS,FUNCTION MANIFOLD,Z60...153–
GAUGE-SIGHT,LHA-LGTB***.....39–40, 43
FORMING,RADIATOR SUP PNTD.....89 154
GEN,HYD,3000W,110V,60HZ.....201
FORMING,RADIATOR SUPPORT**.....109 HARNESS,GBOX,PERKINS,Z60.....63–64
GENERATOR, 3kW, 120V/50Hz.....205
FORMING,RADIATOR SUPPORT,LH.....87 HARNESS,GND BOX,DEUTZ,Z60.....77
FORMING,RADIATOR SUPPORT,PNTD....99– HARNESS,GRND BOX,DEUTZ,Z60.....77
100 HARNESS,GROUND WIRES.....215
GENERATOR,12.5 KW,W/O MOTOR***.....215
FORMING,REGULATOR MOUNT,PTD......99– HARNESS,HYD GEN.....201
GENERATOR,2500W HYD.220/50HZ.....201
100 HARNESS,HYD GENERATOR.....215
GENERATOR,HYDRO-12KEP-21-3***.....215
FORMING,RH MUFFLER SUP PAINTED.....87 HARNESS,JIB BOOM.....135–136
GFCI,50A, 3PH.....215
FORMING,SOLENOID MOUNT.....67–68 HARNESS,JIB KIT.....135–136
GFI/CIRCUIT BREAKER ASSEMBLY.....215
FORMING,SOLENOID MOUNT HARNESS,JUMPER,MEGAJECTOR.....87
GLOW PLUG,L1011.....197, 199
PAINTED.....67–68 HARNESS,OIL COOLER.....205, 209
GRND CNTRL BOX W/LID WORD/LPG.....49–
FORMING,UPPER RAD SUPPORT PNTD...64 HARNESS,PBOX,LOAD SENSE.....135–136
50
FUEL FILTER ASSEMBLY.....64 HARNESS,PBOX,S40,S45,Z60***.....135–136
GRND CNTRL BOX W/SYMBOL DECALS...50
FUEL FILTER W/SEP,DEUTZ,1008......75, 79– HARNESS,PLUG,NON-LOAD WEIGHING...55
GRND CNTRL BX W/LID WORD/DIESE.....49–
80 H A R N E S S , P R I M A RY BOOM
50
FUEL INJECTOR FORD DSG423, BK.....91 STOW,Z60.....123, 125
GROMMET,RUBBER .75 X .19 X 1**....45, 64,
FUEL INJECTOR FORD DSG423,YL.....91 HARNESS,PROX.KILL.....235
99–100, 109
FUEL JUMPER HARNESS.....91 HARNESS,SECOND GLOW PLUG.....197
GROMMET,RUBBER,1.0X0.094X1.375.....133
FUEL LINE INJ. DEUTZ F4L1011F.....73 HARNESS,SECONDRY BOOM
GUARD, HOSE PROTECTOR.....19
FUEL LINE, DEUTZ F3L 2011F.....79–80 STOW,Z60.....113
GUARD,FAN,FORD/PERKINS,PAINTED....63–
FUEL PRESSURE REG,425EFI***.....87 HARNESS,SERVICE,PBOX J1.....135–136
64
FUEL PUMP,DSG-423.....39–40 HARNESS,SERVICE,PBOX J2.....135–136
GUARD,FOOTSWITCH,W/DECAL ALUM...133
FUEL SENSOR ASSY......99–100, 109 HARNESS,SERVICE,PBOX J3.....135–136
FUEL TANK ASSY W/CAP, 20 GAL.....40 HARNESS,TILT ALARM,12V,CSA.....45
FUEL TANK ASSY W/CAP, 20 GAL**.....43 H HARNESS,WELD GEN ENCLOSURE.....215
FUNCTION GEAR PUMP,OSCILLATE.....161 HALF MESH,8'PLATFORM,LH.....193 HARNESS,WELDER GEN TO J-BOX.....215
256 Z-60/34 Part No. 102499

October 2015
HARNESS,WORKLIGHT ACC.....185–186 HOSE ASSY.,1", 90° FEM,STR FEM.......177– ISOLATOR,ENGINE VIBRATION.....63–64, 67–
HARNESS,WORKLIGHT RELAY Z60......185– 178 68
186 HOSE END,MALE.25 X .25 MPT.....43 ISOLATOR,ENGINE VIBRATION***.....77, 89,
HEAT SHIELD, MSG425.....107 HOSE FITITNG,BRASS,AIR CLEANER.....83– 99–100, 109
HEAT SHIELD,ALTERNATOR,FORD.....95–96, 84 ISOLATOR,FLEX-BOLT SANDWICH***.....209
105 HOSE HANGER, MSG425.....109 ISOLATOR,VIBRATION,LG,RD&WH***.....71
HEAT SHIELD,DEUTZ STARTER.....79–80 HOSE, CLEAN AIR, MSG425.....107 ISOLATOR,VIBRATION,M8 M/M.....99–100
HEATER,FREEZE PLUG,FORD LRG423...197 HOSE, COOLANT BYPASS, DSG423.....91 ISOLATOR,VIBRATION,M8 MALE/FEM.....67–
HEATER,FREEZE PLUG,PRKINS40422....197 HOSE, COOLANT BYPASS, MSG425.....103 68
HINGE CASTING.....185–186 HOSE, COOLANT, VAP, MSG425.....109
HINGE SPACER.....57–58 HOSE, LOWER RADIATOR, MSG425.....109 J
HINGE,.375X.120THK.,SLOTTED.....57–58 HOSE, RAW AIR, MSG425.....107
JIB ASSY WITH WORD DECALS.....127
HINGE,PLAT CONTROL BOX COVER.....189 HOSE, UPPER RADIATOR, MSG425.....107
JIB MANIFOLD COMBINATION VALVE....157–
HORN,12VDC,SPADE TERMINALS***.....45 HOSE, WATER PUMP (PERKINS 404).....68
158
HOSE ASEMBLY HOSE ASSEMBLY HOSE,1/4 FUEL LINE,SAE 30R7.....43
JOYSTICK.....135–136, 139
3/8.....169, 175 HOSE,2.0 ID X 2.0" LG.....87
JOYSTICK W/HARN ADPTR KIT RCKR.....141
HOSE ASSEMBLY,1/2".....173, 195, 207 HOSE,3/4" COOLANT,44.00"LG.....83–84
JOYSTICK W/HARN ADPTR, 1 AXIS.....141
HOSE ASSEMBLY,1/4.....47 HOSE,3/4,LP.....87, 99–100
JOYSTICK W/HARN ADPTR, 2 AXIS.....141
HOSE ASSEMBLY,1/4".....233 HOSE,5/16 FUEL,SAE 30R7.....39–40, 43
JOYSTICK,1 AXIS ROCKER,DEUTSCH.....143
HOSE ASSEMBLY,1/4",90 FEM,STR.....181 HOSE,AIR 3/8.....93, 105
JOYSTICK,1 AXIS,DEUTSCH.....143
HOSE ASSEMBLY,3/4" STR-STR.....221 HOSE,AIR CLEANER TO INTAKE.......63–64,
JOYSTICK,2 AXIS,DEUTSCH.....143
HOSE ASSEMBLY,3/8".....177–178 83–84
JOYSTICK,DUAL AXIS W/KNOB.....143
HOSE ASSEMBLY,5/8" 100R2.....177–178 HOSE,AIR INLET.....64
JOYSTICK,SINGLE AXIS W/KNOB.....143
HOSE ASSEMBLY,LP GAS 174" LONG.....40 HOSE,AIR INTAKE 2.75" I.D.***.....75, 229
JOYSTICK,SINGLE AXIS W/STEER.....143
HOSE ASSEMBLY,LP. 137".....40 HOSE,AIR INTAKE,2.50IDX19.00".....75
JUMPER,THROTTLE BODY,FORD 2.5L.....87
HOSE ASSY 1/4,90 DEG FEM,STR F.....203 HOSE,AIR,MIXER.....95–96
HOSE ASSY 1/4,STR FEM,STR BULK.....171 HOSE,ASSY 3/4 90LG FEM,STR FEM.....221
HOSE ASSY 3/8".....73 HOSE,COOLANT,REG INTAKE.....100 K
HOSE ASSY 3/8, STR FEM,STR FEM.....167, HOSE,FUEL,3/16,SAE 30R7.....43 KEY SINGLE***.....49–50
173 HOSE,FUEL,5/16 HIGH PRESSURE**......39– KEY,LATCH, 1 PAIR (28125).....57–58
HOSE ASSY, 1/2" STR M,STR FM.....173 40, 87 KEYS,10 PACK***.....49–50
HOSE ASSY,1",90 FEM STR FEM.....177–178 HOSE,LOWER RADIATOR.....99–100 KEYSWITCH,3 POS W/KEYS,LOCKING....49–
HOSE ASSY,1/2".....221 HOSE,LOWER RADIATOR,Z45.....83–84 50
HOSE ASSY,1/2,90 FEM,STR FEM.....79–80, HOSE,LOWER,RADIATOR,PERKINS.....63–64 KEYSWITCH,3 POS. W/KEYS***.....49–50
167, 169, 171, 173, 175, 177–178, 203, 207 HOSE,OVERFLOW,RADIATOR.....99–100 KIT CB 10A T2 RPM SOLENOID 2W.....55
HOSE ASSY,1/2,90 FEM,STR FEMM.....203 HOSE,RETURN,ENGINE.....96 KIT BONDED WELD LEADS Z60.....215
HOSE ASSY,1/2,STR FEM STR FEM......177– HOSE,UPPER RADIATOR.....95–96 KIT HYDRO FILTER Z60.....39–40
178 HOSE,UPPER RADIATOR,PERKINS.....63–64 KIT, 400 HR, FORD DSG-423.....91
HOSE ASSY,1/2,STR FEM,STR FEM.....173 HOSE,UPPER RADIATOR,Z45.....83–84 KIT, 500 HR, DEUTZ TURBO.....71
HOSE ASSY,1/4",90 FEM,STR FEM........177– HOSE,VAC 3/16 FORD TIER II.....87 KIT, 500 HR, PERKINS 404.....67–68
178 HOSE-HEATER,5/8 ID-BLACK.....83–84, 109 KIT, AUX TOP RAIL SUPPORT.....185–186
HOSE ASSY,1/4,90 FEM,STR FEM.........169, HOUR METER,10-80 VOLTS***.....49–50 KIT, DIPSTICK, MSG425.....103
171, 173, 175, 177–178, 181, 207, 221, 223 HOUSING,PUMP MOUNT (54573).....68 KIT, DSG423 COOLANT OUTLET.....91
HOSE ASSY,1/4,90 FEM,STR FEM**.....173 HOUSING,PUMP MOUNT (64079).....89 KIT, FOOTSWITCH, S40/S80.....133
HOSE ASSY,1/4,90 FEM,STR FEMM.....167 HOUSING,THERMOSTAT,PERKINS 104....67– KIT, HD STARTER INSTALL, MSG-4.....103
HOSE ASSY,1/4,STR FEM,STR FEM......167, 68 KIT, HEAT GUARD, DEUTZ STARTER.......79–
171, 173, 177–178, 181, 223 HOUSING,WORKLIGHT***.....183, 186 80
HOSE ASSY,1/4,STR FEM,STR M.....181, 223 HUB,2WD,FRONT***.....35 KIT, LEVEL SENSOR, 6 PIN CONN.....45
HOSE ASSY,1/4,STR FEM,STR MALE.....223 HUBBLE NUT, PG11.....199 KIT, VAC CAP REPLC, DSG-423.....91
HOSE ASSY,3/4 90LG FEM,STR FEM.....221 HYDRAULIC MOTOR 3000W GENER.....201 KIT,CB VALVE,ACCESSPORT,Z60.....121
HOSE ASSY,3/4" HYD,45F,STRF.....167, 173 HYDRAULIC TANK ASSY W/SYMB DEC....39– KIT,FBA STYLE COUPLER,PERKINS.....68
HOSE ASSY,3/4" STR-STR.....177–178, 203 40, 43 KIT,FBA STYLE COUPLER,SAE8.....80
HOSE ASSY,3/4",90F,STR F.....221 HYDRAULIC TANK ASSY W/WORDKIT,FIELD INSTALL,SWING GATE.....185–186
HOSE ASSY,3/4",STR FEM,STR FEM.....177– DEC.....39–40, 43 KIT,FITTING,REGULATOR DSG-423....99–100
178, 209 KIT,GASKET,UK POWER TO PLAT......130
HOSE ASSY,3/4,90 FEM,STR FEM.........167, I KIT,MTE&OIL COOL,120V60HZ,Z60.....205
177–178, 203, 221 KIT,OP SWITCH,DEUTZ.....75, 79–80
IDLER BRACKET.....93, 105
HOSE ASSY,3/4,90 FEM,STR FEM**......167, KIT,PANEL CRADEL BRACKET,WORD.....213
INJECTOR - DEUTZ F4L1011F.....73
173, 177–178 KIT,PANEL CRADLE BRACKET,SYMBL.....213
INJECTOR PUMP - DEUTZ F4L1011F.....73
HOSE ASSY,3/4,STR FEM,STR FEM......167, KIT,PANEL CRADLE,CE.....213
INJECTOR, FUEL(DEUTZ F3L2011F)....79–80
173, 209 KIT,PRIMER BULB.....79–80
INJECTOR, FUEL, MSG425.....103
HOSE ASSY,3/8 STR FEM-STR FEM.....181 KIT,SEAL,3CC PUMP***.....64, 161
INJRCTOR-FUEL(F4L 1011F-EPA).....73
HOSE ASSY,3/8,45 FEM,STR FEM....177–178 KIT,SWING GATE W/SPRING.....185–186
INTAKE MANIFOLD, MSG425.....103
HOSE ASSY,3/8,90 FEM,STR FEM.........169, KIT,WELD LEADS ASSY,V275S.....217, 219
Internal Retaining Ring.....37
175, 177–178, 181, 223 KIT,Z60 WELD OPTN,MAST.....217, 219
INTR,HYD MTE GEN,Z60, 20V60HZ.....205
HOSE ASSY,3/8,90 FEM,STR FEMM.....181 KNOB,JOYSTICK, 62390/62391.....141, 143
ISOLATOR, DEPR.....109
HOSE ASSY,LP,106" LG.....57–58 KNOB,ROCKER JOYSTICK 75565.....141, 143
ISOLATOR, VAP. REG, MSG425.....109
HOSE ASSY,R.FILTER/F.MANIFOL**.....207
ISOLATOR,AIR FILTER MOUNT........87, 100,
HOSE ASSY,SAE J2260/J2044.....39–40
109
Part No. 102499 Z-60/34 257

October 2015
L MANUAL,DEUTZ WORKSHOP 1011F.....71 NUT,LOCKING-LRG.FLANGE,3/8-16.........99–

MAP SENSOR, DSG-423.....91, 103 100, 109
L.P. TANK BRACKET WELDMENT.....40
MAP SENSOR, EFI.....84 NUT,LP NYLOCK,1/2-13.....19, 21
L.P.TANK LATCH.....231
MARKING TAGS,# 1-10,WIELAND.....55 NUT,LP NYLOCK,1/4-20...39–40, 45, 77, 123,
Label — Tip-over Hazard.....15–16
MARKING TAGS,# 11-20,WIELAND.....55 125, 185–186, 189, 193, 213, 215, 227, 235
Label — Tip-over Hazard, Tilt Alarm.....16
MARKING TAGS,# 21-30,WIELAND.....55 NUT,LP NYLOCK,10-32.....199
LANYARD,PLATFORM CONTROL BOX...135–
MARKING TAGS,# 31-40,WIELAND.....55 NUT,LP NYLOCK,3/8-16.....40, 45, 57–58, 75,
136
MARKING TAGS,# 41-50,WIELAND**.....55 113, 115, 123, 125, 133, 183, 201, 213
LATCH,SLIDE, FLUSH MOUNT STYLE.....189
MEGAJECTOR,FUEL KIT.....87 NUT,LP NYLOCK,5/16-18...57–58, 67–68, 103
LATCH,T-HANDLE,5 SIDED W/KEYS*.......57–
MESH,HALF,LH,6'PLATFORM.....193 NUT,LUG,5/8-18 X 90 DEGREE,Z45 ...23–24,
58
MESH,HALF,RH,6'PLATFORM.....193 31, 33
LENS,AMBER,STROBE,FIREBOLT.....183
MESH,HALF,SWING GATE***.....193 NUT,M4 NYLOCK.....243
LENS,MIDI SOUNDER.....243
MIDRAIL GUIDE ( HOOK ).....133 NUT,NYLOCK,1-8.....130
LEVEL SENSOR,LS60,YL,2.5X4.5.....45
MIXER, MSG425.....103 NUT,NYLOCK,1.125-12.....121
LEVER, ALTERNATOR (PERKINS 404......67–
MIXER,AIR VALVE,TIER II FORD**.....87 NUT,NYLOCK,1/2-13.....63–64, 67–68, 77, 89,
68
MIXER,LPG,DSG-423.....91 95–96, 99–100, 109, 117, 123, 125
LH COVER ASSY W/ WORD DECALS......57–
MODULE,CONTROL UNIT,PCB,OPA.....243 NUT,NYLOCK,1/4-20.....57–58, 63–64, 67–68,
58
MODULE,IGNITION/START,12/24V.....55 75, 83–84, 87, 95–96, 99–100, 109, 111, 113,
LID ASSY,CONTROL BOX COVER PLT.....189
MODULE,LOAD SENSE 2007.....191 115, 121, 123, 125, 127, 133, 163, 165, 185–
LID ENCLOSURE,RED,OPA.....243
MODULE,SX CONTROLLER,LOW AMP....215 186, 191, 201, 227, 229, 235
LIGHT, 12 VOLT.....186
MODULE,TIME DELAY ON BREAK 4S.....55 NUT,NYLOCK,10-24.....165
LIGHT,INDICATOR,AMBER 12V ENGI......49–
MOTOR -HYD.2500W GENER REFURB....201 NUT,NYLOCK,10-32.......47, 55, 87, 113, 121,
50
MOTOR,12VDC,77066.....45 123, 125, 136, 163, 183
LIGHT,LED IND. RED 12V NH.....49–50, 139
MOTOR,HYD 12.5KW GEN,21CC***.....215 NUT,NYLOCK,3/8-16.....39–40, 43, 45, 47, 57–
LINK,NYLATRAC KS6-5.4***.....123
MOTOR,PISTON,30CC,4WD***.....24, 28 58, 63–64, 67–68, 77, 83–84, 87, 89, 95–96,
LOAD SUPPORT W/BEARINGS.....191
MOTOR,PISTON,35CC,2WD***.....24, 27–28 99–100, 107, 109, 111, 113, 115, 117, 119,
LOCK,RECEP 12 WAY, 14-18GA.....135–136
MOTOR,TURNTABLE ROTATION***.....47 127, 129–130, 191, 193, 195, 205, 209, 215,
LOCK,RECEP 4 WAY,12-14GA.....135–136
MOUNT,SWITCH.....191 217, 227, 229, 235
LOCK,RECEP 4 WAY,14-18GA.....135–136
MOUNTING BAND,MUFFLER,8.0".....96, 107 NUT,NYLOCK,5/16-18........63–64, 83–84, 87,
LOCKNUT,ELEC,1/2".....45, 53, 135–136, 205
MPT,CPLR,1/4"SER,3/8"X18.....195 205, 217, 219, 229
LOCKNUT,ELECTRIC,1" NPT.....53
MUFFLER**.....73 NUT,NYLOCK,5/8-11.....21, 45, 115, 119
LOCKOFF,LP,FORD DSG-423.....99–100, 109
MUFFLER,6".....67–68 NUT,NYLOCK,6-32.....135–136
LOCKRING, RR***.....37
MUFFLER,CAT/SPARK,DEUTZ.....77 NUT,NYLOCK,M5X.80.....197
LOWER IDLER FORD DSG-423.....93
MUFFLER,DEUTZ.....77 NUT,NYLOCK,M8X1.25.....99–100
LOWER IDLER PULLEY, MSG425.....105
MUFFLER,PURIS40,S&Z60,S80 FORD.....83– NUT,SOLENOID.....215
LOWER LIMIT SWITCH CAM.....113
84 NUT,SOLENOID VALVE.....153–154
LOWER MIDPIVOT ASSY,Z60.....115
NUT,SOLENOID VALVE 2P3W.....154
LOWER SEC BM ASSY W/SYM
N NUT,SOLENOID VALVE COIL.....153–154
DECALS.....113
NUT,TL FLG,1/2-13,G,ZAG.....241
LOWER SEC. BM ASSY W/ WORD DEC....113 NECK/HEAD-LIMIT SWITCH (88356).....47
NUT,TL FLG,1/4-20,G,ZAG.....219
LOWER TENSION MEMBER NIPPLE,DIAGNOSTIC,#4.........147, 153–154,
NUT,TL FLG,3/8-16,G,ZAG.....219, 241
WELDMENT.....113, 115 177–178
NUT,WING,1/4-20.....111
LT.LAMP IND. AMBER 12V ENG.NH.....49–50 NIPPLE,DIAGNOSTIC,#6 PORT***...177–178,
NUT-COIL SHORT.....157–158
LUG FL & RING ASSY KIT AIR Z60.....23–24, 181, 223
NUTSERT,1/4-20,STEEL CAD PLTD.........55,
31, 33 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....169,
135–136
LUG,STUD/WHEEL (88887).....35, 37 171
LUGFL&RING ASSY KIT CE S40/Z60.......23– NON-STEER AXLE ASSEMBLY.....23–24, 27–
24, 31, 33 28 O
LUGFL&RING ASSY KIT HI FLO Z60...23–24, NUT - PLASTIC,RING FOR ALARMS...57–58, O-RING KIT (ORFS FITTINGS).......145, 147,
31, 33 139, 183, 191 149, 151, 153–154, 163, 165, 167, 169, 171,
NUT ASSY (89769)***.....151, 157–158 173, 175, 177–178, 181, 203, 223
M NUT, CP521-1 VALVE.....201 O-RING KIT,FIELD SVC,ALL PROD*.......145,
NUT, EXH. MANIFOLD, MSG425.....105 147, 149, 151, 153–154
MALE PIPE THD,1/4" SER,3/8"X18.....195
NUT, PROPORTIONAL VALVE.....153–154 O-RING, COVER SEAL (88886).....37
MANIFOLD ASSEMBLY, GEN.....205
NUT,1/4-20,8,ZAG.....237 O-RING, DO1 VALVE.....201
MANIFOLD,BRAKE/MOTOR SHIFT***.....151
NUT,3/8-16,8,ZAG.....237 O-RING, FUEL LIFT PUMP.....79–80
MANIFOLD,DRIVE OIL DIVERTER.....215
NUT,EXHAUST MANIFOLD-FORD,LRG.....83– O-RING, PROPORTIONAL VALVE.....153–154
MANIFOLD,EXHAUST TURBO.....95–96, 105
84 O-RING, ROTATOR MANIFOLD.....157–158
MANIFOLD,FUNCTION,Z60.....153–154
NUT,FLG,1/4-20.....121 O-RING, SMOOTH, MSG425.....103
MANIFOLD,GENERATOR.....201
NUT,HEX,1-8.....61 O-RING,.070 X .239,VITON 75D.....33
MANIFOLD,INTAKE FORD DSG-423.....91
NUT,HEX,1/4-28....67–68, 75, 79–80, 163, 165 O-RING,.103 X 4.737,VITON, 75D.......24, 27–
MANIFOLD,JIB,Z60.....157–158
NUT,HEX,3/8-16.....95–96 28, 33
MANIFOLD,JIB,Z60,FIXED FLOW.....157–158
NUT,HEX,5/16-18,GR5.....73 O-RING,.103X3.237,NBR/NTRL,90D.....161
MANIFOLD,JIB,Z60,PRIORITY FLOW.....157–
NUT,HEX,FLANGE 5/8-18,GRD 8 ZI.....23–24, O-RING,010 BUNA-N***.....37
158
27–28, 31, 33 O-RING,2-010,VITON.....24, 27–28
MANIFOLD,ROTATOR,CB***.....157–158
NUT,HEX,M8,PLASTIC.....235 O-RING,DIPSTICK,MSG425.....103
MANIFOLD,TRACTION,2WD.....145
NUT,LOCKING-LG.FLANGE,1/4-20.....107 O-RING,FILTER ASSY (60334)***.....111
MANIFOLD,TRACTION,4WD***.....149
NUT,LOCKING-LG.FLANGE,5/16-18.........93, O-RING,JOYSTICK, 62390/62391.....141
MANIFOLD,TURNTABLE ROTATION.....47
100, 107 O-RING,MIXER,RIBBED,DSG-423.....91
MANUAL BOX W/DECALS***.....133
258 Z-60/34 Part No. 102499

October 2015
O-RING,MIXER,SMOOTHED,DSG-423.....91, PIN,1.75DIAX4.50LG,THREADED.....113 PLATFORM ASSY 4FT W/DECAL A/SO...129–

103 PIN,1.75DIAX5.25LG,1HOLE.....117 130
O-RING,MOTOR TO BRAKE***.....47 PIN,1.75DIAX6.00LG,1HOLE.....115 PLATFORM ASSY 4FT W/DECALS
O-RING,SPACER #115***.....201 PIN,1.75DIAX8.50LG,1HOLE.....115 ANS.....129–130
OIL COOLER W/FAN, 12VDC.....209 PIN,2.25DIAX24.63LG,1HOLE.....113 PLATFORM ASSY 4FT W/DECALS
OIL DRAIN PLUG.....95–96 PIN,2.25DIAX31.75LG,2HOLE.....113, 115 AUS.....129–130
OIL FILLER CAP FOR LRG ENGINE.....89 PIN,2.5 DIA X 23.88 LG.....19, 21, 24, 28 PLATFORM ASSY 4FT W/DECALS
OIL FILTER - PERKINS.....67–68 PIN,CLEVIS,1 X 2.5 LG......19, 21, 121 EUR.....129–130
OIL FILTER, MSG425.....103 PIN,CLEVIS,1.25 X 5.0,ZINC.....233 PLATFORM ASSY 5FT W/DECALS
OIL FILTER,DSG-423.....91 PIN,CLEVIS,1.25 X 6.0,ZINC.....233 ANS.....129–130
OIL INDICATOR, MSG425.....103 PIN,LOCK,SHORT***.....185–186 PLATFORM ASSY 5FT W/DECALS
OIL PAN HEATER,DEUTZ,120V,150W.....197 PIN,MASTER CYLINDER.....117 ASA.....129–130
OIL TEMP SENSOR, DEUTZ F4L2011.....75 PIN,OSC. AXLE/DRIVE CHASSIS.....19 PLATFORM ASSY 5FT W/DECALS
OPITON,GAGE,FORD 2007,Z60 SVC.....211 PIN,ROLL,SST,.25 X 2.25.....19, 21 AUS.....129–130
OPT, KEY SWITCH, RETAINED.....49–50 PIN,TRANSPORT STORAGE HANDLE.....47 PLATFORM ASSY 5FT W/DECALS
OPT,BEACON,TRAVEL ALARM,Z60.....183 PIN,TRANSPORT STORAGE LOCK.....47 EUR.....129–130
OPT,COLD START,DEUTZ,Z60-2002.....197 PINCH GUARD RAIL,6' PLATFORM........185– PLATFORM ASSY 6FT W/DECALS
OPT,PLAT LD SENSE Z60-2008.....191 186 ANS.....129–130
OPT,PRECLEANER,Z60,PERKINS.....229 PINCH GUARD RAIL,8' PLATFORM**.....185– PLATFORM ASSY 6FT W/DECALS
OPT,SCRUBBER MUFFLER,PERKINS.....63– 186 ASA.....129–130
64 Pinion Gear.....37 PLATFORM ASSY 6FT W/DECALS
OPT,TOEBOARD,8'TRI ENTRY,EURO.....185– Pinion, Half Shaft.....37 AUS.....129–130
186 PIPE CRADLE ASSY. SERV (ONE)**.....193 PLATFORM ASSY 6FT W/DECALS
OPT.,TOEBOARD,6' TRI ENTRY.....185–186 PIPE,COOLANT RETURN, MSG425.....105 EUR.....129–130
OPTION OIL COOLER Z60.....209 PIPE,COOLANT RETURN,FORD 2.3L......95– PLATFORM ASSY 8FT W/DECALS
OPTION,12V WORK LIGHTS,Z60.....185–186 96 ANS.....129–130
OPTION,6' HALF MESH PLAT/GATE.....193 PIVOT STOP BRACKET,AWP2 30/36.....83–84 PLATFORM ASSY 8FT W/DECALS
OPTION,8' HALF MESH PLAT/GATE.....193 PIVOT TUBE/SPACER Z60.....123, 125 ASA.....129–130
OPTION,DRIVE LIGHTS,Z60.....183 PLAT ASSEMBLY,4FT,ASIA/S AM.....130 PLATFORM ASSY 8FT W/DECALS
OPTION,FULL GAUGE,DEUTZ.....211 PLAT ASSEMBLY,4FT,AUSTRALIA.....130 AUS.....129–130
OPTION,FULL GAUGE,PERKINS404.....211 PLAT ASSEMBLY,5FT,ASIA/S AM.....130 PLATFORM ASSY 8FT W/DECALS
OPTION,GAUGE,DEUTZ F3L 2011.....211 PLAT ASSEMBLY,5FT,AUSTRALIA.....130 EUR.....129–130
OPTION,GAUGE,FORD TIER II.....211 PLAT ASSEMBLY,6FT,ASIA/S AM.....130 PLATFORM CONTROL BOX LID,PAINT...135–
OPTION,GLAZIER PACKAGE,ANSI.....213 PLAT ASSEMBLY,8FT,ASIA/S AM.....130 136
OPTION,LP TANK 2ND,Z60.....231 PLAT ASSY 5FT, SERV Z60 ANSI.....129–130 PLATFORM CONTROL BOX,PAINTED.....135–
OPTION,PLAT SUPPORT,4/5FT SRV.....130 PLAT ASSY, 4FT, SERV, Z60 AUS.....129–130 136
OPTION,PLAT SUPPORT,STD,LRG BM.....130 PLAT ASSY, 5FT, SERV, Z60, AUS.....129–130 PLATFORM LEVELING ASSEMBLY.....127
OPTION,PLATFORM CONTROL COVER...189 PLAT ASSY, 6FT, SERV, Z60 AUS.....129–130 PLATFORM RAIL ASSY, 6FT ANSI.....130
OPTION,PRECLEANER,Z60.....229 PLAT ASSY, 8FT, SERV, Z60 AUS.....129–130 PLATFORM RAIL ASSY, 8FT, ANSI.....130
OPTION,TALL SWING GATE.....185–186 PLAT RAIL ASSY,6FT,AUSTRALIA.....130 PLATFORM RAIL ASSY,6FT,CE/UK.....130
OPTION,TIRES,HF,W/SEALANT.....23–24 PLAT RAIL ASSY,8FT,AUSTRALIA.....130 PLATFORM RAIL ASSY,8FT,CE/UK.....130
ORFICE, 0.040".....149 PLAT RAILW/DECALS 6FT 500LB AN.....130 PLUG AND CAP KIT-SERVICE,37ø**......145,
ORIFICE DISC,.030,CONE.....215 PLAT RAILW/DECALS 8FT 500 ANSI.....130 147, 149, 151, 153–154
ORIFICE PLUG, 0.070".....145 PLAT RAILW/DECALS,4FT,500LB AN.....130 PLUG AND CAP KIT-SERVICE,ORFS*.....145,
ORIFICE,PLUG 0.030.....157–158 PLAT RAILW/DECALS,5FT,500LB AN.....130 147, 149, 151, 153–154, 163, 165, 167, 169,
OSCILLATE VALVE LINKAGE.....163 PLAT. CONTROL BOX W/DECAL***.........135– 171, 173, 175, 177–178, 181, 203, 223
OUTLET,110V GFCI***.....130 136 PLUG, .042 ORIFICE, 1/16 NPT.....151
PLAT.ASSY, 6FT, SERV,Z-60 ANSI.....129–130 PLUG, 3P,30A, 4 WIRE, MALE,.....219
P PLAT.ASSY, 8FT,SERV, Z-60 ANSI.....129–130 PLUG, BOOT, 3P, 30A, 4 WIRE.....219
PLATE, CHASSIS ATTACHMENT.....233 PLUG, NYLON .250 BLACK DOMED....49–50,
PAD,ENGINE SLIDE.....111
PLATE, INT. MFLD ADAP, MSG425.....105 135–136
PAD,EXTENSION CYLINDER.....121
PLATE,AIR FILTER MOUNT,FORD.....87 PLUG, OIL DRAIN, MSG425.....105
PAD,REST,1"THICK,FLANGED.....213
PLATE,AIR INTAKE PAINT.....57–58 PLUG, SANTOPRENE .5 BLACK DOME....49–
PADDING,FOAM 3.5"OD X 1.50"ID.....235
PLATE,BLANKING,FORD DSG423.....93 50, 135–136, 139
PADDING,FOAM,3.0"X1.50ID 90DEG.....235
PLATE,BLUE.....227 PLUG,4-WIRE,3-PHASE,50A,MALE.....217
PANEL, ENCLOSURE, LINCO WELDER....215
PLATE,ENGINE SUPPORT SPACER.....109 PLUG,520109-8,ORFS.....79–80
PANEL,LOUVER,ENGINE SIDE,PTD......227,
PLATE,GENERATOR MOUNT,Z60.....201 PLUG,BLANKING.....243
229
PLATE,HOSE CLAMP,PTD.....125 PLUG,ELECTRICAL,220/50,NOVON.....45
PANEL,LOUVER,TANK SIDE, Z60.....227
PLATE,HYD. SWIVEL LOCK,PAINTED.....47 PLUG,ELECTRICAL,DOMESTIC.....205
PIN,0.75DIAX5.75LG,CHAMFER.....191
PLATE,LATCH,BLUE,PAINTED.....57–58 PLUG,FUSED,250V,13AMP,U.K.**.....45
PIN,1.25 X 7.57 IN,1HOLE.....127
PLATE,LOUVER COVER,PTD.....229 PLUG,MAGNETIC,SAE-6***.....40, 43
PIN,1.25DIAX11.50LG,1HOLE.....117
PLATE,PLAT HEAT,ALC500 GEN II.....239 PLUG,NYLON .188 BLACK DOMED.....49–50
PIN,1.25DIAX13.75LG,2HOLE.....127
PLATE,REAR ENGINE MOUNT.....95–96 PLUG,NYLON .875 BLACK DOMED.....53
PIN,1.25DIAX14.12LG,1HOLE.....113, 115
PLATE,UK POWER TO PLATFORM.....130 PLUG,NYLON 1.38 BLACK DOMED.....215
PIN,1.25DIAX5.25LG,1HOLE.....127
Platfor m Assemblies with PLUG,NYLON 2.093 BLACK DOMED.....49–50
PIN,1.25DIAX6.67LG,2RING.....121
Decals==========================.129– PLUG,PWR,UK,16AMP,3PIN,BLK.....45, 205
PIN,1.25DIAX8.50LG,1HOLE.....127
130 PLUG,SQUARE HEAD,3/4 MPT.....40, 43
PIN,1.50DIAX4.76LG,2HOLE.....19, 21
PLATFORM ASSEMBLY,4FT,CE/UK.....130 POTENTIOMETER ASSY, WELDER.....215
PIN,1.75DIAX13.50LG,1HOLE.....117
PLATFORM ASSEMBLY,5FT,CE/UK.....130 POWER UNIT,AUX PUMP 12VDC.....45
PIN,1.75DIAX18.13LG,1HOLE.....117
Part No. 102499 Z-60/34 259

October 2015
PRECLEANER,INLINE 3".....229 RING GEAR,DEUTZ F3 & F4L1011.....73, 80 100, 109, 111, 119, 129–130, 133, 185–186,
PRI BOOM TUBE ASSY W/SYM DECAL....121 RING GEAR,DEUTZ F3 & F4L1011F.....73, 80 191, 193, 197, 227, 229, 235
PRI BOOM TUBE ASSY W/WORD DECA..121 RING GEAR,DEUTZ F3L2011F.....73, 80 SCREW,HHC,1/4-20 X 1.....45, 57–58, 63–64,
PRIMARY BOOM REST,PAINTED.....119 RING GEAR,FORD***.....89 67–68, 75, 77, 79–80, 87, 95–96, 107, 111,
PRIORITY FLOW CONTROL VALVE***.....201 RING, PISTON.....24, 28 113, 115, 121, 123, 129–130, 133, 189, 191,
PROXIMITY SENSOR***.....235 RING, RETAINING.....24, 28 229, 235
PULLEY AND TENSIONER,DSG423.....93 RING,OIL SEAL, 95 X 120 X 12.....35 SCREW,HHC,1/4-20 X 1.25.....67–68, 133
PULLEY, TENSIONER.....93 RING,RETAINING,INTERNAL.....37 SCREW,HHC,1/4-20 X 1.5.......57–58, 87, 99–
PULLEY, WATER PUMP.....68 RIVET,ALUM,ALUM,3/16BUTTONHEAD..189, 100, 109, 127, 186, 227, 233
PULLEY,FORD ENGINE,LRG-423***.....89 227 SCREW,HHC,1/4-20 X 2.....99–100, 109, 163,
PULLEY,UPPER IDLER.....93 RIVET,ALUM,ALUM,P,.25X.375.....57–58, 189 165, 185–186, 201
PULLEY/TENSIONER, MSG425.....105 RIVET,STEEL,P, .25 X .375.....185–186 SCREW,HHC,1/4-20 X 2.25.....121, 125
PUMP ASSY,AUX.POWER UNIT 89617.....45 RIVET,STL,STL,P,.125 X .25.....239 SCREW,HHC,1/4-20 X 2.5.....193
PUMP ASSY,M46 + 17CC.....161 ROCKER ASSY.,MAGNETIC 75565....141, 143 SCREW,HHC,1/4-20 X 2.75.....125, 215
PUMP ASSY,M46 + 17CC + 6CC.....161 ROCKER,RETAINER, 75565.....141, 143 SCREW,HHC,1/4-20X1,8,ZAG.....237
PUMP M46 VAR PISTON 2.8 CIU.....161 ROD END, .250 X 2.75LG.....191 SCREW,HHC,3/8-16 X .625.....107
PUMP MOUNT KIT,PERKINS DSL.....68 ROD END,.375 X 3.69...19, 113, 115, 117, 127 SCREW,HHC,3/8-16 X .75.......23–24, 27–28,
PUMP MOUNT,FORD DSG423.....95–96, 107 ROD END,0.5 X 3.75***.....19, 21, 24, 28, 113, 84, 99–100, 123, 125, 183, 231
PUMP WATER (PERKINS 404)***.....68 115, 117 SCREW,HHC,3/8-16 X .88,GRD 8.....130
PUMP, FUEL LIFT, F4L1011F.....75 ROD END,1/4-28 SPHERICAL.....163, 165 SCREW,HHC,3/8-16 X 1.....19, 21, 40, 45, 57–
PUMP, FUEL, LRG425, WALBRO.....39–40 ROLLER ARM,LIMIT SWITCH***.....47, 121 58, 63–64, 67–68, 73, 75, 77, 79–80, 87, 89,
PUMP, WATER, WITH GASKET.....89 ROLLER,ARM,LIMIT SWITCH,ZCY500.....121 95–96, 99–100, 119
PUMP,FUEL 2011 DEUTZ ***.....79–80 ROTATOR ASSMBLY.....127 SCREW,HHC,3/8-16 X 1 GRD 8.....130
PUMP,INJECTION,DEUTZ F3L2011F.....79–80 ROTATOR MOUNT KIT.....191 SCREW,HHC,3/8-16 X 1.25 GRD 5.....33, 39–
PUMP,LIFT 1.025 C.I.***.....161 RUBBER FLAP.....227 40, 57–58, 68, 87, 109, 111, 127, 129–130,
PUMP,LIFT(FUEL) PERKINS(54555).....64 RUBBER GUARD,RING GEAR.....227 133, 201, 205, 215, 227
PUMP-INJECTOR (F4L 1011F-EPA).....73 RUE RING 1.00.....19, 21, 121 SCREW,HHC,3/8-16 X 1.50,GR5.........89, 99–
100, 117, 127, 229
R S SCREW,HHC,3/8-16 X 1.75 GRD 8....47, 109,
115, 123, 125, 127
RADIATOR,FORD DSG423 & MSG425.....99– Screw - SHC, M10 x 1.5 x 55 mm GR 8.8.....93
SCREW,HHC,3/8-16 X 2.25.....95–96
100, 109 SCREW PH M5-0.8X20 DIN 7500CE.......135–
SCREW,HHC,3/8-16 X 2.5.....43
RADIATOR,FORD/PERKINS***.....64, 84 136
SCREW,HHC,3/8-16 X 2.75.....87, 107
Railing Assemblies with SCREW STUD SNAP,8-32X1/2"SS.....227
SCREW,HHC,3/8-16 X 3.....113
Decals==================.....130 SCREW T-SWITCH PH/PH 6-32X1/4....49–50,
SCREW,HHC,3/8-16 X 3.25.....127, 191
RAILING CATCH CASTING--DRILLED.....185– 139
SCREW,HHC,3/8-16 X 4.....113, 115
186 SCREW, GEN ROTOR.....205
SCREW,HHC,3/8-16 X 4.5.....113
REAR ENGINE MOUNT,PAINTED.....89 SCREW, HHC, M10 X 1.5 X 50.....107
SCREW,HHC,3/8-16X2.5,8,ZAG.....237
RECEPTACLE,UK,110V.....205 SCREW, HHC, M8 X 1.25 X 12.....68
SCREW,HHC,5/16-18 X .75.....83–84, 87, 215
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....217 SCREW, PHM, #6-32 X .625 ZINC.....141, 143
SCREW,HHC,5/16-18 X 1 GR5 .....57–58, 67–
RECTIFIER ASSEMBLY.....201 SCREW,5/16-18X1.00,SECURITY TO.....217
68, 93, 107, 229
REDUCER,RUBBER 3.0 - 2.5.....229 SCREW,6-32 X 7/8 PPMS ZINC.....129–130
SCREW,HHC,5/16-18 X 1.25.....93, 107, 205
REDUCR BUSH 20 ORB - 1"NPT.....177–178 SCREW,BHHS,3/8-16 X 1.25.....215
SCREW,HHC,5/8-11 X 1.75 GRD.8.....45, 111,
Ref Bearing Lubrication Hose Assembly (refer SCREW,BHSC,1/4-20 X 1.....185–186, 235
115
to 304.1).....57–58 SCREW,BHTC-PIN,1/4-20X1.75,ZAG.....219
SCREW,HHC,5/8-11 X 2 GRD.8.....23–24, 31,
REGULATOR, LP, MSG425.....109 SCREW,FHM,6-32 X .75.....205
33, 47, 115
REGULATOR,LP PRESSURE,MSG425.....103 SCREW,FHS,3/8-16 X 1.75.....119
SCREW,HHC,5/8-11 X 3.5 GRD.8......71, 115,
REGULATOR,LPG.....83–84 SCREW,FLANGE,HHC,3/8-16X 5/8.....121
119
REGULATOR,LPG,DSG-423.....99–100 SCREW,FLANGE,HHC,3/8-16X 7/8.....121
SCREW,HHC,5/8-11 X 4.0 GR8.....21
RELAY, STARTER, Z45GP91.....89 SCREW,FLANGE,HHC,3/8-16X1.00.....121
SCREW,HHC,7/16-14 X 1.25.....24, 28
RELAY,OMRON,DPDT,12V.....55, 215 SCREW,FLANGE,HHC,5/8-11X2,GR8.......24,
SCREW,HHC,M10 X 25MM,GR 8.8.....229
RELAY,PWR/FUEL,FORD DSG423.....103 27–28, 31, 33
SCREW,HHC,M10 X 30MM,.....73, 75, 80, 89,
RELAY,SOCKET,OMRON.....55, 215 SCREW,HHC,1-8 X 11,GRD 5***.....130
109
RELAY,SPDT,12V(AUTO) PLUG IN**.........55, SCREW,HHC,1-8 X 16, GRD 2.....61
SCREW,HHC,M10 X 40MM,GRD8.....87, 96
201 SCREW,HHC,1/2-13 X 1.25 GR5....23–24, 27–
SCREW,HHC,M10 X 55MM,GRD 8.8.........99–
RELAY,SPDT,12V(AUTO)**.....135–136 28, 95–96, 107, 113, 115, 117
100, 109
RELAY,STARTER,FORD DSG423.....103 SCREW,HHC,1/2-13 X 1.5....19, 21, 24, 28, 73
SCREW,HHC,M12 X 30.....109
RELAY,TIME DELAY,2 SEC,10A.....191 SCREW,HHC,1/2-13 X 1.75.....95–96, 109
SCREW,HHC,M14 X 1.5X40MM,GR8.8.....63–
RELAY,TIME DELAY,2 SEC,30A.....191 SCREW,HHC,1/2-13 X 2 GR5.....79–80, 117
64, 67–68
RELIEF,VALVE 270 PSI.....215 SCREW,HHC,1/2-13 X 2.5,GR5.....23–24, 27–
SCREW,HHC,M14 X 40MM,GR 8.8.....79–80
REMAN DEUTZ ENGINE D2011L03I.....77 28
SCREW,HHC,M14 X 50.....77
REPAIR END BRKT SET,NP400-7***.....125 SCREW,HHC,1/2-13 X 2.75.....63–64, 67–68,
REPAIR LINK END SET (42763)*.....123 77, 89, 99–100, 109
SCREW,HHC,M16 X 50, GR 10.9...23–24, 31,
REPAIR LINK,7 LINKS NP400-7***.....125 SCREW,HHC,1/2-13 X 4.....19, 21
33
REPAIR LINK,7 LINKS***.....123 SCREW,HHC,1/4-20 X .5.....47, 107, 117
SCREW,HHC,M5 X 12MM.....87, 95–96
REPAIR LINK,NP400-7***.....125 SCREW,HHC,1/4-20 X .625.....113, 123, 125,
RESISTOR,10 OHM,25 WATT.....136, 239 135–136, 139, 213
SCREW,HHC,M6 X 20MM,GR8.8.....75, 79–80
RETAINER,GAS SPRING***.....57–58 SCREW,HHC,1/4-20 X .75.......24, 28, 31, 33,
RETAINER,SPRING,1.21 X .375.....191 39–40, 45, 49–50, 55, 83–84, 87, 95–96, 99–
RETAINING RING.....201
260 Z-60/34 Part No. 102499

October 2015
SCREW,HHC,M8 X 20MM........68, 71, 75, 87, SEAL KIT,8K ROTATOR***.....127 SERVICE KIT JIB TIME DLY IC.....135–136
229 SEAL KIT,ARCTIC,ROTATOR 8.2K**.....127 SERVICE KIT,S80 PBOX J1 HARN.....135–136
SCREW,HHC,M8 X 30MM,GRD 8.8.....89 SEAL KIT,BRAKE,TURNTABLE ROT.....47 Shaft Bearing Spacer.....37
SCREW,HHC,M8 X 50.....99–100 SEAL KIT,CB VALVE MANIFOLD.....47 SHAFT,15 TOOTH.....24, 28
SCREW,HHC,M8 X 60MM X 1.25...71, 93, 105 SEAL KIT,CONTROL VALVE.....163, 165 SHAFT,INPUT DRIVE HUB.....37
SCREW,HHC,M8 X1.25X40,GRD10.9.....89 SEAL KIT,CYL,Z60 (63208).....113 SHAFT,MOTOR.....201
SCREW,HHC,M8X1.25X 70MM,GR8.8.....87 SEAL KIT,CYLINDER (63189).....19 SHAFT,OUTPUT,PINION,TURNTABLE.....47
SCREW,HHF,1/2-13X3.5,8,ZAG.....241 SEAL KIT,CYLINDER (89060).....121 SHCS, M10-1.5X70MM, CL12.9.....107
SCREW,HHF,1/4-20X.75,8,ZAG.....219 SEAL KIT,DRIVE HUB (88887).....35, 37 SHIM,AXLE ROTATION STOP,22GA.....24, 28
SCREW,HHF,3/8-16 X1.50.....227 SEAL KIT,GEAR PUMP,89858.....161 SHIM,AXLE,2.56.....19, 21, 23–24, 27–28
SCREW,HHF,3/8-16X2.5,8,ZAG.....241 SEAL KIT,HYD MOTOR(106184).....215 SHIM,FRONT AXLE NON-OSC, 12 GA.....21
SCREW,M5X16 BHD.....243 SEAL KIT,MOTOR TURNTABLE***.....47 SHIM,FRONT AXLE NON-OSC, 22 GA.....21
SCREW,M6X8.....243 SEAL KIT,MOTOR,LC/KC***.....24, 28 SHIM,HUB (88883).....35
SCREW,M8X20-8.8.....80 SEAL KIT,PLAT ROTATE***.....127 SHIM,PRIMARY BOOM,.064 THK......121
SCREW,PHIL,10-24 X .75.....133 SEAL KIT,SAUER-DANFOSS M46***.....161 SHIM,WEAR PAD,5 X 1.5,14GA.....121
SCREW,PHIL,8-32X.50,SELF TAP.....205 SEAL KIT,SOLENOID VALVE.....153–154 SHIM,WEAR PAD,5X 1.5 16GA.....121
SCREW,PHIL,PHM,10-24 X.5,SEMS....63–64, SEAL KIT,SOLENOID VALVE, SV07........157– SHOCK MOUNT,SMALL...68, 89, 99–100, 109
83–84, 99–100, 109 158 SHROUD, RAD, Z60 MSG425.....109
SCREW,PHIL,PHM,10-32 X .5,SSTL.....55 SEAL KIT,VALVE,#10.....153–154 SHROUD,FAN.....63–64
SCREW,PHIL,PHM,6-32 X 1/4 SS.....136, 239 SEAL, CAP, NOTCHED.....47 SHROUD,RADIATOR,FORD LGR425,PA....83–
SCREW,PHILLIPS,PHM,10-32 X .75.......125, SEAL, CONNECTOR (DT JOYSTICKS).....143 84
135–136 SEAL, GASKET, .0005" *SILVER*.....201 SHUTDOWN SOLENOID,12V, DEUTZ......75,
SCREW,PHILLIPS,PHM,10-32 X 1.....199 SEAL, GASKET, .00075" *GOLD*.....201 79–80
SCREW,PHILLIPS,PHM,10-32 X1.25.....87 SEAL, GASKET, .0010".....201 SLEEVE,CONNECTOR,DT JOYSTICKS....143
SCREW,PHILLIPS,PHM,6-32 X .5.....135–136 SEAL, O-RING ENERGIZER.....47 SLEEVE,NYLON,2.19 ID,BULK.....133
SCREW,PHILLIPS,RHM,10-32 X 1.5.....191 SEAL, O-RING LIP.....47 SLIDING MIDRAIL KIT,PTD.....133
SCREW,PHM,10-32X.50,ST TYPE F.......135– SEAL, OIL FILLER CAP.....67–68 SNAP RING(M46 UNITS)*.....24, 28
136 SEAL, POLY, CHAMFER.....47 SNAP RING,EXTERNAL,1.25,ZAG.....121
SCREW,RHM,10-32 X 1.....183 SEAL,FILTER ASSY (60334)***.....111 SOCKET, BOOT, 3P, 30A, 4 WIRE.....219
SCREW,RHM,10-32 X 1.5...47, 113, 121, 123, SEAL,RETAINING RING.....201 SOCKET,3P,30A,4 WIRE, FEM.....219
125 SEAL,SHAFT.....201 SOLENOID CABLE ASSY***.....75, 79–80
SCREW,RHM,8-32 X .50.....217 SEAL,SHAFT-SUNDSTRAND***.....24, 28 SOLENOID KIT,SHUT DN,PERKINS.....67–68
SCREW,SECURITY,1/4-20 X 1.75LG.....217 SEAL-INJECTOR.....63–64 SOLENOID,12V CONTINOUS.....53
SCREW,SECURITY,5/16-18X1.00.....217, 219 SEAL-KIT REDUCER DRIVE TURNTAB.....47 SOLENOID,12V CONTINUOUS***.....197
SCREW,SHC,1/2-13 X 1.50,A574.....47 SEAL-ROCKER BOX.....63–64 SOLENOID,SHUT DN,PERKNS403C-11....67–
SCREW,SHC,5/8-11 X 2.25.....47 SEAL-VALVE SYSTEM (A).....63–64 68
SCREW,SHC,5/8-11 X 2.5" GR8.....47 SEAL-VALVE SYSTEM (B).....63–64 SOLENOID,SHUT DOWN PERKIN40422...67–
SCREW,SHC,5/8-11 X 3.75,A574.....47 SECONDARY BOOM CYL W/ WORD 68
SCREW,SHC,5/8-11 X 4,A574.....47 DEC.....113 SOLENOID,STARTER, (72335).....67–68
SCREW,SHC,7/16-14 X 1.25.....89 SECONDARY BOOM CYL W/SYM SOLENOID,THROTTLE ACTUATOR
SCREW,SHC,M10X1.5 X 60 GR8.8.....95–96, DECAL.....113 DSL.....67–68, 79–80
107 SENDING UNIT,OIL PRESS PERKINS.....211 SOLENOID,THROTTLE,.....75
SCREW,SHC,M10X1.5X20MM (75090).....80 SENDING UNIT,OIL PRESSURE***.....211 SOLENOID-STARTR DEUTZF4L1011F*....71,
SCREW,SHC,M10X1.5X30 GR 12.9.....80, 107 SENDING UNIT,OIL TEMP SWCH,DTZ.....79– 79–80
SCREW,SHC,M8 X 1.25 X 25.....95–96 80 SOUNDER,MIDI,OPA.....243
SCREW,SHM,PHP, #12 X .75.....135–136 SENDING UNIT,TMP,FRD,GM,PRK704.....211 SPACER.....201
SCREW,SHS,1/4-20 X .25 ZINC.....50 SENDING UNIT-H20TMP LRG425EFI*......89, SPACER, HANGER BRACKET.....241
SCREW,SHS,10-24 X .625.....163, 165 211 SPACER, ISOLATOR, MSG425.....109
SCREW,STEP BOLT,1/4-20 X .75.....130 SENSOR KIT, TEMPERATURE.....91 SPACER,FAN TO WATERPUMP LRG425.....87
SCRUBBER,EXHAUST,FORD,EFI.....83–84 SENSOR, CAM POS, MSG425.....103 SPACER,HEAT SINK.....243
S C R U B B E R , S P A R K SENSOR, CRANK POS, MSG425.....105 SPARK PLUG.....89
ARRESTER,PERKIN.....67–68 SENSOR, CYL. HEAD TEMP, MSG425.....103 SPARK PLUG WIRE SET, LRG425EFI.....89
SEAL KIT.....215 SENSOR, FORD TEMPERATURE.....91 SPARK PLUG, FORD DSG-423.....91
SEAL KIT (39345).....157–158 SENSOR, KNOCK, MSG425.....103 SPARK PLUG, MSG425.....103
SEAL KIT CYL.Z60(63207).....117 SENSOR, O2, MSG425.....107 SPIDER (106113).....215
SEAL KIT CYL.Z60(63211).....117 SENSOR,AIR,CAT MONITOR.....95–96, 107 SPRING CLIP,1/4-20,.025-.15X.5....24, 28, 31,
SEAL KIT CYL.Z60(63212).....127 SENSOR,AIR,CAT MONITOR***.....83–84 33, 87, 95–96, 99–100, 107, 129–130, 229
SEAL KIT CYL.Z60(63214).....127 SENSOR,CAM POSITION DSG-423.....91 SPRING CLIP,10-24,ZINC.....133
SEAL KIT CYLINDER (59460).....19, 21 SENSOR,COOLANT TEMP*.....89, 211 SPRING CLIP,3/8-16,.05-.20X.73.....45, 57–58
SEAL KIT FOR 216638.....157–158 SENSOR,CRANK POSITION DSG-423.....93 SPRING CLIP,5/16-18,.025-.15X......109
SEAL KIT, HYD MOTOR, GEN.....205 SENSOR,KNOCK DSG-423 FORD.....91 SPRING, SS, 1/2-EO500-49-4500.....235
SEAL KIT, SOLENOID VALVE...147, 151, 153– SENSOR,LEVEL,4.5 DEG.....45 SPRING, SS, 3/4-EO750-69-4500.....235
154, 157–158 SENSOR,OXYGEN LRG425EFI.....83–84, 95– SPRING,COMP,1" OD,232 LB/IN.....191
SEAL KIT, VALVE.....145, 147, 149, 157–158 96 SPRING,DRIVE TURNTABLE.....47
SEAL KIT, VALVE, #10.....145, 147, 153–154 SENSOR,RUBBER EDGE.....243 SPRING,JOYSTK CENTR,62390/91...141, 143
SEAL KIT, VALVE, #12.....201 SENSOR,WATER TEMPERATURE.....68 SPRING,SWITCH CENTERING,75565.....141,
SEAL KIT, VALVE, #4.....151 SEPRTR/FLTR,FUEL DSL,15GPH,.30.......67– 143
SEAL KIT, VALVE, COMATROL.....154 68 SQUEEZE CONN W/NUT, 2WIRE, 4MM....199
SEAL KIT,8-PORT SWIVEL.....47 SERIAL # LABEL,MYLAR 4X8***.....12 STAND OFF,CONTROL UNIT.....243
Part No. 102499 Z-60/34 261

October 2015
STANDOFF,1/4X1/4 M-F 6-32 S/S.....136, 239 TAPE, PROTECTIVE MASK.....12, 16 TOEBOARD,ENTRY EUROPEAN
STANDOFF,6-32 X 3/8L X 1/4 HEX.....136 TAPE,WARNING,BLK/YEL, 50'***.....16 PNTD**.....133, 185–186
STARTER PLUG SEAL, MSG425.....103 Tapered Roller Bearing.....37 TOOL TRAY ACCESSORY***.....185–186
STARTER, 12V.....71, 79–80 TEE,BRANCH,520433-6.....169, 175 TRACK TUBE GUIDE.....123, 125
STARTER, DSG-423RING.....91 TEE,BRANCH,520433-8.....173 TRACK TUBE WELDMENT.....123
STARTER, PERKINS, 404D.....67–68 TEE,BULKHEAD,RUN,520958-4.....167, 173 TRACK,PLASTIC CABLE,43 LINKS.....123
STARTER,DEUTZ,F4L1011F/F3L1011.....71 TEE,RUN,520428-6.....167, 173 TRIM,RUBBER EDGE,5/8 (BY INCH)......123,
STARTER,DSG-423.....91 TEE,RUN,520428-8.....177–178, 203 125
STARTER,ENGINE,FORD LSG/LRG***.....89 TEE,RUN,SWIVEL,520432-6....177–178, 207, TRIMLOCK,BLACK,5/32".....99–100, 109
STEER AXLE ASSEMBLY.....19, 21 221, 233 TROLLEY, TFAAS TRACK.....241
STEP PLATFORM ENTRY PAINTED.......129– TEE,UNION,1/4".....211 TUBE,EXHAUST PIPE 2.3L FORD T3.....96
130 TERM RELAY,N-INSULATE 14-16 GA.....55 TUBE,INTAKE,2.50 OD X 13".....84
STRAINER ASSEMBLY,1.5" NPT....39–40, 43, TERM,AMP MTE,SOC,22-26 GA BULK....141, TUBE,INTAKE,2.50 OD X 15.63".....83–84
177–178 143 TUBE,RD,ALUM 1.25 X .083.....213
STRAINER,16 SAE F/24 SAE M.....39–40, 43, TERM,DEUTSCH, PIN #12-14.....135–136 TUBE,RD,ALUM 2.5 X .083.....77
177–178 TERM,NI PIN,S&F,16-18GA,REEL.....135–136 TUBE,RD,ALUM 2.5 X .083 X 2.00.....75, 229
STRAINER,FILLER NECK.....39–40, 43 TERM,RELAY N-INSULATED 10-12 G.....55 TUBE,RD,STL,ALUMIZD,2.5 X .065.....229
STRAINER,FUEL 40 MICRON.....79–80 TERM,RELAY,N-INSULATE 18-20 GA.....55 TUBE,RD,STL,ALUMIZD,2.5X.065.....95–96
STRAP ASSY,TANK, 66 INCH.....39–40, 43 TERMINAL BLOCK END PLATE.....55 TUBE,SLIDING MIDRAIL,PAINTED.....133
STRAP, CONDUIT HOLDER 60"***.....193 TERMINAL BLOCK,WIELAND.....55 TUBING,VINYL,1/2" CLEAR.....109
STROBE,FIREBOLT,12-80VDC,AMB**.....183 TERMINAL RAIL ASSEMBLY,GBOX.....55 TURNTABLE COVER ASSY W/DECALS....57–
S T U D , E X H A U S T THERMOSTAT.....67–68 58
MANIFOLD-FORD,LRG.....83–84 THERMOSTAT (PERKINS 104-22).....67–68 T U R N TA B L E C OV E R ASSY
SUPPORT, RAILING.....185–186, 235 THERMOSTAT -OIL COOLER (71259).....209 W/SYMBOLS.....57–58
SUPPORT,SENSOR,JOYSTICK.....141, 143 THERMOSTAT W/HOUSING, MSG425.....103 TURNTABLE COVER ASSY,W/DECALS....57–
SVC KIT,UK RECEPT.REPLACEMENT.....130 THERMOSTAT, FORD LRG.....89 58
SWING DRIVE ASSEMBLY,S40/Z60.....47 THERMOSTAT,FORD DSG423.....91
SWITCH SHIELD,ROCK JOYSTK75565...141, THREADED ROD,(1/4-20),9.75.....111 U
143 THREADED ROD,1/4-28 X 15 IN***.....75
U-BOLT, FLATTENED, ?1.5 X 3/8.....237
SWITCH TOGGLE ASSY DPDT 2P THREADED ROD,1/4-28 X 2.75IN**.....163
U-BOLT, KIT 5/16-18 X 2.5.....73
MNT.....139, 201, 205 THREADED ROD,1/4-28 X 4 IN***.....165
U-BOLT, SQR, 3/8-16X2X5, PLTD.....235
SWITCH TOGGLE ASSY DPDT 2P MOM..49– THROTTLE ACTUATOR*(BOSCH).....91, 103
U-BOLT,3/8 X 1 YZ.....217
50 THROTTLE LINKAGE,DIESEL***.....79–80
U-BOLT,3/8-16X4X4.63X3.00.....217, 219, 235
SWITCH TOGGLE ASSY DPDT 3P MOM..49– Thrust Bearing.....37
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....130,
50, 139 Thrust Bearing Plate.....37
193, 195, 213, 217
SWITCH TOGGLE ASSY SPDT 2P MNT....49– TIRE & WHEEL ASSY RH,FF.....27–28
UPPER IDLER PULLEY, MSG425.....105
50, 136, 139, 239 TIRE & WHEEL ASSY,AIR,LH.....27–28
UPPER LEVELING LINK ASSY.....115
SWITCH TOGGLE ASSY SPDT 2P MOM...49– TIRE & WHEEL ASSY,AIR,RH***.....27–28
UPPER LIMIT SWITCH CAM.....115
50, 139, 235 TIRE & WHEEL ASSY,FOAM***.....31
UPPER PIVOT WELDMENT,PAINTED.....115,
SWITCH TOGGLE ASSY SPDT 3P MOM...49– TIRE & WHEEL ASSY,FOAM,LH,RT.....27–28
117
50, 139, 197 TIRE & WHEEL ASSY,FOAM,RH,RT.....27–28
UPPR. LIMIT SWITCH BRKT.,BLUE........123,
SWITCH, OIL PRES, MSG425.....103 TIRE & WHEEL ASSY,LH FF.....27–28
125
SWITCH, OIL PRESSURE.....67–68 TIRE & WHEEL ASSY,LH FF***.....27–28
SWITCH, OIL PRESSURE 1.5 BAR.....75, 79– TIRE & WHEEL ASSY,LH,FOAM,NM.....27–28
80 TIRE & WHEEL ASSY,RH,FOAM,NM.....27–28 V
SWITCH,LIMIT,W/RLLR ARM,NO/NC.....121 TIRE & WHEEL ASSY.: AIR.....23–24 V-RING 100, RUBBER SEAL.....35
SWITCH,LIMIT,W/RLR ARM,NO/NC.....47 TIRE & WHEEL ASSY.:FOAM.....23–24 VACUATOR VALVE.....83–84, 95–96, 107
SWITCH,LIMIT,W/ROLLER ARM.....113, 123, TIRE & WHEEL ASSY.:TURF....23–24, 27–28, VALVE - COUNTERBALANCE**.....157–158
125 31 VALVE - SOLENOID 2 POS 2 WAY..........151,
SWITCH,LOAD LIMIT.....191 TIRE & WHEEL ASSY: AIR.....31 157–158
SWITCH,OIL PRESS-PERKINS 404.....67–68 TIRE,355/55D625,14 PLY,NM.....27–28 VALVE - SOLENOID 2POSITION 3WA.....154
SWITCH,OIL PRESSURE.....91 TIRE,355/55D625,OUTRIGGER,LP.....27–28 VALVE FLOW REGULATOR0.4GPM
SWITCH,OIL PRESSURE ASSY.....89 TIRE,38/65D-19.5,16PLY,OTR*......23–24, 27– ADJ.....157–158
SWITCH,PRESS,#4NPT,200PSIF.....215 28 VALVE FLOW,REG 0.3GPM FIXED....157–158
SWITCH,THERMOSTAT 85F OPEN........136, TIRE,385 19.5,16PLY,NON-MARKI.....23–24 VALVE KIT, SOLENOID, 3POS 4WAY......153–
239 TIRE,41/18LL X 22.5,14PR,TURF*......23–24, 154
SWITCH,WATER TEMP,PRKNS,404***.....68 27–28 VALVE, CHECK.....147, 149
SWIVEL,HYD 8 PORT***.....47 TIRE/WHEEL ASSY,LP NM W/SEALAN.....27– VALVE, CHECK, 5PSI.....149
28 VALVE, FLOW CONTROL.....153–154
T TIRE/WHEEL ASSY,LP RT W/SEALAN.....27– VALVE, FLOW DIVIDE/COMB,24GPM.....149
28 VALVE, FLOW DIVIDE/COMBINE 1:1.....149
T-BOX,2.75 X 4.5 X 2.0.....130, 205
TIRE/WHEEL ASSY: AIR, NONMARK.....31 VALVE, FLOW DIVIDER COMBINER.....147
T-BOX,2.75X4.5X2.63,3PH.....217
TIRE/WHEEL ASSY: FOAM, NONMARK.....31 VALVE, FUEL LOCK.....39–40, 43
TAILPIPE MOUNT , S40 MSG425.....107
TIRE/WHEEL ASSY:AIR,NONMARK....23–24, VALVE, RELIEF 1600 PSI.....154
TAILPIPE, Z60 MSG425.....107
31 VALVE, RELIEF, 280PSI.....149
TAILPIPE,EXHAUST.....67–68, 77
TIRE/WHEEL ASSY:FOAM,NONMARK.....23– VALVE, RELIEF, GEN, 3.0kW.....205
TAILPIPE,FORD LRG 425, S40/S45.....83–84
24, 31 VALVE, SHUTTLE, FIXED.....149
TANK ASSY, GAS, 20 GAL.....40
TOEBOARD, TRI ENTRY 6', EURO....185–186 VALVE,BALL,16 MPT-16 FPT***.....39–40, 43,
TANK, 7 GAL/33.5 POUND, LP.....57–58, 231
TOEBOARD,8'TRI ENTRY.....185–186 177–178
TAP BLOCK,BULKHEAD MNT. MACH......231
262 Z-60/34 Part No. 102499

October 2015
VALVE,BALL,16 MSAE-16 FSAE***.....39–40, WASHER,FLAT,.5 HARDENED......23–24, 27– WATER OUTLET, VERTICAL.....67–68

43, 178 28, 95–96, 107 WATER PUMP.....68
VALVE,CB 3:1 3500 PSI.....153–154 WASHER,FLAT,.625 HARDENED........45, 47, WATER PUMP PULLEY, MSG425.....105
VALVE,CHECK.....154 111, 115, 119 WATER PUMP, MSG425.....105
VALVE,CHECK 30 PSI.....154 WASHER,FLAT,.625 X 2.25 X.15.....71 WATER PUMP, W/PULLEY.....93
VALVE,CHECK ASSEMBLY.....45 WASHER,FLAT,1.000,HARDENED.....130 WDMT, CAT. MUFFLER, MSG425.....107
VALVE,CHECK***.....151, 154 WASHER,FLAT,1.063 X 2 X .134.....61 WDMT,HEADER PIPE,MSG425.....107
VALVE,CHECK,3 PSI***.....215 WASHER,FLAT,1/4,USS,ZAG.....237 WEAR PAD, BOOM REST.....119
VALVE,CHECK,5 PSI.....145, 147, 153–154 WASHER,FLAT,2.5 X 4 X .062........21, 23–24, WEAR PAD, LIMIT SWITCH CAM.....121
VALVE,CHECK,IWP-S/CWP PWR ASSI...157– 28 WEAR PAD,4X2X.5 W/INSERT***.....111, 119
158 WASHER,FLAT,3/8,USS,ZAG.....237 WEAR PAD,5 X 1.5 X .50 W/NUTS.....121
VALVE,CNTERBAL,CBBB-LHN@3000**..113, WASHER,FLAT,3/8X1.5X.06.....191 WEAR PAD,5 X 1.5 X .625 W/NUTS.....121
117, 127 WASHER,FLAT,313, HARDENED.....33, 130 WEAR PAD,5X1.5X1 W/INSERTS.....119
VALVE,CNTERBAL.CBBB-LHN@3000**..113, WASHER,FLAT,HARDENED.656X1.313.....24, WEAR PAD,6.5 X 5 X.625 W/INSER.....121
117 31, 33 WELDER, MILLER, CST 280.....219
VALVE,COUNTERBAL.CBCG-LJN@3000..19, WASHER,FLAT,M10,ZINC PLTD..........93, 96, WELDER,INVERTEC V275-S.....217, 219
113, 117 107, 109 WELDING CABLE,#4 EXCELENE/BLK......45
VALVE,COUNTERBALANCE 2500 PSI*.....121 WASHER,FLAT,M14.....63–64, 67–68 WELDMENT PLATE ENGINE TANK.....111
VALVE,COUNTERBALANCE 2500PSI.....121 WASHER,FLAT,M6 PLTD......99–100 WELDMENT W/DECALS,4FT,500LB AN....130
VALVE,COUNTERBALANCE 3000 PSI*...121, WASHER,FLAT,M8,YELLOW ZINC......71, 89, WELDMENT W/DECALS,5FT,500LB AN....130
127 95–96, 99–100 WELDMENT, AIRCRAFT TOP BUMPER....235
VALVE,COUNTERBALANCE,2500 PSI*.....127 WASHER,FLAT,MS,#10,Y.........47, 63–64, 83– WELDMENT, CYLINDER MOUNTING.....115
VALVE,DIFFERENTIAL SENSING***.......153– 84, 87, 99–100, 109, 163, 183, 191, 199 WELDMENT, GROUND CONTROL BOX.....50
154 WASHER,FLAT,MS,#8,Y.....217 WELDMENT, PIPE CRADLE.....193
VALVE,DRAIN,FORD,BLOCK,RAD......89 WASHER,FLAT,USS,1",Y.....61 WELDMENT, SENSOR MOUNT.....235
VALVE,EDC,PILOT,SAUER,M46***.....161 WASHER,FLAT,USS,1/2",Y......79–80, 89, 95– WELDMENT, SKIDPLATE**.....235
VALVE,FLOW DIVIDER/COMBINER........145, 96, 99–100, 109, 123, 125 WELDMENT, TOW BAR.....233
147 WASHER,FLAT,USS,1/4"Y.......24, 28, 31, 33, W E L D M E N T, A I R CLEANER
VALVE,FLOW REG 0.8GPM FIXED....157–158 39–40, 45, 49–50, 57–58, 63–64, 67–68, 73, MOUNT,PTD.....95–96
VALVE,FLOW REGULATOR 3.5 GPM**....153– 75, 77, 79–80, 83–84, 95–96, 99–100, 103, WELDMENT,AIR INTAKE TUBE,BLUE.....71
154 107, 109, 111, 113, 115, 121, 123, 125, 127, WELDMENT,AIR INTAKE,PAINT.....77
VALVE,LP LOCKOUT W/CONN***.....83–84 129–130, 133, 135–136, 139, 185–186, 189, WELDMENT,AIRCRAFT SENSOR
VALVE,MANUAL,700 PSI.....163, 165 193, 197, 201, 213, 219, 227, 229, 233, 235 BUMPR.....235
VALVE,NEEDLE***.....153–154 WASHER,FLAT,USS,3/8",Y......19, 43, 45, 57– WELDMENT,BULKHEAD,LEFT SIDE.....57–58
VALVE,NEEDLE,BRAKE RELEASE.....233 58, 68, 73, 75, 87, 89, 99–100, 109, 129–130, WELDMENT,BULKHEAD,RT SIDE.....57–58
VALVE,PCV FORD DSG-423.....93, 105 191, 205, 209, 215, 229 WELDMENT,CAT MOUNT,MSG425.....107
VALVE,PCV-FORD LRG***.....89 WASHER,FLAT,USS,5/16",Y.....39–40, 43, 45, WELDMENT,CAT MUFFLER MOUNT.....95–96
VALVE,PILOT OPER DIRECTIONAL.....215 47, 57–58, 63–64, 67–68, 77, 93, 95–96, 107, WELDMENT,CAT MUFFLER SPPT,PTD.....96
VALVE,PRI. FLOW REG 4.3.....201 109, 111, 113, 123, 125, 127, 133, 193, 195, WELDMENT,COOLANT BOTTLE MOUNT...87
VALVE,PROPORTIONAL.....153–154 201, 205, 213, 217, 219, 227, 229, 235 WELDMENT,DEUTZ ENGINE MOUNT.....71
VALVE,RELIEF 1800 PSI.....153–154 WASHER,LOCK,#10 PLTD.....133 WELDMENT,ENGINE TRAY,Z60.....111
VALVE,RELIEF 2600 PSI.....154 WASHER,LOCK,.25 .....24, 28, 31, 33, 45, 47, WELDMENT,EXHAUST PIPE.....63–64
VALVE,RELIEF,1500 PSI***.....201 49–50, 75, 79–80, 87, 111, 113, 115, 117, 119, WELDMENT,EXT LP TANK BRKT.....57–58
VALVE,RELIEF,250 PSI.....147 121, 123, 125, 129–130, 133, 135–136, 139, WELDMENT,GUIDE BRACKET.....33
VALVE,RELIEF,280PSI.....145 186, 227, 229 WELDMENT,HEADER PIPE.....107
VALVE,SHUTTLE.....145, 147 WASHER,LOCK,.313.....45, 73, 75, 215 WELDMENT,HEADER PIPE,FORD 2.3L.....93
VALVE,SHUTTLE,GS68.....157–158 WASHER,LOCK,.375....19, 21, 23–24, 27–28, WELDMENT,L.P. TANK MOUNT ***.....231
VALVE,SOLENOID (18660).....201 33, 39–40, 45, 57–58, 64, 73, 79–80, 83–84, WELDMENT,LID,GBOX,Z60.....50
VALVE,SOLENOID (89726).....153–154 87, 107, 119, 123, 125, 201, 231 WELDMENT,LP TANK BRACKET**.....57–58
VALVE,SOLENOID 3 POS,4 WAY***........153– WASHER,LOCK,.625 PLTD.....111, 183, 186 WELDMENT,MUFFLER,DSG423.....96
154 WASHER,LOCK,0.5".....19, 21, 23–24, 27–28, WELDMENT,MUFFLER,FORD TIER2....83–84
VALVE,SOLENOID, 2POS/3WAY***....157–158 73, 79–80, 95–96, 107, 113, 115, 117 WELDMENT,NON-OSCILLATE.....21
VALVE,SOLENOID,10V,W/OUT COIL*.....215 WASHER,LOCK,1".....61 WELDMENT,PIPE CRADLE MOUNT.....193
VALVE-CHECK, #4 SAE, 5 PSI*.....157–158 WASHER,LOCK,M10....73, 75, 80, 87, 89, 96, WELDMENT,PLATFORM SUPPORT,CE.....191
VALVE-FLOW REGULATOR 2 GPM.....147 107, 109, 229 WELDMENT,PULL BAR.....233
VALVE-SOLENOID,2POS 3WAY,JIB**......157– WASHER,LOCK,M14....63–64, 67–68, 71, 77, WELDMENT,TIE ROD.....19, 21
158 79–80 WELDMENT,TRACK TUBE.....125
WASHER,LOCK,M6.....87 WELDMENT,WELDER GEN COVER.....215
W WASHER,LOCK,M8 ...68, 87, 89, 93, 99–100, WELMENT,DEUTZ ENGINE MOUNT.....71
105 WHEEL & TIRE ASSY,LH NM AIR.....27–28
WASHER, 9MM I.D......80
WASHER,M4 NYLON.....243 WHEEL & TIRE ASSY,RH,NM AIR.....27–28
WASHER,.469 X .781,HRD.....24, 28
WASHER,NYLON,.410 X.257X.045.....163 WHEEL 24.5X11.75-9 HOLE.....27–28
WASHER,FENDER,.25 X 1.25 X.062....57–58,
WASHER,SHIM .0151 THK......191 WHEEL DRIVE 56:1 2WD***.....37
117
WASHER,SHIM,1.27 X 2.13 X .062....121, 127 WHEEL DRIVE 56:1 4WD***.....37
WASHER,FLAT, M5 YELLOW ZINC.....87, 95–
WASHER,THRUST,1.5 X 3.5 X .187.....19, 21 WHEEL RING WASHER,PTD...23–24, 27–28,
96
WASHER,THRUST,2.56 X 4.0 X.18.....19, 21 31, 33
WASHER,FLAT,.375 X 1.5 X .125.........89, 99–
WASHER-FLAT, 1/2" (80056).....63–64, 77 WHEEL,19.5 X 11.75, Z60.....23–24, 27–28
100, 109
WATER INLET TUBE, FORD.....89 WHEEL,22.5 X 14.00, Z60.....23–24, 27–28
WASHER,FLAT,.375X1.50X.125,ZAG.....237
WATER OUTLET, FORD DSG423.....91 WIPER.....227
Part No. 102499 Z-60/34 263

October 2015
WIPER BRACKET, PAINTED.....227

WIRE CABLE 8/4 CON.SO.....217, 219
WIRE CABLE,12/3 CON.TPE JKT.....130
WIRE CABLE,12GA/3 CON.TPE JKT*.....45
WIRE CABLE,16/2 SJO,BULK.....183
WIRE HARNESS, SENSOR, TEMP.....91
WIRE LOOM,1.25 DIA......135–136
WIRE LOOM,3/4 DIA......135–136
WIRE LOOM,3/8 POLY SLIT.....133
Wire Seal Retaining Ring.....37
WIRE,MOUNT ADHESIVE BACK.....135–136
WIRING KIT,CONTROL BOX HEATER.....136
WIRING KIT,JIB TIME DELAY IC.....135–136
WLDMNT,HYDRAULIC TANK MODULE.....45
WORD DECAL KIT SERV S80/85.....185–186
WORKLIGHT, 12V, DEUTSCH RECEPT.....186
WORKLIGHT,12 VOLT.....185–186
Y
YOKE PIVOT ASSEMBLY,L.H......19, 21
YOKE PIVOT ASSEMBLY,R.H......19, 21
Z
Z60 AIRLINE TO PLATFORM.....195
Z60 CW ASSY W/SYMBOL DECALS.....61
Z60 CW ASSY W/WORD DECALS.....61
Z60 DLX, HOSTILE ENVIRONMENT.....225
Z60 FORD T3 BAFFLE W/DECALS.....99–100
Z60 HOSTILE ENVIRONMENT DEUTZ.....229
Z60 JIB ASSY WITH SYM DECALS.....127
Z60 STD.HOSTILE ENVIRONMNT PKG.....225
Z60 UPPER SECONDARY BOOM ASSY...115
Z60. TOW PACKAGE.....233
ZERK,GREASE,1/8 NPT.....57–58
ZERK,GREASE,1/8 NPT,90DEG......47
ZERK,GREASE,5/16-24,STRAIT.....191
{
{Asian and South American models}.....130
{Asian and South American
models}=====================.......129–
130
{Australian models, to SN
5709}==================.....129–130
{Australian models}.....129–130
{ A u s t r a l i a n
models}==========================.130
{ E u r o p e a n
models}===========================.130
{ E u r o p e a n
models}=============================.129–
130
{USA and Canadian models, from SN
5710}=================.....130
{USA and Canadian models, to SN
5709)================.....129–130
{USA and Canadian models, to SN
5709}==================.....130
{ U S A a n d C a n a d i a n
models}=====================.......129–
130
264 Z-60/34 Part No. 102499

October 2015
Part No. 102499 Z-60/34 265

October 2015
Fitting Cross References
266 Z-60/34 Part No. 102499

October 2015
Fitting Cross References (Continued)
Part No. 102499 Z-60/34 267

October 2015
268 Z-60/34 Part No. 102499

October 2015
Part No. 102499 Z-60/34 269

October 2015
270 Z-60/34 Part No. 102499

October 2015
Part No. 102499 Z-60/34 271

October 2015
272 Z-60/34 Part No. 102499

Parts Manual
Rev H11
Part No.
102499
Z-60/34 from SN 4551

Genie Z60 Parts Manual

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Serial Number Range

Z-60/34 from SN 4551

Part No. 102499

2 Z-60/34 Part No. 102499

How to Read Your Serial Number

Part No. 102499 Z-60/34 3

404.1 Deutz F4L 1011F Engine - View 2 (to SN 4607)........72

700 Hydraulic Components

4 Z-60/34 Part No. 102499

Table of Contents (continued)

704.1 Function Manifold....................................................152 Indices

Part No. 102499 Z-60/34 5

6 Z-60/34 Part No. 102499

Parts Stocking List

Part No. 102499 Z-60/34 7

How To Order Parts

8 Z-60/34 Part No. 102499

Fax Order Form

Part No. 102499 Z-60/34 9

101.1 Decals with Words

10 Z-60/34 Part No. 102499

101.1 Decals with Words

-- 102500 DECAL KIT,WORDS, Z60/34 15 28174 DECAL,POWER TO PLATFORM

10 28161 DECAL,WARN,CRUSH HAZARD 27 133518 DECAL, PATCH, GEN,ALC-500......1

Part No. 102499 Z-60/34 11

101.1 Decals with Words

36 52968 DECAL,COSMETIC,GENIE -- 215526 DECAL,LABEL,BELT,MSG425

41 82283 DECAL,NOTICE,OPER 53 226516 DECAL,INST,OPER

-- 1000210 DECAL,NOTICE,OPER INST.IC......2 54 29104 DECAL,TOWING INSTRUCTIONS

42 82316 DECAL,NOTICE TIRE 55 47041 DECAL,CAUTION,TOWING SPEED

12 Z-60/34 Part No. 102499

101.1 Decals with Words

This Page Intentionally Left Blank

Part No. 102499 Z-60/34 13

102.1 Decals with Symbols

14 Z-60/34 Part No. 102499

102.1 Decals with Symbols

-- 102501 DECAL KIT,SYMBOLS, Z60/34 -- 133067 DECAL,DANGER,ELEC.HAZ.STAY

Part No. 102499 Z-60/34 15

102.1 Decals with Symbols

Item Part No. Description Qty.

41 114248 Label — Tip-over Hazard, Tilt

16 Z-60/34 Part No. 102499

102.1 Decals with Symbols

This Page Intentionally Left Blank

Part No. 102499 Z-60/34 17

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

18 Z-60/34 Part No. 102499

201.1 Steer Axle Linkage, Oscillate Models (2WD, 4WD)

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2

Part No. 102499 Z-60/34 19

202.1 2WD Steer Axle Linkage, No-oscillate Models

20 Z-60/34 Part No. 102499

202.1 2WD Steer Axle Linkage, No-oscillate Models

Item Part No. Description Qty.

1 8177 SCREW,HHC,1/2-13 X 1.5

Part No. 102499 Z-60/34 21

203.1 Non-steer Axle (to SN 10160)

22 Z-60/34 Part No. 102499

203.1 Non-steer Axle (to SN 10160)

1 Ref. Oscillate Control Valve (refer to 14 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2

Part No. 102499 Z-60/34 23