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Stability of magnetic levitation
L. M. Holmesa)
Institute fiir Festkorperphysik, Eidgenossische Technische Hochschule, CH-8093 Ziirich. Switzerland
(Received 17 October 1977; accepted for publication 21 November 1977)
The levitation forces on metal spheres in magnetic fields of axial symmetry are derived theoretically.
Criteria for stability of the center of mass are obtained. It is shown for nonmagnetic samples that the
desirable coil configurations are those which provide a constant field gradient along the symmetry axis.
The formalism is applied to model coils of axial symmetry as an approximation to real spiral coils. An
exact formula is derived for the axial component of the magnetic field on the axis of a spiral coil wound
on the surface of a cone, and the transverse fields are evaluated approximately.
I. INTRODUCTION tion with these currents tends to move the sample out
Levitation melting of metals was first put in prac- of the high-field region. For the frequencies used in
tice by Okress et al. l in the early 1950's, although the practice, fS 1 MHz, the wavelength of the electromag-
netic radiation is long compared to the dimensions of
idea had been advanced theoretically by Muckz in 1923.
In the intervening years, the technique has found applica- typical coils, and displacement currents may therefore
be neglected. lz We neglect displacement currents, fol-
tion in a variety of specialized physiochemical and
lowing thereby the practice in previous treatements of
metallurgical studies. 3-6 Our attention was drawn to the
levitation, and we use rationalized mks units in our
fact that large degrees of undercooling were achieved7
analysis.
in bulk samples of nickel and iron when they were levita-
tion melted. In attempting to reproduce and extend
these studies of undercooling, we found that the design II. MAGNETIC FIELD IN AXIAL SYMMETRY
of a coil to provide for stable levitation could be a deli- We wish to determine the form of the magnetic field in
cate matter, a fact which has been documented else- free space on and near the symmetry axis of a coil having
where 3 • 8 in the literature. Electromagnetic levitation axial symmetry. We take the current to be 1 A and con-
melting has been treated theoretically and in some de- sider the low-frequency limit where displacement cur-
tail, for example, by Rony9 and by Fromm and Jehn, 10,11 rents may be neglected. The field is written in terms of
but these treatments have resulted in only qualitative, its components along the orthogonal unit vectors p, (p,
or at best in semiquantitative, guidelines for estimating and Z in a cylindrical system of coordinates,
stability in a given coil configuration. We were there-
fore led to consider the sample stability from a theo- (1)
retical point of view, and we found that simple quantita-
tive stability criteria can be derived in the case of axial The (p component vanishes because of the axial
coil symmetry. These criteria are summarized in Eqs. symmetry,
(23) and (26), and, as they have proven very useful in
deSigning coils for our studies, we present their deriva- h~ =0, (2)
tion in this paper and illustrate their application in
practical numerical examples. The important qualitative z
and the p and components are functions of p and z only.
conclusions which follows from our treatment is that the The symmetry further requires that hp(P,z) be zero on
magnetic field strength must fall off almost linearly with the axis of symmetry,
distance along the coil axis, if the levitation is to be
stable. (3)
The axis of symmetry is vertical in our model, and For small displacements away from a given point
the metal sample is approximated by a sphere whose (P=O, z =0) on the axiS, hp(P,z) and h6 (P,z) may be ex-
radius is small compared to the dimensions of the coil. panded as Taylor series in p and z, but hp(P,z) and
The stability criteria are derived by considering the h6 (P,z) must also be consistent with the relevant Max-
motion of the center of mass of the sample Dynamic 0
well equations, which in our limit may be written
stability within the sample, surface tension, electro-
magnetic heating of the metal, and heat exchange with V' h=Vxh=O, (4)
the surroundings are explicitly excluded from considera-
tiono Certain of these problems have been treated else- and this requirement determines the form of the Taylor-
whereo 3,9-11 series expansions. Substituting the Taylor series in the
Maxwell equations and setting the appropriate coef-
The levitation forces are essentially magnetic in ficients equal to zero, we find that the field components
character: The high-frequency magnetic field induces take the form
eddy currents in the sample, and the magnetic interac-
hz(P,z) = 01 0 + Ci lZ + Ciz(zz - ipZ) + O(r), (5)
alpresent address: 8 Heath Road, Thorpe End, Norwich NR 13,
5 BQ, England. hp (p, z) = - i Ci lP - azPz + O(r3 ),
3102 J. Appl. Phys. 49(6), June 1978 0021·8979178/4906·3102$01.10 © 1978 American Institute of Physics 3102
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where write
(15)
(6)
where the proportionality factor -?S, which we shall refer
and to as the "effective susceptibility", is dependent on ma-
terial parameters of the sample and on the frequency of
(7)
the alternating field. The force on the sample is given
A knowledge of the i component of the field on the axis by the positive 14 gradient of W,
of symmetry suffices, therefore, to determine the p (16)
component for small displacements away from the axis.
This is the instantaneous force. If Ho varies as
III. EFFECTIVE MAGNETIC DIPOLE MOMENT AND exp(i217jt), we can find the time-averaged force by re-
SUSCEPTIBILITY placing Ho by the rms value and lS by the real part of
-?S. For a field produced by a coil carrying an rms cur-
We consider a conducting sphere in a magnetic field
rent I, we write
Ho which alternates at frequency j. The field induces
eddy currents and, providing the relative permeability (17)
flR = fl/ flo differs from unity, a bulk magnetization in
where h is the field (in the absence of the sample) pro-
the sphere. The two effects were treated by Symthe, 13
duced by a direct current of 1 A. The time-averaged
who derived an expression for the effective dipole mo-
force becomes
ment mv of the sphere. If Ho varies as exp(i217jt),
(8)
(F) 0;= t flo Re[lS]PV(h' h). (18)
in rationalized mks units, where!! is the complex func- The force on a spherical sample in a field of axial
tion defined by Smythe13 in Sec. 11. 05. Comparing with symmetry is obtained by substituting for Re[lS] from
the definition below of the effective susceptibility in Eq. Eq. (13) and for h from Eqs. (5), if the sample is
(15), we see that situated near the origin on the axis. The components of
z
(F) along the p, cp, and directions are given in this
(9) case by
To obtain the time-averaged force on the sample, we (Fp) =K[(tO'i - 0'00'2)P + O(r2)],
shall need an expression for the real part of -?S. It is
convenient to define this in terms of the function (19)
where T is the electrical resistivity. Thus, The sample may be levitated at a given position of the
axis of symmetry if the vertical force (F;; in Eqs. (19)
can be made to compensate the force of gravity. To
(13)
support a sphere of radius a and density D at z = P = 0,
we clearly need
Four flR = 1, G (x, fl R ) has been given in Refs. 1 and 10
as the function G(x). It is positive and less than unity. (21)
The general expression for G(x, fl R ) is given in Appendix
where g is the acceleration of gravity. The rms cur-
A, and has been plotted in Fig. 6. As flR increases from
rent for levitation is obtained from Eqs. (20) and (21),
unity, the bulk magnetization tends to counterbalance
the contributions from the eddy currents to the effective
dipole moment. G(x, fl R ) reverses sign at a critical· (22)
value of the permeability, fl~c), as discussed in Appen-
dix A, and approaches - 2 as flR - 00. This expression is real, and levitation is possible, when
the condition
IV. MAGNETIC ENERGY AND FORCE
G(x, flR)O'OO'l <0. (23)
The change in energy14 when a sample is brought into
a magnetic field Ho which induces a magnetic dipole is fulfilled.
moment mv is To investigate the stability of the levitation, we con-
sider the equations of motion for small displacements
(14) of the sample from the origin, keeping the current fixed.
Equating the net force from Eqs. (19) and (21) to the
Neglecting hystereSiS and magnetic saturation, we may product of mass and acceleration of the sample, we find
3103 J. Appl. Phys.• Vol. 49. No.6. June 1978 L.M. Holmes 3103
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the equations of motion
p+ w;p=O,
f' 2000
rp=O, (24) .,u
~ 1000 I-.-----"'''''=+...-L-----j
z+w;Z=O,
where we have neglected the corrections of 0(,.-2) in 0'-----+-....'--------'
Eqs. (19), and where
w~ = g(tc. ~ - O'O0!2)(- O!oO! J-l ,
w! = g(a~ + 20j,0'2)(- O!oO! 1)-1 0 (25)
For stable levitation, condition (23) together with O'------....'-----~~
o 5 10
w; > 0 and (26) Z (mm)
must be fulfilled, as the sample then will oscillate FIG. 2. Levitation with a single pair of coaxial circular loops
harmonically about the equilibrium position. with reversed currents. The radii are b! = b 2 '" 0.01 m, and the
separation is o=.f3b j •
3104 J. Appl. Phys., Vol. 49, No.6, June 1978 L.M. Holmes 3104
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by w! - 0, corresponding to a maximum in (F) as a of the magnetic-flux patterns, Fromm and Jehn conclude
function of Z, and this leads, of course, to a minimum that the lateral stability will be greater m coil A than
in the current for levitation, I M =289 A for our standard in coil B, but that the vertical force on the sample will
sample. The normalized current be greater for a given current in coil B than in coil A.
In Fig. 7 of the 1965 paper in Ref. 11, the quantity
(30)
dH/ dz, which is a 1 in our notation, is plotted along the
is what we have shown in Fig. 1. The rms field strength symmetry axis. This quantity stays nearly constant in
for levitation of the sample at position z is determined the region between 2 and 4 cm on the abscissa for coil
from A, whereas for coil B it is only constant at a narrow
minimum near 0,6 cm on the abscissa. From this we
(31)
see at once according to the present analYSis that the
We define HM to be the value which HL assumes as I L stability will be greater in coil A than in coil B, and
- 1M , H M is the highest field strength for which stable this conclusion is verified in detail in the curves in
levitation is possible, and is in the present example Fig. 3. The conditions > 0 and w; w!
> 0 are simulta-
1.18 x 10 4 A/m or 149 Oe for our standard sample. The neously fulfilled in a region over 2.5 cm long on the
normalized field strength for levitation axis of coil A but less than 0.2 cm long on the axis of
coil B. For coil A, dH/dz has two additional extrema
HN =HL/HM (32)
near 1 cm on the abscissa of the curve in Ref. 11,
has also been plotted in Fig. 1. yielding two additional points of stability, as can be
seen in Fig 3. For our standard sample, we calculate
It is possible to "scale" these results for different
1M = 344 and 205 A, respectively, for coils A and B,
coil radii. At a given value of Z/bl' w!.za:
b-;l, IL ex: b~/2, and HM = 2 .16 X 10 4 and 1. 64 x 104 A/m, respectively.
and HL ex b~/2. If the radius of the loop is increased, then
Our analysis confirms that of Fromm and Jehn, there-
the necessary current and magnetic field for levitation
fore, and lends quantitative weight to their conclusions.
increase, leading to stronger inductive heating of the
sample 10 and greater Ohmic losses in the coil. At the
same time, the restoring forces for small displace-
ments of the sample from the equilibrium position be-
come smaller. These same conclusions apply qualita-
tively to multiturn coils: Smaller coils tend to provide
greater stability, heat the sample less, and require
smaller currents for levitation than larger coils.
A B
B. Single pair of turns with reversed currents SECTION THROUGH THE COILS
When more than one coaxial turn is present in the
coil, the field is evaluated by superposition of the con-
tributions from the individual turns, as given by Eqo
(29), after introducing a minus sign if the current is
reversed in a given turn A simple example is two cir-
0
3105 J. Appl. Phys., Vol. 49, No.6, June 1978 L.M. Holmes 3105
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VIII. APPROXIMATIONS AND APPLICATIONS Eqo (B10), and substituting as before in Eqs. (22),
Up to now we have considered only coils of strictly (25), and (31) to determine l L , w~, w!, and H L • Com-
axial symmetry, built up from coaxial circular lines paring Fig. 4 with Fig. 3, we see that the pronounced
of current. Real levitation coils are often spirals of oscillations in the curves near 1 cm on the abscissa
have disappeared in the spi.ral approximation. In the
wire or tubing, which produce magnetic fields of ap-
proximately axial symmetry. To make connection with region of stable levitation between 2 and 4.5 cm, how-
experiment, however, we have to decide on how to ever, the two sets of curves are for practical purposes
choose the hypothetical circular currents so as to ap- identical, and we find also 111 =347 A and H M ",,2.06X10 4
proximate the field on the axis of a real spiral coil. A A 1m, values close to those derived for coil A in Sec.
recipe for doing this is contained in Eqs (B11) of 0
VII, for the standard sample of aluminum.
Appendix B, where the field on the axis of a spiral coil
wound on a conical surface is derived: The circular line For this coil the pitch, d = 1.118 cm, is larger than
of current should have the mean radius and height of the one would want in a practical coil of this size. We have
spiral turn to be approximated. When the pitch of the used this value only to make direct connection wi.th the
spiral is sufficiently small (cf. Figo 9), the transverse analysis of Sec. VII. The results demonstrate the es-
sential equivalence of the two theoretical approaches in
field components may be neglected, and the formalism
the axial approximation.
developed above may be applied To this order of ap-
0
A. Coil A of Ref. 11
The spiral current line sketched on the right-hand
side of Fig. 4 approximates the coil of circular cur-
rent loops referred to as coil A in Ref. 11 (cf. Fig.
3) and might be chosen as the basis for a physical ~:~
\~
realization of this coil. The lower section is assumed
to be wound with constant pitch, d = 1. 118 cm, on a cone
of semiangle 8""26.565°. The mean radius and height
of each turn are the same, then, as the radius and
z'Z--~·l./
t
"
\
\
--..,,'___
! I
3106 J. Appl. Phys., Vol. 49, No.6, June 1978 L.M. Holmes 3106
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and G(x,JJ.R)-O as the sample radius -0. There is
therefore a lower bound 19 on the size of the sample
which can be levitated, since the current cannot be
increased without limit. If the maximum available cur-
rent is I', then the minimum value of G (x, JJ.R) for
levitation varies as (lM/I'F for a given material. Putting o I-------'~-"'~---l-"~-----"~
in numerical values we find that, for example, with I'
0::
= 75 A at 1 MHz, down to 19 mg of liquid aluminum can, ::l
in principle, be levitated in coil (a) and down to 0.7
mg in the mini coil. Of course, I' may, in practice,
be different for the two coils.} This agrees with the -1
observations in ReL 18, where the coils were used in
vacuum-evaporation studies on various metals, in-
cluding aluminum. For coil (a), starting masses of the
samples were between 1 g and 100 mg, and the charges
became unstable after the mass had dropped to between
10 100
50 and 10 mg, depending on the metal levitated. Coil
(b) was used for evaporating samples with masses be-
tween 100 and 3 mg at the start of the run. Our axial FIG. 6. The function G <X, PR) of Eq. (A2) as a function of the
approximation seems, therefore, to provide a reason- relative permeability PR. Numbers in parentheses give the
able description of the behavior of these practical coils. value of x at PR= 1.
IX. CONCLUSION
ACKNOWLEDGMENTS
Stability criteria for the electromagnetic levitation
of small metal samples have been derived for coils of The author is indebted to Professor G. Busch for his
axial symmetry. The criteria are always satisfied for interest in this project and to the Schweizerischer
levitated nonmagnetic samples in regions of constant Nationalfonds for financial support.
field gradient on the coil axis. The levitation equations
have been applied to hypothetical model coils of high APPENDIX A: THE FUNCTION G(x, iJ.R)
symmetry and as an approximation to the behavior in The function G(x, Il R ) introduced in Eq. (10) may be
real spiral coils. The results demonstrate the applica- obtained from Eq. (7) in Sec. 11. 05 of Smythe's book, 13
bility of the analysis in practical situations 0
on replacing the permeability J.l by J.l R to convert to
mks units and identifying the quantity (p)1 /2a in
Smythe's treatment with (2)1/2X in our Eq. (11). The
resulting expression is lengthy. We define
: 2 A=2x(cosh2x- cos2x) + (J.l R -1)(sinh2x - sin2x),
3000Qffi
I UJ'. Wp2 .
(AI)
N'u 2000 r B = (cosh2x - cos2x) - x(sinh2x + sin2x).
~ 1000 - I
, Then the required expression may be written
o
G( ) -1 _ 3 (J.lR _1)B2 + x2(sinh2x - sin2x)A
:['Bj,l
(A2)
x,J.lR - J.lR (J.lR-1)2B2+X2A2
'::L~'j
G (x - 0,1) = 0, and unity in the high-frequency limit,
u Wp G(x- 00,1) = 1. The parameter x itself depends on J.lR
~ 1000 - through Eqso (11) and (12). It is convenient to define Xo
o to be the value which x assumes at IlR = 1 ,
2 \ . , I
\/~o xo= (x)I'R=1° (A4)
3107 J. Appl. Phys., Vol. 49, No.6, June 1978 L.M. Holmes 3107
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-2.0 100 with
50
-1.5 and
20
(B6)
-1.0 10
ds~ = (acoscp + aab sincp)dcp,
5 or
-0.5
2 (B7)
0
0 5 10 where cp' is the value of cp at the end of the coil and t is
z/ ao' With the substitution
FIG. 7. Critical value Il}f) of permeability for which G(x,IlR) ~ = 1 + bcp, (B8)
reverses sign and logarithmic slope S of G(x,IlR) at f.lR= 1 as this becomes
functions of xo, the value of x at f.lR = 1.
s-(!.. dG)
- G dJlR "R=!'
(A5) (B9)
which may be evaluated with the help of partial integra-
Recalling that I JlR - 11 < 10- 3 typically for nonmagnetic tion and using standard tables of integrals. After con-
metals ,20 we see that the approximation JlR = 1 is satis- siderable algebra the result reduces to the expression
factory in many cases. For materials which become
ferromagnetic, Jl R diverges at the Curie temperature h~(O,z)= 2~ (cosV32+ 8)-cosV3 1 + e)± sin 2 8
T c' Putting in typical values of Jl R , we find that such
materials can, in principle, be levitated stably at tem- Xlo r2[1±coS(132-
g r 1 1 ± COSV3 1 - e») ,
e») (BI0)
peratures down to a fraction of a Kelvin above T c'
providing Xo ;;:;- 2. where 13 1 and 132 are the angles between the axis of the
solenoid and the vectors drawn from the field point
APPENDIX B: THE CONICAL HELIX (O,z) to the extreme ends of the wire, and r 1 and r 2 are
the lengths of those vectors [Fig. 8(b»). Where a choice
We wish to extend the treatment of Smythe13 (Sec. of algebraic sign appears in Eq. (BI0), the positive
7.08) to the problem of a coil wound on the surface of a sign is to be chosen when sinB? 0 and the negative sign
cone having semiangle e[Fig. 8(a)]. The center of the otherwise.
wire or tubing used to wind the coil follows the curve
defined by The coil does not have axial symmetry. To calculate
the transverse components of the field on the z axis,
x'=acoscp, y'=asincp, z'=aoccp, (Bl) we use expressions for hx(O,z) and hy(O,z) analogous 21
3108 J. Appl. Phys., Vol. 49, No.6, June 1978 L.M. Holmes 3108
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ly. The expression for h;l)(O,Z) is equivalent to Eq.
(29). For moderate values of z -z, Le"
z
/z -z/::;: a, (B14)
~rdCOSe
x which are met in practical coil design, the ratio of
-1-1 transverse to axial field components is therefore of the
(0) a _-I:
0/
t-- d Sin e order of magnitude of b or c for the individual turns.
N -0.1
.s , • ......... (71"/4) This is illustrated in Fig. 9, where h!l)(O,Z) and
=£ 0 \, -::--... e". and h;l)(O,Z) from Eqs. (B11) are plotted on normalized
......
N ,,
\(71"12) coordinates for (d/27T(1o) = 0,1 and for representative
values of e.
=-:
6
0.1 ,,
-.<:
3109 J. App1. Phys., Vo1. 49, No.6, June 1978 L.M. Holmes 3109
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