Professional Documents
Culture Documents
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ISBN-13: 978-0-13-262856-3
ISBN-10: 0-13-262856-2
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Unit 1
Word bank
Manufacturing plant Reasons someone can’t
business departments come to the phone Other words
quality assurance in a meeting extension
human resources in a training class bolts
purchasing on vacation no good
sales on a coffee break burrs
accounting on a lunch break urgent
production control on a dinner break notify
visiting a customer
visiting a supplier
Conversations
Intermediate Level 1
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Authentic practice
A. Read the telephone messages. Then write true or false after each sentence.
7/15/11 7/15/11
2 Manufacturing
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Unit 2
Word bank
On-site amenities Plant locations Other words
a break room a nurse’s office offer two weeks paid vacation
an exercise room a medical office benefits tuition reimbursement
a child care center a warehouse medical insurance an air-conditioned shop
a cafeteria a washroom dental insurance competitive salaries
training classes a pension plan vending machines
Conversations
Intermediate Level 3
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Authentic practice
A. Read the job ad for Consolidated Box Company. Then check ✔ yes or no after
each sentence.
Help Wanted
Get a terrific job at Consolidated Box Company!
NOW HIRING
Glue machine operators Shipping clerks
Press operators Inspectors
Packers Truck drivers
We offer terrific benefits including:
• medical insurance • dental insurance • a pension plan
• two weeks paid vacation • tuition reimbursement • competitive salaries
Our clean, air-conditioned shop is conveniently located in downtown Brookdale. There's a bus stop
right around the corner and a subway station across the street, next to Handy Andy's Convenience
Store. There is also a beautiful park nearby where you can eat lunch.
On-site amenities include:
• a cafeteria • a break room with vending machines • an exercise room • a child care center
For more information, please contact Dave Hager at (201) 555-8472.
Come join our team today!
yes no
1. Consolidated Box Company is looking for engineers.
2. There’s a bus stop across the street.
3. The shop is air-conditioned and clean.
4. Employees get two weeks of vacation.
5. The subway is next to the convenience store.
B. Answer a job applicant’s questions about the information in the ad.
1. What on-site amenities are there at Consolidated?
_________________________________________________________________________
2. Where can I eat lunch?
_________________________________________________________________________
3. What kinds of benefits do you offer?
_________________________________________________________________________
4. Who should I contact about a job?
_________________________________________________________________________
C. ROLE PLAY. With a partner, create a conversation using the information
in the ad. Ask and answer questions about the company’s amenities and
benefits.
4 Manufacturing
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Unit 3
Word bank
Equipment Problems Actions Other words
a crimper is stuck check it mold
a reel is broken change it machine status
a chute is empty turn it off running
a conveyor is full empty it down
a bandsaw is jammed fill it down time
a belt sander is cracked inspect it
a bench grinder is making bad parts
a press brake won’t open
an injection molding machine won’t close
Conversations
Intermediate Level 5
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Authentic practice
A. Read the repair order request form. Then answer the questions.
By Date
Department
Problem
Repaired by
Date completed
Form No. 2-33-19
6 Manufacturing
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Unit 4
Word bank
Equipment Adjectives Other
a drill bit high-speed steel out of stock
a reamer carbide print out
a countersink coated a bill
a counterbore quarter-inch an operations sheet
a tap half-inch a mounting plate
an end mill
Conversations
Intermediate Level 7
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Authentic practice
A. Read the operations sheet. Then write yes or no after each sentence.
OPERATIONS SHEET
Job number: 3557 Workstation: Machine Shop Customer: All-Star Diesel
Part number: 13-001-A Part description: Mounting plate Quantity: 3000
Start date: 7/1/11 Due date: 7/15/11
Operation
Number Machine Operation Setup time Cycle time Cost
8 Manufacturing
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Unit 5
Word bank
Adjectives for Adjectives for Adjectives for Reasons for
urgent jobs non-urgent jobs being late being late Other words
first priority low priority past due The punch press is down. pick-up
high priority cold behind schedule The machine isn’t set up. delivery
top priority delayed The die needs repair. carrier
hot We ran out of material. a shipping log
The parts are on hold.
Quality Control rejected
the first piece.
Conversations
Intermediate Level 9
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Authentic practice
A. Read the pick-up and delivery schedule.
10 Manufacturing
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Unit 6
Word bank
Supplies Manufacturing duties
a rag a hex nut pack the shipment stack the boxes
a scraper cutting oil ship the order move the pallet
a tap sandpaper clean the press set up the stamping press
a flat head screw lubricating oil run the grinder load the feeders
a set screw clear the conveyor belt unload the chutes
Conversations
Intermediate Level 11
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Authentic practice
A. Look at the online catalog for Foundation Industrial Supply. Then write yes or no
after each sentence.
B. Fill in the online order form for Foundation Industrial Supply. Choose three items
from the catalog. Write the product description, box quantity, price per box, and
total in the boxes.
Product description
12 Manufacturing
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Unit 7
Word bank
Rules in a manufacturing plant Shifts
Do not smoke in the building. days
Do not forget to call in if you’re sick. afternoons
Do not take a day off without asking your supervisor. nights
Do not forget to wear safety gear. weekdays
Do not punch in for someone else. weekends
Do not punch out for someone else.
Do not forget to return tools when the job is done.
Conversations
Intermediate Level 13
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Authentic practice
A. Read the leave / time off request form. Then write yes or no after each sentence.
8/30/11
10/03/11 10/09/11
10/10/11
Brad Wilford
14 Manufacturing
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Unit 8
Word bank
Accidents Safety maintenance How often? Other words
get cut test the emergency stop once a shift a load
hurt your back check the safety gate twice an hour twist
hurt your eyes inspect the pull-backs stretch
trip sweep the floor muscles
break the equipment remove the slugs a dolly
start a fire recycle the scrap a hand truck
blow a fuse fill the oil cups
smash your hand clean the machine
Conversations
Intermediate Level 15
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Authentic practice
A. Read the safe lifting poster. Then write yes or no after each sentence.
1. Clear the area of 2. Keep your feet 3. Bend at your knees, not at your
anything that could apart and your toes waist. Lift with your legs.
make you fall. pointed out.
4. Keep the load 5. Never twist your body when you lift.
close to your body. Turn with your feet instead.
REMINDERS:
• If this is your first lift of the shift, be sure to stretch your muscles before you start.
• Always wear a back support belt, gloves, and safety shoes.
• Test the object’s weight before you lift it.
• If an object is over 40 lbs., ask for help or use a dolly, a hand truck, or a forklift.
1. It’s important to move things out of the way before lifting. _______________
2. You should keep the load close to your body. _______________
3. It’s OK to lift a 60-lb. box by yourself. _______________
4. You should turn with your body, not your feet. _______________
B. Now answer a co-worker’s questions about the safe lifting poster.
1. I’m about to start my first lifting job of the shift. What should I do?
_________________________________________________________________________
2. What safety equipment should I wear?
_________________________________________________________________________
3. Why is it important to clear the working area before I start lifting?
_________________________________________________________________________
C. ROLE PLAY. With a partner, create a conversation between two factory workers.
Ask and answer questions about the safe lifting poster.
16 Manufacturing
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Unit 9
Word bank
Manufacturing
credit union services I.D. Other words
direct deposit a driver’s license a Social Security number (SS#)
an IRA account a Social Security card weekly
a holiday club account a birth certificate bi-weekly
a loan a green card monthly
a debit card an employee number a direct deposit authorization form
an employee badge number
Conversations
Authentic practice
A. Read the direct deposit authorization form. Then check ✔ the information that is
on the form.
18 Manufacturing
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Unit 10
Word bank
Manufacturing training topics Other words
fire extinguisher safety shop floor safety partial
accident prevention first aid medical expenses
hazardous materials handling workers’ compensation rehabilitation benefits
Material Safety Data Sheets teamwork insurance carrier
environmental safety sexual harassment claim number
electrical safety diversity contact
Conversations
Intermediate Level 19
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Authentic practice
A. Read the information about the workers’ compensation policy. Then write yes or
no after each sentence.
A claims specialist will contact you and your doctor to determine when (or if) you
can return to work.
Injured employees will receive their regular rate of pay for time lost during the first
three days after the injury. Beginning on the fourth day, workers’ compensation will
pay employees half their regular rate of pay.
20 Manufacturing
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Answer key
Answers are provided for the Authentic practice exercises that have specific answers.
Unit 4, page 8
Exercise A
1. yes 2. no 3. yes 4. no
Exercise B $400.00
$500.43
1. (It’s due) On July 15, 2011 (or 7/15/11). $125.00
2. (The total cost is) $4,862.49.
3. Milling.
Unit 10, page 20
Unit 5, page 10
Exercise A
Exercise A 1. yes 2. no 3. yes 4. no
1. true 2. false 3. true 4. true
Exercise B
Exercise B 1. (It pays for) Partial wage payment for any absence due
1. (It’s open) From 7:30 a.m. to 4:00 p.m., Monday- to injury, medical expenses, rehabilitation benefits, and
Friday. compensation for permanent or partial disability.
2. (It’s) At 3:30 p.m. 2. Within 72 hours of the accident / incident.
3. At 2:45 p.m. 3. (It pays you) Half your regular rate of pay.
4. Yes (but you should hurry).
Intermediate Level 21
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Originally published as Workplace Plus: Living and Working in English 1 and 2 Manufacturing Job Pack,
by Pearson Education, Inc., 10 Bank Street, White Plains, NY 10606
Staff credits: Pietro Alongi, Nancy Flaggman, Irene Frankel, Barbara Sabella, and Diane Cipollone
To the teacher
Future Transitions to Work: Manufacturing can be used in conjunction with Future to expand the general
language introduced in the series to the specific needs of manufacturing professionals. This supplement
will help learners comprehend spoken and written English related to manufacturing and will afford
learners practice in communicating in a manufacturing setting. It will also help learners understand the
expectations of the manufacturing workplace.
Format
Each unit is two pages, with the Word bank and Conversations appearing on the first page, and Authentic
practice on the second.
1. Word bank
Essential vocabulary for the unit is presented.
2. Conversations
Model conversations are contextualized within the manufacturing setting.
3. Authentic practice
Real-world examples allow learners to practice communication skills in a manufacturing context.
All examples involve reading and understanding authentic texts from the workplace and
performing purposeful tasks based on them. In some units, learners create and rehearse
conversations; in other units, they practice writing.