LGS-K3 Brief Installation Manual For Electrical Part - Rev2 (20181205)

Doc.
no: LGS-IS-201801-01
Brief Installation Manual
Rev.no: 2
Date: 2018. 01. 24

Product Admin. Title: Electrical Part
Page: 1 / 27
Prepared Confirmed Approved
SS Park IG Choi
’18.01.24 ’18.01.24
■ Revision
Rev.
Date Revised contents Prepared Confirmed Approved
No
1 ’18.05.16 Add shaft auto tuning operation (page 16) SS Park IG Choi
2 ’18.12.05 Changed all contents SS Park IG Choi

Doc.no: LGS-IS-201801-01
Rev.no: 2
Date: 2018. 01. 24

Page: 2 / 27
Contents
1. Elevator Total Structure …..…………………………....……………….. P3
2. Total Connection Diagram ……………………………………………… P4
3. Safety Chain Short Picture ……………………………………………… P5
4. Machine Room Wiring Connection ………………………………...…. P7
5. LED Operation Panel (Service Tool) ……..……………….…………… P9
6. Motor Tuning .……………………………….……………….………….... P10
7. Running Test at Inspection Speed …………….……………………… P16
8. Installation Limit Switch ………………………………………………….P17
9. Installation Leveling Sensor ………………………………………….....P18
10. Shaft Auto-Tuning ………………………………………………….…… P19
11. Running Test at Normal Speed ……………………………………….. P23
12. HPI(Hall Position Indicator) Setting ………………………………….. P24
13. Load Setting ……………………………………………………………… P26
14. Leveling Adjustment .…………………………………………………… P26

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Date: 2018. 01. 24

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1. Elevator Total Structure
[ MMR Type ] [ MRL Type ]

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Date: 2018. 01. 24

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2. Total Connection Diagram

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3. Safety Chain Short Picture
[ Safety Jump Connection in Controller ]

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[ Safety Jump Connection in Car Top Box ]

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Date: 2018. 01. 24

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4. Machine Room Wiring Connection
4.1 Main Power(3-phase 4-wire Power) : Do connect to “L1,L2,L3”

terminal of controller for building input of main power
4.2 Motor : Do connect to “U, V, W” terminal block of controller
4.3 Earth : Do connect both earth of main power and earth of motor to
controller’s earth Plate
[Fig. 1-1 Main circuit terminal arrangement ]
L1, L2. L3 : Building Main Power

U, V, W : Motor
N, L : Lighting Power
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Date: 2018. 01. 24

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Caution
⚫ Make sure that QF(Main Power circuit breaker) must be “OFF” before
connection.
⚫ If building input main power is connected to motor’s connecting terminal
(U, V, W), Inverter system will be damaged.
4.4 Machine Brake Wiring connection

1) Do connect common line(-) of brake coil to “LZ- ” terminal in control panel
terminal.
2) Do connect line(+) of brake coil to “LZ+” terminal in control panel terminal.
4.5 Machine Encoder Wiring connection

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Date: 2018. 01. 24

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5. LED Operation Panel(Service Tool)

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Date: 2018. 01. 24

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6. Motor Tuning
6.1 Synchronous Motor
6.1.1 Connection with Car (After roping with Car)
1) Do make Inspection Mode in controller (X9 LED : ON)
2) Check all safety circuit

: X25, X26, X27 LED should be all “ON”
3) Set to F0-01➔ 1 with SVC Tool
4) Set Motor Parameter

Ex)
Func. Code. Parameter Name Value (Example)
F1-00 Encoder Type 0 0
F1-01 Rated Motor Power refer to M/C name plate 3.7
F1-02 Rated Motor Voltage refer to M/C name plate 380
F1-03 Rated Motor Current refer to M/C name plate 10.0
F1-04 Rated Motor Frequency refer to M/C name plate 19.0
F1-05 Rated Motor Speed refer to M/C name plate 95
F1-12 Encoder Pulse refer to M/C name plate 2048
F1-25 Motor Type refer to M/C name plate 1
5) Set to F1-22 ➔ 0, F8-01➔ 2

Set to F5-18 ➔ 0, F5-22➔ 0
Set to FC-01 Bit 14 ➔ 1 (for only Home lift )
Then set to F1-11 ➔ 1
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6) Press “COM” and “UP (or Down) Button continuously.
7) After Motor rotation is stop, do release “COM” and “UP(or Down)

Button.
8) Do check the Rotary encoder’s angle value (F1-06)

- After motor tuning is completed, the Key PAD on the main board(MCB PCB)
display the leant encoder angle value for 3s.
9) Repeat 5) ~ 8)
*** Ensure that the angle value deviation of F1-06 is within ±5º through
multiple times of motor-tuning.
6.1.2 Connection without Car (Before roping with Car)
1) Do make Inspection Mode in controller
X25, X26, X27 LED should be “ON”
Ex)
Func. Code. Parameter Name Value (Example)
F1-00 Encoder Type 0 0
F1-01 Rated Motor Power refer to M/C name plate 3.7
F1-04 Rated Motor Frequency refer to M/C name plate 19.0
F1-12 Encoder Pulse refer to M/C name plate 2048
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Date: 2018. 01. 24

Page: 12 / 27
5) Set to F1-22 ➔ 0, F8-01➔ 2

Set to F5-18 ➔ 0, F5-22➔ 0
6) Open the Machine brake with press brake contactor(BY) continuously
7) Press on SVC Tool for starting motor-tuning
8) After motor-tuning is completed, the controller output(SW contactor) is stop

automatically

10) Repeat 5) ~ 9)
⚫ Ensure that the angle value deviation of F1-06 is within ±5º through
11) After finished motor-tuning, should be set F0:01 ➔ 1

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Date: 2018. 01. 24

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6.2 Asynchronous Motor

6.2.1 Connection with Car (After roping with Car)
1) Do make Inspection Mode in controller (X9 LED : ON)

: X25, X26, X27 LED should be all “ON”

Ex)
Func. Code Parameter Name Value (Example)
F1-00 Encode Type 2 2
F1-01 Rated Motor Power refer to M/C name plate 26
F1-04 Rated Motor Frequency refer to M/C name plate 50
F1-12 Encoder Pulse refer to Encoder name plate 1024
5) Set to F1-22 ➔ 0, F8-01➔ 2

Set to F5-18 ➔ 0, F5-22➔ 0
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Date: 2018. 01. 24

Page: 14 / 27

- During after roping with cag, motor does not rotate, but there is current
noise. The auto-tuning process lasts about several tens of seconds.
- After auto-tuning is completed, the controller stops output automactically.

8) Repeat 5) ~ 6)
*** Ensure that the angle value deviation of F1-06 is within ±5º through
6.2.2 Connection without Car (Before roping with Car)
1) Do make Inspection Mode in controller
X25, X26, X27 LED should be “ON”

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Date: 2018. 01. 24

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Ex)
Func. Code Parameter Name Value (Example)
F1-00 Encode Type 2 2
F1-01 Rated Motor Power refer to M/C name plate 26
F1-04 Rated Motor Frequency refer to M/C name plate 50
F1-12 Encoder Pulse refer to Encoder name plate 1024
5) Set to F1-22 ➔ 0, F8-01➔ 2

Set to F5-18 ➔ 0, F5-22➔ 0
6) Open the Machine brake with press brake contactor(BY) continuously
8) After motor-tuning is completed, the controller output(SW contactor) is stop

automatically

10) Repeat 5) ~ 9)
Rev.no: 2
Date: 2018. 01. 24

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⚫ Ensure that the angle value deviation of F1-06 is within ±5º through
7. Running Test at Inspection Speed
7.1 Inspection Operation w/ Controller
1) Do turn on “Inspection” Mode in controller

 Auto Mode : X9 LED in main board(MCB) should be “ON”
 Inspection Mode : X9 LED in main board(MCB) should be “OFF”
2) Do check motor’s rotation is Up direction w/ press “COM” and

“UP” Button in controller
3) Do check motor’s rotation is Down direction w/ press “COM” and

“DOWN” Button in controller
⚫ If want to change the direction, do set F2:10 ➔ 0(or 1)
7.2 Inspection Operation w/ Car Top BOX
1) Do turn on “Inspection” Mode in controller

 Auto Mode : X9 LED in main board(MCB) should be “ON”
 Inspection Mode : X9 LED in main board(MCB) should be “OFF”
2) Do prepare “T-cable” and “Car Top Box”
3) Do connect “JB2” of T-cable to controller
4) Do connect “JB2” of T-cable to Car Top Box
5) Check Inspection mode priority

1st : Car Top Inspection Operation
2nd : Controller Inspection
6) Do check motor’s rotation is Up direction w/ press “COM” and
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Date: 2018. 01. 24

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“UP” Button in Car Top Box
7) Do check motor’s rotation is Down direction w/ press “COM” and

“DOWN” Button in Car Top BOX
⚫ If want to change the direction, do set F2:10 ➔ 0(or 1)
8. Installation Limit Switch

Rev.no: 2
Date: 2018. 01. 24

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9. Installation Leveling Sensor

Rev.no: 2
Date: 2018. 01. 24

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10. Shaft Auto-Tuning

10.1 Make preparations for shaft auto-tuning.
- Check that the shaft switches act properly, including final limit switches, limit
switches, slow-down switches, and leveling sensors.
- Check that the acting sequence of the leveling sensors is correct.
Generally, one leveling sensor is installed. If multiple leveling sensors are

installed, check that the acting sequence is correct. Take the situation with
three sensors as an example:
⚫ Acting sequence of sensors at inspection up: up leveling sensor →

door zone sensor → down leveling sensor
⚫ Acting sequence of sensors at inspection down: down leveling sensor

→ door zone sensor → up leveling sensor
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Date: 2018. 01. 24

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- Check CANbus communication state. If fault E51 is not reported and the COP
indicator on the MCB is steady ON, it indicates that CANbus communication
between the MCB and the CTB is normal.
- Set the related parameters.
10.2 Check that the conditions for shaft auto-tuning have been met.
The controller is not in the fault state. If there is a fault, press to reset
the fault.
10.3 Perform shaft auto-tuning

When the preceding conditions are met, start shaft auto-tuning by using any of
the following methods:
- Set F1-11 to 3 on the operation panel.
- Set F7 to 1 on the keypad of the MCB.
10.3.1 New Method

(Main Program software Version is over than 20.09 / FA-05 > 20.09)
1) Lift is stop at any floor (except bottom floor) under inspection operation
2) Set F1-11 to 3
3) Turn to “Normal” position from “Inspection” position in controller
- Lift is going down to bottom floor then going up to top floor automatically
10.3.2 Old Method

(Main Program software Version is less than 20.09 / FA-05 <= 20.09)
1) Lift is stop at bottom floor under inspection operation
2) Set F1-11 to 3
- Lift is going up to top floor automatically
After shaft auto-tuning starts, the elevator runs at the inspection speed set in
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Date: 2018. 01. 24

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F3-11 and stops after reaching the leveling plate of the top floor.
Then, the keypad on the MCB displays the present floor number (top floor),
indicating that shaft auto-tuning is successful.
If fault E35 is reported during the process, it indicates that shaft auto-tuning
fails.
You need to rectify the fault according to the solution described as below, and
perform shaft auto-tuning again.
Rev.no: 2
Date: 2018. 01. 24

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Rev.no: 2
Date: 2018. 01. 24

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11. Running Test at Normal Speed
11.1 Do set F7-05 ➔ 01 (Door Open Forbidden)

Do set F7-06 ➔ 01 (Overload function Forbidden)
11.2 Turn on to “Normal” in controller
11.3 Do set F0-03(Maximum running speed) to a small value for initial

tests. After several times of tests are successful, set F0-03 to the
required value.
11.4 Do set F7-00 : xx (car call floor registered)
⚫ After the test is completed, all parameters in group F7 to 0

Do set F7-05 : 0 (door open forbidden => Reset)
Do set F7-06 : 0 (Overload function enable => Reset)
11.5 Independent Operation

1) Do set FE-32 bit9 = 1
2) Do set F6-42 bit11 = 0
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Date: 2018. 01. 24

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12. HPI(Hall Position Indicator) setting
Terminal for setting the floor address.- J1

Short J1, and press the UP button or DOWN button to set the floor address (range 0–56).
After the jumper cap is removed, the address is automatically stored.
Button for setting the floor address.- S1

Hold down the button to adjust the floor address (range 0–56). After you stop pressing,
the address number blinks three times and the setting is successful.
Rev.no: 2
Date: 2018. 01. 24

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[ HCB-F, HCB-R series PCB]
[ HCB-V, HCB-D series PCB]

Rev.no: 2
Date: 2018. 01. 24

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13. Load Setting

13.1 Overload Micro Switch
1) Do connect micro switch (COM, NC) to CTB
2) Put in 110% load in car ➔ Buzzer in CTB will be sound
Less than 110% load ➔ Buzzer in CTB will not be sound
14. Leveling Adjustment

1) Do set Fr-00 to 1 under normal operation
- Elevator runs to the top floor, and keeps the door open after arrival
automatically. (if elevator is at top floor, it directly keeps the door
open)
2) Go into car, press the top floor button on the CCB once, and the
leveling position is changed 1mm upward; if press the bottom floor
button on the CCB once, and the leveling position is changed 1mm
downward. The value is displaying on the car display board
3) Positive value : up arrow + value

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Negative value : down arrow + value

 Adjustment range : +/- 30mm
4) After completing adjustment for the present floor, press the top floor
button and bottom floor button at the same time to save the
adjustment result. The car display restores to the normal state.
if the leveling position of the present floor need not be adjust,
press the top floor button and bottom floor button at the same time
to exit the leveling adjustment state. Then car calls can be registered.
5) Press the door close button, and press for the next floor. The elevator
runs to the next floor and keeps the door open after arrival.
Then, you can perform leveling adjustment.
6) After completing adjustment for all floors, set Fr-00 to 0 to disable
the leveling adjustment function.
(If Fr-00 is 1, the elevator cannot be used)

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Doc.

Date: 2018. 01. 24

Prepared Confirmed Approved

2 ’18.12.05 Changed all contents SS Park IG Choi

Date: 2018. 01. 24

2. Total Connection Diagram ……………………………………………… P4

3. Safety Chain Short Picture ……………………………………………… P5

4. Machine Room Wiring Connection ………………………………...…. P7

5. LED Operation Panel (Service Tool) ……..……………….…………… P9

6. Motor Tuning .……………………………….……………….………….... P10

7. Running Test at Inspection Speed …………….……………………… P16

8. Installation Limit Switch ………………………………………………….P17

9. Installation Leveling Sensor ………………………………………….....P18

10. Shaft Auto-Tuning ………………………………………………….…… P19

11. Running Test at Normal Speed ……………………………………….. P23

12. HPI(Hall Position Indicator) Setting ………………………………….. P24

13. Load Setting ……………………………………………………………… P26

14. Leveling Adjustment .…………………………………………………… P26

Date: 2018. 01. 24

1. Elevator Total Structure

[ MMR Type ] [ MRL Type ]

Date: 2018. 01. 24

2. Total Connection Diagram

Date: 2018. 01. 24

3. Safety Chain Short Picture

[ Safety Jump Connection in Controller ]

Date: 2018. 01. 24

[ Safety Jump Connection in Car Top Box ]

Date: 2018. 01. 24

4. Machine Room Wiring Connection

4.1 Main Power(3-phase 4-wire Power) : Do connect to “L1,L2,L3”

[Fig. 1-1 Main circuit terminal arrangement ]

L1, L2. L3 : Building Main Power

Date: 2018. 01. 24

4.4 Machine Brake Wiring connection

4.5 Machine Encoder Wiring connection

Date: 2018. 01. 24

5. LED Operation Panel(Service Tool)

Date: 2018. 01. 24

1) Do make Inspection Mode in controller (X9 LED : ON)

2) Check all safety circuit

3) Set to F0-01➔ 1 with SVC Tool

4) Set Motor Parameter

5) Set to F1-22 ➔ 0, F8-01➔ 2

Date: 2018. 01. 24

6) Press “COM” and “UP (or Down) Button continuously.

7) After Motor rotation is stop, do release “COM” and “UP(or Down)

8) Do check the Rotary encoder’s angle value (F1-06)

6.1.2 Connection without Car (Before roping with Car)

1) Do make Inspection Mode in controller

2) Check all safety circuit

X25, X26, X27 LED should be “ON”

3) Set to F0-01➔ 0 with SVC Tool

4) Set Motor Parameter

Date: 2018. 01. 24

5) Set to F1-22 ➔ 0, F8-01➔ 2

6) Open the Machine brake with press brake contactor(BY) continuously