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MIMO Control of A High-Step-Up Isolated Bidirectional DCDC Converter
MIMO Control of A High-Step-Up Isolated Bidirectional DCDC Converter
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4688 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 5, MAY 2022
(a) (b)
Fig. 2. BIBCIs. (a) Basic topology. (b) Equivalent circuit for energy transfer analysis.
For this reason, in [3], just a slow current controller is imple- keeping the latter a pure square wave. Three different operating
mented, with limited dynamic performance capabilities. Overall, regions can be defined, depending on the relation between D
while promising results have been presented for steady-state and ϕ, namely
operation, large-bandwidth closed-loop regulation has not been
R1 :0 < ϕ < π |D − 1/2|
documented yet.
This article moves a step forward in this direction presenting R2 :π |D − 1/2| < ϕ < π (1 − |D − 1/2|)
the design methodology and the implementation of a novel,
R3 :π (1 − |D − 1/2|) < ϕ < π (1)
high performance, multi-input, multi-output (MIMO) digital
controller for the BIBCI converter. In the proposed solution, where R1 , R2 , and R3 indicate region 1, region 2, and region 3,
on top of a PPS modulator, a multiloop controller is designed to respectively. It is important to notice, however, that the boundary
automatically adjust the modulator inputs and achieve state vari- between R2 and R3 is ≥ π/2 ∀ D ∈ [0, 1]. Therefore, limiting
ables’ regulation. Differently from open-loop or low-bandwidth the applicable phase shift in the range [−π/2, +π/2], R3 is
solutions, the proposed controller guarantees a satisfactory dy- actually never entered. From now on, electrical variables will
namic performance and inherent circuit protection in the con- be expressed in normalized form according to the following
sidered target application. After a brief recapitulation of the notation and base quantities:
converter principle of operation in Section II and a summary Instantaneous quantities : v X , iX
of the applied circuit design procedure in Section III, the pro- Average quantities in TN : v̄X , īX
posed digital controller organization is presented in Section IV. Switching frequency: fsw
Modeling, design, and implementation details are given in this Base time interval: TN = 1/fsw
section. The outcomes of the controller dynamic performance Base voltage: VN = VB = VH
tests are presented in Section V. Finally, Section VI concludes Base impedance: XL = 2πfsw L
this article. Base current: IN = VN /XL
Base power: PN = VN2 /XL
II. BIBCI PRINCIPLE OF OPERATION Normalized current : jX = iX /IN
Normalized voltage : νX = vX /VN
Although the two topologies present visible differences, the Normalized power : ΠX = PX /PN
energy transfer mechanism of the BIBCI is by all means identical
to that of the DAB [29]. Indeed, the converter operation is The relevant equations for the converter’s dynamic model
such that the power transferred from one side to the opposite derivation are recalled in the following. The complete converter
depends on the voltage applied to an energy transfer inductor analysis can be found in [1] and [2].
L, as shown in Fig. 2(b). Notably, inductor L results from the
series connection of the secondary side leakage inductances of A. Clamp Capacitor Voltage
the two coupled inductors. Voltage sources vA and vB result Applying volt-second balance across each coupled inductor
from the two full bridge circuits, with a remarkable property: magnetizing inductance and neglecting the ripple on the clamp
the amplitude VA of the three-level voltage vA is not constant capacitor voltage, the amplitude VA of the three-level voltage
(as it would be in a DAB), but, rather, is proportional to the clamp vA is simply related to the low-voltage side dc voltage VL as
capacitor voltage vCL and, as such, depends on the duty cycle
VCL VL νL
D of the interleaved boost-type cells that form the low-voltage VA = = ⇒ νA = (2)
n n(1 − D) n(1 − D)
bridge.
n
This feature is usually exploited to compensate for the input where n = nps is the turns ratio of each coupled inductor. No-
voltage variations and keep the amplitudes VA and VB of the tably, in the steady state, VA does not depend on ϕ. The definition
two voltages vA and vB balanced, implementing the PPS mod- of VB , the square wave amplitude, is much simpler, as that is
ulation. The power flow between input and output ports can be equal to VH . Of course, according to the normalization factors,
regulated by adjusting the phase shift ϕ between vA and vB while νB = 1.
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ZHANG et al.: MIMO CONTROL OF A HIGH-STEP-UP ISOLATED BIDIRECTIONAL DC–DC CONVERTER 4689
TABLE I
CONVERTER SPECIFICATIONS
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4690 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 5, MAY 2022
(a) (b)
Fig. 5. Measured BIBCI waveforms at VL = 50 V, VH = 400 V, and is therefore nontrivial, because the input inductors Lm and
IDCL = 16 A. (b) Detail of the commutations in (a). the clamp capacitors CCLa,b operate at different, but relatively
close, time scales, whereas the output capacitor CDC presents
significantly slower dynamics.
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ZHANG et al.: MIMO CONTROL OF A HIGH-STEP-UP ISOLATED BIDIRECTIONAL DC–DC CONVERTER 4691
TABLE II
EXPRESSIONS OF īr
⎧ V
⎪ H
⎨ 2nXL (1 − |2D − 1|)
⎪ R1
hr = (14)
⎪
⎪ |Φ|
⎩ VH 1−2 R2
2nXL π
VCL VCL
gf = 2gr , hf = 2 hr , kf = 2 kr (15)
VH VH
where Φ = ϕ|OP . Considering the operating point OP =
[400 V, 100 V, +30 A], gr = 0.018 Ω−1 , gf = 0.035 Ω−1 ,
hr = 7.2 A, hf = 3.8 A, kr = 9.3 A, and kf = 4.9 A.
Based on the aforementioned model and with the specified
parameter values, the system state-space linear model and, by
adopting any suitable MIMO design approach, a system con-
troller can be derived. However, as explained earlier, we have
considered a different approach, where an advantageous struc-
Fig. 8. Linearized, small-signal model of the BIBCI converter. ture is attributed a priori to the controller. By doing so, we are
actually able to achieve a sufficiently decoupled control of state
variables (vCL , iDCL , vH ), even if the converter is actuated just
does not depend on v̄H , but rather on v̄CL . This is the origin of by the two variables (D, ϕ). In particular, the couple (vCL , iDCL )
the intrinsic dynamic coupling among the system state variables, is the most problematic, as the natural modes of the system
which will have to be managed by the controller. corresponding to these state variables have similar magnitude.
At this stage, the model in Fig. 7 is completely determined. Variable vH , instead, is the expression of an intrinsically slow
To be used in controller design, the model needs to be linearized system mode, which suggests that a natural decoupling exists
in a small-signal sense yielding the small-signal, linear circuit from the former couple. Considering the couple (vCL , iDCL ),
shown in Fig. 8. and referring to Fig. 4, the different sensitivity of the power
In order to determine the small-signal gains of the model, flow (i.e., of current iDCL ) to the two control variables (D, ϕ)
the functions īr and īf with the expressions in Table II need is clearly visible. This suggests to use the latter, ϕ, to regulate
to be linearly approximated around a selected operating point the low-voltage side current, because this intrinsically minimizes
OP = [VH , VCL , Im ], which yields the interference coming from D. Of course, duty cycle variations
will still have some impact on the transferred power, as well as
∂ īr ∂ īr ∂ īr the variation of ϕ will have an impact of the clamp voltage. The
ĩr = ϕ̃ · + d˜ · + ṽh ·
∂ϕ OP ∂d OP ∂v̄H OP (10) two control actions, however, can be also actively decoupled
by setting different bandwidths on the respective regulators, as
= ϕ̃ · hr + d˜ · kr + ṽdch · gr explained in the following section.
∂ īf ∂ īf ∂ īf
ĩf = ϕ̃ · + d˜ · + ṽcl ·
∂ϕ OP ∂d OP ∂v̄CL OP (11) B. Design Controller Structure
= ϕ̃ · hf + d˜ · kf + ṽcl · gf . Considered the target application, we chose to make the
high-voltage dc-bus vH a directly controlled state variable,
The calculation of the gain parameters in (10) and (11) is again as, in a dc or hybrid nanogrid, that would be hosting loads
a little involved. The expressions turn out to be the following: requiring a controlled supply voltage. Now, because the steady
⎧ 1 state can be achieved only when the power flowing through the
⎪
⎪ |Φ| (1 − |2D − 1|) R1 converter low-voltage port matches the high-voltage port one, an
⎪
⎨ 2nXL
inner, closed-loop regulation of the low-voltage dc current iDCL
gr = 2
⎪
⎪ 1 |Φ| 1 can certainly improve the high-voltage bus regulator dynamic
⎪
⎩ |Φ| 1 − −π D− R2
2nXL π 2 performance. Furthermore, the current controller can be used
to operate the BIBCI as a controlled power source/sink when
(12)
needed (e.g., when the high-voltage bus is regulated by another
converter), in which case the dc voltage loop will have to be
⎧
⎪
⎪ VH 1 disabled. In addition to the two port loops, we chose to directly
⎪
⎨ nXL |Φ| sign − D R1
2 control the clamp voltage vCL , so as to keep the switch stress
kr = (13) at the low-voltage side under tight regulation at all times. As a
⎪
⎪ VH 1
⎪
⎩ π −D R2 result, the digital controller proposed herein is organized as in
nXL 2 Fig. 9.
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4692 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 5, MAY 2022
TABLE III
COMPARATIVE ANALYSIS OF CONTROL STRATEGIES
Fig. 9. Block diagram of the adopted digital control architecture. thanks to the aforementioned spectral decoupling, control signal
ϕ̃ will be null over the time span where the PI regulator for vCL
is not in steady state. It yields
As can be seen, three proportional-integral (PI) regulators 1 + b11 s + b21 s2
have been arranged in two parallel loops: the clamp voltage loop Gvcl d (s) = GV D0 · (16)
1 + a11 s + a21 s2 + a31 s3
and the high dc voltage loop. The latter is actually a multiloop
regulator itself, where the inner current controller is driven by the with
outer voltage controller. Based on the discussion in Section II, VCL gr gf Lm + Rd CCL
GV D0 = , a11 = RH CDC
the clamp voltage loop indirectly drives the D input of the 1−D (1 − D)2
modulator, whereas the dc-bus loop drives the ϕ input. Overall,
Lm CCL + RH Rd CCL CDC RH CDC Lm CCL
the controller presents three input and two output signals. The a21 = 2
, a31 =
two control action effects, however, can be actively decoupled (1 − D) (1 − D)2
by setting different bandwidths on the respective regulators, (kr + Im )Lm + gr kf RH Lm + RH CDC Rd
based on the converter’s dynamic model. Specifically, the clamp b11 = RH CDC −
VCL (1 − D)
voltage (vCL ) loop, controlled by duty cycle D, is made the
fastest loop, with the largest bandwidth. In order to design its PI (kr + Im )Lm RH CDC
b21 = − .
regulator, we just need to compute the transfer function between VCL (1 − D)
D and vCL . The input current iDCL loop is designed around the (17)
transfer function between ϕ and iDCL , so as to get a much lower Based on (16), it is possible to design a PI controller to get
bandwidth than the vCL loop. By doing so, the effects of the predefined crossover frequency and phase margin. In our case,
PI regulator of iDCL over vCL will be strongly attenuated, as its that was set to 1.5 kHz with a 70° phase margin.
much faster control loop prevails over the current loop. On the Once the loop around vCL is closed, the dynamics of the
contrary, the current loop will appear to be open to the (vCL ) loop, system within the loop bandwidth simplify. Indeed, if we limit
but this will not have a significant impact on current regulation the bandwidth of the iDCL regulator at around 250 Hz, vCL will
due to its lower sensitivity to D. In summary, the decoupling appear to be practically constant, as its much faster control loop
between the state variables vCL and iDCL is enforced in the will be able to keep it on its set-point no matter what the current
frequency domain, limiting the regulation bandwidth of the latter loop does. Under this assumption, the current dynamics can be
well below the former’s. Finally, voltage vH can be regulated by derived from the model in Fig. 7, where current iCL is set to zero.
the loop with the smallest bandwidth, this matching the physical In this case, (7) reduces to
system natural modes. īm (1 − D) − īr = 0. (18)
With respect to the only previously described closed-loop
controller for the BIBCI topology, namely, the one discussed After small-signal linearization, a simple first-order dynamic
in [3], the solution proposed herein allows a much higher per- model is found and the following transfer function is derived:
formance level. In particular, the proposed MIMO organization 1 + b12 s
GIm ϕ (s) = GIΦ0 · (19)
allows to: tightly regulate the most critical system state variables; 1 + a12 s
minimize undesired transients on the low-voltage side current; where the coefficients are
and implement rapid reversal of the ultracapacitor power flow,
with minimum impact on the energy source and the loads. On GIΦ0 = gr hf RH + hr , a12 = RH CDC
the other hand, it also presents a few disadvantages, mainly hr RH CDC (20)
due to the described more complex design of the controller. A b12 = .
GIΦ0
comparison among the two solutions is summarized in Table III.
The Bode diagrams of the aforementioned transfer functions,
in different regions, are shown in Fig. 10. Herein, duty cycle is fix
C. Regulator Design Criteria at 0.52, and ϕ is variable from 0 to 0.5π. When ϕ/π = 0.02, the
In order to design the PI regulator for state variable vCL , the black dashed curve is the boundary between R1 and R2 , which
transfer functions between d˜and ṽcl , namely Gvcl d , can be used. verifies the reliable continuity of the transfer function between
The model in Fig. 8 can be exploited to this end, assuming that, the two regions. The red curve refers to the nominal operating
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ZHANG et al.: MIMO CONTROL OF A HIGH-STEP-UP ISOLATED BIDIRECTIONAL DC–DC CONVERTER 4693
Fig. 10. Bode diagram in different region. (a) and (b) Magnitude and phase of Gvcl d . (c) and (d) Magnitude and phase of GIm ϕ . Here, D = 0.52,
the black dashed curve is the boundary between region 1 and region 2 (i.e., ϕ/π = 0.02), and the red curve is at operating point.
(a) (b)
Fig. 11. Bode diagram of transfer functions Gvcl d in (a) and GIm ϕ in
(b). Solid lines: analytical results; circles: experimental measurements.
Fig. 12. Experimental setup with BIBCI and ultracapacitor.
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4694 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 5, MAY 2022
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ZHANG et al.: MIMO CONTROL OF A HIGH-STEP-UP ISOLATED BIDIRECTIONAL DC–DC CONVERTER 4695
Fig. 17. High-voltage port fault test. The bridging converter limits the
ultracapacitor current during the fault, and safely resumes control of vH
when the fault is removed.
Fig. 18. Black start test of the ultracapacitor interface converter. The
efficiency η is calculated as the ratio between the power delivered at the
low-voltage port and the power drawn from the high-voltage port.
Fig. 16. Step response test of externally injected current into the dc-
bus by a power supply connected in parallel with the high-voltage side
of the BIBCI. Values of vCL ∗ and v ∗ set at 100 and 400 V, respectively.
H charging phase. Meanwhile, the BIBCI keeps control of vH ,
(a) Whole transient. (b) Injected current rise transient from 0 to 3 A. (c)
Injected current fall transient from 3 to 0 A. making it regulated to the given reference value (i.e., 400 V).
As can be seen, the conversion efficiency is minimum at low
voltage, being around 70%, but grows above 90% as soon as the
ultracapacitor voltage reaches just about 15 V.
This experiment is illustrated in Fig. 18, taken from a Keysight
PA2203 A IntegraVision power analyzer. In this test, the system
starts with zero voltage across the ultracapacitor and zero voltage
VI. CONCLUSION
on the high-voltage dc-bus. Then, an external dc source with
voltage and maximum current of 410 V and 3 A, respectively, This article discussed the implementation of a digital MIMO
is connected to the dc-bus. This configuration can model the controller for a BIBCI converter with PPS modulation. The
operation of a photovoltaic source feeding the dc-bus. In the small-signal, linearized model of the converter was derived
beginning, due to output voltage is lower than the reference and then used to design the three PI-type regulators required
∗
voltage of vH (400 V), the BIBCI transfers zero current, being by the proposed control architecture. To verify the functional-
the ultracapacitor discharged. As vH reaches the set-point at ity of the controller, measurements were taken on a 1.5-kW
400 V, the BIBCI voltage loop controller automatically diverts prototype, showing satisfactory results both in the steady state
power to the ultracapacitor. Thanks to the limiter in the con- and during different types of transient conditions. Notably, the
troller organization, the charging current (iDCL ) is automatically BIBCI converter, equipped with the proposed controller, was
saturated at 25 A, and the low-voltage vL starts rising linearly. proven adequate to implement a bridging function, with galvanic
After around 150 s, the ultracapacitor input power reaches the isolation, between a low-voltage energy storage device, namely
maximum output power of external dc source. As a result, an ultracapacitor, and a higher voltage dc-bus. This functionality
iDCL exits saturation and starts decreasing, in a constant power can be very useful for the operation of smart (hybrid) nanogrids.
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4696 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 5, MAY 2022
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link characterization and practical fundamental-optimal strategy for dual- He is currently an Associate Professor of
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tion of isolated bidirectional DC-DC converter based on dual-phase-shift Tommaso Caldognetto (Member, IEEE) re-
control for DC distribution application,” IEEE Trans. Power Electron., ceived the M.S. (Hons.) degree in electronic
vol. 28, no. 4, pp. 1711–1727, Apr. 2013. engineering and the Ph.D. degree in informa-
[20] J. Everts, F. Krismer, J. Van den Keybus, J. Driesen, and tion engineering from the University of Padova,
J. W. Kolar, “Optimal ZVS modulation of single-phase single-stage bidi- Padova, Italy, in 2012 and 2016, respectively.
rectional DAB AC-DC converters,” IEEE Trans. Power Electron., vol. 29, He is currently a Researcher and Lecturer
no. 8, pp. 3954–3970, Aug. 2014. with the Department of Technology and Man-
[21] H. Xiao and S. Xie, “A ZVS bidirectional DC-DC converter with phase- agement, University of Padova. His research
shift plus PWM control scheme,” IEEE Trans. Power Electron., vol. 23, interests include the control of grid-tied convert-
no. 2, pp. 813–823, Mar. 2008. ers, microgrid architectures, converters for dc
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coupled inductors,” in Proc. 12th IEEE Workshop Control Model. Power Dr. Caldognetto has been an Associate Editor for the IEEE OPEN
Electron. Jun. 2019, pp. 1–6. JOURNAL OF POWER ELECTRONICS since 2019.
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