Professional Documents
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Daily Activity Record
Daily Activity Record
DATE
02.07.2022
03.07..2022
04.07.2022
05.07.2022
06.07.2022
07.07.2022
08.07.2022
09.07.2022
10.07.2022
11.07.2022
12.07.2022
13.07.2022
14.07.2022
16.07.2022
17.07.2022
18.07.2022
19.07.2022
19.07.2022
20.07.2022
21.07.2022
23.07.2022
24.07.2022
25.07.2022
26.07.2022
27.07.2022
27.07.2022
28.07.2022
30.07.2022
31.07.2022
AFR DAILY JOBS ACTIVITY RECORD
JOB DESCRIPTION
Liquid AFR main pump found jam dismanteling done and cleaned and re assembled, trial taken found ok
Apron damage pan repairing work, 5no.s pan made ready
Apron hopper plate found bend, cut and removed also 1no.s roller bracket found damag, cut and removed
Material issued from store for shredder shutdown work
Platform made ready and fixed at 50KL liquid storage tank
During plant stoppage due to power failure BC-100 1no.s impact idlers replaced with new
Grab crane inspection done
Gun metal bush work at workshop
Preheater 2nd floor CM pump line diverting work from calciner to TAD
Shredder stopped after 600 hours for knife rotation work
All knife rotation work done also 6no.s new holder and knife fixed
Knife holders hardfacing done
2no.s bottom center counter knife replaced with new towards from RBC-2 side
Screen reparing done also in RBC-1 side 100mm screen fixed
Both pump filters removed and inspection done found ok no any foreign material found
Screen door shaft additional half flange fixed and welding done
Shredder roto NDE side bearing inspection done found ok also clearance checked found 0.07mm, new EP-2 grease provided
RBC-1 and RBC-2 belt beraing inspection and side skirt replacement
Apron feeder hopper guide plate positioning and welding work
Apron feeder agitator 6no.s angle fixed
Grab crane bottom pulley with gun metal bush replaced with new, only one pulley new and other 3pulleys old.
BC-200 belt patch fastening work
Liquid AFR trolley pump dismantled and inspection done found diaphragm damage
Grab crane inspection work
On leave
Pump 18.1 rotor pressure fittings got oil leakage due to inside seal found damage, oil leakage arrested temporarily
Shredder stopped at 03:00am due to hydraulic motor side screen damage, screen replaced with old screen, during shredder
starting B17.1 filter pump alarm found frequently due to oil temperature low 42C, hydraulic system run manually to increase
oil temperature till 52C and run the shredder in auto mode
Grab crane bucket got damage, repaiirng work done
Apron inspection done
Grab crane inspection done
Shredder door bolt cut new bolt provided also 2 chain block fixed to hold the door
Shredder RBC-1 hand railing work done
BC-100 tail drum side apron discharge skirt rod provided
Grab crane inspection done
Apron inspection done
RBC-1 magnetic separator belt 1no.s pillow block bearing replaced with new
Shredder hose pipe received from store for inspection and return back to store
RBC-1 magnetic separator head pully NDE side shaft cut, dismantled and repairing done
Goa yard and ratna giri yard sheeting done
D
MANPOWER REMARK
Hanchanal,Abhishek,Minto
Dinesh,Chakku,Ritlal
Arun- night shift
Minto,Abhishek
Dinesh,Govardhan,Minto,Abhishek
Govardhan,Dinesh
Govardhan,minto
Hanchanal-B shift
Arun,Govardhan,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Shivanand,Asif,Sachin,Mahantesh,Dinesh,Chakku,Ritlal
Hanchanal,Abhishek,Govardhan
Hanchanal,Govardhan,Arun,Abhishek
Hanchanal,Govardhan,Arun,Abhishek
Sunil,Jitender,Baldev,Pundlik
Sanjay,Arun,Chalwadi
Dinesh,Chakku,ritlal,arun,govardhan
Hanchanal,Minto
Hanchanal,Anil,Abhishek,Arun
Dinesh,Arun,Hanchanal,Abhishek
Dinesh,Chakku,Minto,Abhishek,
Hanchanal,Arun,Ritlal
Laxman,Permeshwar,yogesh
Dinesh,Chakku,Govardhan,Hanchanal
Minto,Abhishek,Dinesh,Chakku,Govardhan
Hanchanal,Govardhan,Dinesh
Hanchanal,Govardhan,Dinesh
Hanchanal,Govardhan,Mintoo,Abhishek,Ritlal
Hanchanal,Govardhan,Mintoo,Abhishek,Ritlal
Hanchanal,Govardhan,Mintoo,Abhishek,Ritlal
Hanchanal
Hanchanal,minto,abhishek
Dinesh,Govardhan,Abhishek
Dinesh,Govardhan,Abhishek
Dinesh,Govardhan,Abhishek
Hanchanal,ritlal
Hanchanal,ritlal
Chakku,Mintoo
Dinesh,Mintoo,chakku
Dinesh,Mintoo
Abhishek,Ritlal
Dinesh,Chakku,Ritlal,Govardhan
Asif,Sachin,Mahantesh,Krishna
Krishna,Sachin
Krishna,Sachin
Chakku
Phagu team
Sachin team
Hanchanal,Govardhan
Laxman
Dinesh,Ritlal,Abhishek,Hanchanal,Minto,Sanjay
Phagu team with mallu
Sanjay
Dinesh,Chakku,hanchanal,arun
Asif,Sachin,Jainapur
Dinesh,Chakku
Dinesh,Ritlal
Sanjay
Hanchanal, Abhishek
Chakku,Ritlal
Hanchanal, Abhishek
Hanchanal, Abhishek
Hanchanal,Chakku,Rirlal
Hanchanal,Chakku,Rirlal
Hanchanal,Abhishek
Chakku,Ritlal
Hanchanal team
Hanchanal,Abhishek
Hanchanal,Abhishek
Govardhan,Arun,Ritlal,Mintoo
Govardhan ,arun (Chakku-Diverted to work shop in phagu gang)
Govardhan,Arun,Ritlal,Mintoo
Govardhan, Arun
Govardhan, ritlal
Govardhan,Chakku,Ritlal,Minto,Arun
Ritlal
Dinesh,Govardhan,Abhishek,Hanchanal,Arun
Phagu team
AFR DAILY JOBS ACTIVITY
DATE
01.08.2022
02.08.2022
03.08.2022
04.08.2022
06.08.2022
07.08.2022
08.08.2022
09.08.2022
12.08.2022
13.08.2022
14.08.2022
15.08.2022
16.08.2022
17.08.2022
18.08.2022
19.08.2022
20.08.2022
21.08.2022
22.08.2022
23.08.2022
24.08.2022
25.08.2022
26.08.2022
28.08.2022
29.08.2022
30.08.2022
31.08.2022
AFR DAILY JOBS ACTIVITY RECORD
JOB DESCRIPTION
Shredder RBC-2 head drum motor platform railing re routing done
Grab crane inspection done
Apron 4 bucket replacement during kiln stoppage (Cooler problem)
Grab crane all drive inspection and pulley greasing work, track bolt tightening
BC-200 belt 1no.s return roller replaced with new
Shredder shut down work
Grab crane LT drive towards shredder side NDE side bearing replacement
Shredder RBC-1 magnetic separator coupling bolt bush replacement
Shredder Hydraulic block to hydraulic motor © Hose pipe fitting O ring replacement
Scra removing
Platform work at Grab crane area
Liquid CM pump 6" butter fly valve got damage need to be replace
210 flap gate cylinder inspection done found ok
Apron chain shifted fom store to maharaja office
Scrap plate shifting from clinker yard to maharaja office for grab crane bucket repairing work
Flushing pump shifted to slag mill and inform to Harinath sir
Main hoist gear box bearing issued from store
Main hoist gear box made ready
6no.s apron bucket repaired at workshop and 1no.s new bucket issued from store also shredder ram cylinder pin issued from
over to shredder operator
Grab crane inspection done by hanchanal and ritlal
Shredder ram cylinder pin came out correction done
Both bottom and top flap gate DP test done by pm cell found ok (Shivanand and shravan), bottom flap gate cylinder to be repl
Grab crane LT drive cpp side motor with coupling replaced with new
Grab crane Lt drive shredder side blade alignment done and trial taken also vibration reading noted
MOTOR NDE H4.9 V3.8 A3.0 DE H4.0 V3.7 A3.2 SHREDDER SIDE
GEAR BOX NDE H1.4 V1.4 A1.3 DE H1.5 V1.7 A1.0 SHREDDER SIDE
MOTOR NDE H2.6 V3.5 A2.5 DE H2.0 V3.7 A3.7 CPP SIDE
GEAR BOX NDE H2.0 V3.6 A2.2 DE H2.4 V3.0 A1.9 CPP SIDE
Shredder RBC-1 side screen got damage replacement done with new 100mm screen also RBC-1 tail drum side side skirt replac
door welding done
BC-200 drive both input and output coupling inspection done found ok
BC-100 drive input coupling ok but output coupling bolt bush found wear also coupling bolt hole size enlarge, new bush with2
provided. Also alignment checked with pm cell found ok
BC-200 belt joint repairing done also side skirt repairing done.
Grab crane track checked found not good alignment to be done
Grab crane LT drive cpp side NDE wheel found abnormal sound while running, need to check
Grab crane 36mtrs wire rope replaced with new towards apron side
Grab crane all pulleys greasing done
Grab crane bucket strengthening done
Grab crane top pulley guide plate repairing done
Grab crane all ct and lt wheel bearing inspection work
Grab crane all drives gear box oil level inspection done
BC-100 belt patch work
Grab crane LT drive CPP side NDE wheel removed and shifted wheel fixed properly and stitch weling done
BC-100 belt patch work
Grab rane LT drive CPP side Drive wheel lifting purpose 30mm plate fixed
Grab crane LT drive Shredder side drive handrailing work done
Grab crane track survey done by mr Bijoy mandal(mines) with pm cell sundaresh sir
Grab crane all LT wheel top cover modification
Grab crane top pully side wire rope guide bush replaced with new both big and small
8mm plate issue from store for extractor discharge chute fabrication and work started
210 flap gate cylinder dismantled found seal damage, new seal not match to cylinder.
Both 210 and 205 flap gate cylinder fork repaired
BC-100 belt drive side skirt board fixed
Preheater 2nd floor by pass chute slide gate and its arrangement removed and made dummy
BC-100 tail drum extractor discharge chute fabrication work
Shredder RBC-3 hopper back side skirt fixed, roller replaced and belt trial and tencioning done also guard fixed
Apron hopper gryzzly bar cut as per process requirement
Shredder screen repaired towards 2no. From hydraulic motor. Top half portion found cut
Grab crane track shredder side 2no.s joint made linear and CPP side 1no. Joint 12mm packing done
Agitator drum hole patch work and apron guard fixed
BC-100 belt tail drum side axtraction discharge side skirt board fixed
Preheater 2nd floor by pass chute slide gate and its arrangement removed and made dummy
SNCR nozzle cooling fan bearing and coupling inspection done found ok also new grease provided
Shredder screen repaired towards 2no. From hydraulic motor.
Extractor agitator repairing work
Extractor platform toe guard fixing
Extractor system drum bolt plate replacement and trial taken but it is not success. Drum lift 200mm and locking done with ang
Extractor weigh feeder tail drum side guard modification and belt adjusted
Extractor and its weigh feeder all bearing greasing done
Shredder screen repairing work
Liquid AFR main firing pump got jam dismanteling and assembling work
Extractor drum height increased from 200mm to 300mm as instructed by TH
Shredder screen welding
Liquid AFR unloading pump hose pipe and filter cleaned
BC-100 belt magnetic separator coupling guard fixed
Liquid AFR earthing cable stand fixed
All scrap removed from shredder side
Extractor apron geared motor dismanreling and assembling work
Motor trial taken after dismanteling 1500rpm/4.0A in Delta condition
Motor trial taken after assembling to gear box 1500rpm/4.5A in Delta condition
geared motor assembled and trial taken at 1400rpm/7.5A in delta condition
Drum lifting trial taken but not success motor taking load but not rotating
Extractor weigh feeder belt sway alarm. Belt adjusted
Shredder screen welding done
Liquid AFR preheater side and cooler side earthing cable stand fixed
Liquid storage tank both 30KL and 50KL agitator greasing done also Castrol Alpha SP 320 oil top up
Shredder RBC-2 belt patching with fastner
New apron panel room roof sheeting work
Shredder RBC-1 magnetic separator coupling bolt inspection done found ok
Grab crane inspection work
Shredder Screen door Bearing housing (RBC-1 side) welding crack, glosing and welding done
Apron pan repairing work
Shredder RBC-1 magnetic separator coupling bolt inspection done found ok
Grab crane inspection work
Shredder screen repairing work
New apron discharge guide plate provided
Shredder screen repairing work
Grab crane inspection work and all wheel greasing done
Shredder screen repairing work
Shredder RBC-1 magnetic separator top pulley pillow block bearing replaced with new
Grab crane inspection work
Hopp feed apron discharge slope plate installation work
MANPOWER REMARK
Dinesh,Chakku
Hanchanal, Ritlal
Dinesh,Chakku,Ritlal, Hanchanal
Govardhan,Mintoo
Arun,Abhishek
All team
Bipin and rameshwar team
Hanchanal,Roshan,Minto
Hanchanal,Roshan,Minto
Hanchanal,Roshan,Minto
Chakku, govardha,ritlal
Arun,Abhishek
Arun,Abhishek
Roshan, Abhishek
Dinesh,Arun
Roshan, Abhishek
Roshan, Abhishek
Roshan,Abhishek,Dinesh,Chakku,Govardhan,Ritlal,Mintoo
Dinesh,Govardhan,Minto,mahesh
Roshan,Abhishek
Dinesh,Govardhan,Minto,mahesh,Roshan,Abhishek
Dinesh,Abhishek
Dinesh,Roshan,Mintu,Mahesh,Abhishek
Govardhan,Hanchanal,Chakku,Arun
Chakku,arun,hanchanal,abhishek
Dinesh,Mahesh,Sanjay
Roshan,Govardhan,Mintu
Dinesh,Mahesh,Sanjay
Roshan, minto, govardhan
Dinesh,Chakku,Arun,Mahesh,Abhishek,Hanchanal
Roshan,Mahesh,Sanjay
Dinesh,Govardhan,Minto
Arun,Chakku,Abhishek
Sanjay,Roshan,Mahesh
Sanjay,Roshan,Mahesh
SHIVANAND PM CELL
Sanjay,Roshan,Mahesh
Hanchanal,Abhishek
Arun,mintu,chakku
Sanjay,Roshan,chakku,mintu
Sanjay,Roshan,chakku,mintu
Sanjay,Roshan,chakku,mintu
Sanjay,Roshan,chakku,mintu
Hanchanal,Abhishek
Hanchanal,Abhishek
Dinesh,Mintu,Mahesh,Arun
Sanjay,Roshan,chakku,mintu
Dinesh,Mintu,Mahesh,Arun
Sanjay,Roshan,chakku,mintu
Sanjay,Roshan,chakku,mintu
Roshan,sanjay,hanchanal
Roshan,sanjay,hanchanal
Dinesh,Mintu,Abhishek,Chakku
Govardhan,arun,mahesh
Govardhan,arun,mahesh
Govardhan,arun,mahesh
Arun,Govardhan,Abhishek
Dinesh,Chakku,Mintu
Hanchanal,Roshan,Sanjay
Roshan,Sanjay
Roshan,Sanjay
Roshan,Sanjay
Roshan,Sanjay
Dibesh,Chakku,Mintu
Govardhan,Mahesh,Arun
Govardhan,Mahesh,Arun
Dinesh,Mahesh,mintu,hanchanal
Dinesh,Mahesh
Roshan,Abhishek
Dinesh,Mahesh,Hanchanal,Mintu
Dinesh,Mahesh,Hanchanal,Mintu
Roshan, Abhishek
Chakku and mahesh
Roshan,Govardhan,Chakku
Dinesh, Govardhan,Roshan,Mahesh
Mahesh,Chakku
Abhishek, Arun
Roshan
Hanchnal, chakku
Dinesh, Govardhan,Roshan,Mahesh
Chakku,Arun,Mahesh,Roshan
Chakku,Arun,Mahesh,Roshan
Chakku,Arun,Mahesh,Roshan
Chakku,Arun,Mahesh,Roshan
Chakku,Arun,Mahesh,Roshan
Chakku,Arun,Mahesh,Roshan
Mahesh,Roshan
Hanchanal,Arun
Arun,Abhishek
Hanchanal,Arun,Mahesh,Abhishek
Dinesh,Chakku,Mintu
Hanchanal,Abhishek
Hanchanal,Abhishek
Chakku,Dinesh
Dinesh,Chakku,Mintu
Roshan
Hanchanal,Abhishek
Chakku,Dinesh
Dinesh,Chakku,Govardhan,
Dinesh,Chakku,Govardhan,
Hanchanal,Abhishek
Dinesh,Chakku,Govardhan,
Roshan,Arun,Mahesh
Hanchanal,Abhishek
Dinesh,Chakku,Govardhan,
AFR DAILY JOBS ACTIVITY RECORD
DATE
01.09.2022
03.09.2022
04.09.2022
05.09.2022
06.09.2022
AFR DAILY JOBS ACTIVITY RECORD
JOB DESCRIPTION
Chakku hanchnala
Chakku hanchanal arun govardhan mintu
Hanchanal abhishek
Govardhan,Chakku,Mahesh,Abhishek
Govardhan,Chakku,Mahesh,Abhishek
Govardhan,Chakku,Mahesh,Abhishek
Hanchanal- B shift
Dinesh,Chakku,Arun,Govardhan
Dinesh,Chakku,Arun,Govardhan
Dinesh,Chakku,mahesh,Roshan
Arun,Abhishek,Mintu
Hanchanal
AFR DAILY JOBS ACTIVITY RECORD
DATE
26.10.2022
27.10.2022
AFR DAILY JOBS ACTIVITY RECORD
JOB DESCRIPTION
Apron bucket bend removing work
Bottom slide gate towards coal mill side cylinder replaced with new
Plant general inspection work
Apron bucket bend removing work and repairing work
Belt skirt cutting
Oxygen shifting from store and liquid AFR inspection
MANPOWER REMARK
Dinesh, Chakku
Roshan,Govardhan,Palton,Abhishek
Hanchanal
Dinesh,Palton,Govardhan
Hanchanal,Roshan
Arun,Abhishek
AFR DAILY JOBS ACTIVITY RECORD
DATE
01.11.2022
02.11.2022
03.11.2022
AFR DAILY JOBS ACTIVITY RECORD
JOB DESCRIPTION
NEW APRON DOOR OPENING AND CLEANING AND INSPECTION
LADDER FIXING WORK AT SHREDDER SCREEN DOOR
LIQUID FIRING CM PUMP LINE 3" BUTTER FLY VALVE REPLACEMENT DONE
NEW APRON AIR BLASTER FIXING WORK
BELT SHIFTING AND PLY REMOVING WORK
GRAB CRANE INSPECTION WORK, BAGFILTER MOTOR COUPLING BORE DIMENSIONS
HOT AIR LINE WORK
HOT AIR LINE WORK
BELT PLY REMOVING WORK
HOT AIR LINE BAG FILTER BASE FRAME FABRICATION
SHREDDER RBC-1 SKIRT REPLACEMENT AND SHOVEL MAKING FOR MATERIAL DRYING
HOT AIR LINE BAG FILTER BEARING REPLACEMENT
MANPOWER REMARK
DINESH,CHAKKU,ROSHAN,ABHISHEK
DINESH,CHAKKU,GOVARDHAN,PALTON,PANDIT
ARUN,ABHISHEK,ROSHAN
HANCHANAL
VIKAS TEAM & RAMVILAS TEAM
VIKAS TEAM & RAMVILAS TEAM
ROSHAN,PANDIT
DINESH,CHAKKU,ARUN
GOVARDHAN,PALTON
HANCHANAL,ABHISHEK
26.10.2022 27.10.2022 01.11.2022 02.11.2022 03.11.2022
1 Dinesh 3 3 3 3 0
2 Chakku 3 3 0 3 0
3 Govardhan 0 3 0 3 0
4 Palton 0 3 0 3 0
5 Roshan 0 3 3 0 3
6 Palton 0 3 0 0 0
7 Hanchanal 0 3 0 0 0
8 Abhishek 0 3 0 0 3
9 Pandit 0 3 0 0 0
10 Sanjay 4 4 4 4 4