02.01 Operating and Installation Instructions FEEDOS S-30

Operating and Installation Instructions
FEEDOS S-30
Gericke AG
Althardstrasse 120
8105 Regensdorf
SCHWEIZ
T +41 44 871 36 36 Order number: 31158040
F +41 44 871 36 00 Fabrication number: 001
info@gerickegroup.com Release: 1.0
www.gerickegroup.com Issue date: 09.2020
Copyright Copyright © Gericke AG, CH-8105 Regensdorf
This manual is copyright and intended exclusively for internal
use. Access to the manual by third parties, reproduction in any
form – including in part – and use and/or distribution of the
content is not permitted without the written approval of the
manufacturer. Violations of the above will be liable for
compensation for damages. We reserve the right to make
additional claims.
2 - 57 Operating and Installation Instructions FEEDOS S-30

Order number: 31158040
General
1 General........................................................................... 5
1.1 About this manual ................................................ 5
1.2 Explanation of symbols ........................................ 6
1.2.1 Safety instructions .................................. 6
1.2.2 Safety instructions for specific dangers .. 7
1.3 Limitation of liability .............................................. 7
1.4 Spare parts .......................................................... 8
1.5 Customer service ................................................. 8
2 Device Description ........................................................ 9

2.1 Purpose ............................................................... 9
2.2 Designated use .................................................... 9
2.3 Declaration of Incorporation ............................... 10
2.4 Marking .............................................................. 11
2.4.1 Nameplate ............................................ 11
3 Safety ........................................................................... 12
3.1 Responsibility of the operator ............................. 12
3.2 Personnel requirements ..................................... 14
3.2.1 Qualifications........................................ 14
3.2.2 Unauthorised persons .......................... 14
3.3 Personal protective equipment ........................... 15
3.4 General dangers ................................................ 16
3.5 Signage ............................................................. 19
3.6 Safety equipment ............................................... 20
3.6.1 Emergency stop equipment .................. 20
3.6.2 Lock to prevent restart .......................... 21
3.7 Action in case of danger and accidents .............. 22
3.8 Environmental protection ................................... 22
4 Technical Data ............................................................. 23
5 Structure and Function ............................................... 24

5.1 Overview ............................................................ 24
5.1.1 AGP3 ................................................... 25
6 Transport, Packing and Storage ................................ 27

6.1 Transport eyebolts ............................................. 27
6.2 Safety instructions for transport.......................... 27
6.3 Transport inspection .......................................... 28
6.4 Packaging .......................................................... 28
6.5 Storage .............................................................. 29
7 Installation ................................................................... 30
7.1 Safety instructions for installation ....................... 30
7.2 Requirements at the installation location ............ 31
7.3 Checks before installation .................................. 31
7.4 Installing device ................................................. 32
7.5 Intromitter/metering tools combination ............... 35
7.6 Function ............................................................. 35
Operating and Installation Instructions FEEDOS S-30 3 - 57

General
7.7 Installing product inlet and outlet ........................ 36

7.8 Connecting device ............................................. 36
7.8.1 Connecting drive .................................. 36
7.8.2 Connecting sealing air .......................... 37
8 Initial Commissioning ................................................. 38

8.1 Safety instructions for initial commissioning ....... 38
8.2 Test run.............................................................. 38
8.2.1 Before the test run ................................ 39
8.2.2 Test run without bulk material ............... 39
8.2.3 Test run with bulk material .................... 40
9 Operation ..................................................................... 42
9.1 Safety instructions for operation ......................... 42
9.2 Operation ........................................................... 42
10 Malfunctions ................................................................ 43
10.1 Safety instructions for troubleshooting ............... 43
10.2 Troubleshooting table......................................... 44
10.3 After correction of malfunctions .......................... 44
11 Maintenance and Repair ............................................. 45

11.1 Safety instructions for maintenance and repair... 45
11.2 Maintenance schedule ....................................... 45
11.2.1 Maintenance schedule.......................... 46
11.3 Maintenance ...................................................... 46
11.3.1 Cleaning ............................................... 47
11.3.2 Cleaning the exterior ............................ 47
11.3.3 Cleaning the interior ............................. 47
11.3.4 Metering tool ........................................ 48
11.3.5 Intromitter ............................................. 49
11.4 Removing the dosing device (metering unit) ...... 49
11.5 Drive shaft seals to trough ................................. 51
11.6 Actions after maintenance or repair.................... 54
11.7 Checklist for test run .......................................... 55
12 Disassembly and Disposal ......................................... 56

12.1 Safety instructions for disassembly and disposal 56
12.2 Disposal ............................................................. 56
12.2.1 Disposal by the manufacturer ............... 56
12.2.2 Disposal by the customer ..................... 57

General
1 General
Original instruction manual This document is an ORIGINAL INSTRUCTION MANUAL as
defined by the EC Machinery Directive.
1.1 About this manual

NOTICE
About the instructions
The operating instructions must be read and
observed!
A fundamental requirement for safe working and
trouble-free operation of this device is knowledge of
safety regulations and observance of warnings.
This manual is essential for safe and efficient working with the
device.
The manual is a component of the device and must be kept with
the device so it is accessible for operators at all times. Operators
must have carefully read and understood this manual before
starting to work with the device. A fundamental requirement for
safe working is compliance with all specified safety instructions
and work instructions in this manual.
The local accident prevention regulations and general safety
regulations for the area of operation of the device must also be
observed.
Illustrations in this manual are provided for basic understanding
and may deviate from the actual design of the device.
Supplier documentation The manuals for the OEM components are also applicable in
addition to this manual. The instructions in those manuals,
particularly safety instructions, must be observed at all times.
The materials processed by the device are referred to as

"product" or "bulk material" in this operating manual.

General
1.2 Explanation of symbols
1.2.1 Safety instructions

Safety instructions in this manual are marked with symbols. The
safety instructions are introduced by signal words expressing the
extent of the hazard.
Safety instructions must be strictly observed and care must be
taken to avoid accidents, personal injury and damage to
property.
DANGER
Danger
 Indicates an immediately impending danger.
 If it is not avoided, then death or serious
irreversible injury will result.
WARNING
Warning
 Indicates a potentially dangerous situation.
 If it is not avoided, death or serious irreversible
injury may result.
CAUTION
Caution
 Indicates a potentially dangerous situation.
 If it is not avoided, slight or minor reversible
injury may result.
NOTICE
Notice
 Indicates a potentially harmful situation.
 If it is not avoided, this may result in damage to
property.
 Indicates essential information for the operation
of the machine.

General
1.2.2 Safety instructions for specific dangers

Special symbols are integrated in safety instructions to draw
attention to specific dangers.
DANGER
Electricity
Danger due to electrical current!
 Indicates a life-threatening situation due to
electrical current.
 If it is not avoided, death or serious irreversible
injury will result.
1.3 Limitation of liability

All statements and instructions in this manual are compiled with
reference to applicable standards and regulations, the state of
the art in technology and our many years of knowledge and
experience.
The manufacturer does not accept liability for damage resulting
from:
 not following the manual
 non-designated use
 placement and processing of bulk material for which the
device is not designed
 appointment of untrained operators
 unauthorised conversions
 technical modifications
 use of non-approved spare parts
The actual scope of delivery may vary from the descriptions and
explanations in this manual for special models, additional of
optional orders or recent technical changes.
The obligations specified in the supply contract, the general
terms of business and the manufacturer's terms of supply and
the legal regulations applicable at the time of the contract apply.

General
1.4 Spare parts

NOTICE
Spare parts
Material damage due to non-original spare parts!
The use of non-original spare parts may adversely
affect safety and lead to damage, malfunctions or
total failure.
 Only use original spare parts supplied by the
manufacturer.
1.5 Customer service

Please contact our customer service for technical information.
See title page for address.
Our employees are also always interested in new information
and experience derived from everyday use that could be useful
for improving our products.

Device Description
2 Device Description
2.1 Purpose
The device is designed for integration in a system.
It is used for the metering of bulk material.
The device is not designed for operation in explosive areas. It

must not be used in explosive areas.
Fig. 1: Unit overview
2.2 Designated use

The device is designed and constructed exclusively for
designated purpose described above.
The device must be used exclusively for metering bulk material
that conforms to the product properties stated in the "Technical
data sheet" appendix.
The device must be operated exclusively in accordance with the
operating and environmental conditions stated in the "Technical
data sheet" appendix
Product inlet or product DANGER

outlet not connected Danger when inlet or outlet not connected and
during venting!
Operation with the product inlet or outlet not
connected may result in contact with the rotating
tools if the operator reaches into them.
 Never operate the device without suitable safety
devices.

Device Description
Claims of any type for damage resulting from non-designated

use will not be accepted.
The operator bears sole responsibility for any damage resulting
from non-designated use.
2.3 Declaration of Incorporation

The device conforms to the safety and health-protection
requirements of the following European Directives:
 2006/42/EC Machinery Directive

Device Description
2.4 Marking
2.4.1 Nameplate
A nameplate with the following information is installed on the
device:
Fig. 2: Nameplate
NOTICE
Additional nameplates
Additional nameplates are located on components
installed on the device. Observe the information on
the nameplates.

Safety
3 Safety
This section contains an overview of important aspects of safety
for optimum protection of operators and for safe and trouble-free
operation.
Non-observance of the operating and safety instructions in this
manual may result in serious hazards.
3.1 Responsibility of the operator

The device is designed for commercial use. The operator of the
device is therefore subject to the legal obligations for
occupational health and safety.
In addition to the occupational health and safety instructions in
this manual the applicable safety, accident prevention and
environmental protection regulations must be observed.
NOTICE
Regarding installation
 The operator must provide a suitable base with
sufficient stability for the device.
NOTICE
Bulk material
 The operator must ensure that the bulk material
meets the properties specified in the "Technical
Data" section.
 The operator must implement suitable measures
(product infeed monitoring) to ensure that the
bulk material does not contain foreign bodies.
 The operator must earth the device at a central
location. This earthing must be clearly marked.
 The operator must ensure that all electrical
components are correctly earthed.
 The owner should ensure suitable measures to
prevent product blockage.
 Before filling the bulk material into the device,
take suitable protective measures (e.g. sieving
the bulk material) to protect the device from
lumps or foreign bodies.

Safety
NOTICE
Technically correct status
The operator is responsible for ensuring that the
device is always maintained in a perfect
technical condition!
 The operator must ensure that the maintenance
intervals defined in this manual are observed or
adjusted in accordance with the actual load on
the device.
 The owner must ensure that the function and
completeness of all safety equipment is checked
regularly.

Safety
3.2 Personnel requirements
3.2.1 Qualifications
NOTICE
Qualifications
Improper handling of the device may cause
serious injury and material damage!
 All activities must be carried out by qualified
personnel only.
The instruction manual defines the following
qualifications for various activities:
 Trained persons
have been trained by the owner to carry out their
assigned duties and to recognise the potential
hazards of incorrect actions.
 Skilled personnel
have the technical training, knowledge and
experience and awareness of the relevant
regulations to enable them to carry out their
assigned tasks and to recognise and avoid
potential hazards.
 Skilled electrical personnel
are, due to their technical training, knowledge,
experience, awareness of the relevant
regulations and authorisation, capable of
working on electrical systems and independently
recognising and avoiding potential hazards.
 Skilled pneumatic personnel
are, due to their technical training, knowledge,
experience, awareness of the relevant
regulations and authorisation, capable of
working on pneumatic systems and
independently recognising and avoiding potential
hazards.
3.2.2 Unauthorised persons
NOTICE
Unauthorised persons
 Unauthorised persons must not be permitted
access to the working area.
 In case of doubt, speak to persons and direct
them away from the working area.
 Stop all work while unauthorised persons are in
the working area.

Safety
3.3 Personal protective equipment
Personal protective NOTICE

equipment For all work always wear the following:
Protective work clothing
 Closely fitted work clothing with low tear
resistance, close-fitting sleeves and no
projecting parts. It is designed primarily as
protection from being caught by moving machine
parts.
 Do not wear rings, chains and other jewellery.
 Do not wear long hair loose.
Safety shoes
 For protection from falling heavy parts and
slipping on slippery surfaces.
Special personal protective equipment is
required for specific tasks.
Safety glasses
 For protection of eyes from flying parts and
spraying fluids.
Safety gloves
 For protection of hands from friction, abrasion,
puncture or deeper wounds and against contact
with hot surfaces.
Safety helmet
 For protection from falling and flying parts and
materials.
Hearing protection
 For protection of the hearing if the noise level of
the device in operation is high or the operator is
exposed to other noise sources.
 Where applicable, the operator must require the
use of hearing protection.
Respirator mask
 For protection against dusts that are hazardous
to health.

Safety
3.4 General dangers

The following section describes residual risks that have been
identified by a risk assessment.
 Observe the safety instructions and warnings listed in
following sections of this manual to reduce dangers and to
prevent hazardous situations.
DANGER
Electrical current
Electric shock may be fatal!
Contact with live parts results in a direct risk of
death.
Damaged insulation or individual components may
be life-threatening.
 If damaged insulation is detected switch off the
power supply immediately and have the damage
repaired.
 All work on the electrical system must be
entrusted exclusively to skilled electrical
personnel.
 Before all work switch off power to the electrical
system and check that it is disconnected.
 Before maintenance, cleaning and repairs switch
off power supply and lock to prevent
unauthorised reactivation.
 Do not bridge (bypass) or disable fuses. Always
replace fuses with new fuses of the same type.
 Keep moisture away from live parts. It may
cause short circuiting.

Safety
DANGER
Pneumatics
Danger due to pneumatic energy!
Pneumatic energy may cause serious injuries.
Pneumatically actuated parts may move
unexpectedly.
Damage to components may allow air to escape
under high pressure and cause injury (e.g. to the
eyes).
 All work on the pneumatic system should be
entrusted exclusively to trained skilled
personnel.
 Pressure must be eliminated on pneumatic
components when working on these. Note the
pressure accumulators. Accumulators should
also be depressurised.
 Do not increase pressure settings above the
maximum permitted value.
DANGER
Moving parts
Danger due to moving parts!
Rotating and/or linear moving parts may cause
serious injury.
 During operation, do not reach into moving parts
or fiddle with moving parts.
 Do not open covers during operation.
 Do not remove or disable safety equipment.
 Please consider time-delayed movements:
Before opening covers, ensure that all parts
have stopped moving.
Hot surfaces WARNING

Risk of burns due to hot surfaces!
Contact with hot surfaces may cause burns.
 Always wear personal protective equipment and
safety gloves for all work in the vicinity of hot
components.
 Before all work, ensure that all components have
cooled to ambient temperature.

Safety
Sharp edges and pointed CAUTION

corners Risk of injury on edges and corners!
Sharp edges and pointed corners may cause
abrasions and cuts.
 Always move cautiously during all work in the
vicinity of sharp edges and pointed corners.
 Wear safety gloves if necessary.
CAUTION
Lifting loads
Danger when lifting loads!
Lifting heavy loads exceeding 25 kg can lead to
injuries.
 Observe occupational health and safety
regulations.
 Use suitable lifting gear.
 Enlist the help of a second person.
Hazardous substances, dust WARNING

and gas emissions Risk to health due to hazardous substances!
The device can use bulk materials, auxiliary and
operating substances that may cause damage to
health on contact.
 Before starting any work on the device, ask a
supervisor what substances have been
processed.
 Wear suitable personal protective equipment if
necessary.
 See the material safety data sheets for the
substances.
 Avoid dust and gas emissions. Keep
connections to the device well sealed, check
seals regularly.

Safety
WARNING
Improper working
Danger due to improper working!
 Observe general occupational health and safety
regulations and safe working rules.
 Before starting work, ensure that there is
adequate access.
 Keep the workplace clean and orderly. Loosely
deposited and scattered components and tools
are causes of accidents.
 Secure components to prevent them from falling
down or over.
 Use ladders and fall protection systems.
 Install components correctly. Observe the
specified bolt tightening torques.
3.5 Signage
Danger of crushing DANGER
Danger of crushing and shearing!
Moving parts
 Only put the machine into operation when the
product inlet or outlet is connected.
Information signs on the NOTICE

device Damage due to poorly maintained information
signs!
The following symbols and information signs are to
be found on the device. They refer to the immediate
area to which they are applied.
Over time, decals and signs may become illegible
because of dirt or other reasons.
 Maintain all safety, warning and operating
instructions in a clean, legible condition.
 Replace damaged images or decals
immediately.

Safety
3.6 Safety equipment
3.6.1 Emergency stop equipment
NOTICE
Emergency off equipment
 The device is integrated in a system and does
not have separate emergency off equipment.
 The operator must ensure that emergency off
equipment is installed in conformity with the
applicable accident prevention regulations.
 The operator must inform operating personnel
about the location and function of the emergency
stop equipment and must retain proof of
instruction.

Safety
3.6.2 Lock to prevent restart

DANGER
Unauthorised reactivation
Danger due to unauthorised reactivation!
When working in the danger zone, it is possible that
unauthorised persons will restore the power supply
and the device will start unexpectedly. This places
the persons in the danger zone at risk of fatal
injuries.
 Note the instructions for locking the device to
prevent reactivation in the various sections of
this manual.
 Always follow the procedure for locking the
device to prevent reactivation described below.
Switch locked with padlock Securing against reactivation

on: ……… at …...
1. Switch off the power supply.
a.m./p.m.
DO NOT ACTIVATE 2. If possible, secure the switch with a lock and attach a sign
The lock may only be as shown above to the switch so it is clearly visible.
removed by: If the switch cannot be secured with a lock, attach a sign as
………………… after shown in the lower illustration.
ensuring that there are no 3. Leave the key with the employee named on the sign.
persons in the danger zone. 4. Once all work has been completed, ensure that there are no
persons remaining in the danger zone.
Deactivated on: ………… at 5. Ensure that all safety equipment is installed and functioning
…... a.m./p.m. properly.
DO NOT ACTIVATE 6. Only then remove the sign.
The machine may only be
restarted by:
………………… after
ensuring that there are no
persons in the danger zone.

Safety
3.7 Action in case of danger and accidents

NOTICE
Preventive measures
 Always be prepared for accidents or fire.
 Keep first aid equipment (first aid kit, blankets
etc.) and fire extinguisher accessible.
 Ensure that all persons are familiar with accident
notification, first aid and rescue equipment.
 Keep accesses for emergency vehicles clear.
NOTICE
Measures in case of accident
 Trigger emergency off immediately.
 Initiate first aid measures.
 Rescue persons from the danger zone.
 Notify supervisors at workplace.
 Call emergency services.
 Clear accesses for emergency vehicles.
3.8 Environmental protection

CAUTION
Environmental hazard
Environmental hazard due to environmentally
hazardous substances!
Incorrect handling of environmentally hazardous
substances, particularly improper disposal, can
cause significant environmental damage.
 Always observe the relevant instructions.
 If environmentally hazardous substances are
accidentally released, take appropriate action
immediately. In case of doubt inform local
authorities of the damage immediately.

Technical Data
4 Technical Data
See "Technical data sheet" appendix.
NOTICE
Max. operating values
Before commissioning the machine, ensure that
all operating values are within the permissible
parameters!
See technical data sheet.

Structure and Function
5 Structure and Function

5.1 Overview
1 Metering pipe 9 Retaining screw for metering tool

2 Metering tool 10 Metering tool geared motor
3 Clamp 11 Console standing/suspended
4 Clamp seal 12 Metering tool support
5 Trough 13 Intromitter support
6 Intromitter with key figure 14 Clamp
7 Intromitter geared motor 15 Clamp seal
8 Retaining screw for intromitter

5.1.1 AGP3
1 Flanged plate 4 Pneumatic valve

2 Lock nut 5 Clamp
3 Pneumatic connection point 6 Cylinder
The outlet pipe is a discharge aid or a shut-off valve,

respectively, for metering pipes at metering units.
The double acting pneumatic cylinder is activated by an
electrically activated 3/2-way valve. The cover for the metering
pipe end of the metering unit that is fastened at the piston rod of
the pneumatic cylinder closes or opens according to the position
of the 3/2-way valve.
NOTICE
Open position
The AGP has to be in the open position during
operation to ensure free discharge.

WARNING
Danger of crushing
Danger of crushing due to moving parts.
A crush hazard exists when reaching into the outlet
pipe.
 The outlet pipe always has to be connected with
the metering pipe during metering operation.
 A suitable collar has to be used to firmly connect
the outlet that is open from below with the
downstream piping or container.
 The upper cover of the AGP always has to be
secured during metering operation.

Transport, Packing and Storage
6 Transport, Packing and Storage

6.1 Transport eyebolts
Transport eyebolts, standing
console
Transport eyebolts,
suspended console
6.2 Safety instructions for transport

DANGER
Suspended loads
Danger due to suspended loads!
Falling loads may cause serious or fatal injury.
 Never remain under suspended loads.
 Move loads only under supervision.
 Lower the load when leaving the workplace.
 Empty the device completely before moving it.
 Only use lifting gear (crane, forklift) and lifting
equipment with sufficient load capacity. Heed the
weight (see "Technical data sheet" appendix).
 The driver must possess the proper licence for
operating the crane/driving the forklift truck.

NOTICE
Proper transport
Damage due to improper transport!
Significant property damage may be caused by
improper transport.
 When unloading packaged items on delivery and
during on-site transport, proceed carefully and
observe the symbols and instructions on the
packaging.
 Use only the specified attachment points.
 Do not remove packaging until shortly before
assembly.
6.3 Transport inspection

Check the delivery for completeness and transport damage
immediately on receipt.
Proceed as follows if external transport damage is detected:
 Do not accept the delivery or accept it conditionally only.
 Note the extent of the damage on the transport
documentation or the delivery company's waybill.
 Initiate a claim.
6.4 Packaging
Handling of packaging CAUTION

material Environmental damage from incorrect disposal!
Sort and dispose of packaging material as required
by the applicable legal regulations and local
requirements.
On packaging The individual packages are packed in accordance with the

expected transport conditions. Environmentally compatible
materials exclusively are used for packaging.
The packaging is designed to protect all components from
transport damage, corrosion and other damage until assembly.
Therefore, do not destroy the packaging and do not remove it
until shortly before assembly.

6.5 Storage
Storage of packages Store packages under the following conditions:
 Do not store outside.
 Store in dry and dust-free conditions.
 Do not expose it to aggressive substances.
 Do not expose to direct sun.
 Avoid mechanical vibrations.
 Storage temperature: 15 to 35 °C.
 Relative humidity: max. 60%.
 If stored for more than three months, inspect the status of all
parts and the packaging regularly. If necessary, restore or
replace the preservation.
NOTICE
Proper storage
In some cases packages have instructions for
storage in addition to the above requirements. These
instructions must also be observed.

Installation
7 Installation
7.1 Safety instructions for installation
The instructions in this section must be observed during
installation in addition to all instructions in "Safety".
Danger due to electrical DANGER

current Danger due to electrical current!
Contact with live parts is an immediate risk of death.
Live electrical components may move uncontrolled
and cause very serious injury.
 Before starting work, switch off the power supply
and secure against reactivation.
 All work on electrical systems must be entrusted
exclusively to skilled electrical personnel.

Installation
7.2 Requirements at the installation location

WARNING
Incorrect installation
Danger due to incorrect installation!
Incorrect installation or inadequate support by the
base structure may cause serious injury and/or
material damage.
 Install the device only if the foundation has
sufficient supporting capacity and adequate
fastening options.
Before installation ensure that the installation location meets the

following requirements:
 A level, stable and distortion-free foundation is available that

will not distort the device when fixed in place.
 Ensure there is sufficient space and accessibility to complete
installation, maintenance, repair and cleaning tasks.
 Vibrations and shocks from neighbouring machines or
systems will not be transmitted to the device.
 The ambient temperature is limited to the maximum
approved value as specified in the "Technical data sheet"
appendix.
 The drive is adequately ventilated. The minimum distances
between the motor fan and adjacent components (as
specified in the manual) are correct.
If the ambient temperature in the area of the drive is above
the limit value, it must be reduced to an approved value by
suitable measures, such as insulation from a heat source,
active cooling, etc.
7.3 Checks before installation

Before installation check that the following items are correct:
 The connected voltage of the electrical equipment specified

in the "Technical data sheet" in the appendix conforms to the
values on the nameplates.
 The device is complete and in good technical condition.

Installation
7.4 Installing device

The metering unit can be set up in three motor configurations
and two console configurations
The motor configurations differ in the arrangement of the two
geared motors.
The console configurations differ in a standing and a suspended
configuration.
Motor configurations
Configuration 1:
Both motors horizontal
Configuration 2:
Drive of the auger horizontal,
drive of the intromitter vertical
Configuration 3:
Both drives are vertical.

Installation
Console configurations
Configuration 1:
Standing
Configuration 1:
Suspended
Proceed as follows for installation:

1. Set up the device at the installation location.
2. Bolt the base frame to the basic construction at the holes (1).

Installation
The container is attached to the trough with a clamp
Fig. 3: Fixing the device in place on the bulk material container
1 Trough 2 Seal
3 Clamp 4 Container
Place the seal (2) on the trough (1). Place the container (4) on
the seal and attach with the clamp (4).

Installation
7.5 Intromitter/metering tools combination

Type Can only be used Nominal diameter [mm] Key figure
with metering tool:
Rod intromitter 1 Sizes 0, 1, 2 Ø145 1
Rod intromitter 2 Sizes 3, 4 Ø130 2
Fig. 4: Nominal diameter Fig. 5: Intromitter 1 Fig. 6: Intromitter 2
NOTICE
Proper tool
The use of an impermissible combination of scarifier
and metering tool will damage the device!
7.6 Function
The high accuracy feeder is used for the metering of bulk
material. The metering tool is driven by a geared motor. The
discharge flow can be varied by changing the drive speed of the
gear motor.
The unit is equipped with an intromitter. This ensures

homogenisation and reliable feeding of the bulk material to the
metering tool. This ensures that high metering accuracy is
achieved, even with poorly flowing products. The intromitter is
driven by a geared motor.

Installation
7.7 Installing product inlet and outlet

during venting!
devices.
The following requirements apply when installing inlet and outlet:

 The device casing must not be distorted when installing the
inlet and outlet.
 Dust or bulk material must not escape at the connection
points of the device and inlet or outlet.
 Flanges must be rectangular, plane and free of dirt.
7.8 Connecting device
7.8.1 Connecting drive

When connecting the drive:
 Observe the regulations applicable on site as well as the
enclosed drive manual.
 Ensure that the drive is adequately ventilated. The minimum
distances between the motor fan and adjacent components
(as specified in the manual) must be correct.
 The ambient temperature must be limited to the maximum
approved value as specified by the manufacturer. If the
ambient temperature exceeds the limit value, reduce it by
means of suitable measures, e.g. insulation of the heat
source or active cooling.
 Ensure that the drive rotates in the correct direction. The
direction of rotation of the drive must conform to the arrow on
the drive.
 See the manual and wiring instructions supplied by the
manufacturer of the frequency converter.
 Follow the wiring diagrams (if enclosed) or the motor
manufacturer's instruction when connecting electrical
equipment.
 Ensure that the wiring conforms to local codes.

Installation
7.8.2 Connecting sealing air

The seals of the drive shafts for the metering tool and for the
intromitter are pressurised with sealing air.
Fig. 7: Sealing package with sealing air connection
The sealing air is supplied to the shaft seals via a hose suitable
for the plug connection provided.
1. Connect the sealing air supply to the plug connection (1).
2. Set the (customer side) sealing air pressure on the pressure
reducing station at
0.2 to 0.3 bar above the internal pressure in the product area
(trough).

Initial Commissioning
8 Initial Commissioning
8.1 Safety instructions for initial commissioning
The instructions in this section must be observed during initial
commissioning with and without bulk material in addition to all
instructions in "Safety".


during venting!
devices.
8.2 Test run

Test runs are required
 for initial commissioning,
 after correction of malfunctions,
 after extended downtime,
 after maintenance, repair and cleaning.

8.2.1 Before the test run

Copy the "Checklist before test run" in the appendix and record
the fulfilment status while running through the items listed below.
1. Switch off power supply (if not already done) and lock to
prevent reactivation.
2. Check that the device is earthed as specified.
3. Ensure that all power supply lines are installed correctly and
fused.
4. Check all connections for tightness and leaks.
5. Ensure that there are no tools or other items (screws etc) in
the device.
6. Ensure that the manufacturer has attached the arrow
indicting the direction of rotation.
7. Check the gear oil level (see manufacturer's specifications).
8.2.2 Test run without bulk material

Conducting test run:
1. Restore power supply.
2. Switch on device.
3. Run the device without product for approximately 30 minutes
if no problems have occurred up to now. Stop the device
immediately if any problems are detected.
Test the following items during the test run:

 The direction of rotation of the metering tool and intromitter
match the arrows indicating the direction of rotation on the
device.
 Smooth, vibration-free running of the metering tool and
intromitter.
 The power consumption of the drive is in the approved range

(see "Technical data sheet" appendix).
 There are no unusual noises or temperatures in the drive
and gearbox.
 The temperature of the shaft seals does not become
unusually high.
 No bearing, grinding or abrasion noises are heard.
 There is no leakage at gear motors

If one of the above items is not passed:

1. Stop the device.
2. Find and correct the cause of the malfunction using the
troubleshooting table.
If the malfunction cannot be corrected with the troubleshooting
table, contact the manufacturer.
8.2.3 Test run with bulk material
NOTICE
Vibrations
Damage to the device by vibrations!
Vibrations indicate that the device has not been
correctly installed and may cause damage.
 If vibrations are detected stop the device
immediately and contact the manufacturer.
NOTICE
Test run
 The test run with bulk material must only be
carried out if the test run has been carried out
without bulk material and any deficiencies
remedied.
 The minimum filling height of the bulk material
must be 100 mm above the trough flange.
Conducting test run:

1. Switch on device.
2. Start product feed.
Check the following points during the test run in addition to
the points during the test run without bulk material:
 The shaft seals are fully functional, i.e. product does not
escape.
 There is no product accumulation.
If one of the above items is not passed:

1. Stop the unit.
2. Find and correct the cause of the fault using the
troubleshooting table.
If the fault cannot be corrected with the troubleshooting table,
contact the manufacturer.

NOTICE
Dosing feed rate
The required dosing feed rate can be adjusted by
varying the speed and through corresponding weight
measurements.

Operation
9 Operation
The device is operated as a component in a system. Operators
are not required at the device during operation. The system
controller switches the device on and off with reference to the
safety regulations and the working and operating conditions.
9.1 Safety instructions for operation
9.2 Operation
The operation of the control of the device must be described in a
corresponding manual which is to be created by the system
builder or the operating company.

Malfunctions
10 Malfunctions
This section describes possible causes of malfunctions and how
to correct them.
If malfunctions continue to occur reduce the service intervals and

if applicable modify the design of the system after consultation
with the manufacturer.
For malfunctions that cannot be corrected with the following
instructions contact the manufacturer (see service address on
title page).
10.1 Safety instructions for troubleshooting

The instructions in this section must be observed in addition to all

Action in case of malfunction Basic requirements:

1. Actuate the emergency stop function for malfunctions that
present an immediate danger for persons or property.
2. Find the cause of the malfunction.
3. Switch off the device and lock to prevent reactivation.
4. Notify supervisors in site of the malfunction immediately.
5. Depending on the type of malfunction have it repaired by
authorised technicians.

Malfunctions
10.2 Troubleshooting table

Malfunction Possible cause Troubleshooting Remedy by
Metering tool No voltage is present on the Inspect the power supply Electrician
does not rotate gear motor. wiring (are all phases
connected?). Check the
main switch, motor safety
switch, frequency converter
and emergency stop if
necessary.
Loud noises in Incorrect combination of See chapter Technician
the trough intromitter and metering tool intromitter/metering tool
combination
Deformed metering tool or Replace defective parts and Technician
intromitter. Foreign particles clean the trough, sieve bulk
in bulk material. material before the trough if
necessary.
Incorrect direction of rotation Check the running direction Electrician
of the drive motor. and change if necessary.
Unit not sealed Gasket incorrectly installed Install the gasket correctly Technician
or defective. or replace
Unit does not Wrong tool selection or Contact the manufacturer or Manufacturer
meet the feed changed bulk material. his agent.
rates specified in
the order Bulk weight different from Adapt the metering tool. Manufacturer
confirmation the order. Contact the manufacturer or
his agent.
10.3 After correction of malfunctions

After correcting malfunctions conduct a test run (see "chapter
Commissioning").

Maintenance and Repair
11 Maintenance and Repair

11.1 Safety instructions for maintenance and repair
The instructions for all maintenance and repair work in this
section must be observed.

CAUTION
Environmental hazard
Environmentally hazardous substances
Observe the following information for environmental
protection during maintenance work:
 Remove leaked, used or excess grease from all
lubrication points manually supplied with
lubricant and dispose of in accordance with
regulations.
11.2 Maintenance schedule

The device must be serviced regularly and faults must be
repaired.
The maintenance work required for optimum and fault-free
operation are described in the following sections.
Contact the manufacturer at the address shown on the title page
with any questions about maintenance work and intervals.
The intervals shown "Maintenance Schedule" table are
recommended by the manufacturer for continuous operation of
the device. The operator must adjust the maintenance intervals
to the operating conditions, the bulk material and if applicable
internal plant cycles, such as cleaning processes.
Bearings and other parts will wear at different rates depending
on the load and operating conditions. If increased wear is
detected at regular inspections the maintenance intervals must
be reduced appropriately.

11.2.1 Maintenance schedule

Interval Maintenance work To be carried out
by
during cleaning and Seal Technician
if leaks are  Replace the clamp seal. Check for wear, clean or
detected replace if necessary.
Daily Visually inspect the entire device and all wiring for Maintenance
damage. personnel
Shaft seal leaks Replace the seal package on both shafts. See Maintenance
“Maintenance” chapter. personnel
11.3 Maintenance
NOTICE
Additional maintenance work
Contact the manufacturer for maintenance or repair
work not described in these instructions to avoid
improper execution or damage. See title page for
address.
NOTICE
Sealing gas supply
During cleaning ensure that product or cleaning
agents do not penetrate the shaft seal.
 During cleaning, switch on the sealing gas feed.

11.3.1 Cleaning
The device must be cleaned inside and outside at regular
intervals.
NOTICE
Improper cleaning method
Incorrect cleaning may damage seals, etc.!
 Ensure that the temperature of cleaning agents
does not exceed the maximum permissible
values.
 Do not use aggressive cleaning agents.
 Use only cleaning agents that do not chemically
damage the unit.
 Take the on-site requirements into account when
selecting the cleaning agent.
 Do not use high-pressure cleaners or
compressed air.
11.3.2 Cleaning the exterior

1. Vacuum the device.
2. Wipe the device with a moist cloth (add mild detergent if
necessary) max. 80 °C, do not use water spray, heed the
protection class of the drive motor.
11.3.3 Cleaning the interior
NOTICE
Sealing gas supply
During cleaning ensure that product or cleaning
agents do not penetrate the shaft seal.
 During cleaning, switch on the sealing gas feed.
1. Ensure that no product can flow back into the unit and empty
the unit.
2. Deactivate the device and the upstream and downstream
equipment/parts of the system and secure them against
reactivation.
3. Ensure that there are no ignition sources in the work area.
4. Ensure that the device has cooled to ambient temperature.
5. Ask the supervisors on site what additional personal
protective equipment is required to exclude the risk of
damage to health from substances in the unit. Use required
personal protective equipment.

6. To reduce dust release to a minimum when the device is

opened, wait at least two minutes after switching off the
device to allow the bulk material to settle.
7. Open accesses to the product space.
8. Clean the device in accordance with the local regulations
and the requirements in this section.
9. Ensure all foreign materials have been removed from the
device.
10. Close accesses to the product space.
11. Remove all tools and other materials from the work area.
12. Conduct a test run (see chapter "Initial Commissioning").
11.3.4 Metering tool

There are different types of metering tools, depending on the
application and the bulk material processed.
The metering tool is positively connected via a square driver and

fixed in the drive shaft with the retaining screw.

11.3.5 Intromitter
There are different types of intromitters, depending on the
application and the bulk material to be processed.
The intromitter is attached to the drive shaft with a square driver.
11.4 Removing the dosing device (metering unit)

Frontpl atte mit Dosi errohr dem ontieren
Removal of the auger and intromitter.

1 Auger/metering pipe
2 Intromitter
Fig. 8: Auger and intromitter

1 Cover mounting screws
Fig. 9: Removal
Removing the cover
1 Intromitter screw
2 Auger screw
Fig. 10: Mounting screws
1. Loosen the mounting screw (1) of the intromitter.

2. Loosen the mounting screw (2) of the auger.
3. Remove the clamp (3) and dismantle the metering pipe
4. Carefully pull out the auger
Fig. 11: Removal

1 Metering pipe 9 Retaining screw for metering tool

2 Metering tool 10 Geared motor
3 Clamp 11 Base frame
4 Clamp seal 12 Metering tool support
5 Trough 13 Intromitter support
6 Intromitter 14 Clamp
7 Geared motor 15 Clamp seal
8 Retaining screw for intromitter 16 Flange
5. Remove the clamps (14)

6. Pull off the trough (5)
7. Remove the intromitter from the trough
8. Loosen 4 screws on the flange.
9. Pull off the flange.
NOTICE
Mounting screws
The two mounting screws are of different
lengths.
 Make sure that the longer screw is used to fix
the scarifier.
11.5 Drive shaft seals to trough

The drive shaft seals of the metering tool prevent product on the
drive shafts escaping from the trough.
Seal packages with sealing air are used for sealing the drive
shafts.
NOTICE
Drive shaft seals
When changing or maintaining the seals, make sure
that the shaft surface is not damaged by increased
friction and that the drive motor is not overloaded.

Stuffing box seal
Fig. 12: Stuffing box seal

1 Flange
2 Two stuffing boxes
3 Support ring
4 Spring
5 Drive shaft
6 Support ring
7 Stuffing box
8 O-ring
9 Plug
Fig. 13: Stuffing box seal

O-ring seal
Fig. 14: O-ring seal

1 Flange
2 O-ring seal
3 Stuffing box
4 Support ring
5 Spring
6 Drive shaft
7 Support ring
8 Stuffing box
9 O-ring
10 Plug
Fig. 15: O-ring seal
V-ring seal (optional)
Fig. 16: Insert V-ring

The stuffing box seal package /O-ring seal package does not
require readjustment until the wear limit is reached.
The wear limit is reached when the compressed air consumption
exceeds 10 l/min.
If the wear limit of a drive seal has been reached, both must be
replaced, i.e. for the metering tool drive and for the intromitter
drive.
To remove:
1. Loosen the plug (10) with hook wrench 30-32 mm according
to DIN 1810.
The spring is under slight tension. While loosening, ensure
that the plug is loosened in a controlled manner by applying
slight counterpressure.
2. Pull out the drive shaft (6) with the support ring (7) and the
stuffing box (8).
3. Remove the spring (5), support ring (4), stuffing box (3) and
sealing ring (2) from the flange (1).
Installation:
The drive seals are installed in reverse order.
11.6 Actions after maintenance or repair

DANGER
Missing protective cover
Danger due to missing protective cover!
If the covers are not installed, rotating machine
components may cause injury.
 Install all covers correctly.
 Do not operate device with missing covers.
Do the following after maintenance work:

1. Check that all screws that were removed are tight.
2. Check that all previously removed safety equipment and
covers have been correctly installed.
3. Ensure that all tools, materials and other equipment have
been removed from the work area.
4. Clean work area and remove any leakages, such as liquids,
processing material or similar.
5. Ensure that all safety equipment on the system is installed
and is in operating condition.
6. Conduct a test run (see "Initial Commissioning").

11.7 Checklist for test run

checked by check completed
Technician There are no foreign bodies in the device.
Technician The minimum clearance between the tool and adjacent walls is
correct.
Electrical Power supply feeds are connected and fused in compliance with
technician local regulations.
Technician There is a directional arrow on the drive.
Technician The direction of rotation of the tool is according to the arrow on
the drive.
Electrical The device is earthed in accordance with regulations.
technician
Technician The gear oil level conforms to the manufacturer's specifications
(see manufacturer's manual).
Technician Connection lines are tight.

Disassembly and Disposal
12 Disassembly and Disposal

The device is a robust unit with a long service life. However, if
disposal is necessary follow the instructions in this section.
12.1 Safety instructions for disassembly and disposal

The instructions in this section must be observed in addition to all

12.2 Disposal
The manufacturer or the customer can dispose of the device.
Before starting disassembly:

1. Empty the device, switch it off and lock to prevent
reactivation.
2. Physically disconnect all energy feeds to the device,
discharge remaining stored energy.
3. Remove and dispose of operating and auxiliary materials
and remaining processing materials correctly.
12.2.1 Disposal by the manufacturer

The device can be returned to the manufacturer in clean
condition for disposal. The customer will be charged for the
environmentally friendly and professional disposal.

Disassembly and Disposal
12.2.2 Disposal by the customer

If the customer disposes of the device, it must be disassembled
into its component parts (see "Maintenance").
The device consists of.
 electronic components,
 plastic and metal parts.
Recycle disassembled components:

 Scrap metal.
 Recycle plastic parts.
 Have local disposal companies remove remaining parts
sorted by material.
CAUTION
Hazardous waste
Environmental damage due to incorrect
disposal!
Electrical and electronic scrap must only be
disposed of by approved specialist companies.


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Operating and Installation Instructions

2 - 57 Operating and Installation Instructions FEEDOS S-30

2 Device Description ........................................................ 9

4 Technical Data ............................................................. 23

5 Structure and Function ............................................... 24

6 Transport, Packing and Storage ................................ 27

Operating and Installation Instructions FEEDOS S-30 3 - 57

7.7 Installing product inlet and outlet ........................ 36

8 Initial Commissioning ................................................. 38

11 Maintenance and Repair ............................................. 45

12 Disassembly and Disposal ......................................... 56

4 - 57 Operating and Installation Instructions FEEDOS S-30

1.1 About this manual

The materials processed by the device are referred to as

Operating and Installation Instructions FEEDOS S-30 5 - 57

1.2 Explanation of symbols

1.2.1 Safety instructions

6 - 57 Operating and Installation Instructions FEEDOS S-30

1.2.2 Safety instructions for specific dangers

1.3 Limitation of liability

Operating and Installation Instructions FEEDOS S-30 7 - 57

1.4 Spare parts

1.5 Customer service

8 - 57 Operating and Installation Instructions FEEDOS S-30

The device is not designed for operation in explosive areas. It

Fig. 1: Unit overview

2.2 Designated use

Product inlet or product DANGER

Operating and Installation Instructions FEEDOS S-30 9 - 57

Claims of any type for damage resulting from non-designated

2.3 Declaration of Incorporation

10 - 57 Operating and Installation Instructions FEEDOS S-30

Operating and Installation Instructions FEEDOS S-30 11 - 57

3.1 Responsibility of the operator

12 - 57 Operating and Installation Instructions FEEDOS S-30

Operating and Installation Instructions FEEDOS S-30 13 - 57

3.2 Personnel requirements

3.2.2 Unauthorised persons

14 - 57 Operating and Installation Instructions FEEDOS S-30

3.3 Personal protective equipment

Personal protective NOTICE

Operating and Installation Instructions FEEDOS S-30 15 - 57

3.4 General dangers

16 - 57 Operating and Installation Instructions FEEDOS S-30

Hot surfaces WARNING

Operating and Installation Instructions FEEDOS S-30 17 - 57

Sharp edges and pointed CAUTION

Hazardous substances, dust WARNING

18 - 57 Operating and Installation Instructions FEEDOS S-30

Information signs on the NOTICE

Operating and Installation Instructions FEEDOS S-30 19 - 57

3.6 Safety equipment

3.6.1 Emergency stop equipment

20 - 57 Operating and Installation Instructions FEEDOS S-30

3.6.2 Lock to prevent restart

Switch locked with padlock Securing against reactivation

Operating and Installation Instructions FEEDOS S-30 21 - 57

3.7 Action in case of danger and accidents