CRAC Unit - DBAireIII - R410A - 50-60Hz - MM0706B-0922 - Lo - 0

Product that perform…By people who care
CAUTION
¾ The manual is to be retained for the entire service life of the unit
¾ Read the manual carefully before carrying out any operation on the unit
¾ The control is used exclusively for the purpose for which it is intended. Incorrect use of the control shall
release the manufacturer from any liability
This manual is prepared to enable the user to carry out only the operation that can be made with the panels
closed. The panel key which is supplied with the unit must be kept by the person responsible for maintenance.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts, locate
the identification label on the outside of the unit.
TABLE OF CONTENTS
R410A refrigerant is a high-pressure refrigerant. It requires careful attention to proper storage and handling
procedures. Use on manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant recovery
units and cylinders designed for high pressure refrigerants. R410A must only be charged in the liquid state.
TABLE OF CONTENS
Page No
GENERAL INFORMATION
Nomenclature .............................................................................................................................................................................................. 3
Performance and Technical Data ................................................................................................................................................................. 4
Dual Coils Option......................................................................................................................................................................................... 6
Electrical Data ............................................................................................................................................................................................. 7
Dimensional and Weight Data...................................................................................................................................................................... 9
Remote Air-Cooled Condensers ................................................................................................................................................................ 10
INSTALLATION
Inspection .................................................................................................................................................................................................. 11
Transport ................................................................................................................................................................................................... 11
Operating Limits ........................................................................................................................................................................................ 11
Locating the Unit and Installation Clearance .............................................................................................................................................. 11
Dismantling Unit Frame ............................................................................................................................................................................. 12
Removing Fixed Panels ............................................................................................................................................................................. 13
Removing Filters ....................................................................................................................................................................................... 14
Air-Cooled Piping....................................................................................................................................................................................... 15
Pipe Supports ............................................................................................................................................................................................ 15
Field Provided Piping and Wiring ............................................................................................................................................................... 15
Long Refrigeration Piping .......................................................................................................................................................................... 16
Leak Test (System Pressure Test) ............................................................................................................................................................. 17
Vacuum Test and Dehydration................................................................................................................................................................... 18
Replacement of Driers or Sight Glass (R410A Only) .................................................................................................................................. 18
Charging ................................................................................................................................................................................................... 18
Compressor Lubrication (R410A) ............................................................................................................................................................... 19
System Check for Overcharging ................................................................................................................................................................ 19
Water Connections .................................................................................................................................................................................... 19
Humidifier (Optional) .................................................................................................................................................................................. 20
Operation .................................................................................................................................................................................................. 21
Modulating Hot Gas Reheat For DX System .............................................................................................................................................. 21
Remote Air Cooled Condenser (DBRC) ..................................................................................................................................................... 22
Dimensional Clearance - Remote Air Cooled Condenser (DBRC) .............................................................................................................. 23
OPERATION
Electrical Connections ............................................................................................................................................................................... 24
Check for Correct Phasing ......................................................................................................................................................................... 24
Under-Floor Water-Detection Probe (Optional)........................................................................................................................................... 24
DB5+ Vision 2020i Controller ..................................................................................................................................................................... 24
DBGX 4.3” Color Touch Screen Terminal .................................................................................................................................................. 25
Terminal User Interface ............................................................................................................................................................................. 26
DBLAN Address Configuration................................................................................................................................................................... 30
Piping Schematic ....................................................................................................................................................................................... 33
MAINTENANCE INSTRUCTIONS
Maintenance.............................................................................................................................................................................................. 34
Maintenance And Cleaning Procedures For DB/ Heresite Coated Coils ..................................................................................................... 35
Troubleshooting Chart ............................................................................................................................................................................... 37
Sample Log Sheet ..................................................................................................................................................................................... 39
-2-
GENERAL INFORMATION
NOMENCLATURE
INDOOR UNIT
String 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
D B A D 0 3 V A U D N H G N K P S E N N 1 Q
1 & 2 DB-AIRE III 22 OTHER SPECIAL

OPTION
3 SYSTEM Q = Special Option
A = Air-Cooled (DX) N = Not Selected
C = Chilled Water (CW)
D = Dual Coils (DX+CW) 21 BMS COMMUNICATION
R = Air-Cooled DX with Hot Gas Reheat OPTIONS
1 = ModBus RTU RS485
4 CONFIGURATIONS 2 = ModBus TCPIP
U = Upflow 3 = BACnet TCPIP
D = Downflow 4 = BACnet MSTP
5 = BACnet PTP
5 & 6 MODEL 6 = LONworks
# Std Airflow CFM (m3/h) 7 = GSM Modem
03 1,500 (2,548) 8 = SNMP
DB 05 2,500 (4,247) N = Not Selected (Standard
09 4,000 (6.796) unit with one ModBus
11 6,000 (10,194) RTU RS485)
14 8,000 (13,592)
16 10,000 (16,989)
19 11,000 (18,688) 20 LOW AMBIENT KIT
22 11,000 (18,688) N = Not Selected
26 13,000 (22,086) L = Selected (Down to 32F Temp.)
29 15,000 (25,485)
32 18,000 (30,582) 19 FUTURE OPTION
N = Not Selected
7 REFRIGERANTS
V = R410A VFD Compressor (EC Fan)
W = Chilled Water Unit (EC Fan) 18 HEATER OPTION
D = R410A Digital Scroll Compressor (EC Fan) – Until 26 only E = Standard Electric Heater
N = Hot Gas Reheat
F = R410A Fix Speed Compressor (EC Fan) – Until 26 only
(Electric Heater Not Furnished)
8 & 9 VOLTAGE OPTIONS
AU = 380~415V/3ph/50Hz 17 SMOKE DETECTOR OPTION
EF = 380V/3ph/60Hz S = Smoke Detector
AR = 460V/3ph/60Hz N = Not selected
10 DRAIN PAN OPTIONS 16 UNDER FLOOR WATER DETECTOR OPTION

D = Standard GI Painted P = Pinhole Probe
T = Stainless Steel N = Not selected
11 FUTURE OPTION
15 PANEL INSULATION OPTIONS
N = Not Selected
K = Double Skin Panel
N = Not Selected. Single Skin Closed Cell Polyethylene
12 HUMIDIFIER OPTION
(PE) Foam Insulation Panel
H = Humidifier (water conductivity 75 to 350μS/cm)***
N = Not Selected
***Please consult factory for other water conductivity. 14 EVAPORATOR CONTROL OPTIONS
N = Standard
13 HOT GAS BYPASS OPTION S = Standard + Liquid Line Solenoid Valve
G = Hot Gas Bypass
N = Not Selected
Outdoor Unit Nomenclature (for Air Cooled DX-System/ Dual Coils System/ DX-System with Hot Gas Reheat)
String 1 2 3 4 5 6 7 8 9 10 11 12 13
D B R C 0 4 G A U A L 1 Q
1,2,3 & 4 AIR COOLED CONDENSER 13 OTHER SPECIAL OPTION

Q = Special Option
N = Not selected
5 & 6 MODEL
04 12 REFRIGERATION CIRCUIT(S)
06 1 = 1-Circuit (for standard indoor model 03-11)
08 2 = 2-Circuits (for standard indoor model 14-32)
10
11
13 11 BLACK PAINT (EXTERNAL) OPTION
17 L = Black Paint on Unit External
20 N = Not selected
26
30 10 CONDENSER FIN OPTIONS
34 A = Standard Aluminium
40
H = Hydrophilic
44
C = Copper Fin
8&9 VOLTAGE OPTIONS

AU = 380~415V/3ph/50Hz
7 REFRIGERANT
EF = 380V/3ph/60Hz
G = R410A AR = 460V/3ph/60Hz
-3-
GENERAL INFORMATION
PERFORMANCE AND TECHNICAL DATA

AIR COOLED DX SYSTEM @ 35oC (95oF) AMBIENT TEMPERATURE
- WITH OR WITHOUT HOT GAS REHEAT
DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U DBAD/U
03 05 09 11 14 16 19 22 26 29 32
Model
DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U DBRD/U
03 05 09 11 14 16 19 22 26 29 32
Total Cooling MBH 35.8 55.5 107.4 128.3 167.1 202.1 229.9 261.8 306.5 345.8 377.5
Capacity (kW) (10.5) (16.3) (31.5) (37.6) (49.0) (59.2) (67.4) (76.7) (89.8) (101.3) (110.6)
Return Air
75F/62.5F/50% RH Sensible Cooling MBH 33.0 51.6 102.3 121.1 148.5 178.3 219.4 233.7 268.6 314.2 354.4
(24C/17C/50% RH) Capacity (kW) (9.7) (15.1) (30.0) (35.5) (43.5) (52.3) (64.3) (68.5) (78.7) (92.1) (103.9)
Sensible Heat Ratio (SHR) 0.92 0.93 0.95 0.94 0.89 0.88 0.95 0.89 0.88 0.91 0.94
Capacity (kW) (10.5) (16.2) (31.7) (35.1) (48.2) (55.2) (66.8) (71.5) (83.9) (98.4) (103.6)
Return Air
72F/60F/50% RH Sensible Cooling MBH 33.2 51.2 101.5 109.9 139.5 171.6 218.0 224.9 262.6 294.1 346.6
(22C/16C/50% RH) Capacity (kW) (9.7) (15.0) (29.8) (32.2) (40.9) (50.3) (63.9) (65.9) (77.0) (86.2) (101.6)
Sensible Heat Ratio (SHR) 0.92 0.93 0.94 0.92 0.85 0.91 0.96 0.92 0.92 0.88 0.98
Return Air Total Cooling MBH 34.6 54.0 104.4 117.5 167.4 180.7 221.5 234.3 275.2 341.4 346.6
75F/52F Dew Point Capacity (kW) (10.1) (15.8) (30.6) (34.4) (49.1) (53.0) (64.9) (68.7) (80.7) (100.1) (101.6)
(24C/11C Dew Point)
Class 1 AHRI 1360 Sensible Cooling MBH 33.4 52.3 102.4 117.5 150.6 175.1 221.5 226.6 264.3 318.4 346.6
rating condition Capacity (kW) (9.8) (15.3) (30.0) (34.4) (44.1) (51.3) (64.9) (66.4) (77.5) (93.3) (101.6)
Number of Compressor(s) 1 1 1 1 2 2 2 2 2 2 2
COMPRESSOR Total Power Input

kW 2.4 4.1 8.6 9.0 13.9 14.6 18.7 18.2 23.4 30.0 28.1
(50Hz)
VFD Compressor
(Single) Total Power Input
kW 2.6 4.3 8.8 9.2 14.1 15.4 19.2 19.1 24.4 31.0 28.0
(60Hz)
VFD + Fix
Compressor Hot Gas; Liquid 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ;
In 1/2 ; 3/8 1/2 ; 3/8 7/8 ; 5/8 7/8 ; 5/8 7/8 ; 5/8
(Dual) Lines, 50Hz 5/8(2) 5/8(2) 5/8(2) 5/8(2) 5/8(2) 5/8(2)
Hot Gas; Liquid 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ;

In 1/2 ; 3/8 1/2 ; 3/8 7/8 ; 5/8 7/8 ; 5/8 7/8 ; 5/8
Lines, 60Hz 5/8(2) 5/8(2) 5/8(2) 5/8(2) 5/8(2) 5/8(2)
Fan Qty 1 1 1 2 2 2 2 2 3 3 3
CFM 1,500 2,500 5,000 6,000 8,000 10,000 11,000 11,000 13,000 15,000 18,000
Air Volume
EC FAN (m3/h) (2,548) (4,247) (8.495) (10,194) (13,592) (16,989) (18,688) (18,688) (22,086) (25,485) (30,582)
(INDOOR) in H2O 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
ESP
(Pa) (374) (374) (374) (374) (374) (374) (374) (374) (374) (374) (374)
Fan Size OD mm 355 355 500 355 355 500 500 500 500 500 500
ft2 5.6 5.6 12.2 12.2 23.9 23.9 23.9 23.9 23.9 33.1 33.1
Face Area 2
(m ) (0.5) (0.5) (1.1) (1.1) (2.2) (2.2) (2.2) (2.2) (2.2) (3.1) (3.1)
FPM 270 450 409 491 335 419 461 461 544 453 544
COIL (DX) Face Velocity
(m/s) (1.4) (2.3) (2.1) (2.5) (1.7) (2.1) (2.3) (2.3) (2.8) (2.2) (2.8)
Condensate Drain
In 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8
O.D
20" x 20" x 2" Qty 2 2 N/A N/A N/A N/A N/A N/A N/A N/A N/A
FILTERS
(ASHRAE 52.2 MERV 20" x 20" x 4" Qty N/A N/A 4 4 6 6 6 6 6 4 4
7)
20" x 25" x 4" Qty N/A N/A N/A N/A 2 2 2 2 2 6 6
3-Stages MBH 20.5 20.5 41.0 41.0 61.4 61.4 61.4 61.4 61.4 61.4 61.4
REHEAT (Electric)
(rated at 415V) (kW) (6.0) (6.0) (12.0) (12.0) (18.0) (18.0) (18.0) (18.0) (18.0) (18.0) (18.0)
lbs/hr 17 17 17 17 33 33 33 33 33 33 33
STEAM HUMIDIFIER Capacity (max.) (kg/hr) (8.0) (8.0) (8.0) (8.0) (15.0) (15.0) (15.0) (15.0) (15.0) (15.0) (15.0)
(OPTIONAL)
Power Input (max.) kW 6.0 6.0 6.0 6.0 11.3 11.3 11.3 11.3 11.3 11.3 11.3
SOUND PRESSURE LEVEL

dBA 61 57 60 62 65 68 73 74 70 70 72
(at 2m distance, free field, downflow)
-4-
GENERAL INFORMATION
CHILLED WATER SYSTEM @ WATER SUPPLY/ RETURN 7°C/ 12°C (44.6°F/ 53.6°F)
DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U
Model
03 05 09 11 14 16 19 22 26 29 32
Capacity (kW) (12.6) (19.9) (38.8) (47.5) (60.2) (70.5) (82.3) (93.5) (105.6) (130.2) (148.7)
Sensible Cooling MBH 37.1 61.0 118.6 145.3 184.9 221.9 255.5 277.1 318.1 385.7 448.3
Capacity (kW) (10.9) (17.9) (34.8) (42.6) (54.2) (65.0) (74.9) (81.2) (93.2) (113.1) (131.4)
Return Air
75F/62.5F/50% RH Sensible Heat Ratio (SHR) 0.86 0.90 0.90 0.90 0.90 0.92 0.91 0.87 0.88 0.87 0.88
(24C/17C/50% RH)
GPM 9.9 15.6 29.7 37.2 47.1 55.1 64.4 73.2 82.7 98.8 112.9
Water Flow Rate
(m3/hr) (2.2) (3.5) (6.7) (8.4) (10.7) (12.5) (14.6) (16.6) (18.8) (22.4) (25.6)
Water Pressure PSI 5.5 2.7 10.1 4.1 2.3 3.0 2.7 6.5 8.1 6.9 8.7
Drop (kPa) (38.0) (18.8) (69.6) (28.4) (15.5) (20.6) (18.5) (45.1) (55.6) (47.5) (60.1)
Capacity (kW) (18.8) (29.0) (55.2) (68.9) (88.1) (102.9) (119.9) (135.2) (152.6) (176.5) (201.5)
Sensible Cooling MBH 42.9 69.0 130.8 164.7 210.5 251.3 289.2 314.6 360.0 423.5 490.8
Return Air Capacity (kW) (12.6) (20.2) (38.3) (48.3) (61.7) (73.7) (84.8) (92.2) (105.5) (124.1) (143.8)
80°F/66.6°F/ 50%
RH Sensible Heat Ratio (SHR) 0.67 0.70 0.69 0.70 0.70 0.72 0.71 0.68 0.69 0.70 0.71
(26.6°C/19.2°C/
50% RH) GPM 14.3 22.0 41.9 52.3 66.8 78.1 91 102.6 115.8 134.0 152.9
Water Flow Rate
(m3/hr) (3.2) (5.0) (9.5) (11.9) (15.2) (17.7) (20.7) (23.3) (26.3) (30.4) (34.7)
Water Pressure PSI 10.4 4.9 18.3 7.5 4.2 5.5 4.9 11.7 14.5 11.8 14.9
Drop (kPa) (71.4) (34.1) (125.8) (51.7) (28.7) (37.7) (34.1) (81.0) (99.8) (81.3) (102.8)
Fan Qty 1 1 1 2 2 2 2 2 3 3 4
CFM 1,500 2,500 5,000 6,000 8,000 10,000 11,000 11,000 13,000 15,000 18,000
Air Volume
EC FAN (m3/h) (2,548) (4,247) (8.495) (10,194) (13,592) (16,989) (18,688) (18,688) (22,086) (25,485) (30,582)
(INDOOR)
External Static in H2O 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Pressure (ESP) (Pa) (374) (374) (374) (374) (374) (374) (374) (374) (374) (374) (374)
Fan Size OD mm 355 355 500 355 355 500 500 500 500 500 500
ft2 5.6 5.6 12.2 12.2 23.9 23.9 23.9 23.9 23.9 33.1 33.1
Face Area
(m2) (0.5) (0.5) (1.1) (1.1) (2.2) (2.2) (2.2) (2.2) (2.2) (3.1) (3.1)
Coil FPM 270 450 409 491 335 419 461 461 544 453 544
(Chilled Water) Face Velocity
(m/s) (1.4) (2.3) (2.1) (2.5) (1.7) (2.1) (2.3) (2.3) (2.8) (2.2) (2.8)
Condensate Drain
Inch 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8 7/8
O.D
DN,
25 25 25 40 40 40 40 40 50 50 50
mm
Chilled Water 3-Way Modulating
Control Valve, Size
Kv,
10 10 10 16 16 16 16 16 25 25 25
m³/h
20" x 20" x 2" Qty 2 2 N/A N/A N/A N/A N/A N/A N/A N/A N/A
Filters
(ASHRAE 52.2 20" x 20" x 4" Qty N/A N/A 4 4 6 6 6 6 6 4 4
MERV 7)
20" x 25" x 4" Qty N/A N/A N/A N/A 2 2 2 2 2 6 6
Reheat 3-Stages MBH 20.5 20.5 41.0 41.0 61.4 61.4 61.4 61.4 61.4 61.4 61.4
(Electric) (rated at 415V) (kW) (6.0) (6.0) (12.0) (12.0) (18.0) (18.0) (18.0) (18.0) (18.0) (18.0) (18.0)
lbs/hr 17 17 17 17 33 33 33 33 33 33 33
Capacity (max.)
Steam Humidifier (kg/hr) (8.0) (8.0) (8.0) (8.0) (15.0) (15.0) (15.0) (15.0) (15.0) (15.0) (15.0)
(Optional)
Power Input (max.) kW 6.0 6.0 6.0 6.0 11.3 11.3 11.3 11.3 11.3 11.3 11.3
Sound Pressure Level

dBA 41 54 60 62 65 68 77 77 69 70 72
-5-
GENERAL INFORMATION
DUAL COILS OPTION

AIR COOLED DX & CHILLED WATER SYSTEMS
This system is a combination of the both Direct Expansion (DX) and Chilled Water (CW) system with 2 cooling coil.
Cooling capacity and other parameters for DX and CW System are as per stated on respective tables; except for the
following.
Model DBDD/U 03 DBDD/U 05 DBDD/U 09 DBDD/U 11 DBDD/U 14 DBDD/U 16

dBA 61 58 63 65 70 70
Model DBDD/U 19 DBDD/U 22 DBDD/U 26 DBDD/U 29 DBDD/U 32

dBA 81 81 75 75 76
CONDENSER SELECTION
Selections are to be based on standard airflow rate and return air temperature of 24°C / 17°C (75°F / 62.5°F) or
lesser at sea level.
DX-System DBAD/U 03 DBAD/U 05 DBAD/U 09 DBAD/U 11 DBAD/U 14 DBAD/U 16
Dual Coils
System
DX-System with
DBRD/U 03 DBRD/U 05 DBRD/U 09 DBRD/U 11 DBRD/U 14 DBRD/U 16
Hot Gas Reheat
Total Heat Rejection MBH 46 73 151 171 220 262
(Nominal) (kW) (14) (21) (44) (50) (64) (77)
35°C (95°F) Ambient - DBRC04 DBRC06 DBRC10 DBRC13 DBRC17 DBRC20
37.8°C (100°F) Ambient - DBRC04 DBRC06 DBRC13 DBRC17 DBRC20 DBRC26
40.6°C (105°F) Ambient - DBRC06 DBRC08 DBRC17 DBRC20 DBRC26 DBRC26
43°C (110°F) Ambient See Note 1 DBRC06 DBRC11 DBRC20 DBRC26 DBRC34 DBRC40
46°C (115°F) Ambient See Note 1 DBRC11 DBRC17 DBRC34 DBRC40 DBRC44 DBRC30 x 2
49°C (120°F) Ambient See Note 2 DBRC11 DBRC20 DBRC34 DBRC40 DBRC44 DBRC30 x 2
52°C (125°F) Ambient See Note 3 DBRC13 DBRC26 DBRC40 DBRC44 DBRC26 x 2 DBRC30 x 2
DX-System DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32
Dual Coils
System
DX-System with
DBRD/U 19 DBRD/U 22 DBRD/U 26 DBRD/U 29 DBRD/U 32
Hot Gas Reheat
Total Heat Rejection MBH 293 332 388 445 465
(Nominal) (kW) (86) (97) (114) (130) (136)
35°C (95°F) Ambient - DBRC20 DBRC26 DBRC30 DBRC34 DBRC34
37.8°C (100°F) Ambient - DBRC26 DBRC30 DBRC30 DBRC40 DBRC40
40.6°C (105°F) Ambient - DBRC34 DBRC34 DBRC34 DBRC44 DBRC44
43°C (110°F) Ambient See Note 1 DBRC44 DBRC44 DBRC44 DBRC40 x 2 DBRC40 x 2
46°C (115°F) Ambient See Note 1 DBRC30 x 2 DBRC40 x 2 DBRC40 x 2 DBRC40 x 2 DBRC40 x 2
Notes: 1.) Multiply Total Compressor Power Input by 1.05

2.) Multiply Cooling Capacity by 0.9. Multiply Total Compressor Power Input by 1.1
3.) Multiply Cooling Capacity by 0.9. Multiply Total Compressor Power Input by 1.2
-6-
GENERAL INFORMATION
ELECTRICAL DATA
AIR COOLED DX & CHILLED WATER SYSTEMS
1.) STANDARD - COOLING & ELECTRIC HEATERS
o o o o o o
At 35 C (95 F) ambient; Return Air at 24 C/17 C/50 %RH (75 F/62.5 F/50 %RH)
Model DBAD/U 03 DBAD/U 05 DBAD/U 09 DBAD/U 11 DBAD/U 14 DBAD/U 16
Power Supply RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS
380-415V/ 3Ph/ 50Hz 13.8 15 20 17.1 19 25 32.5 35.1 50 39.1 43 60 59.2 62 80 60.8 65 80
380V/ 3Ph/ 60Hz 13.8 15 20 17.1 19 25 32.5 35 50 39.1 43 60 59.1 62 80 61.2 66 80
460V/ 3Ph/ 60Hz 12.3 13 20 15.6 17 25 29.3 32 45 35.9 40 60 53.7 56 70 54.9 59 80
Model DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32
Power Supply RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS
380-415V/ 3Ph/ 50Hz 66.4 70 90 71.1 76 100 75.1 81 125 89.5 97 150 103.8 111 150
380V/ 3Ph/ 60Hz 64.9 69 80 73.5 79 100 78.5 85 110 94.0 102 150 103 111 150
460V/ 3Ph/ 60Hz 58.8 63 80 67 72 100 72 78 110 81.1 88 125 93.6 101 150
o o o o
Return Air at 24 C/17 C/50 %RH (75 F/62.5 F/50 %RH)
Model DBCD/U 03 DBCD/U 05 DBCD/U 09 DBCD/U 11 DBCD/U 14 DBCD/U 16
380-415V/ 3Ph/ 50Hz 10.1 10 15 11.2 12 15 22.1 23 30 23.1 24 30 34.8 37 45 33.7 35 45

380V/ 3Ph/ 60Hz 10.1 10 15 11.2 12 15 22.1 23 30 23.1 24 30 34.8 37 45 33.7 35 40
460V/ 3Ph/ 60Hz 8.5 9 15 9.7 10 15 22.1 23 30 20 21 30 34.8 37 45 29 31 40
Model DBCD/U 19 DBCD/U 22 DBCD/U 26 DBCD/U 29 DBCD/U 32
380-415V/ 3Ph/ 50Hz 36.0 38 50 36.3 39 50 37.3 40 50 41.8 53 70 49.8 53 70

380V/ 3Ph/ 60Hz 36.0 38 45 36.3 39 45 37.3 40 45 41.8 45 60 49.8 53 60
460V/ 3Ph/ 60Hz 31.3 34 45 31.5 34 45 32.6 35 45 41.8 45 60 43.4 47 60
2.) STANDARD WITH OPTIONAL HUMIDIFIER

o o o o o o
At 35 C (95 F) ambient; Return Air at 24 C/ 17 C/50 %RH (75 F/62.5 F/50 %RH)
Model DBAD/U 03 DBAD/U 05 DBAD/U 09 DBAD/U 11 DBAD/U 14 DBAD/U 16
380-415V/ 3Ph/ 50Hz 23.0 24 30 26.3 28 35 41.6 44 60 48.2 52 70 76.4 79 90 78.0 82 100
380V/ 3Ph/ 60Hz 23.0 24 25 26.3 28 35 41.6 44 60 48.2 52 70 76.3 79 90 78.4 83 100
460V/ 3Ph/ 60Hz 19.8 21 25 23.1 25 35 36.9 40 50 43.4 47 70 67.9 71 90 69.1 73 100
Model DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32
380-415V/ 3Ph/ 50Hz 83.6 88 110 88.2 93 110 92.2 98 150 106.7 114 150 121.0 128 175
380V/ 3Ph/ 60Hz 82.1 86 100 90.7 96 110 95.6 102 125 111.1 120 150 120.2 128 150
460V/ 3Ph/ 60Hz 73.0 77 100 81.2 87 110 86.2 92 125 95.3 102 150 107.8 116 150
Note : RLA - Rated Load Amps MCA - Minimum Circuit Amps MFS - Maximum Fuse Size
o o o o
Return Air at 24 C/17 C/50 %RH (75 F/62.5 F/50 %RH)
Model DBCD/U 03 DBCD/U 05 DBCD/U 09 DBCD/U 11 DBCD/U 14 DBCD/U 16
380-415V/ 3Ph/ 50Hz 19.2 19 20 20.4 21 25 31.2 32 40 32.2 33 40 52.0 54 70 50.9 52 60

380V/ 3Ph/ 60Hz 19.2 19 20 20.4 21 20 31.2 32 40 32.2 34 35 52.0 54 70 50.9 53 60
460V/ 3Ph/ 60Hz 16.0 16 20 17.2 18 20 29.6 31 35 27.5 29 35 49.0 51 60 43.1 45 60
Model DBCD/U 19 DBCD/U 22 DBCD/U 26 DBCD/U 29 DBCD/U 32
380-415V/ 3Ph/ 50Hz 53.2 55 70 53.5 56 70 54.5 57 70 59.0 63 80 67.0 70 90

380V/ 3Ph/ 60Hz 53.2 55 60 53.5 56 60 54.5 57 60 59.0 63 80 67.0 70 80
460V/ 3Ph/ 60Hz 45.5 48 60 45.7 48 60 46.8 49 60 56.0 60 80 57.6 61 80
-7-
GENERAL INFORMATION
AIR COOLED DUAL COILS (DX + CW) & DX WITH HOT GAS REHEAT SYSTEMS
1.) STANDARD - COOLING & ELECTRIC HEATERS
o o o o o o
At 35 C (95 F) ambient; Return Air at 24 C/17 C/50 %RH (75 F/62.5 F/ 50 %RH)
Power Supply RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS
(DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW)
380-415V/ 3Ph/ 50Hz 14.0 10.2 15 20 17.3 11.3 19 25 32.5 22.1 35 50 40.1 24.0 44 60 59.2 34.8 62 80 61.7 34.4 66 90
380V/ 3Ph/ 60Hz 14.0 10.2 15 20 17.3 11.3 19 25 32.5 22.1 35 50 40.1 24.0 44 60 59.1 34.8 62 80 62.2 34.4 84 80
460V/ 3Ph/ 60Hz 12.4 8.6 13 20 15.7 9.7 17 25 29.3 18.9 32 45 36.9 20.8 41 60 53.7 30.1 56 70 55.9 29.7 60 80
Power Supply RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS
(DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW)
380-415V/ 3Ph/ 50Hz 68.9 37.6 73 90 73.8 37.8 79 100 77.8 40.0 83 110 89.5 53.3 115 150 107.5 53.3 115 150
380V/ 3Ph/ 60Hz 67.4 37.6 71 80 76.2 37.8 82 100 81.2 40.0 87 110 94.0 41.8 102 150 106.7 53.3 114 150
460V/ 3Ph/ 60Hz 61.2 32.8 65 80 69.8 33.1 75 100 74.7 35.2 81 110 81.1 37.1 88 125 97.2 47.0 105 150
2.) STANDARD WITH OPTIONAL HUMIDIFIER

o o o o o o
Power Supply RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS
(DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW)
380-415V/ 3Ph/ 50Hz 23.1 19.3 24 30 26.4 20.4 28 35 41.6 31.2 44 60 49.2 33.1 53 70 76.4 52.0 79 90 78.9 51.6 83 100
380V/ 3Ph/ 60Hz 23.1 19.3 24 30 26.4 20.4 28 35 41.6 31.2 44 60 49.2 33.1 53 70 76.3 52.0 79 90 79.4 51.6 84 100
460V/ 3Ph/ 60Hz 19.9 16.1 21 30 23.2 17.3 25 35 36.9 26.4 40 50 44.4 28.4 49 70 67.9 44.2 71 90 70.0 43.9 74 100
Power Supply RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS
(DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW)
380-415V/ 3Ph/ 50Hz 86.1 54.8 90 110 91.0 55.0 96 125 95.0 57.1 101 125 106.7 59.0 114 150 124.6 70.5 132 175
380V/ 3Ph/ 60Hz 84.6 54.8 88 100 93.4 55.0 99 110 98.4 57.1 104 125 111.1 59.0 119 150 123.8 70.5 132 150
460V/ 3Ph/ 60Hz 75.4 47.0 79 100 83.9 47.3 89 110 88.9 49.4 95 125 95.3 51.2 102 150 111.4 61.1 119 150
3.) COOLING & HOT GAS REHEAT

o o o o o o
Model DBRD/U 03 DBRD/U 05 DBRD/U 09 DBRD/U 11 DBRD/U 14 DBRD/U 16
380-415V/ 3Ph/ 50Hz 5.0 6 15 7.7 9 20 14.3 17 30 20.1 24 45 31.9 35 50 33.6 38 60
380V/ 3Ph/ 60Hz 5.0 6 15 7.7 9 20 14.3 17 30 20.1 24 45 31.8 35 50 34.1 38 60
460V/ 3Ph/ 60Hz 5.0 6 15 7.7 9 20 14.3 17 30 20.1 24 45 31.1 34 45 32.5 37 60
Model DBRD/U 19 DBRD/U 22 DBRD/U 26 DBRD/U 29 DBRD/U 32

380-415V/ 3Ph/ 50Hz 37.9 42 60 42.6 48 70 48.9 55 80 62.2 73 110 65.9 73 110
380V/ 3Ph/ 60Hz 36.4 40 60 45.0 50 70 52.3 58 80 66.6 74 110 65.1 73 110
460V/ 3Ph/ 60Hz 35.0 39 60 43.3 49 70 50.6 57 80 58.5 65 100 62.0 70 110
4.) COOLING & HOT GAS REHEAT WITH OPTIONAL HUMIDIFIER

o o o o o o
Model DBRD/U 03 DBRD/U 05 DBRD/U 09 DBRD/U 11 DBRD/U 14 DBRD/U 16
380-415V/ 3Ph/ 50Hz 14.1 15 20 16.8 18 25 23.4 26 40 29.2 33 50 49.1 52 70 50.8 55 80
380V/ 3Ph/ 60Hz 14.1 15 20 16.8 18 25 23.4 26 40 29.2 33 50 49.0 52 70 51.2 56 80
460V/ 3Ph/ 60Hz 12.6 14 15 15.2 17 25 21.8 24 35 27.6 32 50 45.3 48 60 46.7 51 80
Model DBRD/U 19 DBRD/U 22 DBRD/U 26 DBRD/U 29 DBRD/U 32

380-415V/ 3Ph/ 50Hz 55.1 59 80 59.7 65 90 66.0 72 100 79.3 87 125 83.0 90 125
380V/ 3Ph/ 60Hz 53.6 57 80 62.1 67 90 69.4 75 100 83.8 92 125 82.2 90 125
460V/ 3Ph/ 60Hz 49.2 53 80 57.5 63 90 64.7 71 100 72.7 80 110 76.2 84 125
-8-
GENERAL INFORMATION
DIMENSIONAL AND WEIGHT DATA

UPFLOW
Wa Wb Wc Wd D
Model Depth Width

H, H, Dual H, DX with Weight H, D Wa Wb Wc Wd
DX Weight CW Weight Weight
mm mm Coils mm Hot Gas kg mm mm mm mm mm mm
System kg (lbs) System kg (lbs) System kg (lbs) (lbs)
(inch) (inch) (inch) Reheat (inch) (inch) (inch) (inch) (inch) (inch)
278 2494 246 2250 303 2494 292 2494 874 749
DBAU03 DBCU03 DBDU03 (667) DBRU03 (643)
(612) (98.2) (541) (88.6) (98.2) (98.2) (34.4) (29.5)
282 2494 DBCU05 263 2250 314
DBDU05 (692) 2494 296
DBRU05 (652) 2494 874 749
DBAU05 (621) (98.2) (579) (88.6) (98.2) (98.2) (34.4) (29.5)
472 2250 461 2250 535 2250 494 2250 874 1464
(1039) (88.6) (1016) (88.6) (88.6) (88.6) (34.4) (57.6)
495 2250 468 2250 558 2250 517 2250 874 1464
(1091) (88.6) (1032) (88.6) (88.6) (88.6) (34.4) (57.6)
791 2250 701 2250 886 2250 832 2250 874 2554
(1742) (88.6) (1544) (88.6) (88.6) (88.6) (34.4) (100.6)
837 2250 735 2250 932 2250 878 2250 874 2554
(1845) (88.6) (1619) (88.6) (88.6) (88.6) (34.4) (100.6)
836 2250 756 2250 957 2250 877 2250 874 2554
(1843) (88.6) (1666) (88.6) (88.6) (88.6) (34.4) (100.6)
865 2250 769 2250 986 2250 906 2250 874 2554
(1908) (88.6) (1694) (88.6) (88.6) (88.6) (34.4) (100.6)
920 2250 820 2250 1042 2250 961 2250 874 2554
(2027) (88.6) (1807) (88.6) (88.6) (88.6) (34.4) (100.6)
1180 2250 DBCU29 1056 2250 1298
DBDU29 (2859) 2250 1221
DBRU29 (2689) 2250 874 3394
DBAU29 (2599) (88.6) (2328) (88.6) (88.6) (88.6) (34.4) (133.6)
1222 2250 1097 2250 1340 2250 1263 2250 874 3394
(2693) (88.6) (2418) (88.6) (88.6) (88.6) (34.4) (133.6)
DOWNFLOW
Wa Wb Wc Wd D
Model Depth Width

H, H, Dual H, DX with Weight H, D Wa Wb Wc Wd
DX Weight CW Weight Weight
mm mm Coils mm Hot Gas kg mm mm mm mm mm mm
System kg (lbs) System kg (lbs) (inch) System kg (lbs) (lbs)
(inch) (inch) Reheat (inch) (inch) (inch) (inch) (inch) (inch)
258 2494 226 2350 283 2494 272 2494 874 749
DBAD03 DBCD03 (92.5) DBDD03 (625) DBRD03 (601)
(570) (98.2) (499) (98.2) (98.2) (34.4) (29.5)
262 2494 243 2350 294 2494 276 2494 874 749
(579) (98.2) (536) (98.2) (98.2) (34.4) (29.5)
441 2494 430 2350 DBDD09 504 2494 463 2494 874 1464
DBAD09 DBCD09 DBRD09 (1021)
(972) (98.2) (948) (92.5) (1111) (98.2) (98.2) (34.4) (57.6)
464 2494 437 2350 527 2494 486 2494 874 1464
(1023) (98.2) (964) (98.2) (98.2) (34.4) (57.6)
743 2494 653 2350 DBDD14 838 2494 784 2494 874 2554
(1636) (98.2) (1438) (92.5) (1847) (98.2) (98.2) (34.4) (100.6)
789 2494 687 2350 DBDD16 884 2494 830 2494 874 2554
(1739) (98.2) (1513) (92.5) (1950) (98.2) (98.2) (34.4) (100.6)
788 2494 708 2350 909 2494 829 2494 874 2554
(1738) (98.2) (1560) (98.2) (98.2) (34.4) (100.6)
817 2494 721 2350 DBDD22 938 2494 858 2494 874 2554
(1802) (98.2) (1588) (92.5) (2068) (98.2) (98.2) (34.4) (100.6)
872 2494 772 2350 994 2494 913 2494 874 2554
(1922) (98.2) (1701) (98.2) (98.2) (34.4) (100.6)
1113 2494 990 2350 DBDD29 1231 2494 1154 2494 874 3394
(2453) (98.2) (2182) (92.5) (2713) (98.2) (98.2) (34.4) (133.6)
1155 2494 1031 2350 1273 2494 1196 2494 874 3394
(2547) (98.2) (2272) (98.2) (98.2) (34.4) (133.6)
**Model 16-22 is with 2 fans, model 26 is with 3 fans (Diagram only shows 3 fans)
-9-
GENERAL INFORMATION
REMOTE AIR-COOLED CONDENSERS

TECHNICAL DATA
Physical Data Electrical Data
Fans RPM Motor FLA (3-Phase)

Model Approx.
Length 'L' Total L/S Motor
Weight
mm (inches) (CFM) Qty 380V 400V 415V 460V 208V-230V
Qty kg (lbs) 50Hz 60Hz
50Hz 50Hz 50Hz 60Hz 60Hz
DBRC 04 870 (34¼) 1 3210 (6800) 100 (220) 1 925 1110 2 1.9 1.8 2.7 5.5
DBRC 06 870 (34¼) 1 3210 (6800) 111 (244) 1 925 1110 2 1.9 1.8 2.7 5.5
DBRC 08 870 (34¼) 1 3210 (6800) 122 (268) 1 925 1110 2 1.9 1.8 2.7 5.5
DBRC 10 870 (34¼) 1 3210 (6800) 134 (295) 1 925 1110 2 1.9 1.8 2.7 5.5
DBRC 11 870 (34¼) 1 3210 (6800) 180 (400) 1 925 1110 2 1.9 1.8 2.7 5.5
DBRC 13 1683 (66¼) 2 6420 (13600) 190 (420) 2 925 1110 4 3.8 3.6 5.4 11
DBRC 17 1683 (66¼) 2 6420 (13600) 204 (450) 2 925 1110 4 3.8 3.6 5.4 11
DBRC 20 1683 (66¼) 2 6420 (13600) 265 (583) 2 925 1110 4 3.8 3.6 5.4 11
DBRC 26 2500 (98¼) 3 9630 (20400) 288 (634) 3 925 1110 6 5.7 5.4 8.1 16.5
DBRC 30 2500 (98¼) 3 9630 (20400) 320 (700) 3 925 1110 6 5.7 5.4 8.1 16.5
DBRC 34 2500 (98¼) 3 9630 (20400) 355 (780) 3 925 1110 6 5.7 5.4 8.1 16.5
DBRC 40 3308 (130¼) 4 12838 (27200) 380 (835) 4 925 1110 8 7.6 7.2 10.8 22
DBRC 44 3308 (130¼) 4 12838 (27200) 410 (900) 4 925 1110 8 7.6 7.2 10.8 22
Note: All dimensions are in mm (inches).
- 10 -
INSTALLATION
INSPECTION
The DB-Aire III unit has been tested and inspected prior to shipment. To ensure that the unit has been received in
excellent condition, perform a visual inspection of the outer crating immediately upon delivery, and note any external
damage on the freight carrier’s delivery forms. As soon as possible, inspect the unit itself for possible internal
damage. File a claim with the shipping company if the shipment is damaged or incomplete. Freight damage claims
are the responsibility of the purchaser.
TRANSPORT
The unit is mounted on skid pallet, packed several times in plastic film and crated. It must always be transported
vertically upright on the pallet with a forklift. The unit can be moved by lifting devices with ropes. For this the ropes
have to be fixed at the pallet, and the upper unit edges have to be protected by wooden laths or spreader bars to
prevent damage to the unit.
To avoid any damage to the unit during transportation, it is recommended that the unit should only be removed from
its packaging when the unit has reached its final destination. It is also essential to make sure that the floor on which
the unit is to be installed is capable of supporting its weight. The weight of the unit can be found on the Performance
and Technical Data on this manual.
OPERATING LIMITS
Units are designed to operate within working ranges (See Performance and Technical Data). The limits are referred
to new machines which have been correctly installed and serviced. The warranty clauses are no longer valid for any
possible damage or malfunction that may occur during or due to operation outside the application values.
Direct Expansion (DX) System Chilled Water (CW) System
Room Condition 68°F(20°C) to 80oF(27oC), 45 to 55% RH

Ambient Condition Min. 66oF(19oC), for DBRC Outdoor Units -
Water Pressure - Max 232PSI (16bar)
LOCATING THE UNIT AND INSTALLATION CLEARANCE

Consult local building codes and the national electrical code for special installation requirements. During installation,
respect the clearance required for air-flow, wiring, routine and major servicing and maintenance work. The unit may
be set directly on top of a raised floor if the raised floor has sufficient load capacity. The unit should not be placed
near any corner of the room or at the end of a long, narrow room. For best air distribution, the unit should be
centered against the longest wall and as close to the load as possible.
The unit is designed for full front access with hinged and lock type full height doors. Therefore, it allows flexible
installation by grouping same or differing models and capacities to be installed side by side. Due to unit compactness,
it is also recommended to have a small each side clearance of 500 mm (20 inches) for much easier and
convenient servicing work. In addition, all the fixed panels can be externally removed by the special unit stopper
system. This facilitates additional ease of field installation, service and maintenance on the system. Please refer to
Removing Fixed Panels section on this manual.
- 11 -
INSTALLATION
All piping and wiring connections are designed from unit bottom. Proper openings should have already been cut on
the raised floor by others.
Minimum Unit Clearance

Unit Height H, Unit Width W, Unit Depth D, A, mm (inch) B, C,
Model
mm (inch) mm (inch) mm (inch) (Recommended) mm (inch) mm (inch)
03 to 05 749 (29.5)
610 (24)
09 to 11 1464 (57.6)
1944 (76.5) 874 (34.4) (Based on Floor Stand height) 800 (31.5) Standard Discharge Plenum Height
14 to 26 2554 (100.6)
457 (18)
29 to 32 3394 (133.6)
DISMANTLING UNIT FRAME

The unit frame (center and side) can be dismantled. Thus, the aluminium profiles can be pulled out. This offers the
flexibility of the unit structure especially the unit is needed for site knocked down (SKD) due to site condition. Note
that all fixed and access panels as well as the center frame (for model 09 to 32) must be removed prior to dismantle
the unit frame.
When this situation arises, it is recommended to inform factory upfront in order not to braze all piping joints.
All joints, however, can be brazed at site by others.
Notes:
It is the responsibility of the installing contractor / engineer to check the re-assembled unit structure is
correct for each system installation. The warranty clauses are no longer valid for any possible damage or
malfunction that may occur due to improper re-assembly of unit and piping work installation.
Removing the Center Frame (model 09 to 32 only)
2 1. From unit external, remove the cap.
2. From unit internal, unscrew the nut and remove the bolt.
1
3 1
2
4
Removing the Side Frame

1. Remove the first side M6 cap screw on nylon.
2. Remove the screw cover.
3. Remove the other two M6 screws.
4. Pull out the aluminium profiles.
- 12 -
INSTALLATION
REMOVING FIXED PANELS

All fixed panels are externally
installed onto the unit cabinet 2
by using special stopper
system without using screws.
The stopper system facilitates Fixed
the removable of panels for Panel Stopper Bars
additional ease of field
installation, service and
3
maintenance on the system.
3
1. Remove the bottom stopper

bar.
Gently tap the screw driver
flat head into the mating
surface between the nylon
corner and the stopper bar.
Then gradually pull the
stopper bar out of its slot as
shown.
2. Remove the top stopper bar.

Repeat the steps as 1.
3. Remove the left or right side

stopper bars respectively.
Repeat the steps as 1. After
all four side stopper bars
have been pulled out;
remove the panel from the
unit cabinet.
To reinstall back the fixed panel, reverse the steps. Locate the panel on the frame.
Note that the left and right side stopper bars have to be inserted prior to the top and bottom stopper bars.
- 13 -
INSTALLATION
REMOVING FILTERS
All units are supplied together with air filters. Follow the below steps to withdraw the filters.
1. 2. 3.
Filter
Lift up the filter as shown until it touches Tilt the filter (bottom) as shown to One at a time, slide the other
filter rack (top). allow it coming out from the filter filters to the previous filter
rack and remove it from the unit. location. Follow the above steps
to remove the filters from the
unit.
Place in the new filters in
reverse sequence of the above
steps.
- 14 -
INSTALLATION
AIR-COOLED PIPING
¾ Direct expansion (DX) system units are shipped pressurized with a nitrogen charge.
¾ Remote air-cooled condensers (DBRC) are shipped pressurized with a nitrogen charge.
Notes:
procedures. Use on manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant
recovery units and cylinders designed for high pressure refrigerants. R410A must only be charged in the
liquid state.
Excessive refrigerant line length reduces system capacity and efficiency, as well as system reliability
(excessive refrigerant charge). Keep refrigerant lines as short as conditions permit!
The pipe sizes / refrigerant charges quoted are for guidance only. It is the responsibility of the installing
contractor / engineer to check the pipe sizes / refrigerant charges are correct for each system installation.
Split systems may require additional oil, which should be added to the low side of each compressor.
Design should be in accordance with accepted refrigeration practice to ensure good oil return to the
compressor(s) under all normal operating conditions.
The interconnecting lines to the remote air-cooled condenser must be installed by a qualified refrigeration mechanic.
Prior to connecting the tubes, make sure to apply blind caps or water proof tape to prevent dust or water from getting
into the tubes.
Max. Allowable Piping Equivalent Length Elevation Difference between Indoor and Outdoor Units
75 ft (22.9m) 30 ft (9.2m)
PIPE SUPPORTS
The table below identifies the maximum distance between pipe supports on horizontal and vertical pipe runs. All
pipework should be clamped prior to apply insulation. Clamping over insulation is not acceptable.
Pipe OD (inches) Support Distance (meter)
3/8” to 7/8” 1.0
1-1/8” to 2-1/8” 2.0
FIELD PROVIDED PIPING AND WIRING
1. The required copper pipe diameters for discharge hot gas and liquid lines are shown on Performance and
Technical Data. Establish the shortest route for pipework from indoor unit to the outdoor condenser. Try to avoid
unnecessary bends on piping as possible to minimize the total charge of refrigerant and the pressure drops. Lay
the horizontal gas pipes with 1% downward gradient towards the refrigerant flow.
2. Reduce the number of bends which must be of large radius
3. The liquid line of the system must be insulated if passing through extremely warm places.
4. There must be a minimum separation of 20mm between the hot gas and liquid lines. If this is not possible,
insulate both lines.
5. Oil traps are required to be located every 15 to 20ft (4.6 to 6.1m) on hot gas line riser to ensure proper oil
entrapment.
6. Support both horizontal and vertical pipes with vibration damping clamps, which should include rubber gaskets.
- 15 -
INSTALLATION
LONG REFRIGERATION PIPING

Notes:
procedures. Use on manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant
recovery units and cylinders designed for high pressure refrigerants. R410A must only be charged in the
liquid state.
Excessive refrigerant line length reduces system capacity and efficiency, as well as system reliability
(excessive refrigerant charge). Keep refrigerant lines as short as conditions permit!
The pipe sizes / refrigerant charges quoted are for guidance only. It is the responsibility of the installing
contractor / engineer to check the pipe sizes / refrigerant charges are correct for each system installation.
Split systems may require additional oil which should be added to the low side of each compressor.
Design should be in accordance with accepted refrigeration practice to ensure good oil return to the
compressor(s) under all normal operating conditions.
Long refrigeration piping system requires special consideration for the following concerns,
¾ Oil return concerns
¾ Minimum pressure drop on liquid line rise
¾ Capacity losses
¾ Additional refrigerant charge
Outdoor Condenser above Indoor Unit Outdoor Condenser below Indoor

Unit
(Liquid Line Vertical Rise)
Discharge Line Riser
Discharge Line
Liquid Line Riser
Liquid Line
For long discharge hot gas vertical riser, it is essential that Careful pipework selection must be done if the liquid
oil separator (field supplied) must be installed in the line rises. Additional subcooling may be required to
system. Oil traps are also required to be located every 4m prevent flash gas occurring in the liquid line due to
to ensure proper oil entrapment. In addition, there should excess pressure drop. Careful pipe sizing is
be an oil trap at the exit of the indoor unit before a vertical recommended to ensure that the liquid line does not
riser is applied. have excessive pressure drop. Increasing liquid line
pipe size can minimize pipe pressure drop.
Approximate discharge and liquid-line sizing up to 200
equivalent feet (61 meter) are shown in the table on next Approximate discharge and liquid-line sizing up to
page. 200 equivalent feet (61 meter) are shown in the table
on next page.
Discharge check valves are recommended on long pipe
(above 31 meters) runs or in cold climates (not on The recommended pressure drop should be between
drawing). 2 to 4 PSI. Liquid-line velocity from the condenser to
the expansion valve should be between 200 and 300
The recommended pressure drop should be between 3 to FPM.
6 PSI. Minimum and maximum gas velocity for proper oil Charging to a minimum of 10F (5.6C) subcooling is
return should be 1000 FPM to 3000 FPM. recommended to ensure a column of liquid is present
at the TXV.
- 16 -
INSTALLATION
Recommended Line Sizing Up To 200 Equivalent Feet (61 Meter) For Split Air
Cooled Systems
100 EQUIV FEET [31 METER] 150 EQUIV FEET [46 METER] 200 EQUIV FEET [61 METER]
MODEL
HOT GAS LIQUID HOT GAS LIQUID HOT GAS LIQUID
03 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7]
05 7/8 [22.2] 5/8 [15.9] 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
09 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
11 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
14 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
16 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
19 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
22 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
26 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
29 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
32 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
Note : Oil separator is essential for equivalent length more than 100ft [31m]. Please consult factory for further information.
Refrigerant Charge Guide Additional Liquid Line

The following table can be used to estimate the refrigerant charge Refrigerant Charge Guide
quantity/circuit required in a typical split system installation.
Liquid Line Pipe Size kg / meter
lbs (kg) / circuit
Indoor Unit (Air-Cooled) 3/8” 0.05
R410A 1/2" 0.10
DBA03 5.6 (2.6) 5/8” 0.15
DBA05 6.6 (3.0) 3/4" 0.20
DBA09 11.3 (5.1) 7/8” 0.30
DBA11 15.2 (6.9) 1-1/8” 0.50
DBA14 8.6 (3.9)
DBA16 11.0 (5.0)
DBA19 11.3 (5.1)
DBA22 15.2 (6.9)
DBA26 22.3 (10.1)
DBA29 24.5 (11.1)
DBA32 28.8 (13.1)
LEAK TEST (SYSTEM PRESSURE TEST)

1.) Leak test pressure is at 200 psig [1380 kPa]. Disconnect or shut off all valves, which may be damaged by 450
psig [3103 kPa] test pressure.
2.) Open all valves in system so that entire system can be pressurized and connect refrigerant cylinder to charging
connection.
3.) Charge in freon vapor to the system until 50 psig [345 kPa] is achieved and then pressurize with dry nitrogen
until the system reached 200 psig [1380 kPa] pressure. Stop charging gas if noise of escaping gas is heard.
Skip to sequence (6.)
Caution: Always use inert gas such as Nitrogen for testing. Never use other gases such as Oxygen or acetylene
which may be flammable.
4.) With pressure at 200 psig [1380 kPa], shut off the valve connecting nitrogen cylinder to the system. Disconnect
nitrogen cylinder and leave pressure gauge indicating 200 psig [1380 kPa] connected to system.
5.) With halide torch or electronic leak detector, leak check every flange, joint, relief valve, pressure control, coils
and headers. Mark every leak and record down as remarks.
6.) When all leaks have been found, release the charge to prevent refrigerant accumulation around the system.
7.) Repair all leaks (check off on your remarks): If rebrazing is required, feed nitrogen through into the system at
slightly excessive pressure (leave system open and make sure nitrogen flows through).
8.) After repairing leaks, re-check as per procedure 1 through 7.
9.) When system tight after leak test, keep pressurized at 200 psig [1380 kPa] and hold for 12 hours. Drops in
pressure should be negligible (some may be due to temperature change only.)
10.) Leak check again.
11.) When system is tight, proceed with vacuum test and dehydration.
- 17 -
INSTALLATION
VACUUM TEST AND DEHYDRATION

The purpose of evacuation is to evacuate the system when it is known or suspected that the system has been
exposed to atmosphere, and there is a possibility that moisture has entered the system.
1.) Blow-off charge or pump down the refrigerant.
2.) Connect vacuum pump to the liquid line valve and carefully check the unit piping to ensure all passages are
open. (NEVER USE SYSTEM COMPRESSOR TO EVACUATE).
3.) Start vacuum pump operation and pull vacuum to about 2 to 2.5 mm Hg [0.26 to 0.33 kPa] absolute pressure.
During evacuation the pressure may remain steady for sometime at about 0.5 inch or 12 mm Hg [1.69 kPa]
absolute pressure. This is caused by moisture evaporating in the system. This "boiling off" or "evaporation
period" last about the same time as it took from initial start to reach this point.
4.) When the "boiling off" period lasts longer that indicated under 3, break vacuum with refrigerant or nitrogen gas to
sweep moisture out and evacuate and dryer shells, etc., up to a temperature of 100°F [37.8°C].
5.) Break vacuum with refrigerant or nitrogen gas until pressure is 0 psig [0 kPa].
6.) Re-evacuate to 1 mm Hg [0.133 kPa] absolute pressure.
7.) Disconnect vacuum pump and leave system standing for 6 hours. There should be no change in vacuum during
this period. If there is a change repeat 1 to 7.
REPLACEMENT OF DRIERS OR SIGHT GLASS

1.) Break vacuum with nitrogen.
2.) When permanently brazed drier or sight glass is used, open one valve on system to atmosphere while
maintaining slight nitrogen flow.
3.) When flare connected drier or sight glass is used, use similar procedure as under 2. However, no valve need to
be left open to atmosphere.
4.) Re-evacuate system to 1 mm Hg [0.133 kPa] absolute.
CHARGING
1.) Connect refrigerant cylinder through charging connection to charging valve.
2.) Loosen flare nut on other end of charging connection and blow air out with refrigerant. Tighten flare nut on
charging connection.
3.) Weight refrigerant cylinder.
4.) Open charging valve and charge in refrigerant liquid through liquid line access valve. Continue charging with
liquid refrigerant until clear glass is observed.
5.) Shut off refrigerant charging valve but keep connected. Check charging valve flare nut for leak. Check and
record down discharge and suction pressure. If more than one system to be charged, follow procedure 1 through
4 for each system. After all the systems have been done up to step 4, proceed with 5 and 6.
6.) Shut off the system (compressor, fans, pumps) and leave for 24 hours.
- 18 -
INSTALLATION
COMPRESSOR LUBRICATION (R410A)

Use POE (Polyol ester) oil for HFC refrigerants compressors. Please refer to compressor name plate for original oil
charge. Recharging shall be 118ml less than the original charge.
SYSTEM CHECK FOR OVERCHARGING

Because system reliability depends on proper refrigerant charge, it is very important that the system is thoroughly
checked for superheat and oil temperature after the unit has stabilized. A final check should be made after the room
is stabilized and the unit is fully loaded.
WATER CONNECTIONS
Chilled Water Piping
It will be necessary to install inlet and outlet pipes on unit with chilled water coils. The diameters of the pipes are
indicated on the Performance and Technical Data.
Indoor Unit
To ensure proper water circuits installation, it is recommended to do as the following,
1. Use pipes made of copper or steel. Support pipes with suitable brackets.
2. Insulate all pipes with Armaflex type insulation.
3. Install shut-off valves to facilitate maintenance.
4. Install a thermometer on the inlet and outlet pipes.
5. Install a pressure gauge on the inlet and outlet pipes.
6. Install a drain outlet in the lowest part of the circuit.
Use a water or glycol solution where necessary.
- 19 -
INSTALLATION
HUMIDIFIER (OPTIONAL)
General
Steam humidifier is an optional item and it is installed and integrated within the function and method of operation of
the unit. The humidifier produces non-pressurized steam by means of electrodes immersed in the water contained in
the cylinder. The humidifier uses normal main water for the production of steam. The conductivity of the water should
be within the range of 75 to 350 µS/cm. The steam is introduced into the airflow by means of distributor via steam
hose installed in the unit. The humidifier is necessary to be connected a supply pipe.
Supply Connections
The steam humidifier is installed and electrically connected in the unit. Initially the humidifier cylinder is empty.
Ensure a water supply is available to the humidifier with the following characteristics,
¾ Pressure between 1 and 8 bar (14.5 and 116psi)
o
¾ Temperature between 1 and 40 C
The water supply connection to the humidifier should have an internal diameter of at least ¼ inch (6mm). A waterline
shutoff valve and mechanical filter must be installed (by others) outside the unit to trap any solid impurities and for
future disconnection and service.
Steam Supply 1. Frame

2. Cylinder
3. Drain Solenoid Valve
4. Drain Connection
5. Supply Tank + Conductivity Meter
6. Cylinder Lock Strap
7. Fill Solenoid Valve
Humidifier within
Unit
Supply Connection
(by others)
Supply
Valve
4 Filter
Drain
Replacing the Cylinder

Warning: The cylinder may be hot. Allow it to cool before touching it or use protective gloves.
To access the cylinder,

¾ Completely drain the water contained in the cylinder
¾ Turn the appliance off and open the main power disconnecting switch (safety procedure)
¾ Remove the steam hose from the cylinder
¾ Disconnect the electrical connections from the top of the cylinder
¾ Release the cylinder from the fastening device and lift it up to remove it
¾ Fit the new cylinder in the humidifier by performing the previous operations in reverse
- 20 -
INSTALLATION
Periodical Checks
After 1 hour of operation Check that there are no significant water leaks
Every 15 days or no more than Check that there are no significant water leaks and the general condition of the container.
300 operating hours Check that during operation there are no arcs or sparks between the electrodes
Every 3 months or no more than Check operation that there are no significant water leaks. If necessary replace the cylinder
1000 operating hours
Annually or no more than 2500 Replace the cylinder
operating hours
After extended use or alternatively when using water with a high salt content, the solid deposits that naturally form on
the electrodes may reach the stage where they also stick to the inside wall of cylinder; in the event of especially
conductive deposits, the consequent heat produced may overheat the plastic and melt it, and, in more severe case,
puncture the cylinder. As a precaution, check, at the frequency recommended further on, the deposits and the
blackening of the wall of the cylinder, and replace the cylinder if necessary.
OPERATION
Humidification is provided by an electrode boiler. The sealed humidifier design ensures that only clean sterile steam
is supplied to the conditioned area and corrosive salts and minerals are held in the disposable bottle. The humidifier
features modulating capacity output control as standard. The system provides continuous modulation of steam
output in response to a proportional control signal. The output control range is 20% to 100% of the humidifier rated
value and is designed to give an approximate steam output of +/-5%, thus ensuring precise control of the conditioned
space. The cylinder operating life time is automatically optimized via the integrated water conductivity sensor which
combined with the Vision 2020i controller to monitor and regulate the water refill cycle to reduce excessive salt
deposits and the progressive wear of the cylinder.
All humidifier parameters and alarms are accessible and adjustable via the microprocessor display keypad unit. The
main features include,
¾ Supply water conductivity (μS/cm)
¾ Required steam output (kg/h)
¾ Actual steam output (kg/h)
¾ Required current rating (A)
¾ Actual current rating (A)
Status mode (Start Up, Running, Filling or Draining)
MODULATING HOT GAS REHEAT FOR DX SYSTEM

Hot gas reheat system is an alternative to electric heating and is only available in the DX-System. The system
exploits a part of the heat released to the condenser to reheat the cooled air after it has passed through the
evaporator coil destined for the room being conditioned, thereby achieving a worthwhile energy saving.
The system incorporates a hot gas reheat coil located downstream of the evaporator coil with modulating valve which
is completely integrated to the unit’s microprocessor control. This method of reheating is far more efficient than
existing electric heating as no further power input is required over the standard power requirement. For units with two
refrigerant circuits, each circuit can operate independently, giving the unit the ultimate flexibility to satisfy space
temperature and humidity control.
Features and Benefits
¾ Since the amount of hot refrigerant gas passing through the reheat coil is modulated, the system delivers only the
amount of reheating that is required.
¾ Room condition is uniform and consistent because there will be no drastic swings in the supply air temperature
and humidity that are inherent with electric heaters on/off staging control.
¾ Refrigerant piping, valves and reheat coil are all factory installed. Typical field connection of discharge line and
liquid line between the condensing unit and the indoor unit is only required.
¾ Controls are factory configured and are adjustable at field to suite site’s requirement and application.
- 21 -
INSTALLATION
REMOTE AIR COOLED CONDENSER (DBRC)

Rigging
Move the unit to the installation location using a crane or fork lift. Each fan section has heavy steel leg supports with
lifting holes at the top. Do not lift with a choke sling around the unit. Spreader bars are recommended for lifting
multiple fan units. Under no circumstances should the coil headers or piping be used for lifting or moving the unit.
Leg Assembly
The legs must be unbolted from the shipping position and extended prior to placing the unit on its pad. Each leg
extends down approximately 18 inches [457mm] and reattaches using the same bolts.
Heat Exchanger Piping Connections

The inlet connection is located on the top header on all units. The outlet connection is located on the bottom header
of all units.
Locating the Unit:

In installing the condensing units, considerations should be given to the following,
1.) Installed outside the building or ensure sufficient air to the condenser.
2.) Strong foundation to withstand the unit's weight and vibration. If the base was not levelled, use concrete blocks
as base
3.) Sufficient space for wiring and maintenance as per local legislation.
4.) Location where there is no direct heat source such as near a generator. This is because if the entering air
temperature is high, then the unit will operate at high condensing temperature and subsequently trip on high
pressure (during cooling mode).
5.) Location where the unit is not exposed to oily area, salty atmosphere, and sulphide gaseous area.
Note: Condenser fans are of the propeller type and not suitable for use with ductwork.
The remote heat exchangers must be located in an area that will ensure free air flow into and out of the unit. The unit
should not be placed closer than 36 inches [914mm] from any wall or other obstruction. When two or more units are
used in the same area, space them apart by a minimum of 48 inches [1219mm].
- 22 -
INSTALLATION
DIMENSIONAL CLEARANCE - REMOTE AIR COOLED CONDENSER (DBRC)

(A) Vertical Installation (Recommended)
inches
inches
118
36
36 inches 36 inches 36 inches 36 inches

(914mm) (914mm) (914mm) (914mm)
inches
36
(B) Horizontal Installation

If remote condenser unit should be installed horizontally, additional brackets or supports (where necessary)
must be provided to ensure rigid installation by others at field.
Locate the units where air is allowed to circulate. If installing two units together, make sure that the discharge
air from one unit were not circuited by the other unit. See figure.
In addition, ensure that the Liquid Line (outlet) to be at the lower side of the installation. Refer to the diagram
below.
inches
36
118 inches
(3000mm)
DISCHARGE HOT GAS

LINE (INLET)
inches
LIQUID LINE (OUTLET)

36
- 23 -
OPERATION
ELECTRICAL CONNECTIONS
IMPORTANT: Before proceeding with the electrical connections, make certain that the volts, hertz, and phase
correspond to that specified on the unit rating plate. Also, check to be sure that the service provided by the utility is
sufficient to handle the additional load imposed by this equipment. Refer to the unit rating plate for equipment
electrical requirements. The attached typical wiring diagrams show the proper field high and low voltage wiring. Make
all electrical connections in accordance with national electrical code and any applicable local code ordinances. Use
copper conductors only.
WARNING: The unit cabinet must have an uninterrupted electrical ground. An electrical ground wire of adequate
size must be connected to the ground lug provided inside the control box. A ground wire is mandatory with
microprocessor controls.
Supply voltage at the unit must be within 10% of the voltage indicated on the nameplate. Phase-to-phase imbalance
must not exceed 3%. Local utility company should be contacted for correction of improper line voltage. Improper
electrical power supply may cause premature failures, which will void unit warranties.
The computer-room unit and the condenser unit require individual power sources.
For auxiliary-equipment control wiring, such as for the remote condenser, bring NEC Class-2 wires to the control box
and connect to the terminals indicated on the unit wiring diagram. Wiring terminal numbers will typically be the same
in the computer-room unit and the remote heat exchanger. Verify terminal numbers on unit and heat exchanger
wiring diagrams before connecting wiring.
Verify that properly sized fuses or circuit breakers are installed in the remote-mounted disconnect switch. Fuse size
and minimum circuit ampere are listed on the unit nameplate.
Check the wiring connections in the unit control panel to ensure that they are tight. Wiring connections may become
loose in transit.
CHECK FOR CORRECT PHASING

The equipment should now be checked for correct phasing through the keypad. Switch the blower manual override to
the “ON”, then back to “OFF”, or remove fuses from compressor high voltage circuit and push the “ON/OFF” button
located on the front panel. A short start delay will take place as indicated on the screen. The blower motor will start,
and it will be possible to determine blower rotation. Compressors, heaters and humidifiers are not affected by
phasing. Disconnect power from the unit and reverse two of the three power wires to change rotation.
UNDER-FLOOR WATER-DETECTION PROBE (OPTIONAL)

This control panel includes a condensate probe, which must be mounted below the unit against the floor area where
water may collect. Place it below the unit.
DB5+ VISION 2020I CONTROLLER

The Vision2020i is a microprocessor-based, programmable
electronic controller come with DBGX terminal and optional remote
management devices. These devices represent a powerful control
system that can be easily interfaced with most Building
Management Systems (BMS) available on the market. The
Vision2020i controller has been developed by Dunham-Bush to
provide solutions to precision air-conditioning in general. In a
DBLAN network (Vision2020i Local Area Network) the Vision2020i
can performed as master and slave by connecting to other
Vision2020i controllers. Up to 16 devices (DB5+ controllers and
DBGX terminals) can be connected together, allowing highly
efficient sharing of information. Each device in the DBLAN network can exchange digital or analogue data with all the
others.
- 24 -
OPERATION
DB5+ Vision2020i Technical Specifications

Material Technopolymer
Flame retardancy V2 (UL94) and 850 °C (IEC 60695)
Colour White RAL 9016
Operating conditions -40T70 °C, 90% RH non-condensing
Storage conditions -40T70 °C, 90% RH non-condensing
PTI of insulating materials PCB: PTI 250 V; insulating material: PTI 175
Category of resistance to heat and fire Category D (UL94-V2)
Ageing characteristics (operating hours) 80,000
No. of automatic operating cycles 100,000 (EN 60730-1); 30,000 (UL60730)
Rated impulse voltage 2,500V
Power supply 24 Vac (+10/-15%), 50/60 Hz, 45VA
DBGX 4.3” COLOR TOUCH SCREEN TERMINAL

The DBGX 4.3” graphic terminal is part of the family of touch screen terminals designed to simplify user interface
with the Vision 2020i family for Dunham-Bush’s application. The electronic technology used and the new 65K color
display means high quality images and advanced functions are available for a superior appearance. The touch
screen panel makes interaction between the user and the unit much easier by simplifying navigation between the
various screens.
DBGX 4.3” Technical Specifications

Type LCD TFT
Resolution 480x272 Wide
Active display area 4.3” diagonal
Colours 65 K
Backlighting LCD - Lifetime 20 khrs @ 25 °C
Brightness control Yes - auto-off by default after 15 min
Visual angle (CR ≥10) Up/Down (40/50 deg.) - Left/Right (50/50 deg.)
Contrast (typical) 350 (Φ=0°)
Brightness (typical) 200 cd/m²
Touchscreen Resistive
Serial port with RJ12 connector RS485 max 115.2 Kb/s. Telephone cable Lmax = 2m
Standard Alarms
High temp, low temp, high humid, low humid, manual override, under floor water detection, no air flow, dirty filters,
humidifier failure, low-voltage warning, fire stat, compressor short cycle, power failure restart, humidity-sensor failure,
temperature-sensor failure, maintenance required based on programmed run time, high pressure, low pressure, no
water flow, smoke alarm, main fan motor overload. On energy-saver units, one programmable local alarm input (#3)
is to be used to change from compressor operation to chilled-water operation. Display will switch to energy saver
with percentage of valve-opening display on screen. On units with compressors, option input (#1) is used for a high-
pressure alarm.
Software
Software has menu-driven programming. Password is required. Opening of unit door not required for the following:
Temperature set point, temperature dead band, temperature high and low alarm points, temperature sensor
calibration, time delay between stages (sequential load activation), unit-start time delay, set tone of alarm buzzer, set
DC voltage range for control valve, set hours of operation until appearance of maintenance-required alarm message,
set power-failure restart method. Factory settings include periodic chilled-water or energy-saver coil flush, low-
voltage dropout point 90%, predictive humidity control, temperature anticipation, automatic lead-lag rotation of
compressors and reheat.
- 25 -
OPERATION
Data Collection
The microprocessor will log data for the following items: Run times of fan motor, cool 1, cool 2, heat 1, heat 2, heat 3,
humidification, dehumidification, chilled-water operation and energy-saver operation. Temperature, humidity and
capacity readings will be taken every three minutes and recorded on the unit data base for the past 24 hours. An
alarm data base will be maintained for the last 10 alarms and the time since occurrence. All data may be displayed at
the unit without any additional equipment.
Communications
The unit can communicate over an RS 485 network using a twisted pair of wires in a token ring loop. All data can be
transmitted and displayed at DB-Aire Network. Optional RS 485 or 232 card can be fitted for modem or MODBUS
communication protocol.
Diagnostics
All electronic circuitry contains built-in diagnostics. No additional external devices are required. Automatic self-
diagnostics shall take place when power is applied to the unit. Manual diagnostics will be available with self-
prompting instruction displays.
TERMINAL USER INTERFACE

1. Main Display
The main display of the unit shows useful information to
the user; such as room temperature, room temperature
setpoint, room humidity and room humidity setpoint. The
unit operating mode is represented by the graphical
animated icon of fan, cooling, heating, dehumidifying and
humidifying.
2. Shortcut Key
The shortcut key available on press up arrow on the
bottom of the screen. There have three shortcut key
button which are alarm, main display and main menu.
3. ROL (Remote, Off, Local) Switch

The unit running control is select by ROL in remote or local position. The status of unit running available after ROL
switch was rotated.
4. Alarm Page
The alarm trigger provides description of alarm and time
happen. The alarm page trigger with the buzzer
(dependent model) and alarm relay energized. The buzzer
can be turn off by press “Ack” button (dependent model).
After solve the alarm cause, it can be reset by press
“Reset Alarm”.
- 26 -
OPERATION
5. Main Menu
The main menu page come with status, clock, scheduler,
user, technician, factory and password buttons. The clock,
scheduler and user pages required user authorization. The
technician page required technician authorization. The
factory page required factory authorization.
6. Authorization
Log in using technician and factory level access will
automatically allow to access user settings. Touch on the
login button after insert 4-digit number password. If correct
password is entered, the access status display will change
from view only to user, technician or factory. If an incorrect
password is entered, it will display wrong password. If this
message appears, try re-entering the password again.
7. Status Sub-Menu
The status page menu consist of unit, blower, heater,
humidifier (optional), compressor 1, compressor 2 and
DBLAN (master unit only) buttons. All input and output
parameter can be monitor through status pages.
8. Status – Unit
The unit status consist of input and output parameters that
related to unit level.
9. Status – Blower
The blower status consist of input and output parameters
that related to blower and air flow.
- 27 -
OPERATION
10. Status – Heating

The heater status consist of input and output parameters
that related to heating element.
11. Status – Humidifier

The humidifier status consist of input and output
parameters that related to humidifier.
12. Status – Compressor

The compressor status consist of input and output
parameters that related to compressor and refrigeration
system.
13. Status – DBLAN

The DBLAN (Vision2020i Local Area Network) status
consist of master and slave application. The DBLAN
features of duty-standby and unit rotation.
14. History Sub-Menu

The history sub-menu have trend history and alarm/log
history. This history information will help user to diagnose
the alarm and observe the performance of the unit.
- 28 -
OPERATION
15. Trend Graph

The trend graph offer temperature, percentage, on/off and
pressure (dependent model) information. The graph can
shift right, shift left, zoom in and zoom out. The trend graph
can save to datalog through micro USB 3.0.
16. Alarm & Log History

The alarm and log history page offer event log and alarm
log. The event log consist of on/off unit, alarm reset and
unit power up. Up to 100 logs can be recorded.
17. Clock
The controller clock can be change by enter the new DB5+
time and press write new to DB5+ button. The new DBGx
display time will auto synchronize to DB5+ controller time.
18. Schedule
The schedule page offer daily time zone control and weekly
time zone control.
The daily time zone control offer different temperature and

humidity setpoint in different zone time.
The weekly time zone control is daily on/off unit schedule

time.
- 29 -
OPERATION
19. User
The user setpoint consist of room temperature and room
humidity control demand setpoint.
The deadband + and deadband – are temperature different
for comfort zone. The restart deadband is temperature
different to start the compressor. The stop deadband is
temperature different to stop the compressor.
The unit will running in dehumidication mode when room

humidity above deadband + (55.0%RH) while it will running
in humidification mode (optional) when room humidity
below deadband – (45.0%RH).
DBLAN ADDRESS CONFIGURATION

The DBLAN network (Vision2020i Local Area Network) consist of DB5+ Vision2020i controller and DBGX display
terminal. Each of then must have unique address number in a local network.
1. DBGX 4.3” Display Terminal Address
The default terminal address is 9. It assigns to controller address 1. There have two setting need to setup which
are terminal address and controller address in terminal user interface.
1.1. Setting The Terminal Address
Below procedure how to change terminal address if required.
i. Press and hold inactive screen until shown pop-up bar. Select show
system settings.
ii. On system settings. Select services row. Then

select set device address name.
- 30 -
OPERATION
iii. Select EDIT on top-right corner screen. Then enter

new saved address. Then save. The new address
will take effect on next restart.
1.2. Setting The Controller Address in User

Interface
Below procedure how to change controller address
setting in user interface.
i. Press label U1 on bottom left of the screen.
ii. Then key in the correct controller address. The
communication status will become green if
communication established.
2. DB5+ Vision2020i Controller Address

The default controller address is 1. It assigns to terminal address 9.
2.1. Displaying The Controller Address

Briefly press the A button (no more than 5 s) to display
the controller’s current DBLAN address. Five seconds
after releasing the button the display is cleared.
2.2. Setting The Controller Address

Below procedure to change controller address.
i. Press button A for 5 seconds. Then the DBLAN
address starts flashing.
ii. Press repeatedly or hold the button until reaching
the desired address (e.g. 7), then remove the
screwdriver.
iii. Wait until the address starts flashing quickly. The
address is now saved but is not yet active for the
application program.
iv. Power off the controller.
v. Power on the controller. The address is now active.
- 31 -
OPERATION
3. DBLAN Master & Slave Address

The J11 port interconnected using shielded cable looped to each of controller. Up to 8 unit can be connected in
master and slave application. The address of controller and terminal must follow below address.
Unit No. DB5+ Vision2020i Controller Address DBGX Display Terminal Address
1 1 9
2 2 10
3 3 11
4 4 12
5 5 13
6 6 14
7 7 15
8 8 16
Standard Alarms
High temp, low temp, high humid, low humid, manual override, under floor water detection, no air flow, dirty filters,
humidifier failure, low-voltage warning, fire stat, compressor short cycle, power failure restart, humidity-sensor failure,
temperature-sensor failure, maintenance required based on programmed run time, high pressure, low pressure, no
water flow, smoke alarm, main fan motor overload. On energy-saver units, one programmable local alarm input (#3)
is to be used to change from compressor operation to chilled-water operation. Display will switch to energy saver
with percentage of valve-opening display on screen. On units with compressors, option input (#1) is used for a high-
pressure alarm.
Software
Software has menu-driven programming. Password is required. Opening of unit door not required for the following:
Temperature set point, temperature dead band, temperature high and low alarm points, temperature sensor
calibration, time delay between stages (sequential load activation), unit-start time delay, set tone of alarm buzzer, set
DC voltage range for control valve, set hours of operation until appearance of maintenance-required alarm message,
set power-failure restart method. Factory settings include periodic chilled-water or energy-saver coil flush, low-
voltage dropout point 90%, predictive humidity control, temperature anticipation, automatic lead-lag rotation of
compressors and reheat.
Data Collection
The microprocessor will log data for the following items: Run times of fan motor, cool 1, cool 2, heat 1, heat 2, heat 3,
humidification, dehumidification, chilled-water operation and energy-saver operation. Temperature, humidity and
capacity readings will be taken every three minutes and recorded on the unit data base for the past 24 hours. An
alarm data base will be maintained for the last 10 alarms and the time since occurrence. All data may be displayed at
the unit without any additional equipment.
Communications
The unit can communicate over an RS 485 network using a twisted pair of wires in a token ring loop. All data may be
transmitted to and displayed at an optional remote-mounted DB-Aire Network. Optional RS 485 or 232 card can be
fu-fitted for modem or MODBUS communication protocol.
Diagnostics
All electronic circuitry contains built-in diagnostics. No additional external devices are required. Automatic self-
diagnostics shall take place when power is applied to the unit. Manual diagnostics will be available with self-
prompting instruction displays.
- 32 -
OPERATION
PIPING SCHEMATIC
DX/ Dual Coil System Only
(I) Model 03 - 11 (Single Compressor)
(II) Model 14 - 32 (Dual Compressors)
- 33 -
MAINTENANCE
These units are designed to provide years of services with minimum maintenance. Nonetheless, it is a good practice
to carry out regular inspection and checking to ensure the unit's optimum performance.
Item Maintenance Procedure Recommended Schedule

1. Disposable type.
2. The filters should be checked and changed periodically.
When they become dirty, an alarm is activated by the Spare filters should be
clogged filter switch. If the filters are dirty, they must be kept in stock. Filters
changed for efficient operation of the system. should be checked and
Air Filters 3. To check the alarm indicator, cover approximately 75% of replaced monthly or
the return air opening; the alarm should energize. If the depending upon the
alarm energizes prematurely or does not energize when it condition of the circulated
should, adjust the filter switch. air
4. All doors to machine should remain closed before
determining whether an adjustment is necessary.
EC Fan 1. Check the cleanliness & condition of the blade & motor. Every six months.
Bolts, Screws and
1. Tighten any loose components. Once a year.
Nuts.
Coil 1. Check and remove clogged item between fins. Once a year.
Paint 1. Check any evidence of corrosion. Once a year.
Compressor 1. Check if there is any leakage. Every six months.
1. Check voltage, current and wiring.
Electrical Every two months.
2. Check connections.
1. The heating elements are finned type and require no
Heating Elements -
maintenance.
See humidifier section or
Humidifier 1. Replacement of the humidifier cylinder. humidifier manufacturer’s
manual for details.
1. Pour some water into the drain pan and let the water run
Drain Pan and Pipe Every six months.
through. If the pipe is clogged, remove the dirt.
1. Inspect all piping for leaks and clearance.
Piping 2. Piping must be properly supported and must not be allowed Every six months.
to vibrate or rub against other pipes or structures.
1. Check glycol concentration and inhibiter level.
2. Inhibiter level prevents corrosion and percent of glycol
Glycol concentration prevents freezing. Every six months.
3. Contact a local water-treatment company in the area for
recommendations based on local water conditions.
1. See VFD manufacturer’s manual for maintenance procedure.
Variable Frequency See VFD manufacturer’s
2. Avoid any water contact (spraying or splashing) from the
Drive (VFD) manual for details.
VFD under all conditions
- 34 -
MAINTENANCE AND CLEANING PROCEDURES FOR DB/ HERESITE

COATED COILS
Proper maintenance and cleaning will help preserve the performance of Heresite coated coils and avoid corrosion
over the length of the product life.
CLEANING FREQUENCY
1. At a minimum, coils should be inspected and cleaned at least once per year.
2. In extreme environments, where the coils are exposed to high concentrations of salt air (within 25 miles of any
seacoast), or where they are installed near engine exhausts, plumbing or manufacturing vents, or regularly
exposed to corrosive chemicals, the coils need to be inspected and cleaned more often with a minimum 4 times
per year.
CLEANING PROCESS
1. Turn off electrical power to the unit using lock-out system.
2. Flush the coil with water to rinse off loose residue. Allow the water to soak for 10–20 minutes to loosen surface
residue. Wash at least once in 2 weeks to remove residues on the condenser coils for coil with 5-years warranty.
3. Flush the coil thoroughly with any mild liquid detergent and warm water (~100°F) until all signs of residue are
eliminated.
4. Rinse the unit thoroughly with clean water (it should not be brackish or contain excessive dissolved minerals).
5. Allow the unit to dry completely prior to turning the electrical power on or returning the unit to service.
Method 1: ONSITE TOUCH UP (with spray gun)

1. After inspection and found deterioration of coating or minimum once every 1-year, onsite touch up is required.
2. Do not apply if temperature is less than 5°F (2°C) above dew point, or if temperature is below 45°F (7°C).
3. Heresite paint/VR-514 Is normally diluted five (5) parts coating to one. Solvent/Thinner: Recommend use of W-
440 solvent for spray application. Coating material for should not be stored longer than 24 months. Storage at
above 80°F (27°C) may shorten shelf life.
4. All spray equipment shall be thoroughly cleaned and the hoses in particular shall be free of old paint film and
other contaminations.
5. Use standard production type spray guns or airless spray equipment.
6. If possible, remove side panels to gain access to all corners of the coil. Cover the equipment parts that cannot be
removed by masking tape and plastic sheets.
7. Rinse the unit thoroughly with clean water
8. Apply 2-3 coats of Heresite on both sides
9. Adjust air pressure to approximately 50 lbs. At the gun and provide 14 – 20 # pot pressure. Adjust spray gun by
first opening liquid valve and then adjust air valve to give approximately an 8” to 12” fan, holding gun
perpendicular to the surface at a distance of 12”.
10. Apply a mist bonding pass.
11. Allow to flash off for approximately a minute, but not long enough to allow film to completely dry. Coils shall be
coated on both sides of fins (outside and inside)
12. Moving spray gun slowly
13. VR-514 may be recoated with itself after 15–30 minutes of air dry.
14. Allow VR-514 to air dry for a minimum of 24 hours of before assembly.
Method 2: ONSITE TOUCH UP (with spray can) (contact DB to provide quotation).

1. Contact factory to order Heresite spray can (1-year shelf life). Theoretical coverage for spray cans 27 square feet
per spray can at 1 mil. For coil surfaces 2 mils recommended.
2. After inspection and found deterioration of paint or minimum once every 1-year, onsite touch up is required.
3. Do not apply if temperature is less than 5° F (2° C) above dew point, or if temperature is below 45° F (7° C).
4. If possible, remove side panels to gain access to all corners of the coil. Cover the equipment parts that cannot be
removed by masking tape and plastic sheets.
5. Moving spray can slowly
6. Apply 2-3 coats of Heresite on both sides
7. Allow to air dry for a minimum of 24 hours of before assembly.
- 35 -
AVOID
1. Water under high pressure, such as a high-pressure washer. Fins may fold under high pressure causing the
coating to crack
2. Abrasive products or processes to scour or remove dirt
3. Striking the coil with a tool to dislodge or remove soil or residue
4. Corrosive, caustic or alkaline cleaners (with a pH < 5.5 or > 8.5) as these may permanently damage the coating
and void the warranty. If you have questions about the cleaner that you are using, please contact Heresite.
CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN
CONFINED AREAS WORKMEN MUST WEAR FRESH AIR LINE RESPIRATORS. HYPERSENSITIVE PERSONS
SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRIC EQUIPMENT AND INSTALLATIONS
SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN
AREAS WHERE EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS
TOOLS AND TO WEAR CONDUCTIVE AND NON SPARKING SHOES.
- 36 -
TROUBLESHOOTING CHART
- 37 -
- 38 -
SAMPLE LOG SHEET SHEET NO. ..............................
DUNHAM-BUSH PRECISION AIR-COND UNIT

UNIT MODEL NO. ....................................................... UNIT NO. ................................... VOLTS: ........................ Hz ....................
UNIT SERIAL NO. ..................................................................................................................
START UP : DATE ......................................... TIME ..................................................
DATE
TIME
COMP. NO.
1.
2.
SUCTION PRESSURE
3.
4.
1.
2.
SUCTION TEMPERATURE
3.
4.
1.
2.
DISCHARGE PRESSURE
3.
4.
1.
2.
DISCHARGE TEMPERATURE
3.
4.
1.
DISCHARGE SUPERHEAT 2.
(DISC. TEMP.-SAT. DISCH.) 3.
4.
1.
SUCTION SUPERHEAT 2.
(SAT. SUCT .- SUC. TEMP) 3.
4.
RETURN AIR TEMPERATURE – DB/WB
SUPPLY AIR TEMPERATURE – DB/WB
AIR VOLUME
AMBIENT AIR TEMPERATURE
OFF CONDENSER AIR TEMPERATURE
1.
2.
COMPRESSOR AMPS
3.
4.
CONDENSER FAN AMPS
EVAPORATOR FAN AMPS
VOLTS
This log sheet is provided as a recommendation of the readings that should be taken on a periodic basis. The actual readings taken and the frequency
will depend upon the units application, hours of use, etc. This type of information can prove very useful in preventing and/ or solving problems that
might occur during the life of the unit.
- 39 -

CRAC Unit - DBAireIII - R410A - 50-60Hz - MM0706B-0922 - Lo - 0

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Product that perform…By people who care

1 & 2 DB-AIRE III 22 OTHER SPECIAL

10 DRAIN PAN OPTIONS 16 UNDER FLOOR WATER DETECTOR OPTION

1,2,3 & 4 AIR COOLED CONDENSER 13 OTHER SPECIAL OPTION

8&9 VOLTAGE OPTIONS

PERFORMANCE AND TECHNICAL DATA

COMPRESSOR Total Power Input

Hot Gas; Liquid 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ; 7/8(2) ;

SOUND PRESSURE LEVEL

Sound Pressure Level

DUAL COILS OPTION

Sound Pressure Level

Model DBDD/U 19 DBDD/U 22 DBDD/U 26 DBDD/U 29 DBDD/U 32

Sound Pressure Level

DX-System DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32

Notes: 1.) Multiply Total Compressor Power Input by 1.05

Model DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32

380-415V/ 3Ph/ 50Hz 10.1 10 15 11.2 12 15 22.1 23 30 23.1 24 30 34.8 37 45 33.7 35 45

Model DBCD/U 19 DBCD/U 22 DBCD/U 26 DBCD/U 29 DBCD/U 32

380-415V/ 3Ph/ 50Hz 36.0 38 50 36.3 39 50 37.3 40 50 41.8 53 70 49.8 53 70

2.) STANDARD WITH OPTIONAL HUMIDIFIER

Model DBAD/U 19 DBAD/U 22 DBAD/U 26 DBAD/U 29 DBAD/U 32

380-415V/ 3Ph/ 50Hz 19.2 19 20 20.4 21 25 31.2 32 40 32.2 33 40 52.0 54 70 50.9 52 60

Model DBCD/U 19 DBCD/U 22 DBCD/U 26 DBCD/U 29 DBCD/U 32

380-415V/ 3Ph/ 50Hz 53.2 55 70 53.5 56 70 54.5 57 70 59.0 63 80 67.0 70 90

Model DBDD/U 19 DBDD/U 22 DBDD/U 26 DBDD/U 29 DBDD/U 32

2.) STANDARD WITH OPTIONAL HUMIDIFIER

Model DBDD/U 19 DBDD/U 22 DBDD/U 26 DBDD/U 29 DBDD/U 32

3.) COOLING & HOT GAS REHEAT

Model DBRD/U 19 DBRD/U 22 DBRD/U 26 DBRD/U 29 DBRD/U 32

4.) COOLING & HOT GAS REHEAT WITH OPTIONAL HUMIDIFIER

Model DBRD/U 19 DBRD/U 22 DBRD/U 26 DBRD/U 29 DBRD/U 32

DIMENSIONAL AND WEIGHT DATA

Model Depth Width

Model Depth Width

REMOTE AIR-COOLED CONDENSERS

Physical Data Electrical Data

Fans RPM Motor FLA (3-Phase)

Direct Expansion (DX) System Chilled Water (CW) System

Room Condition 68°F(20°C) to 80oF(27oC), 45 to 55% RH

LOCATING THE UNIT AND INSTALLATION CLEARANCE

Minimum Unit Clearance

DISMANTLING UNIT FRAME

Removing the Side Frame

REMOVING FIXED PANELS

1. Remove the bottom stopper

2. Remove the top stopper bar.

3. Remove the left or right side

FIELD PROVIDED PIPING AND WIRING

LONG REFRIGERATION PIPING

Outdoor Condenser above Indoor Unit Outdoor Condenser below Indoor

Liquid Line Riser

Refrigerant Charge Guide Additional Liquid Line

LEAK TEST (SYSTEM PRESSURE TEST)

VACUUM TEST AND DEHYDRATION

REPLACEMENT OF DRIERS OR SIGHT GLASS

COMPRESSOR LUBRICATION (R410A)

SYSTEM CHECK FOR OVERCHARGING

To ensure proper water circuits installation, it is recommended to do as the following,

Use a water or glycol solution where necessary.

Steam Supply 1. Frame

Replacing the Cylinder