AL Sustainability-Report 2021-22-1

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COMPLIANCE TO COMPETITIVENESS

Sustainability Report FY 2021-22

Sustainability Report 2021-22 1


Contents

About this Report 4 Waste Management 36

Message from the Chairman 6 Resource Management 38

Message from Head Corporate Strategy & ESG 10 Water Management 40

Key Highlights 14 Social Leadership 48

Ashok Leyland: Compliance to Competitiveness 16 Fostering an Inclusive Workplace 49

Our Corporate Profile 17 Empowering our communities 60

Our Product Portfolio 19 Building a Responsible Ecosystem 66

Highlighting Our Economic Performance 20 Strengthening Supplier Relationships 67

Awards and Recognition 22 Product Stewardship 78

Corporate Governance 24 Customer Engagement 86

Ethical Business Practices 25 Materiality Table 88

Holistic Stakeholder Engagement and Annexure96


Materiality Assessment 28
Glossary of Abbreviations 97
Preserving Our Nature 31
Assurance Statement 103
Environmental Stewardship 32
GRI Content Index 107
Energy Management 32
UNGC Principles Mapping 113
Emissions Management 34
BRSR Content Index 114
Biodiversity 36

2 Compliance to Competitiveness Sustainability Report 2021-22 3


In this Sustainability Report (Report), we aim and Economic (NVG-SEE) Responsibilities of
to showcase our efforts towards national Businesses, issued by the Ministry of Corporate
and international Environmental, Social, and Affairs, Government of India, and the United
Governance (ESG) frameworks. We endeavour to Nations Sustainable Development Goals (SDGs).
consistently stay ahead of the curve by identifying This Report also incorporates information on
emerging ESG risks and opportunities in the Business Responsibility and Sustainability Report
market. (BRSR) disclosures, prescribed by the Securities
and Exchange Board of India. The report is assured
We strive to highlight our endeavours that ensure by DNV Business Assurance India Private Limited
the welfare of our employees, communities, and (‘DNV’) as per International Standard on Assurance
the planet while also maintaining a profitable Engagements 3000 (ISAE 3000) Revised.
business model and inclusive growth. We have
instituted an innovative and long-term growth plan
that not only guarantees our financial progress but Reporting Scope and Boundary
also ensures the well-being of our stakeholders. This Report covers information on our operations
Our performance with respect to the growth plan in India. The operational locations are further
has been highlighted in this Report. bifurcated into the foundry location and

About this This year, we publish our sixth Sustainability Report, automotive plants. The foundry locations are
with a focus on our non-financial performance Ennore and Sriperumbudur in Tamil Nadu, India,
during the reporting period of April 1 2021, to whereas the automotive plant locations are Hosur
March 31 2022. The information provided in this (units 1 and 2), Ennore, Bhandara, Alwar, Pantnagar,

Report Report underlines areas that are material to our Vellivoyal Chavadi (Technical Centre), Corporate
stakeholders and our overall business. Office in Chennai, and along with Cab Panel and
Press Shop (CPPS) in Hosur, Tamil Nadu. We aim to
We conducted the materiality assessment with our expand the scope of our report that will include our
internal and external stakeholders during the last joint ventures, and subsidiaries.
financial year i.e., FY 2020-21 and we have retained
the material topics as per the previous reports. The Forward-Looking Statements
scope of the report is in line with previous year’s
sustainability report. The forward-looking statements which are a part
of this Report define our plans and expectations
We have included the restatements with respect based on rational assumptions and previous
to total energy consumption, Scope 1, and Scope 3 experience. These projections take into account
emissions that reflects in the environment chapter the developments in the industry, geographical
of this Report. changes in market conditions, government
regulations, laws, and other such impacting
Reporting Principles factors. These statements shall not be used as
an assurance of our future performance as the
This Sustainability Report has been developed underlying assumptions may change significantly
in reference with the Global Reporting Initiative based on various trends out of our control. Please
(GRI) Universal Standards 2021. Additionally, the direct any queries related to this report to
disclosures are also aligned with the National Alok Verma, Head Corporate Strategy & ESG,
Voluntary Guidelines on Social, Environmental, at secretarial@ashokleyland.com.

4 Compliance to Competitiveness Sustainability Report 2021-22 5


Dear Readers,

I am pleased to present to you our Sixth Annual


Sustainability Report for the year 2021-22 detailing
the initiatives undertaken as a sustainable and
Through our subsidiary
socially responsible organisation. Seamless SWITCH mobility, we
integration of Environmental, Social and
Governance (ESG) considerations into the business have introduced a wide
aspects of the automotive sector is becoming
increasingly vital. Consequently, we constantly range of electric buses
strive to embed them across our business portfolio.
across India. We have also
During the financial year, our revenue increased to
Rs 21,688 Cr from Rs 15,301 Cr in the previous year
partnered with Chalo for
resulting in profit after tax of Rs 542 Cr compared the deployment of 5,000
to a loss after tax of Rs 314 Cr in the previous
state-of-the-art SWITCH
Message
financial year.

On the environmental front, highlights of electric buses across


our action taken are:
India. As a part of our
from the • 13,174 tCO2e of carbon dioxide was set
apart through our Miyawaki method of
electric mobility initiative,

Chairman we have established DC


afforestation efforts.

• launched a fleet of Compressed Natural fast charging station in


Gas (CNG) buses and trucks under Project
Vayu, to help reduce the emissions. Ahmedabad.
• supported Bhutan’s commitment to
remain carbon negative by providing them
with BS-VI compliant vehicles.

• working closely with our vendors to


develop components and parts with a focus
on improving the fuel efficiency and minimising
the impact on the environment.

• through our subsidiary SWITCH mobility,


we have introduced a wide range of electric
buses across India.

6 Compliance to Competitiveness Sustainability Report 2021-22 7


To enhance the contribution of our people towards
rejuvenation of Himalayan springs, construction
our business growth, we prioritised programmes
of rooftop rainwater harvesting systems (RRWHS),
that help cultivate a strong, inclusive, and safe
and provision of electricity-free water filters in
I am happy to highlight work environment. These activities included,
Government schools were also carried out as a As part of the Road
but were not limited to, the opening of the Quality
part of this programme. During the third COVID-19
that Ashok Leyland was Academy and Electronics Academy to develop
wave, we supported the community through our to School drive, we
champions and enhance the technical capabilities
awarded the prestigious of employees. Additionally, a two-week-long
relief work and disaster management activities
that were carried out in the states of Tamil Nadu provide access to
Tata Institute of Social learning event called the ‘Learning Champions
League’ aimed at encouraging executives to take
and Rajasthan.
education benefitting
Science (TISS) Leap up learning plans was organised. We introduced
a year-long development journey as a part
As all our stakeholders are important to us, we also
nearly 100,000 children
ensure that we follow high corporate governance
Vault CLO Award (Gold) of the Young Talent Programme (YTP) for high- standards through a well laid Code of Conduct.
in remote rural villages
potential employees. I am happy to highlight Through ESG Committee at the Board level, we
in the ‘Virtual Learning that Ashok Leyland was awarded the prestigious accelerate adoption of leading ESG practices in Tiruvallur, Krishnagiri,
Tata Institute of Social Science (TISS) Leap Vault
Program’ category, whilst into the business and continue to focus on being
CLO Award (Gold) in the ‘Virtual Learning Program’ sustainable and socially responsible. Namakkal, and Salem
also winning two awards category, whilst also winning two awards at the
People First HR Excellence Awards 2021 under We have identified risks and opportunities for districts of Tamil Nadu,
at the People First HR the ‘Leading Practices in Learning and each of the material topics. To address these risks
Development’ and ‘Leading Practices in Employee and opportunities, we have leveraged innovation Alwar in Rajasthan,
Excellence Awards 2021 Engagement’. We extended our gender and technology to ensure quality, safety and
sensitisation workshops to women executives efficiency of resources. We uphold the well-being, Bhandara in Maharashtra
under the ‘Leading through an effective governance structure to and health and safety of our employees while

Practices in Learning achieve responsible and ethical business culture creating a positive impact on our communities. and will soon implement
beyond compliance requirements. In the unlikely event of non-compliance of ESG,
and Development’ and the potential risks have been assessed and a
in identified villages in
On the Social side, we continued with our
‘Leading Practices in support to the CSR programmes. As part of
concurrent review mechanism for instituting
timely corrective strategies and actions as
Jammu and Kashmir.
the Road to School drive, we provide access to necessary has been established.
Employee Engagement’. education benefitting nearly 100,000 children
in remote rural villages in Tiruvallur, Krishnagiri, We will continue to provide focus and thrust to
Namakkal, and Salem districts of Tamil Nadu, our ESG agenda even more in the years to come
Alwar in Rajasthan, Bhandara in Maharashtra and it is our endeavour to be a benchmark for
and will soon implement in identified villages others to follow before long.
in Jammu and Kashmir. Our ‘Jal Jeevan’ water
initiative benefitted a total of 9,475 people through Yours Sincerely,
the construction of rooftop rainwater systems, Dheeraj G Hinduja
recharging of bore wells, construction of toilets, Chairman
and installation of pipe sprinklers. Additionally, the

8 Compliance to Competitiveness Sustainability Report 2021-22 9


We are witnessing multiple megatrends in the sustainable operations in our businesses. With

Message shape of changing market dynamics, new tech &


innovation, government regulations leading the
way for newer products and enabling business
increasing awareness of safeguarding the
environment with sustainable socio-economic
development, we aim to focus on developing

from Head models drive greater adoption of sustainable


practices in the industry ecosystem. Ashok
Leyland brings the strength of a seven-decade
responsible operations, innovate product
development, strengthening our conservation
approaches, enhancing research and development

Corporate
old legacy of corporate citizenship towards this activities and empowering our communities.
evolving corporate mandate. A sustainable, agile
and innovative approach has become a priority Our ESG strategy is well articulated and embedded
with the changing business approach, evolving in our organizational agenda through 10 focus

Strategy climate issues, economic challenges, and evolving


stakeholder expectations.
areas identified across Environment, Social and
Governance sub-domains. Our interventions
are aligned towards taking on Industry leading

& ESG
Our 6th Sustainability Report for FY 2021-22 ESG initiatives to be a guiding light to the
showcases our ESG journey from compliance to Commercial Vehicle Ecosystem and an intent to
competitiveness, which reflects our firm belief be world class. Ashok Leyland is at the forefront
that sustainable practices will lead Ashok Leyland of developing products across EV and Alternate
towards longer term competitiveness and value fuels to drive product stewardship agenda. Our
creation agenda. This Report provides an insight Industry leading Environment initiatives include
on various new and ongoing industry leading 29 multi-layer Miyawaki afforestation across
“Our ESG vision aligns initiatives undertaken over last year towards locations instrumental in reducing our scope 1
building a sustainable and socially responsible impact by around 52%, 71% renewable footprint
with our business organization in addition to improved disclosures to lowering our scope 2 footprint considerably and
highlight our commitment towards various aspects Net Water Positivity across our plant locations.
ambitions towards long of sustainability. On social front, we are positively impacting the
lives of communities with our Road to School,
term value creation to our Sustainability is at the core of Ashok Leyland since Road to Livelihood and JalJeevan initiatives while
its inception, and we have continued to achieve
stakeholders” greater milestones by delivering sustainable
Governance is the bedrock of our organization
with several industry firsts on Board Level ESG
solutions while transforming and integrating Committee, strong board constitution with

10 Compliance to Competitiveness Sustainability Report 2021-22 11


independent directors chairing various sub- of our constant and dedicated efforts to uplift the
committees including ESG. community.

Our community We, at Ashok Leyland aim to minimise the Our employees constitute as one of the most We are focused on
impacts of our resource-intensive operations integral stakeholders of Ashok Leyland. We are

development initiatives on the environment and focus on optimum focused on creating a safe, diverse, and inclusive creating a safe, diverse,
utilization of resources. We are focused to achieve workspace for our people, aimed to help them
encompass Road environmental stewardship on various aspects like become more positive, productive, innovative, and inclusive workspace
energy, emissions, biodiversity conservation, water and create long lasting value to all our customers.
to School initiatives, consumption, recycling and waste management. This year we have achieved zero fatalities in our for our people, aimed
sustainable livelihood
With our constant efforts our manufacturing units
and technical centers have achieved zero liquid
operations as we strive to make our operating
conditions safer for our employees.
to help them become
opportunities,
discharge (ZLD) status. We have further achieved
zero waste to landfill status in seven out of nine Aiming to build a robust business approach, we
more positive, productive,
empowering women, manufacturing plants. Through our constant efforts have developed risk management frameworks to
mitigate environmental and operational risks. With
innovative, and create
and endeavors, we have ventured into sequestering

health care and social carbon through afforestation efforts. the constant support of all our stakeholders, along long lasting value to
with their skills and experience, we aim to further

well-being, clean water, At Ashok Leyland, community welfare and become a resilient organization. all our customers.
development go hand in hand and is one of our
and sanitation initiatives. focus areas Over the past decade we have actively With pledge to further promote sustainability in
our overall ecosystem, we present our 6th annual
engaged with our community in supporting
them towards leading a meaningful living. Our Sustainability Report showcasing our continued
community development initiatives encompass initiatives on ESG front.
Road to School initiatives, sustainable livelihood
opportunities, empowering women, health care We look forward to your feedback and suggestions.
and social well-being, clean water, and sanitation
Alok Verma
initiatives. Our efforts in areas of providing
Head Corporate Strategy & ESG
livelihood generation opportunities, educational
Ashok Leyland
support, and infrastructure development are result

12 Compliance to Competitiveness Sustainability Report 2021-22 13


Net Revenue INR 21,688 Crore
Number of Vehicles Produced 128,326
Total Foundry Production 75,222 MT
Recon Business Efforts 3,200 engines reconditioned
Patents Obtained 24
Total Energy Consumed - Overall 1,255 (000') GJ
Overall Renewable Energy share 71%
Total Electricity Consumed 887.24 (000') GJ
Energy Intensity - Foundry 7.26 GJ/MT
Energy Intensity - Automotive Plants 5.53 GJ/Vehicle
Energy Intensity - Overall 57.87 GJ/INR Crore
Scope 1 emissions 25,301.58 tCO2e
Scope 1 emissions after carbon sequestration efforts 12,127.58 tCO2e
Scope 2 emissions 55,381.29 tCO2e
Total GHG Emissions (Scope 1+2) 80,682.87 tCO2e
Emission Intensity - Foundry 0.40 tCO2e/MT
Emission Intensity - Automotive Plants 0.39 tCO2e/Vehicle
Emission Intensity - Overall 3.72 tCO2e/INR Crore
Number of Trees Planted (Operational Control) -

Key
648,962
cumulative
CO2 sequestrated through afforestation efforts 13,174 tCO2e
Hazardous Waste: 7 out of 9 plants , Non-Hazardous

Highlights
Zero Waste to Landfill
Waste: All Locations
Total Hazardous Waste Generated 2,538.49 MT
Total Non-Hazardous Waste Generated 187,448.32 MT
Zero Liquid Discharge All manufacturing plant locations and technical centre
Total Water Consumption 1,074.36 (000') kL
Total Rainwater Harvested 2,663.75 (000’) kL
Number of Ponds created (cumulative) 17
Net Water Positive +1.24 times
Total Water Recycled 63%
Water Intensity - Foundry 2.02 kL/MT
Water Intensity - Automotive Plants 7.19 kL/Vehicle
Water Intensity - Overall 49.54 kL/INR Crore
Total number of Beneficiaries for the RTS 96,750
CSR Expenditure 16.93 Crore
Fatalities Zero Fatalities
Injury Rate 1.10
Total Employee - New Hires 308
Total training hours 54,969.85 hours
Numbers of drivers trained 2.5 Lakhs
Total Salesforce trained 13,338

14 Compliance to Competitiveness Sustainability Report 2021-22 15


Our Corporate Profile
Founded in 1948, Ashok Leyland (AL) is a flagship As we grow another year into the industry and in
of the Hinduja Group of companies and is the hearts of our customers, we have achieved
headquartered in Chennai, India. We are the sales and revenues across all our business
second-largest commercial vehicle manufacturers segments. We sold 65,090 Medium and Heavy
in India in the medium and heavy commercial Commercial Vehicles (M&HCVs) in the domestic

Ashok Leyland: vehicle segment, and the eighth-largest


manufacturer of buses in the world. Also, we are
market (3,789 buses and 61,301 trucks including
Defence vehicles), recording an increase of 41.5 per

Compliance to
one of the top fifteenth largest manufacturer of cent over last year. Light Commercial Vehicles (LCV)
trucks worldwide. We have an employee base sales were 52,222 which showcased an increase of
of 26,327 which includes both contractual and 11.9 per cent over the last financial year. Currently,

Competitiveness permanent employees and total revenue (gross


sales) INR 21,688 crores with an aim to continuously
we offer a wide range of products from 2.5 Ton
Gross Vehicle Weight (GVW) to 55 Ton Gross Trailer
keep growing with a positive impact. We have Weight (GTW) in trucks, nine to 80-seater buses,
added 71 new outlets across India during the year, vehicles for Defence and special applications, diesel
increasing the total touchpoints to 907. These engines for industrial, gensets, marine applications.
touchpoints assist in on-road services for millions

We have an employee of our vehicles. Currently, we have been ranked the


34th best brand in India.
base of 26,327 which
includes both contractual
and permanent
employees and our total
revenue (gross sales) is
INR 21,688 crores which
is an indication of our
continuous growth with a
positive impact. We have
added 71 new outlets
across India during the
year, increasing the total
touchpoints to 907.

16 Compliance to Competitiveness Sustainability Report 2021-22 17


Our International Presence
Our Product Portfolio
GCC Africa SAARC
Starting from a single model of manufacturing company seven decades ago, Ashok Leyland currently
United Arab Emirates (UAE) Kenya Bangladesh Our international business has a wide array of products like M&HCV, LCV, Power Solutions, and Defence Mobility Solutions. We
Saudi Arabia Nigeria Nepal functions focus on flourishing offer diversified range of products with focus on performance and safety, thereby exceeding customer
its global presence across retail expectations. We are constantly upgrading our Research and Development (R&D) practices to innovate
Kuwait Tanzania Sri Lanka markets in Africa along with and manufacture vehicles based on market demand.
Qatar Malawi strengthening our business
presence in SAARC, and GCC
Bahrain Uganda
countries. We had successfully
Oman Mauritius launched Falcon Super (12m
Bus) and Gazl (7m Bus). The
Seychelles
products have gained a lot of
Zimbabwe traction in the market and have Medium and
helped in improving AL’s market Light commercial Defence
Burkina Faso Heavy commercial Power solutions
presence. Also, after completing vehicles (LCV) mobility solutions
vehicles (M&HCV)
Republic of Congo all trials, Phoenix was launched
Cote D’Ivoire with 35 units in Uganda.

Ghana

Our Domestic Presence


Medium & Heavy Commercial Vehicles Power Solutions
We are being widely preferred as a commercial The power solution business function focuses on
vehicle brand, witnessing increased consumer the non-auto segment that comprises the power,
consumption of our truck business. Our product industrial, agricultural, and marine segments. We
offering caters to 70 plus different applications, have achieved a total of 20,944 engines in the power
Uttarakhand including construction, mining, distribution, tractor- solution business which was aided by new business
Rajasthan trailers, and long haulage vehicles. With increasing development with corporates and equipment
market demand, our truck business has achieved manufacturers. Despite the shortages in the
favourable performance and has created a growing availability of semiconductor chips, we continued
customer base for our business. Our business to grow steadily in the power solutions market. Our
of M&HCV Trucks segment (excluding Defence power solutions business function is well prepared
vehicles) in India grew by 43.5 percent to 60,947 for the upcoming Central Pollution Control Board
units in FY 2021-22, as compared to 42,483 units in (CPCB) four emission shift.
FY 2020-21. The M&HCV Bus segment (excluding
Defence vehicles) in India grew by 10.8 percent to Defence Mobility Solutions
3,018 units in FY 2021-22, as compared to 2,723 units
in FY 2020-21. The Aftermarket business showed a The Defence mobility solution team strives to
commendable growth of 30 percent over the last develop items having a high level of strength and
financial year. endurance in extreme conditions. Our vehicles
Maharashtra are customised for durability to withstand rugged
Light Commercial Vehicles terrains and harsh climate conditions. During the FY
2021-22, we recorded an all-time high supply of 1,125
The brand-new LCV-Bada DOST is all set to bring out units of completely built-up units (CBUs) including
a major paradigm shift in the customer experience bullet-proof vehicles and 600 kits to the Indian Army.
with its future-ready and many industry-first In addition, we also completed the production of
customer-centric offerings. During FY 2021-22, 711 ambulances in record time under emergency
Bada Dost attained the highest sales of 52,222 procurement. Also, we plan to expand our product
since its inception. Despite the challenges posed by portfolio in Light Vehicles, new developments on
COVID-19, we were able to substantially improve our the Super Stallion platform, and products specific to
market share in the Small Commercial Vehicle (SCV) export markets.
Tamil Nadu category.

18 Compliance to Competitiveness Sustainability Report 2021-22 19


In FY 2021-22, the total monetary value of the
Highlighting Our Economic Performance revenue grant receivable from the government is Initiative
Investment
(in million)
INR 38.03 Crore. We provided our employees with
We strive to improve and achieve maximum product ranges, exceed customer expectation, retirement benefits and the estimated value of Expenditure invested for energy
INR 2.99
efficiency of our operations thereby creating value and deliver sustained and profitable growth to the liabilities for the retirement plan for the year FY 2021- conservation initiatives
for our stakeholders. We aim to direct our efforts, Company. 22 is INR 130 Crores. Furthermore, our payments
Energy-efficient compressor
towards responsible business, inclusive growth, and to defined contribution plans i.e., Company’s
In FY 2021-22, our financial performance in the and cooling tower with Variable
development, leading to cost optimisation, efficient contribution to the superannuation fund, employee INR 1.40
domestic and export market, showcased sales of Frequency Drive (VFD) during
resource utilisation and increased investment in state insurance and other funds are determined
following units: FY 2021-22
our research and development. under the relevant schemes and/or statute and
charged to the Statement of Profit and Loss in the
In addition, to create a resilient and sustainable
period of incurrence when the services are rendered As an automobile manufacturer, we continue to
future, we aim to reduce risk or harness
by the employees. Further details can be found contribute towards sustainable transport solutions
opportunity. We aim to create innovative products
in the Annual report (Page 144 Annual-Report- by providing state of art technologies. Our approach
that meet the expectations and aspirations of
FY-2021-22.pdf (ashokleyland.com) to mitigate climate change risk, focuses on product
all our customers. This will help us to create new
innovation. Ashok Leyland intends to conduct
Holding, Subsidiary and Associate Climate Change vulnerability assessment and
Companies (including joint ventures) develop disclosures aligned with Task-force for
Climate related Financial Disclosures in the future.
Particulars Sales (units) We have 29 Subsidiaries, five Associates and two
Joint Ventures as on March 31, 2022. The same has
M&HCV Trucks sold in domestic market 61,301 Research and Development
been mentioned in detail in Annual report (Page 237
M&HCV Buses sold in domestic market 3,789 - Annual-Report-FY-2021-22.pdf (ashokleyland.com) In FY 2021-22, we directed our R&D efforts for the
betterment of our technology rendering high
Total M&HCV vehicles sold in domestic market 65,090
Risk and Opportunities due to Climate economic performance.
LCV sold in domestic market 52,222 Change • INR 378.91 Crores invested in R&D
Total vehicles sold in domestic market 1,17,312
The key business risks in order to promote
• T
 otal R&D expenditure as a percentage of total
Total vehicles sold in export market 11,014 sustainable operations, are stringent vehicular
turnover is 1.75
emission norms, fluctuating fuel prices, energy
Total Vehicles sold in market 1,28,326 requirement through fuels and electricity,
Economic performance* (INR Crores) dependency on natural resources and water. Our
key energy conservation initiatives are as follows:

Particulars FY 2021-22 FY2 2020-21 FY 2019-20

Direct economic value generated 21,764.42 15,420.95 17,590.81

Operating cost 19,775.36 13,933.59 15,370.91

Community investment 17.34 45.86 41.52

Payments to government 10.11 0.02 285.16

Employee wage and benefits 1,693.96 1,582.64 1,613.46

Payments to providers of capital 437.11 258.72 1,103.99


*The Figures mentioned here are standalone (pertaining to AL only)
Economic value retained -169.46 -399.88 -824.23

20 Compliance to Competitiveness Sustainability Report 2021-22 21


Merit Award in Symposium on Our Pantnagar Plant also received the
Robotics and Automation -2021’ under OEM Energy & Positive Carbon
category – ‘Implementation of Industry 4.0
in H- Engine Assembly’ was received by our Footprint Award
Hosur 1 Team at the CII-SR EHS Excellence Awards 2021

Our Bhandara Plant won the ‘First

Our Hosur 1 Team also received the award’ in the State level “Energy

1st Runner-Up Award in Conservation and


OHS management competition 2021-
Management Award”
22 organised by NHRD Hosur chapter in
competition organised by the Maharashtra
association with HIA and JDISH Office
Energy Development Agency (MEDA) for
Awards and Recognition automobile and engineering sector

The year 2021-22 has been a successful year for us


An award under the category “Masters
with many of our business operations, products and Our Hosur 2 Team was honored with the
of Risk – Automotive OEM”
practices receiving numerous prestigious awards, and “Energy Efficient Unit’21” organised by ICICI Lombard and CNBC
– awarded by CII, at 22nd Excellence in TV18’s India Risk Management Awards was
being recognised for undertaking effective and robust Energy Management received in recognition of Ashok Leyland’s
effective risk management
practices as noted below:

Received 15 CII EHS Excellence Our Pantnagar Plant was awarded  ur product ‘Bada Dost’ was awarded CV
O
TISS Leap Vault CLO Award Awards, which recognised our robust Best Energy efficient of the Year and Pick up of the Year 2021-22

at the Global Awards for Retail


(Gold) received under the ‘Virtual EHS practices put in place across our organisation, receiving the 1st
Learning Program’ category. various plants (9 maturity awards and 6 runner-up title, in CII 5th edition National Excellence presented by ET Now and
special category awards) Energy Efficiency Circle Competition World Leadership Congress

Two awards at the People


First HR
Excellence Awards 2021 were
won INFHRA Excellence Award Our Pantnagar Plant received the The ‘Bada Dost’ also won the CII
for the use of space planning and facility
• R ecognised as Champion in ‘Leading reservation system during and post
Platinum Award in 1st CII Design Excellence Award
Operational Sustainability Competition in the year 2021
Practices in Learning and Development’ COVID-19 Crisis
• Winner in the ‘Leading Practices in
Employee Engagement’ category

22 Compliance to Competitiveness Sustainability Report 2021-22 23


Ethical Business Practices
Corporate Our objective is to lead our business responsibly
and align our efforts towards creating value that
Independent Executive Director, six Independent
Non-Executive Directors, three Non-Independent

Governance
benefits all the stakeholders involved. We believe Non-Executive Directors, and one Non-
effective governance is an important aspect to Independent Executive Director. The Independent
gain customer confidence and trust. Our business Directors fulfill the conditions specified by SEBI.
activities are carried out with utmost integrity The details of the Board of Directors are available
and transparency. Our governance framework in the Annual Report on Page Number 43: https://
comprises of highly skilled and experienced www.ashokleyland.com/backend/in/wp-content/
Board of Directors that provides guidance and uploads/sites/2/2022/07/Annual-Report-FY-2021-22.
strategic direction to the Company. To further pdf
enhance stakeholder confidence and business
efficiency, activities like day to day operations , Appointment, Evaluation, and
legal, and statutory compliances, internal controls, Remuneration of The Board
As on March 31, 2022, environmental and social requirements and
management of risks are guided by the Board of The members are nominated and examined by the
the Company’s Board Directors. Nominations and Remuneration Committee (NRC)
after evaluating the structure, size, composition,
consisted of 11 Directors Our senior management act as a leadership team. and diversity along with assessing the skills, and
This team is involved and committed to enhancing recommendations provided to the Board. We
which includes one stakeholder value by providing insightful business have established a formal mechanism to help our
decisions, adhering to high ethical standards,
Promoter Non- ensuring transparency and professionalism in
Board evaluate the performance of Committees,
Independent Directors, and Non-Independent
all the dimensions of the business. Furthermore,
Independent Executive the Board is responsible to approve strategic
Directors, including the Chairman of the Board.

Director, six Independent direction, plans, and monitors the performance


of the Company. The leadership team actively
An up-to-date compensation policy has
been curated to attract, retain, and motivate

Non-Executive Directors, governs, supervises, plans, and administers the


implementation processes.
professionals to accomplish our strategic
objectives. We ensure that our Board is diversified,
three Non-Independent and the members have been selected based
Board of Directors at Ashok Leyland on their outstanding achievements in their
Non-Executive professional careers, experience, personal and
Our Board has been a leader in showcasing professional integrity, financial literacy, and
Directors, and one Non- good corporate governance initiatives with familiarity with the profession.
uncompromised accountability. As the stewards
Independent Executive of the Company’s long-term success and value Policy Suite
creation, the Board’s delegation of duties is
Director. underpinned by values of trust, integrity, ethics Our Corporate Governance is more than just about
and transparency. Our Board of Directors comprise aligning with regulatory and legal requirements.
of Executive, Non-Executive, and Independent We have implemented various policies to ensure
Directors with rich professional background. As compliance with all regulatory and legal norms.
on March 31, 2022, the Company’s Board consisted The policies are available on our website – https://
of 11 Directors which includes one Promoter Non- www.ashokleyland.com/in/en/investors/investor-
information/policies

24 Compliance to Competitiveness Sustainability Report 2021-22 25


Board of
Directors

Dividend Corporate Social Whistle Blower Environment • Oversight of ERM Framework


Corporate Audit/Risk Management • Review of enterprise risks and emerging risks
Distribution Policy Responsbility Policy Policy ERM Function Committee • ERM effectiveness review
Policy
• Responsible for overall ERM process
• Integrated view of risk
ERM Steering Committee
• Periodic risk review with business

• Risk identification and assessment


Remuneration Code on Fair Policy on Related Sustainability Functional Risk Management Teams
• Risk response and mitigation plan
Policy Disclosure Policy Party Transactions Policy
Functional reporting Providing updates

Policy on Code of Conduct to Authorisation Archival Policy


Disclosure of Regulate, Monitor for Disclosure Internal Control System also instituted a Security Steering Committee that
Material Events or and Report on of Events or holds regular meetings throughout the year. The
Information Trading by Insiders Information Our internal control system is tailor-made to Chief Information Officer (CIO), Chief Information
ensure: Security Officers (CISO), Head-IT security, and other
important members attend these Committee
1. Accuracy in recording the transactions
meetings. The Head-IT security, CIO and CISO
2. Adherence to accounting standards and
Familarisation Policy on Material form the executive management team that is
compliance with applicable statutes, policies,
Programme for Subsidiary responsible for overseeing cybersecurity at Ashok
and procedures
Directors Leyland.
3. Effective usage of resources and safeguarding of
assets We have established an Information Security or
During FY 2021-22, there were no reported cases of Cybersecurity policy that is available to all our
We have a robust internal control framework which
anti-competitive behavior, and have not made any employees. We organise awareness trainings
is laid out under Section 134(5)(e) of the Companies
financial or any kind of political contributions. related to information security or cybersecurity
Act, 2013, which calls for the establishment and
on a quarterly basis and conduct courses that are
implementation of an internal financial control
mandatory on our learning management system
framework that supports compliance with the
for all employees. Moreover, regular e-mailers are
requirements of the Act to the Directors Report
sent out across organisation for security purposes.
mentioned in the Annual Report FY 2021-22. The
framework adheres to COSO Internal Control Furthermore, we have an escalation process in place
Risk Management Framework Framework, 2013, and the Institute of Chartered that an employee can follow if they come across
Accountants of India’s Guidance Note on Audit of any IT-related incidents within the organisation.
We have a robust mechanism for Enterprise business vertical heads. The process is overseen Internal Financial Controls over Financial Reporting. This process is a part of the IT connect call raising. IT
Risk Management (ERM) Framework that by the Risk Management Committee, which An overview of the audit findings and the status of connect is a ticket-raising portal that has a toll-free
embeds the principles of the Committee of ensures an effective and robust framework for implementation of the mitigation plan of risk are number, email id, and ticket-raising facility on the
Sponsoring Organisation (COSO) ERM framework, managing and reporting substantial enterprise evaluated and discussed by the Audit Committee IT platform. Information security/cybersecurity also
2017, and ISO 31000:2018 standard to foster a risks. Risk management enables us to carry during its quarterly reviews. forms a part of the employee performance evaluation,
sound risk management culture and facilitate out risk identification and address the risk and and it is covered as a mandatory programme for Key
informed decision-making. The ERM framework opportunities associated. This helps us to govern
Information Technology Result Areas (KRA) evaluation. If disciplinary actions
incorporates all the business units and functions our business strategy and further monitor key risks are to be taken against an employee in the case of a
across the organisation. It encompasses core and opportunities on a regular basis. We have a Committee that oversees information cybersecurity violation, there is an HR process that has
technology and cybersecurity strategy. We have been instituted based on the severity of the incident.

26 Compliance to Competitiveness Sustainability Report 2021-22 27


We have a Disaster Recovery Plan (DR) for all our sites Details of stakeholder groups and their expectations:
and conduct regular drills to ensure its efficacy. The Holistic Stakeholder
Engagement and
switchover of applications happens every six months.
Stakeholder Modes of Frequency of Key Expectations Feedback
A robust mechanism has been established to monitor
Groups Engagement Engagement Assessment
and take preventive actions against any incidents
. During FY 2021-22, there have been no customer Materiality Assessment
Employees • Monthly and • Monthly • Better future prospects • Employee
complaints on data privacy and cybersecurity.
quarterly meet • Quarterly • Safe work environment engagement
Stakeholder Engagement
Our information security management system is • Personal review • Annual • Skill management surveys
ISO 27001 certified. We have also implemented Fostering a healthy dialogue and strong relationships and visits • Need-based • Knowledge • Annual appraisal
additional measures of external verification with all our stakeholders enables us to deliver on • Surveys management • Chairman’s
to assure the security of the IT infrastructure our objectives that contribute to the Company’s • Trainings • Fair remuneration award
systems such as tools for continuous Vulnerable well-being. This interaction helps us manage our • Annual day • Employee volunteering • MD’s townhall
Assessment and Penetration Testing (VA/PT). In stakeholders’ expectations and concerns, thereby co- • Events for CSR activities meetings
addition to this, we also conducted external VA/PT creating long-term value. We firmly believe in carrying
and assessments. out periodic engagements and providing appropriate Suppliers • Suppliers meet • Monthly • Long-term business • Supplier summit
disclosures to nurture a long-lasting relationship • Tech days • Annual commitments • Workshops
We endeavour to digitise many aspects of • Mutual visits • Need-based • Economic scenario with • Strategic supplier
with them. Keeping this in mind, we proactively
the organisation and automate processes • Need-based respect to commercial meets
engage with all our stakeholders. We are aware that
to incorporate transparency in our business. meetings with vehicle industry
our activities impact our various stakeholders such
Digitisation will help us make rapid decisions and leadership team • Scheduling
as employees, suppliers, communities, customers,
at the same time promote paperless exchanges • Company events • Supplier development
regulatory bodies, and channel partners. The
to foster green processes. This has resulted in
expectations and feedbacks obtained from the select
a considerable reduction in printing and paper Customers • Surveys • Need-based • Delivery • Customer
stakeholders not restricted to ESG parameters are
costs. We have also made efforts to make our Data (Institutional • Company events • Periodic • Technical satisfaction
initially priortised and communicated to the highest
Centre (DC) energy efficient. and Retail) • Initiatives like communication surveys
ESG governance body for incorporating into strategic
business interventions. rewards for • Aftersales service
purchases • Quality of service

Government • One-to-one • Need-based • Compliance • Compliance


Stakeholder engagement process: and meetings • Periodic • Tax payment reports
regulatory • Events and
authorities conferences

Channel • Monthly and • Monthly • Business targets, • Assessment


Stakeholder Identification
Partners Quarterly meets • Quarterly commitment and audits – USI, PMI
and Prioritisation
• Personal reviews • Annual development plan • Monthly reviews
The inputs received from the stakeholder
and visits • Need-based • Training and
interactions are used in the following ways:
• Surveys development
1. C
 reating an exhaustive list of stakeholders • Trainings • Customer engagement
Developing an all-inclusive across the value chain, and categorising • Events – dealer and satisfaction
list of key topics them internally and externally conference

2. Prioritising
 the stakeholders and Local • Community • Need-based • Community safety and • Project
identifying select groups for engagement Communities welfare • Periodic development assessment
programmes • Engagement and reviews
Engagement with 3. F
 ormulating questionnaires for the
• Project communication • Meetings with
the stakeholders identified stakeholder groups
assessment the community
4. U
 nderstanding the priorities and concerns reviews leaders
of stakeholders and incorporating their
suggestions in our materiality assessment
Collation and
analysis of feedback

28 Compliance to Competitiveness Sustainability Report 2021-22 29


Materiality Assessment
Categorising the economic, environmental, and impacting our business. During this assessment,
social issues material to us and our stakeholders we interacted with various stakeholder groups
is an instrumental step in our business strategy. and gained clarity on the different ESG topics
Prioritising the key issues help us utilise resources concerning us. The material topics identified,
optimally and further strengthen our long-term and the initiatives undertaken in those areas are
value. We carried out a materiality assessment showcased throughout this Report. This exercise
in FY 2020-21 and have retained the material supported us to foresee risks and opportunities
topics. This exercise enabled us to clearly identify which aided us to develop appropriate mitigation
material issues that are, directly and indirectly, plans.

Based on the materiality assessment conducted, the following material topics were identified
Preserving
Our Nature
Product Safety Customer Business growth Regulatory
and Innovation relationships and and profitability compliance Renewable energy mix

71%
satisfaction

Specific energy consumption –


foundry and automotive plants

Road and
occupational
Inclusive growth
with community
Sustainable
supply chain and
Recruitment
and talent 7.26
GJ/MT Crore and
safety development sourcing retention

5.53
GJ/Vehicle respectively

Partnership with
Grievance Cybersecurity Resource Human rights Hinduja Renewables
Mechanism optimisation and
operational eco-
efficiency

Anti-bribery and Training and Labour Anti-competitive


corruption Education management practices
relationship

30 Compliance to Competitiveness Sustainability Report 2021-22 31


Environmental Stewardship Total Energy Consumption
Energy (Fuels) Consumption FY 2021-22
At Ashok Leyland, we recognise the fact that our committed to optimising our processes in every Automotive
Particulars UoM Foundry Total
operations are intensive in terms of dependency possible way. Plants
on natural resources. It is our earnest endeavour to
We seek to augment the share of scrap usage in High Speed Diesel (HSD) 000' GJ 39.98 175.74 215.72
reduce our environmental footprint and external
dependency on non-renewable resources. Being our material consumption which is core to our Liquified Petroleum Gas (LPG) 000' GJ 41.38 21.17 62.55
a designated consumer and acknowledging product development. We focus on initiatives that
Natural gas (CNG) 000' GJ - 26.60 26.60
the nexus of energy consumption and our promote sustainable procurement of all components
irrespective of their criticality. Among the many Dissolved Acetylene (DA) 000' GJ - 0.17 0.17
environmental footprint we have implemented the
ISO 14001:2015 (EMS) for all our Indian operational initiatives demonstrating our environment, we have Propane 000' GJ - 62.72 62.72
facilities to strengthen our Environmental ensured that the waste generated from most of our
facilities is brought back into the system thus ensuring Total 000' GJ 81.36 286.40 367.76
Management System. This demonstrates our innate
commitment to process improvement which is core circularity. Energy (Electricity) Consumption FY 2021-22
to our environmental conservation initiatives. Our Electricity Purchased from Grid 000' GJ 35.51 140.56 176.07
Aligning with the Global Net-Zero Commitment
ESG vision “to create and lead sustainable practices
(Paris Agreement) of 2050, we have improved Group Captive Power - IEX 000' GJ 76.30 - 76.30
across Environment, Social and Governance
our renewable energy dependency to 71 percent.
initiatives delivering outstanding stakeholder Total 000' GJ 111.81 140.56 252.37
We have also leveraged the afforestation of
value” is the bottom line towards our exemplary Energy (Renewable) Consumption FY 2021-22
745,767 trees, as an adaptation measure which
performance.
has effectively resulted in the sequestration Solar (Rooftop and Ground Mount) 000' GJ 189.44 219.65 409.08
Our constant endeavour is to minimise the of equivalent to 648,962 trees where we have
Wind 000' GJ 163.28 62.50 225.78
extraction, utilisation, and disposal of resources into operational control as on March 31, 2022.
the environment. In order to achieve this, we are Total 000' GJ 352.72 282.15 634.87
Total Electricity Consumption 000' GJ 464.53 422.71 887.24
Total Energy Consumption 000’ GJ 545.89 709.11 1,255.00

Energy Management
Energy Consumption - Fuel
Energy and emissions have been our key focus Vehicle and 7.26 GJ/MT for our foundry operations.
areas that are closely monitored, and considerable The overall energy intensity with respect to the net Particulars UoM FY 2021-22 FY 2020-21 FY 2019-20
efforts have been undertaken in this area. revenue is 57.87 GJ/INR Crore. High Speed Diesel 000' GJ 215.72 204.56* 273.28
During the FY 2021-22, we were successful in the
We also encourage all employees to suggest Heavy Fuel Oil 000' GJ - 1.87 2.32
cumulative commissioning of ground-mounted
solar for captive use of 75 MWp along with rooftop kaizens that would contribute towards our process Liquified Petroleum Gas (LPG) 000' GJ 62.55 48.87 48.69
solar of 10.4 MW. We have contributed towards the improvement and in turn reduce our specific
Compressed Natural gas (CNG) 000' GJ 26.60 25.58 21.58
installation of a group captive (solar) power plant energy consumption. The net energy consumption
outside the organisation during FY 2021-22, from Dissolved Acetylene (DA) 000' GJ 0.17 0.24 0.39
of Hinduja Renewables which also contributes to
our renewable energy mix. Further, we continue non-renewable energy sources, was 604.81 (000’) Propane 000' GJ 62.72 24.01 12.54
to purchase solar and wind power along with its GJ. The major activities which contributed to this
consumption were employee commute, upstream Total 000' GJ 367.76 305.13 358.80
associated RECs through PPAs. The net effect of all
these initiatives has resulted in an improvement transportation, and distribution, waste generated Energy Consumption - Electricity
of our renewable energy consumption from 179.59 in operations, downstream transportation, and
Electricity (Grid + IEX) 000' GJ 252.37 311.53 548.27
(000’) GJ to 634.87 (000’) GJ which amounts to an employee business travel (local travels).
Renewable Energy
increase of 253 percent. The below table illustrates
The Press Information Bureau (PIB) of the
the other non-renewable energy source that Wind 000' GJ 225.78 99.01 174.30
Government of India (GOI) notice in July 2022,
contributes to our energy consumption in Foundry Solar 000' GJ 409.08 80.52 36.48
mandated the conversion of all our products to
and Automotive Plants
have compliant with BS-VI emission norms. During Biodiesel 000' GJ - 0.06 -
During the FY 2021-22, our specific energy FY 2021-22, we could successfully launch CNG
Total Renewable Energy 000' GJ 634.87 179.59 210.78
consumption excluding energy consumed outside and Hybrid powertrain vehicles and incorporated
the organisation for our automotive plants with selective catalytic reduction (SCR) technology for Total Electricity Consumption 000' GJ 887.24 491.12 759.05
respect to number of vehicle produced is 5.53 GJ/ all our diesel-powered vehicles.
Overall Total Energy Consumption 000' GJ 1,255.00 796.25 1,117.85

* indicates the restated numbers

32 Compliance to Competitiveness Sustainability Report 2021-22 33


Energy Consumption outside Organisation Natural gas (CNG) tCO2e - 1,492.51 1,492.51

Category UoM FY 2021-22 FY 2020-21 FY 2019-20 Dissolved Acetylene (DA) tCO2e - 12.64 12.64

Employee Commute 000' GJ 56.56 68.71* 81.69 Propane tCO2e - 3,863.83 3,863.83

Upstream transportation and distribution 000' GJ 447.09 242.30 245.73 Total (Scope 1 emissions) tCO2e 5,574.02 19,727.57 25,301.58

Waste generated in operations 000' GJ 5.00 9.10 2.38 Total Scope 1 after carbon
tCO2e 12,127.58
sequestration efforts
Downstream transportation 000' GJ 95.75 48.43 20.13
Scope 2 Emissions
Employee Business Travel (Local travel) 000' GJ 0.40 0.21 0.24
Electricity Consumed tCO2e 24,536.10 30,845.19 55,381.29
Total 000' GJ 604.81 368.75 350.18
Total Emissions tCO2e 30,110.12 50,572.76 80.682.87
* indicates the restated numbers

During the data consolidation on that there has been a error in the employee commute from 8,070.48
energy consumption within and estimation in the high-speed 000’GJ to 68.71 000’GJ which is Scope 3 Emissions
outside the organisation for the diesel consumption from 419.88 lower than the previously reported Category UoM FY 2021-22 FY 2020-21 FY 2019-20
reporting period, it was observed 000’GJ to 204.56 000’GJ and energy consumption number.
Employee Commute tCO2e 4,130.93 5,059.51 * 5,919.00
Upstream transportation and distribution tCO2e 32,746.86 17,962.32 18,218.00

Emissions Management Waste generated in operations tCO2e 781.10 674.69 177.00


Downstream transportation tCO2e 6,279.64 3,590.30 1,494.00
potential of 648,962 trees. The Employee Business Travel (Local travel) tCO2e 22.71 15.65 18.00
net Scope 1 emission due to
* indicates the restated numbers

14%
Scope 3 emissions - activities within our operational

43,961.24
control is 25,301.58 tCO2e which is
decrease in total
scope 1+2 emissions being calculated as per the GHG While consolidating the data for the current commute respectively. However, the actual scope 1
Protocol developed by the World reporting period, it was observed that there has been emission from high-speed diesel is 16,384.82 tCO2e,
Scope 1 emissions - tCO2e
Resource Institute (WRI), World an error in the estimation of scope 1 and 3 emissions and scope 3 emissions from employee commute is

25,301.58
Emission Intensity – Foundry = Business Council on Sustainable in the category of high-speed diesel and employee 5,059.51 tCO2e for the FY 2020-21.

0.40
Development (WBCSD),
tCO2e and Assessment Report 5 of
tCO2e/MT Intergovernmental Panel for Scope 1 Emission
Scope 2 emissions - Climate Change Convention
Emission Intensity – Automotive = Particulars UoM FY 2021-22 FY 2020-21 FY 2019-20

55,381.29
(IPCC). We have considered

0.39 emission categories such as High-Speed Diesel tCO2e 15,985.75 16,384.82* 20,251.03
tCO2e/Vehicle employee commute, upstream Heavy Fuel Oil tCO2e - 144.67 179.58
tCO2e
transportation and distribution, Liquified Petroleum Gas (LPG) tCO2e 3,946.63 3,518.17 3,072.39
waste generated in operations,
downstream transportation, and Compressed Natural gas (CNG) tCO2e 1,492.48 1,435.27 1,210.66
The grid energy reliance of successful in improving our employee business travel (local Dissolved Acetylene (DA) tCO2e 12.64 17.34 28.59
our operations was 55,381.29 renewable energy share from travels) to report under Scope Propane tCO2e 3,863.60 1,479.17 772.48
tCO2e considering a 0.79 tCO2/ 36.5 percent in FY 2020-21 to 71 3 emissions. This has effectively
Total tCO2e 25,301.10 22,979.44 25,514.73
MW grid emission factor of our percent in FY 2021-22 along with cumulated to 43,961.24 tCO2e
CEA CDM database. We were harnessing the sequestration during the FY 2021-22. Scope 2 Emission
Electricity (Grid + IEX) tCO2e 55,381.29 71,633.44 126,406.69
Scope 1 Emissions Total Emissions (Scope 1+2) tCO2e 80,682.39 94,612.88 151,921.43
* indicates the restated numbers
Automotive Total (Foundry and
Particulars UoM Foundry
Plants Automotive Plants)

High-Speed Diesel (HSD) tCO2e 2,962.90 13,022.85 15,985.75 During FY 2021-22, we considered our total equipment. Our net ODS consumption was 5,321.7
consumption of ozone-depleting substances KG which contributed to 1,608.36 KG equivalent to
Liquified Petroleum Gas (LPG) tCO2e 2,611.12 1,335.74 3,946.86
(ODS) equivalent to the refilling of the respective CFC-11.

34 Compliance to Competitiveness Sustainability Report 2021-22 35


Type of emissions UoM FY 2021-22 FY 2020-21 FY 2019-20 our skilled workforce. This has resulted in the the State Pollution Control Board (SPCB) authorised
standardisation of process efficiency and the third-party vendors for the co-processing of our
R 22 297.61 248 524
continual reduction of process waste. During the waste. The Refuse-Derived Fuel (RDF) is further used
R 404A 3.37 20 12 FY 2021-22, the total hazardous waste generated in cement and tile industries and thus is diverted
R 410A KG eq to CFC-11 77.46 5 108 is 2,538.49 MT and the total non-hazardous waste away from potential landfill in all our facilities except
R 407A 70.05 36 9 generated is 187,448.32 MT. Lastly, while process Bhandara and Alwar. During FY 2021-22, we diverted
optimisation and waste reduction have been our 2,498.30 MT of hazardous waste and 180,873.58 MT
R 134A 1,159.87 191 3,639
motto, we ensure that we show the highest level of of non-hazardous waste. Whereas we have 0.42
compliance with all applicable laws and regulations. MT of hazardous waste and zero non-hazardous
Our total air emissions from the stacks is shown in the chart below. We ensure that our air emissions are
waste disposed into the landfill. As part of waste
below the stipulated limits as prescribed in the respective consent to operate (CTO). During FY 2021-22, we Considering the withholding period of waste, scrap Aluminium scrap generated goes back to
have not received any fines or penalties related to environmental compliance issues. there was a carry forward of 49.99 MT of hazardous Ashley Altims for diecasting and other processes
waste and 6,574.74 MT of non-hazardous waste. and Ferrous scrap generated goes back to Ashok
We ensure responsible disposal by engaging with
Biodiversity Air Emission (Tons)
Leyland Foundry for remelting.
2.06
Hazardous Waste
Waste Diverted from

648,962
0.14 Waste Generated Waste Disposed
Landfill (Recycled)
trees planted 62.21 Automotive Automotive Automotive
Particulars UoM Foundry Foundry Foundry
Plants Plants Plants

13,174
96.65
Used / Spent oil MT 160.43 194.35 0 0 154.20 203.29
tCO2e Sequestered Wastes and residues - Paint
MT 188.12 294.95 0 0.12 163.64 294.84
sludge

52%
45.43
Discarded containers/
of Scope 1 Sequestrated barrels/Liners contaminated
MT 287.32 206.44 0 0 266.57 206.44
with hazardous wastes/
74.25 chemicals
We acknowledge the impact of biodiversity Used Batteries MT 1.13 67.50 0 0 1.46 67.50
on abating climate change. Our initiatives of Wastes / Residues
Miyawaki-method to build forests in collaboration SPM NOx SOx
containing - Oil-Soaked MT 0.71 356.97 0 0.03 0.63 359.93
with our local communities are evidence of our VOC PM Cotton Waste
Others
commitment. We have preferred the Miyawaki-
method of afforestation due to its high yield Filter, Residues MT 0 3.37 0 0 0 3.37
despite its high-cost implications. We seek to
enhance the adoption of Miyawaki afforestation in
Waste Management Chemical sludge from
wastewater treatment (ETP MT 2.20 569.40 0 0 2.20 568.92
locations not restricted to our operational facilities. Sludge)

We have ensured the plantation of native Total hazardous waste generated = E-Waste MT 0 12.25 0 0 0 12.25

2,538.49
species that have a high sequestration potential. Wastes / Residues
Considering the nature of the business we have containing Oil - Grinding MT 0 106.25 0 0 0 106.25
MT sludge
developed an environmental management plan
that would ensure the conservation of biodiversity Total non-hazardous waste generated = Phosphate sludge MT 0 56.40 0 0 0 56.40

187,448.32
hotspots in the near vicinity of all our operational Spent Solvent (from Paint
MT 0 3.03 0 0 0 3.03
facilities within India. None of our operational Shop)
MT
activities have a negative impact on IUCN red- Wastes/residues (sealant/
list species. We have been successful in planting All Non-Hazardous Waste is diverted from Landfill PVC residues from the MT 0 0.62 0 0 0 0.62
648,962 trees to date which have a sequestration in all operational locations
painting process)
potential of 13,174 tonnes of CO2. Among other Oil and Grease Skimming
initiatives, we have collaborated with the local MT 0 8.27 0 0 0 8.27
Residue
communities in adopting and maintaining forests. The operations in the automobile sector have
Filter and Filter Material MT 0 18.49 0 0 0 18.49
We have provided capacity-building sessions and evolved over the years leading to high-level
Medical Waste MT 0.06 0.22 0.06 0.27 0 0
awareness programs to the local communities automation. We have ensured to keep pace with
Hazardous Waste MT 639.96 1,898.53 0.06 0.42 588.70 1,909.60
safeguarding of flora and fauna. global trends while ensuring the utilisation of
Total Hazardous Waste MT 2,538.49 0.48 2,498.30

36 Compliance to Competitiveness Sustainability Report 2021-22 37


Non-Hazardous Waste Materials UoM FY 2021-22 FY 2020-21 FY 2019-20

Waste Diverted from Primary Materials


Waste Generated
Landfill (Recycled)
Steel MT 36,121.82 12,711.47 15,940.70
Automotive Automotive
Category UoM Foundry Foundry Steel Scrap MT 24,070.62 21,026.88 33,610.01
Plants Plants
Cast Iron MT 0.33 0.00 0.00
Cable & Electrical Scrap MT - 26.76 - 26.76
Cast Iron Scrap MT 16,472.04 16,098.64 18,389.15
Aluminium scrap MT 1.23 216.51 1.23 216.51
Pig Iron Grade MT 3,385.88 5,804.37 6,086.63
Steel dust/ Shot blast dust/
MT - 160.07 - 160.07
grinding dust Ferrous Alloys MT 35,402.44 2,021.62 1,872.40

Wood Waste MT 97.51 1,474.50 89.38 1,474.50 Associated Materials

Cardboard/ Wastepaper MT 19.59 2,739.76 17.55 2,739.76 Oil and Lubricants for the process (used for
MT 581.67 1,651.61 1,799.27
equipment & machinery)
Plastic Waste/ Used HDPE bags MT 32.09 17,316.15 28.68 17,316.15
Oil and Lubricants for products (filled-in
Waste sand MT 108,529.89 - 101,990.76 - MT 5,365.73 3,782.29 5,018.70
products)
Food waste MT 28.49 50.78 28.49 50.78
Oil and Lubricants MT 5,947.40 5,433.90 6,817.97
Steel castings, MS scrap MT 347.47 18,161.27 325.44 18,161.27
Paints MT 1,991.89 2,379.85 2,090.08
Rubber Scrap MT - 50.32 - 50.32
Chemicals (washing machines, paint shops,
MT 559.35 742.90 1,379.97
Garden waste (wood, dry leaves treatment plants, etc)
MT 18.83 462.72 18.83 462.72
etc)
Consumable Gas (LPG, Propane, Liquid
MT 453.37 910.64 727.38
Scrap Tyres and Tubes MT - 37,714.40 - 37,714.40 Nitrogen, CO2, Shield Gas, Ammonia, DA)

Back Panel re-use MT - - - - Sand MT 70,622.17 44,978.67 62,162.18

Non-Hazardous Waste MT 109,075.10 78,373.22 102,500.36 78,373.22 Other Consumables MT 26.94 49.01 54.12

Total Non-Hazardous Waste MT 187,448.32 180,873.58 Diesel (filled-in product) MT 4,151.72 1,815.72 2,050.99

CNG (filled-in product) MT 58.84 20.22 130.43

Semi-manufactured Goods

Copper MT 137.09 132.43 118.05


Resource Management Non-Metallics MT 10,302.09 11,309.64 11,602.15

The material consumption is monitored and • Reduce the amount of waste in landfill Batteries MT 1,608.20 972.76 1,459.19
tracked at both plant and corporate levels. During • Transition to low-carbon-intensive products Alumunium MT 377.54 0.06 0.15
product development, we work towards increasing • Conserve the natural resources
the efficiency of the material consumption in • Minimise the emissions during the material Tyres and Tubes MT 22,915.95 6.86 55.63
order to mitigate the environmental impact of extraction and production Castings and Forging MT 309.24 7.52 0.16
our products and while not compromising the • Improve the circularity of our products and
quality of the product. During the FY 2021-22, services Packaging Materials
we consumed 115,453.13 MT of primary materials, We are also in the process of conducting Life Cycle
Carton Box MT 137.39 50.52 71.55
89,759.09 MT of associate materials, 35,650.11 MT of Assessment (LCA) on our product ranges in the
semi-manufactured materials, and 265.80 MT of coming years. Plastic (PVC, Polythene) MT 69.11 34.54 101.28
packaging materials. At Ashok Leyland, we strive to
MS Pallets/racks (non-returnable) MT 24.19 30.36 30.09
achieve the following:
Wood MT 35.11 9.23 49.18

The graph below illustrates the amount of recycled material consumption:

38 Compliance to Competitiveness Sustainability Report 2021-22 39


Recycled material consumption (MT) AC water condensate. We intend to enhance to the net revenue is 49.54 kL/INR Crore. We have
our dependency on rainwater and recharge recycled 63 percent of the total water withdrawn
groundwater tables through this initiative. during FY 2021-22. However, our freshwater
49,795

withdrawal intensity for automotive plants is 6.86


We have accomplished ‘Zero Liquid Discharge’ kL/vehicle and our freshwater withdrawal intensity
at all our operational facilities through the for Ashok Leyland is 47.62 kL/INR Crore.
appropriate reuse of Effluent Treatment Plant (ETP)
27,702
25,788

and Sewerage Treatment Plant (STP) discharge as


per the consent to operate issued by the regulatory
bodies. We have also achieved Net Water Positivity Water Consumption (000’ kL)
of 1.24 times of total fresh water consumed.
6,163
4,707
4,721

1,546
1,042

1,527
1,265
1,419

1074.36
926
During FY 2021-22, our net water withdrawal was

1035.27
1,032.78 (000’kL) wherein water withdrawal within
Runner & Riser Foundry Rejection Customer Rejection Cast Iron from M/C shop the foundry was 152.33 (000’) kL and within the

987.99
automotive plants was 880.55 (000’) kL with no
FY 2021-22 FY 2020-19 FY 2019-18
water discharge. This resulted in our total water
consumption of 1,074.36 (000’) kL which includes
the consumption of the harvested rainwater as
Water Management well. We were also successful in harvesting 2,663.75
(000’) kL of rainwater during the FY 2021-22. The
reuse of ETP water with TDS of less than 1,000 mg/L water intensity of our automotive plants was
Total Rainwater Harvested = which is obtained through the implementation of 7.19 kL/Vehicle and 2.02 kL/MT for our foundry

2,663.75
the dialysis filtration method. The STP outlet water operations. The overall water intensity with respect
FY 2021-22 FY 2020-21 FY 2019-20
is reused in the horticulture at our operational
(000’) kL
premises up to the permissible limits defined

63%
by the Pollution Control Board (PCB) of 30 kL/
day without stagnation or ponding. We have also Category UoM Foundry Automotive Plants
Water Recycling % =
implemented other water-conservative initiatives
Water Withdrawal 000' kL 152.23 880.55

7.19
such as rainwater harvesting, conservation
of subway-yield water, along with reuse of Ground Water 000' kL 94.43 387.49
Water Intensity (Automotive)= kL/
Vehicle
Third-Party Water 000' kL 57.81 492.92

2.02 Total Water Withdrawal (000’ kL) FY 2021-22 Tanker Water 000' kL 0.00 0.14
Water Intensity (Foundry) = kL/MT
Total Water Withdrawal 000' kL 1032.78

17
Rainwater Harvested 000' kL 467.03 2,196.72
Total number of ponds created = 152.33 Rainwater Consumption 000' kL - 41.58

1.24x
000' kL 113.06 538.22
Water Recycling
Water Positive % 74% 61%

Total Water Recycled % 63%


We acknowledge that all our operational facilities Water Consumption 000' kL 152.23 922.13
in India are in water-stressed regions as per the 880.55
water atlas tool designed by WRI. The wastewater Total Water Consumption 000' kL 1,074.36
generated at the plant locations is not discharged Water Intensity (Automotive Plants) kL/Vehicle 7.19
outside the premises of the factories. All the
water withdrawn is treated and reused within the Water Intensity (Foundry) kl/MT 2.02
plant premises through ETP and STP facilities. Water Intensity (Ashok Leyland) kL/INR Crore 49.54
Foundry
For activities such as painting, process cooling,
welding, etc., we use recycled ETP water. A Automotive Plants
noteworthy initiative in our Hosur plants is the

40 Compliance to Competitiveness Sustainability Report 2021-22 41


A Closer Look At Our Initiatives Description: Cycle time reduction in P15 Diesel Engine Testing according to the OE specifications. All the engines
are tested in the test bed and sent to the dealer.
Reduction in Ground Water Extraction at Our current air supply system was equipped Description:
Pantnagar with 200 kW supply fan (equipped with The following best practices were adopted:
Variable Frequency Drive (VFD)) and two 75 Cycle time reduction in P15 engines testing in the 1. Compulsory replacement of all wear and tear
kW exhaust fans. The fans were also upgraded engine test beds at Hosur 1 plant through cycle parts, gaskets, and fasteners
by implementation of VFD that enabled the time optimisation. In our plant LCV 4, the number 2. Adherence to the OE spec for all parts, if
reduction in the energy consumption by of engine testbeds at P15 engine assembly were machining is required
optimisation of air circulation in the paint booth. running with 25 Engines/shift/Testbed capacity. 3. Use of Genuine spare parts
Hence, to achieve the production requirement and 4. Assembled in the state-of-the-art assembly line
Outcome: also Diesel and power savings, the Testbed cycle time 5. Use of automated and quality-controlled tools
was reduced from nine minutes to seven minutes and equipment during assembly
This optimised the airflow and the installation of
VFD in all fan motors resulted in the energy savings Outcome: 6. 100% tested engines
of 500,741 kWh/annum, cost saving of INR 26.23 7. Warranty comparable to the OE engines
Lakhs/annum, and emission abatement of 476 The implementation time led to a decrease in
the running in and performance cycle from nine Benefits Achieved for the Customers:
tons/annum. • Value for money
minutes to seven minutes, while the total cost
Introduction of slat conveyor for PDI & CMVR savings incurred were 41.3 Lakhs/annum. The • Fast turnaround time
activities of M&HCV vehicles in VTS shop capacity of engine testing was enhanced from 25 • Nil or Minimum downtime
engines/test bed to 28 engines/test bed • Reliable and 100% tested engine with warranty
• Peace of Mind
Recon initiative: Reconditioning of the End-of-Life
of Ashok Leyland Engines Benefits Incurred by Ashok Leyland:
Description:
• Re-usage of old engine parts, thereby avoiding
Treated water from effluent treatment plant owing Description: scrappage
to high TDS and other parameters was used only • Even the scrapped CI and Al parts like cylinder
Towards giving second life to the engines, Ashok
for gardening purposes. We installed Ultrafiltration blocks/cylinder heads are sent back to our
Leyland has been reconditioning the engines as
Reverse Osmosis (UFRO), where this water was foundries for recycling.
part of the Recon Initiative. It covers the entire
permissible to utitlised • Re-usage of core parts is as high as 30 percent to
range of AL engines, right from the smallest P15
70 percent
Outcome: engines to the biggest H6 and A6 engines.
• Reduced cost due to re-usage of good parts
Engines reconditioned in FY 22- 3200
• Customer satisfaction and customer loyalty are
This resulted in the saving of 25 kL/day and
The End-Of-Life engine is sent back to our Hosur-1 ensured.
7,500 kL/ annum. Additionally, this has reduced
the impact on the ground water table and the plant, where it is reconditioned and renewed
industrial water was reused.

Energy Consumption reduction in the paint booth


by optimisation of air circulation in the paint booth

Description:

Conveyorisation of Pre-Delivery Inspection (PDI)


Central Motor Vehicle Regulation (CMVR) activities
through the introduction of slat conveyors has
resulted in benefits like reduction in vehicle traffic,
reduced power and diesel consumption, etc.

Outcome:

Diesel saving 1,320 liters/annum, Lead time


reduction from 1.6 days to 0.8 days, HIRA RPN
reduction from 12 to 4, emission abatement 3.5
tCO2/annum

42 Compliance to Competitiveness Sustainability Report 2021-22 43


To eliminate grease wastage in Axle Greasing
Process

Description:

At the front axle greasing machine, in the barrel


grease is always left out which can’t be utilised
using the existing setup of the greasing machine.
During homing of the machine, the grease collects
as waste in waste drums which cannot be utilised.
Earlier we are using one main line for all four Before improvement After improvement
applications (hub, bearing inner & outer, and cup)
but now, we connect the barrel left grease to the
main line. While one separate pump is provided
Power saving by the innovative idea at High Temp 3. F
 or synchro direct quench charges, made a
to use the left-over grease, which will be used in
Sealed Quench Furnaces in the heat treatment practice of taking air cool charge before taking
hub cap greasing without affecting any quality
process synchro direct quench charges
parameter.
Before improvement After improvement Description: 4. I n addition to the above Air cool heat exchanger
Outcome:
is provided on SQF 3 and 4 to drop down
Earlier, on the HT-SQF after quenching of temperature earlier if required.
Successfully reduced grease wastage from 9.03 to
components, quenching oil circulated by quench
1.1 Kg. We were also able to reduce the generation
pump through water-cooled heat exchanger to 5. C
 ooling tower hot water pump and exhaust fan
of hazardous waste.
drop down oil temperature from 145°C to 120°C running optimise.
as per the process requirement. This process
consumes a large amount of water and generates Outcome:
Elimination of Wooden box packing in Engine After Treatment System (EATS)
hot water and also Quench oil heaters run The following benefits were achieved:
Albonair supply from ALBONAIR
intermittently to maintain oil temp. at 120°C until
next charge and so on. iii. Power Saving – 460,344 KWH/annum
Description: Outcome:
The following best practices were adopted: iv. Scope 2 emission reduction – 364 tCO2e per
Improved packing for EATS has eliminated wood Reduced wood waste on an average of 714 KG/
annum (Emission Factor:0.79 tco2e)
usage and also improved handling, effort, and HECU. 1. Q
 uench oil cooling by itself/naturally without
ergonomic index running the oil pump/heat exchanger. v. Monitory benefit INR 34.83 Lakhs/annum

2. O
 il temperature drops to the set value(120°C) vi. Water Saving - Approximately 600- kL/annum
Wood Line chart kg
well before quenching of next charge for all gear
vii. Safety ensured - Body part contact with hot oil
and shaft charges
and heat exchanger avoided
1200
1025
1000

797
800 780

600 551

400
417

200

0 0 0 0 0 0 0
0
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
2020 2020 2020 2020 2020 2020 2020 2020 2020 2021 2021 2021

Months Before modification After modification

44 Compliance to Competitiveness Sustainability Report 2021-22 45


Safety Improvement for working on the rooftop no protection over the translucent sheets and red
paints were painted for visual identification.
Description:
Benefits achieved:
During the financial year, the safety improvement 1. This engineering control reduces the chances of
carried out in Bhandara involved the risk of the person falling from a height
implementation of the provision of the wire mesh 2. RPM reduced from nine to three.
with an angle frame on the translucent sheets in 3. This was shared with all of AL’s plants for
order to mitigate the risk of people falling from the horizontal deployment and all the plants have
rooftop while conducting rooftop repairs and solar taken up project planning for installation.
panel maintenance work. Earlier, the rooftop had

Before improvement After improvement

Before improvement After improvement

Before improvement After improvement


Online system for capturing Unsafe Acts and 2. QR code is displayed in each Gemba.
Conditions as a proactive measure to reduce the
incidents 3. A
 fter submitting each response, auto trigger
mail is getting generated and goes to concerned
Diesel consumption reduction by elimination of movement. The replacement of this method has
Description: safety GIL or supervisor, GUL, HoD, PH and Safety
forklift movement helped us in reducing diesel consumption which
Officer.
in turn helped in conserving the diesel in the Less numbers of near-miss or unsafe act or unsafe
Description: operational locations. condition and ill health concerns were captured/ Benefits Achieved:
The forklifts that predominately used diesel as recorded due to non-availability of user-friendly 1. User-friendly incident capturing system.
Benefits Achieved:
fuel for the movement of EATs from the store to incident capturing system. 2. Easy access to everyone
This has yielded in saving 62 liters of diesel per
the line side were replaced by a tow truck for the 3. Observations directly going to HOD, hence
month. Innovation Introduced: all HoD knowing the unsafe practices in their
1. Q
 R code has been developed for capturing near department
miss or unsafe act or unsafe condition and ill 4. Easy data entry for safety department
health.

Before improvement After improvement

46 Compliance to Competitiveness Sustainability Report 2021-22 47


Fostering an Inclusive Workplace
We consider our employees to be an important an enabling environment and inclusive offerings.
stakeholder for our business. Our employees’ The Personal Effectiveness Programme for
determination, skill and dedication enables us Women Executives identifies women in middle

Social to stand out in the industry and achieve our set


business goals. To keep our employees engaged
and motivated, we undertake various initiatives
management roles, who are then provided with
structured interventions over a period. These
include learning labs, mentoring sessions by

Leadership
that enhance their capabilities, provide benefits the leaders of the organisation, video nuggets,
and ensure employee satisfaction. Additionally, and interaction with women leaders outside the
we foster a diverse, inclusive, free and safe work organisation etc. In FY 2021-22, around 24 women
culture that encourages an innovative mindset. We executives participated in this programme.
have zero instances of corruption.
This is supplemented with training modules
Though this chapter, we will highlight our on prevention of sexual harassment, women’s
Total Number of Employees- social performance and initiatives undertaken networks, and a policy suite that understands,

26,327
throughout this financial year. appreciates, and caters to the unique needs of each
of our employees. This year, we also conducted
Diversity, Inclusion and Equality gender sensitisation workshops for managers
Total Number of Women in the Permanent who have women employees in their teams and
Workforce- As we expand our physical footprint in India and for all the women executives. These sessions help

910 globally, diversity and inclusion become a crucial


aspect for our workforce. A diverse workforce
brings out the best in individuals thereon
attendees increase their awareness and sensitivity
towards women and their work-life balance.

Total Training Hours- We are committed to protecting human rights


benefitting the Company at large. We recognise

54,969.85 that people from different educational and across our operations and have no instances
professional backgrounds, genders, age cohorts of discrimination or human rights violations
and sections of society bring their unique life were recorded in FY 2021-22. The human rights
Average Training Hours of Junior Management- requirements form a part of our business
experiences and perspectives to our organisation.

12.7 Additionally, we are an equal opportunity employer agreements and contracts. In FY 2021-22,
and do not discriminate against any candidate, we assessed 100% of our offices and plants
solely judging them based on merit. We have on child labour, forced or involuntary labour

Zero instituted policies and legal documents which and discrimination. We conducted training
states our zero-tolerance approach towards any programmes for our permanent workers. In FY2021-
fatality
form of discrimination. 22, 21,256 of our permanent workers were trained
Injury Rate- on human rights issues and policies and are

1.10
Our corporate offices are accessible to differently covered as a part of the scope of the policy.
abled employees and workers, as per the
requirements of the Rights of Persons with Further, the right to freedom of association and
Lost Day Rate- Disabilities Act, 2016. Additionally, we have collective bargaining was respected and protected

1.80
established an equal opportunity policy as per the across our operations. This year, 100% of our
Rights of Persons with Disabilities Act, 2016. workers were covered by collective bargaining
agreements. Also, our management engages with
Our approach hinges on the three pillars of talent the union leaders on a periodic basis to discuss
acquisition and directed development, fostering workers expectations and implement action plans.

48 Compliance to Competitiveness Sustainability Report 2021-22 49


The following tables highlights the workforce statistics at Ashok Leyland Board of Directors Diversity for FY 2021-22

Category FY 2021-22 FY 2020-21 Total Number and percentage Gender <30 years 30-50 >50 years
Total No. of % (B / A) Total No. of % (D / C) of Females years
employees employees / employees employees /
Numbers Percentage Male - 1 9
/ workers workers in / workers in workers in
in respective respective respective Board of Female - - 1
11 1 9.09%
respective category, who category category, who Directors
category are part of ( C) are part of
(A) association(s) association(s)
or Union or Union Differently abled Workers for FY 2021-22
(B) (D)
Category Total Male Female
Total Permanent 5,020 5,020 100% 5,379 5,379 100%
Workers Number Percentage Number Percentage

Permanent 58 58 100% - -

Overview of Our Workforce

13,986
Other than Permanent 7 6 86% 1 14%

12,394
12,275
Total differently abled workers 65 64 98% 1 2%

5,629
5,379
New Employee Hires: New Hires by Age Group:
5,020
3,977
3,522
3,246

2,250
1,576
1,568

283
1,514
290

265

256
259

231
21
16
16

123
44
Top Senior Middle Junior Total Non- Contractual

23
MGMT. MGMT. MGMT. MGMT. Permanent Workers

10
13

13
9

9
Associates

7
4

4
3

2
1
1

1
FY 2021-22 FY 2020-21 FY 2019-20 Top Senior Middle Junior <30 years 30-50 years >50 years
MGMT. MGMT MGMT MGMT

FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22 FY 2020-21 FY 2019-20

Employees and Workers by Gender:


20,567

New Hires by Gender: New Workers Hires:


5,498

7,905
5,024

5,342
4,760

267
599
336
341
311

68
41

37
16

4
1
FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22 FY 2020-21 FY 2019-20 Workers Non- Contractual
(Permanent) Permanent Workers
Associates
Employees Male Female Workers Male Female Male Female
FY 2021-22

50 Compliance to Competitiveness Sustainability Report 2021-22 51


New Workers Hires by Age Group for New Workers Hires by Gender for FY Employee Turnover by Gender Employee Turnover by Gender
FY 2021-22: 2021-22: (in numbers): (in percentage):

7,834
6,721
5,342

5,325

842

829
593
1,153

25%
71

12%
37

24

78
31

17

48
13

41
Workers Non- Contractual Workers Non- Contractual
FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22
(Permanent) Permanent Workers (Permanent) Permanent Workers
Associates Associates
Male Female Male Female
<30 years 30-50 years >50 years Male Female

New Employee Hires: Employee Turnover We have experienced an increase in our employee coverage, parental leaves etc. are provided to full
(in percentage): turnover rate as the industry was undergoing a time employees. Further, regular performance and
churn, commonly known as the Great Resignation. career development reviews are conducted for
In order to promote an inclusive workplace, we 100% of our employees including 100% of women
459

ensure to provide 100% of our employees and employees as well. Our evaluation mechanism
367
314
290

workers with retirement benefits such as provident is mainly governed by the terms of long-term
267

fund, gratuity and employees’ state insurance settlement which entails the engagement time,
17%
159

scheme of India. Additional benefits such as productivity, quality and safety parameters. These
50

14%

14%
47

11%
group personnel accident policy, group health practices foster a healthy work-life balance and
31

insurance policy, joint group personnel accident well-being of our employees.


3

2
1

policy, life insurance, disability and invalidity


Top Senior Middle Junior Top Senior Middle Junior
MGMT MGMT MGMT MGMT MGMT MGMT MGMT MGMT

FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22

Minimum wages paid to workers:


FY 2021-22

Employee Turnover by Age Group


Category Equal to Minimum Wage More than Minimum Wage
(in numbers): Total
Number Percentage Number Percentage
420
363

Permanent 5,020 - - 5,020 100%


363
354

278

Male 4,993 - - 4,993 100%


250

172

Female 27 - - 27 100%
150

Other than Permanent 16,236 9,628 59% 6,608 41%


67

Male 15,664 9,399 60% 6,265 40%


<30 years 30-50 years >50 years
Female 572 229 40% 343 60%
FY 2021-22 FY 2020-21 FY 2019-20

52 Compliance to Competitiveness Sustainability Report 2021-22 53


For the ratio of the remuneration of each director of remuneration of male employees to female
FY 2021-22 FY 2020-21 FY 2019-20
to the median remuneration of the employees of employees at the middle management is 1.07 and
the Company for the financial year please refer to at the junior management is 1.25. Female Male Female Male Female Male
the Annual Report FY 2021-22, Page 41. The ratio Number of employees entitled to parental leave 326 4,890 341 5,038 336 5,498
Number of employees that took parental leave 37 213 41 202 31 269
Number of employees who returned to work 37 213 22 187 22 265
Percentage of employees covered by after parental leave ended
Health Maternity Paternity Day Care Number of employees who returned to work 20 140 9 67 26 255
Accident
Category Total insurance Benefits Benefits facilities after parental leave ended that were still
(A) Number employed 12 months after their return
% Number % Number % Number % Number %
(B) (B/A) (C) (C/A) (D) (D/A) (E) (E/A) (F) (F/A) Retention Rate 64% 31.28%* 94%
*Executives returned as on September 28, 2021
Permanent Employees

Male 4,760 4,760 100% 4,760 100% 4,760 100% - -

For FY 2021-22 On the other hand, we have devised specialised


Female 311 311 100% 311 - 311 100% - - - -
programmes for our permanent and contractual
Total 5,071 5,071 100% 5,071 100% 311 100% 4,760 100% - - Permanent Employees workers which includes upskilling associates, tie-
Gender Return to Retention rate ups with the Institute of Indian Foundrymen for
work rate the technical trainings, behavior-based trainings
Male 100 65.72 on safety, environment health and safety, basics
Percentage of workers covered by of hand tools, BS VI awareness programmes,
Female 100 54.05
Health Maternity Paternity Day Care POSH, department specific skill upgradation,
Accident Total 100 64 quality initiative, basics of Total Quality for
Category Total insurance Benefits Benefits facilities
Business Management (TQBM) and many more.
(A) Number % Number % Number % Number % Number % Additionally, as a part of our transition assistance
Learning and Development
(B) (B/A) (C) (C/A) (D) (D/A) (E) (E/A) (F) (F/A) programme, we conduct on-the-job trainings
Trainings and skill upgradation form an important which are planned three to six days in advance,
Permanent Workers
part of the overall development and growth of career guidance sessions for trainees, trainings to
Male 4,993 4,993 100% 4,993 100% - - - - - - an employee. We strive to contribute towards ensure employability with service centers, financial
this journey and provide our employees with planning trainings for employees and quality of life
Female 27 27 100% 27 100% 27 100% - - 27 100%
the appropriate support they require for career programmes- life after retirement trainings.
Total 5,020 5,020 100% 5,020 100% 27 100% - - 27 100% progression. Various leadership and technical
We also conducted various post retirement
training programmes were carried out by us
Other than Permanent Workers planning sessions related to health management,
during FY 2021-22 for our employees and workers.
wealth management, relationship management,
Male 15,664 15,664 100% 15,664 100% - - - - - - Leadership programmes such as AL’s Emerging
investment management and many more. These
Leader Programme and Young Talent Programme
Female 572 572 100% 572 100% 572 100% - - 572 100% programmes are carried out by domain experts.
was conducted for our permanent employees
We have also managed to seamlessly adapt to
Total 16,236 16,236 100% 16,236 100% 572 100% - - 572 100% wherein high potential executives were identified
virtual platforms and provided extensive learning
and groomed to take on higher responsibilities
and certification choices to our employees. These
as they grow into the mid to senior levels. Our
virtual platforms provide our employees with
mid-level management programmes focuses
Major operational changes are discussed with provisions, such as the Maternity Benefit Act, 1961. the opportunity to learn anytime, anywhere and
on business leadership skills creating leaders as
the employee representatives and a 15 to 21 days’ All of our female employees are entitled to 180 at their own pace. These learning programmes
succession pipeline or back-fill to successor to
notice is given to all the staff members prior to its days of parental leave (maternity leave) and male identified prepare our employees to become
the leadership retirees in the next three years by
implementation. This practice is followed in line employees can avail 14 days of paternal leave. We competent for the current job profile and future
crafting a unique development plan. Our Young
with the Industrial Dispute Act which ensures a also extend adoption leaves and flexible working requirements.
Talent Programme is an initiative that looks to
smooth transition. We also adhere to the law of during pregnancy to our female employees.
engage, leverage and propel our young stars
the land when it comes to providing employee
towards functional or project excellence.

54 Compliance to Competitiveness Sustainability Report 2021-22 55


The following strategic virtual learning Academies such as Digital Academy and AL Average Training Hours per employee:
programmes were deployed as: Quality Academy, Gamified Simulations, Leader’s
talk series and Technical Training Employee Category Average training hours Employee Average training hours per year
1. O
 n Demand and Self-Paced Learning Modules- per year per permanent Category per permanent employee
A five-minute learning programme for the Through our LinkedIn Learning platform 314 employee (Plant)
Senior Management, Learn from Leaders and learners have completed 870 certification courses
Byte sized learning and Digital Learning Library with more than 900 learning hours. Our Gamified Top Management 3.4 Male 47.5
Simulations was a huge success with 100+ leaders
2. C
 ertificate programmes conducted through edX, Senior Management 5.8 Female 47.5
taking it up on a self-paced mode. Also, over 1,500
Coursera and LinkedIn Learning employees participated in the interactive Leaders Middle Management 7.4
3. Business need based interventions- Functional talk series sessions.
Junior Management 12.7
Employee Category Average training
hours per year per
Employee Average training hours per year contractual workers
Category per permanent employee
Non-Permanent
(Corporate Offices)
Associates 52.5
Male 24.9
Temporary/Contractual
Female 9.7 Workers 35

FY 2021-22

Category On Health and Safety Measures On Skills upgradation


Total (A)
No. (B) % (B/A) No. (C) % (C/A)
Employees
Male 4,760 1,572 33% 4,309 91%
Female 311 154 50% 292 94%
Total 5,071 1,726 34% 4,601 91%
Workers
Male 4,993 4,993 100% 3,583 72%

Training Programmes Hours Female 27 27 100% 27 100%


79,872
79,872

Total 5,020 5,020 100% 3,610 72%


44,114.6
36,435

We also conduct trainings for our drivers that work 2,344 individuals from the sales force and 10,994
25,676.5

for us or are present in the community. At present, individuals from the dealer sales force.
24,916
14,889
17,235

we operate in 20 locations across India and cater


13,663.8

9,746.05

to 2.5 lakh drivers annually. Over the years, we have Employee Engagement
5,883.5
9,171.5

trained 17 lakh drivers. Our courses are conducted


in eight languages namely English, Hindi, Tamil, Our employees play a major role in creating
Telugu, Oriya, Kannada, Gujarati and Punjabi. In FY value for our stakeholders. To ensure employee
2021-22, we won the FCCI Road Safety Award for satisfaction and retain our talented workforce, we
Behavioural Functional Technical AL Boot NTTF DET the exemplary road safety activities conducted at continuously engage with them through various
Training Training Training Camp program our Driver Training Institutes under the category platforms and channels. Our engagements are
of Safe Road Intervention by Corporates. Driver conducted both through formal platforms such as
FY 2021-22 FY 2020-21 FY 2019-20 trainings are also conducted for transgenders leadership meets, personal reviews, surveys and
at the DTI Namakkal. In FY 2021-22, we also visits as well as informal means of communication
Additionally, 1,643 executives were trained on the Company’s Code of Conduct or Anti-Corruption wherein conducted trainings for our sales workforce is also adopted.
1,763 man hours of training have been imparted. wherein we conducted 729 sessions that trained

56 Compliance to Competitiveness Sustainability Report 2021-22 57


We conduct an employee pulse survey known Prevention of Sexual Harassment (POSH) work-related hazards and risks and conduct controlled by the organisation are covered by such
as ViBE every two years. This survey gathers appropriate trainings for our employees on work a system and this system is internally and externally
responses from over 95% of our workforce. This We believe in nurturing a work environment that related hazards. Further, we have measures in audited. We also expect our suppliers to have an
year, based on the ViBE pulse survey, we shifted is safe and free from all types of harassments. place like walk-through safety audits, corrective occupational health and safety management
gears and adopted a strategy which included three This practice will in turn contribute to the overall and preventive actions, behaviour-based safety systems that is compliant with ISO 45001 or its
engagement pillars - Learning and development, performance of our employees. We have instituted trainings, and safety score card for contract equivalent. All of our plants are ISO 45001:2018
Health and wellness and Family engagement. Each a POSH Policy which helps us create a safe and employees for determining the nature and certified.
of these were coupled with practical steps taken to inclusive atmosphere, and deal with any incidents mitigation measures for each risk. We continue to
support employees throughout the post pandemic that may arise in a just and transparent manner. aim for zero harm at our organisation. The Safety Committee conducts monthly townhalls
phase by switching to a more virtual engagement We have also formulated a dedicated team these meetings allow the relevant personnel
framework. This helped in building a much which is the Internal Compliance Committee for We conduct regular external audits, risk to peruse any audit findings, safety concerns,
stronger communication regime with remote this purpose. This Committee works with an HR assessments and hazard identification exercises to progress on EHS targets and safety strategy at
teams, cheering them up with instant appreciation, representative, to address complaints related to minimise the inherent risks of our operations for large to take remedial measures, where needed.
loosening up and ensuring flexibility, creating a sexual harassment. This year, we did not record any permanent and other workers. Approximately 100% We have also instituted an EHS Council which is
virtual community with all employees, and host cases of sexual harassment at Ashok Leyland. All of i.e. 30,207 of all employees and workers who are responsible for monitoring the progress on our EHS
online team building activities. our plants and offices are free of any kind of sexual not employees but whose work and/or workplace is performance.
harassment.

Grievance Redressal
Occupational Health and Safety
We are a people’s organisation and hence listening Safety Parameters FY 2021-22 FY 2020-21 FY 2019-20
to the grievances from our people is the key. For Occupational health and safety is of utmost
the same reason, we have instituted a robust priority to us as our employees are an important Fatalities 0 0 0
grievance redressal mechanism, accessible on stakeholder for us. We have instituted necessary
Number of work-related injury or ill health 372 565 835
our website, that is focused on addressing any policies, processes and procedures that ensures
concerns related to our employees and workers. the safety of our employees. Our Environment, Number of recordable work-related injury or ill health 28 34 32
The objective is to resolve issues in a timely and Health and Safety (EHS) Policy covers all our
Number of high-consequence work-related injuries 0 1 0
transparent manner. It helps us in understanding manufacturing, R&D, warehousing and distribution
and catering to the needs of our people. A facilities, in addition to our head office. We have Lost days 606.50 283 170.25
committee has been established which includes identified robust targets and have established a
Safety Committee to oversee the implementation. Total manhours worked (in millions) 67.12 61.91 58.75
functional heads and senior management
members, who ensure effective resolution. In We have also instituted an occupational health and Injury rate 1.10 1.82 2.84
FY 2021-22, due to a change in the long-term safety management system across our plants. All
our employees are trained on the EHS Policy during High-consequence work-related injury rate 0 0.003 0
policy 73 complaints were filed and seven are
pending resolution at the end of the year. Last the induction programme, and periodic refresher Lost day rate 1.80 0.91 0.57
financial year, 113 complaints were filed out of trainings are carried out to ensure a culture of
which 10 were pending for resolution. In the last compliance. We conducted several safety drills *Injury and lost-day rate have been calculated based on 200,000 hours worked.
two years, zero complaints were filed related to at our locations, in addition to providing medical
working conditions, health and safety and wages. checkups, conducting quarterly surveys and
Additionally, 20 complaints were filed during the stationing medical teams at plants. We have a list
year by shareholders and all were addressed and of mandatory trainings such as sessions on hazard
closed. In FY 2020-21, 132 complaints were filed by identification and risk assessment, emergency
shareholders and all were closed by the end of the preparedness, safety awareness, ISO 45001, pain
last financial year. management, ergonomics, diabetes and anemia
management, personal hygiene, immunity, stress
management, yoga and much more.
People Red Book
This system has been implemented keeping in
A People Red Book has been devised which acts
mind the existing risk management systems.
a guidance manual for our employees to seek fair
This mechanism helps prevent or mitigate the
treatment and timely resolution of complaints.
significant negative occupational health and safety
Additionally, it ensures that all our employees are
impacts to our value chain partners. Additionally,
aware of the grievance redressal mechanism.
we have a mechanism in place to identify

58 Compliance to Competitiveness Sustainability Report 2021-22 59


Empowering our Communities CSR Activities for FY 2021-22
Road to School initiative:
Outcomes
928 92,453
Total Schools-Tamil Nadu

Overview of the CSR strategy and focus areas Ashok Leyland Jammu and Kashmir 36 3,500
Ashok Leyland Alwar and Bhandara 5 797
Community engagement has always been of the community. Our objective is to further help
embedded in our ethos ever since its inception. the community through sustainable and innovative Total 969 schools 96,750 students
We strive to fulfill our commitment towards activities which form a part of our CSR strategy. Rainwater Harvesting structure 133 units installed benefiting
community upliftment and social welfare. The In FY 2021-22, we invested INR 16.93 Crores for 1,500 community people
founders of the Group believe in supporting the conducting various CSR initiatives. 55 school children
community and creating a substantial impact
independent of the fluctuations of the business Through our ‘Road to school’ (RTS) initiative, we JALJEEVAN initiative 10,000+ community people benefited
cycle. Our Corporate Social Responsibility (CSR) aimed to improve the quality of education in the
Employee volunteering during paid 1,500+ Man hours
has been developed in alignment with the local public schools around Hosur, Ennore and
working hours
specific requirements stated in Section 135 of the Vellivoyalchavadi. During FY 2021-22, we have
supported around 96,750 students across 969 Infrastructure development in school 7 schools were benefitted with 1,500+ students were
Companies Act, 2013.
schools, out of which 928 schools are in Tamil Nadu infrastructure development benefitted
Our journey began with basic investments in and 41 Schools are in Jammu and Kashmir, Alwar Livelihood opportunity 700 rural youths
education, skill development and public health and Bhandara. Further, our employees actively
Health and wellness support 70 oxygen concentrators were 8 district hospitals were
which gradually expanded to support more participate and work dedicatedly in our CSR
provided as part of health and benefitted by this activity
communities. Nurturing human relationships by activities. To assess the impact of our initiatives,
wellness support
supporting the livelihoods and infrastructure of the an independent social impact assessment was
communities is our approach to CSR. conducted by Madras School of Social Work. We Health camps Total of 470 people were benefitted
further envisage to benefit 1.5 Lakh+ students in our
Over a period of seven years i.e., from 2015-2022, we upcoming financial year.
have been constantly aiming at enriching the lives Aligning with SDGs identified goals, like health and well-being,
education and learning and skill development.
We have undertaken several sustainability Our sustainability actions encompass a wide
initiatives which are linked to the Sustainable array of actions towards water conservation,
Development Goals (SDGs) based on the focus community growth, gender equality and livelihood
areas. Our initiatives work towards achieving opportunities also.

Initiative Linkage with SDG SDGs

Community development SDG 3,6

Road to School Health and Infrastructure Health and well-being SDG 3


initiative wellbeing development

Quality education SDG 4,5,11

Gender equality SDG 3,5,6,11


Water and Jal Jeevan Youth
Sanitation initiative initiative development Partnership and Associations SDG 11,17

Water conservation SDG 3,6

Livelihood opportunities SDG 8

Infrastructure development SDG 9

Environmental well-being SDG 14,15

60 Compliance to Competitiveness Sustainability Report 2021-22 61


Quality Education and inclusion. The programme Key highlights on our RTS
is being implemented initiative
Our efforts focus on education, in partnership with the
Success story : Education support

98 %
health, and well-being Government of Tamil Nadu,
in government schools Sarva Siksha Abhiyan, Learning Through our RTS initiative we have identified 13 students who arebelow poverty line
surrounding to our facilities. Our Links Foundation – NGO transition from middle school and having single parents from Manchukondapalli and Bellati village from Krishnagiri
RTS initiative addresses issues working in the field of formal to high school for both girls and district, for scholarship under District child protection unit. Under this scheme, children
related to primary and upper and informal education in India boys are paid INR 2,000 per month with the purpose of educational support for 36 months. A
primary education, with a vision and Sports Village Foundation- a total of 13 students received first installment of INR 26,000, assuring educational support.

20 to 30%
to provide holistic development sports education organisation
opportunities focused on quality from Bangalore.
improvement in Literacy and
Numeracy

Beneficiaries from vulnerable Additionally, the Learning RTS Key Achievements:


New Launches & Partnerships for RTS Scale
• A
 shok Leyland and Tamil Nadu Education Department
20 to 30 and marginalised groups Enhancement and Practice
(LEAP) content supports ladder-
Improvement in learning levels

84% 10-15%
and remedial students
based approach and teaching
Partnered to launch 570 learning centers for 28,000 tribal mainstreamed every year
based on the competency level by
schools using a low-cost volunteer model
of the households fall under of students. We aim to impact without any learning loss
• A
 shok Leyland as a part of RTS programme launched
36 Schools benefitting 3,500 students in Jammu and
100%
improvement in Health and
BPL with monthly income < INR
10000 PM
one million school students by
2026.We acknowledge role of
during the pandemic

Admissions in RTS schools


Kashmir (J&K) parents, government education improved by 10-12% including

66%
Hygiene parameters
department and school teachers

6,000+
• G
 ulf Oil & HTL Partnership: RTS expanded to 35 more as major stakeholders.
schools benefitting 8,000 students in Tamil Nadu

• P
 artnership with Team4Tech, USA for providing
Over 12,000
students migrated from Private
of the population work in the
unskilled sector and earn daily
wages
We further encourage health
and well-being by conducting
private school students
migrating to RTS schools
technology grant to RTS J&K schools to Government schools. free comprehensive health
Enrolment of RTS students

45%
checkups and provide nutritious to High Schools and Higher
• P
 artnership with Sesame Street for providing 1,000

15%
breakfast to children. In addition secondary schools improved to
learning kits to students in J&K
to this, we also conduct regular

98%
of the mother’s work as domestic
• P
 artnership with Amazon India to train RTS students on annual improvement in overall help or as daily wage workers health awareness campaigns for
coding skills school ratings communities near our existing

47%
schools through Life Skill

60,000+
Coordinators (LSC) and further
This initiative is aligned with UN
provide advance treatment to
SDGs on improving the quality of the respondents live in
Kuchha houses the children diagnosed with students regularly engaged in
Road to School initiative of education, scholastic and
chronic illness. academics, extra-curricular, and
co-scholastic development, wellness education during the
96,750

Number of students benefitted sports, art and culture amongst To enhance infrastructure pandemic
the underprivileged children development, we helped schools
70,105

12,000
belonging to government by providing Reverse Osmosis
56,000

schools. –RO water purifiers, fans, tube


lights, aid in renovation of RTS Students trained in critical
For the upcoming financial
classrooms and toilets. We thinking and coding under”
31,300

year, we strive to extend our RTS Hour of Code” workshops


have helped in infrastructure
19,500

programme to schools of Tamil


development in seven schools
15,155

Nadu and Jammu and Kashmir. Tablet Based Education


in Pantnagar for cost of INR programme piloted benefiting
We are preparing ourselves to
35 Lakhs benefitting 1,500+

2,000+
extend our presence in Assam,
students aiming to improve the
2016-17 2017-18 2018-19 2019-20 2020-21 2021-22 Eastern UP and Rajasthan.
learning environment.
students to attain FLN
proficiency

62 Compliance to Competitiveness Sustainability Report 2021-22 63


Water Initiatives & benefiting community with Livelihood opportunities: Gender Equality and
Infrastructure Development: safe drinking water. Under Impacting the youth Women Empowerment
Impact Story: sustainable water management
Springs Rejuvenation Project in
Nainital District – project, we have extended our Success story: Our CSR programmes have Our aspiration is to empower the
• 8
 7 Students from Tribal
assistance for development of Sustainable provided a source of livelihood girl child and further facilitate
Communities joined 35 Springs rejuvenated during
133 roof rainwater harvesting livelihood to more than 700 local rural their growth by providing them
Ashok Leyland Basic FY 2021-22 Water recharge found
infrastructure benefiting 1,500 opportunities youths as resource persons for with all required resources for
Training Centres for to be approximately
people. The water initiative aims the project. We have joined future education. More than
Vocational Education

424 Lakh to carry out optimal utilisation Our objective is to hands with Saint Gobain, Nettur 1,000 girls from lower economic
• R
 TS student Sugita, of water and empowers the improve the living Technical Training Foundation background opened an account
daughter of farmer Litres community by developing conditions of vulnerable (NTTF), Career tree organisation under Sukanya Samridhi yojana.
parents becomes first infrastructure. This project communities by and initiated ‘Learn while Earn
74 Roof Rainwater Harvesting providing them with We aspire to create a self-
girl in the village to get covers the demand and supply programme’. Saint Gobain
Tanks constructed during 21-22. sustained community and hence
government seat in Water harvested was estimated side of irrigation and for sustainable livelihood offered a four-year diploma
opportunities. We strive course in Manufacturing motivate women to become
medical college to 48 Lakh Liters common application.
to strengthen capacity technology to boys with independent individuals.
Total beneficiaries Under initiative ‘JAL JEEVAN’, Eight women from Gundalam
and bring about social minimum qualifications of,

16,020
over 10,000 community change in communities Tenth and Twelveth standard. community benefitted by
people from remote villages based on the principle The course enabled them to attending the livelihood training
Success story: of Nainital, Uttrakhand and of dignified equality undergo free training and programme conducted by
Environmental well- Integrated Water Management Alwar, Rajasthan are benefited for inclusive growth. accommodation with two Aditya Birla Group. The women
being Project, Alwar while 80% of the beneficiaries Students from these orientation sessions conducted underwent a one month
belong to agriculture and agro communities were in Chennai and Namakkal long basic tailoring training

142
Students at Model programme with stipend
based occupation. We aim to offered opportunity to region along with Career tree.
School from Pudhur and with all other facilities likes
Roof Rainwater further increase the number join Basic Training Center The shortlisted candidates were
Anchetty village with the transportation and food. Post
Systems were constructed of beneficiaries and districts to (BTC) after completion selected for employment in
support of their teacher during the financial year trainings, three women further
create a positive impact on the of matriculation. In Saint Gobain.
and parents-conducted secured permanent role in
society. Academic year 2021-22
awareness campaign

86
- 87 RTS students from We extended our assistance company as associates.
in the community by to G. K. Devarajulu Institute for
Toilets constructed Healthcare and social economically backward
distributing 280 cloth Technological Resources (GKD
during the financial year, wellbeing section got admission
bags to avoid plastic ITR), Coimbatore by supporting
in Ashok Leyland’s Basic
and creating awareness them to start recruitment drive

55 acres
Health and social well-being is apprentice training
amongst the people for assembly department of
one of our focus areas within our program from Hosur
to use cloth bags by of TATA electronic manufacturing
CSR activities. During the floods Plant 1 & 2. Students
bringing back the pipe sprinkler systems were
of 2021 in Thiruvallur district- were provided with plant at Hosur. We approached
established
“Manjapai” project around 167 students and
Chennai, we organized a free stipend for two years
launched by Government Total beneficiaries organized 11 orientation sessions
health camp in Velivayarchavadi along with a National
of Tamil Nadu. The

10,700
and Kondakarai villages, Council on Vocational at Hosur and Namakkal region,
students also started from which 47 students
benefiting 470 people out of Training Certificate upon
monitoring to ensure attended the session and 13
which 112 were children. completion of course.
the usage of clothes joined the test and training
bag aiming to keep We organised specialized health programmes out of which five
environment clean.
Clean water and check-up camps, to diagnose were girls.
Sanitation Initiative people with water borne
As we embrace sustainability, diseases. As part of our Covid-19
we place our focus not only in contributions, we have provided:
developing the community, but
• 7 0 Oxygen concentrators to
also emphasise on addressing
eight district Hospitals,
the water concerns.
• Two Ambulance and Oxygen
We strive to work towards Plant to Pantnagar
better water management • One Life support Ambulance
practices by reusing and to Kolli Hills Tribal region for
recycling the water resources, the medical emergency.

64 Compliance to Competitiveness Sustainability Report 2021-22 65


Strengthening Supplier Relationships
Our suppliers are of great importance at every The strategic partners are up-to-date with all the

Building a
stage of production which encompass the systems, governance, and technology processes
entire lifecycle of our products. The suppliers implemented by us. All our strategic partners
contribute towards enhancing our operations. comply with sustainability-related risks. Many of

Responsible
We have established a sourcing vision in our them are suppliers to Indian Auto OEMs and Global
operations to establish a reliable and efficient suppliers.
supply chain that prioritises our customers as
well as enhances our supplier relationships. We The Strategic Sourcing Council was formed in FY

Ecosystem have established a supply chain management 2020-21 to create synergy across functions while
team that focuses on areas related to the staying ahead of the curve with respect to the
capabilities of suppliers as well as performance volatile economic context. It is critical to identify
improvement, cost competitiveness, import strategic opportunities that deliver significant
indigenisation, local sourcing, capacity addition value and at the same time set up adequate
with headroom, technology partnerships, digital structures to gain a competitive advantage. The
solutions, integration, and supplier relationship Council helps us sustain our relationship with
We have established management. The team also focuses on our large suppliers and strengthen our valuable
environmental and social criteria. A Robotic processes such as pricing, vendor capex, and new
a supply chain Process Automation (RPA) has been adopted in FY product development along with others. The scope
2021-22 to improve total production and automate of the Council is to formulate frameworks for the
management team invoicing. Sourcing Policy, Governance, and Technology
Roadmaps.
that focuses on Our business operations are in compliance with
the relevant local authorities’ environmental and Strategies are created keeping in mind the
areas related to the social norms. We have a large network of suppliers, changes in the Modular Business Programme and
the adoption of BS-VI technology. The strategy
capabilities of suppliers and we encourage them to adopt the same
sustainability standards as we do. We prioritise focuses on four main areas which are quality,
cost, delivery, and management. A sourcing and
as well as performance environmental and social risk parameters to be
pivotal to our commercial activities formulating supply chain dashboard is maintained around

improvement, cost formal mechanisms to monitor and track our the strategic focus areas within which metrics are
identified to measure progress on procurement
performance. Critical suppliers have been
competitiveness, identified and are categorised as strategic partners. practices and human rights. Improvements are
thereby identified for actions in the future.
import indigenisation,
local sourcing,
capacity addition with
headroom, technology
partnerships, digital
solutions, integration, Quality Cost Delivery Management

and supplier relationship Upgrading Suppliers Value Analysis Value Speedy Development Engaging with New
and Facilities, and Engineering (VAVE) Using New Technology Suppliers
management. Implementation of New Initiatives, Competitive Technologies and
Packaging Standards Price Management of Strategic Inventory
Commodities

66 Compliance to Competitiveness Sustainability Report 2021-22 67


Collaborating with New Suppliers
We aspire to strengthen our capabilities by (KPIs) annually for our suppliers. The three key
improving the quality of our products and delivery quantitative KPIs are Quality, Cost, and Delivery. Parameters For the Rating Process:
processes while at the same time keeping them Details of the KPIs and the respective targets are
economically viable. In order to carry this out, mentioned below:
we monitor and set key performance indicators

Metric Target FY2021-22 FY2021-22 Highlights


Process Capability Management Culture Manufacturing Environmental
50 PPM • Parts Per Million (PPM) reduced from 85 to 51 (cumulative) and Governance Capability and Delivery Management
• Achieved 51% from 45%. Performance
• 158 identified supplier audits completed. Of 972
Quality improvements.•
% supplier < 50 ppm
 Out of 793 were implemented. 179 under implementation.
• Continuously driving ‘My Supplier’ concept, along with
Central Quality (CQ) with the quality team.
Occupational-Health Legal Compliance Labour Practice
• 180 Commercial ideas plus 324 VAVE ideas implemented and Safety
Cost 239 Crore cost savings yielding actual savings of INR 239 Crore, based on the
vehicle produced in FY 2021-22.

Monthly Service level


Delivery • Improved from 87% March 2021 to 99% March 2022
(Target 95%)

The additional KPIs include cost saving, inventory Selection of Suppliers Ensuring Supplier Quality
accuracy, improvements in lead time, number of
reportable accidents, and more. We ensure that our We have instituted a formal system to conduct our We continuously engage with our suppliers i.e. We have established critical quality parameters
new suppliers abide by social and environmental supplier selection process. This process includes right from the initial stages until the final product for the suppliers, and we carry out audits to
norms, and we also set processes to keep an active an onboarding exercise that is planned for all is ready. Process capability is a vital factor that monitor their progress. In FY 2021-22, 193 identified
check on them. our new suppliers. This helps us understand the contributes to our supplier’s quality and reliability surveillance supplier audits were completed.
existing processes and practices for our suppliers in delivering products. We have administered
New suppliers are assessed as per Plan-Do-Check- and enables us to rate them as per our matrix. This various digital monitoring systems to track the We established a structured quality management
Act cycle to ensure compliance with our standards. enables us to assess vendors and select suitable process and quality of our supplier’s products. system to deal with suppliers right from supplier
100% of our new suppliers go through a screening partners to collaborate with them. We have over This encompasses the production part approval selection, new part development and approval,
process that is based on environmental and social 980+ live vendor codes in our supply chain and in process, production part quality management, and existing parts management, continuous
parameters. Furthermore, they are evaluated on this reporting year, 12 new vendors were onboarded a 4M change management system. The 4M change performance management, and improvements.
other criteria in terms of economic performance in brackets of technology, capacity enhancement, management system helps to keep a check on the The aforementioned requirements are
such as manufacturing abilities, problem-solving and localisation requirements. quality of the parts received in case of any change. documented and communicated to our supplier
capabilities, quality, strategies, and so on. It comprises four main aspects: man, machine, partners in the form of a Supplier Quality Manual.
As on March 31, 2022, we have spent a total of INR material, and method. We are moving towards achieving Global Top
16,810 crore towards the purchase of raw materials, 10 in CV, therefore the focus of supplier quality
parts, and services. Of the total expenditure Moreover, we also have institutionalised a Supplier function in FY 2021-22 was primarily on improving
incurred, 99% was spent on local suppliers, while Quality Improvement Cell to validate the quality every supplier’s performance wherein we address
less than 1% was spent on importing parts. of the parts. We have also established a self-part potential failure modes, and enhance the fit,
revalidation along with monitoring supplier Process finish, and aesthetics of the quality of the parts.
Failure Mode Effect Analysis (PFMEA), supplier The following key initiatives were implemented
firewall defect control, and parts process capability. in the reporting year to improve supplier quality
performance:

68 Compliance to Competitiveness Sustainability Report 2021-22 69


Improvement areas in the following are disclosed M&HCV ALVES DPU
below:

2,000 potential modes addressed


56%
Red
uct
ion

500+

202
3,500 + Bulk approvals done with 97% effectiveness. 2000+
suppliers covered in capability

149
New Parts Quality Kaizen done to eliminate potential failure modes and PPAP
improvement
guidelines upgraded

100
Process and Supplier infrastructure improvements such as
174 control plan and Failure Mode and
Effects Analysis (FMEA) audits
Supplier capability
interlocking, vision system, etc have been implemented to
enhancement Two audits were carried out which were Ashok Baseline FY 21 Q4 FY 22 Q4
address potential failure modes.
Leyland Vehicle Evaluation Standard (ALVES) and
Ashok Leyland Manufacturing Process Evaluation
System (ALMPES) by us. Details of which are
Objective of the initiative is to ensure zero defect supply
mentioned below:
Quality Improvement of engine parts from suppliers. Implemented with 250+
Activity suppliers, 18 major projects done. Internal customer ALVES is a product audit in which outgoing
rejections reduced by 95% product quality is evaluated and it is derived
from benchmarking global standards. It has
been implemented in LCV since its launch and in
Drive focusing improvements of fit and finish in parts was M&HCV since the BS-VI launch. The products are
evaluated monthly for various parameters of fit and ALMPES is also known as Ashok Leyland
ALVES improvement launched. 65 supplier trainings done, 90+ supplier audits
finish, NVH, shower checks, aesthetics, electrical Manufacturing Process Evaluation System is a
conducted and 459 improvements identified.
and electronics, dynamic, functional, and driver methodology to evaluate the manufacturing
ergonomics. The output of the audit is measured in processes based on our vision to create products
terms of Defect per Unit (DPU). It is monitored and of global standards. ALMPES was introduced in
PFMEA and control plan audits are done with high focus FY 2019-20 across all plants and subsidiaries. It
reviewed regularly for improvement. ALVES has
Audits suppliers to ensure adherence. 174 suppliers were audited and has helped improve the processes and make the
now been extended to Fully Built Buses at VBCL
600+ improvements identified products more reliable.
and GTVS and to SWITCH EV buses.

The improvements derived from ALVES help in It evaluates the overall manufacturing capabilities
To have a stringent check on changes related to Man, Machine, competing with products across the globe. ALVES in five pillars (P1- Personnel, P2- Process/Method,
4M Change concerns are stratified wherein separate teams P3- Materials, P4- Tools and Equipment, and
Material & Method, 4M change management system was
management work towards DPU reduction. In FY 2021-22, 213 P5- Continual Improvement) with defined check
launched, 180 suppliers audited
improvements related to manufacturing quality parameters and checkpoints. A total of 134 auditors
were completed. were trained to conduct the ALMPES audit
across operations. 12,881 audits were completed
To ensure sustenance and consistency in manufacturing
across the plants and through that 6,172 process
Process capability process, Process capability improvement for CTQ parameters ALVES Implementation across platforms: improvements have been implemented.
enhancement were done on a regular basis. Over 1,008 CTQ parameters were
verified and improved

High Performing suppliers were carefully evaluated and


awarded in Annual Supplier summit. Supplier Samrat event is
Rewards & Recognition
conducted on an annual basis to recognise the best problem
solving projects. Over 250+ suppliers participated.

70 Compliance to Competitiveness Sustainability Report 2021-22 71


ALMPES Audits Vs Improvements TQBM journey of Excellence The results are as follows:
Completed
Total Quality Business Management (TQBM)
is a methodology used to build a process-
oriented culture, which focuses on bringing a

5,609
sharper alignment of department objectives
to the Company’s vision. It helps in achieving 67 15,000+ KPls, 1,00,000+ 329 DM 161 training
breakthrough 82% executive kaizen success sessions,

3,563
state-of-the-art improvements and at the same
2,954

time promotes employee involvement in the items participation stories 21,727


organisation. In FY 2021-22, the focus was given to man-hours
1,023

driving transformational initiatives through digital


adaptation and enhancing the TQBM competency
of executives.
FY 2020-21 FY 2021-22
Total audit Total Improvement

Trained Auditors Plant Wise 134

Launch of TQBM internal diagnosis:

36
22 18 19
11 4 5 7 6
3 3

Alwar Bhandara Ennore Hosure-1 Hosure-2 Hosure-3 PNR HF-SPU HF-Ennore VBCL FBVS Total

Auditors Trained Total Auditors Trained

Some of the initiatives are mentioned below:

• D
 igital modules on Daily Management (DM) review, Total
Digital TQBM Employee involvement and countermeasure reviews
launched to help the business in achieving the objectives

• T QBM Champions programme launched under AL Quality


Competency Academy. Ashok Leyland Automotive Quality Management In FY 2021-22, ISO 9001: 2015 Lead Auditor
Enhancement • 40+ champions identified and trained over one year to System (QMS) Journey is an automotive quality International Certification Workshop was held. All
enhance the core tools knowledge management system along with applicable our suppliers are certified for ISO 9001: 2015. IATF
automotive customers where specific 16949 Second Party Lead Auditor Certification
requirements with a base of ISO 9001: 2015 define Workshop was conducted wherein 17 Executives
• I nternal TQBM diagnosis program launched with an objective the fundamental quality management system were certified. In the same year, IATF 16949 Internal
to improve maturity level of TQBM practices and requirements for automotive production and Auditor Certification workshop was conducted
Strengthen Alignment &
• 36 Functional Heads identified and trained for “Internal TQBM relevant service parts organisations. covering 50 Executives wherein they were certified.
Involvement
diagnosis” programme The IATF 16949 certification journey helps to
• 20 diagnosis conducted, 65 improvement areas identified Ashok Leyland along with its corporate functions focus on process and product improvements in
Automotive Quality Management system called the customer-oriented business. The benefits are
IATF 16949 certification has been renewed in FY improved processes, product quality, and reliability.
2020-21. It has currently migrated from TS 16949 to
IATF 16949..

72 Compliance to Competitiveness Sustainability Report 2021-22 73


Process Excellence – Journey of Problem Project Savings (Cum. INR Cr.) external problem-solving competitions like the in our General Purchase Agreement (GPA). The
Solving APS+BPS+BPI Confederation of Indian Industry (CII), American GPA is signed off with the supplier and covers the
Society for Quality (ASQ), International Academy supplier’s Code of Conduct.

456
The journey of problem-solving which thereby for Quality (IAQ), Indian Society for Quality (ISQ),
guarantees process excellence is an initiative that National Institution for Quality and Reliability We make sure that 193 of our audited suppliers
facilitates achieving continual and breakthrough (NIQR), etc. to showcase their problem-solving abide by these practices and have agreed to
improvements, promoting employee involvement, and creativity skills, and learn and benchmark best improve their existing systems. 100% of our
and future readiness. practices from other organisations. suppliers are ISO 9001:2015 certified. We identify
our critical suppliers through our surveillance

105
Over 1,200+ improvement projects were completed In FY2021-22, we were awarded IAQ’s International audits.
in FY 2021-22. Basic Problem-Solving Projects Level Quality Sustainability Award 2022, ISQ’s

8
(BPS), Advanced Problem-Solving Projects (APS), National Level Quality Sustainability Award 2022, Suppliers that add 80% value to our growth are
and Business Process Improvement (BPI) for and two CII’s National Level Six Sigma Awards. categorised as strategic partners based on these
FY 2011-12 FY 2016-17 FY 2021-22
Non-Manufacturing projects are taken to address This is the sixth consecutive year we have been audits. They significantly contribute to areas such
critical business challenges on PQCDMS, Revenue winning the National Winner - Gold award at CII as technological leadership, business volume,
enhancement, Sustainability, etc. competitions. These awards serve as a testament to critical facilities, innovations, regulators, and so on.
Description FY2020-21 FY2021-22
the problem-solving culture at our Company.
Training modules on APS, BPS, and BPI are
Black Belt (BB) 11 14 Reinforcing Our Supplier Relationships
customised at Ashok Leyland and are developed
Trained (Nos)
by benchmarking with best-in-class organisations. Supplier Assessment At Ashok Leyland, it is extremely important to build
Over 5,000+ executives have been trained up till Projects identified (Nos) 29 40 a long-lasting relationship with our suppliers and
We conduct two main types of audits which
FY 2021-22 as a part of this programme. Trained ensure that we grow together as an organisation
Projects closed (Nos) 29 40 are the Supplier Evaluation Audit (SEA) and
executives are deployed across various process to achieve success. We have various channels
the Surveillance audit. The SEA is a scorecard-
improvement projects on a regular basis to Savings (INR Cr) 18.3 48.8 in place to interact with our suppliers through
based audit that is carried out annually for all
address chronic issues which include customer programmes such as the Supplier Summit and the
BB Certified (Nos) 10 14 our suppliers to guarantee that their practices
and stakeholder pain points to improve their Strategic Partners Meet. There are also need-based
are in compliance with the applicable rules and
satisfaction levels. interactions that are conducted with the middle
regulations.
and top management. We aspire to enhance our
Training (Cum.) - APS+BPS+BPI (Nos) To resolve business critical challenges of the
The suppliers are rated on a platinum or gold scale bond with our suppliers and at the same time
highest impact and complexity at a faster pace,
based on the scores they receive as a part of the motivate them to perform better through these
customised BB Programme is designed at Ashok
5,115

SEA. They are awarded a platinum status if they events. We ensure to do this by providing better
Leyland. The curriculum benchmarked with best-
attain a score of 85% and above, whereas if the grievance redressal, keeping them updated with
in-class organisations has 10 full days of training
score lies between 70-84% they are awarded a gold recent developments, and seeking their feedback.
which focuses on imparting the most advanced
status. Platinum suppliers are assessed every two
2,369

statistical/problem-solving tools to resolve business In FY 2021-22, the annual Supplier Satisfaction


years while suppliers with a gold rating are given
critical issues in a cost-effective and time-bound survey was conducted for 151 of our high-value
advice on improvements for their processers. In
manner. INR 66 Crores direct savings are realised suppliers and appropriate actions were initiated on
FY 2021-22, 193 surveillance audits were carried out
from the two completed batches so far with a 100% the consolidated supplier feedback. The Supplier
and no breaches related to legal compliance or
314

success rate. Satisfaction score for FY 2021-22 was 96%.


human rights were reported. However, in FY 2021-
FY 2011-12 FY 2016-17 FY 2021-22 A platform for cross-learning and horizontal 22, the value chain partners were not assessed on
deployment of best practices and to demonstrate health and safety practices and working conditions. Vital Parameters for the Supplier Survey
the success of the collaborative efforts is set up
The trainings that have been imparted to improve We assess our suppliers on their economic • Pride in Our Association
by us. Leadership Excellence Awards for Problem
capability, diagnostic skills, and culture building performance and take into account their • Honoring Our Commitment
Solving (LEAPS) for plants and business functions
has yielded cost savings of INR 450+ Crores environmental and social impacts as well. The • Scheduling
are conducted every year, where over 25% of the
till FY2021-22. Over 5,000+ projects that were parameters include our suppliers following • Engagement to Improve Quality
executives participate. The best projects from these
completed since 2012 have been instrumental to and maintaining their ISO 14001 requirements, • Fairness in Price Settlement
competitions are taken to the next level - LEAPS
achieve savings. Furthermore, the APS programme SPCB certificate mechanisms for employee and • Communication
Grand Finale, wherein the best among the best
is an integral part of the AL-boot camp programme customer grievances, CSR activities, systems for
compete for the top prize for Problem-Solving at
such as GET, YTP wherein emerging leaders are responsibly disposing of hazardous waste, child Key Initiatives Implemented in FY 2021-22
Ashok Leyland.
rigorously trained on APS methodology and labour, and so on. Furthermore, we ensure fair
tools. Over 50% of the completed projects were The winners of these competitions are given the treatment of our supplier’s employees on aspects We are constantly working towards improving
on quality improvement to improve customer opportunity to present their successful case studies such as the right to collective bargaining, freedom efficiency for our supply chain performance and
satisfaction, enabling to deliver world-class in future APS/BPS Training programmes. They of association, training, and development, and thereby also minimising risks. Over the years, we
products and services. also get an opportunity to participate in reputed equal remuneration through dedicated clauses have undertaken a large range of projects such as

74 Compliance to Competitiveness Sustainability Report 2021-22 75


Supplier SAMRAT, Supplier Buddy, Logi-file, K54 suppliers attend the session and display their
2.0, Supplier TAT, and many more. This year, the products and newest technologies. Live demos
following initiatives were implemented: and vehicle levels are also displayed. In FY 2021-22,
Ashok Leyland held an Automotive Component
In FY 2021-22, we have institutionalised Manufacturing Association (ACMA) Event which
various initiatives to work towards maximising brought together over 70 vendors to display their
efficiency. We established a Robotic Process latest technologies and products. Apart from
Automation (RPA) which aids in digital invoicing this, there were 13 other independent supplier
implementation. The RPA has improved 30% of the technology days conducted at Ashok Leyland.
total production invoice count which helps reduces Details of the ACMA Advanced Technology Expo
physical invoices for payments. The importance of technology day at Ashok Leyland are mentioned
adhering to digital invoicing was communicated to below:
the vendors on a frequent basis. systematic monitoring of KPIs that is followed by a
management review.
The RPA-based vendor invoice verification process ACMA Advanced Technology Expo at
has been updated to ensure that the system is ALVVC
streamlined into concise stages. The new process Measures to Avoid Risk in the Supply
starts off with the vendor sending digitally signed Conducted on August 24 and 25, 2022 wherein Chain
invoices as PDFs through e-mail, it is then sent for more than 70 suppliers had participated.
We have implemented a dual-sourcing strategy
invoice processing through the RPA Bot. The next
in order to increase our agility and flexibility in
stage is auto-posting after a three-way matching Improving the Product Lifecycle importing raw materials and parts. This strategy
setup, at the same time the data is also sent for
Improving the quality and longevity of our products enables us to effectively import materials without
manual intervention for exception handling, and
is a matter of great importance at Ashok Leyland. depending on only one source. We import around
finally, it is sent for payment processing. The
To ensure that this is carried out, we interact with 21 various parts from various countries across the
benefits for us consist of a fully automated process
our suppliers at multiple levels and implement globe to ensure that we don’t depend on a single
except for the manual intervention for exception
processes to make sure the quality of the products country to source the material. Out of 21 parts, 14
handling. It leads to better process controls and a
is as per requirements. We have implemented imported parts are indignised, and seven parts
lesser cost of processing documents. The benefits
programmes to ensure that the product lifecycle are maintained with strategic stocks which have
for the vendors entail a simplified process, faster
has been improved with the objective to: helped us reduce our dependency on imports. This
processing, timely payments, visibility in the
helps us in the foreign exchange markets and at
“Invoice to Payment” process and it also eliminates • Standardise all processes at the suppliers’ end the same time helps in mitigating geographic risk.
the document getting lost in transit. • Improve the capabilities of their systems to
achieve superior performance on quality We have a formalised process to identify potential
At Ashok Leyland, we conducted a Quality Month
• Anchor periodic reviews and timely interventions sustainability risks in the supply chain. We
event with the supplier partners in November 2021.
with the suppliers’ top management provide sourcing risk inputs to the Enterprise Risk
There was an active involvement of executives
• Knowledge sharing Management (ERM) team which is monitored
and associates from all the plants for the event.
One such Initiative is the Supplier Cluster through ERM tools in a systematic way covering
The quality month event had around 57 events,
Programme. It is an extension of the Supplier Part risk identification, assessment, monitoring, and
six guest lecturers attending it, participation from
Quality Improvement action plan that is conducted mitigating actions. The ESG team at Ashok Leyland
21,800 people, five customers connect initiatives,
for selective suppliers to help them improve their is working towards the process of identifying high-
and 300+ supplier partners were impacted through
capabilities. Various measures are implemented to risk suppliers and preparing adequate roadmaps
the quality month event.
help us produce and supply defect-free engines to for risk mitigation.
our customers. Firewall is one such measure that
Furthermore, we have also multiplied our local
ensures that a pre-delivery quality assurance audit
sourcing across three of our manufacturing plants
Multiple Technology Days with the supplier is conducted to avoid a defective outflow. Firewall
which are namely Hosur II, Pantnagar, and Ennore.
partners were carried out in the reporting year. was introduced in the last reporting year, and it has
Adopting this strategy has positively contributed to
The supplier technology sessions are conducted been carried forward to FY 2021-22. In addition to
improving the flexibility of our supply chain.
at AL-VVC which is Ashok Leyland’s R&D center in this, processes were standardised through a system
North Chennai. We invited selected suppliers of of benchmarking and cross-learning. The digitised supply chain management has
The Supplier Summit was successfully conducted enabled us to address the latest customer
New Energy, Electrification, and ADAS Technology. The methodology adopted is “Gemba-oriented”,
virtually on June 9, 2021, with the participation of requirements and supply challenges. As a
There was participation from all functions and which encompasses monitoring quality data
350+ supplier partners and 50 strategic partners continuous effort, we have performed the following
active interaction from the engineers at Ashok through best practices and implementing
across various domains. activities within our organisation:
Leyland. The display at the VVC design office a proactive approach. This is done through
was predominantly showcased as stalls. Various

76 Compliance to Competitiveness Sustainability Report 2021-22 77


Embedding innovation in our product Through the various teams’ consistent involvement
portfolio and engagement, we are best positioned to
introduce the right set of products into the market
Consistently working towards enhancing our by accurately identifying the customer and product
• T
 he supplier performance is easily
product portfolio has always been our priority since requirements.
Supplier Performance accessible to our suppliers and
1986. Back in the day, close to 20 engineers oversaw
Management stakeholders through the Tableau
The GenMod New Product Development (NPD)
the development of our various products, whilst
software.
today a dedicated product development center has process is not only robust but also comprehensive,
been established at Vellivoyalchavadi, Chennai. This right from defining and understanding the market
fully-fledged integrated center now serves as the opportunity for a particular product for mass
• T his system supports us by capturing
backbone of the product development processes production to the final launching of the product.
the VMI stock available so that we can
Vendor-Managed for all new vehicles, and their respective variants. The entire GenMod NPD programme is managed
effectively plan our production.
Inventory (VMI) Stock Spread over 133 acres, the center is administered by both the Program Management Office (PMO)
• It is easily accessible to our sourcing
Visibility by 1,000 engineers and is equipped with state-of- and New Product Introduction (NPI) teams.
buyers, maintaining transparency and
avoiding follow-ups with our suppliers. the-art designing, computer-aided engineering,
The GenMod NPD process involves a multi-layered
prototyping, testing and validation facilities. In
approach of testing and reviewing comprising
this financial year 2021-22, a total of 24 patents
of seven Phases, seven gate reviews by top
• T o reduce inventory at our have been filed for the several systems, features
management, seven design reviews and three
manufacturing plants, we have and characteristics incorporated in our numerous
stages of design releases as shown in the below
Co-Located requested various suppliers to set up vehicles.
illustration. The first stage is for prototype building,
Warehouse warehouses near us. the second stage is for pilot build and the third
• This also contributes towards delivering Closer Look at the Product Development stage is for the Standard Operating Procedure
the material on a need basis. Process (SOP).

Our product development process, called GenMod, As for the design, verification and validation
• T he SDR system helps reduce inventory focuses on and integrates the concept of cross- systems and procedures, which is a part of
carrying cost, as additional parts from functional management. To elaborate further, the product development process, we have
suppliers were routed through this GenMod ensures to involve cross-functional teams implemented state-of-the-art design, verification
system. of the organisation in the product development and validation facilities to help us test our products
Sub Daily Receipt processes. These cross-functional teams include
• Through digital KANBAN, we plan on for durability and reliability characteristics.
(SDR) / KANBAN marketing, product management group (PMG),
reducing storage space inside our Additionally, we also have in place virtual
manufacturing units. The additional Program Management Office (PMO), new product simulation systems to verify the robustness of the
space will be utilised for storage of other introduction group (NPI), product development design in the context of customer end applications
parts without expansion. function (PD), sourcing and supply chain, and duty cycles. These systems and facilities
manufacturing, quality, project planning, finance, collectively aid us in developing competitive
human resources, IT, and corporate strategy and products which are first-in-market in India.
planning, and after-sales and service teams.

GenMod:

Phase 1 Phase 2 Phase 3 Phase 4 Phase 5A Phase 5B Phase 6 Phase 7

Product Stewardship Definition


of Market
Technical
Feasibility
Benchmarking, Component-
System-Level Level Design
Complete
Physical
Conduct
Prototype
Validate
Production
Vehicle
Launch,
Opportunity Assessment Detailing of of the Product, Design Validation process in Critical
We seek to constantly leverage innovation to indeed a fundamental competency spanning our
of the Concept and Initial Release, verification and the plant Field Issue
produce a diverse set of products and state-of- entire value chain. Embedding innovation into
Opportunity related DFMEA Mule-testing, and Homologation and prepare Resolution,
the-art technological solutions which not only our products and services enables and empowers
& Initial and Design and Prototype Performance Testing and for launch and Project
meet the evolving customer preferences but also us to provide cleaner, safer and more connected
Product Validation Build Prep. Validation Certification Perf. and
deliver long-term value creation. Innovation is transportation options for our customers.
Concept Planning Lessons
Learned
Report

78 Compliance to Competitiveness Sustainability Report 2021-22 79


The below illustrations depict the facilities in place, which are harnessed to introduce and enhance our
various products:

Vehicle level Attributes testing Power train Styling of


performance and consists of Noise prediction and interiors and
reliability tests are Vibration and calibration exteriors through
being carried out in Harshness (NVH), to improve benchmarking study,
Design facilities In-house state of Digital Mock-Ups In house state of art
various test tracks Ride comfort, Driving performance and packaging analysis,
include 1200 CAD art computer aided helps to identify the Proto Shop provides
and steering pad effort, Gear shift reliability of engines ergonomics study
workstations with engineering lab clash and clearance an opportunity
to validate that effort, Steering effort, and this is done at and regulations
design software's provides virtual of interrelated parts for assembly of
vehicle is intended safety and stability vehicle level with using modeling
like Catia and Pro-E simulation analysis with respect to proto vehicles to
to perform as per the of the vehicle actual duty cycles and hard point
are being used for capability to identify design standards. ensure that the
design and customer through evaluation and customer end finalisation to
3D modelling. Apart failures upfront This will help intended design
requirements. and final arrival of application. achieve aesthetically
from modelling during design so designer to make requirements are
vehicle specification attractive exteriors
software's there are that it helps to avoid design correction met and also verify
as per customer and interiors for
various simulation cost of physical upfront during the serviceability,
requirements and trucks and buses.
software's such as validation the design and accessibility and
regulatory norms.
AVL cruise are being development. manufacturability of
used for analysis. vehicle before start
of mass production.

During this financial year, we developed and • Multiplex electrical system which allows for easy
launched products which employed innovative diagnosis of faults (if any)
technologies and incorporated operational • Telematics to track and monitor vehicle health
modifications to provide an enhanced set of • Tubeless Radial tyres
features for our customers. • Low Noise Vibration and Harshness (NVH) rear engine.

The sustainability benefits of the Ultra-Low Entry


Buses Diesel bus are as follows:
Ultra-Low Entry Diesel Bus
• The bus meets the BS6 Emission Norms which
The Ultra-Low Entry Diesel Bus (with the CNG fuel helps reduce levels of pollution.
option), used for airport operations (TARMAC), is • The level of cab noise is reduced for both
In house state of State of the art Material level In house state of
equipped with below set of features: the passengers and driver of the bus leading
the art component test facility for verification tests are the art engine
testing lab provides vehicle durability being performed to development center • Automatic transmission allowing for a smooth greater comfort.
an opportunity to and is accredited ensure that parts are used for assembly operation of the bus
test components and to the National meeting intended and testing of • Step less entry which makes the bus accessible
aggregates of vehicle Accreditation design requirements engines to ensure for differently abled individuals
such as springs, gear Board for Testing of material that product • Easy boarding with kneeling facility for wheelchair
box, propeller shaft, and Calibration standards. is meeting the passengers with manual ramp on both left-hand
cabin, frames, axles, Laboratories (NABL). durability, reliability and right-hand wheel-base (WB) doors.
exhaust system and This laboratory and performance • Electronically controlled air suspension for
brackets, etc. for simulates vehicle requirements and improved comfort while riding the bus
durability. and component to ensure meeting • Reliable body structure with premium body finish
responses that was national and global • Wide doors in WB at Both left-hand and right-
measured during emission norms. hand, single Front-Over-Hang (FOH) wide door
field testing. for reduced boarding and alighting time
• Passenger information system which displays
flight details

80 Compliance to Competitiveness Sustainability Report 2021-22 81


• The kneeling facility in the bus provides an 2-speed AGB and hub reduction axles with
easy boarding experience for differently abled inter-axle / inter- wheel differential lock and
passengers. with a provision for CTIS to help deliver greater
• Air Suspension as standard feature leads to a performance. Fully automatic CTIS inflation, as
better riding experience. well as deflation on the move features, are added
to the Super Stallion Bridge Launcher. Moreover,
13.5M FE – MCV Intercity Bus Chassis the ‘all-wheel drive combined with the 3-axle
steering system’ facilitates a good level of mobility
The MCV Intercity Bus Chassis is best suited for all kinds of terrains. The Super Stallion Bridge
for intercity applications since it offers best in Launcher comes with a heavy-duty and torsionally
class comfort for the passengers and has low- stiffened frame, power steering with an emergency
maintenance characteristics which work towards assistance system, a rear-view camera, GPS, heater
decreasing downtime and lower the operator rear view mirrors, anti-lock brake system and a
running costs. The numerous features of the MCV protection from Nuclear, Biological and Chemical
Defence For the sole application of ‘gun towing’ of Sharang
Intercity Bus Chassis are mentioned below: Hazards system with a mask. The Bridge Launcher
and Dhanush guns, we introduced the Super
The BAGH 1818 4x4 BS IV Load Carrier was is also built with a bead lock to prevent the tyre
• T he bus has a four-cylinder, A-series, high power Stallion GTV Truck equipped with a 6x6 traction.
developed and built for the road projects of from sliding off the rim in the event that the
250 hp BS6 engine with i-Gen6 technology Powered by our in-house developed 8-litre A6
Northern borders of India. The vehicle, proposed to vehicle is met with a puncture.
that meets the requirements of intercity series providing 360 HP of power, and 1,400 Nm
cater to the non-MoD application (GeM portal), is of torque at 1,300 rpm, the Stallion GTV Truck is
applications while having a reliable driveline. The
Central Motor Vehicles Rules, (CMVR) certified for fitted with the 8-speed manual transmission. This
incorporation of a BS6 engine, as noted earlier,
troop, load carrier, fuel, water bowser, and recovery Truck has been specially designed and developed
results in lower sulfur and nitrogen oxide (NOX)
applications. Additionally, the vehicle is built with for desert and semi-desert regions to be able
emissions, thus helping lower atmospheric
a heavy-duty load body and provide a low cost to function between - 15°C to 55°C temperature
pollution levels.
‘all drive’ application which is derived from the conditions. Lastly, the Truck runs on a full-time
• An electro Magnetic Retarder and an engine
domestic MDV vehicle. 6-wheel drive system with all the axles built with
exhaust brake along with front disc-drum and
rear drum configuration. differential locks.
• A multi-leaf suspension with shock absorbers
and Anti-roll bar / Air suspension at front and
the rear which helps in enhancing standards of
travel comfort.
• A rectangular cross linked polymer fuel tank,
holding a capacity of 375L, as well as an engine-
driven air-conditioning system which ensures to
result in a hassle-free long-distance drive. Electric Vehicles
• The exhaust system positioned ahead of front
During this financial year 2021-22, we introduced
axle provides more room for the purposes of
four electric vehicles (i.e. eBus) and established/
holding the luggage in the wheelbase zone.
commissioned one DC ‘Fast Chargers’ at
The sustainability benefits resulting from the Ahmedabad, through SWITCH Mobility which is
MCV bus are as follows: one of Ashok Leyland’s subsidiaries. Through our
electric vehicles we are positively contributing to
• The MCV bus comes with increased luggage Similar to the previous defence vehicle, we also the decarbonization of the public transportation
space which allows the customer to transit a introduced a Tipper (BAGH 1818 4x4 BS IV Tipper), The fourth vehicle launched under our defence systems of the below mentioned cities of the
larger volume of luggage in a single trip. for the road projects of the Northern borders of product line was the Super Stallion 10x10 46m nation.
• More number of passengers can travel in a India. The Tipper too is CMVR certified, proposed Bridge Launcher, for the purpose of bridge
single trip which is at par with the 12m bus to cater to the non-MoD application (GeM portal), 1. 5
 0 operating vehicles (e-Bus) under the GCC
launching. To elaborate further, the Super
operating cost. and built to provide a low-cost ‘all drive’ application Contract were introduced in Ahmedabad. These
Stallion 10x10 vehicle is specially built to help
• The mileage of the MCV bus has been which is derived from the domestic MDV vehicle. vehicles covered 40 Lakh KM on road. We also
carry modular bridging systems and is capable of
improved by 5% to help result in lesser More than 70 of these Tippers have been inspected have commissioned ‘Direct Current (DC) Fast
carrying a payload up to 27T. The Bridge Launcher
consumption of the fuel. by the Director General of Border Roads (DGBR) Chargers’ in Ahmedabad.
is equipped with the state-of-the-art Cummins
• The MCV bus comes with an electromagnetic and were delivered well in advance to the DGBR, engine along with an automatic transmission,
retarder which improves safety. one of the customers for this vehicle.

82 Compliance to Competitiveness Sustainability Report 2021-22 83


Our heavy-duty Tippers have been designed for
higher productivity enabled through its driveline,
reliable heavy-duty aggregates and suspension.
These Tippers have also been re-designed with an
improved cabin infrastructure which enhances the
drivers’ experience.

2. 2
 5 operating vehicles (e-Bus) under the GCC We also launched the 8-wheeler truck – AVTR 2620,
Contract were introduced for Bihar State Road which is the first truck of the kind to be introduced
Transport Corporation (BSRTC) in Patna. currently in the market. With this launch of AVTR
2620, we successfully become the first and only
3. 4
 0 operating vehicles (e-Bus) under the GCC player in the country to have a full range of trucks
Contract were introduced for CTU in Chandigarh. that are built on the lift axle technology from GVW
of 25.5 to 47.5T. Along with this, this 8-wheeler
truck is built with the 200HP engine with iGen6
Our AVTR 4825 10X2 NRS Tipper is powered by technology which delivers better fluid efficiency.
250HP A4 Series Engine with i-Gen6 technology The truck also comes with digital solutions such
thus helping deliver superior engine performance as the ‘i-Alert’ (advanced telematics), and remote
and durability. Furthermore, the Tipper is equipped diagnostics that is supported by the 24×7 customer
with intelligent and indigenous i-Gen6 technology assistance ‘Uptime Solution Centre’.
with its unique Mid-NOx strategy, which helps
ensure a significant reduction in DEF consumption,

We are pleased to introduce 47.5T (GVW) 4825


10X4 BGS Tipper range to aid customers to carry
the highest possible legal payload in each of
their trips. The Tipper is equipped with the latest
engine and tire technologies such as the H Series
4. T
 he Ashok Leyland Circuit, India’s first electric 250HP engine and Dual Tire Lift Axle (DTLA) to
bus, was introduced for the purposes of intracity help improve long-term durability. The Tipper is
and intercity travel and for transporting school- also built with anti-toppling sensors and robust
going children, as well as staff members of AVTR design to enable our customers to reap the
companies. The Ashok Leyland Circuit, has a productivity benefits at lower operational costs.
charging time of 1.5 to 3 hours, results in zero
emissions, is noise-free, reliable in nature and
compliant with safety regulations and rules.

leading to a lower cost of operation.


Trucks
We are happy to introduce Ecomet 1415 and 1615
India’s first 4-axle 8×2 DTLA Truck (14- wheeler)
which are powered by H Series compressed natural
AVTR 4120 was introduced in the year 2022.
gas (CNG) engines to help reduce the emission of
This truck is powered by Ashok Leyland’s iGen6
harmful gases.
technology which helps in delivering better
fuel efficiency thus reducing the impact on the
surrounding environment.

84 Compliance to Competitiveness Sustainability Report 2021-22 85


Customer Engagement
We strive to engage with our customer base to not adherence, genuine spares and lubes usage. In FY are three dedicated sub-platforms called Dealer Furthermore, we also use a platform called SELECT
only understand their set of preferences but to also 2021-2022, no cases of non-compliance with regard Sales Executive (DSE), Dealer Sales Manager (DSM), to actively communicate with our customer base.
exceed their expectation. We consistently work to regulations or voluntary codes concerning the and the Ashok Leyland Sales Manager (ALSM), The platform’s main goals are to establish strategic
towards setting strong customer relationships and health and safety impacts of products and services and made available to the respective personnel connections, increase trust, and foster customer
by doing so we are able to maintain a continued were reported. Additionally, no violations pertaining (i.e. sales executives, sales managers and sales loyalty. We interact with our customers to learn
presence. to product-based compliances pertaining to manager). about and meet their preferences and needs.
labelling and advertisement were reported during Priority services and other awards and privileges
To better understand our customer’s expectations Currently, we have in place 331 active models and are just a few of the perks offered to our SELECT
this financial year.
as well as their experience of utilising our diverse 970 possible combinations for the customer to customers.
set of products and services, we periodically To strengthen our strategic relationships with select from and these numbers are continuously
engage with our customers and conduct our customer base through our sales, marketing increasing to address the evolving market Our SELECT customers are distinguished based
satisfaction surveys and studies. processes and after-sales services, we continue requirements as well as customer preferences. on the long-term business relationships they
to make use of initiatives such as PRISM, LEAD, Our Customer Value Proposition (CVP) module hold with us. We prioritise our SELECT customers
Customer and sales satisfaction 714 SELECT, i-alert and so on which are explained helps the customer make an informed decision as and provide beneficial services like the helpdesk
scores, from surveys conducted in below. they choose their preferred vehicle, by comparing support, and training support through Knowledge
FY 2021-22 through an independent features of Ashok Leyland’s models with that of the on Wheels (KNOW), and Workshop on Wheels
Through the ‘Practical Improvement in Sales and competitors’ models across the numerous vehicle (WoW).
agency for M&HCV Customer
Marketing’ (PRISM) tool, we are able to concentrate aspects which are of interest to the particular
Satisfaction Score
on marketing-related matters, standardising customer. We also have in place, the ‘i-alert’ telematics
Sales Satisfaction Score 781 sales processes as well as look into building platform which is made available for customers,
people capabilities. Each year, PRISM makes data We also introduced the ‘Make to Order’ (MTO) dealers and Ashok Leyland dealers and users. The
Furthermore, we have been conducting bi-annual about customers and numerous transactions approach, which allows us to customise the i-alert platform allows our customers to monitor
dealer sales and after-sales satisfaction studies for available. With the aid of digital technology, we product once a customer places an order and their vehicles in real time, send regular alerts to
M&HCV customers since the financial year 2014- have introduced PRISM 2.0 to help alleviate the deliver the vehicle in the shortest time period enable the fleet managers to enhance the safety,
15. The objective of these studies is to aid us in effects of the dynamic business environment. by leveraging the flexibilities made available performance and productivity of their respective
understanding customer expectations with dealers’ Our ability to access market intelligence and to us by our Modular Business Platform (MBP) fleet, and also helps in keeping our customers
sales and after-sales service across the M&HCV the sales processes in real-time thanks to PRISM platform. In order to ensure and meet our shorter apprised about the health of their vehicles.
vehicle range, to help identify both the strengths 2.0 results in higher sales, and improved market delivery timelines, we have formulated a tentative
and weaknesses to drive the action planning for production plan which is based on the sales Towards gathering customer queries, opinions or
coverage, better market penetration, and a larger
multiple modules, as well as to benchmark our pipeline showcased in the PRISM platform, and feedback, we have established a comprehensive
market share. In order to further assure customer
sales and service offerings with leading industry the confirmed set of orders in the form of MTOs. after-sales service which includes mediums such as
satisfaction, our application has a built-in vehicle
practices. We are also committed to offering We make use of a 10-parameter scale called 24X7 Call center toll free no, website, social media,
configurator (shown below as figure 1.16) that aids
smooth after-sales services to our customers and the PRISM Maturity Index (PMI) to assess the etc. we are able to pay attention to our customers’
the customers in selecting a vehicle based on
also taking care of repair as well as maintenance of quality effectiveness and adoption of our sales feedback and opinions. Along with this, a dedicated
their requirements and intended utilisation of the
their vehicles through our 750+ workshops situated and marketing processes. This index is used to complaint management system is also put in place
particular vehicle. On the PRISM 2.0 platform, there
across the nation. In addition to this, we have drive consistent sales experiences for customers to help monitor as well as facilitate swift resolution
established a robust and comprehensive mobile across geographies and to support data-driven of customer complaints.
application for our customer base called ‘ALCARE’ organisation strategy and decision-making. With regard to customer privacy, we have not
which will serve as a one-stop solution to meet all received any complaints concerning customer
of our customer’s service needs and requirements. Secondly, with the help of data-analytics, the
Leverage Analytics to Drive Decisions, or LEAD, privacy breaches, data privacy, thefts or losses of
ALCARE has several features which greatly help customer data during this financial year.
us meet our customer’s needs and cater to their extracts meaningful inputs from sales and service-
queries and resolve their complaints if any. related datasets. These inputs are then utilised by
our system and processes.
To ensure compliance related to product health
and safety, the system checks for service adherence
are regularly conducted. We send out reminders
and conduct stakeholder training for service

86 Compliance to Competitiveness Sustainability Report 2021-22 87


S. Material Indicate Rationale for Approach to adapt to Financial
No Topics whether identifying the mitigate the risk implications
risk or risk/ opportunity of the risk or
opportunity opportunity
(Indicate
positive or
negative
implication)

1 Product Opportunity Leveraging • Conducting health • Reduced


safety, innovation to and safety impact product recalls
quality and ensure our assessments of its
innovation products are products
safe and match • Instituting systems to

Materiality
the desired ensure compliance
quality standards with safety and quality
contributing standards
to enhanced • Institutionalising

Table brand value and


customer trust
a supplier quality
improvement cell to
validate the quality of
parts.
• Adopting evolving
modes/systems for
produce development
processes, such as the
GenMod NPD (New
Product Development).

88 Compliance to Competitiveness Sustainability Report 2021-22 89


S. Material Indicate Rationale for Approach to adapt to Financial S. Material Indicate Rationale for Approach to adapt to Financial
No Topics whether identifying the mitigate the risk implications No Topics whether identifying the mitigate the risk implications
risk or risk/ opportunity of the risk or risk or risk/ opportunity of the risk or
opportunity opportunity opportunity opportunity
(Indicate (Indicate
positive or positive or
negative negative
implication) implication)

2. Customer Risk Failing to • Providing transparent • Lower revenue 4. Regulatory Risk and Risk • Creating a strong • Risk
relationships offer products information and • Costly compliance Opportunity Violating ethical organisational i. Fines and
and and services fair advice on the litigation fee regulatory culture with a focus Penalties
satisfaction that satisfy Company’s products compliance often on transparency and • Opportunity
our customer and services to its results in legal compliance ii. Government
expectations customers punishment, • Regularly carrying subsidies and
may result in • Improving relationships including fines out risk assessments concessions
lengthy and held with customers and penalties to identify areas of
costly litigation, and the manner in Opportunity potential exposure to
diminished trust which we cater to the Ensuring compliance-related
with customers, needs/preferences of regulatory risks
and lower sales the customer base, compliance
through initiatives enhances our
and platforms such credibility and
as PRISM 2.0, LEAD, potential access to
SELECT, and i-alert. Government
• With the help of a subsidies and
robust after sales concessions
service which includes
5. Road and Opportunity Adopting health • Introducing health and • Lower talent
mediums such as 24X7
occupational and wellbeing wellbeing measures for acquisition
Call center toll free no,
safety measures may employees and workers costs
website, social media,
lead to enhanced • Launching employee • Lower injury
etc, we are able to pay
employee assistance programmes rate
attention to customers.
productivity in with counselling
A dedicated complaint
turn reducing services
management system
the employee • Conducting
is also in place to
attrition rate. Road occupational safety and
help monitor as well
safety awareness road safety workshops
as facilitate swift
programmes and awareness
resolution of customer
enables the programmes
complaints.
community and
3. Business Risk Inability to absorb • Implementing sound • Financial drivers to follow
growth and losses owing ESG policies, systems losses the safety rules.
profitability to unforeseen and processes to build • Depletion of
contingencies a sustainable business reserves
and sudden model that can weather
external shocks disturbances
can lead to dire
consequences
impacting viability
of the business

90 Compliance to Competitiveness Sustainability Report 2021-22 91


S. Material Indicate Rationale for Approach to adapt to Financial S. Material Indicate Rationale for Approach to adapt to Financial
No Topics whether identifying the mitigate the risk implications No Topics whether identifying the mitigate the risk implications
risk or risk/ opportunity of the risk or risk or risk/ opportunity of the risk or
opportunity opportunity opportunity opportunity
(Indicate (Indicate
positive or positive or
negative negative
implication) implication)

6. Inclusive Opportunity Ensuring goodwill • Conducting need • Increase in 8. Recruitment Opportunity Initiating • Conducting skill • Reduced
growth with with local, and based assessments revenue share and talent employee benefit upgradation trainings recruitment
community marginalised to identify and from socially retention plans, offering for employees cost
development communities implement appropriate conscious competitive pay • Launching Leadership
through the programmes customers packages and talk series
community • Monitoring and focusing on a • We introduced a year-
development assessing potential diverse workforce long development
programmes that impact of our can help retain journey as a part of
can validate our operations on local the right talent the Young Talent
social license to communities and bring Programme (YTP)
operate. • Nurturing human about a diverse for high potential
relationships and perspective employees
supporting the during the
livelihoods and decision-making
infrastructure of the process
communities in which
9. Grievance Opportunity Establishing a • Instituting an effective • Legal fines
we operate.
Mechanism robust grievance whistle-blower and and penalties
7. Sustainable Opportunity Ensuring a • Conducting • Lower raw redressal grievance redressal • Dissolution of
supply chain green, local and environmental and material mechanism mechanism business
and sourcing socially sound social assessments for procurement ensures • We have instituted
supply chain suppliers cost compliance a robust grievance
can contribute • Engaging with • Reduction in to rules and redressal mechanism
to stability and suppliers on ESG and transportation regulations that is focused on
diversity while promoting positive E & costs therefore building addressing any
also creating local S practices the trust of concerns related to our
employment • Strategic sourcing the customers, employees
council was formed investors and • A committee has
in the organisation to employees. been established
create synergy across which includes
functions. They help functional heads and
sustain our relationship senior management
with our large suppliers members, who ensure
and well as strengthen effective resolution.
our valuable processes.
10. Cybersecurity Risk Lack of adequate • Implementing sound • Regulatory
data security and information security fine and
privacy systems systems and policies penalty
can lead to to manage customers’ • Legal fees
economic loss, sensitive data. in case of
reputational • We have in place an customer
losses and loss Information Security/ lawsuits
of customer Cybersecurity policy in • Loss of
confidence in us. place that is available customers
to all employees in our
organisation.

92 Compliance to Competitiveness Sustainability Report 2021-22 93


S. Material Indicate Rationale for Approach to adapt to Financial S. Material Indicate Rationale for Approach to adapt to Financial
No Topics whether identifying the mitigate the risk implications No Topics whether identifying the mitigate the risk implications
risk or risk/ opportunity of the risk or risk or risk/ opportunity of the risk or
opportunity opportunity opportunity opportunity
(Indicate (Indicate
positive or positive or
negative negative
implication) implication)

11. Resource Opportunity With an aim to • Introducing initiatives • Lower 14. Training and Opportunity Ensuring • Conducting skill • Reduced
optimisation optimise resource to minimise material operational Education opportunities upgradation trainings costs relating
and utilisation, we can consumption costs are provided to for employees to talent
operational not only improve • Implementing • Increase in employees that • Launching Leadership acquisition
eco- efficiency our operational waste management revenue share can upgrade their talk series
efficiency but measures such as from socially skills and attain • Launching Quality
also attract proper disposal of conscious the qualifications Academy and
environmentally waste, recycling waste customers required in order Electronics Academy
conscious and taking measures to achieve career aimed at enhancing
customers to ensure zero waste to progression the capability of the
landfill results in higher employees
employee
12. Human rights Risk and Risk • Ensuring compliance • Regulatory
retention rate
Opportunity Non-adherence with international and fines and
to human rights national human rights penalties 15. Labour Risk Promoting • Supporting employees 1. Reduced
principles may standards within the • Reduced management freedom of and workers to be a costs relating
lead to organisation and its access to relationship association part of independent to talent
reputational value chain capital from (Freedom of and collective unions acquisition
damage and socially association bargaining • Initiating engagements
penalties conscious and collective agreements for with the union leaders
Opportunity investors bargaining) its workers and to promote worker and
Adhering to • Reduced employees results employee wellness
human rights can costs relating in employee
result in improved to talent and worker
ability to attract acquisition satisfaction
and retain talent • Improved
16. Anti- Risk We can be • Implementing internal • Legal fines
and build a access to
competitive exposed to legal controls to strengthen and penalties
stronger brand capital
practices fines, penalties, compliance to • Dissolution of
equity
damaged applicable laws business
13. Anti- Risk We can be • Implementing internal • Legal fines reputation, • Devising a plan to
bribery and exposed to legal controls to strengthen and penalties business conduct awareness
corruption fines, penalties, compliance to • Dissolution of disruption and programmes and
damaged applicable laws business erosion of trust trainings to internal
reputation, • Devising a plan to in the case of stakeholders on ethical
business conduct awareness non-adherence practices
disruption and programmes and to competitive • Instituting an effective
erosion of trust trainings to internal practices whistleblower and
in the case of stakeholders on ethical grievance redressal
non-adherence to practices mechanism
ethical business • Instituting an effective
practices whistle-blower and
grievance redressal
mechanism

94 Compliance to Competitiveness Sustainability Report 2021-22 95


Glossary of Abbreviations

AC Air Conditioner

ACMA Automotive Component Manufacturing Association

ADAS Advance Driver Assistance System

AGB Auxiliary Gear Box

AGM Annual General Meeting

AL Ashok Leyland

ALCARE Ashok Leyland Care

ALCOB Ashok Leyland Corporate Building

ALMPES Ashok Leyland Manufacturing Process Evaluation System

ALSM Ashok Leyland Sales Manager

ALVES Ashok Leyland Vehicle Evaluation Standard

ALVVC Ashok Leyland

APS Advanced Problem-Solving Projects

ASQ American Society for Quality

Annexure BB

BgS
Black Belt

Bogie Suspension

BPI Business Process Improvement

BPS Basic Problem-Solving Projects

BRSR Business responsibility and sustainability report

BS Bharat Stage

BTC Basic Training Center

CBU completely built-up units

CDM Clean Development Mechanism

CEA Central Energy Authority

CETP Common Effluent Treatment Plant

CFC Chlorofluorocarbon

CGCF Continuous Gas Carburizing Furnace

CII Confederation of Indian Industry

CIO Chief Information Officer

CISO Chief Information Security Officer

CLO Chlorofluro Carbon

96 Compliance to Competitiveness Sustainability Report 2021-22 97


CMVR Central Motor Vehicles Rules EVB Exhaust Valve Break

CNG Compressed Natural gas FCCI Federation of Indian Chambers of Commerce and Industry

CO2, Carbon dioxide FMEA Failure Mode and Effects Analysis

COSO Committee of Sponsoring Organisations of the Treadway Commission FOH Front-Over-Hang

CPCB Central Pollution Control Board FY Financial Year

CPPS Cab Press and Panel Shop GCC Gulf Cooperation Council

CQ Central Quality GET Graduate Engineer Trainee

CSR Corporate Social Responsibility GHG Green House Gases

CTIS Central Tire Inflation System GJ Giga Joules

CTO Consent to Operate GKD IITR G.K.Devarajulu Institute for Technological Resources

CTQ Critical to Qualify GOI Government of India

CV Commercial Vehicles GPA General Purchase Agreement

CVP Customer Value Proposition GPP Ghaziabad Precision Products

DA Dissolved Acetylene GPS, Global Positioning System

DC Direct current GRI Global Reporting Initiative

DEF Diesel Exhaust Fluid GTV Gross Transaction Value

DET Diploma Engineer Trainee GTW Gross Trailer Weight

DGBR Director General of Border Roads GVW Gross Vehicle Weight

DM Daily Management HAP Hazardous air pollutants

DPU Defect Per Unit HCV Heavy Commercial Vehicles

DRP Disaster Recovery Plan HIA Hosur Industry Association

DSE Dealer Sales Executive HIRA Hazard Identification and Risk Assessment

DSM Dealer Sales Manager HP Horse Power

DTI Driver Training Institute HR Human Resources

DTLA Dual Tire Lift Axle HV Heavy Vehicles

EATS Engine After Treatment System IAQ International Academy for Quality

EEI Ergonomy/Ergonomics Index IATF International Automotive Task Force

EHS Environment Health and Safety IC Investment Committee

EMS Environmental Management System IEX Indian Energy Exchange

ENDO Endo Thermic Gas INFHRA Infrastructure, Facility, Human resource and Realty association

ERM Enterprise Risk Management INR Indian Rupees

ESG Environmental, Social and Governance IO Insertion Order

ESOP Employees Stock Option Plan IPCC Intergovernmental Panel on Climate Change

EV Electric Vehicle ISO International Organization for Standardization

98 Compliance to Competitiveness Sustainability Report 2021-22 99


ISQ Indian Society for Quality ODS Ozone Depleting Scene

IT Information Technology OEM Original Equipment Manufacturer

IUCN International Union for Conservation of Nature OHS Occupational Health and Safety

KG Kilogram PDF Product Development Function

KL Kilolitre PDI Pre-Delivery Inspection

KNOW Knowledge on Wheels PFMEA Process Failure Mode Effect Analysis

KPI Key Performance Indicators PIB Press Information Bureau

KRA Key Results Areas PM Particulate Matter

KWH Kilo watt hours PMG product management group

LCA Life Cycle Assessment PMI PRISM Maturity Index

LCV Light Commercial Vehicles PMO Program Management Office

LEAD Leverage Analytics to Drive Decisions POSH, Prevention of Sexual Harassment

LEAP Learning Enhancement and Practice PPA Power Purchase Agreement

LED Light Emitting Diode PPM Parts Per Million

LPG Liquid Petroleum Gas PQCDMS, Productivity, Quality, Cost, Delivery, Safety and Morale

LSC Life Skill Coordinators PRISM Practical Improvement in Sales and Marketing

MBP Modular Business Platform PVC, Polyvinyl Chloride

MCV Medium Commercial Vehicles QMS Quality Management System

MDV Medium Duty Vehicle RDF Refuse-Derived Fuel

MEDA Maharashtra Energy Development Agency RMC Risk Management Committee

MGI Mission Gemba Initiative ROI Return on investment

MT Metric Tonne RPA Robotic Process Automation

MTO Make to Order RPN Risk Priority Number

MW Megawatt RRWHS Roof Rainwater Harvesting Systems

NGO Non-Governmental Organization RTS Road To School

NHRD National Human Resources Development RWH Rainwater Harvesting

NIQR National Institution for Quality and Reliability SAARC South Asian Association for Regional Cooperation

NOX Oxides of Nitrogen SCR Bosch Fuel System

NPD New Product Development SCV Small Commercial Vehicle

NPI New Product Introduction SDG Sustainable Development Goals

NRC Nominations and Remuneration Committee SEA Supplier Evaluation Audit

NTTF Nettur Technical Training Foundation SEBI Securities and Exchange Board of India

NVG-SEE National Voluntary Guidelines on Social, Environmental and Economic SEE Social, Economic and Environmental

NVH Noise Vibration and Harshness SHE Safety, Health and Environment

100 Compliance to Competitiveness Sustainability Report 2021-22 101


SOP Standard Operative Procedure

SOx Oxides of Sulphur


Inde pe nden t Assu rance State men t
SPCB state pollution control board
Introduction
SPM Suspended Particulate Matter DNV Business Assurance India Private Limited (‘DNV’), has been commissioned by Ashok Leyland
Limited (Corporate Identity Number L34101TN1948PLC000105, hereafter referred to as ‘Ashok
SQF Seal Quench Furnace
Leyland’ or ‘the Company’) to undertake an independent assurance of the Company’s Sustainability
STP Sewage Treatment Plant Report 2021-22 in its printed format (‘the Report’) for the financial year ending 31st March 2022. The
sustainability disclosures in this Report have been prepared by Ashok Leyland based on the material
TAT Turnaround Time topics identified by them and in reference with the Global Reporting Initiative (GRI) Sustainability
TC Technology Committee Reporting Standards 2021 (‘GRI Standards’). The intended user of this assurance statement is the
Management of Ashok Leyland (‘the Management’). Our assurance engagement was planned and
TDS Total Dissolved Solids carried out during February 2023 – March 2023.

TPH Tooling Painting and Handling


Responsibilities of the Management of Ashok Leyland and of the Assurance Provider
TQBM Total Quality for Business Management The Management of the Company has the sole responsibility for the preparation of the Report and
are responsible for all information disclosed in the Report as well as the processes for collecting,
TS Technical Specification analyzing and reporting the information presented in the Report. Ashok Leyland is also responsible
UFRO Ultrafiltration, Reverse Osmosis for ensuring the maintenance and integrity of its website and any referenced disclosures on
sustainability performance. In performing this assurance work, DNV’s responsibility is to the
UN The United Nations Management of the Company; however, this statement represents our independent opinion and is
intended to inform the outcome of the assurance to the stakeholders of Ashok Leyland.
UNGC The United Nations Global Compact
We provide a range of other services to the Company, none of which in our opinion, constitute a
VAVE Value Analysis Value Engineering conflict of interest with this assurance work. Our assurance engagements are based on the
VFD Variable Frequency Drive assumption that the data and information provided by the Company to us as part of our review have
been provided in good faith and are free from misstatements.
VOC Volatile Organic Compounds
Scope, Boundary and Limitations
VTS Vehicle Test Shop
The reporting scope and boundary encompasses environmental, social and governance performance
VVC Vellivoyal Chavadi of Ashok Leyland operations in India that fall under the direct control of the Company’s Legal team,
and as brought out in the Report in the section ‘About this Report’ for the activities undertaken by
WB Wheelbase the Company during the financial year 1st April 2021 – 31st March 2022.
WBCSD World Business Council on Sustainable Development
We performed a limited level of assurance based on our assurance methodology VeriSustainTM1. The
WRI World Resource Institute assurance engagement considers an uncertainty of ±5% based on materiality threshold for
estimation/measurement errors and omissions. We did not engage with any external stakeholders as
YTP Young Talent Programme part of this assurance engagement.

During the assurance process, we did not come across limitations to the scope of the agreed assurance
engagement. The reported data on economic performance, expenditure towards Corporate Social
Responsibility (CSR) activities, and other financial data are based on audited financial statements
issued by the Company’s statutory auditors which is subject to a separate audit process. We were not
involved in the review of financial information within the Report.

Basis of our Opinion


As part of the assurance process, a multi-disciplinary team of sustainability specialists performed
assurance work for selected sample sites of Ashok Leyland. We adopted a risk-based approach, that
is, we concentrated our assurance efforts on the issues of high material relevance to the Company’s
business and its key stakeholders. We carried out the following activities:

1
The VeriSustain protocol is based on the principles of various assurance standards including International Standard on Assurance
Engagements 3000 (ISAE 3000) Revised (Assurance Engagements other than Audits or Reviews of Historical Financial Information) and
the GRI Principles for Defining Report Content and Quality, international best practices in verification and our professional experience;
and is available on request from www.dnv.com

Project No: PRJN-504223-2022-AST-IND Page 1 of 5

102 Compliance to Competitiveness Sustainability Report 2021-22 103


 Reviewed the approach to stakeholder engagement and materiality determination process and Observations
its outcomes as brought out in the Report. Without affecting our assurance opinion, we provide the following observations against the principles of
 Interviews with selected senior managers responsible for management of sustainability issues VeriSustain:
and review of selected evidence to support topics disclosed in the Report. We were free to
Materiality
choose interviewees and interviewed those with overall responsibility to deliver the Company’s The process of determining the issues that is most relevant to an organization and its stakeholders.
sustainability objectives. The Report has fairly articulated identified material topics for its business. The materiality determination
 Sample based assessment of site-level sustainability performance data through on-site audits process carried out in the reporting period 2021-2022 was reviewed to evaluate its adequacy in the
at manufacturing facilities at Ennore (Tamil Nadu) and Pantnagar (Uttarakhand), Foundry at changed business scenario for the current reporting period. The process included inputs from key
Sriperumbudur (Tamil Nadu) and Corporate Office at Chennai (Tamil Nadu) to review internal and external stakeholders and senior management of the Company, as well as issues
processes and systems for preparing the data and implementation of sustainability strategy. considered important for the automotive sectors and global peers. In our opinion, the output of the
process does not miss out any significant material issues and nothing has come to our attention to
We were free to choose sites for conducting our assessment.
suggest that the Report does not meet the requirements related to the Principle of Materiality.
 Reviewed the process of reporting on Organizational Profile, Strategy, Ethics and Integrity, Nothing has come to our attention to suggest that the Report does not meet the requirements
Governance, Stakeholder Engagement and Reporting Practices based on GRI 2: General related to the Principle of Materiality.
Disclosures 2021.
 Reviewed the performance disclosure of identified material topics and related GRI Standards; Stakeholder Inclusiveness
that is, carried out an assessment of the processes for gathering and consolidating The participation of stakeholders in developing and achieving an accountable and strategic response to
performance data related to identified material topics and, for a sample, checked the Sustainability.
processes of data consolidation to assess the Reliability and Accuracy of performance The Report brings out the stakeholders who have been identified as significant to Ashok Leyland, as
disclosures reported based on GRI’s topic-specific Standards. well as the modes of engagement established by the Company to interact with these stakeholder
 Verification of the data consolidation of reported performance disclosures in context to the groups. The key topics of concern and needs of each stakeholder group which have been identified
Principle of Completeness as per VeriSustain for a limited level of verification. through these channels of engagement are further brought out in the Report.
Nothing has come to our attention to suggest that the Report does not meet the requirements
Opinion related to the Principle of Stakeholder Inclusiveness.
On the basis of the verification undertaken, nothing has come to our attention to suggest that the
Report does not properly adhere to the GRI Standards 2021, including GRI 2: General Disclosures Responsiveness
2021, GRI 3-3: Management of Material topics and disclosures related to the following GRI Standards The extent to which an organization responds to stakeholder issues.
which have been chosen by Ashok Leyland to bring out its performance against a set of identified The Report adequately brings out the Company’s policies, strategies, management systems and
material topics: governance mechanisms in place to respond to topics identified as material and significant concerns of
- GRI 201: Economic performance 2016 – 201-1 key stakeholder groups. Nothing has come to our attention to suggest that the Report does not meet
- GRI 203: Indirect economic impact 2016 – 203-1 the requirements related to the Principle of Responsiveness. However, going forward Ashok Leyland
- GRI 301: Material 2016 – 301-1 may, based on its strategic priorities, identify and articulate its medium and long-term sustainability
- GRI 302: Energy 2016 – 302-1 targets and report its performance against these targets.
- GRI 303: Water and Effluents 2018 – 303-1, 303-2; Nothing has come to our attention to believe that the Report does not meet the requirements
- GRI 305: Emissions 2016 – 305-1, 305-2, 305-3 (Partial disclosure) 2, 305-4, 305-5 related to the Principle of Responsiveness.
- GRI 306: Waste 2020 – 306-1, 306-2
- GRI 308: Supplier Environmental Assessment 2016 – 308-1 Reliability
- GRI 403: Occupational Health and Safety 2018 – 403-1, 403-2 The accuracy and comparability of information presented in the report, as well as the quality of
- GRI 404: Training and Education 2016 – 404-1 underlying data management systems.
- GRI 406: Non-discrimination 2016 – 406-1 The Report brings out the systems and processes that the Company has set in place to capture and
- GRI 407: Freedom of Association and Collective Bargaining 2016 – 407-1 report its performance related to identified material topics across its reporting boundary. The majority
- GRI 414: Supplier Social Assessment 2016: 414-1 of data and information verified through our remote assessments with Ashok Leyland’s management
- GRI 416: Customer Health and Safety 2016 – 416-1 teams and data owners at the Corporate Office and sampled sites within the boundary of the Report
were found to be fairly accurate and reliable. Some of the data inaccuracies identified during the
2 Ashok Leyland has disclosed Scope 3 emissions under 5 categories out of 15 categories (as listed in the GHG protocol). For further verification process were found to be attributable to transcription, interpretation and aggregation errors.
details, please refer the management report.
These data inaccuracies have been communicated for correction and the related disclosures were
reviewed post correction.
Nothing has come to our attention to believe that the Report does not meet the principle of
Reliability and Accuracy.

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104 Compliance to Competitiveness Sustainability Report 2021-22 105


DNV Business Assurance India Private Limited is part of DNV – Business Assurance, a global provider of certification, verification,
assessment and training services, helping customers to build sustainable business performance. www.dnv.com
Completeness
How much of all the information that has been identified as material to the organisation and its
stakeholders is reported?
The Report brings out the Company’s performance, strategies and approaches related to the
environmental, social and governance issues that it has identified as material for its operational
locations coming under the boundary of the report, for the chosen reporting period while applying and
considering the requirements of the GRI’s Principle of Completeness.
Nothing has come to our attention to suggest that the Report does not meet the Principle of
Completeness with respect to scope, boundary and time.

Neutrality
The extent to which a report provides a balanced account of an organization’s performance, delivered
in a neutral tone.
The Report brings out the disclosures related to Ashok Leyland’s performance during the reporting
period in a neutral tone in terms of content and presentation, while considering the overall
macroeconomic and industry environment.
Nothing has come to our attention to suggest that the Report does not meet the requirements
related to the Principle of Neutrality.

Statement of Competence and Independence


DNV applies its own management standards and compliance policies for quality control, in accordance
with ISO IEC 17021:2015 - Conformity Assessment Requirements for bodies providing audit and
certification of management systems, and accordingly maintains a comprehensive system of quality
control including documented policies and procedures regarding compliance with ethical requirements,
professional standards and applicable legal and regulatory requirements.

We have complied with the DNV Code of Conduct2 during the assurance engagement and maintain
independence as required by relevant ethical requirements relevant ethical requirements including the
ISAE 3000 (Revised) Code of Ethics. This engagement work was carried out by an independent team of
sustainability assurance professionals. DNV was not involved in the preparation of any statements or
data included in the Report except for this Assurance Statement and Management Report. DNV
maintains complete impartiality toward stakeholders interviewed during the assurance process.

Purpose and Restriction on Distribution and Use

This assurance statement, including our conclusion has been prepared solely for the Company in
accordance with the agreement between us. To the fullest extent permitted by law, we do not accept
or assume responsibility to anyone other than the Company for our work or this report.

For DNV Business Assurance India Private Limited


Karthik Digitally signed by

Ramaswa
Karthik
Ramaswamy
Sharma Digitally signed by
Sharma, Anjana Nagarajan, Digitally signed by
Nagarajan, Sathishkumar

, Anjana 14:29:29 +05'30' Sathishkumar Date:


Date: 2023.05.05 Date: 2023.05.05 2023.05.05 17:50:58
my 14:21:26 +05'30'
+08'00'

Karthik Ramaswamy Anjana Sharma N Sathishkumar


Lead Verifier, Head – Sustainability Operations, Assurance Reviewer,
Sustainability Services, India Head, Sustainability Services
DNV Assurance India Private DNV Business Assurance India DNV Business Assurance
Limited, India Private Limited, India Singapore Pte. Ltd.

05 May 2023, Mumbai, India.


--------------------------------------------------------------------------------------------------------------------------------

2
The DNV Code of Conduct is available on request from www.dnv.com

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106 Compliance to Competitiveness Sustainability Report 2021-22 107


GRI Content Index Role of the highest governance body
Ethical Business Practices Refer AR
GRI 2-14 Annual Report- Report on FY 2021-22,
in sustainability reporting
Corporate Governance Page 50
GRI Content Index (as per GRI 2021 Standards)
Annual Report- Report on Refer AR FY
GRI 2-15 Conflicts of interest
Corporate Governance 2021-22
GRI
Disclosure Chapter Pg. No.
Standard Holistic Stakeholder
GRI 2-16 Communication of critical concerns Engagement and Materiality 28
GRI 2: General Disclosure 2021
Assessment
1. The organisation and its reporting practices
Refer AR
Collective knowledge of the highest
Ashok Leyland- Compliance to GRI 2-17 Annual Report- Board’s Report FY 2021-22,
GRI 2-1 Organisational Details 17 governance body
Competitiveness Page 18

Entities included in the organisation Evaluation of the performance of the


GRI 2-2 About this Report 5 GRI 2-18 Ethical Business Practices 25
sustainability reporting highest governance body

Reporting period, frequency, and About this Report GRI 2-19 Remuneration policies Ethical Business Practices 25
GRI 2-3 5
contact point
GRI 2-20 Process to determine remuneration Ethical Business Practices 25
GRI 2-4 Restatements of information About this Report 5
Annual Report- Particulars of
GRI 2-21 Annual total compensation ratio 54
GRI 2-5 External assurance About this Report 5 Employees

2. Activities and Workers 4. Strategy, policies and practices

About Ashok Leyland Statement on sustainable Message from the Head of


GRI 2-22 11
Activities, value chain, and other development strategy Corporate Strategy and ESG
GRI 2-6 Strengthening Supplier 17
business relationships
Relationships GRI 2-23 Policy Commitments Ethical Business Practices 26

Fostering an Inclusive GRI 2-24 Embedding policy commitments Ethical Business Practices 25
GRI 2-7 Employees 49, 50
Workplace Processes to remediate negative Fostering an Inclusive
GRI 2-25 58
Fostering an Inclusive impacts Workplace
GRI 2-8 Workers who are not employees 50
Workplace Mechanisms for seeking advice and
GRI 2-26 Materiality Table 93-95
3. Governance raising concerns

Governance structure and GRI 2-27 Compliance with laws and regulations Ethical Business Practices 25
GRI 2-9 Ethical Business Practices 25
composition Refer AR
Annual Report- Business
Nominations and selection of the GRI 2-28 Membership associations FY 2021-22,
GRI 2-10 Ethical Business Practices 25 Responsibility Report
highest governance body Page 84

Ethical Business Practices 5. Stakeholder Engagement


Refer AR
GRI 2-11 Chair of the highest governance body Annual Report- Report on FY 2021-22, Approach to stakeholder Engaging with Stakeholders
GRI 2-29 29
Corporate Governance Page 43 engagement and Our Approach to Materiality

Role of the highest governance body Refer AR Fostering an Inclusive


GRI 2-30 Collective bargaining agreements 49
GRI 2-12 in overseeing the management of Ethical Business Practices FY 2021-22, Workplace
impacts Page 44-50 GRI 3: Material Topics 2021
Refer AR Engaging with Stakeholders
Delegation of responsibility for Annual Report- Report on GRI 3-1 Process to determine material topics 30
GRI 2-13 FY 2021-22, and Our Approach to Materiality
managing impacts Corporate Governance
Page 44-50
GRI 3-2 List of Material Topic Materiality Table 88-95

GRI 3-3 Management of Material Topic Materiality Table 88-95

108 Compliance to Competitiveness Sustainability Report 2021-22 109


GRI 200: Economic Performance GRI 302-3 Energy Intensity Environmental Stewardship 32

GRI 201: Economic Performance 2016 GRI 302-4 Reduction of energy consumption Environmental Stewardship 42-47

Direct economic value generated and Highlighting Our Economic Reductions in energy requirements of
GRI 201-1 20 GRI 302-5 Environmental Stewardship 42-47
distributed Performance products and services

Financial implications and other risks GRI 303: Water and Effluents 2018
Highlighting Our Economic
GRI 201-2 and opportunities due to climate 21
Performance Interactions with water as a shared
change GRI 303-1 Environmental Stewardship 40
resource
Defined benefit plan obligations and Highlighting Our Economic
GRI 201-3 21 Management of water discharge-
other retirement plans Performance GRI 303-2 Environmental Stewardship 40
related impacts
No grant
GRI 303-3 Water withdrawal Environmental Stewardship 41
was availed
Financial assistance received from Highlighting Our Economic from the GRI 303-4 Water discharge Environmental Stewardship 40
GRI 201-4
government Performance government
during FY GRI 303-5 Water Consumption Environmental Stewardship 41
2021-22 GRI 304: Biodiversity 2016
GRI 203: Indirect Economic Impacts 2016 Operational sites owned, leased,
Infrastructure investments and managed in, or adjacent to, protected
GRI 304-1 Environmental Stewardship 36
GRI 203-1 Empowering Our Communities 60-65 areas and areas of high biodiversity
services supported value outside protected areas

GRI 203-2 Significant indirect economic impacts Empowering Our Communities 60-65 Significant impacts of activities,
GRI 304-2 Environmental Stewardship 36
products, and services on biodiversity
GRI 204: Procurement Practices 2016
GRI 305: Emissions 2016
Proportion of spending on local Strengthening Supplier
GRI 204-1 68
Suppliers Relationships GRI 305-1 Direct (Scope 1) GHG Emissions Environmental Stewardship 35

GRI 205: Anti-corruption 2016 Energy Indirect (Scope 2) GHG


GRI 305-2 Environmental Stewardship 35
Emissions
Communication and training
Fostering an Inclusive
GRI 205-2 about anti-corruption policies and 56 Other indirect (Scope 3) GHG
Workplace GRI 305-3 Environmental Stewardship 35
procedures Emissions

GRI 206: Anti-competitive Behaviour 2016 GRI 305-4 GHG Emissions Intensity Environmental Stewardship 34

Legal actions for anti-competitive GRI 305-5 Reduction of GHG Emissions Environmental Stewardship 34
GRI 206-1 behaviour, anti-trust, and monopoly Ethical Business Practices 26
practices Emissions of Ozone-Depleting
GRI 305-6 Environmental Stewardship 36
Substances (ODS)
GRI 300: Environment
Nitrogen oxides (NOx), sulphur
GRI 301: Materials 2016 GRI 305-7 oxides (SOx), and other significant air Environmental Stewardship 36
emissions
GRI 301-1 Materials used by weight or volume Environmental Stewardship 38-39
GRI 306: Waste 2020
Environmental Stewardship Not
GRI 301-2 Recycled input materials used
Reported Waste generation and significant
GRI 306-1 Environmental Stewardship 36-37
waste-related impacts
GRI 302: Energy 2016
Management of significant waste-
Energy consumption within the Environmental Stewardship GRI 306-2 Environmental Stewardship 36-37
GRI 302-1 33 related impacts
organisation
GRI 306-3 Waste Generated Environmental Stewardship 37-38
Energy consumption outside the
GRI 302-2 Environmental Stewardship 34
organisation GRI 306-4 Waste Diverted from disposal Environmental Stewardship 37-38

110 Compliance to Competitiveness Sustainability Report 2021-22 111


GRI 306-5 Waste Directed to disposal Environmental Stewardship 37-38 GRI 405: Diversity and Equal Opportunity 2016

GRI 308: Supplier Environmental Assessment 2016 Diversity of governance bodies and Fostering an Inclusive
GRI 405-1 49-55
employees Workplace
New suppliers that were screened Strengthening Supplier
GRI 308-1 67
using environmental criteria Relationships GRI 406: Non-discrimination 2016

GRI 400: Social Incidents of discrimination and Fostering an Inclusive


GRI 406-1 49
corrective actions taken Workplace
GRI 401: Employment 2016
GRI 407: Freedom of Association and Collective Bargaining 2016
New employee hires and employee Fostering an Inclusive
GRI 401-1 51, 53
turnover Workplace Operations and suppliers in which the
Fostering an Inclusive
GRI 407-1 right to freedom of association and 49
Benefits provided to full-time Workplace
Fostering an Inclusive collective bargaining may be at risk
GRI 401-2 employees that are not provided to 53
Workplace
temporary or part-time employees GRI 413: Local Communities 2016

Fostering an Inclusive Operations with local community


GRI 401-3 Parental leave 55
Workplace GRI 413-1 engagement, impact assessments, Empowering Our Communities 61-65
and development programs
GRI 403: Occupational Health and Safety 2018
Operations with significant actual
Occupational health and safety Fostering an Inclusive
GRI 403-1 58-59 GRI 413-2 and potential negative impacts on Empowering Our Communities 61-65
management system Workplace
local communities
Hazard identification, risk assessment, Fostering an Inclusive
GRI 403-2 58-59 GRI 414: Supplier Social Assessment 2016
and incident investigation Workplace
New suppliers that were screened Strengthening Supplier
Fostering an Inclusive GRI 414-1 67-68
GRI 403-3 Occupational health services 58-59 using social criteria Relationships
Workplace
GRI 416: Customer Health and Safety 2016
Worker participation, consultation,
Fostering an Inclusive
GRI 403-4 and communication on occupational 58-59 Assessment of the health and safety
Workplace Customer Relationship
health and safety GRI 416-1 impacts of product and service 68-69
Management
categories
Worker training on occupational Fostering an Inclusive
GRI 403-5 57
health and safety Workplace Incidents of non-compliance
Customer Relationship
GRI 416-2 concerning the health and safety 86
Fostering an Inclusive Management
GRI 403-6 Promotion of worker health 53 impacts of products and services
Workplace
GRI 417: Marketing and Labelling 2016
Prevention and mitigation of
occupational health and safety Fostering an Inclusive Incidents of non-compliance
GRI 403-7 58-59 Customer Relationship
impacts directly linked by business Workplace GRI 417-2 concerning product and service 86
Management
relationships information and labelling

Fostering an Inclusive GRI 418: Customer Privacy 2016


GRI 403-9 Work-related injuries 59
Workplace
Substantiated complaints concerning
Customer Relationship
GRI 404: Training and Education 2016 GRI 418-1 breaches of customer privacy and 87
Management
losses of customer data
Average hours of training per year per Fostering an Inclusive
GRI 404-1 55-57
employee Workplace

Programs for upgrading employee


Fostering an Inclusive
GRI 404-2 skills and transition assistance 55-57
Workplace
programs

Percentage of employees receiving


Fostering an Inclusive
GRI 404-3 regular performance and career 55-57
Workplace
development reviews

112 Compliance to Competitiveness Sustainability Report 2021-22 113


UNGC Principles Mapping

UNGC Principles Statement Reference

HUMAN RIGHTS

Principle-1 Businesses should support and respect the protection of


Page 49
internationally proclaimed human rights

Principle-2 Make sure that they are not complicit in human rights
Page 49, 68-69
abuses

LABOUR

Principle-3 Businesses should uphold the freedom of association

and the effective recognition of the right to collective Page 49


bargaining

Principle-4 The elimination of all forms of forced and compulsory Refer AR FY 2021-22,
labour Page 82

Principle-5 The effective abolition of child labour Refer AR FY 2021-22,


Page 82

Principle-6 The elimination of discrimination in respect of employment


Page 49
and occupation

ENVIRONMENT

Principle-7 Businesses should support a precautionary approach to


Page 32
environmental challenges

Principle-8 Undertake initiatives to promote greater environmental


Page 42-47
responsibility

Principle-9 Encourage the development and diffusion of


Page 78-85
environmentally friendly technologies

ANTI-CORRUPTION

Principle-10 Businesses should work against corruption in all its forms,


Page 49, 56
including extortion and bribery

114 Compliance to Competitiveness Sustainability Report 2021-22 115


Registered Office : Ashok Leyland Limited
No. 1, Sardar Patel Road, Guindy, Chennai - 600032
T: +91 44 2220 6000 | E : Secretarial@ashokleland.com
www.ashokleyland.com

116 Compliance to Competitiveness

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