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AL Sustainability-Report 2021-22-1
AL Sustainability-Report 2021-22-1
AL Sustainability-Report 2021-22-1
About this This year, we publish our sixth Sustainability Report, automotive plants. The foundry locations are
with a focus on our non-financial performance Ennore and Sriperumbudur in Tamil Nadu, India,
during the reporting period of April 1 2021, to whereas the automotive plant locations are Hosur
March 31 2022. The information provided in this (units 1 and 2), Ennore, Bhandara, Alwar, Pantnagar,
Report Report underlines areas that are material to our Vellivoyal Chavadi (Technical Centre), Corporate
stakeholders and our overall business. Office in Chennai, and along with Cab Panel and
Press Shop (CPPS) in Hosur, Tamil Nadu. We aim to
We conducted the materiality assessment with our expand the scope of our report that will include our
internal and external stakeholders during the last joint ventures, and subsidiaries.
financial year i.e., FY 2020-21 and we have retained
the material topics as per the previous reports. The Forward-Looking Statements
scope of the report is in line with previous year’s
sustainability report. The forward-looking statements which are a part
of this Report define our plans and expectations
We have included the restatements with respect based on rational assumptions and previous
to total energy consumption, Scope 1, and Scope 3 experience. These projections take into account
emissions that reflects in the environment chapter the developments in the industry, geographical
of this Report. changes in market conditions, government
regulations, laws, and other such impacting
Reporting Principles factors. These statements shall not be used as
an assurance of our future performance as the
This Sustainability Report has been developed underlying assumptions may change significantly
in reference with the Global Reporting Initiative based on various trends out of our control. Please
(GRI) Universal Standards 2021. Additionally, the direct any queries related to this report to
disclosures are also aligned with the National Alok Verma, Head Corporate Strategy & ESG,
Voluntary Guidelines on Social, Environmental, at secretarial@ashokleyland.com.
Practices in Learning achieve responsible and ethical business culture creating a positive impact on our communities. and will soon implement
beyond compliance requirements. In the unlikely event of non-compliance of ESG,
and Development’ and the potential risks have been assessed and a
in identified villages in
On the Social side, we continued with our
‘Leading Practices in support to the CSR programmes. As part of
concurrent review mechanism for instituting
timely corrective strategies and actions as
Jammu and Kashmir.
the Road to School drive, we provide access to necessary has been established.
Employee Engagement’. education benefitting nearly 100,000 children
in remote rural villages in Tiruvallur, Krishnagiri, We will continue to provide focus and thrust to
Namakkal, and Salem districts of Tamil Nadu, our ESG agenda even more in the years to come
Alwar in Rajasthan, Bhandara in Maharashtra and it is our endeavour to be a benchmark for
and will soon implement in identified villages others to follow before long.
in Jammu and Kashmir. Our ‘Jal Jeevan’ water
initiative benefitted a total of 9,475 people through Yours Sincerely,
the construction of rooftop rainwater systems, Dheeraj G Hinduja
recharging of bore wells, construction of toilets, Chairman
and installation of pipe sprinklers. Additionally, the
Corporate
old legacy of corporate citizenship towards this activities and empowering our communities.
evolving corporate mandate. A sustainable, agile
and innovative approach has become a priority Our ESG strategy is well articulated and embedded
with the changing business approach, evolving in our organizational agenda through 10 focus
& ESG
Our 6th Sustainability Report for FY 2021-22 ESG initiatives to be a guiding light to the
showcases our ESG journey from compliance to Commercial Vehicle Ecosystem and an intent to
competitiveness, which reflects our firm belief be world class. Ashok Leyland is at the forefront
that sustainable practices will lead Ashok Leyland of developing products across EV and Alternate
towards longer term competitiveness and value fuels to drive product stewardship agenda. Our
creation agenda. This Report provides an insight Industry leading Environment initiatives include
on various new and ongoing industry leading 29 multi-layer Miyawaki afforestation across
“Our ESG vision aligns initiatives undertaken over last year towards locations instrumental in reducing our scope 1
building a sustainable and socially responsible impact by around 52%, 71% renewable footprint
with our business organization in addition to improved disclosures to lowering our scope 2 footprint considerably and
highlight our commitment towards various aspects Net Water Positivity across our plant locations.
ambitions towards long of sustainability. On social front, we are positively impacting the
lives of communities with our Road to School,
term value creation to our Sustainability is at the core of Ashok Leyland since Road to Livelihood and JalJeevan initiatives while
its inception, and we have continued to achieve
stakeholders” greater milestones by delivering sustainable
Governance is the bedrock of our organization
with several industry firsts on Board Level ESG
solutions while transforming and integrating Committee, strong board constitution with
Our community We, at Ashok Leyland aim to minimise the Our employees constitute as one of the most We are focused on
impacts of our resource-intensive operations integral stakeholders of Ashok Leyland. We are
development initiatives on the environment and focus on optimum focused on creating a safe, diverse, and inclusive creating a safe, diverse,
utilization of resources. We are focused to achieve workspace for our people, aimed to help them
encompass Road environmental stewardship on various aspects like become more positive, productive, innovative, and inclusive workspace
energy, emissions, biodiversity conservation, water and create long lasting value to all our customers.
to School initiatives, consumption, recycling and waste management. This year we have achieved zero fatalities in our for our people, aimed
sustainable livelihood
With our constant efforts our manufacturing units
and technical centers have achieved zero liquid
operations as we strive to make our operating
conditions safer for our employees.
to help them become
opportunities,
discharge (ZLD) status. We have further achieved
zero waste to landfill status in seven out of nine Aiming to build a robust business approach, we
more positive, productive,
empowering women, manufacturing plants. Through our constant efforts have developed risk management frameworks to
mitigate environmental and operational risks. With
innovative, and create
and endeavors, we have ventured into sequestering
health care and social carbon through afforestation efforts. the constant support of all our stakeholders, along long lasting value to
with their skills and experience, we aim to further
well-being, clean water, At Ashok Leyland, community welfare and become a resilient organization. all our customers.
development go hand in hand and is one of our
and sanitation initiatives. focus areas Over the past decade we have actively With pledge to further promote sustainability in
our overall ecosystem, we present our 6th annual
engaged with our community in supporting
them towards leading a meaningful living. Our Sustainability Report showcasing our continued
community development initiatives encompass initiatives on ESG front.
Road to School initiatives, sustainable livelihood
opportunities, empowering women, health care We look forward to your feedback and suggestions.
and social well-being, clean water, and sanitation
Alok Verma
initiatives. Our efforts in areas of providing
Head Corporate Strategy & ESG
livelihood generation opportunities, educational
Ashok Leyland
support, and infrastructure development are result
Key
648,962
cumulative
CO2 sequestrated through afforestation efforts 13,174 tCO2e
Hazardous Waste: 7 out of 9 plants , Non-Hazardous
Highlights
Zero Waste to Landfill
Waste: All Locations
Total Hazardous Waste Generated 2,538.49 MT
Total Non-Hazardous Waste Generated 187,448.32 MT
Zero Liquid Discharge All manufacturing plant locations and technical centre
Total Water Consumption 1,074.36 (000') kL
Total Rainwater Harvested 2,663.75 (000’) kL
Number of Ponds created (cumulative) 17
Net Water Positive +1.24 times
Total Water Recycled 63%
Water Intensity - Foundry 2.02 kL/MT
Water Intensity - Automotive Plants 7.19 kL/Vehicle
Water Intensity - Overall 49.54 kL/INR Crore
Total number of Beneficiaries for the RTS 96,750
CSR Expenditure 16.93 Crore
Fatalities Zero Fatalities
Injury Rate 1.10
Total Employee - New Hires 308
Total training hours 54,969.85 hours
Numbers of drivers trained 2.5 Lakhs
Total Salesforce trained 13,338
Compliance to
one of the top fifteenth largest manufacturer of cent over last year. Light Commercial Vehicles (LCV)
trucks worldwide. We have an employee base sales were 52,222 which showcased an increase of
of 26,327 which includes both contractual and 11.9 per cent over the last financial year. Currently,
Ghana
Our Hosur 1 Team also received the award’ in the State level “Energy
Received 15 CII EHS Excellence Our Pantnagar Plant was awarded ur product ‘Bada Dost’ was awarded CV
O
TISS Leap Vault CLO Award Awards, which recognised our robust Best Energy efficient of the Year and Pick up of the Year 2021-22
Governance
benefits all the stakeholders involved. We believe Non-Executive Directors, and one Non-
effective governance is an important aspect to Independent Executive Director. The Independent
gain customer confidence and trust. Our business Directors fulfill the conditions specified by SEBI.
activities are carried out with utmost integrity The details of the Board of Directors are available
and transparency. Our governance framework in the Annual Report on Page Number 43: https://
comprises of highly skilled and experienced www.ashokleyland.com/backend/in/wp-content/
Board of Directors that provides guidance and uploads/sites/2/2022/07/Annual-Report-FY-2021-22.
strategic direction to the Company. To further pdf
enhance stakeholder confidence and business
efficiency, activities like day to day operations , Appointment, Evaluation, and
legal, and statutory compliances, internal controls, Remuneration of The Board
As on March 31, 2022, environmental and social requirements and
management of risks are guided by the Board of The members are nominated and examined by the
the Company’s Board Directors. Nominations and Remuneration Committee (NRC)
after evaluating the structure, size, composition,
consisted of 11 Directors Our senior management act as a leadership team. and diversity along with assessing the skills, and
This team is involved and committed to enhancing recommendations provided to the Board. We
which includes one stakeholder value by providing insightful business have established a formal mechanism to help our
decisions, adhering to high ethical standards,
Promoter Non- ensuring transparency and professionalism in
Board evaluate the performance of Committees,
Independent Directors, and Non-Independent
all the dimensions of the business. Furthermore,
Independent Executive the Board is responsible to approve strategic
Directors, including the Chairman of the Board.
2. Prioritising
the stakeholders and Local • Community • Need-based • Community safety and • Project
identifying select groups for engagement Communities welfare • Periodic development assessment
programmes • Engagement and reviews
Engagement with 3. F
ormulating questionnaires for the
• Project communication • Meetings with
the stakeholders identified stakeholder groups
assessment the community
4. U
nderstanding the priorities and concerns reviews leaders
of stakeholders and incorporating their
suggestions in our materiality assessment
Collation and
analysis of feedback
Based on the materiality assessment conducted, the following material topics were identified
Preserving
Our Nature
Product Safety Customer Business growth Regulatory
and Innovation relationships and and profitability compliance Renewable energy mix
71%
satisfaction
Road and
occupational
Inclusive growth
with community
Sustainable
supply chain and
Recruitment
and talent 7.26
GJ/MT Crore and
safety development sourcing retention
5.53
GJ/Vehicle respectively
Partnership with
Grievance Cybersecurity Resource Human rights Hinduja Renewables
Mechanism optimisation and
operational eco-
efficiency
Energy Management
Energy Consumption - Fuel
Energy and emissions have been our key focus Vehicle and 7.26 GJ/MT for our foundry operations.
areas that are closely monitored, and considerable The overall energy intensity with respect to the net Particulars UoM FY 2021-22 FY 2020-21 FY 2019-20
efforts have been undertaken in this area. revenue is 57.87 GJ/INR Crore. High Speed Diesel 000' GJ 215.72 204.56* 273.28
During the FY 2021-22, we were successful in the
We also encourage all employees to suggest Heavy Fuel Oil 000' GJ - 1.87 2.32
cumulative commissioning of ground-mounted
solar for captive use of 75 MWp along with rooftop kaizens that would contribute towards our process Liquified Petroleum Gas (LPG) 000' GJ 62.55 48.87 48.69
solar of 10.4 MW. We have contributed towards the improvement and in turn reduce our specific
Compressed Natural gas (CNG) 000' GJ 26.60 25.58 21.58
installation of a group captive (solar) power plant energy consumption. The net energy consumption
outside the organisation during FY 2021-22, from Dissolved Acetylene (DA) 000' GJ 0.17 0.24 0.39
of Hinduja Renewables which also contributes to
our renewable energy mix. Further, we continue non-renewable energy sources, was 604.81 (000’) Propane 000' GJ 62.72 24.01 12.54
to purchase solar and wind power along with its GJ. The major activities which contributed to this
consumption were employee commute, upstream Total 000' GJ 367.76 305.13 358.80
associated RECs through PPAs. The net effect of all
these initiatives has resulted in an improvement transportation, and distribution, waste generated Energy Consumption - Electricity
of our renewable energy consumption from 179.59 in operations, downstream transportation, and
Electricity (Grid + IEX) 000' GJ 252.37 311.53 548.27
(000’) GJ to 634.87 (000’) GJ which amounts to an employee business travel (local travels).
Renewable Energy
increase of 253 percent. The below table illustrates
The Press Information Bureau (PIB) of the
the other non-renewable energy source that Wind 000' GJ 225.78 99.01 174.30
Government of India (GOI) notice in July 2022,
contributes to our energy consumption in Foundry Solar 000' GJ 409.08 80.52 36.48
mandated the conversion of all our products to
and Automotive Plants
have compliant with BS-VI emission norms. During Biodiesel 000' GJ - 0.06 -
During the FY 2021-22, our specific energy FY 2021-22, we could successfully launch CNG
Total Renewable Energy 000' GJ 634.87 179.59 210.78
consumption excluding energy consumed outside and Hybrid powertrain vehicles and incorporated
the organisation for our automotive plants with selective catalytic reduction (SCR) technology for Total Electricity Consumption 000' GJ 887.24 491.12 759.05
respect to number of vehicle produced is 5.53 GJ/ all our diesel-powered vehicles.
Overall Total Energy Consumption 000' GJ 1,255.00 796.25 1,117.85
Category UoM FY 2021-22 FY 2020-21 FY 2019-20 Dissolved Acetylene (DA) tCO2e - 12.64 12.64
Employee Commute 000' GJ 56.56 68.71* 81.69 Propane tCO2e - 3,863.83 3,863.83
Upstream transportation and distribution 000' GJ 447.09 242.30 245.73 Total (Scope 1 emissions) tCO2e 5,574.02 19,727.57 25,301.58
Waste generated in operations 000' GJ 5.00 9.10 2.38 Total Scope 1 after carbon
tCO2e 12,127.58
sequestration efforts
Downstream transportation 000' GJ 95.75 48.43 20.13
Scope 2 Emissions
Employee Business Travel (Local travel) 000' GJ 0.40 0.21 0.24
Electricity Consumed tCO2e 24,536.10 30,845.19 55,381.29
Total 000' GJ 604.81 368.75 350.18
Total Emissions tCO2e 30,110.12 50,572.76 80.682.87
* indicates the restated numbers
During the data consolidation on that there has been a error in the employee commute from 8,070.48
energy consumption within and estimation in the high-speed 000’GJ to 68.71 000’GJ which is Scope 3 Emissions
outside the organisation for the diesel consumption from 419.88 lower than the previously reported Category UoM FY 2021-22 FY 2020-21 FY 2019-20
reporting period, it was observed 000’GJ to 204.56 000’GJ and energy consumption number.
Employee Commute tCO2e 4,130.93 5,059.51 * 5,919.00
Upstream transportation and distribution tCO2e 32,746.86 17,962.32 18,218.00
14%
Scope 3 emissions - activities within our operational
43,961.24
control is 25,301.58 tCO2e which is
decrease in total
scope 1+2 emissions being calculated as per the GHG While consolidating the data for the current commute respectively. However, the actual scope 1
Protocol developed by the World reporting period, it was observed that there has been emission from high-speed diesel is 16,384.82 tCO2e,
Scope 1 emissions - tCO2e
Resource Institute (WRI), World an error in the estimation of scope 1 and 3 emissions and scope 3 emissions from employee commute is
25,301.58
Emission Intensity – Foundry = Business Council on Sustainable in the category of high-speed diesel and employee 5,059.51 tCO2e for the FY 2020-21.
0.40
Development (WBCSD),
tCO2e and Assessment Report 5 of
tCO2e/MT Intergovernmental Panel for Scope 1 Emission
Scope 2 emissions - Climate Change Convention
Emission Intensity – Automotive = Particulars UoM FY 2021-22 FY 2020-21 FY 2019-20
55,381.29
(IPCC). We have considered
0.39 emission categories such as High-Speed Diesel tCO2e 15,985.75 16,384.82* 20,251.03
tCO2e/Vehicle employee commute, upstream Heavy Fuel Oil tCO2e - 144.67 179.58
tCO2e
transportation and distribution, Liquified Petroleum Gas (LPG) tCO2e 3,946.63 3,518.17 3,072.39
waste generated in operations,
downstream transportation, and Compressed Natural gas (CNG) tCO2e 1,492.48 1,435.27 1,210.66
The grid energy reliance of successful in improving our employee business travel (local Dissolved Acetylene (DA) tCO2e 12.64 17.34 28.59
our operations was 55,381.29 renewable energy share from travels) to report under Scope Propane tCO2e 3,863.60 1,479.17 772.48
tCO2e considering a 0.79 tCO2/ 36.5 percent in FY 2020-21 to 71 3 emissions. This has effectively
Total tCO2e 25,301.10 22,979.44 25,514.73
MW grid emission factor of our percent in FY 2021-22 along with cumulated to 43,961.24 tCO2e
CEA CDM database. We were harnessing the sequestration during the FY 2021-22. Scope 2 Emission
Electricity (Grid + IEX) tCO2e 55,381.29 71,633.44 126,406.69
Scope 1 Emissions Total Emissions (Scope 1+2) tCO2e 80,682.39 94,612.88 151,921.43
* indicates the restated numbers
Automotive Total (Foundry and
Particulars UoM Foundry
Plants Automotive Plants)
High-Speed Diesel (HSD) tCO2e 2,962.90 13,022.85 15,985.75 During FY 2021-22, we considered our total equipment. Our net ODS consumption was 5,321.7
consumption of ozone-depleting substances KG which contributed to 1,608.36 KG equivalent to
Liquified Petroleum Gas (LPG) tCO2e 2,611.12 1,335.74 3,946.86
(ODS) equivalent to the refilling of the respective CFC-11.
648,962
0.14 Waste Generated Waste Disposed
Landfill (Recycled)
trees planted 62.21 Automotive Automotive Automotive
Particulars UoM Foundry Foundry Foundry
Plants Plants Plants
13,174
96.65
Used / Spent oil MT 160.43 194.35 0 0 154.20 203.29
tCO2e Sequestered Wastes and residues - Paint
MT 188.12 294.95 0 0.12 163.64 294.84
sludge
52%
45.43
Discarded containers/
of Scope 1 Sequestrated barrels/Liners contaminated
MT 287.32 206.44 0 0 266.57 206.44
with hazardous wastes/
74.25 chemicals
We acknowledge the impact of biodiversity Used Batteries MT 1.13 67.50 0 0 1.46 67.50
on abating climate change. Our initiatives of Wastes / Residues
Miyawaki-method to build forests in collaboration SPM NOx SOx
containing - Oil-Soaked MT 0.71 356.97 0 0.03 0.63 359.93
with our local communities are evidence of our VOC PM Cotton Waste
Others
commitment. We have preferred the Miyawaki-
method of afforestation due to its high yield Filter, Residues MT 0 3.37 0 0 0 3.37
despite its high-cost implications. We seek to
enhance the adoption of Miyawaki afforestation in
Waste Management Chemical sludge from
wastewater treatment (ETP MT 2.20 569.40 0 0 2.20 568.92
locations not restricted to our operational facilities. Sludge)
We have ensured the plantation of native Total hazardous waste generated = E-Waste MT 0 12.25 0 0 0 12.25
2,538.49
species that have a high sequestration potential. Wastes / Residues
Considering the nature of the business we have containing Oil - Grinding MT 0 106.25 0 0 0 106.25
MT sludge
developed an environmental management plan
that would ensure the conservation of biodiversity Total non-hazardous waste generated = Phosphate sludge MT 0 56.40 0 0 0 56.40
187,448.32
hotspots in the near vicinity of all our operational Spent Solvent (from Paint
MT 0 3.03 0 0 0 3.03
facilities within India. None of our operational Shop)
MT
activities have a negative impact on IUCN red- Wastes/residues (sealant/
list species. We have been successful in planting All Non-Hazardous Waste is diverted from Landfill PVC residues from the MT 0 0.62 0 0 0 0.62
648,962 trees to date which have a sequestration in all operational locations
painting process)
potential of 13,174 tonnes of CO2. Among other Oil and Grease Skimming
initiatives, we have collaborated with the local MT 0 8.27 0 0 0 8.27
Residue
communities in adopting and maintaining forests. The operations in the automobile sector have
Filter and Filter Material MT 0 18.49 0 0 0 18.49
We have provided capacity-building sessions and evolved over the years leading to high-level
Medical Waste MT 0.06 0.22 0.06 0.27 0 0
awareness programs to the local communities automation. We have ensured to keep pace with
Hazardous Waste MT 639.96 1,898.53 0.06 0.42 588.70 1,909.60
safeguarding of flora and fauna. global trends while ensuring the utilisation of
Total Hazardous Waste MT 2,538.49 0.48 2,498.30
Cardboard/ Wastepaper MT 19.59 2,739.76 17.55 2,739.76 Oil and Lubricants for the process (used for
MT 581.67 1,651.61 1,799.27
equipment & machinery)
Plastic Waste/ Used HDPE bags MT 32.09 17,316.15 28.68 17,316.15
Oil and Lubricants for products (filled-in
Waste sand MT 108,529.89 - 101,990.76 - MT 5,365.73 3,782.29 5,018.70
products)
Food waste MT 28.49 50.78 28.49 50.78
Oil and Lubricants MT 5,947.40 5,433.90 6,817.97
Steel castings, MS scrap MT 347.47 18,161.27 325.44 18,161.27
Paints MT 1,991.89 2,379.85 2,090.08
Rubber Scrap MT - 50.32 - 50.32
Chemicals (washing machines, paint shops,
MT 559.35 742.90 1,379.97
Garden waste (wood, dry leaves treatment plants, etc)
MT 18.83 462.72 18.83 462.72
etc)
Consumable Gas (LPG, Propane, Liquid
MT 453.37 910.64 727.38
Scrap Tyres and Tubes MT - 37,714.40 - 37,714.40 Nitrogen, CO2, Shield Gas, Ammonia, DA)
Non-Hazardous Waste MT 109,075.10 78,373.22 102,500.36 78,373.22 Other Consumables MT 26.94 49.01 54.12
Total Non-Hazardous Waste MT 187,448.32 180,873.58 Diesel (filled-in product) MT 4,151.72 1,815.72 2,050.99
Semi-manufactured Goods
The material consumption is monitored and • Reduce the amount of waste in landfill Batteries MT 1,608.20 972.76 1,459.19
tracked at both plant and corporate levels. During • Transition to low-carbon-intensive products Alumunium MT 377.54 0.06 0.15
product development, we work towards increasing • Conserve the natural resources
the efficiency of the material consumption in • Minimise the emissions during the material Tyres and Tubes MT 22,915.95 6.86 55.63
order to mitigate the environmental impact of extraction and production Castings and Forging MT 309.24 7.52 0.16
our products and while not compromising the • Improve the circularity of our products and
quality of the product. During the FY 2021-22, services Packaging Materials
we consumed 115,453.13 MT of primary materials, We are also in the process of conducting Life Cycle
Carton Box MT 137.39 50.52 71.55
89,759.09 MT of associate materials, 35,650.11 MT of Assessment (LCA) on our product ranges in the
semi-manufactured materials, and 265.80 MT of coming years. Plastic (PVC, Polythene) MT 69.11 34.54 101.28
packaging materials. At Ashok Leyland, we strive to
MS Pallets/racks (non-returnable) MT 24.19 30.36 30.09
achieve the following:
Wood MT 35.11 9.23 49.18
1,546
1,042
1,527
1,265
1,419
1074.36
926
During FY 2021-22, our net water withdrawal was
1035.27
1,032.78 (000’kL) wherein water withdrawal within
Runner & Riser Foundry Rejection Customer Rejection Cast Iron from M/C shop the foundry was 152.33 (000’) kL and within the
987.99
automotive plants was 880.55 (000’) kL with no
FY 2021-22 FY 2020-19 FY 2019-18
water discharge. This resulted in our total water
consumption of 1,074.36 (000’) kL which includes
the consumption of the harvested rainwater as
Water Management well. We were also successful in harvesting 2,663.75
(000’) kL of rainwater during the FY 2021-22. The
reuse of ETP water with TDS of less than 1,000 mg/L water intensity of our automotive plants was
Total Rainwater Harvested = which is obtained through the implementation of 7.19 kL/Vehicle and 2.02 kL/MT for our foundry
2,663.75
the dialysis filtration method. The STP outlet water operations. The overall water intensity with respect
FY 2021-22 FY 2020-21 FY 2019-20
is reused in the horticulture at our operational
(000’) kL
premises up to the permissible limits defined
63%
by the Pollution Control Board (PCB) of 30 kL/
day without stagnation or ponding. We have also Category UoM Foundry Automotive Plants
Water Recycling % =
implemented other water-conservative initiatives
Water Withdrawal 000' kL 152.23 880.55
7.19
such as rainwater harvesting, conservation
of subway-yield water, along with reuse of Ground Water 000' kL 94.43 387.49
Water Intensity (Automotive)= kL/
Vehicle
Third-Party Water 000' kL 57.81 492.92
2.02 Total Water Withdrawal (000’ kL) FY 2021-22 Tanker Water 000' kL 0.00 0.14
Water Intensity (Foundry) = kL/MT
Total Water Withdrawal 000' kL 1032.78
17
Rainwater Harvested 000' kL 467.03 2,196.72
Total number of ponds created = 152.33 Rainwater Consumption 000' kL - 41.58
1.24x
000' kL 113.06 538.22
Water Recycling
Water Positive % 74% 61%
Description:
Outcome:
Description:
2. O
il temperature drops to the set value(120°C) vi. Water Saving - Approximately 600- kL/annum
Wood Line chart kg
well before quenching of next charge for all gear
vii. Safety ensured - Body part contact with hot oil
and shaft charges
and heat exchanger avoided
1200
1025
1000
797
800 780
600 551
400
417
200
0 0 0 0 0 0 0
0
Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
2020 2020 2020 2020 2020 2020 2020 2020 2020 2021 2021 2021
Leadership
that enhance their capabilities, provide benefits the leaders of the organisation, video nuggets,
and ensure employee satisfaction. Additionally, and interaction with women leaders outside the
we foster a diverse, inclusive, free and safe work organisation etc. In FY 2021-22, around 24 women
culture that encourages an innovative mindset. We executives participated in this programme.
have zero instances of corruption.
This is supplemented with training modules
Though this chapter, we will highlight our on prevention of sexual harassment, women’s
Total Number of Employees- social performance and initiatives undertaken networks, and a policy suite that understands,
26,327
throughout this financial year. appreciates, and caters to the unique needs of each
of our employees. This year, we also conducted
Diversity, Inclusion and Equality gender sensitisation workshops for managers
Total Number of Women in the Permanent who have women employees in their teams and
Workforce- As we expand our physical footprint in India and for all the women executives. These sessions help
54,969.85 that people from different educational and across our operations and have no instances
professional backgrounds, genders, age cohorts of discrimination or human rights violations
and sections of society bring their unique life were recorded in FY 2021-22. The human rights
Average Training Hours of Junior Management- requirements form a part of our business
experiences and perspectives to our organisation.
12.7 Additionally, we are an equal opportunity employer agreements and contracts. In FY 2021-22,
and do not discriminate against any candidate, we assessed 100% of our offices and plants
solely judging them based on merit. We have on child labour, forced or involuntary labour
Zero instituted policies and legal documents which and discrimination. We conducted training
states our zero-tolerance approach towards any programmes for our permanent workers. In FY2021-
fatality
form of discrimination. 22, 21,256 of our permanent workers were trained
Injury Rate- on human rights issues and policies and are
1.10
Our corporate offices are accessible to differently covered as a part of the scope of the policy.
abled employees and workers, as per the
requirements of the Rights of Persons with Further, the right to freedom of association and
Lost Day Rate- Disabilities Act, 2016. Additionally, we have collective bargaining was respected and protected
1.80
established an equal opportunity policy as per the across our operations. This year, 100% of our
Rights of Persons with Disabilities Act, 2016. workers were covered by collective bargaining
agreements. Also, our management engages with
Our approach hinges on the three pillars of talent the union leaders on a periodic basis to discuss
acquisition and directed development, fostering workers expectations and implement action plans.
Category FY 2021-22 FY 2020-21 Total Number and percentage Gender <30 years 30-50 >50 years
Total No. of % (B / A) Total No. of % (D / C) of Females years
employees employees / employees employees /
Numbers Percentage Male - 1 9
/ workers workers in / workers in workers in
in respective respective respective Board of Female - - 1
11 1 9.09%
respective category, who category category, who Directors
category are part of ( C) are part of
(A) association(s) association(s)
or Union or Union Differently abled Workers for FY 2021-22
(B) (D)
Category Total Male Female
Total Permanent 5,020 5,020 100% 5,379 5,379 100%
Workers Number Percentage Number Percentage
Permanent 58 58 100% - -
13,986
Other than Permanent 7 6 86% 1 14%
12,394
12,275
Total differently abled workers 65 64 98% 1 2%
5,629
5,379
New Employee Hires: New Hires by Age Group:
5,020
3,977
3,522
3,246
2,250
1,576
1,568
283
1,514
290
265
256
259
231
21
16
16
123
44
Top Senior Middle Junior Total Non- Contractual
23
MGMT. MGMT. MGMT. MGMT. Permanent Workers
10
13
13
9
9
Associates
7
4
4
3
2
1
1
1
FY 2021-22 FY 2020-21 FY 2019-20 Top Senior Middle Junior <30 years 30-50 years >50 years
MGMT. MGMT MGMT MGMT
7,905
5,024
5,342
4,760
267
599
336
341
311
68
41
37
16
4
1
FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22 FY 2020-21 FY 2019-20 Workers Non- Contractual
(Permanent) Permanent Workers
Associates
Employees Male Female Workers Male Female Male Female
FY 2021-22
7,834
6,721
5,342
5,325
842
829
593
1,153
25%
71
12%
37
24
78
31
17
48
13
41
Workers Non- Contractual Workers Non- Contractual
FY 2021-22 FY 2020-21 FY 2019-20 FY 2021-22
(Permanent) Permanent Workers (Permanent) Permanent Workers
Associates Associates
Male Female Male Female
<30 years 30-50 years >50 years Male Female
New Employee Hires: Employee Turnover We have experienced an increase in our employee coverage, parental leaves etc. are provided to full
(in percentage): turnover rate as the industry was undergoing a time employees. Further, regular performance and
churn, commonly known as the Great Resignation. career development reviews are conducted for
In order to promote an inclusive workplace, we 100% of our employees including 100% of women
459
ensure to provide 100% of our employees and employees as well. Our evaluation mechanism
367
314
290
workers with retirement benefits such as provident is mainly governed by the terms of long-term
267
fund, gratuity and employees’ state insurance settlement which entails the engagement time,
17%
159
scheme of India. Additional benefits such as productivity, quality and safety parameters. These
50
14%
14%
47
11%
group personnel accident policy, group health practices foster a healthy work-life balance and
31
2
1
278
172
Female 27 - - 27 100%
150
FY 2021-22
We also conduct trainings for our drivers that work 2,344 individuals from the sales force and 10,994
25,676.5
for us or are present in the community. At present, individuals from the dealer sales force.
24,916
14,889
17,235
9,746.05
to 2.5 lakh drivers annually. Over the years, we have Employee Engagement
5,883.5
9,171.5
Grievance Redressal
Occupational Health and Safety
We are a people’s organisation and hence listening Safety Parameters FY 2021-22 FY 2020-21 FY 2019-20
to the grievances from our people is the key. For Occupational health and safety is of utmost
the same reason, we have instituted a robust priority to us as our employees are an important Fatalities 0 0 0
grievance redressal mechanism, accessible on stakeholder for us. We have instituted necessary
Number of work-related injury or ill health 372 565 835
our website, that is focused on addressing any policies, processes and procedures that ensures
concerns related to our employees and workers. the safety of our employees. Our Environment, Number of recordable work-related injury or ill health 28 34 32
The objective is to resolve issues in a timely and Health and Safety (EHS) Policy covers all our
Number of high-consequence work-related injuries 0 1 0
transparent manner. It helps us in understanding manufacturing, R&D, warehousing and distribution
and catering to the needs of our people. A facilities, in addition to our head office. We have Lost days 606.50 283 170.25
committee has been established which includes identified robust targets and have established a
Safety Committee to oversee the implementation. Total manhours worked (in millions) 67.12 61.91 58.75
functional heads and senior management
members, who ensure effective resolution. In We have also instituted an occupational health and Injury rate 1.10 1.82 2.84
FY 2021-22, due to a change in the long-term safety management system across our plants. All
our employees are trained on the EHS Policy during High-consequence work-related injury rate 0 0.003 0
policy 73 complaints were filed and seven are
pending resolution at the end of the year. Last the induction programme, and periodic refresher Lost day rate 1.80 0.91 0.57
financial year, 113 complaints were filed out of trainings are carried out to ensure a culture of
which 10 were pending for resolution. In the last compliance. We conducted several safety drills *Injury and lost-day rate have been calculated based on 200,000 hours worked.
two years, zero complaints were filed related to at our locations, in addition to providing medical
working conditions, health and safety and wages. checkups, conducting quarterly surveys and
Additionally, 20 complaints were filed during the stationing medical teams at plants. We have a list
year by shareholders and all were addressed and of mandatory trainings such as sessions on hazard
closed. In FY 2020-21, 132 complaints were filed by identification and risk assessment, emergency
shareholders and all were closed by the end of the preparedness, safety awareness, ISO 45001, pain
last financial year. management, ergonomics, diabetes and anemia
management, personal hygiene, immunity, stress
management, yoga and much more.
People Red Book
This system has been implemented keeping in
A People Red Book has been devised which acts
mind the existing risk management systems.
a guidance manual for our employees to seek fair
This mechanism helps prevent or mitigate the
treatment and timely resolution of complaints.
significant negative occupational health and safety
Additionally, it ensures that all our employees are
impacts to our value chain partners. Additionally,
aware of the grievance redressal mechanism.
we have a mechanism in place to identify
Overview of the CSR strategy and focus areas Ashok Leyland Jammu and Kashmir 36 3,500
Ashok Leyland Alwar and Bhandara 5 797
Community engagement has always been of the community. Our objective is to further help
embedded in our ethos ever since its inception. the community through sustainable and innovative Total 969 schools 96,750 students
We strive to fulfill our commitment towards activities which form a part of our CSR strategy. Rainwater Harvesting structure 133 units installed benefiting
community upliftment and social welfare. The In FY 2021-22, we invested INR 16.93 Crores for 1,500 community people
founders of the Group believe in supporting the conducting various CSR initiatives. 55 school children
community and creating a substantial impact
independent of the fluctuations of the business Through our ‘Road to school’ (RTS) initiative, we JALJEEVAN initiative 10,000+ community people benefited
cycle. Our Corporate Social Responsibility (CSR) aimed to improve the quality of education in the
Employee volunteering during paid 1,500+ Man hours
has been developed in alignment with the local public schools around Hosur, Ennore and
working hours
specific requirements stated in Section 135 of the Vellivoyalchavadi. During FY 2021-22, we have
supported around 96,750 students across 969 Infrastructure development in school 7 schools were benefitted with 1,500+ students were
Companies Act, 2013.
schools, out of which 928 schools are in Tamil Nadu infrastructure development benefitted
Our journey began with basic investments in and 41 Schools are in Jammu and Kashmir, Alwar Livelihood opportunity 700 rural youths
education, skill development and public health and Bhandara. Further, our employees actively
Health and wellness support 70 oxygen concentrators were 8 district hospitals were
which gradually expanded to support more participate and work dedicatedly in our CSR
provided as part of health and benefitted by this activity
communities. Nurturing human relationships by activities. To assess the impact of our initiatives,
wellness support
supporting the livelihoods and infrastructure of the an independent social impact assessment was
communities is our approach to CSR. conducted by Madras School of Social Work. We Health camps Total of 470 people were benefitted
further envisage to benefit 1.5 Lakh+ students in our
Over a period of seven years i.e., from 2015-2022, we upcoming financial year.
have been constantly aiming at enriching the lives Aligning with SDGs identified goals, like health and well-being,
education and learning and skill development.
We have undertaken several sustainability Our sustainability actions encompass a wide
initiatives which are linked to the Sustainable array of actions towards water conservation,
Development Goals (SDGs) based on the focus community growth, gender equality and livelihood
areas. Our initiatives work towards achieving opportunities also.
98 %
health, and well-being Government of Tamil Nadu,
in government schools Sarva Siksha Abhiyan, Learning Through our RTS initiative we have identified 13 students who arebelow poverty line
surrounding to our facilities. Our Links Foundation – NGO transition from middle school and having single parents from Manchukondapalli and Bellati village from Krishnagiri
RTS initiative addresses issues working in the field of formal to high school for both girls and district, for scholarship under District child protection unit. Under this scheme, children
related to primary and upper and informal education in India boys are paid INR 2,000 per month with the purpose of educational support for 36 months. A
primary education, with a vision and Sports Village Foundation- a total of 13 students received first installment of INR 26,000, assuring educational support.
20 to 30%
to provide holistic development sports education organisation
opportunities focused on quality from Bangalore.
improvement in Literacy and
Numeracy
84% 10-15%
and remedial students
based approach and teaching
Partnered to launch 570 learning centers for 28,000 tribal mainstreamed every year
based on the competency level by
schools using a low-cost volunteer model
of the households fall under of students. We aim to impact without any learning loss
• A
shok Leyland as a part of RTS programme launched
36 Schools benefitting 3,500 students in Jammu and
100%
improvement in Health and
BPL with monthly income < INR
10000 PM
one million school students by
2026.We acknowledge role of
during the pandemic
66%
Hygiene parameters
department and school teachers
6,000+
• G
ulf Oil & HTL Partnership: RTS expanded to 35 more as major stakeholders.
schools benefitting 8,000 students in Tamil Nadu
• P
artnership with Team4Tech, USA for providing
Over 12,000
students migrated from Private
of the population work in the
unskilled sector and earn daily
wages
We further encourage health
and well-being by conducting
private school students
migrating to RTS schools
technology grant to RTS J&K schools to Government schools. free comprehensive health
Enrolment of RTS students
45%
checkups and provide nutritious to High Schools and Higher
• P
artnership with Sesame Street for providing 1,000
15%
breakfast to children. In addition secondary schools improved to
learning kits to students in J&K
to this, we also conduct regular
98%
of the mother’s work as domestic
• P
artnership with Amazon India to train RTS students on annual improvement in overall help or as daily wage workers health awareness campaigns for
coding skills school ratings communities near our existing
47%
schools through Life Skill
60,000+
Coordinators (LSC) and further
This initiative is aligned with UN
provide advance treatment to
SDGs on improving the quality of the respondents live in
Kuchha houses the children diagnosed with students regularly engaged in
Road to School initiative of education, scholastic and
chronic illness. academics, extra-curricular, and
co-scholastic development, wellness education during the
96,750
Number of students benefitted sports, art and culture amongst To enhance infrastructure pandemic
the underprivileged children development, we helped schools
70,105
12,000
belonging to government by providing Reverse Osmosis
56,000
2,000+
extend our presence in Assam,
students aiming to improve the
2016-17 2017-18 2018-19 2019-20 2020-21 2021-22 Eastern UP and Rajasthan.
learning environment.
students to attain FLN
proficiency
424 Lakh to carry out optimal utilisation Our objective is to hands with Saint Gobain, Nettur 1,000 girls from lower economic
• R
TS student Sugita, of water and empowers the improve the living Technical Training Foundation background opened an account
daughter of farmer Litres community by developing conditions of vulnerable (NTTF), Career tree organisation under Sukanya Samridhi yojana.
parents becomes first infrastructure. This project communities by and initiated ‘Learn while Earn
74 Roof Rainwater Harvesting providing them with We aspire to create a self-
girl in the village to get covers the demand and supply programme’. Saint Gobain
Tanks constructed during 21-22. sustained community and hence
government seat in Water harvested was estimated side of irrigation and for sustainable livelihood offered a four-year diploma
opportunities. We strive course in Manufacturing motivate women to become
medical college to 48 Lakh Liters common application.
to strengthen capacity technology to boys with independent individuals.
Total beneficiaries Under initiative ‘JAL JEEVAN’, Eight women from Gundalam
and bring about social minimum qualifications of,
16,020
over 10,000 community change in communities Tenth and Twelveth standard. community benefitted by
people from remote villages based on the principle The course enabled them to attending the livelihood training
Success story: of Nainital, Uttrakhand and of dignified equality undergo free training and programme conducted by
Environmental well- Integrated Water Management Alwar, Rajasthan are benefited for inclusive growth. accommodation with two Aditya Birla Group. The women
being Project, Alwar while 80% of the beneficiaries Students from these orientation sessions conducted underwent a one month
belong to agriculture and agro communities were in Chennai and Namakkal long basic tailoring training
142
Students at Model programme with stipend
based occupation. We aim to offered opportunity to region along with Career tree.
School from Pudhur and with all other facilities likes
Roof Rainwater further increase the number join Basic Training Center The shortlisted candidates were
Anchetty village with the transportation and food. Post
Systems were constructed of beneficiaries and districts to (BTC) after completion selected for employment in
support of their teacher during the financial year trainings, three women further
create a positive impact on the of matriculation. In Saint Gobain.
and parents-conducted secured permanent role in
society. Academic year 2021-22
awareness campaign
86
- 87 RTS students from We extended our assistance company as associates.
in the community by to G. K. Devarajulu Institute for
Toilets constructed Healthcare and social economically backward
distributing 280 cloth Technological Resources (GKD
during the financial year, wellbeing section got admission
bags to avoid plastic ITR), Coimbatore by supporting
in Ashok Leyland’s Basic
and creating awareness them to start recruitment drive
55 acres
Health and social well-being is apprentice training
amongst the people for assembly department of
one of our focus areas within our program from Hosur
to use cloth bags by of TATA electronic manufacturing
CSR activities. During the floods Plant 1 & 2. Students
bringing back the pipe sprinkler systems were
of 2021 in Thiruvallur district- were provided with plant at Hosur. We approached
established
“Manjapai” project around 167 students and
Chennai, we organized a free stipend for two years
launched by Government Total beneficiaries organized 11 orientation sessions
health camp in Velivayarchavadi along with a National
of Tamil Nadu. The
10,700
and Kondakarai villages, Council on Vocational at Hosur and Namakkal region,
students also started from which 47 students
benefiting 470 people out of Training Certificate upon
monitoring to ensure attended the session and 13
which 112 were children. completion of course.
the usage of clothes joined the test and training
bag aiming to keep We organised specialized health programmes out of which five
environment clean.
Clean water and check-up camps, to diagnose were girls.
Sanitation Initiative people with water borne
As we embrace sustainability, diseases. As part of our Covid-19
we place our focus not only in contributions, we have provided:
developing the community, but
• 7 0 Oxygen concentrators to
also emphasise on addressing
eight district Hospitals,
the water concerns.
• Two Ambulance and Oxygen
We strive to work towards Plant to Pantnagar
better water management • One Life support Ambulance
practices by reusing and to Kolli Hills Tribal region for
recycling the water resources, the medical emergency.
Building a
stage of production which encompass the systems, governance, and technology processes
entire lifecycle of our products. The suppliers implemented by us. All our strategic partners
contribute towards enhancing our operations. comply with sustainability-related risks. Many of
Responsible
We have established a sourcing vision in our them are suppliers to Indian Auto OEMs and Global
operations to establish a reliable and efficient suppliers.
supply chain that prioritises our customers as
well as enhances our supplier relationships. We The Strategic Sourcing Council was formed in FY
Ecosystem have established a supply chain management 2020-21 to create synergy across functions while
team that focuses on areas related to the staying ahead of the curve with respect to the
capabilities of suppliers as well as performance volatile economic context. It is critical to identify
improvement, cost competitiveness, import strategic opportunities that deliver significant
indigenisation, local sourcing, capacity addition value and at the same time set up adequate
with headroom, technology partnerships, digital structures to gain a competitive advantage. The
solutions, integration, and supplier relationship Council helps us sustain our relationship with
We have established management. The team also focuses on our large suppliers and strengthen our valuable
environmental and social criteria. A Robotic processes such as pricing, vendor capex, and new
a supply chain Process Automation (RPA) has been adopted in FY product development along with others. The scope
2021-22 to improve total production and automate of the Council is to formulate frameworks for the
management team invoicing. Sourcing Policy, Governance, and Technology
Roadmaps.
that focuses on Our business operations are in compliance with
the relevant local authorities’ environmental and Strategies are created keeping in mind the
areas related to the social norms. We have a large network of suppliers, changes in the Modular Business Programme and
the adoption of BS-VI technology. The strategy
capabilities of suppliers and we encourage them to adopt the same
sustainability standards as we do. We prioritise focuses on four main areas which are quality,
cost, delivery, and management. A sourcing and
as well as performance environmental and social risk parameters to be
pivotal to our commercial activities formulating supply chain dashboard is maintained around
improvement, cost formal mechanisms to monitor and track our the strategic focus areas within which metrics are
identified to measure progress on procurement
performance. Critical suppliers have been
competitiveness, identified and are categorised as strategic partners. practices and human rights. Improvements are
thereby identified for actions in the future.
import indigenisation,
local sourcing,
capacity addition with
headroom, technology
partnerships, digital
solutions, integration, Quality Cost Delivery Management
and supplier relationship Upgrading Suppliers Value Analysis Value Speedy Development Engaging with New
and Facilities, and Engineering (VAVE) Using New Technology Suppliers
management. Implementation of New Initiatives, Competitive Technologies and
Packaging Standards Price Management of Strategic Inventory
Commodities
The additional KPIs include cost saving, inventory Selection of Suppliers Ensuring Supplier Quality
accuracy, improvements in lead time, number of
reportable accidents, and more. We ensure that our We have instituted a formal system to conduct our We continuously engage with our suppliers i.e. We have established critical quality parameters
new suppliers abide by social and environmental supplier selection process. This process includes right from the initial stages until the final product for the suppliers, and we carry out audits to
norms, and we also set processes to keep an active an onboarding exercise that is planned for all is ready. Process capability is a vital factor that monitor their progress. In FY 2021-22, 193 identified
check on them. our new suppliers. This helps us understand the contributes to our supplier’s quality and reliability surveillance supplier audits were completed.
existing processes and practices for our suppliers in delivering products. We have administered
New suppliers are assessed as per Plan-Do-Check- and enables us to rate them as per our matrix. This various digital monitoring systems to track the We established a structured quality management
Act cycle to ensure compliance with our standards. enables us to assess vendors and select suitable process and quality of our supplier’s products. system to deal with suppliers right from supplier
100% of our new suppliers go through a screening partners to collaborate with them. We have over This encompasses the production part approval selection, new part development and approval,
process that is based on environmental and social 980+ live vendor codes in our supply chain and in process, production part quality management, and existing parts management, continuous
parameters. Furthermore, they are evaluated on this reporting year, 12 new vendors were onboarded a 4M change management system. The 4M change performance management, and improvements.
other criteria in terms of economic performance in brackets of technology, capacity enhancement, management system helps to keep a check on the The aforementioned requirements are
such as manufacturing abilities, problem-solving and localisation requirements. quality of the parts received in case of any change. documented and communicated to our supplier
capabilities, quality, strategies, and so on. It comprises four main aspects: man, machine, partners in the form of a Supplier Quality Manual.
As on March 31, 2022, we have spent a total of INR material, and method. We are moving towards achieving Global Top
16,810 crore towards the purchase of raw materials, 10 in CV, therefore the focus of supplier quality
parts, and services. Of the total expenditure Moreover, we also have institutionalised a Supplier function in FY 2021-22 was primarily on improving
incurred, 99% was spent on local suppliers, while Quality Improvement Cell to validate the quality every supplier’s performance wherein we address
less than 1% was spent on importing parts. of the parts. We have also established a self-part potential failure modes, and enhance the fit,
revalidation along with monitoring supplier Process finish, and aesthetics of the quality of the parts.
Failure Mode Effect Analysis (PFMEA), supplier The following key initiatives were implemented
firewall defect control, and parts process capability. in the reporting year to improve supplier quality
performance:
500+
202
3,500 + Bulk approvals done with 97% effectiveness. 2000+
suppliers covered in capability
149
New Parts Quality Kaizen done to eliminate potential failure modes and PPAP
improvement
guidelines upgraded
100
Process and Supplier infrastructure improvements such as
174 control plan and Failure Mode and
Effects Analysis (FMEA) audits
Supplier capability
interlocking, vision system, etc have been implemented to
enhancement Two audits were carried out which were Ashok Baseline FY 21 Q4 FY 22 Q4
address potential failure modes.
Leyland Vehicle Evaluation Standard (ALVES) and
Ashok Leyland Manufacturing Process Evaluation
System (ALMPES) by us. Details of which are
Objective of the initiative is to ensure zero defect supply
mentioned below:
Quality Improvement of engine parts from suppliers. Implemented with 250+
Activity suppliers, 18 major projects done. Internal customer ALVES is a product audit in which outgoing
rejections reduced by 95% product quality is evaluated and it is derived
from benchmarking global standards. It has
been implemented in LCV since its launch and in
Drive focusing improvements of fit and finish in parts was M&HCV since the BS-VI launch. The products are
evaluated monthly for various parameters of fit and ALMPES is also known as Ashok Leyland
ALVES improvement launched. 65 supplier trainings done, 90+ supplier audits
finish, NVH, shower checks, aesthetics, electrical Manufacturing Process Evaluation System is a
conducted and 459 improvements identified.
and electronics, dynamic, functional, and driver methodology to evaluate the manufacturing
ergonomics. The output of the audit is measured in processes based on our vision to create products
terms of Defect per Unit (DPU). It is monitored and of global standards. ALMPES was introduced in
PFMEA and control plan audits are done with high focus FY 2019-20 across all plants and subsidiaries. It
reviewed regularly for improvement. ALVES has
Audits suppliers to ensure adherence. 174 suppliers were audited and has helped improve the processes and make the
now been extended to Fully Built Buses at VBCL
600+ improvements identified products more reliable.
and GTVS and to SWITCH EV buses.
The improvements derived from ALVES help in It evaluates the overall manufacturing capabilities
To have a stringent check on changes related to Man, Machine, competing with products across the globe. ALVES in five pillars (P1- Personnel, P2- Process/Method,
4M Change concerns are stratified wherein separate teams P3- Materials, P4- Tools and Equipment, and
Material & Method, 4M change management system was
management work towards DPU reduction. In FY 2021-22, 213 P5- Continual Improvement) with defined check
launched, 180 suppliers audited
improvements related to manufacturing quality parameters and checkpoints. A total of 134 auditors
were completed. were trained to conduct the ALMPES audit
across operations. 12,881 audits were completed
To ensure sustenance and consistency in manufacturing
across the plants and through that 6,172 process
Process capability process, Process capability improvement for CTQ parameters ALVES Implementation across platforms: improvements have been implemented.
enhancement were done on a regular basis. Over 1,008 CTQ parameters were
verified and improved
5,609
sharper alignment of department objectives
to the Company’s vision. It helps in achieving 67 15,000+ KPls, 1,00,000+ 329 DM 161 training
breakthrough 82% executive kaizen success sessions,
3,563
state-of-the-art improvements and at the same
2,954
36
22 18 19
11 4 5 7 6
3 3
Alwar Bhandara Ennore Hosure-1 Hosure-2 Hosure-3 PNR HF-SPU HF-Ennore VBCL FBVS Total
• D
igital modules on Daily Management (DM) review, Total
Digital TQBM Employee involvement and countermeasure reviews
launched to help the business in achieving the objectives
456
The journey of problem-solving which thereby for Quality (IAQ), Indian Society for Quality (ISQ),
guarantees process excellence is an initiative that National Institution for Quality and Reliability We make sure that 193 of our audited suppliers
facilitates achieving continual and breakthrough (NIQR), etc. to showcase their problem-solving abide by these practices and have agreed to
improvements, promoting employee involvement, and creativity skills, and learn and benchmark best improve their existing systems. 100% of our
and future readiness. practices from other organisations. suppliers are ISO 9001:2015 certified. We identify
our critical suppliers through our surveillance
105
Over 1,200+ improvement projects were completed In FY2021-22, we were awarded IAQ’s International audits.
in FY 2021-22. Basic Problem-Solving Projects Level Quality Sustainability Award 2022, ISQ’s
8
(BPS), Advanced Problem-Solving Projects (APS), National Level Quality Sustainability Award 2022, Suppliers that add 80% value to our growth are
and Business Process Improvement (BPI) for and two CII’s National Level Six Sigma Awards. categorised as strategic partners based on these
FY 2011-12 FY 2016-17 FY 2021-22
Non-Manufacturing projects are taken to address This is the sixth consecutive year we have been audits. They significantly contribute to areas such
critical business challenges on PQCDMS, Revenue winning the National Winner - Gold award at CII as technological leadership, business volume,
enhancement, Sustainability, etc. competitions. These awards serve as a testament to critical facilities, innovations, regulators, and so on.
Description FY2020-21 FY2021-22
the problem-solving culture at our Company.
Training modules on APS, BPS, and BPI are
Black Belt (BB) 11 14 Reinforcing Our Supplier Relationships
customised at Ashok Leyland and are developed
Trained (Nos)
by benchmarking with best-in-class organisations. Supplier Assessment At Ashok Leyland, it is extremely important to build
Over 5,000+ executives have been trained up till Projects identified (Nos) 29 40 a long-lasting relationship with our suppliers and
We conduct two main types of audits which
FY 2021-22 as a part of this programme. Trained ensure that we grow together as an organisation
Projects closed (Nos) 29 40 are the Supplier Evaluation Audit (SEA) and
executives are deployed across various process to achieve success. We have various channels
the Surveillance audit. The SEA is a scorecard-
improvement projects on a regular basis to Savings (INR Cr) 18.3 48.8 in place to interact with our suppliers through
based audit that is carried out annually for all
address chronic issues which include customer programmes such as the Supplier Summit and the
BB Certified (Nos) 10 14 our suppliers to guarantee that their practices
and stakeholder pain points to improve their Strategic Partners Meet. There are also need-based
are in compliance with the applicable rules and
satisfaction levels. interactions that are conducted with the middle
regulations.
and top management. We aspire to enhance our
Training (Cum.) - APS+BPS+BPI (Nos) To resolve business critical challenges of the
The suppliers are rated on a platinum or gold scale bond with our suppliers and at the same time
highest impact and complexity at a faster pace,
based on the scores they receive as a part of the motivate them to perform better through these
customised BB Programme is designed at Ashok
5,115
SEA. They are awarded a platinum status if they events. We ensure to do this by providing better
Leyland. The curriculum benchmarked with best-
attain a score of 85% and above, whereas if the grievance redressal, keeping them updated with
in-class organisations has 10 full days of training
score lies between 70-84% they are awarded a gold recent developments, and seeking their feedback.
which focuses on imparting the most advanced
status. Platinum suppliers are assessed every two
2,369
Our product development process, called GenMod, As for the design, verification and validation
• T he SDR system helps reduce inventory focuses on and integrates the concept of cross- systems and procedures, which is a part of
carrying cost, as additional parts from functional management. To elaborate further, the product development process, we have
suppliers were routed through this GenMod ensures to involve cross-functional teams implemented state-of-the-art design, verification
system. of the organisation in the product development and validation facilities to help us test our products
Sub Daily Receipt processes. These cross-functional teams include
• Through digital KANBAN, we plan on for durability and reliability characteristics.
(SDR) / KANBAN marketing, product management group (PMG),
reducing storage space inside our Additionally, we also have in place virtual
manufacturing units. The additional Program Management Office (PMO), new product simulation systems to verify the robustness of the
space will be utilised for storage of other introduction group (NPI), product development design in the context of customer end applications
parts without expansion. function (PD), sourcing and supply chain, and duty cycles. These systems and facilities
manufacturing, quality, project planning, finance, collectively aid us in developing competitive
human resources, IT, and corporate strategy and products which are first-in-market in India.
planning, and after-sales and service teams.
GenMod:
During this financial year, we developed and • Multiplex electrical system which allows for easy
launched products which employed innovative diagnosis of faults (if any)
technologies and incorporated operational • Telematics to track and monitor vehicle health
modifications to provide an enhanced set of • Tubeless Radial tyres
features for our customers. • Low Noise Vibration and Harshness (NVH) rear engine.
2. 2
5 operating vehicles (e-Bus) under the GCC We also launched the 8-wheeler truck – AVTR 2620,
Contract were introduced for Bihar State Road which is the first truck of the kind to be introduced
Transport Corporation (BSRTC) in Patna. currently in the market. With this launch of AVTR
2620, we successfully become the first and only
3. 4
0 operating vehicles (e-Bus) under the GCC player in the country to have a full range of trucks
Contract were introduced for CTU in Chandigarh. that are built on the lift axle technology from GVW
of 25.5 to 47.5T. Along with this, this 8-wheeler
truck is built with the 200HP engine with iGen6
Our AVTR 4825 10X2 NRS Tipper is powered by technology which delivers better fluid efficiency.
250HP A4 Series Engine with i-Gen6 technology The truck also comes with digital solutions such
thus helping deliver superior engine performance as the ‘i-Alert’ (advanced telematics), and remote
and durability. Furthermore, the Tipper is equipped diagnostics that is supported by the 24×7 customer
with intelligent and indigenous i-Gen6 technology assistance ‘Uptime Solution Centre’.
with its unique Mid-NOx strategy, which helps
ensure a significant reduction in DEF consumption,
Materiality
the desired ensure compliance
quality standards with safety and quality
contributing standards
to enhanced • Institutionalising
2. Customer Risk Failing to • Providing transparent • Lower revenue 4. Regulatory Risk and Risk • Creating a strong • Risk
relationships offer products information and • Costly compliance Opportunity Violating ethical organisational i. Fines and
and and services fair advice on the litigation fee regulatory culture with a focus Penalties
satisfaction that satisfy Company’s products compliance often on transparency and • Opportunity
our customer and services to its results in legal compliance ii. Government
expectations customers punishment, • Regularly carrying subsidies and
may result in • Improving relationships including fines out risk assessments concessions
lengthy and held with customers and penalties to identify areas of
costly litigation, and the manner in Opportunity potential exposure to
diminished trust which we cater to the Ensuring compliance-related
with customers, needs/preferences of regulatory risks
and lower sales the customer base, compliance
through initiatives enhances our
and platforms such credibility and
as PRISM 2.0, LEAD, potential access to
SELECT, and i-alert. Government
• With the help of a subsidies and
robust after sales concessions
service which includes
5. Road and Opportunity Adopting health • Introducing health and • Lower talent
mediums such as 24X7
occupational and wellbeing wellbeing measures for acquisition
Call center toll free no,
safety measures may employees and workers costs
website, social media,
lead to enhanced • Launching employee • Lower injury
etc, we are able to pay
employee assistance programmes rate
attention to customers.
productivity in with counselling
A dedicated complaint
turn reducing services
management system
the employee • Conducting
is also in place to
attrition rate. Road occupational safety and
help monitor as well
safety awareness road safety workshops
as facilitate swift
programmes and awareness
resolution of customer
enables the programmes
complaints.
community and
3. Business Risk Inability to absorb • Implementing sound • Financial drivers to follow
growth and losses owing ESG policies, systems losses the safety rules.
profitability to unforeseen and processes to build • Depletion of
contingencies a sustainable business reserves
and sudden model that can weather
external shocks disturbances
can lead to dire
consequences
impacting viability
of the business
6. Inclusive Opportunity Ensuring goodwill • Conducting need • Increase in 8. Recruitment Opportunity Initiating • Conducting skill • Reduced
growth with with local, and based assessments revenue share and talent employee benefit upgradation trainings recruitment
community marginalised to identify and from socially retention plans, offering for employees cost
development communities implement appropriate conscious competitive pay • Launching Leadership
through the programmes customers packages and talk series
community • Monitoring and focusing on a • We introduced a year-
development assessing potential diverse workforce long development
programmes that impact of our can help retain journey as a part of
can validate our operations on local the right talent the Young Talent
social license to communities and bring Programme (YTP)
operate. • Nurturing human about a diverse for high potential
relationships and perspective employees
supporting the during the
livelihoods and decision-making
infrastructure of the process
communities in which
9. Grievance Opportunity Establishing a • Instituting an effective • Legal fines
we operate.
Mechanism robust grievance whistle-blower and and penalties
7. Sustainable Opportunity Ensuring a • Conducting • Lower raw redressal grievance redressal • Dissolution of
supply chain green, local and environmental and material mechanism mechanism business
and sourcing socially sound social assessments for procurement ensures • We have instituted
supply chain suppliers cost compliance a robust grievance
can contribute • Engaging with • Reduction in to rules and redressal mechanism
to stability and suppliers on ESG and transportation regulations that is focused on
diversity while promoting positive E & costs therefore building addressing any
also creating local S practices the trust of concerns related to our
employment • Strategic sourcing the customers, employees
council was formed investors and • A committee has
in the organisation to employees. been established
create synergy across which includes
functions. They help functional heads and
sustain our relationship senior management
with our large suppliers members, who ensure
and well as strengthen effective resolution.
our valuable processes.
10. Cybersecurity Risk Lack of adequate • Implementing sound • Regulatory
data security and information security fine and
privacy systems systems and policies penalty
can lead to to manage customers’ • Legal fees
economic loss, sensitive data. in case of
reputational • We have in place an customer
losses and loss Information Security/ lawsuits
of customer Cybersecurity policy in • Loss of
confidence in us. place that is available customers
to all employees in our
organisation.
11. Resource Opportunity With an aim to • Introducing initiatives • Lower 14. Training and Opportunity Ensuring • Conducting skill • Reduced
optimisation optimise resource to minimise material operational Education opportunities upgradation trainings costs relating
and utilisation, we can consumption costs are provided to for employees to talent
operational not only improve • Implementing • Increase in employees that • Launching Leadership acquisition
eco- efficiency our operational waste management revenue share can upgrade their talk series
efficiency but measures such as from socially skills and attain • Launching Quality
also attract proper disposal of conscious the qualifications Academy and
environmentally waste, recycling waste customers required in order Electronics Academy
conscious and taking measures to achieve career aimed at enhancing
customers to ensure zero waste to progression the capability of the
landfill results in higher employees
employee
12. Human rights Risk and Risk • Ensuring compliance • Regulatory
retention rate
Opportunity Non-adherence with international and fines and
to human rights national human rights penalties 15. Labour Risk Promoting • Supporting employees 1. Reduced
principles may standards within the • Reduced management freedom of and workers to be a costs relating
lead to organisation and its access to relationship association part of independent to talent
reputational value chain capital from (Freedom of and collective unions acquisition
damage and socially association bargaining • Initiating engagements
penalties conscious and collective agreements for with the union leaders
Opportunity investors bargaining) its workers and to promote worker and
Adhering to • Reduced employees results employee wellness
human rights can costs relating in employee
result in improved to talent and worker
ability to attract acquisition satisfaction
and retain talent • Improved
16. Anti- Risk We can be • Implementing internal • Legal fines
and build a access to
competitive exposed to legal controls to strengthen and penalties
stronger brand capital
practices fines, penalties, compliance to • Dissolution of
equity
damaged applicable laws business
13. Anti- Risk We can be • Implementing internal • Legal fines reputation, • Devising a plan to
bribery and exposed to legal controls to strengthen and penalties business conduct awareness
corruption fines, penalties, compliance to • Dissolution of disruption and programmes and
damaged applicable laws business erosion of trust trainings to internal
reputation, • Devising a plan to in the case of stakeholders on ethical
business conduct awareness non-adherence practices
disruption and programmes and to competitive • Instituting an effective
erosion of trust trainings to internal practices whistleblower and
in the case of stakeholders on ethical grievance redressal
non-adherence to practices mechanism
ethical business • Instituting an effective
practices whistle-blower and
grievance redressal
mechanism
AC Air Conditioner
AL Ashok Leyland
Annexure BB
BgS
Black Belt
Bogie Suspension
BS Bharat Stage
CFC Chlorofluorocarbon
CNG Compressed Natural gas FCCI Federation of Indian Chambers of Commerce and Industry
CPPS Cab Press and Panel Shop GCC Gulf Cooperation Council
CTO Consent to Operate GKD IITR G.K.Devarajulu Institute for Technological Resources
DSE Dealer Sales Executive HIRA Hazard Identification and Risk Assessment
EATS Engine After Treatment System IAQ International Academy for Quality
ENDO Endo Thermic Gas INFHRA Infrastructure, Facility, Human resource and Realty association
ESOP Employees Stock Option Plan IPCC Intergovernmental Panel on Climate Change
IUCN International Union for Conservation of Nature OHS Occupational Health and Safety
LPG Liquid Petroleum Gas PQCDMS, Productivity, Quality, Cost, Delivery, Safety and Morale
LSC Life Skill Coordinators PRISM Practical Improvement in Sales and Marketing
NIQR National Institution for Quality and Reliability SAARC South Asian Association for Regional Cooperation
NTTF Nettur Technical Training Foundation SEBI Securities and Exchange Board of India
NVG-SEE National Voluntary Guidelines on Social, Environmental and Economic SEE Social, Economic and Environmental
NVH Noise Vibration and Harshness SHE Safety, Health and Environment
During the assurance process, we did not come across limitations to the scope of the agreed assurance
engagement. The reported data on economic performance, expenditure towards Corporate Social
Responsibility (CSR) activities, and other financial data are based on audited financial statements
issued by the Company’s statutory auditors which is subject to a separate audit process. We were not
involved in the review of financial information within the Report.
1
The VeriSustain protocol is based on the principles of various assurance standards including International Standard on Assurance
Engagements 3000 (ISAE 3000) Revised (Assurance Engagements other than Audits or Reviews of Historical Financial Information) and
the GRI Principles for Defining Report Content and Quality, international best practices in verification and our professional experience;
and is available on request from www.dnv.com
Neutrality
The extent to which a report provides a balanced account of an organization’s performance, delivered
in a neutral tone.
The Report brings out the disclosures related to Ashok Leyland’s performance during the reporting
period in a neutral tone in terms of content and presentation, while considering the overall
macroeconomic and industry environment.
Nothing has come to our attention to suggest that the Report does not meet the requirements
related to the Principle of Neutrality.
We have complied with the DNV Code of Conduct2 during the assurance engagement and maintain
independence as required by relevant ethical requirements relevant ethical requirements including the
ISAE 3000 (Revised) Code of Ethics. This engagement work was carried out by an independent team of
sustainability assurance professionals. DNV was not involved in the preparation of any statements or
data included in the Report except for this Assurance Statement and Management Report. DNV
maintains complete impartiality toward stakeholders interviewed during the assurance process.
This assurance statement, including our conclusion has been prepared solely for the Company in
accordance with the agreement between us. To the fullest extent permitted by law, we do not accept
or assume responsibility to anyone other than the Company for our work or this report.
Ramaswa
Karthik
Ramaswamy
Sharma Digitally signed by
Sharma, Anjana Nagarajan, Digitally signed by
Nagarajan, Sathishkumar
2
The DNV Code of Conduct is available on request from www.dnv.com
Reporting period, frequency, and About this Report GRI 2-19 Remuneration policies Ethical Business Practices 25
GRI 2-3 5
contact point
GRI 2-20 Process to determine remuneration Ethical Business Practices 25
GRI 2-4 Restatements of information About this Report 5
Annual Report- Particulars of
GRI 2-21 Annual total compensation ratio 54
GRI 2-5 External assurance About this Report 5 Employees
Fostering an Inclusive GRI 2-24 Embedding policy commitments Ethical Business Practices 25
GRI 2-7 Employees 49, 50
Workplace Processes to remediate negative Fostering an Inclusive
GRI 2-25 58
Fostering an Inclusive impacts Workplace
GRI 2-8 Workers who are not employees 50
Workplace Mechanisms for seeking advice and
GRI 2-26 Materiality Table 93-95
3. Governance raising concerns
Governance structure and GRI 2-27 Compliance with laws and regulations Ethical Business Practices 25
GRI 2-9 Ethical Business Practices 25
composition Refer AR
Annual Report- Business
Nominations and selection of the GRI 2-28 Membership associations FY 2021-22,
GRI 2-10 Ethical Business Practices 25 Responsibility Report
highest governance body Page 84
GRI 201: Economic Performance 2016 GRI 302-4 Reduction of energy consumption Environmental Stewardship 42-47
Direct economic value generated and Highlighting Our Economic Reductions in energy requirements of
GRI 201-1 20 GRI 302-5 Environmental Stewardship 42-47
distributed Performance products and services
Financial implications and other risks GRI 303: Water and Effluents 2018
Highlighting Our Economic
GRI 201-2 and opportunities due to climate 21
Performance Interactions with water as a shared
change GRI 303-1 Environmental Stewardship 40
resource
Defined benefit plan obligations and Highlighting Our Economic
GRI 201-3 21 Management of water discharge-
other retirement plans Performance GRI 303-2 Environmental Stewardship 40
related impacts
No grant
GRI 303-3 Water withdrawal Environmental Stewardship 41
was availed
Financial assistance received from Highlighting Our Economic from the GRI 303-4 Water discharge Environmental Stewardship 40
GRI 201-4
government Performance government
during FY GRI 303-5 Water Consumption Environmental Stewardship 41
2021-22 GRI 304: Biodiversity 2016
GRI 203: Indirect Economic Impacts 2016 Operational sites owned, leased,
Infrastructure investments and managed in, or adjacent to, protected
GRI 304-1 Environmental Stewardship 36
GRI 203-1 Empowering Our Communities 60-65 areas and areas of high biodiversity
services supported value outside protected areas
GRI 203-2 Significant indirect economic impacts Empowering Our Communities 60-65 Significant impacts of activities,
GRI 304-2 Environmental Stewardship 36
products, and services on biodiversity
GRI 204: Procurement Practices 2016
GRI 305: Emissions 2016
Proportion of spending on local Strengthening Supplier
GRI 204-1 68
Suppliers Relationships GRI 305-1 Direct (Scope 1) GHG Emissions Environmental Stewardship 35
GRI 206: Anti-competitive Behaviour 2016 GRI 305-4 GHG Emissions Intensity Environmental Stewardship 34
Legal actions for anti-competitive GRI 305-5 Reduction of GHG Emissions Environmental Stewardship 34
GRI 206-1 behaviour, anti-trust, and monopoly Ethical Business Practices 26
practices Emissions of Ozone-Depleting
GRI 305-6 Environmental Stewardship 36
Substances (ODS)
GRI 300: Environment
Nitrogen oxides (NOx), sulphur
GRI 301: Materials 2016 GRI 305-7 oxides (SOx), and other significant air Environmental Stewardship 36
emissions
GRI 301-1 Materials used by weight or volume Environmental Stewardship 38-39
GRI 306: Waste 2020
Environmental Stewardship Not
GRI 301-2 Recycled input materials used
Reported Waste generation and significant
GRI 306-1 Environmental Stewardship 36-37
waste-related impacts
GRI 302: Energy 2016
Management of significant waste-
Energy consumption within the Environmental Stewardship GRI 306-2 Environmental Stewardship 36-37
GRI 302-1 33 related impacts
organisation
GRI 306-3 Waste Generated Environmental Stewardship 37-38
Energy consumption outside the
GRI 302-2 Environmental Stewardship 34
organisation GRI 306-4 Waste Diverted from disposal Environmental Stewardship 37-38
GRI 308: Supplier Environmental Assessment 2016 Diversity of governance bodies and Fostering an Inclusive
GRI 405-1 49-55
employees Workplace
New suppliers that were screened Strengthening Supplier
GRI 308-1 67
using environmental criteria Relationships GRI 406: Non-discrimination 2016
HUMAN RIGHTS
Principle-2 Make sure that they are not complicit in human rights
Page 49, 68-69
abuses
LABOUR
Principle-4 The elimination of all forms of forced and compulsory Refer AR FY 2021-22,
labour Page 82
ENVIRONMENT
ANTI-CORRUPTION