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Basic Creep Modelling of Aluminium
Basic Creep Modelling of Aluminium
A R T I C L E I N F O A B S T R A C T
Keywords: In recent years a basic creep model that does not involve adjustable parameters has been developed. The main
Creep feature of this model is that it is fully predictable and the assumptions at its basis can be easily verified once the
Aluminium output is compared with experimental data. This model, initially developed for pure copper, has been here
Plasticity applied to pure aluminium. A critical issue has been identified with the controlling mechanisms during power-
Modelling
law breakdown. The increase in the creep rate at high stresses and low temperatures can be quantitatively
Climb
explained from the raised climb rate due to the deformation-induced increase in concentration of vacancies. The
Glide
model can also account for the fairly wide range of stresses where aluminium follows power-law creep with a
creep exponent of 4–5. At slightly lower stresses, the creep exponent increases somewhat due to the presence of
an internal stress. Since no adjustable parameters have been required, the model represents a notable en-
hancement over the conventional approach, which is based on the use of the power-law equation and requires
fitting of experimental data to determine the values of the material parameters.
⁎
Corresponding author.
E-mail address: s.spigarelli@univpm.it (S. Spigarelli).
https://doi.org/10.1016/j.msea.2017.11.053
Received 27 September 2017; Received in revised form 10 November 2017; Accepted 14 November 2017
Available online 16 November 2017
0921-5093/ © 2017 Elsevier B.V. All rights reserved.
S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
alternative approaches have been sought to introduce constitutive subgrain size (dsub). When grain and subgrain sizes become equivalent,
equations directly derived from the operating mechanisms. In this line deformation mechanisms change and grain boundaries get a more
of thought, Sandström has proposed models for plastic deformation of dominant influence [24]. Materials can be classified according to their
fcc metals based on physical mechanisms [18,19]. These models have grain size. For example, Mohamed gives 20 µm as the lower limit for
been successfully applied to copper and austenitic stainless steels, see large grain materials. Micrograined materials fall in the range 1–10 µm,
for example [20,21], and can handle not only power-law creep but also ultrafine-grained (UFG) materials have grain sizes between 300 and
power-law breakdown. For example, the equations proposed can cor- 900 nm and nanocrystalline (nanograined) materials between 20 and
rectly predict a creep exponent as high as 65 for copper at 75 °C [21]. 200 nm [25]. A group of ultrafine nanocrystalline materials with grain
These models do not require any best-fitting procedures, being based sizes below 10 nm can also be introduced. Although fine-grained ma-
only on a number of physical and microstructural pre-determined terials will not be discussed in this paper, it might be of interest to give
parameters, properly combined in a set of easy-to-handle constitutive some brief general comments, since deformation mechanisms in fine
equations [22,23]. Since no adjustable parameters are involved, the grained materials are extensively covered in literature and in particular
models are fully predictable. Thus, to predict the creep rate, the only nanocrystalline materials.
data required are the experimental ones (stress and temperature, in the When grain size is reduced, deformation processes at the grain
case of a pure metal, where composition is not an issue). The boundaries start to influence the creep rate. There are numerous models
straightforward development of the model is its application to the other for describing how this can take place. Most authors agree that the
metal which, with Cu, constitutes the classical case study of creep of dominating mechanism is grain boundary sliding (GBS), i.e. deforma-
class-M materials, i.e. pure Al [8]. Only once the suitability of the basic tion takes place by neighbouring grains sliding against each other. GBS
model to describe the creep response of the high-purity metal is at- cannot occur without an accommodating mechanism around the grain
tested, subsequent developments to describe the effects of the atoms in boundaries. A number of empirical models for GBS have been for-
solid solution and of secondary-phase particles can be planned. mulated for fine-grained materials, but no basic model seems to be
The model presented in [18–23] is applicable to fcc metals with available (for a review, see [26]). In agreement with experiments, these
large grain size. This means that grain size (d) should be larger than models suggest a stress exponent of 2 and a creep rate that is inversely
344
S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
and class-M behaviour can be easily identified. For this reason, they will
be not analysed in this paper, which will rather deal with dislocation dislocations in the sub-boundaries and those in the subgrain interiors.
creep of pure coarse-grained aluminium. The basic model introduced in This applies for example to cold worked materials [32]. However, this
[18–23] will be applied. In particular, the model results in an enhanced distinction is not important for pure aluminium at high temperature,
creep rate at high stresses and low temperatures, which, as mentioned where free dislocation density plays a major role, and will therefore be
above, originates from a phenomenological expression. Although ver- ignored here. The free dislocation density (ρ) is usually related to the
ified experimentally a number of times, it can still be questioned. Thus, stress by the well-known Taylor equation, written in the form
a theoretical justification of the enhanced dislocation mobility in the
region of “power law breakdown” will be also presented, by introducing σ = σi + σd = σi + αmGb ρ (2)
a new physical parameter, i.e. the increase in vacancy concentration.
where m is the Taylor factor (m = 3.06 for fcc metals) and
σd = αmGbρ1/2 is the dislocation hardening term. The internal stress σi
2. The model represents the strength of the pure annealed large-grained metal, i.e.
the stress required to move a dislocation in the absence of other dis-
2.1. Basic dislocation model locations, and α is a constant (α = 0.2–0.4; the intermediate value 0.3
will be considered in the following).
The model, originally developed for Cu, is based on physically de- The evolution of the dislocation density during straining can be
rived equations. It will now be applied to pure aluminium. expressed as [18,32]
The total dislocation population is formed by dislocations stored in
subgrain boundaries and free dislocations forming a network inside the dρ m 2
= − ωρ − Mτl ρ2
subgrains. In special cases, it is essential to distinguish between dε bL ε̇ (3)
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S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
Fig. 5. Comparison of climb glide factor fclgl in Eq. (18) with the increase in vacancy
concentration due to plastic deformation gclimb, Eq. (22) as a function of temperature.
Fig. 6. Free dislocation density as a function of modulus compensated stress for pure Al
Results are shown for five strain rates.
[39,48] and Al-Zn (from [40]). The curves were obtained by Eq. (2) with α = 0.3, being σi
= 0 (broken line) or σi given by Eq. (16) (solid line). Also in this case, the effect of a slight
where ω is a constant (ω = 14.7 in pure Cu), τl is the dislocation line overestimation of the internal stress in the very-low stress regime is noticeable.
tension (τl = 0.5Gb2), M is the dislocation mobility and L is the dis-
location mean free path, i.e the distance travelled by a dislocation be- aware of. In this context, for consistency reasons, in this work the ter-
fore it undergoes a reaction, customary expressed as minology used in [18,19,22,23] was adopted.
The dislocation climb mobility, according to Hirth and Lothe [33],
CL
L= is
ρ (4)
D0sd b σ b3 Q
Mc = exp ⎛ d ⎞ exp ⎛− sd ⎞
⎜ ⎟
dt ⎨ RT ⎢⎣ ⎝ Rmax ⎠ ⎥
⎦ ⎬ (6)
density is high. The second term on the right-hand side of Eq. (3) de- ⎩ ⎭
scribes the effect of dynamic recovery, i.e. strain dependent recovery. where f, Q, p, q and Rmax are unknown parameters. Rmax was specified
The third term takes into account static recovery, which is time de- as the maximum back stress and was chosen as the true tensile strength,
pendent recovery. Unfortunately, the different types of recovery are not corrected to take into account the effect of necking in very ductile
named consistently in literature, which is something one should be metals. To find the values of f and Q, a unified model for climb and
346
S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
kT ⎨ RT ⎢ ⎥
max ⎠ ⎦ ⎬
there is no temperature dependence of CL, an assumption that is con-
⎝ kT ⎠ ⎩ ⎣ ⎝ R ⎭ (7)
sistent with the result of Eq. (14). With Rmax ≅ 75 MPa (1.5RUTS) and a
Originally, the ranges 0 < p ≤ 1 and 1 < q ≤ 2 were suggested yield strength close to 20 MPa, CL = 85 is obtained. For a dislocation
[34]. Other studies showed that Eq. (6) works very well for copper and density as low as 5 × 1011 m−2, this value gives a dislocation mean free
austenitic stainless steels with p = 2 and q = 1 with Rmax equivalent to path close to 120 µm, which is well below the grain size of the materials
the true stress corresponding to the ultimate tensile strength of the considered in Fig. 1.
material [21]. This has also been demonstrated in other works [3,36].
2.3. Internal stress
2.2. Creep parameters The determination of the internal stress, which is temperature and
At steady state, with the climb glide mobility according to Eq. (7), strain rate dependent, is here based on the assumption that the an-
Eq. (3) gives nealed dislocation density (ρa) and the σi values account for the an-
nealed yield strength of the pure metal. The yield stress is thus given by
2Mcg τl bCL σ 3
Eq. (2) [40], where ρa is virtually nihil. The term σ0 includes the de-
εsṡ = ⎛ d ⎞
m − ωCL (σd/ αmG ) ⎝ αmGb ⎠ (8) pendence on grain size, that is
⎝ Lω ⎠
bC (10) the relevant creep stress at different temperatures. The Ay constant was
determined to obtain a reliable estimate of the yield strength of high-
At low temperatures, the dynamic recovery and static recovery purity coarse-grained Al. The results presented in [40] for an 99.999 Al
terms in Eq. (3) have the same size as for copper when the maximum with d = 1 mm can be used to recalculate the yield stress (σyi) of a
dislocation densities are inserted [6]. By analysing creep data, it can be material with a different grain size (di)
shown that the same applies to aluminium at room temperature. This
kd k
means that Eq. (10) can be used to determine CL at room temperature σyi = σy1 − + d
d di (17)
m α m2G
CL = DR 0.5
= which, combined with Eq. (2), gives, for di = 2 mm and ρa = 1 ×
bω (ρmax ) ω (Rmax − σy ) (11)
1010 m−2, Ay = 4.2 × 10−3.
In the second equality, the Taylor Eq. (2) is used. The maximum
dislocation stress is estimated as the difference between the tensile 2.4. Rate enhancement at low temperatures and high stresses
strength Rmax and the yield strength σy. Comparing Eqs. (5) and (7) one finds that the dislocation mobility is
At higher temperatures, the static recovery term in Eq. (3) is larger enhanced by the following factor
than the dynamic recovery term. A simplified version of Eq. (8) is then 2
Qsd ⎛ σd ⎞ ⎤
obtained fc lg l = exp ⎡ ⎜
⎢ RT Rmax ⎥
⎟
⎣ ⎝ ⎠ ⎦ (18)
2Mcg τl bCL
ε̇ = ρ1.5 assuming p = 2 and q = 1. This expression will now be justified.
m (12)
During plastic deformation the number of vacancies increases. The non-
The ratio between the dynamic and static recovery in Eq. (3) is conservative motion of dislocations generates and absorbs vacancies.
ω ε̇ ω bCL 0.5 Mecking and Estrin formulated a model, which demonstrated that there
= ρ is a net increase in the vacancy concentration due to plastic deforma-
2Mcg τl ρ m (13)
tion [41]. Their result can be expressed as
where Eq. (12) has been inserted. As mentioned above, this term is
Δc 2 λ2ε ̇ σd
close to unity at room temperature, so the change in the dislocation = 0.5
c0 Dsd G (19)
density must be taken into account
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S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
c0 is the thermal equilibrium vacancy concentration, Δc = c – c0 is temperature dependence is reasonably well described.
the excess concentration, λ is the spacing between vacancy sinks. In Fig. 5 plots the fclgl and gclimb factors, now calculated from the model
[41], a factor 0.1 was used in Eq. (19). However, a detailed derivation values of the strain rate. The excellent agreement already observed in
shows that it should be replaced by 0.5 and a factor 2 should be in- Fig. 2 is confirmed, which indicates that a detailed verification of Eq.
troduced. Following [41], λ is taken as the subgrain size dsub. It is well (18) has been derived.
known that the subgrain size can be related to the applied stress σ An interesting implication of the model used in this study is that it
Ksub bG results in a marked curvature of the strain rate vs stress plots for stresses
λ = dsub = below 1 MPa. This effect is simply caused by the presence of an internal
σ (20)
stress that, once calculated by Eq. (16), becomes non-negligible in this
Ksub is a constant that is about 18 for aluminium [42]. Inserting Eq. region when compared to the stress applied. Although Eq. (16) can be
(20) into Eq. (19) gives supposed to overestimate the internal stress in the very-low stress/very-
Δc 2 Ksub2ε ̇ b2 σd G high temperature region, the same experimental behaviour was indeed
= 0.5 observed also by other authors, at higher temperature [48].
c0 Dsd σ2 (21)
Fig. 6 plots a collection of dislocation density values as a function of
This increase in the vacancy concentration raises the climb rate in stress for Al [40,49] and for Al-Zn, which is thought to behave as the
proportion. Thus, the resulting enhancement factor for the climb rate pure metal on this regard [40]. The same Fig. 6 shows the curves ob-
gclimb is tained by Eq. (2) with α = 0.3 and σi = 0, and with σi given by Eq. (16).
Δc The description of the experimental data is excellent, except in the low
gc lim b = 1 + stress region, where, as mentioned above, Eq. (16) is thought to over-
c0 (22)
estimate the internal stress. Incidentally, it is interesting to observe that
The expression (18) is compared to the vacancy concentration en- the data reported in the Figure for pure-Al, with the exception of the
hancement (Eq. (22)) in Fig. 2. In the Figure, experimental values for value corresponding to the lowest stress, were obtained by relating the
the creep rate are used and a good general agreement between Eqs. (18) RT yield stress after various levels of severe plastic deformation by
and (22) is obtained. The temperature, stress and strain rate de- ECAP (Equal Channel Angular Pressing) and the corresponding dis-
pendencies are well covered. Quite a surprising result was obtained. location densities measured by X-ray analysis [49]. Data in Fig. 6,
The enhancement of the creep rate in relation to the high temperature which thus represent the total dislocation content at room temperature,
climb model in Eq. (7) is well justified for copper and austenitic closely align on the same curve identified by steady state flow stress at
stainless steels [20]. It was inspired by an empirical model for glide. high-T and the corresponding free dislocation contents [40]. At high
Instead, it turns out that it can be fully explained by the enhancement of temperature, torsion experiments in pure-Al demonstrated that the
the climb rate at low temperatures due to the increased vacancy con- steady-state value of the flow stress is unaffected by substantial changes
centration. This should not be considered as the final proof that creep at in subgrain size and sub-boundary orientation [50]. On the other hand,
ambient temperatures is fully controlled by climb. However, it makes it cell formation in Cu was observed to significantly affect the creep re-
much simpler to explain why full stationary creep is observed in alu- sponse at low temperatures [32], an effect that was attributed to the
minium and copper at near ambient temperatures. Yet, taking glide and high density of dislocation forming cell-walls. A similar mechanism can
cross slip into account results in a continuous build-up of a forest of be expected to be operative also in pure Al, and, as a matter of fact, the
edge dislocations, which would make the creep rate slow down and model presented in Section 2, which considers only the free disloca-
eventually stop, as it is observed for logarithmic creep [43]. tions, somewhat overestimates the steady state creep rate at 300 and
366 K (Fig. 4). Gubicza et al. [49] reasoned that the fact that the yield
3. Description of high purity aluminium strength obeys the Taylor equation using the dislocation density values
determined by X-ray line profile analysis attests that the main
The two datasets shown in Fig. 1 are substantially consistent with strengthening mechanism is still the interaction between dislocations,
each other, except at intermediate temperatures, where the Servi-Grant also in these ultrafine-grained material, irrespective whether they are
creep rates seem to be somewhat lower when compared with the data stored in cell walls or are free in cell interior.
from [6].
The first point to be addressed is the selection of the proper value of 4. Conclusions
the self-diffusion coefficient. As a matter of fact, this apparently trivial
problem requires an analysis of the most recent findings on this subject. A basic model for the description of creep in fcc metals has been
The “traditional” values of the diffusion coefficient parameters for self- applied to pure Aluminium.
diffusion in Al are D0sd = 1.86 × 10−4 m2 s−1, Qsd = 143.4 kJ mol−1 The set of physically based constitutive equations proposed contains
[44] or D0sd = 1.72 × 10−4 m2 s−1 and Qsd = 142.1 kJ mol−1 [45,46]. two important parameters: the internal stress, representing the stress
The accuracy of these estimates was challenged in [47], which reported required to move a dislocation in the matrix and the strain hardening
a wide collection of literature results (Fig. 3). The Figure shows how the constant CL, which, in combination with the free dislocation density,
value of 143 kJ mol−1 can describe the high-temperature literature determines the dislocation mean free path.
data very well, but strongly underestimates the value of the diffusion A comparison between model prediction and data suggests that
coefficient at lower temperatures. An excellent description of the data power-law breakdown, i.e. the increase in strain rate at low tempera-
collected in [47] is rather obtained with Qsd = 122 kJ mol−1 and D0sd tures, can be quantitatively explained from the raised climb rate due to
= 8.3 × 10−6 m2 s−1. the deformation-induced increase in concentration of vacancies. The
Since all the parameters have now been quantified, the equations model proposed, which does not require any specific variation in con-
can be used to model the steady state creep rate dependence on applied stitutive equations to describe the experimental range of steady state
stress, by simply substituting σ and T into Eqs. (7), (8) and (16), with CL creep rate, can also account for the fairly wide range of stresses where
= 85, ω = 15, Rmax = 75 MPa, Ay = 4.2 × 10−3, Qsd = 122 kJ mol−1 aluminium follows power-law creep with a creep exponent of 4–5.
and D0sd = 8.3 × 10−6 m2 s−1 (Fig. 4), without any data-fitting. The Since the model does not include any adjustable parameters, no data
correlation between the theoretically and calculated curves and the fitting is required to obtain an excellent description of the secondary
experimental data from the Mecking et al dataset is excellent; a larger creep rate with stress. In this sense, the model represents a notable
deviation is indeed observed in the case of the Servi-Grant results, at enhancement over the conventional approach, which is based on the
intermediate (533 K) temperatures, although on a whole the use of the power-law equation, thus constituting an excellent base for
348
S. Spigarelli, R. Sandström Materials Science & Engineering A 711 (2018) 343–349
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