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2022 Third International Conference on Intelligent Computing, Instrumentation and Control Technologies (ICICICT)

Carbon Capture, Utilization and Storage (CCUS) -


2022 Third International Conference on Intelligent Computing Instrumentation and Control Technologies (ICICICT) | 978-1-6654-1005-2/22/$31.00 ©2022 IEEE | DOI: 10.1109/ICICICT54557.2022.9918005

The Energy source of the future


Glan Devadhas G Mary Synthia Regis Prabha D. M . Gayathri A. R.
Electronics and Instrumentation Associate Professor, Associate professor
Engineering Stella Mary’s College of
Electrical and Electronics
Vimal Jyothi Engineering College Engineering
Kannur Engineering Aruthenganvilai
glandeva@gmail.com Noorul Islam Centre for Higher ar.gayu13@gmail.com
Education
Kumaracoil Dhanoj M
Shinu M M regisprabha@gmail.com
Assistant Professor Assistant Professor
Department of EIE Department of EIE
Vimal Jyothi Engineering Vimal Jyothi Engineering
College College
Kannur, Kerala Kannur, Kerala

Abstract—Transformation of global energy sector from fossil fuels are collected and injected back into the earth.
fuel based energy production and consumption to renewable Throughout the world, 26 commercial CCS plants were in
energy sources has lead to energy transition. This energy transition operation, which captures about 40 million tons of carbon
also aims to reduce the green house gases through various forms of which accounts about 0.11% of the total yearly global
decarbonization. Fossil fuels are excellent fuels and cannot be emissions.With improvement in technology, it is expected to
replaced immediately because of their incredible energy density, increase the number of CCS plants. This technological
requiring no innovation to collect, store and transform into energy adoption by most of the CO2 emitting sources in the near
and the well-established structures which made the industrial
future can bring the 2015 Paris Agreement, signed by 194
revolution possible. Hence to achieve net carbon zero condition
parties and the European Union to bring the global warming
across the globe, the emitted CO2 from the fossil fuel plants is
collected, stored and is either used in applications requiring CO2 as
“well below 2°C’ come true.
the raw material or can be permanently sequestrated in CO2 storage This paper explains the various stages and the
sites utilizing Carbon Capture, Utilization and Storage (CCUS) technologies in CCUS in section III, Carbon Capture projects
technology. The captured CO2 is used for producing further in India in Section IV, Carbon capture and hydrogen
energy thus improving the hydrogen economy and also is utilized economy in section V and Enhanced oil recovery(EOR)
for Enhanced Oil Recovery (EOR) which makes this CCUS using the captured CO2 in Section VI.
technology the energy source of the future.

Keywords—Carbon Capture, Utilization and Storage II. CARBON SEQUESTRATION


(CCUS), Enhanced Oil Recovery (EOR), Hydrogen Economy Carbon sequestration is the process of long-term
capturing and storing of carbon dioxide in order to prevent it
I. INTRODUCTION from entering the atmosphere. This allows the stabilization of
Fossil fuels are formed from compression and heating of carbon in solid and dissolved forms to avoid the increase in
the carbon-rich remains of living things such as animals and temperature atmosphere. Carbon sequestrations can be
plants million of years ago underneath the earth. Burning of biological and geological. Naturally, vegetations such as
these fossil fuels releases the stored carbon and other green grasslands and forests, soil and oceans act as carbon
house gases into the atmosphere. As more and more fossil sequesters or carbon sinks. These natural carbon sinks can
fuels are burned, it will cause excess build up of green house store a large amount of carbon. Natural carbon sequestration
gases which trap heat in the atmosphere causing drastic can be enhanced by afforestation, no-till agriculture and by
changes in the Earth’s climate. Thus, burning fossil fuels not iron fertilization of Ocean surface which stimulates
only just meet our energy demands but also paves way for phytoplankton production [1]. By using advanced
global warming. technologies, carbon emitted from large fossil based power
plants can be sequestrated or captured and send to natural
About 80% of the world’s energy is derived from the reservoirs for permanent storage. In ocean sequestration,
fossil fuels which have been powering for more than 150 carbon is injected directly in the ocean where salt water
years. Power and transport sector of the United States absorbs carbon and locking it deep in the ocean bed. Natural
accounts for about three-quarters of our carbon emissions by pore spaces in underground geologic formations can also be
burning fossil fuels. In 2019, about 74 percent of US used as carbon sink. Carbon in the form of CO2 is injected
greenhouse gas emissions are from burning fossil fuels. into these porous rocks deep underground for long-term
Hence it becomes impossible to completely replace fossil storage. This carbon storage program was initiated by
fuels and hence avoid rapid accumulation of CO2 in the Department of Energy (DOE) office of Fossil Energy in
atmosphere. An important methodology to reduce the CO2 Washington in 1997 as a small-scale research effort and has
emission and decrease global warming is Carbon Capture significantly advanced.
and Sequestration Technology. In this process, the carbon
emitted by anthropogenic activities such as burning of fossil

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2022 Third International Conference on Intelligent Computing, Instrumentation and Control Technologies (ICICICT)

III. CARBON CAPTURE, UTILIZATION AND STORAGE retrofit fossil power plants can be further improved by using
(CCUS) TECHNOLOGY enhanced sorbents and increasing the degree of heat
integration by using advanced power cycles. Carbonate
CCUS technology involves capturing of emitted
looping is used to reduce the economic and efficiency
greenhouse gases from fossil fuel power stations and
penalties of carbon capture.
industries (Stage I), transporting the captured and
compressed CO2 (Stage II), and storing this compressed One of the promising configuration of Carbonate
CO2 by injecting this into deep underground porous rock looping process has two coupled circulating beds or gas-
formations or in ocean beds (Stage III).CO2 is normally solid reactors: (i) a fluidized bed reactor (Carbonator) in
transported through pipelines, but it can also be transported which lime (CaO) reacts with CO2 in the flue gas at about
through trucks, train or ship. Geologic formations such as 600-700 °C producing limestone (CaCO3) in an exothermic
depleted oil and gas fields, deep coal seams, and saline reaction (ii) a regenerator (Calciner) in which the limestone
formations are suitable for sequestration. is calcined at about 900-950 °C in an endothermic reaction
A. Stage I (Carbon Capture) producing a stream of pure concentrated CO2. The newly
formed lime is fedback into the first reactor for continuous
The technologies used to capture CO2 at the emission
process. This looping system can be treated as a separate
point can be classified into three categories: Pre-combustion
Carbon Capture, Post-combustion Carbon Capture and unit and can be retrofitted in existing power plants for CO 2
Oxyfuel Carbon Capture. sequestration. The CO2 captured can also be directly used as
a raw material for chemical synthesis.
1) Post-combustion Carbon Capture In order to maintain the desired operating
This method can be retrofitted in existing CO2 emitting temperature in the calciner, and to produce concentrated
source hence making it a most popular method. About 90% pure CO2 additional amount of fuel is combusted in an
of the CO2 from the flue gascan be removed which is enabled O2/CO2 environment.
by the advancements in the solvents and the technology used.
In this technique, CO2 is captured from the flue gas, after the
flue gas is burned.

Flue gas from the power station is bubbled through an


absorber column which is packed with liquid solvents such
as amines which are organic compounds derived from
ammonia by replacing one or more hydrogen atoms by an
organic group. These amines bind the CO2. Once the amines
gets saturated, a stream of superheated steam at around
120ºC is passed through it releasing the trapped CO2 in a
separation unit called stripper. This pure CO2 stream is then
compressed and transported for storage.

Fig. 2 Schematic Diagram of Carbonate Looping Carbon Capture


Technique

2) Pre-combustion carbon capture

Normally coal-gasification combined cycle power plants


known as IGCC plants use this technique [3] in which
carbon is removed from the fuel before it is burned. This
technology yields higher capturing rates that the post-
combustion capture method. But this technique cannot be
implemented in older pulverized coal power plants.

Fig. 1 Schematic Diagram of Post Combustion Carbon Capture Technique The coal is gasified in a gasifier to produce a
1.1 Carbonate looping carbon capture synthetic gas called syngas made from carbon monoxide and
hydrogen. After the removal of fly ash from the syngas, it is
This is an efficient post-combustion carbon capture made to react with water in a shift reactor to produce more
technology. The carbon capture technology reduces the net hydrogen along with CO2, which is captured. The hydrogen
efficiency of fossil fueled power plants by nearly 7% produced can be burned to produce electricity or can be used
because of the increase in the electricity production cost [2]. to feed hydrogen fuel cells for cars.
The performance of the Post Combustion Carbon Capture in

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This pre-combustion method cannot be retro-fitted to condensed into water, and the pure stream of CO2 rises up
older coal power plants as this technique requires which is collected and piped or transported to a storage
gasification of the fuel in the first stage. It could be used in facility.
natural gas stations, where a syngas is first produced by
reacting the methane with steam to produce carbon dioxide This oxy-fuel combustion carbon capture comprises
and hydrogen. The high installation cost makes this of three steps: (i) Pure Oxygen production for combustion in
technology to be less adopted when compared to post- a separation unit (ii) Oxy-combustion boiler and steam
combustion technology. turbine where power is produced and (iii) purification of CO2
obtained from the flue gas and compression for future
3. Oxyfuel Combustion Carbon Capture: storage. In low-temperature designs, some parts of the flue
gas are recycled back into the furnace/boiler in order to
When the fuel is burnt in air, only upto 3-15% of control the flame temperature and brings it down to
the waste gas is CO2 and separating this CO2 from the waste approximately 3,000°F.In high-temperature designs, the fuel
gas is a tedious process. In Oxy-fuel combustion process, and oxygen are mixed at the burner undiluted with the
Oxygen is separated from air and is involved in the recycled flue gas resulting in high temperature greater than
combustion process. This Oxygen separation increases the 4,500°F. This results in the fuel demand for steam generation
complexity and the capital cost making it more difficult to reducing the size and capital cost of the boiler. This oxyfuel
apply to existing power plants. Approximately 95% of pure technology can be retro-fitted on existing power plants only
oxygen is produced in this separation process and almost all because of the high initial cost for setting up the air-
the nitrogen is separated from the air. The fuel is then separation unit. This technology is found to be less suited for
burned in pure Oxygen yielding the flue gas composing only low quality fuels, like ignite.
CO2 and water vapour. Water vapour can be easily

Fig. 3 Schematic Diagram of Pre-Combustion Carbon Capture technique

Fig. 4 Schematic Diagram of Oxy Fuel Combustion Carbon Capture technique

B. Stage II: Transportation of Captured CO2 underground geological solid porous formations such as
sandstone, dolomite or deep coal seams. Deep saline
The captured CO2 is compressed into a fluid and is then formations, stranded oil and gas reservoirs and coal beds that
transported to a storage site usually by pipelines or by ships are too deep and too thin also has good storage potential. An
or trains or other vehicles. underground layer of rock storing water called aquifers can
C. Stage III: Storage of CO2 also be used as sequestration sites. The captured CO2 can
also be used in applications in need of CO2 which may help
In stage III, the transported CO2 is then injected to reduce the extra capturing cost and thus making the
permanently in sequestration sites which are mostly process more economical.

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The main potential CO2 storage sites in India are achieving the ambitious target of carbon-neutrality. TATA
located in the saline aquifers and oil and gas fields around Steel plant has commissioned India’s first large scale carbon
the margins of peninsula, especially offshore, but also capture plant having a maximum capacity of 5 tonnes per
onshore in the states of Gujarat and Rajasthan [4]. About day. Dalmia Cement in Tamilnadu has made its
5GTt CO2 storage potential is estimated to be present in announcement in building a CCU with a capturing capacity
India’s major coalfields and oil and gas fields. of 0.5Mt/yr. Likewise many large companies in India have
laid initial foundation in commissioning carbon capture
plants. The Table I shows the emission points in India
IV. CARBON CAPTURE PROJECTS IN INDIA where Carbon capture plants are commissioned and is in
The CCUS technology is regaining momentum in Indian operation.
industries and public sectors while considering the need for

TABLE I: CARBON CAPTURE PROJECTS COMMISSIONED AT THE EMISSION POINTS IN INDIA

Method Installation Industry Installation Capacity Reusage of captured CO2


year location
• Using CO2 through Bio reactors to produce an
Jindal Steel’s algae, Spirulina (Dietary supplement)
Coal gasification
Oxy Fuel Rebar Mill At
plant (CGP) 2,000 tonnes of • CO2 to Bio-Ethanol Pilot Project
Combustion Carbon April 2022 Angul Plant,
located within CO2 per day • CO2 to Methanol through Catalytic
Capture technique Odisha
the steel unit hydrogenation route
• CO2 to Soda Ash Pilot project
Post-combustion TATA Steel
September Installed in Blast 5 tonnes per day Reuse the captured CO2 on site to promote the
Carbon Capture Plant,
2021 Furnace (TPD) circular carbon economy
(Amine based) Jamshedpur
Tuticorin Alkali
Post-combustion Captures 60,000
October Chemicals and Installed on coal-
Carbon Capture tonnes of CO2 per CO2 converted to soda ash
2016 Fertilizers fired boiler
(Amine based) year
limited
Urea Plant, Indo
Post-combustion Installed in
Gulf 150 tonnes of CO2
Carbon Capture 2007 ammonia CO2 used for urea synthesis
Corporation Ltd, a day
(Amine based) reformer unit
Jagdishpur, India
Aonla Urea plant
Post-combustion Installed on
and Phulpur urea 450 tonnes of CO2
Carbon Capture 2006 natural gas fired CO2 used for urea synthesis
plant in Uttar a day
(Amine based) steam reformer
Pradesh, India
promising technology. This can be done in Integrated
V. CARBON CAPTURE AND HYDROGEN Gasification Combined Cycle (IGCC) plants [5]. Extracting
ECONOMY CO2 at high purity and elevated pressure using CCS
Hydrogen is an aspiring energy source of the future. technology leaves behind a less-than-pure hydrogen called
Hydrogen use is dominated today in industries such as oil refinery hydrogen is commercially useful suitable for
refineries, ammonia production, methanol production , applications such as hydrogen-fueled internal combustion
treating metals and processing foods. engines [6].

Fig. 5 shows the scenario of the global hydrogen demand


by various sectors towards Net Zero Carbon. Net Zero
carbon refers to the condition of achieving a balance between
Carbon emissions and the amount removed for the
atmosphere. From the graph it is evident that the Hydrogen
demand in 2020 was approximately 90 Mt and that in 2030 is
approximately 210Mt.

Hydrogen can be extracted from fossil fuels and biomass,


from water, or from a mix of both. But conversion of fossil
fuel dependent economy into a hydrogen economy based on
fossil fuels won’t be an advantage if the CO2 is not removed.
Production of hydrogen from fossil fuels is responsible for Fig. 5 Global Hydrogen Demand by various sectors towards Net Zero
CO2 emissions of around 830 million tonnes of carbon Carbon Scenario [7]
dioxide per year.

Conversion of fossil fuels associated with the carbon VI. ENHANCED OIL RECOVERY (EOR) USING CO2
capture technology helps in reducing the carbon footprint of
About 2% of the global oil supply is supplied by EOR
these processes. Instead of producing Hydrogen in stand-
technique. The three phases of production involved in oil
alone plants co-production of hydrogen and electricity from
extraction in oil wells are primary production, secondary
fossil fuel plants with carbon capture may be the most

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production and tertiary production. Primary production technically recoverable domestic oil along with its largest
utilizes the natural pressure built up within the underground environmental benefit achieved because of the CO2 that is
reservoirs and secondary production uses water flooding captured instead of being released into the atmosphere
technique for pumping out oil from oil wells. Nearly 65% of leading to the net-zero carbon status makes this technology
the oil is left behind in the rock. EOR technique is used to attractive.
recover this leftover oil. The EOR technologies are
classified into (i) Thermal EOR (Steam is use to heat the oil) VII. CONCLUSION
(ii) CO2 EOR (Injecting CO2 into the subsurface) (iii) Other
Global Energy demand is accelerating almost daily to
gas injection EOR (Usage of gases such as natural gas or
fulfill the human population needs. About 80% of the
nitrogen) (iv) Chemical EOR (Injecting polymer loaded
current global energy sector depends on fossil fuels which
water) (v) Other EOR (Injecting microorganisms in the
produces a large amount of CO2 as exhaust gases thus
reservoir).
increasing the global warming. Climate change is one of the
In CO2-EOR technique, the CO2 extracted using carbon major challenges we are facing in the present situation.
capture techniques is utilized. In this CO2 flooding Renewables cannot replace the fossil fuels and dominate the
technique, CO2 is delivered to the oil mills through pipe energy sector immediately due to lack of technologies and
lines where it is directed to the injection wells. This the need of high investment. The CCUS technology helps to
technique is proved to be a large scale profitable permanent reduce this CO2 emitted into the atmosphere by capturing
carbon sequestration method because of the additional oil the CO2 gas at the emission point and utilizing it for further
revenues generated. This technology can reduce the cost of production of energy as well as in industries in demand of
CCS process. Moreover it gives a overall picture that it is CO2. Thus CCUS technology not only helps to mitigate the
not able to reduce emissions since it produces carbon climatic change but also serves as an energy source thus
emitting oil. But the study of Núñez-López et al. [8] shows converting the “problem” into a “solution”.
that a net carbon negative status is achieved in the
production site as a large percentage of the CO2 injected
gets trapped underground permanently.
REFERENCES
The Table II below shows the critical properties of CO2.
Above the critical pressure and critical temperature, CO 2
[1] Shoji Matsumura, ... Koki Toyota, in Research Approaches to
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at supercritical pressure and temperature; hence combines combustion carbon capture to sorption-enhanced hydrogen
with crude oil forming a homogeneous liquid, decreases oil production: A state-of-the-art review of carbonate looping process
feasibility, Energy Conversion and Management, Elsevier, Volume
viscosity and pressurizes it. This helps the oil to move 177, 2018, Pages 428-452
through the rock pore spaces, enhancing the recovery of oil. [3] Ting Wang and Gary Stiegel, Integrated Gasification Combined
Cycle (IGCC)Technologies, Woodhead Publishing, Elsevier Limited,
TABLE II CRITICAL PROPERTIES OF CO2 2017
Critical pressure (Pc) 1070.6 psia [4] An assessment of the CO2 storage potential of the Indian
Critical temperature (Tc) 87.98°F subcontinent,
S.HollowayaA.GargbM.KapshecA.DeshpandecA.S.PrachadS.R.Khan
Critical volume (Vc) 94 cm3/mol dM.A.MahmoodeT.N.SinghfK.L.KirkaJ.Galeg, Elsevier Energy
Critical viscosity (μc) 0.0335 cp Procedia, Volume 1, Issue 1, February 2009, Pages 2607-2613
[5] Co-production of hydrogen and electricity with CO2 capture John
Davisona *, Silvio Arientib , Paolo Cotoneb and Luca Mancusob,
Science Direct, Energy Procedia 1 (2009) 4063–4070
[6] [8] National Academies of Sciences, Engineering, and Medicine.
2004. The Hydrogen Economy: Opportunities, Costs, Barriers, and
R&D Needs. Washington, DC: The National Academies Press.
https://doi.org/10.17226/10922.
[7] IEA, Global hydrogen demand by sector in the Net Zero Scenario,
2020-2030, IEA, Paris https://www.iea.org/data-and-
statistics/charts/global-hydrogen-demand-by-sector-in-the-net-zero-
scenario-2020-2030
[8] Núñez-López, V., Gil-Egui, R., and Hosseini, S. A. (2019).
Environmental and operational performance of CO2-EOR as a CCUS
technology: a Cranfield example with dynamic LCA
considerations: Energies 12:15. doi: 10.3390/en12030448
[9] IEA, Number of EOR projects in operation globally, 1971-2017, IEA,
Fig. 6 Number of EOR projects in operation globally [9] Paris https://www.iea.org/data-and-statistics/charts/number-of-eor-
projects-in-operation-globally-1971-2017
Fig. 6 shows the statistics of the number of EOR projects
in operation around the globe. In 1980s, out of the 166 EOR
projects, 9 of them were CO2-EOR projects. There is a step
increase in the number of CO2-EOR plants successfully
installed in the following years and in 2017 it reached to 166
out of the 374 EOR projects commissioned globally. The

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