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Younghooncho 2013
Younghooncho 2013
Abstract—This paper investigates a plug-in repetitive control these methods improve overall current regulation performance,
scheme for bridgeless power factor correction (PFC) converters they may not work perfectly for harmonic components or the
to mitigate input current distortions under continuous conduction current distortion near a zero-crossing point (ZCP) where higher
mode and discontinuous conduction mode operating conditions.
From the PFC converter model and the fact that a type-II compen- control bandwidth is necessary [6]–[8]. Several previous stud-
sator is used, a design methodology to maximize the bandwidth of ies have dealt with this problem. In [8], the method is proposed
the feedback controller is suggested. After that, the error transfer using separate control parameters for continuous conduction
function including the feedback controller is derived, and the sta- mode (CCM) and discontinuous conduction mode (DCM) to
bility of the repetitive control scheme is evaluated using the error improve the current control performance. In [9], the inductor
transfer function. The implementation of the digital repetitive con-
troller is also discussed. The simulation and experimental results current sampling correction and the feed-forward gain schedul-
show that the input current THD is significantly improved by us- ing strategy for CCM and DCM have been proposed. In [10],
ing the proposed control scheme for a 1-kW single-phase bridgeless a correction factor is defined, and the inductor current sample
PFC converter prototype. and the feed-forward gains are modified based on the correction
Index Terms—AC–DC converters, bridgeless power factor cor- factor to enhance the current control characteristics in DCM.
rection (PFC) converter, digital average current control, repetitive In [11], the variable-frequency predictive digital current mode
control. control is proposed for CCM and DCM operation.
Since the current distortion is usually periodic, a repetitive
control scheme which compensates a periodic error in a con-
I. INTRODUCTION trol system can be a good solution to resolve this issue. There
RIDGELESS power factor correction (PFC) converters are several research articles about repetitive control schemes in
B which do not have a diode bridge rectifier have been ex-
tensively used in many applications due to high efficiency and
power electronic converter and inverter applications [12]–[16].
Among those documents, the repetitive control scheme for a
simple control features [1]–[3]. For the control of a bridge- traditional boost PFC converter had been studied in [15].
less PFC converter, either an analog or a digital controller can Traditionally, the early stage of the repetitive control scheme
be employed, and most of the traditional control strategies for aims to compensate the frequency components at the multiples
boost PFC converters can be directly applied for controlling the of the electrical fundamental frequency fr . If Ts is defined as
bridgeless PFC converter. Generally, a digital control scheme the sampling and iteration period of the repetitive controller, it
can easily implement various control logics and sequences for requires N memory blocks, where N = 1/(Ts · fr ) [17]–[19].
the converter operation as well as interfacing an upper level con- However, by considering only odd harmonic components to
troller in convenient. One problem of the digital control scheme be compensated rather than including even harmonics, the odd
for the bridgeless PFC converter, however, is that the current harmonic repetitive control scheme can be applied, where only
control bandwidth cannot be as high as an analog controller due N/2 memory blocks are necessary [15], [20], [21]. A similar
to the digital delay effects caused by the digital pulse-width mod- concept with the odd harmonic repetitive control scheme is
ulation (DPWM) delay and the digital computation delay. Ac- called the negative feedback repetitive controller in some studies
cordingly, the performance of the input current regulation with [15], [16], [22].
a digital controller is relatively poorer than the case with an ana- In this paper, a plug-in repetitive controller is designed for
log controller implementation. To overcome this low bandwidth the bridgeless PFC converter to compensate the current har-
of the digital current controller for boost or bridgeless PFC con- monic components. Prior to designing the repetitive controller,
verters, the input voltage duty feed-forward or the admittance the modeling of the bridgeless PFC converter is performed,
compensation methods have been proposed [4], [5]. Although and a type-II compensator-based feedback controller is sug-
gested. After that, the plug-in repetitive controller is designed to
compensate the frequency component which cannot be handled
with the feedback controller alone. By using the rectified con-
Manuscript received December 14, 2011; revised February 16, 2012 and trol variables for the bridgeless PFC converter, the frequency
April 2, 2012; accepted April 13, 2012. Date of current version September 11, component to be compensated by the repetitive controller is not
2012. Recommended for publication by Associate Editor K. Ngo.
The authors are with the Virginia Polytechnic Institute and State University, the multiples of fr but the multiples of 2fr . Accordingly, only
Blacksburg, VA 24060 USA (e-mail: yhcho98@vt.edu; laijs@vt.edu). N/2 memory blocks are necessary. For proving the repetitive
Color versions of one or more of the figures in this paper are available online controller operation, the design procedure of the repetitive con-
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TPEL.2012.2196288 troller is addressed, and the error transfer function to examine
block and z−1 are to model the DPWM update and the compu-
tation delays, respectively [25]–[27]. For the current controller,
the feed-forward term with the gain Kff is applied to compensate
the admittance component of the input voltage variation [4]. If
Lp and Ln are the same as L, a high frequency approximated
control-to-inductor model of the converter Gid (s) is written as
follows [4]:
Vo
Gid (s) = . (1)
sL
If the ZOH and z−1 are incorporated with (1), the z-domain
control-to-inductor model Gid (z) is derived as [28]
Vo Ts
Gid (z) = . (2)
Lz (z − 1)
TABLE I
BRIDGELESS PFC CONVERTER PARAMETERS
Fig. 6. Frequency responses of Ge (z): (a) q(z) = z + 2 + z −1 /4 and (b) q(z) = 0.95.
implemented as (14), whereas q(z) is just selected to be 0.95 in By considering the computation delay of the digital controller,
Fig. 5(b). Gid (z) is modified as follows:
In Fig. 5, if Kr p is less than 0.03, the trajectories of the roots
vg T s 1
converge into the unit circle for both cases. Accordingly, it is Gid (z) = · . (16)
supposed that the repetitive control system is stable because 2L z 2
condition in (11) is satisfied. However, when Kr p is 0.05, it is Fig. 7 reevaluates the trajectories of the roots of H(z) and
observed that the trajectories of the roots go outside of the unit the frequency response of Ge (z) using (16). The repetitive
circle. In this case, (11) cannot be satisfied, and the closed-loop control gain Kr p is chosen as 0.03. In Fig. 7(a), for both
system becomes unstable. q(z) = z + 2 + z −1 /4 and q(z) = 0.95, the trajectories of
Fig. 6(a) and (b) compares the frequency response of Ge (z) for the roots of H(z) are within the unit circle and therefore the
different q(z) implementation. For the purpose of comparison, operation of the proposed repetitive control scheme is stable
the frequency response of Ge (z) without the repetitive controller in DCM. Fig. 7(b) compares the frequency responses of Ge (z)
is also plotted in both of the figures. under DCM. As shown in the figure, the notches at the multi-
Regardless of the q(z) implementation methods, at the mul- ples of 120 Hz occur with the repetitive controller. Hence, the
tiples of 120 Hz, the frequency responses of Ge (z) with the proposed scheme is also useful in eliminating the current error
repetitive controller have notches which are not found in the at the multiples of 120 Hz under DCM operation.
case without the repetitive controller. This means that the error
at those frequency regions is effectively cut off with the repeti- D. Further Discussion on Stability
tive controller. On the other hand, by considering different q(z)
implementation cases, the depths of each notch at the multiples Basically, the proposed scheme can be directly applied to the
of 120 Hz are more in Fig. 6(a) than in Fig. 6(b). Accordingly, boost converter-based topology variations including traditional
although the difference is trivial, it is expected that q(z) with boost PFC converters, bridgeless PFC converters, and so on.
(14) may show better performance than q(z) with the constant One concern in applying the proposed scheme to those PFC
value of 0.95 for blocking the repetitive error component. It is converters is the stability of the repetitive controller. In order
also monitored that the magnitude of Ge (z) in Fig. 6(a) is better to improve the stability, the electromagnetic interference (EMI)
damped than in Fig. 6(b) over several kilohertz ranges. This is noise should be properly suppressed. Under severe EMI noise
caused by the low-pass filtering effect of q(z). However, this environment, the possibility of a current misreading from the
may not be a significant difference because the frequency range digital controller is increased and the misread current error can
is greater than the bandwidth of the closed-loop system. be amplified during the iteration of the repetitive control algo-
rithm. At the end, a small current misreading can drive the entire
system to be unstable. Unlike the converter used in this paper,
C. Analysis for DCM Operation where two separated inductors and two freewheeling diodes are
Since the converter operates in DCM near ZCPs or light- employed, the bridgeless PFC converter consisting of one in-
load conditions, the designed repetitive controller should be ductor and no freewheeling diodes needs more careful design
evaluated for DCM operation as well. In DCM, the control-to- for adapting the proposed scheme. This is because the latter may
inductor current model is written as follows [8]: suffer more from EMI noise than the former. In this case, one
good solution is to select a lower cut-off frequency or constant
vg T s 1 value of q(z). By doing so, the stability of the converter would
Gid (z) = · . (15)
2L z
170 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 1, JANUARY 2013
Fig. 7. Analysis of the repetitive control system under DCM operation. (a) Trajectories for the roots of H(z). (b) Frequency response of Ge (z).
0.03z 2
Gr p (z) = . (17)
z 333 − 0.25 (z + 2 + z −1 )
V. EXPERIMENTAL RESULTS
The proposed control scheme has been tested with a 1-kW
bridgeless PFC converter prototype whose parameters are the
same with the values in Table I with the exception of switching
frequency fs which is chosen as 80 kHz to reduce the current
ripple. The sampling and the iteration period Ts is kept as in the
table. In order to suppress EMI noise, a 0.68-μF filter capacitor
is paralleled with each of the diodes Dl and Dh . As a digital
Fig. 11. Zoom-in waveforms near a ZCP. controller, Texas Instruments’ 32-bit floating-point digital sig-
nal processor (DSP) TMS320F28335 was used. The DSP board
includes a four-channel digital-to-analog converter (DAC) to
Fig. 10 compares the input current total harmonic distortion monitor the real-time variables in the DSP. The feedback con-
(THD) with traditional feedback and feed-forward scheme and troller Gcc (z) in (6) and the duty feed-forward controller have
the proposed scheme. As can be seen in the figure, the proposed been implemented. The designed repetitive controller is added
method shows better THDs in entire operating range. to Gcc (z) in parallel. In practice, the grid impedance affects the
Fig. 11 shows the zoom-in current waveforms near a ZCP current control performance, but not too much.
when the output power is about 500 W. The reason of the current Fig. 13 compares the measured input voltage v g , the input
increasing right after crossing the ZCP is because of DCM oper- current ig , and the input current THD without and with the pro-
ation of the PFC converter with Gcc (z) that is designed for CCM posed repetitive control scheme. Here, the average input power
operation and the imperfect duty feed-forward compensation. P is approximately 57 W which corresponds to 5.7% of the
If Kr p = 0.0, so that the repetitive controller is not operating, rated power. As compared in Fig. 13(a) and (c), the proposed
the current distortion is noticeable. However, with the operation method helps to shape ig to be sinusoidal. The harmonic spectra
of the repetitive control action by selecting Kr p = 0.03, there of ig are compared in Fig. 13(b) and (d). Generally, the por-
is almost no current distortion near the ZCP. Consequently, the tion of the DCM operation is increased in such a low power
current error ier r is also limited within ±0.1 A. operation, and the feedback and feed-forward controllers whose
The transient response of the control scheme is simulated as design is based on CCM operation may not operate very well.
shown in Fig. 12, where the load is changed from 500 W to This causes low-frequency harmonics such as the third order,
1 kW in step. To ignore the effect of the voltage controller, the fifth order, and so on as shown in Fig. 13(b), where the in-
input current reference is intentionally changed in step while the put current THD was evaluated as 42.35%. With the proposed
load resistance is altered from 80 to 40 Ω at the same time. As repetitive control scheme, the THD is significantly improved
can be seen in the figure, the step current error is recursive for as in Fig. 13(d). In this case, the THD for the input current
several cycles. This is definitely a disadvantage of the proposed was calculated as 29.38%. Although this improvement may not
scheme. However, the recursive error totally disappears in few be meaningful in such a low power operation, it is proven that
cycles, and there is no stability issue after that point. In fact, the the proposed method improves the quality of the input current.
unnecessary repetitive control action can be effectively removed Similarly, the input voltage, the input current, and the input
in the software by detecting the rapid change of the current current THDs are compared in Fig. 14 under approximately
reference. In practice, the current reference is not changed in P = 1 kW. Since the CCM operation is dominant under this
step because of the external voltage controller. Therefore, the condition, the traditional controller works also pretty well as
recursive error in the simulation is not a problem in practical shown in Fig. 14(a), and it shows the input current THD to be
converter operation. 6.04% as plotted in Fig. 14(b). Fig. 14(c) and (d) provides the
172 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 28, NO. 1, JANUARY 2013
Fig. 13. Comparison of experimental results under P = 57 W and Vg = Fig. 14. Comparison of experimental results under P = 1 kW and Vg =
110 V. (a) Input voltage and input current without the proposed repetitive control 110 V. (a) Input voltage and input current without the proposed repetitive control
scheme. (b) Input current THD without the proposed repetitive control scheme. scheme. (b) Input current THD without the proposed repetitive control scheme.
(c) Input voltage and input current with the proposed repetitive control scheme. (c) Input voltage and input current with the proposed repetitive control scheme.
(d) Input current THD with the proposed repetitive control scheme. (d) Input current THD with the proposed repetitive control scheme.
Fig. 15. Transient responses of the PFC converter using the proposed repetitive Fig. 17. Comparison of experimental results under P = 230 W and Vg =
control scheme. (a) Performance of the current error convergence with the 240 V. (a) Input voltage and input current without the proposed repetitive control
startup of the proposed method. (b) Performance of the proposed repetitive scheme. (b) Input voltage and input current with the proposed repetitive control
control scheme during the load transient. scheme.
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CHO AND LAI: DIGITAL PLUG-IN REPETITIVE CONTROLLER FOR SINGLE-PHASE BRIDGELESS PFC CONVERTERS 175
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