Service Information

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Bottom roller, assembly Service Information 2/7/2024 1
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EC290B LC Volvo

Bottom roller, assembly

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Valid for serial numbers

Model Production site Serial number start Serial number stop
EC290B LC Volvo Changwon 10001 16792

Op nbr 00000

ЗАБЕЛЕЖКА!
Clean the parts completely before assembly.

ЗАБЕЛЕЖКА!
Assemble in the reverse order of disassembly.

1. Apply a thin coat of molybdenum grease on bushing (5). Put bushing driver jig (e, g) on the bushing, and press fit the
bushing.

Figure 1
Assembly, bushing

A. Press fit with a press

2. Install O-ring (7) in one side of the shaft.

 Figure 2
Assembly, O-ring

3. Apply a thin coat of grease onto inner side of collar (1), and insert shaft (6). At this time, take care not to damage O-ring
(7).

4. Install O-ring (3) and seal ring (2) to the collar installed on the shaft and tap pin (8) into the bore of collar (1) and shaft
(6) with a hammer.

Figure 3
Assembly, pin

5. Install O-ring (3) and seal ring (2) to roller shell (4). Assemble shaft (6) to roller shell (4) until the seal ring installed to the
collar and the seal ring installed to roller shell (4) make contact. Apply a thin coat of lubricant to the contact face of seal
ring (2), respectively.

Figure 4
Assembly, shaft to roller shell

6. Install O-ring (7) to the opposite side of shaft (6).

7. Install seal ring (2) and O-ring (3) on opposite side collar (1) and roller shell. Apply a thin coat of grease onto inner side
of collar (1), and install onto shaft (6) until the respective seal rings (2) make contact. At this time, apply a thin coat of
engine oil on the contact face of seal rings.
 Figure 5
Assembly, collar

8. Press collar (1) completely.

9. Level the roller as collar (1) and shaft (6) are assembled. Align the bore of collar (1) and shaft (6), and install pin (8) with
a hammer.

Figure 6
Assembly, pin

10. Prior to filling with lubricant perform a pressure leak test.

 Attach a pressure regulated air line to the lubricant fill port, then completely immerse the assembly in water.
 Under a pressure of 2 ~ 3 kgf/cm2 (28 ~ 43 psi), air bubbles must not form for 15 seconds.

11. Add lubricant (j) through the plug hole of collar (1). After filling, install plug (9) with Teflon tape (i), and tighten the plug
with Allen wrench (k).
Lubricant amount

Model Item Specification Type of

lubricant
EC140B LC Oil volume 300 cc (18.3 cu·in) ISO VG 220
EC140B LCM Oil volume 250 cc (15.2 cu·in)
EC160B
EC180B
 EC210B
EC240B
EC290B Oil volume 360 cc (22.0 cu·in)
EC330B Oil volume 480 cc (29.3 cu·in)
EC360B NLC Oil volume 440 cc (26.9 cu·in)
EC360B LC Oil volume 500 cc (30.5 cu·in)
EC460B

12. Confirm that there are no lubricant leaks around seal (2) and plug (9).

13. Manually confirm that bottom roller (4) turns smoothly more than 10 times (Some resistance may be felt).
End play must be within A to B mm (inch).

Model Specification (A ~ B)
EC140B LC 0.21 ~ 1.1 (0.008 ~ 0.043)
EC140B LCM 0.26 ~ 1.2 (0.010 ~ 0.047)
EC160B 0.26 ~ 1.22 (0.010 ~ 0.048)
EC180B
EC210B
EC240B
EC290B
EC330B LC 0.2 ~ 1.1 (0.008 ~ 0.043)
EC360B NLC 0.26 ~ 1.04 (0.010 ~ 0.041)
EC460B 0.2 ~ 1.1 (0.008 ~ 0.043)