User Inputs from process model

Calculated
From reference, update as required

Process Parameters
Parameter Unit Value
Saturated Flue Gas Flow rate kg/s 500
Flue Gas Temperature C 40
Flue gas pressure KPa 110
Flue Gas Volume Flow rate m^3/s 500
CO2 Captured Kg/s 60
Number of Absorbers - 1
Number of Intercoolers - 0
Number of Strippers - 1
Absorber Diam m 10.0
Stripper Diam m 10.0
Absorber absorbsion Beds - 2
Stripper desorbsion Beds - 2
Absorber Packing Per Bed m 10
Water Wash Packing m 4
DDC Packing m 4
Stripper Packing Per Bed m 8
L/G Ratio Kg/Kg 2.00
Specific Reboiler Duty GJ/tCO2 4.00
Reboiler Heat Duty MWt 240
Lean Rich HX Heat Duty MWt 250
Overhead Condenser Heat Duty MWt 100
Total Intercooler Heat Duty MWt 100
Water Wash HX Heat Duty MWt 100
DDC HX Heat Duty MWt 100
Total Compression Intercoolers Heat Duty MWt 100
Reboiler LMTD K 5.0
Lean Rich HX LMTD K 8.0
Condenser LMTD K 40
Water Wash HX LMTD K 30
Compression Intercoolers HX LMTD K 30
CO2 Product Cooler LMTD K 40
DDC LMTD K 30
Number of Compressors - 3
Total Compressor Power MWe 10
Pump Power KW 5000
Number of Pumps 5
Solvent Inventory m^3 1200
Flue Gas Density 1.00
HX Oversize % 10%
Compressor Oversize % 10%
Flue Gas Ductwork m 50
Flue gas velocity [1] m/s 18

Equipment Details
DDC Height m 16.6
DDC Sizing Par m 1046.5
DDC Packing Volume m 314.2
Solvent Sump [1] m 15.3
Flue Gas Duct Height m 3.1
Flue Gas entry to packing gap [1] m 3.0
Bed supports [1] m 1.5
Liquid redistrubution [1] m 5.5
Amine Admission [1] m 1.5
Absorber Top [1] m 1.5
Absorber Height m 69.4
Absorber sizing par m^1.8 4377
Absorber Packing Volume m^3 2199
Stripper Sump [1] m 3.6
Sump head space [1] m 2.5
Rectifying section [1] m 3.5
Stripper Height m 34.1
Stripper sizing par m^1.8 2154
Stripper packing Volume m^3 1257
Reclaimer sizing par m^2.5 2.0
Reclaimer Drum Diam m 0.85
Reboiler Area m^2 48000
Condenser Area m^2 3929
Total Compression Intercoolers Area m^2 5238
Total CO2 Cooler Area m^3 0
Total Intercooler Area m^2 1035
Lean Rich Area m^2 8088
DDC HX m^2 863
Water Wash HX Heat Area m^2 863
 FG Conditioning
DDC Columns 5.6
Ductwork 8.9
FG Fan 8.8
Total 23
Absorbsion
Shell 18.1
Pipework 16.5
Packing Cost 5.7
Internals 0.9
Total 41
Regeneration
Shell 33.2
Packing Cost 5.5
Pipework 31.7
Internals 0.7
Reclaimer 4.7
Total 76
HX
Reboiler 29.7
HX Lean/Rich 6.6
W/W cooler 0.8
Intercoolers 0.8
Condenser 3.4
Compression Intercoolers 5.7
DDC Cooler 0.8
Total 48
Compression
Compressors 18.7
CO2 Drying 7.0
Total 26
Misc
Pumps 2.4
Solvent Storage 1.9
Total 4.3
Total Equipment Cost (TEC) 218
Equipment Tax/Insurance/Freight 21.8
TPC 240
Civil 50.4
Utility 43.2
Electrical 71.9
PM 85.1
 Contractor Fee 14.7
Contingency 49.0
EPC Cost 554

Equipment % of Equipment Cost

CO2 Absorbsion 19%
Heat Exchangers 22%
Solvent Regeneration 35%
CO2 Compression 12%
Flue Gas Conditioning 11%
Misc 2.0%
 Ref Cost (M£) Ref Size
Packing [8] 0.0018 1
Absorber [1] 13.35 3765
CO2 Absorbsion Pipework [1] 12.32 3765
Absorber Internals [1] 0.00 2
HX Plate & Frame [2] 0.14 100
HX Shell & Tube [2] 0.25 100
Compressor [2] 21.44 10.0
Pump [2] 0.02 23
Stripper [1] 16.40 1233
Regeneration Pipework [1] 15.72 1233
Reclaimer [1] 3.55 2
CO2 Dryer [1] 5.11 35.9
Blower [2] 6.83 330
Tank [2] 2.33 4000
Ductwork [1,7] 0.18 36

Overall HTC (U) S&T Condenser [1] 700

Overall HTC (U) S&T Reboiler [2] 1100
Overall HTC (U)) P&F Liquid [1] 4250
Exp [1][2] Installation Factor [2] Instrumentation (M£) [2]
N/A N/A N/A
1.80 N/A 0.18
1.80 N/A N/A
2.01 3.89 0.06
0.65 1.53 0.03
0.71 1.21 0.03
0.70 N/A 0.01
0.79 1.25 0.01
1.80 N/A 0.18
1.80 N/A N/A
0.81 N/A N/A
0.81 N/A N/A
0.61 N/A N/A
0.58 N/A N/A
0.70 N/A N/A
 Finance Parameters
CEPCI Current [5]
USD -> Currency
International construction cost index (ICCI) [6]
Texas ICCI [6]
Location Factor
Currency Conversion Factor
CEPCI Base [2]
CEPCI (2021) [5]
CEPCI (2020) [5]
CEPCI (2013) [5]
Project Management [1][3][4]
Equipment Tax/Insurance/Freight [1]
Contractor Fee [1]
Discount Rate
Interest Rate [1]
Contingency [1][4]
Civil [1][3][4]
Utility [1][3][4]
Electrical [1][3][4]
 816.3
0.82
138
95
1.45
1.19E-06
1000
708
596
567
21%
10%
3%
8.9%
4.0%
10%
21%
18%
30%
[1]

[2]
[3]

[4]

[5]
[6]
[7]
[8]
Elliott WR. Front-End Engineering Design (FEED) Study for a Carbon Capture Plant Retrofit to a Natural Gas-Fired Gas Turbi
(2x2x1 Duct-Fired 758-MWe Facility With F Class Turbines). https://www.energy.gov/: Bechtel; 2022 March 2022.
Donald RW. Rules of Thumb in Engineering Practice: Wiley VCH; 2007
Bechtel. CO2 Capture Facility at Karsto, Norway. Feed Study. GASSNOVA; 2019 3 Aprial 2019.
Bechtel. Retrofitting an Australian Brown Coal Power Station With Post-Combustion Capture - A Conceptual Study. Bechte
Corporation; 2018 October 2018
THE CHEMICAL ENGINEERING PLANT COST INDEX 2022 [Available from: https://www.chemengonline.com/pci-home]
International Construction Costs 2020. https://connect.arcadis.com/: Arcadis; 2020.
Capital Cost Scaling Methodology Revision 4
doi 10.1007/S10584-012-0679-Y