Pulse Monitor

OTIS - OECF PULSE™ CSB MONITOR Dwg:
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Date: 03/03/2010
34 kN and 43 kN Coated Steel Belts
FIELD INDUSTRIAL
ENGINEERING Page: 1/23
Pulse™ Advanced Diagnostics

FIM
and Troubleshooting
This work and the information it contains (collectively referred to as „Work‟) are the confidential
property of the Otis Elevator Company („Otis‟). This Work is delivered on the express condition
that: it will be used or reproduced by Otis employees exclusively for, or on behalf of, Otis; it will
not be disclosed, reproduced, or distributed by or to others, in whole or in part, without the prior
written consent of Otis; and, it and any copies will be promptly returned to Otis upon demand
or upon termination of employment.
Unpublished Work Copyright © OTIS Elevator Company

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1. Introduction
Definition & Acronyms
Pulse™—Resistance Based Inspection Monitor
ANSI—American National Standards Institute (refers to ASME A17.1 / CSA B44 Safety Code
for Elevators and Escalators)
CSB—Coated Steel Belt
EN—EN81-1 safety rules for the construction and installation of lifts, part 1
JHA—Job Hazard Analysis
JIS—Japanese Industrial Standards (日本工業規格 Nippon Kōgyō Kikaku?)
LED—Light Emitting Diode
LOTO—Lock Out Tag Out
REM—Remote Elevator Monitoring
RSL—Remote Serial Link
SVT—Service Tool
SR—CSB Starting Resistance
Purpose
This document will be used to provide System Integration Teams with component information
about the start-up of the Pulse CSB monitoring system. The System Integration Team will use
this information to provide system specific information for field mechanics.
Overview
The Pulse™ CSB monitoring system is used to continuously monitor the condition of the steel
cords inside the CSB. It will signal an alert or an alarm when the steel cords are damaged or
worn, or when health of the monitor system is compromised. The Pulse™ controller could be
connected to REM, which can provide the alert, alarm, and system health to local personnel.

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Safety
All jobsite work activity must be in full compliance with Otis World Wide Jobsite Safety
Standards (WWJSSS). When carrying out this procedure particular consideration should be
given to control of the elevator, LOTO, hoisting and rigging, ensuring public safety (signs and
barriers), working in close proximity of unguarded rotating equipment (sheaves) and the
wearing of appropriate personal protective equipment. It is required that field personnel
conduct an appropriate JHA for the task at hand to familiarize themselves with the work task
and environment.

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Service Tool Port

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2. Manual Learn Operation

using Service Tool (F-1-1-1)
The manual learn operation using the service tool is required when installing a Pulse unit for
an elevator that has run more than one hundred thousand (100,000) times or for an elevator
that has been in service more than one year. The manual operation enables the user to enter
a CSB length (the length entered applies to all CSBs connected), and the CSB starting
resistance is calculated: (CSB length (m)) * (cord resistance per meter) * (number of belt
cords).
1. Connect service tool to PULSE service tool port.

2. Access the Start Resistance data entry (menu F-1-1)
3. Verify no learn operation is in progress
4. "Any Previous SRs Erased OK? (9=Y)"
5. Press 9 ONLY IF USER IS CERTAIN THAT PREVIOUS STARTING RESISTANCE
VALUES MUST BE ERASED.
6. "Enter BeltLength 000.00 meters"
7. Enter belt length (meters) to within 100 mm.
8. "RBI Learn in progress . . .”
9. "Storing Data . . . . Then resetting . ."
If the belt length entered is unacceptable, a message will appear: "Illegal SR press Clr to try
again".
Verify that the Pulse CSB Monitor is monitoring the CSBs, i.e., each CSB LED should be ON
steady.

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3. Safety Code Data Entry

using Service Tool (F-1-2)
The safety code data entry menu is used to select the proper coated steel belt retirement
criteria for use with the EN-81-1 code, the ASME A17.1/CSB B44 code, or the JIS standards.

2. Access the Safety Code data entry (menu F-1-2)
3. "Safety Code: 0=EN 1=ANSI 2=JIS"
4. Enter either 0 or 1 or 2
5. "Set Parameters For CCCC? (9=Y)" (see note below)
6. Enter 9
7. "Sfty Code = CCCC Press Enter..." (see note below)
8. Press Enter to complete this operation.
Note: the notation "CCCC" will be replaced by safety code "EN" or "ANSI" or "JIS"
EN = EN81-1
ANSI = ASME A17.1/CSA B44
JIS = Japanese Industrial Standards

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4. View Status
Using Service Tool (F-2-1)
The view status menu is used to view operating characteristics of the Pulse system.
2. Access the View Status menu (menu F-2-1)

Service tool display:
"Mode=mmmmmmmmm<> S=nn nn nn nn nn"
Note: the notation "mmmmmmmmm" will be replaced by the current Pulse mode, i.e., either
"Standby" or "Monitor" or "Learn" or "Calibrate".
Note: the notation "nn" will be replaced by the belt status code "0" through "15" or by the
notation " * * " . Coated steel belts 1 through 5 are shown from left to right.
3. Press GO ON
“Mode=mmmmmmmmm<> A=aa aa aa aa aa"
Note: the notation "aa" will be replaced by the alarm reason code "00" or "02" or "04" or "16"
or "32"
00 = no alarm
02 = alarm caused by broken cords
04 = alarm caused by bad cords
16 = alarm caused by shorted cords
32 = alarm caused by promotion from alert to alarm, i.e., more than one belt in alert
4. Press GO ON
“Mode=mmmmmmmmm<> a=al al al al al"
Note: the notation "al" will be replaced by the alert reason code "00" or "01" or "02" or "03"
00 = no alert
01 = alert due to belt wear
02 = alert due to belt shorts
03 = alert due to both belt wear and belt shorts
5. Press GO ON
"Mode=mmmmmmmmm<> BoardFault = nn"
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Note: the notation "nn" will be replaced by the board fault code "0" through "31". Watch the
service tool screen for several seconds. If more than one board fault condition exists, each
code will be briefly shown one after the other.
6. Press GO ON
"Mode=mmmmmmmmm<> SftyCode = CCCC"
Note: the notation "CCCC" will be replaced by safety code "EN" or "ANSI" or "JIS"
EN = EN81-1
ANSI = ASME A17.1/CSA B44
JIS = Japanese Industrial Standards
7. Press GO ON
"Mode=mmmmmmmmm<> Temp = TT.TTT C"
Note: the notation "TT.TTT C" will be replaced by the temperature sensor reading in degrees
Celsius.
Belt Code Description

Status
Code
0 CSB not detected: Either: 1) No learn run has been performed; or 2) The CSB was
not detected during the learn run. Check the connections to the CSBs. See section
XXX below.
1 All is well: The CSB is being monitored.
2,3,4 unused/spare
5 Alert: The CSB does not need to be replaced yet. However, one or more conditions
exist that may require replacement in the future. Press GO ON twice to view the
conditions. Service tool display:
“Mode=mmmmmmmmm<> a=al al al al al"
The notation "mmmmmmmmm" will be replaced by the current Pulse mode, i.e.,
either "Standby" or "Monitor" or "Learn" or "Calibrate".
The notation "al" will be replaced by the alert reason code "00" or "01" or "02" or "03"
00 = no alert
01 = alert due to belt wear
02 = alert due to belt shorts
03 = alert due to both belt wear and belt shorts

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6 Alarm: Conditions have been detected that require CSB replacement. Press GO ON
once to view the conditions. Service tool display:
“Mode=mmmmmmmmm<> A=aa aa aa aa aa"
The notation "mmmmmmmmm" will be replaced by the current Pulse mode, i.e.,
either "Standby" or "Monitor" or "Learn" or "Calibrate".
The notation "aa" will be replaced by the alarm reason code "00" or "02" or "04" or
"16" or "32"
00 = no alarm
02 = alarm caused by broken cords
04 = alarm caused by bad cords
16 = alarm caused by shorted cords
32 = alarm caused by promotion from alert to alarm, i.e., more than one belt in
alert
7 RSL Communication Failure: The PULSE unit is not receiving RSL communication
from the controller. For units with RSL, examine the RSL connection and setup in
the controller.
8 unused/spare
9 Data Archive Failure: Declare this fault whenever, during the Initialization Task, the
E2P copy of the starting resistance archive is structurally invalid or contains
unusable Starting Resistances. It shall also be declared if, during “Monitor Mode” the
E2P copy of the Starting Resistances is invalid. Clear this fault if these values have
been validated during “Monitor Mode” or on CPU reset.
10 Board Fault: Declare this fault for all belts whenever a board fault reportable to the
host controller is declared (refer to Board Level Fault Logging section below)
including the case when unsuccessful in repairing a Flash archive on power up.
Clear this fault for all belts when no reportable board faults exist. Signal an Alarm to
the host controller if this fault is ever logged. Note that this is different from logging
the per belt fault called “Alarm”.
11.12 unused/spare
13 RBI System Overtemperature: The hoistway temperature measured by the RBI is
greater than or equal to 58°C. This status will automatically clear when the
measured temperature cools to less than 55°C. This code is not applicable for ANSI
applications.
14 unused/spare
15 CSB System is in Standby: This status shall be selected for all belts whenever no
belts are being monitored. Otherwise it shall be cleared for all belts.
** CSB not being monitored

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Board Reportable To Retained Code Description

Fault Host through
Code Controller CPU reset
0 NO NO No board faults exist: This is the all is well
indication.
1 NO NO Task Backlog: Declare this fault whenever the
MainTaskTimer is non-zero after decrementing it
when initiating the 50ms task. Otherwise, clear this
fault.
2 NO NO ADC Result Late: Declare this fault when the
measurement process is in progress and it is time
to process the ADC result. Otherwise, clear this
fault.
3 NO NO Short Task Frequency: Declare this fault when
the 50ms task is executed in less than 45ms (90%)
from the last time it executed. Otherwise, clear this
fault.
4 NO NO Long Task Duty: Declare this fault when the 50ms
task takes longer than 45ms (90%) to complete.
Otherwise, clear this fault.
5 NO NO Debug Queue Full: Declare this fault whenever
the debug serial communications transmission
queue has overflowed. Otherwise, clear this fault.
6 NO NO Idle Too Long: Declare this fault whenever the
Idle task exceeds 5ms (10%). Otherwise, clear this
fault.
7 YES as a YES Retire Check Fail: Declare this fault whenever the
“Board Fault” starting resistance or calibration data is in failure
when in the Monitor Mode. This fault can only be
cleared manually by the operator.
8 YES as a NO Belt History Fail: Declare this fault whenever the
“Board Fault” area of non-volatile memory used to memorized
faults that are to be retained through a power cycle
has been erased. Otherwise, clear this fault on
power on reset or via the manual interface when
clearing all fault history.
9 YES as an NO E2P Avg Data Update Failure: Declare this fault
“Alarm” whenever the EEPROM (E2P) portion of the
periodic process to update the filtered resistance
readings in the Flash and E2P has not completed

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when it is time to run it again. Otherwise, whenever

the E2P portion of this process is initiated, clear
this fault.
10 NO NO Flash Busy When Erasing: Declare this fault
when the MSC1210 Data Flash is busy when a
Flash Erase operation needs to be initiated.
Otherwise, clear this fault upon CPU reset only.
Note that a Flash Erase operation should not
release the CPU after being initiated, until it has
completed. Therefore, the Flash should normally
never be busy upon initiating this operation.
11 NO NO Flash Busy When Writing: Declare this fault
when the MSC1210 Data Flash is busy when a
Flash Write operation needs to be initiated.
Otherwise, clear this fault on CPU reset only. Note
that a Flash Write operation should not release the
CPU after being initiated, until it has completed.
Therefore, the Flash should normally never be
busy upon initiating this operation.
12 NO NO Flash Write Fail: Declare this fault when, at the
end of an MSC1210 Flash Write cycle, the data
read back from the programmed location, does not
match the data written during the write operation.
Otherwise, clear this fault on CPU reset only.
13 NO NO Service Tool Queue Full: Declare this fault
whenever the Service Tool serial communications
transmission queue has overflowed. Otherwise,
clear this fault.
14 YES as a NO Data Flash Fix Failure: Declare this fault when,
“Board Fault” during power up initialization, the Data Flash has
failed to align to a valid EEPROM copy of the
Starting Resistance data archive.
15 YES as an NO SR Archive Repair Failed: The process that
“Alarm” repairs the EEPROM Data Archive during Monitor
mode has been unsuccessful in repairing the
EEPROM copy of the Starting Resistance Archive.
Signal an Alarm to the host controller if this fault is
ever logged. Note that this is different from logging

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16 YES as NO Invalid EEPROM SR Archive: The EEPROM

an Starting Resistance Data Archive has been
“Alarm” detected as invalid during power up validation.
17 YES as NO Invalid Starting Resistance Values: The
an EEPROM Starting Resistance Data Archive has
“Alarm” been detected as valid during power up validation,
however the resistance values are unacceptable.
18, NO NO unused/spare
19
20 YES as NO Measurement System Failure: The measurement
a system has been determined unhealthy because
“Board the checking resistor measurement is out of
Fault” tolerance
(+/-2.5%).
21 YES as NO Current Source Failure: The current source
a portion of the measurement system is unhealthy.
“Board
Fault”
22 YES as NO Trim Register Failure: Factory set trim register
a values (by TI) in the MSC1210 configuration
“Board register area are blank and the Vref and/or Analog
Fault” Brownout functions may not work properly.
23 YES as NO HCR setting mismatch: Either HCR0 or HCR1 are
a not set consistent with the RBI application
“Board expectations.
Fault”
24 YES as YES Configuration Data Failure: The both data flash
a areas containing both copies of the configuration
“Board parameters are corrupt or have been erased and
Fault” therefore, the defaults for the EN safety code have
been loaded. To rectify this, the safety code must
be re-selected via the service tool and then faults
must be manually cleared.

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25- unused/spare
31

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5. View Starting Resistance Values

The view starting resistances menu is used to determine the starting resistance values of
coated steel belts connected to a Pulse unit. These starting resistances are determined during
the learn operation.

3. "Enter the Belt# to View (1-5)"
4. Enter a valid belt number either 1 or 2 or 3 or 4 or 5
5. "Bn= ###.### Ohms (SR) Belt = <>" (see note 1 and note 2 below)
Note 1: the notation "n" will be the belt number "1" or "2" or "3" or "4" or "5"
Note 2: the notation "###.### Ohms" will be replaced by the resistance value in ohms (Ω) for
the selected belt calculated by Pulse during the learn operation

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6. View Current CSB Resistance Values

The view current CSB resistances menu is used to determine the current resistance values of
coated steel belts connected to a Pulse unit. These resistances are determined during the
most recent measurement cycle.

5. "Bn= ###.### Ohms Belt = <>" (see note 1 and note 2 below)
Note 2: the notation "###.### Ohms" will be replaced by the resistance value in ohms (Ω) for
the selected belt calculated by Pulse during the most recent measurement cycle

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7. View Percent of Starting Resistance

The view percent of starting resistance menu is used to determine the percentage ratio of a
coated steel belt's latest filtered resistance reading to its starting resistance.

5. "Bn= ###.### Belt = <>" (see note 1 and note 2 below)
Note 2: the notation "###.###" will be replaced by the percentage ratio of the latest filtered
resistance reading to its starting resistance for the selected belt

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8. Automatic Learn Operation

The automated learn operation using the LEARN switch can be performed successfully only
one time. It is intended to be used for a new Pulse unit installed on an elevator with new
coated steel belts. After the learn operation is successfully completed, all subsequent learn
operations (if required) must be performed using the service tool. This feature prevents the
inadvertent re-learning of belt resistance.
Important note: performing a subsequent learn operation after completing one

successful learn operation will cause the earlier data to be erased and replaced with the
new data. THEREFORE, DO NOT PERFORM A SUBSEQUENT LEARN OPERATION TO
CORRECT A FAULT ON AN ELEVATOR THAT HAS BEEN PLACED INTO SERVICE!
The automatic learn operation using the service tool cannot be used for an elevator that has
run more than one hundred thousand (100,000) times or for an elevator that has been in
service more than one year. Instead, follow the procedure for the manual learn operation
using the service tool. The automatic learn operation is used for an elevator when the entire
set of coated steel belts is replaced with a set of new coated steel belts.

2. Access the Start Resistance Auto Learn (menu F-3-1)
3. Verify no learn operation is in progress
4. "Are new Belts Installed? (9=Y)"
5. Press 9 ONLY IF USER IS CERTAIN THAT THE COATED STEEL BELTS HAVE NO
SIGNIFICANT WEAR AND THAT A NEW LEARN OPERATION IS REQUIRED.
6. "Any Previous SRs Erased OK? (9=Y)"
7. Press 9 ONLY IF USER IS CERTAIN THAT PREVIOUS STARTING RESISTANCE
VALUES MUST BE ERASED.
8. "RBI System now in Learn Mode . . ."
9. "RBI Learn in progress"
10. "Storing Data . . . Then resetting . ."
Verify that the Pulse CSB Monitor is monitoring the CSBs, i.e., each CSB LED should be ON
steady.

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9. CSB LED Status
CSB LEDs
Each CSB LED displays a number of status conditions. However, to simplify the display, the
specific cause of any alarm or alert condition must be determined using the service tool.
LED Status Condition

OFF steady belt is not being monitored
ON steady belt is being monitored
high speed flashing (50 ms ON, 50 ms OFF) SR learn process,
med speed flashing (250 msON, 250 ms OFF) alarm condition or monitor system failure
low speed flashing (1 sec ON, 1 sec OFF) alert condition
There are several possible causes, each with a specific fault code, for an alert or an alarm.

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10. Reset Operation
LEARN switch
Press LEARN switch three times within five seconds to reset alarm and alert conditions.
Note: the RESET switch is not used to reset faults; it is used to configure and install software
on the printed circuit board.
If condition(s) that caused the fault persist, the fault will reappear after the next measurement
cycle (60 seconds).

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11. Troubleshooting Procedures

Installation step What can go wrong How to fix it
Belt does not fit into Cut belt slightly narrower to allow new end of
connector belt to fit into connector
Verify that the screw made contact with the
CSB cords. If a connection was made no
further action is required. The unit will
function normally. If a connection is not
made, replace the connector.
Screw head strips IMPORTANT: DO NOT REPLACE THE
CUSTOM RBI SCREW WITH A LOCALLY
PURCHASED SCREW. If a locally
purchased screw is used, the resistance
measurements will be incorrect. Additionally,
the connection will corrode.
further action is required. The unit will
Install shorting
connector
Screw threads strip IMPORTANT: DO NOT REPLACE THE
Plastic strips further action is required. The unit will
A good connection will occur when the CSB
cords are centered in the connector. If the
Shorting connection not cords are not centered in the belt, that is,
made there is more jacket material on one edge
than the other, then the edge with more
jacket material may be trimmed to allow the
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cords to be centered in the connector.

Alternatively, the belts may be defective due
to the poor cord position. The belt may have
to be cut slightly shorter to create new belt
end for making improved connection.
Replace the connector.
IMPORTANT: DO NOT REPLACE THE
Screw falls down the
hoistway
Belt does not fit into Cut belt slightly narrower to allow new end of
connector belt to fit into connector
CSB cord or cords. If a connection was made
no further action is required. The unit will
Screw head strips IMPORTANT: DO NOT REPLACE THE
Install monitor Verify that the screw made contact with the
connector CSB cord or cords. If a connection was made
Screw threads strip IMPORTANT: DO NOT REPLACE THE
CSB cord or cords. If a connection was made
Plastic strips

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cords are not centered in the belt, that is,
there is more jacket material on one edge
Shorting connection not
made
cords are not centered in the belt, that is,
there is more jacket material on one edge
Piercing connection not
made
IMPORTANT: DO NOT REPLACE THE
Screw falls down the
hoistway
Connector will not fit into
Pulse housing

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Check coupler connections by checking

No electrical continuity resistance between screw heads of
outermost screws of monitor connector.
Remove monitor connectors from Pulse
Failed learn run due to
housing and check resistance between screw
belt resistance not being
heads of outermost screws of monitor
Perform learn run within 10% of other belts
connector.
Failed learn run due to Verify correct number of belts connected for
improper number of belts installation.
Failed learn run due to a
Perform subsequent automatic learn run
prior successful learn run
using service tool (F-3-1).
having been performed

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OTIS - OECF PULSE™ CSB MONITOR Dwg:

Pulse™ Advanced Diagnostics

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Service Tool Port

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

2. Manual Learn Operation

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

3. Safety Code Data Entry

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

1. Connect service tool to PULSE service tool port.

2. Access the View Status menu (menu F-2-1)

Pulse™ Advanced Diagnostics

Belt Code Description

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Board Reportable To Retained Code Description

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

when it is time to run it again. Otherwise, whenever

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

16 YES as NO Invalid EEPROM SR Archive: The EEPROM

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

5. View Starting Resistance Values

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

6. View Current CSB Resistance Values

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

7. View Percent of Starting Resistance

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

8. Automatic Learn Operation

Important note: performing a subsequent learn operation after completing one

1. Connect service tool to PULSE service tool port.

Unpublished Work Copyright © OTIS Elevator Company

Pulse™ Advanced Diagnostics

9. CSB LED Status

LED Status Condition