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Rock Breaking Eplosivos C9 - 2 Hartman-12-24
Rock Breaking Eplosivos C9 - 2 Hartman-12-24
Rock Breaking Eplosivos C9 - 2 Hartman-12-24
Fig. 9.2.1.8. Geological considerations in blasting: (A) explosive loading for geological variations; (B) blasting against the strike; (C) and (D)
blasting with the strike, with the dip and against the dip, respectively (C = bench crest; T = bench toe).
pattern spacing, and orientation of free faces will determine the Hagen (1981), Dick et al. (1983), and many others. Borehole
efficiency of open pit blasts (Ashby, 1980). Borehole spacing diameter and burden are perhaps the most important factors
aligned with the joint strike can be widened for optimum fracture used in design. Burden values should be selected based on geol-
development, while shooting with the dip, rather than against, ogy and explosive energy output. Usually hole diameter is set by
results in safer highwalls and requires the use of less explosive the drill rig capacity, which is matched to the range of hole
energy. depths anticipated for the job. It is desirable to select a size that
Surface Blast Design: Surface blast designs require the selec- will provide an adequate powder factor (the ratio of explosive
tion of hole spacing S, burden B, charge weight W or powder quantity used to the yield of rock breakage) for breakage while
factor PF, top-hole stemming length T, and subgrade drilling distributing the explosive evenly throughout the hole depth.
depth J. Design parameters are shown in Fig. 9.2.1.9. Borehole Fragmentation and particle size distribution are a function of
patterns are drilled square (S/B = 1) or rectangular (S/B ≥ 1) hole diameter and burden. The capacity of the excavation equip-
on center or offset (staggered). The sequence of hole initiation ment dictates the required fragmentation. The charge length to
timing, S/B ratio, actual timing between charge detonations, and charge diameter ratio for a cylindrical charge should be five or
number of blasthole rows determine the shape of the broken rock greater.
pile as well as the degree of rock fragmentation. Ash (1963) has provided simple empirical formulas to com-
An empirical approach is taken in blast design as blasting is pute burden, spacing, subgrade, and stem lengths using “K fac-
a never-ending process of fine-tuning and modifications. This tors,” shown in Table 9.2.1.6. Other rules of thumb are in
approach is necessary due to the many factors that cannot be agreement with the range of acceptable multiplying factors given
controlled, such as geology and explosive loading conditions. by Ash. However, many relationships exist for stem length T.
Empirical relationships used in the design of blasting have been This is because the determination of T is essentially site specific.
proposed by Ash (1963), Pugliese (1973), Van Ormer (1973), If too short a value of T is selected, air pressure can evolve
Table 9.2.1.7. Typical Powder Factors Used in Rock
Blasting
Range in
Powder Factors,
Excavation Method Ib/yd3
Surface metal mining 0.6–1.0
Surface coal mining 60 yd3 dragline 0.5–0.7
30 yd3 shovel 0.6–1.1
17 yd3 front-end 0.6–1.6
loader
Coal mining blast
casting 0.9–1.5
Quarrying 0.6–1.5
Construction open excavations 0.25–0.8
trenching 2.0–3.0
Conversion factor: 1 yd3 = 0.7646 m3, 1 Ib/yd3 = 0.5933 kg/m3.
(9.2.1.13)
Fig. 9.2.1.10. (A) Detonating cord downline cutoff caused by shifting
of horizontally bedded rock, and (B) stemming compression leading where t is stress wave travel time in ms, Be is effective burden or
to a loss of explosive energy distance from the hole to the free face in feet, and Cp is velocity
of sound for the rock in fps. The maximum timing is that at
which the burden is fully detached and accelerating as gas pres-
sures build. Research by Barker and Fourney (1978, 1978a),
however, when cuttings are wet, they provide little resistance. Winzer and Ritter (1980), and others, has shown that stress wave
In this case, 3/8 -in. (9.53-mm) crushed stone is recommended. travel time is a fraction of the time required to develop radial
Prior to shot initiation, the blast site and surrounding area cracks. Furthermore, studies using high-speed photography indi-
must be cleared and all access to the blast site must be guarded. cate that the burden moves within a timeframe which is between
A sequence of audible sirens of a set code precedes the blast, 2 to 10 times the wave travel time to the face. Hagen (1977)
with an “all clear” siren following the blast. During shot firing, noted the time to burden movement ranges from 5 to 50 ms, and
all personnel must be adequately covered and fully protected suggests an optimum range of timing for design between 1.5 to
from flyrock. A certain time period must pass before entering 2.5 ms/ft of Be.
the blast site as both flyrock and noxious fumes may be present Timing studies have been performed to investigate resulting
for an extended period of time after detonation. fragmentation and muck pile shapes. Reduced-scale research
If a misfire occurs, the charge should be flushed from the using a variation in delay ratios suggests improved fragmentation
hole with water or air. If this is not possible, the cord, legwires, for timing between 11 to 17 ms/ft of Be (Stagg and Nutting,
or tubing may be reconnected, if available, once continuity is 1987), while Bergmann et al. (1974) demonstrated improved
established. If continuity is not established, the hole should be fragmentation for S/B ratios of two at timing ratios of 1 ms/ft
reprimed after the stemming is flushed out. In this case, care of Be or greater.
must be taken during initiation as excessive flyrock may result. In Production-scale, multiple-row blasting has resulted in rec-
the case that it is not possible to use these approaches, qualified ommended timing to improve fragmentation. Andrews (1981)
professional assistance must be sought. With the assistance of suggests delays of 1 to 5 ms/ft within rows and 2 to 15 ms/ft of
experts trained to handle misfires, the charge may be carefully Be between rows (or on the echelon). Anderson et al. (1982)
dug out or a hole may be drilled adjacent to the unshot hole. measured flyrock velocity, or gas venting, through the collar
The adjacent hole is then lightly loaded, and detonated, to lift stemming to establish a 3.4 ms/ft of hole spacing and 8.4 ms/
the rock surrounding the unshot charge for removal. Under no ft of B e recommendation for optimum breakage and forward
circumstances should these attempts be made by unexperienced movement. Similar work in which muck pile profiles were
ROCK BREAKAGE: EXPLOSIVES 737
Fig. 9.2.1.11. Typical initiation patterns for surface blasting showing initiation by rows (A) parallel and (B) perpendicular to a single free face,
(C) in a “V” configuration and, (D) echelon pattern using two free faces; Be and Se are effective burden and spacing, respectively.
mapped indicates that optimum forward throw and muck pile should be made for limited periods of time in the case of atmo-
height reduction occur for delay ratios of 4.2 ms/ft of Se and 10 spheric conditions which present high humidity and tempera-
ms/ft of Be, while forward throw is minimized, resulting in high tures. Cartons must be kept sealed until used, and a rigid system
muck piles, with ratios of 1.5 to 2 ms/ft of Se and 5 to 6 ms/ft of stock rotation employed. Many loading procedures outlined
of Be (Winzer et al., 1981). Hagen (1977) has shown for single- in the segment on surface blast design also apply to underground
row production shooting and S/B of 1.2 to 1.6 that timing ratios loading. During blasted rock removal, a constant watch for un-
greater than 1.2 ms/ft of Be are ideal. Hagen recommended 1.2 shot explosives must be made. Prior to drilling the subsequent
ms/ft of Be for multiple-row production blasting in hard rock, round, the face must be closely inspected for evidence of unshot
while using high powder factors and short stem lengths. A 2.4 explosives from the previous round. The holes are then blown
ms/ft of B e was recommended for soft rock with long stem with compressed air to clear blockages and remove water from
lengths and low powder factors. To control ground vibrations, the holes.
Kopp (1987) recommended that a 1.3 ms/ft of S and 1.2 to 4.3 For loading short holes using cartridge explosives, the charge
ms/ft of Be be used. is tamped with nonsparking poles. The cartridge containing the
The timing ratios cited are found to vary over a wide range. initiator should never be tamped, but rather pushed gently into
A great deal of research on the effects of initiation timing cannot the holes. In recent years, advances in hole loading have been
be compared due to the lack of similar variables such as geology, made with the use of mechanized pneumatic and pumping ma-
scale, and explosive type. Winzer et al. (1983) recognized the chines. Pneumatic loading uses pressurized airstream flow to
need to qualify delay ratios, in a general way, based on existing inject conventional cartridge as well as dry bulk explosives
fracture density. Competent dense rock requires lower delay (Ljung, 1978; Smith, 1982; Russell, 1984; Day and Joyce, 1988).
ratios to achieve fine fragmentation, while weak fractured rock In loading dry bulk ANFO, care must be taken to adjust the
fragments best with higher delay ratios. pressure regulator such that the tank or line pressure remains
Underground Blast Design: Blasting rounds are used in the below the level recommended by the manufacturer. Static elec-
development of tunnels, shafts, raises, stopes, caving, and other tricity buildup is a problem with this method, and nonelectric
underground openings. Powder factors range from 1.5 to over or anti-static blasting caps must be used with pneumatically
10 lb/yd3 (0.9 to 6 kg/m3). The lower values are used in large loaded ANFO. The success of loading bulk ANFO and wet
open rooms in soft weak rock while the higher values are used blasting agents in upholes, using pressurized air and pumps, has
in confined raises and shafts for hard competent rock. allowed the application of large-diameter holes (6.5 in. or 165
Underground explosives should be selected for ease of han- mm) to stoping techniques and the development of the vertical
dling and loading. Explosives with a fume class of 1 are required, crater retreat (VCR) method of stoping (Bauer, 1978; Lang,
and permissibles must be used in gassy mines. Wet and dry 1978).
blasting agents as well as dynamites are used in a variety of Priming methods used in underground holes are a matter of
blasting situations. The storage of explosives underground choice. Large-diameter holes are primed at the base of the hole.
738 MINING ENGINEERING HANDBOOK
Blasting caps are inserted with the exploding tip facing the line
of charge. Small-diameter horizontal holes should be primed at
the hole bottom to ensure maximum confinement. If the primer
containing the initiator is placed at the hole collar, it could be
expelled upon detonation if the stem length is too short. A misfire
could result with unshot explosives remaining in the hole. If a
misfire occurs, it should be handled as described in the segment
on surface blasthole loading. Fig. 9.2.1.13. Example of burn and V cuts used in underground
Post-shot procedures must include a safe waiting time for blast designs.
fumes to disperse from the working area. This time varies based
on the explosive and rock type, as well as the ventilation system.
Measurements should be taken to establish this safe time.
The design of underground blasting rounds is covered in The location of the cut on the face will dictate the direction
detail by Langefors and Kihlstrom (1978), Gustafsson (1981), and distance of throw. In soft rock, such as coal or potash, a
and Dick et al. (1983). Two types of blasting rounds are those saw or cutter chain is used to produce a kerf cut near the floor,
with one free face and those with more than one free face. Single- roof, or along the midsection of a face to serve as a plane of relief
face rounds are used in development openings (tunnels, shafts, in addition to protecting the wall rock from backbreak.
raises) as well as in room and pillar, longwall, and shrinkage Borehole patterns are selected based on rock type and size
stoping methods of mining. All mining methods require single- of the face. Drillhole alignment is critical for blasting results. If
face blast designs for development work. Multiple-face rounds holes are incorrectly spaced, wallrock damage or poor fragmen-
are used in open stopes, sublevel caving, and large-diameter tation can occur. Bottom-hole deviation is defined as the offset
tunnels using benching methods. In many cases, multiple-face distance measured at the hole bottom divided by the planned
rounds are designed similar to surface blasting. hole length and is given in percentage. Hole alignment is a
Single-Face Rounds—Names given to the various blastholes function of hole size, total hole length, direction drilled and
drilled within a round are shown in Fig. 9.2.1.12. Cuts refer to geology. Longhole deviations can be approximated by 0.015
a group of holes, centrally located at the face and detonated on times hole length in feet (0.05 times hole length in meters).
the first few delay intervals. The purpose of the cut is to provide Vertical, large-diameter down-holes can be drilled with little
initial relief to which the remaining holes break. Cuts comprise deviation. Small-diameter holes drilled within a fan or ring result
parallel holes, referred to as the burn cut, or angled holes, defined in large deviations. When loading holes, deviations must be con-
as V cuts. Various types of burn and V cuts are shown in Fig. sidered such that adequate hole bottom powder factors are used.
9.2.1.13. In the case of single free faces, the burden is defined as If powder factors are too low, the advance per round, or pull, is
the distance, on the face, between each hole and adjacent relief. poor. If holes are too close together, resulting in high powder
This relief can be provided by the empty holes in the cut, by the factors, dead pressing of explosives may occur leading to boot-
blasted and ejected cut itself, or by holes surrounding the cut as legs, or misfires. Sympathetic detonation could also occur, pre-
the delayed sequence of holes are initiated. maturely initiating adjacent holes simultaneously, and results
Langefors and Kihlstrom (1978) provide design criteria for with in-place fragmented rock and no displacement. This rock
the distance between loaded and empty holes to maximize break- is referred to as “frozen” in place, and generally leads to no
age and advance of the face for the burn cut round. As a general advancement of the face.
rule, the burden between central empty holes and the nearest Empirical relationships available for spacing of holes and
small-diameter loaded hole should be 0.7 times the area of the powder factors are given by Langefors and Kihlstrom (1978),
empty holes. Gustafsson (1981), and Holmberg (1982). Approximate relation-
ROCK BREAKAGE: EXPLOSIVES 739
ships between total heading area and total hole area, powder productivity, improved safety, good fragmentation, and cost per
factors, and approximate number of holes required based on ton lower than traditional overhand shrinkage methods.
geology and hole size are given. Such relationships are based on Multiple-Face Rounds— Underground blasting techniques
hard-rock blasting techniques used in Sweden and Austria. They using multiple faces are shown in Fig. 9.2.1.15. Benching, similar
are based on empirical data and cannot be expected to apply to to surface methods, is employed for room and pillar and open
each underground blasting situation in other types of rock. stoping methods. Medium- to large-diameter holes, drilled either
Wilbur (1982) gives drillhole requirements for US tunnel vertically using subdrilling or horizontally, are used.
projects and a generalized range of geology. The relationship for Shrinkage stopes are blasted using either the overhand or
N, the number of blastholes per round based on tunnel area A blasthole shrinkage method. Hand-held jacklegs or stopers are
in square feet, is approximated for soft or highly fractured rock used to drill small-diameter upholes or holes in an inclined back,
(9.2.1.14) and for hard or massive rock (9.2.1.15) by as well as horizontal holes, using overhand or breasting methods,
while working support is provided by the previously blasted
N = 0.124 A + 10 (9.2.1.14) muck pile.
Cut and fill mining methods excavate horizontal slices of ore
working from the stope bottom upward. In this method, the ore
N = 0.158 A + 28 (9.2.1.15)
is blasted and removed after each slice, then replaced with waste
material usually comprising cemented mill tailings. Hydraulic
Gustafsson provides numerous design examples for relationships filling provides a competent, even floor for the drilling of hori-
developed in Austrian tunnels. Design formulas are based on zontal or vertical holes along the back using mechanized drilling
holes loaded with a nonuniform distribution of explosive charge equipment.
or loading density. A heavy charge, loaded at the bottom one- Sublevel or blasthole stoping methods include small-diame-
third of the hole, and a column charge equal to one-half the ter hole ring and fan drilling techniques or large-diameter paral-
bottom charge is used in tunnel blastholes. The burden in feet is lel holes drilled the entire stope length. Sublevel stopes are devel-
equal to (hole depth – 1.3/2), and spacing in feet is 1.1 times oped with small-diameter holes approximately 2 in. (51 mm) in
the burden. Stemming length is one-half the burden depth. diameter. Drilling efficiency is limited to 60 to 80 ft (18 to 25
Such relationships only serve as examples of the procedures m) for rings. Fan upholes, angled 45° to 88°, are drilled 45 to 65
to be taken in the design process. For each design situation, a ft (12 to 20 m) in length. Stope widths range 20 to 150 ft (6 to
trial-and-error approach is usually taken by experienced and 46 m), and heights up to 250 ft (76 m) are common. An end
qualified blasters. pillar raise or a central slot raise is initially blasted from wall to
Delays used are either short- (ms) or long- (sec) period elec- wall to which successive slab rounds break. Fan or ring spacings
tric or nonelectric delays. In general, long periods provide coarse along the drill drifts, or the burden distance between holes, vary
fragmentation, and muck pile placement is high and close to the 5 to 10 ft (1.5 to 3 m), and hole bottom, or toe, spacings between
blasted face. These delays are necessary in tight headings such holes in a fan or ring range from 10 to 20 ft (3 to 6 m). Hagen
as raises where more time is necessary to displace rock for indi- (1988) recommends the use of staggered drilling patterns be-
vidual delays. Short-period delays generate finer fragmentation tween fans or rings with a spacing 3.5 to 4 times the burden
and a long, low muck pile profile. distance. The use of this ratio should minimize sympathetic
Delay patterns and approximate hole spacings used for sin- detonation, improve fragmentation, lower ground vibrations,
gle-face blasting underground are shown in Fig. 9.2.1.14. Blast and provide a good distribution of explosive energy. ANFO or
designs used for sinking shafts are similar to those used for water gels are commonly used with powder factors ranging from
tunnels. For full-face rounds, a burn cut or V cut is used. A 2 to 6 lb/yd3 (1.2 to 3.6 kg/m3). Short period electric or nonelec-
bench round or sump cut, shown in Fig. 9.2.1.14, allows for tric blasting caps with delay intervals of 25 ms are generally
dewatering during development. Powder factors range from 2 to
used.
7 lb/yd3 (1.20 to 4.2 kg/m3). Hole diameters average 2 in. (50.8
Large-diameter parallel holes 4 to 7 in. (102 to 178 mm) in
mm) in tunnels, and diameters of 4 to 6 in. (101.6 to 152.4 mm)
diameter are often used to blast entire stopes without sublevels
are used in stoping techniques.
to heights of 250 ft (76 m). The vertical limits of the stope are
Raises using short holes less than 120 ft (36.6 m) or long
defined by an upper drill drift or top sill and an undercut drift.
holes greater than 120 ft (36.6 m) are drilled 2 to 6.5 in. (50.8
The upper sill is developed to the width of the ore body. Down-
to 165 mm) in diameter and loaded up or down from a horizontal
drift. Drillhole deviations limit raise drilling to less than 148 ft the-hole (DTH) drilling equipment is used to drill down-holes
(45 m). Drilling and loading upholes from below can be danger- 150 to 200 ft (45 to 65 m) in length. Two methods of production
ous and time consuming. Down-hole drilling and loading is safer blasting include vertical slabbing to an open stope and crater
and provides a high productivity. This is usually done with a blasting or VCR. Panel blasting requires a raise and slot to be
central large relief hole or using the vertical crater retreat (VCR) developed in addition to an undercut fan beneath each slab
method. The VCR method has been adapted to drilling large- round. A 0.32-lb/ton (0.15-kg/t) powder factor is typically used.
diameter down-holes, providing a safer and more efficient means The application of crater blasting in stope mining requires a
of advancing raises from the bottom taking advantage of gravity, minimum of development within the ore pillar. Its use depends
while equipment and men remain at the top sill. on the size of the ore body and the stability of wallrock. The VCR
The shrinkage stope method used for production can be method has been shown to reduce pillar damage and overbreak,
adapted to VCR methods in large diameter (6.5 in. or 165 mm) resulting in less ore dilution. Drilling and blasting cycles were
holes. In this method, down-holes are drilled from an upper drift, described previously under single-face shrinkage stopes. Spac-
plugged near the hole bottom, loaded, and shot using delays. The ings and burdens range 8 to 10 ft (2.4 to 3 m) square or staggered
sequence is repeated several times, advancing the back of the on a 7 × 9-ft (2.1 × 2.7-m) pattern for a typical drillhole
undercut with horizontal slices. Each round is loaded with a diameter of 6.5 in. (165 mm). Charge weights per hole using
charge length to diameter ratio of 6 or less with parallel hole ANFO or water gels vary from 10 to 20 lb (4.5 to 9 kg), and a
spacing designed 20 times the hole diameter dimension. The vertical advance of 10 to 15 ft (3.0 to 4.6 m) is typical. A major
advantage of this method used in shrinkage stoping is higher drawback with the use of this method is the difficulty in keeping
Fig. 9.2.1.14. Single face drilling patterns for (A) a long-hole raise, (B) drop raise for blasthole stopes (note: slot raise pattern similar to long-
hole raise design), (C) shaft bench round, and (D) full face V shaft round.
holes open during blasting cycles in fractured and faulted generally smaller in diameter and spaced closer than the main
ground. blast. The holes are often placed along the periphery of an exca-
Block and sublevel caving techniques are used at depths vation or round. This method is used to control overbreak, re-
below which stoping methods become unstable or used for low- duce fractures within remaining rock walls, and reduce ground
grade, fractured ore bodies. The sublevel caving method employs vibrations. Such methods are variations of line drilling in which
the use of fan drilling using long, small-diameter holes, between closely spaced, unloaded holes form a natural excavation line
sublevels or drill drifts to undercut and blast the ore zone. An beyond which no rock is to be blasted. In general, hole diameters
initial slot is developed at the wallrock, and vertical uphole fans range from 2 to 3 in. (51 to 76 mm), and spacings range from
are drilled in a diamond pattern from sublevels in sequence. 0.3 to 1 ft (0.1 to 0.3 m).
Generally, eight holes, inclined 85° toward the slot, are drilled. Two versions of line drilling used in surface blasting are
Hole diameters average 2 in. (51 mm). Burdens and spacings presplitting and cushion blasting. Presplitting (or preshearing)
vary from 4 to 6 ft (1.2 to 1.8 m) and 5 to 6 ft (1.5 to 1.8 m), uses a line of closely spaced loaded holes in the range of 2 to 4
respectively. Blasting is performed against broken waste rock as in. (51 to 101.6 mm) in diameter and 2 to 4 ft (0.61 to 1.22 m)
the wall rock caves. Powder factors range from 0.6 to 0.9 lb/ton
is spacing. They are drilled along the periphery of an excavation
(0.3 to 0.4 kg/t).
and initiated before the main blast is detonated. In this respect,
Block caving techniques require an initial development blast
an internal free face is formed, containing stress waves from
above the undercut level to start caving. Jumbos with 2- to 3-in.
(51- to 76-mm) diameter holes drill fan rounds, oriented 45° to successively detonated holes within the boundaries. Explosive
vertical and 15 to 38 ft (4.6 to 11.6 m) in length. Fan spacing is charges range from 0.1 to 0.7 lb/ft (0.06 to 0.42 kg/m). Presplit-
generally 5 ft (1.5 m). Secondary blasting is often required to ting is often employed with trench blasting techniques.
dislodge oversize material or broken muck that has hung up Cushion blasting (also referred to as smooth-wall or trim
within the raises. Bagged water gels are used in raises at a powder blasting) is performed using hole sizes of 2 to 6 in. (51 to 152
factor of 0.2 lb/ton (0.09 kg/t). mm) and loading from 0.1 to 1.5 lb/ft (0.06 to 0.89 kg/m). Hole
Controlled Blasting Techniques: Controlled blasting employs spacings are generally set between 3 to 9 ft (0.9 to 2.74 m). In
the use of reduced explosive quantities loaded into holes that are this method, explosive charges in cartridge form are decoupled
ROCK BREAKAGE: EXPLOSIVES 741
Fig. 9.2.1.15. Multiple face drilling patterns for (A) room and pillar, cut and fill, and shrinkage stoping methods; (B) sublevel caving; (C) sublevel
stoping; and (D) long-hole stoping or vertical crater retreat methods.
742 MINING ENGINEERING HANDBOOK
from the borehole wall, intermittently spaced along the boreholeTable 9.2.1.8. Comparison of Drilling and Blasting
length. Costs for Various Mining Methods
Smooth or trim blasting is the underground application of
cushion blasting. For large-diameter blasting underground, an
Extraction Methods
effective method of protecting pillars and stope walls is the de-
coupling of charges with air. Often a mixture of 50% ANFO Metal mines and quarries
and 50% polystyrene beads is used to lower the explosive energy Construction
in prefractured rock and for pillar protection. The use of spacers Tunneling
or plugs is used to distribute the charges, lowering the powder Longhole stoping
Vertical crater retreat mining
factor and eliminating the chance for charges to prematurely
Cut and fill stoping
initiate adjacent holes designed for later initiation timing. Often Shrinkage stoping
the charge is placed in cardboard liners one-half the diameter of
the borehole, filling the annular area with drill cuttings. Trim Conversion factor: $1 /yd3 = $1.31 /m3.
blastholes are shot after the main blast round is detonated. Source: Aimone, 1979.
Solution.
Blasting yield The costs to drill and blast the 39,200-ton (35.6 kt) undercut
must be included. This is assumed to be a total cost of $0.634/
(1.4 lb/ft)/(0.7 lb/ton) = 2 tons ore/ft of drillhole ton as calculated for the smaller diameter hole. Thus the entire
744 MINING ENGINEERING HANDBOOK
stope drilling and blasting cost is $0.466/ton. The application of hole, or air deck. Its application to blast design greatly enhances
VCR to stoping techniques for this example results in a 26% fragmentation and controlled fracturing near the collar and
reduction in drilling and blasting costs over conventional long- throughout the hole length. Upon detonation, the shock wave
hole stoping. generated at the hole bottom travels through the air deck, re-
flecting at the stem base, intensifying the shock energy within
the rock at the hole collar with a minimum (limited) explosive
9.2.1.5 Research in Explosives Applications
charge. The air deck is effective in modifying the pressure pulse
Within the past two decades, advances have been made to shape within this region by lowering the stress wave amplitude;
improve the efficiency of explosives and rock blasting. These however, the pulse is increased in duration. The stress wave
advances have been, in part, largely due to analytical and compu- amplitude remains at the level that promotes tensile fracturing.
tational techniques of high-speed photography and computer It is the increase in pulse duration or the time application of this
modeling. These methods have brought about a greater under- tensile pulse that enhances fragmentation. Currently, the method
standing of the distribution of explosive energy during the rock is employed successfully for surface presplitting.
fracturing process. Other areas of advancement include initiators Two major advances have occurred in the area of initiators.
and explosives formulation. These are the developments of precise pryotechnical delays for
Much attention has been given to modeling the explosive electric blasting caps and electronic integrated circuit delays.
fracture and fragmentation processes (Cunningham, 1987; Da- Timing errors are inherent to the design and manufacture of
nell and Leung, 1987; Kuszmaul, 1987; Kirby et al., 1987; Paine all standard electric blasting caps (Winzer, 1978). Such errors
et al., 1987; Exadaktylos et al., 1987; Crum and Stagg, 1989) become critical when accurate timing is required for fragmenta-
and to modeling explosive detonations (Leiper and Plessis, 1987). tion and the control of ground vibrations. Precise pyrotechnical
With fracture and fragmentation modeling, the effects of varia- delay caps are now manufactured to provide an increase in accu-
tions in design parameters on blasting results are readily obtained racy on the order of milliseconds; however, they cost slightly
without costly field trial and error attempts. The output from more than standard caps.
many codes show particle size distributions, radial fracture for- Programmable blasting caps are being developed with milli-
mation, muck pile profiles, and stress profiles or damage func- second accuracy (Worsey and Tyler, 1983; Wilson et al., 1987;
tions, plotted along a borehole axis for a hypothetical blast. Larsson et al., 1988). The caps comprise an integrated circuit,
The blast may include charges placed within a two- or three- using a microprocessor to receive and distribute programmed
dimensional rock mass. Thermodynamic characteristics of the information on detonation time, current required for detonation,
explosives and time delays are also modeled. The usefulness of and other coding to prevent access by unauthorized personnel.
these models are, however, limited as they cannot completely All forms of electrical hazards are eliminated with these caps,
take into account the variability of geology or hole-loading con- as a unique rate of current must be supplied to the caps before
ditions in practice. Output from computer models must be field detonation can occur.
tested for validation.
Explosive performance, particularly in the areas of wet blast-
ing agents and heavy ANFOs, has been extensively researched REFERENCES
(Bauer et al., 1984; Lee, 1987; Van Ommeren, 1989). Explosive Anon., 1961, “Explosives,” Federal Register, Schedule l-H, Vol. 26, No.
manufacturers are investigating ANFO/emulsion blends to in- 39, US Bureau of Mines, Washington, DC.
crease shelf life and the number of times the mix can be re- Anon., 1974, “Treatment of Extraneous Electricity in Electrical Blast-
pumped. One area of ongoing research is the formulation of a ing,” Industrial Safety Data Sheet No. 123.09, National Safety
water-based replacement for dynamite or a non-nitroglycerin Council, Washington, DC.
explosives with the energy of dynamite. Improvements in the Anon., 1977, Blasters Handbook, E.I. duPont and Co., Inc., Wilmington,
performance of AN prills, with changes in particle sizes and the DE.
Anon., 1983, Federal Register, “Surface Coal Mining and Reclamation
selective penetration of liquids, is being investigated.
Operations; Permanent Regulatory Program Training, Examina-
High-speed photography (Anon., 1983a; Chiappetta et al., tion, and Certification of Blasters; Final Rule,” Department of Inte-
1983), used to evaluate blast designs, initiator timing, and explo- rior, Office of Surface Mining, Washington, DC, Mar. 8, pp. 9788–
sive performance, has led to new product development and a 9811.
better understanding of blasting theory. Cinematography has Anon., 1983a, High-Speed Photography in Open Pit Blasting, Mining
been used to assist in the selection of optimum hole loading, Resource Engineering, Kingston, ON, Canada.
stemming, spacings, and burdens for control of throw and muck Anon., 1985–1987, Safety Library Publications 1–4, 17, 20, and 22,
pile placement. Optimum delay sequencing can be identified Institute of Makers of Explosives, Washington, DC.
from photographic work, both underground and on the surface. Anon., 1985a, Handbook of Electric Blasting, Atlas Powder Co., Dallas,
TX.
Surface-cast blasting, a method used primarily in surface-coal
Anon., 1987a, Explosives and Rock Blasting, Atlas Powder Co., Dallas,
mining, was perfected using high-speed photography (Burleson, TX.
1988; Guiliani and Otuonye, 1989). Cast blasting, using angled Anon, 1987b, Caterpillar Performance Handbook, Caterpillar, Inc., ed.
or vertical holes in a limited number of rows, is performed with 18, Peoria, IL.
high-gas producing explosives, to “cast” the burden rock. In the Anon., 1988, Code of Federal Regulations, Chap. 29, Pts. 1910, 1026,
case of blasting overburden wasterock, the material is thrown to Department of Labor, Occupational Safety and Health Administra-
the final spoil area to minimize equipment handling. In theory, tion, Washington, DC.
the cost tradeoff between increased blasting costs and decreased Anon., 1988a, Federal Register, “Safety Standards for Explosives and
material handling costs lowers overall operating costs. Blasting; Final Rule,” Code of Federal Regulations, Chap. 30, Pt.
75, Department of Labor, Mine Safety and Health Administration,
The concept of air decking applied to surface blasting tech-
Washington, DC.
niques has been made with the use of high-speed photography Anon., 1988b, Code of Federal Regulations 49, Chap. 1, Department of
(Bussey and Borg, 1988). Air decking, developed 50 years ago, Transportation, Washington, DC.
involves the use of a small, concentrated charge at the hole Anon., 1988c, Code of Federal Regulations, Title 27, Pt. 55, and US
bottom and a rigid plug near the hole collar to hold a length of Code 18, Chap. 40, Department of the Treasury, Bureau of Alcohol,
stemming. Between the plug and charge is a length of unloaded Tobacco, and Firearms, Washington, DC.
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