Renr5433 10 00 - Manuals Service Modules - Specifications

RENR5433-10
August 2014
Specifications
330C Excavator
Machine System Specifications
CYA 1-Up (Machine)
MCA 1-Up (Machine)
JAB 1-Up (Machine)
KDD 1-Up (Machine)
GKX 1-Up (Machine)
DKY 1-Up (Machine)
SAFETY.CAT.COM
i05296198
Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe
basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs. A person must be alert to potential hazards, including human factors
that can affect safety. This person should also have the necessary training, skills and tools to perform these
functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could
result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify
that you are authorized to perform this work, and have read and understood the operation,
lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings
are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as
“DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially
presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on
the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
The warnings in this publication and on the product are, therefore, not all inclusive. You must not
use this product in any manner different from that considered by this manual without first satisfying
yourself that you have considered all safety rules and precautions applicable to the operation of the
product in the location of use, including site-specific rules and precautions applicable to the
worksite. If a tool, procedure, work method or operating technique that is not specifically
recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others.
You should also ensure that you are authorized to perform this work, and that the product will not be
damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that
you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was
available at the time that the publication was written. The specifications, torques, pressures,
measurements, adjustments, illustrations, and other items can change at any time. These changes can
affect the service that is given to the product. Obtain the complete and most current information before you
start any job. Cat dealers have the most current information available.
When replacement parts are required for this

product Caterpillar recommends using Cat re-
placement parts.
Failure to follow this warning may lead to pre-
mature failures, product damage, personal in-
jury or death.
In the United States, the maintenance, replacement, or repair of the emission control devices and
systems may be performed by any repair establishment or individual of the owner's choosing.
RENR5433 3
Table of Contents
Table of Contents Pilot Valve (Travel)..................... ..................... 90

Accumulator (Pilot) ..................... .................... 92
Specifications Section Shuttle Valve (Pilot Lines)................ ............... 93
Pilot Valve (Joystick).................... ................... 93
Main Hydraulic Pump .................... ................... 4 Pilot Valve (Auxiliary)................... ................... 95
Control Valve (Main) ..................... .................... 7 Swing Motor.......................... .......................... 96
Pump Lines (Main)..................... ..................... 15 Fasteners (Swing Drive and Final Drive).... .... 97
Pump Coupling ........................ ....................... 15 Swing Drive .......................... .......................... 99
Front Lines........................... ........................... 17 Swing Gear and Bearing................ ............... 101
Boom Lines........................... .......................... 18 Swing Gear and Bearing................ ............... 104
Boom Cylinder Lines ................... ................... 19 Travel Motor......................... ......................... 107
Boom Cylinder ........................ ........................ 20 Travel Counterbalance Valve............ ............ 109
Pilot Valve ............................ ........................... 23 Travel Motor Lines .................... .....................110
Pilot Valve (Boom Drift Reduction) ......... ........ 24 Final Drive........................... ...........................113
Boom (6500 mm (255.91 inch)) ........... .......... 27 Final Drive........................... ...........................117
Boom (6180 mm (243.31 inch)) ........... .......... 29 Front Idler ...................................................... 121
Stick Lines ........................... ........................... 31 Recoil Spring ........................ ........................ 123
Stick Lines ........................... ........................... 32 Track Carrier Roller.................... ................... 124
Stick Lines ........................... ........................... 33 Track Roller (Single Flange) ............. ............ 125
Stick Lines ........................... ........................... 34 Track Roller Mounting.................. ................. 126
Stick Lines ........................... ........................... 35 Track Roller Mounting.................. ................. 127
Stick Cylinder......................... ......................... 36 Track............................... .............................. 128
Stick Cylinder......................... ......................... 39 Track............................... .............................. 130
Stick Cylinder......................... ......................... 42 Fuel Tank ........................... ........................... 132
Stick Cylinder Lines .................... .................... 44 Upper Frame......................... ........................ 133
Check Valve (Stick Drift Reduction)........ ........ 45 Auxiliary Hydraulic Lines (Stick ) ......... ......... 136
Stick................................ ................................ 47 Auxiliary Hydraulic Lines (Boom)......... ......... 137
Stick................................ ................................ 49 Auxiliary Hydraulic Lines ............... ............... 138
Stick................................ ................................ 51 Air Conditioner Lines .................. .................. 139
Stick................................ ................................ 53 Joystick Control ...................... ...................... 141
Bucket Cylinder Lines................... .................. 55 Hydraulic Pedal Control (Auxiliary)........ ....... 142
Bucket Cylinder Lines................... .................. 56
Bucket Cylinder ....................... ....................... 57 Index Section
Bucket Cylinder ....................... ....................... 60
Index............................... .............................. 143
Bucket Cylinder ....................... ....................... 63
Bucket............................... .............................. 65
Bucket............................... .............................. 65
Bucket Adjuster ....................... ....................... 71
Bucket Adjuster (F-family, T-family)........ ........ 71
Bucket Linkage ........................ ....................... 73
Bucket Linkage (D-Family) .............. .............. 76
Bucket Sidecutter ...................... ..................... 78
Bucket Sidecutter ...................... ..................... 80
Hydraulic Tank and Filter ................ ................ 81
Return and Oil Filter Lines ............... ............... 84
Check Valve (Hydraulic Oil Cooler Bypass) .. . 85
Gear Pump (Pilot)...................... ..................... 85
Control Manifold (Pilot Oil)............... ............... 87
Swing Cushion Valve................... ................... 88
Relief Valve (Pilot) ..................... ..................... 89
4 RENR5433
Specifications Section
i01926959
Main Hydraulic Pump

SMCS Code: 5070-MV
Part No.: 194-8383

RENR5433 5
Illustration 1 g00849937
6 RENR5433
Use the following spacers (7) and (6) shims to attain

NOTICE the correct dimension “B”. The correct dimension is
The main pump must be filled with hydraulic oil before 251.7 ± 0.1 mm (9.909 ± 0.004 inch).
operation or damage will result. Add hydraulic oil
through the fill/vent port of the main pump. (7) Thickness of spacer
177-2504 Spacer ............... 12.8 mm (.504 inch)

Type of pump ............................................Axial piston 177-2505 Spacer ............... 12.7 mm (.500 inch)
177-2506 Spacer ............... 12.6 mm (.496 inch)
SAE 10W oil................................ 55 ± 5°C (131 ± 9°F)
177-2507 Spacer ............... 12.5 mm (.492 inch)
Pump rotation should be clockwise. 177-2508 Spacer ............... 12.4 mm (.488 inch)
177-2509 Spacer ............... 12.3 mm (.484 inch)
At the following pressure settings, measure the output
flow.
Output flow ......... 231 ± 15 L/min (61 ± 4 US gpm)

Pump delivery pressure ........9800 kPa (1421 psi)
Power shift pressure ...................... 2550 ± 50 kPa
(370 ± 7 psi)
Pump speed .......................................... 1800 rpm
Output flow ......... 160 ± 15 L/min (42 ± 4 US gpm)

Pump delivery pressure ......25500 kPa (3700 psi)
Power shift pressure ...................... 2550 ± 50 kPa
(370 ± 7 psi)
Pump speed .......................................... 1800 rpm
(1) 123-2025 Spring
Free length .............................. 19.0 mm (.75 inch)

Outside diameter..................... 10.5 mm (.41 inch)
(2) 204-2704 Spring
Free length .............................. 20.0 mm (.79 inch)

Outside diameter..................... 18.8 mm (.74 inch)
(3) 177-2528 Spring
Free length .......................... 150.0 mm (5.91 inch)

Outside diameter................... 48.5 mm (1.91 inch)
(4) 204-2705 Spring
Free length ............................ 77.0 mm (3.03 inch)

(5) 204-2706 Spring

Use the following shims (6) to attain the correct
dimension “A”. The correct dimension is
86.5 + 0 − 0.05 mm (3.41 + 0 − .002 inch).
(6) Thickness of shim
177-2487 Shim .................. 3.3 mm (0.130 inch)

177-2488 Shim .................. 3.4 mm (0.134 inch)
177-2489 Shim .................. 3.5 mm (0.138 inch)
RENR5433 7
i01626707
Control Valve (Main)

SMCS Code: 5051-MV
Part No.: 190-7700
(Section A-A) Boom regeneration valve (Section E-E) Boom I (Section L-L) Stick I
(Section B-B) Stick unloading valve and stick (Section F-F) Bucket (Section M-M) Boom II
regeneration valve (Section G-G) Attachment (Section N-N) Line relief valve for the
(Section C-C) Line relief valve for the (Section H-H) Travel (Right Side) negative flow control in the left valve
negative flow control in the right valve (Section I-I) Straight Travel bank
bank (Section J-J) Travel (Left Side)
(Section D-D) Stick II (Section K-K) Swing
8 RENR5433
Use the following pressure settings for the various Outside diameter..................... 24.0 mm (0.9 inch)
relief valves:
Stick Unloading Valve and Stick
Main relief valve .........................34300 ± 490 kPa
Regeneration Valve
(4975 ± 71 psi)
Line relief valves ........................36300 ± 490 kPa

(5265 ± 71 psi)
(1) Torque for one plug .....35 ± 3 N·m (25.8 ± 2.2 lb ft)
(2) Torque for two plugs .... 15 ± 2 N·m (11.1 ± 1.5 lb ft)
Boom Regeneration Valve
Section B-B
(1) Torque for one plug .....35 ± 3 N·m (25.8 ± 2.2 lb ft)
(2) Torque for one connector ..................105 ± 10 N·m

(77.4 ± 7.4 lb ft)
(3) Torque for one plug ...........................175 ± 15 N·m

Illustration 3 g00769514 (129.1 ± 11.1 lb ft)
Section A-A
(4) 153-5293 Spring
(1) Torque for one connector ..................105 ± 10 N·m Free length ........................38.55 mm (1.518 inch)
(77.4 ± 7.4 lb ft) Outside diameter................13.0 mm (0.5118 inch)
(2) Torque for one plug ...........................175 ± 15 N·m (5) 153-5288 Spring
(129.1 ± 11.1 lb ft)
(3) 153-5293 Spring Outside diameter...................24.0 mm (0.94 inch)
Free length ........................ 38.55 mm (1.518 inch) (6) Torque for two plugs ..........................285 ± 30 N·m
Outside diameter................... 13.0 mm (0.52 inch) (210.2 ± 22.1 lb ft)
(4) Torque for one plug ...........................285 ± 30 N·m (7) 153-5311 Spring
(210.2 ± 22.1 lb ft)
(5) 153-5288 Spring Outside diameter...................26.0 mm (1.02 inch)
RENR5433 9
Negative Flow Control (Right Side)
Section C-C

(147.5 ± 18.4 lb ft)
Section D-D
(2) 7I-1248 Spring
Free length .............................. 28.0 mm (1.1 inch) (147.5 ± 18.4 lb ft)
Outside diameter....................... 8.7 mm (0.3 inch)
(2) 7I-1248 Spring
(106.9 ± 11.1 lb ft) Free length .............................. 28.0 mm (1.1 inch)
Outside diameter....................... 8.7 mm (0.3 inch)
(4) 107-6370 Spring
(3) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m
Free length ............................ 49.3 mm (1.94 inch) (36.89 + 7.23 - 0.00 lb ft)
(4) 104-7294 Spring
Stick II
Free length ........................62.27 mm (2.452 inch)
Outside diameter...................36.0 mm (1.42 inch)
(5) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)
Boom I
10 RENR5433
Illustration 7 g00821486 Illustration 8 g00769653

Section E-E Section F-F
(1) Torque for one plug ...........................200 ± 25 N·m (1) Torque for one plug ...........................200 ± 25 N·m
(147.5 ± 18.4 lb ft) (147.5 ± 18.4 lb ft)
(2) 7I-1248 Spring (2) 7I-1248 Spring
Free length .............................. 28.0 mm (1.1 inch) Free length .............................. 28.0 mm (1.1 inch)
Outside diameter....................... 8.7 mm (0.3 inch) Outside diameter....................... 8.7 mm (0.3 inch)
(3) Torque for 116-3600 Relief Valve ....95 ± 14 N·m (3) Torque for two 116-3600 Relief Valves
(70.1 ± 10.3 lb ft) ......................................95 ± 14 N·m (70.1 ± 10.3 lb ft)
(4) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m (4) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m
(36.89 + 7.23 - 0.00 lb ft) (36.89 + 7.23 - 0.00 lb ft)
(5) 104-7293 Spring (5) 104-7293 Spring
Free length ........................ 59.68 mm (2.350 inch) Free length ........................59.68 mm (2.350 inch)
Outside diameter................... 36.0 mm (1.42 inch) Outside diameter...................36.0 mm (1.42 inch)
(6) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft) (6) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)
Bucket Attachment
RENR5433 11

Section G-G Section H-H
(1) Torque for one plug ...........................200 ± 25 N·m (1) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m
(147.5 ± 18.4 lb ft) (36.89 + 7.23 - 0.00 lb ft)
(2) 7I-1248 Spring (2) 104-7296 Spring
Free length .............................. 28.0 mm (1.1 inch) Free length ........................60.03 mm (2.363 inch)
Outside diameter....................... 8.7 mm (0.3 inch) Outside diameter...................36.0 mm (1.42 inch)
(3) Torque for two plugs ............................95 ± 14 N·m (3) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)
(70.1 ± 10.3 lb ft)
Straight Travel
(36.89 + 7.23 - 0.00 lb ft)
(5) 104-7293 Spring
Free length ........................ 59.68 mm (2.350 inch)

Travel (Right Side)

12 RENR5433
Travel (Left Side)
Section I-I
(1) Torque for two plugs ..........................200 ± 25 N·m
Section J-J
(147.5 ± 18.4 lb ft)
(2) Two 4T-3148 Springs (1) Torque for one plug ...........................200 ± 25 N·m
(147.5 ± 18.4 lb ft)
Outside diameter..................... 5.4 mm (0.21 inch) (2) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m
(36.89 + 7.23 - 0.00 lb ft)
(3) Torque for guide ................50 ± 7 N·m (37 ± 5 lb ft)
(3) 104-7296 Spring
(4) 6E-5169 Spring
Free length ........................60.03 mm (2.363 inch)
Free length ............................ 72.2 mm (2.84 inch) Outside diameter...................36.0 mm (1.42 inch)
Outside diameter................. 17.67 mm (0.70 inch)
(5) Torque for relief valve ........................135 ± 10 N·m
(99.6 ± 7.4 lb ft) Swing
(7) 2S-2596 Spring

Outside diameter..................... 8.4 mm (0.33 inch)
RENR5433 13

Section K-K Section L-L
(1) Torque for one plug ...........................200 ± 25 N·m (1) Torque for one plug ...........................285 ± 30 N·m
(147.5 ± 18.4 lb ft) (210.2 ± 22.1 lb ft)
(2) 7I-1248 Spring (2) 153-5306 Spring
Free length .............................. 28.0 mm (1.1 inch) Free length ............................ 39.2 mm (1.54 inch)
Outside diameter....................... 8.7 mm (0.3 inch) Outside diameter..................... 7.0 mm (0.28 inch)
(3) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m (3) Torque for one valve............................95 ± 14 N·m
(36.89 + 7.23 - 0.00 lb ft) (70.1 ± 10.3 lb ft)
(4) 104-7293 Spring (4) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m
(36.89 + 7.23 - 0.00 lb ft)
Outside diameter................... 36.0 mm (1.42 inch) (5) 104-7293 Spring
(5) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft) Free length ........................59.68 mm (2.350 inch)
Stick I
Boom II
14 RENR5433

Negative Flow Control (Left Side)
Section N-N
(1) Torque for the relief valve ..................145 ± 15 N·m

(106.9 ± 11.1 lb ft)
(2) 107-6370 Spring

Section M-M Free length ............................ 49.3 mm (1.94 inch)
(1) 158-8177 Spring

(2) Torque for one plug .... 5 ± 1.5 N·m (3.7 ± 1.11 lb ft)

(147.5 ± 18.5 lb ft)
(4) 4T-3148 Spring


(36.89 + 7.23 - 0.00 lb ft)
(6) 104-7294 Spring

(8) 158-8186 Spring

RENR5433 15
i01860630
Pump Lines (Main)

SMCS Code: 5057-MV
Part No.: 191-6850
(1) Torque for hose assembly .................190 ± 20 N·m

(140 ± 15 lb ft)
(2) Torque for hose assembly .....................76 ± 4 N·m

(56 ± 3 lb ft)

(56 ± 3 lb ft)

(140 ± 15 lb ft)
i01626827
Pump Coupling
SMCS Code: 5062
Part No.: 154-6643

16 RENR5433
Note: The pump coupling must be installed so that

the coupling hub is flush with the end of the pump
shaft.
(1) Torque for bolt............240 ± 20 N·m (175 ± 15 lb ft)
(2) Torque for eight bolts.........49 ± 5 N·m (36 ± 4 lb ft)

RENR5433 17
i01636670
Front Lines
SMCS Code: 5057-FR
Part No.: 192-6851
(1) Torque for four hose assemblies .......190 ± 20 N·m

(140 ± 15 lb ft)
(2) Torque for one screw..........................12.7 ± 2 N·m

(110 ± 18 lb in)
18 RENR5433
i01628199
Boom Lines
SMCS Code: 5057-BM
Part No.: 192-6847, 192-6848
(1) Spacing between the end of the tube assemblies

and the center of the mounting bolts (2)
..................................... 130 ± 3 mm (5.12 ± 0.12 inch)
RENR5433 19
i04362928
Boom Cylinder Lines

SMCS Code: 5057-BCD
Part No.: 192-6908, 192-6909
Typical example
Table 1
Specification for 192-6908 Boom Cylinder Lines Gp, 192-6909 Boom Cylinder Lines Gp
Item Qty Part Specification Description
1 4 8T-4196 Bolt Torque to 39 ± 8 N·m (29 ± 6 lb ft).
Distance from the centerline of the bore to the bracket on each cylinder
B - -
692.0 ± 3.0 mm (27.24 ± 0.12 inch).
C - - Orientation for the support assembly 30 ± 1 degrees.

20 RENR5433
i01627684
Boom Cylinder
SMCS Code: 5456
Part No.: 191-5548

RENR5433 21
22 RENR5433
(1) Apply SAE 10W oil to the threads of the nut.
Torque for nut .............................11000 ± 550 N·m

(8113 ± 405 lb ft)
(2) Lubricate the inside diameter and the outside
diameter with clean grease.
(3) Rod assembly
Diameter of rod ........................ 104.93 ± 0.03 mm

(4.131 ± .001 inch)
Minimum thickness for plating............... 0.019 mm
(0.0007 inch)
(4) Bore of head .............................. 105.73 ± 0.03 mm

(4.159 ± .001 inch)
(5) Install the seal ring with the slit toward the piston.
(6) Bore of cylinder ......................... 150.00 ± 0.10 mm

(5.906 ± .004 inch)
(7) Apply 4C-4032 Sealant to the groove before the
cylinder is assembled.
(8) Lubricate the sealing lip slightly with the lubricant
that is being sealed.
RENR5433 23
i04603409
Pilot Valve
SMCS Code: 5059
Part No.: 165-9470

S/N: JAB1–Up
Part No.: 165-9470
S/N: KDD1–Up
Table 2
Specification for 165-9470 Selector Valve Gp
Item Qty Part Specification description
1 6 6V-8202 Bolt Torque to 23.5 ± 2.5 N·m (208.0 ± 22.1 lb in).
2 4 6V-3938 Bolt Torque to 51.0 ± 5.1 N·m (37.6 ± 3.8 lb ft).
3 1 171-0184 Spring Free length after test is 23.8 mm (0.94 inch).
4 1 8T-9533 Setscrew Torque to 9.8 ± 1.0 N·m (86.7 ± 8.9 lb in).
5 7 095-0965 Plug Torque to 8.8 ± 0.9 N·m (77.9 ± 8.0 lb in).

24 RENR5433
i03213163
Pilot Valve (Boom Drift Reduction)

SMCS Code: 5059
Part No.: 158-8117

RENR5433 25
26 RENR5433
(1) Torque for the connector .......................48 ± 5 N·m

(35 ± 4 lb ft)
(2) 5I-8511 Spring
Length under test force .............. 33 mm (1.3 inch)

Test force...............23.128 ± 1.850 N (5.2 ± 0.4 lb)
Free length after test ............. 61.4 mm (2.42 inch)
(3) Torque for the O-ring plug .....................50 ± 7 N·m

(37 ± 5 lb ft)
(4) Torque for two plug assemblies.............10 ± 2 N·m

(90 ± 18 lb in)
(5) 087-5166 Spring
Length under test force .............. 52 mm (2.0 inch)

Test force.....................................12.858 N (2.9 lb)
Free length after test .................. 70 mm (2.8 inch)
(6) Torque for the relief valve group..........95 ± 14 N·m

(70 ± 10 lb ft)
(7) Torque for the O-ring plug .....................48 ± 5 N·m

(35 ± 4 lb ft)
RENR5433 27
i01877712
Boom
(6500 mm (255.91 inch))
SMCS Code: 6501
Part No.: 192-8319
(A) Boom cylinder (B) Stick cylinder (C) Stick

28 RENR5433
Note: All bores must be free of paint. Coat all bores

for pins with lubricant.
Note: Make sure that the bearings are installed in the

bore so that the identification numbers of the bearings
are facing outward.
(1) Two 192-8261 Sleeve Bearings
Outside diameter.....................140.198 ± .011 mm

(5.5196 ± 0.0004 inch)
Inside diameter....................... 120.320 ± .020 mm
(4.7370 ± 0.0008 inch)
Installation depth for the sleeve bearing in the
bearing bore ........ 9.5 ± 0.8 mm (0.37 ± 0.03 inch)
(3) 192-8321 Pin
Diameter after plating............. 109.850 ± .040 mm

(4.3248 ± 0.0016 inch)
Plating thickness for the first layer ........ 0.015 mm
(0.0006 inch)
Plating thickness for the second layer
........................................0.015 mm (0.0006 inch)
Bore diameter for the pin.........110.043 ± .043 mm
(4.3324 ± 0.0017 inch)
(4) 113-2963 Pin Assembly
Diameter after plating............... 89.850 ± .025 mm

(3.5374 ± 0.0010 inch)
(0.0002 inch)
Bore diameter for the pin........ 90.043 ± 0.043 mm
(3.5450 ± 0.0017 inch)
Diameter after plating..............119.85 ± 0.040 mm

(4.7185 ± 0.0016 inch)
(0.0002 inch)
Bore diameter for the pin...... 120.043 ± 0.043 mm
(4.7261 ± 0.0017 inch)
(6) Use the necessary shims to adjust the lateral

clearance.
Maximum clearance.............. 1.6 mm (0.063 inch)

147-3957 Shim ....................0.5 mm (0.02 inch)
093-0074 Shim ....................1.0 mm (0.04 inch)
166-1490 Shim ....................2.0 mm (0.08 inch)
RENR5433 29
i01628518
Boom
(6180 mm (243.31 inch))
SMCS Code: 6501
Part No.: 201-2815
(A) Boom cylinder (B) Stick cylinder (C) Stick

30 RENR5433


are facing outward.

(5.5196 ± 0.0004 inch)
Inside diameter....................... 120.320 ± .020 mm
(4.7370 ± 0.0008 inch)
Installation depth for the sleeve bearing in the
bearing bore ........ 9.5 ± 0.8 mm (0.37 ± 0.03 inch)
(3) 192-8321 Pin
Diameter after plating............. 109.850 ± .040 mm

(4.3248 ± 0.0016 inch)
Plating thickness for the first layer ........ 0.015 mm
(0.0006 inch)
Plating thickness for the second layer
........................................0.015 mm (0.0006 inch)
Bore diameter for pin...............110.043 ± .043 mm
(4.3324 ± 0.0017 inch)
Diameter after plating............... 89.850 ± .025 mm

(3.5374 ± 0.0010 inch)
(0.0002 inch)
Bore diameter for pin.............. 90.043 ± 0.043 mm
(3.5450 ± 0.0017 inch)
Diameter after plating............. 99.850 ± 0.025 mm

(3.9311 ± 0.0010 inch)
(0.0002 inch)
Bore diameter for pin............ 120.043 ± 0.043 mm
(4.7261 ± 0.0017 inch)
(6) Use the necessary shims to adjust the lateral

clearance.
Maximum clearance.............. 1.6 mm (0.063 inch)

147-3957 Shim ....................0.5 mm (0.02 inch)
093-0074 Shim ....................1.0 mm (0.04 inch)
166-1490 Shim ....................2.0 mm (0.08 inch)
RENR5433 31
i04404635
Stick Lines
SMCS Code: 5057-JJ
Part No.: 113-6851

S/N: DKY1–Up
Table 3
Specification for 113-6851 Stick Lines Gp
A 2 4I-3695 Hose As Angle for installing the two hose assemblies is 90 ± 5 degrees.
32 RENR5433
i04404598
Stick Lines
SMCS Code: 5057-JJ
Part No.: 192-6901

S/N: CYA1–Up
Part No.: 192-6901
S/N: JAB1–Up
Part No.: 192-6901
S/N: KDD1–Up
Right side view
(1) Bucket cylinder lines group (2) Long boom (3) Stick
Table 4
A 2 207-6282 Hose As Angle of orientation for the hose assemblies 20 degrees.

RENR5433 33
i04394842
Stick Lines
SMCS Code: 5057-JJ
Part No.: 113-6853
Table 5
A - - Angle of orientation for the hose assemblies is 45 ± 5 degrees.

34 RENR5433
i01644574
Stick Lines
SMCS Code: 5057-JJ
Part No.: 113-6851

S/N: CYA1–Up
Part No.: 113-6851
S/N: JAB1–Up
Part No.: 113-6851
S/N: KDD1–Up
Part No.: 113-6851
S/N: DKY1–Up
(A) Right side view of stick. (B) Bucket cylinder. (C) Boom.
(1) Angle for installing two hose assemblies ......90.0°

± 5.0°
RENR5433 35
i04404591
Stick Lines
SMCS Code: 5057-JJ
Part No.: 113-6857

S/N: CYA1–Up
Part No.: 113-6857, 113-6861
S/N: JAB1–Up
Part No.: 113-6857, 113-6861
S/N: KDD1–Up
Right side view
(1) Bucket cylinder lines group (2) Boom (3) Short stick
Table 6
Specifications for 113-6857 Stick Lines Gp and 113-6861 Stick Lines Gp
Angle for installing the hose assemblies is 25.0 ± 5.0

A 2 4I-6130 Hose As
degrees
36 RENR5433
i02427079
Stick Cylinder
SMCS Code: 5458
Part No.: 194-8273

S/N: JAB1–Up
Part No.: 194-8273
S/N: KDD1–Up
RENR5433 37
38 RENR5433
(1) Lubricate the inside diameter and the outside (13) Apply 4C-4032 Sealant to the groove before the
diameter with clean grease. cylinder is assembled.
(2) Rod assembly Stick Cylinder Drift Rate

Outside diameter.....................114.93 ± 0.030 mm • Maximum permissible drift New10.00 mm
(4.52 ± 0.001 inch) (0.394 inch) for every five minutes
Minimum thickness for plating
............ 0.033 ± 0.007 mm (0.0013 ± 0.0003 inch) • Oil temperature 55° ± 5°C (131° ± 9°F)
• No load in bucket
(3) Bore of head .............................115.73 ± 0.030 mm
(4.55 ± 0.001 inch)
(4) Lubricate the thread and torque the nut.
Lubricate the thread with hydraulic oil. Torque for

nut .................. 11000 ± 550 N·m (8110 ± 410 lb ft)
(5) Bore of cylinder .............................. 170 ± 0.10 mm

(6.7 ± 0.004 inch)
(6) 114-0760 Sleeve Bearing

(4.3365 ± 0.0013 inch)
Sleeve bearing wall thickness.... 2.475 ± .025 mm
(0.0974 ± 0.0010 inch)
Install the bearing in the bearing bore.
....................9.85 ± 0.30 mm (0.390 ± 0.012 inch)
Note: Insert 114-0760 Sleeve Bearing from tapered
side during installation.

(4.3365 ± 0.0013 inch)
Sleeve bearing wall thickness.... 2.475 ± .025 mm
(0.0974 ± 0.0010 inch)
....................9.85 ± 0.30 mm (0.390 ± 0.012 inch)
Note: Insert 114-0760 Sleeve Bearing from tapered
side during installation.

Install the seal in the bearing bore.

....................1.00 ± 0.50 mm (0.040 ± 0.020 inch)
(9) Free movement for stop after assembly

........................... 0.50 ± 0.26 mm (0.020 ± 0.010 inch)
(10) Maximum diameter of outer ring after assembly

..................................................... 81.0 mm (3.19 inch)
(11) The slit in the ring must turn in the direction of the
piston.
RENR5433 39
i05887146
Stick Cylinder
SMCS Code: 5458
Part No.: 289-7763

40 RENR5433
RENR5433 41
Table 7
Specification for 289-7763 Stick Cylinder Gp
During the press fit, insert the bushing in the cap assembly and the rod assembly with the tapered side first.
1 Bore before assembly is 90.16 ± 0.02 mm (3.550 ± 0.001 inch).

2 192-8314 Bushing Installation depth in the cap assembly is 9.85 ± 0.30 mm (0.388 ± 0.012 inch).
Installation depth in the rod assembly is 10.0 ± 0.5 mm (0.40± 0.02 inch).
Use any one of the following methods to tighten the locknut:
Before assembly, lubricate the threads all around with 309-6932 Hydraulic Oil.
2 1 7Y-4956 Locknut Torque to 15500 ± 800 N·m (11432 ± 590 lb ft).
Before assembly, lubricate the threads with molybdenum disulfide all around.
Torque the locknut to 11500 ± 600 N·m (8481 ± 442 lb ft).
3 2 191-5604 Ring Lubricate the inside diameter and the outside diameter with clean grease.
4 1 9X-3607 Seal As Lubricate the inside diameter and the outside diameter with clean grease.
5 1 191-5605 Ring Lubricate the inside diameter and the outside diameter with clean grease.
A 1 289-7764 Cylinder As Bore is 170.00 ± 0.10 mm (6.693 ± 0.004 inch).
B 1 191-5629 Rod As Diameter is 114.93 ± 0.03 mm (4.525 ± 0.001 inch).
C 1 191-5602 Head Bore over two lands are 115.63 ± 0.03 mm (4.552 ± 0.001 inch).
6 1 107-6933 Stop Free linear movement of the stop after assembly is 0.50 ± 0.26 mm (0.020 ± 0.010 inch).
7 2 095-0930 Retaining Ring Maximum outside diameter after assembly is 81 mm (3.2 inch).
8 1 231-6843 Seal Ring The slit of the seal ring must turn in the direction of the piston.
Outside diameter before assembly is 120.148 ± 0.032 mm (4.7302 ± 0.0013 inch).

9 1 191-5644 Bushing
Thickness is 2.475 ± 0.025 mm (0.0974 ± 0.0010 inch).
10 1 191-5645 Buffer Seal Lubricate the sealing lip lightly with the lubricant that is being sealed.
11 1 191-5646 U-Cup Seal Lubricate the sealing lip lightly with the lubricant that is being sealed.
12 1 191-5648 Lip Type Seal Lubricate the sealing lip lightly with the lubricant that is being sealed.
13 - - Before assembly, apply green Loctite 609 to the wiper seal groove.
42 RENR5433
i02988303
Stick Cylinder
SMCS Code: 5458
Part No.: 191-5551
Typical example
RENR5433 43
Note: During the press fit, insert the sleeve bearing

(1) in the cap assembly and in the rod assembly with
the tapered side first.
Inside diameter........................... 90.16 ± 0.02 mm

(3.550 ± 0.001 inch)
Outside diameter...................106.115 ± 0.011 mm
(4.1777 ± 0.0004 inch)
Installation depth of the sleeve bearing in the cap
assembly..... 9.85 ± 0.30 mm (0.388 ± 0.012 inch)
Installation depth of the sleeve bearing in the rod
assembly........... 10.0 ± 0.5 mm (0.39 ± 0.02 inch)
(2) Use any one of the following methods to tighten

the locknut:
Lubricate the threads of the locknut with

248-7522 Hydraulic Oil and tighten to the
following torque..........................15500 ± 800 N·m
(11440 ± 590 lb ft)
Lubricate the threads of the locknut with
molybdenum disulfide and tighten to the following
torque. ............11500 ± 600 N·m (8480 ± 440 lb ft)
diameter of three rings with clean grease.
diameter of the seal with clean grease.
(A) Bore of the cylinder assembly

....................... 170.00 ± 0.10 mm (6.693 ± 0.004 inch)
(B) Diameter of the rod ....................114.93 ± 0.03 mm

(4.525 ± 0.001 inch)
(C) Bore of head over two lands ......115.63 ± 0.03 mm

(4.552 ± 0.001 inch)
(5) Free linear movement of the stop after assembly

........................... 0.50 ± 0.26 mm (0.020 ± 0.010 inch)
(6) Maximum outside diameter of two retaining rings

after assembly ............................. 81.0 mm (3.19 inch)
(7) The slit of the seal ring must turn in the direction of
the piston.
(8) Lubricate the sealing lip of the buffer seal lightly
with the lubricant that is being sealed.
(9) Lubricate the sealing lip of the U-cup seal lightly
(10) Lubricate the sealing lip of the lip type seal lightly
(11) Apply 4C-4032 Bearing Mount Compound to
the wiper seal groove before assembly.
44 RENR5433
i01629971
Stick Cylinder Lines

SMCS Code: 5057-JJ
Part No.: 192-6910
(1) Distance between the assembled support

assembly (3) and the centerline of the mounting pin
............................. 595.0 ± 3.0 mm (23.43 ± 0.12 inch)
(2) Distance between the assembled support

assembly (4) and the centerline of the mounting pin
............................. 715.0 ± 3.0 mm (28.15 ± 0.12 inch)
(5) Torque for eight bolts.........39 ± 8 N·m (29 ± 6 lb ft)

RENR5433 45
i02411815
Check Valve (Stick Drift Reduction)

SMCS Code: 5143
Part No.: 158-8160

46 RENR5433
(1) Torque for plug...................35 ± 4 N·m (26 ± 3 lb ft)
(2) Torque for two plugs .......10 ± 2 N·m (89 ± 18 lb in)
(3) 087-5166 Spring

(4) Torque for plug.............25 ± 5 N·m (18.4 ± 3.7 lb ft)
(5) 5I-8511 Spring

(6) Torque for plug.............50 ± 7 N·m (36.9 ± 5.2 lb ft)
(7) Line Relief Valve
Pressure setting .......................36800 ± 1470 kPa

(5337 ± 213 psi)
Torque for valve............95 ± 14 N·m (70 ± 10 lb ft)
RENR5433 47
i01735267
Stick
SMCS Code: 6502
Part No.: 201-2818

S/N: CYA1–Up
Part No.: 201-2818
S/N: JAB1–Up
Part No.: 201-2818
S/N: KDD1–Up
Part No.: 193-6390
S/N: DKY1–Up
(A) Bucket cylinder. (B) Bucket control linkage. (C) Bucket. (D) Stick cylinder. (E) Boom.
48 RENR5433


(5.5196 ± 0.0004 inch)
Inside diameter..................... 120.320 ± 0.020 mm
(4.7370 ± 0.0008 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)
(3) 5I-3299 Pin Assembly

(3.1437 ± .0010 inch)
(.0002 inch)
(3.1511 ± .0015 inch)
(4) Two 7Y-3551 Sleeve Bearings
Outside diameter.................... 85.160 ± 0.013 mm

(3.3527 ± .0005 inch)
(2.765 ± .001 inch)
.................................7.5 ± 0.8 mm (.30 ± .03 inch)
(5) Torque for two bolts ...........................460 ± 60 N·m

(340 ± 45 lb ft)
(6) 166-1487 Shims ........................ 2.00 ± 0.15 mm

(0.079 ± 0.006 inch)

(3.5374 ± .0010 inch)
(.0002 inch)
(3.5450 ± .0017 inch)
Outside diameter.................. 106.200 ± 0.013 mm

(4.1811 ± .0005 inch)
(3.554 ± .001 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)
RENR5433 49
i01642262
Stick
SMCS Code: 6502
Part No.: 192-8259, 201-2823

S/N: CYA1–Up
Part No.: 192-8259
S/N: MCA1–Up
Part No.: 192-8259, 201-2823
S/N: JAB1–Up
Part No.: 192-8259, 201-2823
S/N: KDD1–Up
Part No.: 192-8259
S/N: GKX1–Up
Part No.: 193-6396
S/N: DKY1–Up
50 RENR5433


(5.5196 ± 0.0004 inch)
(4.7370 ± 0.0008 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)

(3.1437 ± .0010 inch)
(.0002 inch)
(3.1511 ± .0015 inch)

(3.3527 ± .0005 inch)
(2.765 ± .001 inch)
.................................7.5 ± 0.8 mm (.30 ± .03 inch)

(340 ± 45 lb ft)
(6) 166-1487 Shims ........................ 2.00 ± 0.15 mm

(0.079 ± 0.006 inch)

(3.5374 ± .0010 inch)
(.0002 inch)
(3.5450 ± .0017 inch)

(4.1811 ± .0005 inch)
(3.554 ± .001 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)
RENR5433 51
i01642521
Stick
SMCS Code: 6502
Part No.: 201-2820, 201-2821

S/N: CYA1–Up
Part No.: 201-2821
S/N: MCA1–Up
Part No.: 201-2820, 201-2821, 201-2822
S/N: JAB1–Up
Part No.: 201-2820, 201-2821, 201-2822
S/N: KDD1–Up
Part No.: 201-2821
S/N: GKX1–Up
52 RENR5433


(5.5196 ± 0.0004 inch)
(4.7370 ± 0.0008 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)

(3.537 ± 0.001 inch)
(.0002 inch)
(3.545 ± 0.002 inch)
(4) 166-1487 Shims ........................ 2.00 ± 0.15 mm

(0.079 ± 0.006 inch)

(340 ± 45 lb ft)
(6) Two 4I-4666 Sleeve Bearings

(3.7472 ± 0.0005 inch)
(3.1594 ± 0.0008 inch)
.................................7.5 ± 0.8 mm (.30 ± .03 inch)
Outside diameter.....................116.23 ± 0.013 mm

(4.5760 ± 0.0005 inch)
Inside diameter......................... 100.29 ± 0.02 mm
(3.9484 ± 0.0008 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)
(8) 201-3003 Spacer ................ 7.0 mm (0.275 inch)

RENR5433 53
i01642373
Stick
SMCS Code: 6502
Part No.: 201-2824

S/N: CYA1–Up
Part No.: 201-2819, 201-2824
S/N: JAB1–Up
Part No.: 201-2819, 201-2824
S/N: KDD1–Up
54 RENR5433


(5.5196 ± 0.0004 inch)
(4.7370 ± 0.0008 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)

(3.1437 ± .0010 inch)
(.0002 inch)
(3.1511 ± .0015 inch)

(3.3527 ± .0005 inch)
(2.765 ± .001 inch)
.................................7.5 ± 0.8 mm (.30 ± .03 inch)

(340 ± 45 lb ft)
(6) 166-1487 Shims ........................ 2.00 ± 0.15 mm

(0.079 ± 0.006 inch)

(3.5374 ± .0010 inch)
(.0002 inch)
(3.5450 ± .0017 inch)

(4.1811 ± .0005 inch)
(3.554 ± .001 inch)
.................................9.5 ± 0.8 mm (.37 ± .03 inch)
RENR5433 55
i04369526
Bucket Cylinder Lines

SMCS Code: 5057-G1
Part No.: 115-8694
Table 8
Specification for 115-8694 Bucket Cylinder Lines Gp
Distance from the centerline of the mounting pin to support assembly (2) is 950.0 ± 3.0 mm
A - -
(37.40 ± 0.12 inch).
Distance from the centerline of the mounting pin to support assembly (1) is 230.0 ± 3.0 mm
B - -
(9.06 ± 0.12 inch).
D - - Orientation for the support assembly (1) 30 ± 3 degree.
3 8 8T-4196 Bolt Torque to 32 ± 6 N·m (283 ± 53lb in).

56 RENR5433
i04404623
Bucket Cylinder Lines

SMCS Code: 5057-G1
Part No.: 115-8693

S/N: CYA1–Up
Part No.: 115-8693
S/N: MCA1–Up
Part No.: 115-8693
S/N: GKX1–Up
Part No.: 115-8693
S/N: DKY1–Up
Table 9
Specification for 239-1627 Bucket Cylinder Lines Gp and 115-8693 Bucket Cylinder Lines Gp
Distance from the centerline of the mounting pin to the support assembly (1) is
A - -
230.0 ± 3.0 mm (9.06 ± 0.12 inch).
C - - Orientation for the support assembly (1) is 30 ± 3 degrees.

RENR5433 57
i02236797
Bucket Cylinder
SMCS Code: 5457
Part No.: 194-6276, 247-8854

S/N: JAB1–Up
Part No.: 194-6276, 247-8854
S/N: KDD1–Up
58 RENR5433
RENR5433 59
(1) Install the seal in the bearing bore until dimension

(A) is 1.00 ± 0.50 mm (0.039 ± 0.020 inch).
Quantity ..............................................................2
(2) Install the seal in the bearing bore until dimension

(B) is 1.00 ± 0.50 mm (0.039 ± 0.020 inch).
Quantity ..............................................................2
(3) Torque for locknut........................11000 ± 550 N·m

(8113 ± 406 lb ft)
Lubricate the face and the thread of the locknut with
8T-9580 Hydraulic Oil before assembly.
(4) Lubricate the inside diameter and outside
diameter of the seals and the ring with clean grease.
(5) Rod assembly
Diameter of rod ...................... 104.93 ± 0.030 mm

(4.131 ± 0.0012 inch)
Plating thickness ..........0.020 + 0.100 - 0.006 mm
(0.0008 + 0.0039 - 0.0002 inch)
(6) Bore of cylinder ......................... 153.00 ± 0.20 mm

(6.024 ± 0.008 inch)
(7) Bore of head ............................ 105.73 ± 0.030 mm

(4.163 ± 0.0012 inch)

are facing outward.
Outside diameter.....................95.102 ± 0.011 mm

(3.7442 ± 0.0004 inch)
Inside diameter....................... 80.250 ± 0.020 mm
(3.1594 ± 0.0008 inch)
....................7.35 ± 0.30 mm (0.290 ± 0.012 inch)
(9) 7Y-5102 Sleeve Bearing

(4.1811 ± 0.0005 inch)
(3.5539 ± 0.0008 inch)
....................10.0 ± 0.30 mm (0.390 ± 0.012 inch)
(11) Apply 7M-7456 Bearing Mount Compound to
the wiper seal groove prior to assembly.
60 RENR5433
i01629878
Bucket Cylinder
SMCS Code: 5457
Part No.: 191-5554

RENR5433 61
62 RENR5433

(9960 ± 520 lb ft)
(3) Rod assembly
Diameter of rod .......................... 109.93 ± .03 mm

(4.3279 ± 0.0012 inch)
Plating thickness ...................... 0.033 ± 0.007 mm
(0.0013 ± 0.0003 inch)
(4) Bore of cylinder ................................ 160 ± 0.1 mm

(6.2992 ± 0.0039 inch)
(5) Bore of head ...............................110.73 ± 0.03 mm

(4.3594 ± 0.0012 inch)

are facing outward.
(7) Apply 7M-7456 Bearing Mount Compound to the
wiper seal groove prior to assembly.
RENR5433 63
i01629842
Bucket Cylinder
SMCS Code: 5457
Part No.: 177-2465

S/N: CYA1–Up
Part No.: 177-2465
S/N: MCA1–Up
Part No.: 177-2465
S/N: JAB1–Up
Part No.: 177-2465
S/N: GKX1–Up
Part No.: 177-2465
S/N: DKY1–Up
64 RENR5433
RENR5433 65

(8113 ± 406 lb ft)
(3) Rod assembly
Diameter of rod ...................... 104.93 ± 0.030 mm

(4.131 ± 0.0012 inch)
Plating thickness ...................... 0.033 ± 0.007 mm
(0.0013 ± 0.0003 inch)
(4) Bore of cylinder .............................. 150 ± 0.10 mm

(5.9055 ± 0.0039 inch)
(5) Bore of head ............................ 105.73 ± 0.030 mm

(4.163 ± 0.0012 inch)
Note: Make sure that the bearings are installed in the Illustration 46 g00666633
are facing outward. (1) Pin bore diameter ............................ 80.1 ± 0.1 mm
(6) Lubricate the sealing lip slightly with the lubricant (3.15 ± .01 inch)
(2) Pin bore diameter .......................... 90.1 ± 0.05 mm
(7) Apply 7M-7456 Bearing Mount Compound to the (3.547 ± .002 inch)
wiper seal groove prior to assembly.
(3) Pin bore diameter .......................... 138.0 ± 0.1 mm
i01251261
(5.43 ± .01 inch)
Bucket i01631388
SMCS Code: 6102; 6523; 6525

Bucket
Part No.: 135-5432, 135-5881 SMCS Code: 6102; 6523; 6525
S/N: DKY1–Up
Part No.: 136-6252, 136-6253, 142-2595
, 142-2597, 148-6488, 148-6489, 148-6491
S/N: CYA1–Up
Part No.: 117-8967, 123-3217, 142-2594
, 142-2596, 7Y-9140, 7Y-9141
S/N: MCA1–Up
Part No.: 142-2595, 193-4844, 193-4881
, 193-4947, 202-5120, 202-5161, 202-5189
, 7Y-9140
S/N: JAB1–Up
Part No.: 142-2595, 193-4844, 193-4881
, 193-4947, 202-5120, 202-5161, 202-5189
, 7Y-9140
S/N: KDD1–Up
Part No.: 117-8967, 123-3217, 142-2594
, 142-2596, 7Y-9140, 7Y-9141
S/N: GKX1–Up
Part No.: 135-5875, 135-5876, 135-5877
, 135-5878, 135-5879, 135-5880, 136-6252
, 136-6253, 142-2590, 142-2591, 142-2592
66 RENR5433
, 142-2593, 142-2594, 142-2595, 142-2596

, 142-2597, 148-6488, 148-6489, 148-6491
, 160-7067, 166-7976, 198-2758, 198-2759
, 198-2760
S/N: DKY1–Up
(A) Bucket teeth
(W) Width of bucket
Note: All bores for pins must be free of paint. Coat all
bores for pins with lubricant.
Table 10
Bucket Bucket Type of Number Width of SAE Ca- Pin Bore Pin Bore Pin Bore Wearplates
Assembly Family Bucket of Teeth Bucket pacity Diameter Diameter Diameter
(A) (W) (m3) (1) (2) (3)
7Y9140 E Excavation 5 1470 mm 1.7 100.1 ± .1 80.1 ± 0.1 160.05 ± 0.1 Yes
(57.87 inch) mm mm mm
(3.941 ± (3.154 ± (6.301 ±
0.004 inch) 0.004 inch) 0.004 inch)
7Y-9141 E Excavation 5 1600 mm 1.9 100.1 ± .1 80.1 ± 0.1 160.05 ± 0.1 Yes
(3.941 ± (3.154 ± (6.301 ±
0.004 inch) 0.004 inch) 0.004 inch)
142-2595 D Heavy Duty 5 1246 mm 1.4 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
Rock Bucket (49.06 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
193-4844 D Excavation 5 1500 mm 1.5 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(continued)
RENR5433 67
(Table 10, contd)

(A) (W) (m3) (1) (2) (3)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
202-5120 D Mass 6 1520 mm 1.6 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
Excavation (59.84 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
202-5161 D Extreme Serv- 5 1450 mm 1.4 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
ice Excavation (57.09 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
ice Trenching (48.23 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
142-2594 F Heavy Duty 6 1676 mm 2.3 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (6.300 ±
0.004 inch) 0.004 inch) 0.004 inch)
(3.547 ± (3.154 ± (6.300 ±
0.004 inch) 0.004 inch) 0.004 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(continued)
68 RENR5433
(Table 10, contd)

(A) (W) (m3) (1) (2) (3)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
7Y9140 E Excavation 5 1470 mm 1.7 100.1 ± .1 80.1 ± 0.1 160.05 ± 0.1 Yes
(3.941 ± (3.154 ± (6.301 ±
0.004 inch) 0.004 inch) 0.004 inch)
7Y-9141 E Excavation 5 1600 mm 1.9 100.1 ± .1 80.1 ± 0.1 160.05 ± 0.1 Yes
(3.941 ± (3.154 ± (6.301 ±
0.004 inch) 0.004 inch) 0.004 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
202-5120 D Mass 6 1520 mm 1.6 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
Excavation (59.84 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
ice Trenching (48.23 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(continued)
RENR5433 69
(Table 10, contd)

(A) (W) (m3) (1) (2) (3)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (6.300 ±
0.004 inch) 0.004 inch) 0.004 inch)
(3.547 ± (3.154 ± (6.300 ±
0.004 inch) 0.004 inch) 0.004 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5875 D General 3 762 mm 1.12 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
Purpose (30 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5876 D General 3 914 mm 1.5 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5877 D General 5 1067 mm 1.88 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5878 D General 5 1219 mm 2.25 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5880 D General 6 1524 mm 3.0 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(30 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(36 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(42 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
Rock Bucket (42 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(continued)
70 RENR5433
(Table 10, contd)

(A) (W) (m3) (1) (2) (3)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(36 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(48 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(54 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
(60 inch) mm mm mm
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
135-5879 D General 5 1400 mm 2.62 90.1 ± 0.1 80.1 ± 0.1 138 ± 0.05 Yes
(3.547 ± (3.154 ± (5.433 ±
0.004 inch) 0.004 inch) 0.002 inch)
RENR5433 71
i00067391
Bucket Adjuster
SMCS Code: 6513; 6523
Part No.: 7Y-3476

S/N: CYA1–Up
Part No.: 7Y-3476
S/N: MCA1–Up
Part No.: 7Y-3476
S/N: JAB1–Up
Part No.: 7Y-3476
S/N: KDD1–Up
Part No.: 7Y-3476
S/N: GKX1–Up
(1) Use a minimum of three shims (3). S/N: MCA1–Up
Adjustment for clearance .................. 0.5 - 1.0 mm Part No.: 087-5960

(.02 - .04 inch) S/N: JAB1–Up
Part No.: 087-5960
(2) 087-5976 Shim thickness........ 1.0 mm (.04 inch)
S/N: KDD1–Up
(3) 087-5975 Shim thickness........ 0.5 mm (.02 inch) Part No.: 087-5960
S/N: GKX1–Up
i01760485
Bucket Adjuster
(F-family, T-family)
SMCS Code: 6513; 6523
Part No.: 087-5960

S/N: CYA1–Up
Part No.: 087-5960
72 RENR5433
(A) Bucket
(1) Use a minimum of three shims (2).
Clearance between flange (1) and stick

.............................. 0.5 to 1.0 mm (.02 to .04 inch)
(2) 4I-6604 Shim thickness .......... .05 mm (.02 inch)
(3) 4I-6605 Shim thickness .......... 1.0 mm (.04 inch)

RENR5433 73
i03514824
Bucket Linkage
SMCS Code: 6513
Part No.: 201-2826

74 RENR5433
RENR5433 75
Note: Assemble this linkage on the machine by Install the bearing in the bearing bore.
rotating the rod end of the bucket cylinder and by ............................ 9.5 ± 0.8 mm (0.37 ± 0.03 inch)
positioning the grease fitting away from the stick.
Coat all the bores for pins with lubricant. (9) Position the four nuts past the end of the four
bolts. .......................... 0.5 ± 0.5 mm (0.02 ± 0.02 inch)
(1) 201-2837 Pin
(10) Tighten the four nuts against four nuts (9).
Diameter after plating................. 99.85 ± 0.04 mm
(3.931 ± 0.002 inch)
(0.0005 inch)
(2) 166-1488 Shim thickness...... 2.0 mm (0.08 inch)

(4) 4I-4807 Pin

(3.144 ± 0.002 inch)
(0.0005 inch)
are facing outward.
Quantity ..............................................................2
(4.5760 ± 0.0005 inch)
(3.948 ± 0.001 inch)
............................ 9.5 ± 0.3 mm (0.37 ± 0.01 inch)
(6) 4I-4806 Pin

(3.144 ± 0.002 inch)
(0.0005 inch)
(7) 4I-4805 Pin

(3.931 ± 0.002 inch)
(0.0005 inch)

are facing outward.
Quantity ..............................................................2
Outside diameter...................... 95.18 ± 0.013 mm
(3.747 ± 0.0005 inch)
(3.1594 ± 0.0008 inch)
76 RENR5433
i01818624
Bucket Linkage
(D-Family)
SMCS Code: 6513
Part No.: 176-2242

S/N: CYA1–Up
Part No.: 176-2242
S/N: MCA1–Up
Part No.: 176-2242
S/N: KDD1–Up
Part No.: 176-2242
S/N: GKX1–Up
Part No.: 176-2242
S/N: DKY1–Up
RENR5433 77
78 RENR5433
Note: Assemble this linkage on the machine by Install the bearing in the bearing bore.
rotating the rod end of the bucket cylinder and by ............................ 9.5 ± 0.8 mm (0.37 ± 0.03 inch)
positioning the grease fitting away from the stick.
Coat all the bores for pins with lubricant. (10) 7Y-3550 Pin
(1) 189-3923 Pin Diameter after plating................. 89.85 ± 0.04 mm

(3.537 ± 0.002 inch)
Diameter after plating................. 89.85 ± 0.04 mm Minimum thickness for plating............... 0.013 mm
(3.537 ± 0.002 inch) (0.0005 inch)
(0.0005 inch)
i04370981
(2) 166-1487 Shim thickness...... 2.0 mm (0.08 inch)

Bucket Sidecutter
Note: Locate the above shim next to the power link. SMCS Code: 6813
that is being sealed. Part No.: 7Y-2148
S/N: MCA1–Up
bore so that the identification numbers of the bearings Part No.: 7Y-2148
are facing outward. S/N: JAB1–Up
Part No.: 7Y-2148
(4) 203-7326 Sleeve Bearing S/N: KDD1–Up
Quantity ..............................................................2 Part No.: 7Y-2148
Outside diameter.................. 106.200 ± 0.013 mm S/N: GKX1–Up
(4.1811 ± 0.0005 inch)
(3.5539 ± 0.0008 inch)
............................ 9.5 ± 0.3 mm (0.37 ± 0.01 inch)
(5) 189-3922 Pin

(2.750 ± 0.002 inch)
(0.0005 inch)
(6) Position the four nuts past the end of the four
bolts. .......................... 0.5 ± 0.5 mm (0.02 ± 0.02 inch)
(7) Tighten the four nuts against four nuts (6).
(8) 7Y-3549 Pin

(3.144 ± 0.002 inch)
(0.0005 inch)
are facing outward.
Quantity ..............................................................2
(3.7472 ± 0.0005 inch)
(3.1594 ± 0.0008 inch)
RENR5433 79
Table 11
Specification for 7Y-2148 Sidecutter Gp
Apply 4C-9506 Retaining Com-

7Y-2146
1 10 pound to the threads of the
Bolt
bolts.
Before tightening the full nuts
(2), push the bucket sidecutter
- - -
until the shear ledge (3) con-
tacts the bucket sidebar (4).
Torque for the full nuts to

2J-3507 1225 ± 150 N·m
2 10
Full Nut
(904 ± 111 lb ft).
Distance between the shear

C - - ledge and the bucket sidebar
should be zero.
80 RENR5433
i04814257
Bucket Sidecutter
SMCS Code: 6813
Part No.: 7Y-0366

S/N: CYA1–Up
Part No.: 7Y-0366
S/N: MCA1–Up
Part No.: 7Y-0366
S/N: JAB1–Up
Part No.: 7Y-0366
S/N: KDD1–Up
Part No.: 7Y-0366
S/N: GKX1–Up
Table 12
Specification for 7Y-0366 Sidecutter Gp
1 6 6I-6371 Bolt Apply 4C-9506 Retaining Compound to the threads of the bolts.
Use the following procedure to tighten the full nuts:

1. Push the bucket sidecutter until the shear ledge (3) contacts the bucket sidebar (4), before
2 6 2J-3507 Full Nut
tightening the full nuts.
2. Tighten the full nuts to 1225 ± 150 N·m (904 ± 111 lb ft).
C - - Distance between the shear ledge and the bucket sidebar should be zero.
RENR5433 81
i01632238
Hydraulic Tank and Filter

SMCS Code: 5056; 5068
Part No.: 192-6846

82 RENR5433
RENR5433 83
(1) Torque for four bolts...........26 ± 3 N·m (19 ± 2 lb ft)
(2) Torque for one nipple assembly ............31 ± 3 N·m

(23 ± 2 lb ft)
(3) Torque for one valve.... 14.5 ± 1.5 N·m (11 ± 1 lb ft)
(4) Torque for one switch assembly........120 ± 29 N·m

(90 ± 21 lb ft)
(5) Torque for one plug ...........68 ± 7 N·m (50 ± 5 lb ft)
(6) Torque for one gauge assembly..............9 ± 1 N·m

(80 ± 9 lb in)
(7) Torque for one sender .......34 ± 5 N·m (25 ± 4 lb ft)
(8) Torque for one drain plug ....................95 ± 10 N·m

(70 ± 7 lb ft)
(9) Torque for one pipe plug....................110 ± 15 N·m

(80 ± 11 lb ft)
84 RENR5433
i01860770
Return and Oil Filter Lines

SMCS Code: 5057-FI; 5057-RJ
Part No.: 192-6856
(1) Torque for two nuts ............22 ± 3 N·m (16 ± 2 lb ft)
(2) Torque for two nuts ............22 ± 3 N·m (16 ± 2 lb ft)
(3) Torque for the 194-0354 Hose Assembly

........................................190 ± 20 N·m (140 ± 15 lb ft)
(4) Torque for twelve bolts ....50 ± 10 N·m (37 ± 7 lb ft)

RENR5433 85
i04459690
Check Valve (Hydraulic Oil Cooler Bypass)

SMCS Code: 5071
Part No.: 190-7745
Table 13
Specification for 190-7745 Check Valve Gp (OIL COOLER BYPASS)
Apply red Loctite 271 to the threads of the retaining ring.

1 - -
Torque for the retaining ring to 6 to 10 N·m (53 to 89 lb in).
Apply red Loctite 271 to the threads of the valve assembly.

2 - -
Torque for the valve assembly to 3 to 5 N·m (27 to 44 lb in).
3 - - Torque for the plug 135 to 165 N·m (100 to 122 lb ft).
- - - Fluid flow is 600 L/min (159 US gpm).
- - - Oil temperature range is −20 to 120 °C (−4 to 248 °F).
- - - Valve pressure setting is 300 to 400 kPa (44 to 58 psi).
- - - Maximum operating pressure is 5000 kPa (725 psi).
i01564409
Gear Pump (Pilot)

SMCS Code: 5073-PS
Part No.: 177-2478

86 RENR5433
Pump displacement....................200 mL (6.4 ounces)
Output flow................................ 41 L/min (11 US gpm)
Pump delivery pressure.................3500 kPa (508 psi)
Pump Speed ................................................ 2440 rpm
Gear ratio of pump ............................................ 1:1.22

RENR5433 87
i02163161
Control Manifold (Pilot Oil)

SMCS Code: 5059-M9; 5264
Part No.: 158-8251
(1) Torque for six bolts ............................4.0 ± 0.4 N·m

(2.95 ± 0.30 lb ft)
(2) 197-0273 Spring
Free length ................................. 36 mm (1.5 inch)

Diameter................................ 13.7 mm (0.54 inch)
(3) 197-0199 Spring

Diameter.....................................9 mm (0.36 inch)
(4) Torque for three nut assemblies........4.9 ± 0.5 N·m

(4 ± 1 lb ft)
88 RENR5433
i04374359
Swing Cushion Valve

SMCS Code: 5480
Part No.: 158-9085

S/N: MCA1–Up
Part No.: 158-9085
S/N: JAB1–Up
Part No.: 158-9085
S/N: KDD1–Up
Part No.: 158-9085
S/N: GKX1–Up
Part No.: 158-9085
S/N: DKY1–Up
Table 14
Specification for 158-9085 Swing Cushion Valve Gp
1 2 173-3536 Relief Valve Gp Torque to 69.0 ± 6.9 N·m (50.8 ± 5.1 lb ft)
2 4 8T-6759 Pipe Plug Torque to 7.0 ± 0.7 N·m (62.0 ± 6.2 lb in)
RENR5433 89
i04807887
Relief Valve (Pilot)

SMCS Code: 5072; 5117
Part No.: 215-4909
Table 15
Specification for 215-4909 Pilot Relief Valve Gp
1 1 215-4909 Pilot Relief Valve Gp Torque to 117.6 ± 9.8 N·m (86.7 ± 7.2 lb ft).
2 - - Torque the nut to 49.0 ± 4.9 N·m (36.1 ± 3.6 lb ft).

90 RENR5433
i04637812
Pilot Valve (Travel)

SMCS Code: 5059; 5059-V6; 5462
Part No.: 158-8250

RENR5433 91
Table 16
Specification for 158-8250 Pilot Valve Gp
1 4 8T-4133 Nut Torque to 33.3 ± 3.4 N·m (294.7 ± 30.1 lb in).
2 2 8T-0343 Bolt Torque to 78.5 ± 9.8 N·m (57.9 ± 7.2 lb ft).
3 4 126-1865 Spring Free length is 33.0 mm (1.30 inch).
Apply blue Loctite 242 to the threads of socket setscrews.

7 2 095-1260 Socket Setscrew
Torque to 6.9 ± 1.0 N·m (61.1 ± 8.9 lb in).
9 2 8T-1158 Bolt Torque to 29.4 ± 2.9 N·m (260.2 ± 25.7 lb in).
10 2 8T-6759 Pipe Plug Torque to 6.9 ± 1.0 N·m (61.1 ± 8.9 lb in).
92 RENR5433
i02764019 199-7447Hydraulic Accumulator

Accumulator (Pilot)
SMCS Code: 5077-PS
Part No.: 199-7447, 4I-1536, 5I-8416

, 7Y-4444
5I-8416Hydraulic Accumulator
Charged pressure of nitrogen gas ...... 1760 ± 100 kPa

(255 ± 15 psi)
(3) Torque for cap...................10 ± 1 N·m (90 ± 9 lb in)
145-5106Hydraulic Accumulator
Illustration 62 g01383830 Charged pressure of nitrogen gas ...... 1760 ± 100 kPa
(255 ± 15 psi)
(255 ± 15 psi)
(1) Torque for cap...............3.0 ± 0.3 N·m (27 ± 3 lb in)
4I-1536Hydraulic Accumulator

(255 ± 15 psi)
(2) Torque for cap...................10 ± 1 N·m (90 ± 9 lb in)
7Y-4444Hydraulic Accumulator
(255 ± 15 psi)
RENR5433 93
i04374293
Shuttle Valve (Pilot Lines)

SMCS Code: 5059; 5079
Part No.: 185-0462

S/N: CYA1–Up
Part No.: 185-0462
S/N: MCA1–Up
Part No.: 185-0462
S/N: JAB1–Up
Part No.: 185-0462
S/N: KDD1–Up
Part No.: 185-0462
S/N: GKX1–Up
Table 17
Specification for 185-0462 Shuttle Valve Gp
1 4 7I-8084 Plug Torque to 6.9 ± 1.0 N·m (61.1 ± 8.9 lb in).
i02833798
Pilot Valve (Joystick)

SMCS Code: 5059
Part No.: 165-9569

94 RENR5433

Note: The 190-7750 Springs can replace the

165-9461 Springs in order to reduce the operating
torque to 70% of the original operating torque.
Four 190-7751 Springs


165-9461 Springs in order to reduce the operating
torque to 80% of the original operating torque.
(7) Two 165-9442 Springs

Two 225-4816 Springs

165-9442 Springs in order to provide the operator
with more finite control during machine operation.
(8) Torque for two bolts .....21.0 ± 1.5 N·m (15 ± 1 lb ft)
Note: Apply 4C-9506 Retaining Compound to the
nut.
(1) Torque for nut ....................69 ± 5 N·m (50 ± 4 lb ft)
(2) Torque for plate..................69 ± 5 N·m (50 ± 4 lb ft)
(3) Torque for joint...................47 ± 3 N·m (35 ± 2 lb ft)
(4) Four 118-4087 Springs

(5) Two 165-9460 Springs

Two 225-4815 Springs

165-9460 Springs in order to provide the operator
with more finite control during machine operation.
(6) Four 165-9461 Springs

Four 190-7750 Springs

RENR5433 95
i04375786
Pilot Valve (Auxiliary)

SMCS Code: 5059-AX
Part No.: 185-0512

S/N: CYA1–Up
Part No.: 185-0512
S/N: JAB1–Up
Part No.: 185-0512
S/N: KDD1–Up
Part No.: 185-0512
S/N: DKY1–Up
Table 18
Specification for 185-0512 Pilot Valve Gp
Free length is 38.5 mm (1.52 inch).

1 2 190-7819 Spring Inside diameter is 11.5 mm (0.45 inch).
Outside diameter is 17.3 mm (0.68 inch).
96 RENR5433
i04460683
Swing Motor
SMCS Code: 5058
Part No.: 200-3373
NOTICE
To prevent damage to the motor, the case must be
filled with hydraulic oil at least to the fill port before the
motor is operated
Table 19
Specification for 200-3373 Swing Motor Gp
1 2 204-2678 Relief Valve Gp Torque to 176 ± 10 N·m (130 ± 7 lb ft).
2 4 7Y-5221 Bolt Torque to 431 ± 43 N·m (318 ± 32 lb ft).
3 2 170-9996 Plug Torque to 539 ± 54 N·m (398 ± 40 lb ft).
5 8 - Torque plugs to 57 N·m (42 lb ft).
6 2 110-5525 Plug Torque to 59.0 ± 5.9 N·m (43.5 ± 4.4 lb ft).

RENR5433 97
i04377142
Fasteners
(Swing Drive and Final Drive)
SMCS Code: 7553
Part No.: 191-2577
Top view
98 RENR5433
Table 20
Specification for 191-2577 Swing and Final Drive Fastener Gp
2 23 7X-2576 Bolt Torque to 900 ± 100 N·m (664 ± 74 lb ft).
Before assembly, the surfaces must be clean and free of protective

3 - -
coating.
Before assembly into the upper frame group, coat the mating surfaces
4 - -
with 1U-8846 Gasket Sealant.
5 1 096-4755 Pin Apply 4C-5599 Anti-Seize Compound to the pin
6 1 5D-1026 Band Clamp Torque to 4.5 ± 0.5 N·m (39.8 ± 4.4 lb in).
RENR5433 99
i04379770
Swing Drive
SMCS Code: 5459
Part No.: 199-4539

100 RENR5433
Table 21
Specification for 199-4539 Swing Drive Gp
1 1 227-6221 Breather As Torque to 45.0 ± 4.5 N·m (33.2 ± 3.3 lb ft)
2 1 114-1399 Gauge Pipe Torque to 60 ± 6 N·m (44 ± 4 lb ft).
Prior to assembly, apply 1U-8846 Gasket Sealant to the flange surface

3 - -
of housing gear and ring gear.
After installing eight spring pins, make two stake marks at a distance
4 4 099-5194 Spring Pin
(A) from each spring pin.
Distance of the pin hole from the bore 2.25 ± 0.75 mm

A - -
(0.0898 ± 0.030 inch).
6 1 9U-8693 Roller Bearing Apply 4C-5599 Anti-Seize Compound to the outer diameter and the
7I-7619 Roller Bearing inner diameter of the mating parts of the roller bearings.
7 1
Final installation torque to 28 to 30 N·m (248 to 266 lb in).

8 1 6V-7238 Shutoff Valve
Torque to (when this is shutoff) 2.9 ± 0.5 N·m (25.7 ± 4.4 lb in).
with the lubricant that is being sealed. Lubricate the circumference of

9 2 128-9170 Lip Type Seal the lip type seals with grease, when the lip type seals are installed in
the cage.
RENR5433 101
i01638521
Swing Gear and Bearing

SMCS Code: 7063
Part No.: 191-2527

S/N: DKY1–Up
102 RENR5433
RENR5433 103
Install swing bearing (2) that is stamped with a “S” on

the inner race relative to the carbody and stopper (1).
(3) Apply 8C-8422 Sealant between the mating
surfaces of the gear group and the upper frame
assembly. Apply 8C-8422 Sealant between the
mating surfaces of the gear group and the carbody.
(4) Apply 5P-3931 Anti-Seize Compound to the

threads of the 42 bolts.
Torque for 42 bolts .........................900 ± 100 N·m

(660 ± 75 lb ft)


(660 ± 75 lb ft)
(6) Apply 9S-3263 Thread Lock on the threads of

eight bolts.
Torque for eight bolts........37 ± 4 N·m (27 ± 3 lb ft)
(7) Torque for one bolt.............................5.4 ± 0.5 N·m

(3.98 ± .36 lb ft)

four bolts.
Torque for four bolts .........37 ± 4 N·m (27 ± 3 lb ft)

(9) Insert corks into two holes which are marked “X”.
dowel hole.
(11) Torque for two bolts .........37 ± 4 N·m (27 ± 3 lb ft)

104 RENR5433
i01638541
Swing Gear and Bearing

SMCS Code: 7063
Part No.: 191-2527

S/N: MCA1–Up
Part No.: 191-2527
S/N: JAB1–Up
Part No.: 191-2527
S/N: KDD1–Up
Part No.: 191-2527
S/N: GKX1–Up
RENR5433 105
106 RENR5433
Install swing bearing (2) that is stamped with a “S” on

the inner race relative to the carbody and stopper (1).
(3) Apply 7Y-1528 Sealant between the mating
surfaces of the gear group and the upper frame
assembly. Apply 7Y-1528 Sealant between the
mating surfaces of the gear group and the carbody.


(660 ± 75 lb ft)


(660 ± 75 lb ft)

eight bolts.
Torque for eight bolts........37 ± 4 N·m (27 ± 3 lb ft)
(7) Torque for one bolt.............................5.4 ± 0.5 N·m

(3.98 ± .36 lb ft)

four bolts.
Torque for four bolts .........37 ± 4 N·m (27 ± 3 lb ft)

(9) Insert corks into two holes which are marked “X”.
dowel hole.
(11) Torque for two bolts .........37 ± 4 N·m (27 ± 3 lb ft)

RENR5433 107
i04379777
Travel Motor
SMCS Code: 4351; 5058
Part No.: 190-5970
NOTICE
To prevent damage to the motor, the case must be
filled with hydraulic oil at least to the fill port before
operation.
108 RENR5433
Table 22
Specification for 190-5970 Piston Motor Gp
Apply blue Loctite 242 to the outside diameter of the cup of the lip type seal. Lubri-
2 1 6V-3382 Lip Type Seal
cate the sealing lip of the lip type seal lightly with clean hydraulic oil.
3 1 167-3859 Cam Plate

4 1 167-3863 Ball
5 9 108-6503 Piston Lubricate the sliding surfaces lightly with clean hydraulic oil.
6 1 173-4063 Motor Barrel As

7 1 167-3867 Port Plate
8 4 6V-5192 Socket Head Bolt Torque to 28 ± 7 N·m (248 ± 62 lb in)
9 1 196-4987 Actuator Piston Lubricate the sliding surfaces lightly with clean hydraulic oil.
Length under test force is 31.0 mm (1.22 inch).

10 9 118-4057 Spring Test force is 360 ± 36 N (81 ± 8 lb).
Free length after test is 35.900 mm (1.4134 inch).
11 1 167-3868 Brake Piston Align cast mark on the brake piston with brake supply passage in body.

12 20 124-1561 Brake Spring Test force is 425 ± 43 N (96 ± 10 lb).
13 1 087-4786 Adapter Torque to 143 ± 15 N·m (105 ± 11 lb ft).

14 1 096-3978 Spring Test force is 74 ± 8 N (17 ± 2 lb).
15 1 167-3872 Spool Lubricate the sliding surfaces lightly with clean hydraulic oil.

16 1 095-7380 Spring Test force is 14.3 ± 1.5 N (3.2 ± 0.3 lb).
17 1 175-7436 Valve Lubricate the sliding surfaces lightly with clean hydraulic oil.
18 1 1T-0936 Pipe Plug The pipe plug must be flush with the head surface or below the head surface.
RENR5433 109
i04379812
Travel Counterbalance Valve

SMCS Code: 5051-KV
Part No.: 204-2819
Table 23
Specification for 204-2819 Travel Counterbalance Valve Gp
1 2 7Y-8437 Nut Torque to 92.2 ± 8.3 N·m (68.0 ± 6.1 lb ft).
2 2 204-2755 Relief Valve Gp Torque to 540 ± 50 N·m (398 ± 37 lb ft).
3 2 9S-8004 O-Ring Plug Torque to 31.4 ± 2.9 N·m (277.9 ± 25.7 lb in).
4 10 8T-7811 Bolt Torque to 78.5 ± 7.9 N·m (57.9 ± 5.8 lb ft).

5 2 209-5920 Spring Test force is 681.8 ± 68.2 N (153.8 ± 15.3 lb).
6 - - Apply 154-9731 Thread Lock Compound to the threads of the spool.

110 RENR5433
i01732095
Travel Motor Lines

SMCS Code: 5057-TV
Part No.: 192-6854

S/N: CYA1–Up
Part No.: 192-6853
S/N: MCA1–Up
Part No.: 192-6853
S/N: JAB1–Up
Part No.: 192-6854
S/N: KDD1–Up
Part No.: 192-6854
S/N: GKX1–Up
Part No.: 192-6854
S/N: DKY1–Up
RENR5433 111
112 RENR5433

(140 ± 15 lb ft)

(140 ± 15 lb ft)

(140 ± 15 lb ft)

(140 ± 15 lb ft)
(5) Torque for the two hose assemblies......76 ± 4 N·m

(56 ± 3 lb ft)
(6) Torque for tee ....................76 ± 4 N·m (56 ± 3 lb ft)

(7) Apply 8C-8422 Sealant between the mating
surfaces of the swivel and the cover of the frame
assembly under the carriage.
RENR5433 113
i01640894
Final Drive
SMCS Code: 4050
Part No.: 199-4579

S/N: DKY1–Up
114 RENR5433
RENR5433 115
(1) Apply 8C-8422 Sealant to the surfaces of the

gear, before the gear is installed.
machined surfaces that make contact with the
bearings.
(3) During assembly, the O-ring seals and the
surfaces of the metal seals that contact the O-ring
seals must be clean and dry. Apply a thin coat of oil
on the mating surfaces of the metal seals before
installation. Make sure that the metal seals are
installed squarely in the bore. The O-ring seals must
not bulge. Also, the O-ring seals must not be twisted.
(4) Torque for the two plugs in the cover

..............................................80 ± 10 N·m (60 ± 7 lb ft)
(5) After the seven spring pins are installed, make two
stake marks for each pin. Refer to View A-A for the
locations of the stake marks.
Use the following procedure to adjust the preload on
the bearings.
1. Place a load (P) of 4000 kg (8800 lb) on the

bearings.
2. Rotate the housing in order to seat the bearings.
3. Reduce the load (P) to 3000 ± 300 kg

(6610 ± 660 lb) on the bearings.
4. Measure dimension (A).
5. Measure dimension (B) on the stopper.
6. Calculate the installation dimension (C) by

subtracting dimension (B) from dimension (A). (C=
A-B).
7. Install the stopper to the installation dimension (C)

at± 0.05 mm (± 0.0020 inch).
8. Make a stake mark in the flange of the stopper.

(6) Install the proper plate for a clearance (X) of
1.5 ± 0.5 mm (0.06 ± 0.02 inch). Refer to Illustration
78 .
116 RENR5433
Measure dimension (D). Measure dimension (E).

Refer to Illustration 78 . Calculate the clearance (X)
by subtracting dimension (E) from dimension (D). (X=
D-E).
(6) 094-0577 Plate
Thickness of plate .............................7.0 ± 0.2 mm

(0.28 ± 0.01 inch)
094-0578 Plate
(0.30 ± 0.01 inch)
094-0579 Plate
(0.35 ± 0.01 inch)
094-0580 Plate
Thickness of plate .......................... 10.0 ± 0.2 mm
(0.39 ± 0.01 inch)
(7) Torque for 20 bolts...........................900 ± 100 N·m

(665 ± 75 lb ft)
RENR5433 117
i01642724
Final Drive
SMCS Code: 4050
Part No.: 199-4579

S/N: CYA1–Up
Part No.: 199-4579
S/N: MCA1–Up
Part No.: 199-4579
S/N: JAB1–Up
Part No.: 199-4579
S/N: KDD1–Up
Part No.: 199-4579
S/N: GKX1–Up
118 RENR5433
RENR5433 119
(1) Apply 7Y-1528 Sealant to the surfaces of the

gear, before the gear is installed.
machined surfaces that make contact with the
bearings.
(3) During assembly, the O-ring seals and the
surfaces of the metal seals that contact the O-ring
seals must be clean and dry. Apply a thin coat of oil
on the mating surfaces of the metal seals before
installation. Make sure that the metal seals are
installed squarely in the bore. The O-ring seals must
not bulge. Also, the O-ring seals must not be twisted.
(4) Torque for the two plugs in the cover

..............................................80 ± 10 N·m (60 ± 7 lb ft)
(5) After the seven spring pins are installed, make two
stake marks for each pin. Refer to View A-A for the
locations of the stake marks.
Use the following procedure to adjust the preload on
the bearings.
1. Place a load (P) of 4000 kg (8800 lb) on the

bearings.
2. Rotate the housing in order to seat the bearings.
3. Reduce the load (P) to 3000 ± 300 kg

(6610 ± 660 lb) on the bearings.
4. Measure dimension (A).
5. Measure dimension (B) on the stopper.
6. Calculate the installation dimension (C) by

subtracting dimension (B) from dimension (A). (C=
A-B).
7. Install the stopper to the installation dimension (C)

at± 0.05 mm (± 0.0020 inch).
8. Make a stake mark in the flange of the stopper.

(6) Install the proper plate for a clearance (X) of
1.5 ± 0.5 mm (0.06 ± 0.02 inch). Refer to Illustration
80 .
120 RENR5433
Measure dimension (D). Measure dimension (E).

Refer to Illustration 80 . Calculate the clearance (X)
by subtracting dimension (E) from dimension (D). (X=
D-E).
(6) 094-0577 Plate

(0.28 ± 0.01 inch)
094-0578 Plate
(0.30 ± 0.01 inch)
094-0579 Plate
(0.35 ± 0.01 inch)
094-0580 Plate
Thickness of plate .......................... 10.0 ± 0.2 mm
(0.39 ± 0.01 inch)
(7) Torque for 20 bolts...........................900 ± 100 N·m

(665 ± 75 lb ft)
RENR5433 121
i05465700
Front Idler
SMCS Code: 4159
Part No.: 136-2422

122 RENR5433
Table 24
Specification for 142-5491 Front Idler Gp, 102-8152 Front Idler Gp, 136-2422 Front Idler Gp, and 239-3691 Front Idler Gp
Remove the pipe plug from the front idler assembly and apply air pressure to this
port. The front idler assembly should sustain 245 to 265 kPa (36 to 38 psi) air
1 1 7H-3171 Pipe Plug pressure for a minimum of 30 seconds. Add 625 ± 30 mL (21 ± 1 oz) of SAE 30-
CD oil. Apply 4C-4030 Thread Lock Compound on the threads of the pipe plug
and install the pipe plug.
The rubber toric seals and all the contacting surfaces must be clean and dry at as-
sembly. Prior to assembly, apply a thin film of 6V-4876 Lubricant to the contacting
2 2 109-0881 Duo-Cone Seal Gp
surfaces of the metal seal rings. The metal seal rings must be assembled square.
The rubber toric seal should not bulge and the rubber toric seal should not twist.
3 2 1H-7339 O-Ring Seal Lubricate with the lubricant that is being sealed.
Install the spring pin with the slit in the range that is specified. The correct position
4 2 6Y-8029 Spring Pin
of the spring pin as shown in Illustration 81 .
C - - Specified angle range is 40 degrees.
D - - Angle from centerline of idler shaft is 20 degrees.
5 - - Prior to assembly, clean the surface in order to remove the protective coating.
Install the idler shaft. Position the “R” that is stamped on the end face of the idler
6 1 6Y-8028 Idler Shaft
shaft backward into the front idler bearing.
Minimum end play is 0.26 mm (0.010 inch).

- - -
Maximum end play is 1.26 mm (0.050 inch).
RENR5433 123
i01626968
Recoil Spring
SMCS Code: 4158
Part No.: 179-3033
(1) 179-3035 Spring

Outside diameter.................. 254 mm (10.00 inch)
Dimension (A) ............................ 519 mm (20.40 inch)

(3) Apply 4C-4030 Thread Lock Compound on the
threads of the nut.
(4) This surface must be clean and free of protective
coating before the spring is assembled into the track
roller frame.
124 RENR5433
i04390189
Track Carrier Roller

SMCS Code: 4154
Part No.: 6Y-5323
Table 25
Specification for 6Y-5323 Track Carrier Roller, and 300-4545 Track Carrier Roller
The rubber toric seals and all the contacting surfaces must be clean and dry at assem-
bly. Before assembly, apply a thin film of 6V-4876 Lubricant to the contacting surfaces
1 1 179-1292 Duo-Cone Seal Gp
of the metal seal rings. The seal rings must be assembled square. The rubber toric seal
should not bulge and the rubber toric seal should not twist.
2 1 6Y-9856 Carrier Roller Bearing Inside diameter after assembly is 47.96 ± 0.09 mm (1.888 ± 0.004 inch).
3 1 6Y-9855 Carrier Roller Bearing Inside diameter after assembly is 47.96 ± 0.09 mm (1.888 ± 0.004 inch).
End play:
A - - Minimum is 0.25 mm (0.010 inch).
Maximum is 1.25 mm (0.049 inch).
4 1 5H-8848 O-Ring Seal Lubricate the bore of the O-ring seal lightly with the lubricant that is being sealed.
6Y-9858 Track Roller Shaft Length of the track roller shaft assembly that must be free of paint before assembly is
B 1 67 ± 5 mm (2.6 ± 0.2 inch).
Assembly
RENR5433 125
i05504789
Track Roller (Single Flange)

SMCS Code: 4180
Part No.: 179-1486
Typical example
Table 26
Specification for 179-1486 Track Roller Gp, and 183-2874 Track Roller Gp
1 - - Surfaces must be clean and free of paint and protective coating before assembly.
The rubber toric seals and all the contacting surfaces must be clean and dry at assembly. Before
148-3533 Duo-Cone Seal assembly, apply a thin layer of 6V-4876 Lubricant to the contacting surfaces of the metal seal
2 2
Gp rings. The seal rings must be assembled square. The rubber toric seal should not bulge and the
rubber toric seal should not twist.
Apply blue Loctite 242 to threads.
3 1 9W-2146 Plug
Torque to 25 ± 3 N·m (221 ± 27 lb in).
4 2 8F-8882 O-Ring Seal Lubricate the bore with the lubricant that is being sealed.
End play for the track roller shaft:

- - - Minimum is 0.25 mm (0.010 inch).
Maximum is 1.25 mm (0.049 inch).
126 RENR5433
i04389637
Track Roller Mounting

SMCS Code: 4154
Part No.: 176-4853

S/N: CYA1–Up
Part No.: 176-4853
S/N: KDD1–Up
Part No.: 176-4853
S/N: GKX1–Up
Part No.: 176-4853
S/N: DKY1–Up
Table 27
Specification for 176-4853 Track and Carrier Roller Ar, 194-1184 Track and Carrier Roller Ar, 273-2887 Track and Carrier Roller Ar,
and 194-1186 Track and Carrier Roller Ar
Clearance between the track carrier roller and the mounting bracket is
A - -
7 mm (0.3 inch).
- - - Refer to Illustration 85 in order to install the track carrier roller.

Distance from the edge of the flange to the centerline of the track is
B - -
97 ± 3 mm (3.8 ± 0.1 inch).
Before assembly, the surfaces must be clean and free from protective
1 - -
coating.
Install the track roller group with the pipe plug toward the outside of the
2 - -
machine.
RENR5433 127
i04389561
Track Roller Mounting

SMCS Code: 4154
Part No.: 115-6347

S/N: MCA1–Up
Part No.: 115-6347
S/N: JAB1–Up
Table 28
Specification for 239-4352 Track and Carrier Roller Ar, 248-7129 Track and Carrier Roller Ar, and 115-6347 Track and Carrier Roller
Ar
Clearance between the track carrier roller and the mounting bracket is
A - -
6.8 mm (0.27 inch).
- - - Refer to Illustration 86 in order to install the track carrier roller.

Distance from the edge of the flange to the centerline of the track is
B - -
97 ± 3 mm (3.8 ± 0.1 inch).
Before assembly, the surfaces must be clean and free from protective
1 - -
coating.
Install the track roller group with the pipe plug toward the outside of the
2 - -
machine.
128 RENR5433
i05273214
Track
SMCS Code: 4170; 4172
Part No.: 213-1971

S/N: CYA1–Up
Part No.: 213-1971
S/N: KDD1–Up
Part No.: 213-1971
S/N: GKX1–Up
Part No.: 213-1971
S/N: DKY1–Up
(1) Standard pin (2) Master pin

RENR5433 129
Table 29
Specification for 213-1971 Track Link As and 213-1972 Track Link As
All joints of the link assembly must have flexibility even with a measurable end play of zero. Flexibility is
- - -
the ability for movement from the weight of the link assembly.
Use the following procedure to tighten the track bolts:

- - - 1. Tighten the track bolts to 500 ± 70 N·m (368 ± 52 lb ft).
2. Tighten the bolts to an additional 120 ± 5 degrees.
- - - The maximum assembly force for the link assembly is 725 kN (162987 lb).
- - - The assembly force for the master pin is 420 kN (94420 lb).
A - - Protrusion for the master bushing is 0.00 ± 0.25 mm (0.000 ± 0.010 inch).
B - - Distance between the bolt holes is 190.00 ± 0.37 mm (7.480 ± 0.015 inch).
C - - Distance between the bolt holes is 140.00 ± 0.37 mm (5.512 ± 0.015 inch).
D - - Protrusion for each end of the standard bushing 4.70 ± 0.25 mm (0.185 ± 0.010 inch).
E - - Protrusion at one end of the standard pin 2.00 ± 0.70 mm (0.079 ± 0.028 inch).
F - - Protrusion at one end of the standard master pin 2.00 ± 0.25 mm (0.079 ± 0.010 inch).
130 RENR5433
i04392894
Track
SMCS Code: 4170; 4172
Part No.: 201-9119

S/N: CYA1–Up
Part No.: 201-9118
S/N: MCA1–Up
Part No.: 201-9118
S/N: JAB1–Up
Part No.: 201-9119
S/N: KDD1–Up
Part No.: 201-9119
S/N: GKX1–Up
Part No.: 201-9119
S/N: DKY1–Up
(1) Standard pin (2) Master pin

RENR5433 131
Table 30
Specification for 201-9118 Track Link As and 201-9119 Track Link As
All joints of the link assembly must have flexibility even with a measurable end play of zero. Flexibility is
- - -
the ability for movement from the weight of the link assembly.
Use the following procedure to tighten the track bolts:

- - - 1. Tighten the track bolts to 500 ± 70 N·m (368 ± 52 lb ft).
2. Tighten the bolts to an additional 120 ± 5 degrees.
- - - The maximum assembly force for the link assembly is 725 kN (162987 lb).
- - - The assembly force for the master pin is 77 kN (17310 lb).
A - - Protrusion for the master bushing is 0.00 ± 0.25 mm (0.000 ± 0.010 inch).
B - - Distance between the bolt holes is 190.00 ± 0.37 mm (7.480 ± 0.015 inch).
C - - Distance between the bolt holes is 140.00 ± 0.37 mm (5.512 ± 0.015 inch).
D - - Protrusion for each end of the standard bushing 4.70 ± 0.25 mm (0.185 ± 0.010 inch).
E - - Protrusion at one end of the standard pin 2.00 ± 0.70 mm (0.079 ± 0.028 inch).
132 RENR5433
i01627130
Fuel Tank
SMCS Code: 1273
Part No.: 184-9066
(A) Closed position
(B) Open position
(1) Install the valve handle to the closed position.

(2) Apply 5P-3413 Pipe Sealant to the threads.
(3) Torque for two bolts ...........9 ± .9 N·m (80 ± 8 lb in)

(4) Apply 1U-8846 Gasket Sealant to the surface of
the flange.
Torque for five screws........1.4 ± 0.1 N·m (12 ± 1 lb in)

RENR5433 133
i01645261
Upper Frame
SMCS Code: 7051
Part No.: 189-4094

S/N: CYA1–Up
Part No.: 189-4094
S/N: MCA1–Up
Part No.: 189-4094
S/N: JAB1–Up
Part No.: 189-4094
S/N: KDD1–Up
Part No.: 189-4094
S/N: GKX1–Up
Part No.: 203-9812
S/N: DKY1–Up
134 RENR5433
RENR5433 135
Note: Coat all pin bores with lubricant.
Maximum diameter after plating

.......... 119.850 ± 0.04 mm (4.7185 ± 0.0016 inch)
(.0002 inch)
(2) Use shims to adjust the lateral clearance.
Maximum lateral clearance ..... 1.6 mm (0.06 inch)

147-3957 Shim ...................... 0.5 mm (.02 inch)
093-0074 Shim ...................... 1.0 mm (.04 inch)
093-0106 Shim ...................... 2.0 mm (.08 inch)
Maximum diameter after plating

............ 99.850 ± 0.04 mm (3.9311 ± 0.0016 inch)
(.0002 inch)
(4) 166-1488 Shim .......................... 2.00 ± 0.15 mm

(0.0787 ± 0.0059 inch)
136 RENR5433
i01633174
Auxiliary Hydraulic Lines

(Stick )
SMCS Code: 6500-LI
Part No.: 193-6392, 193-6398, 193-6404

S/N: JAB1–Up
Part No.: 193-6392, 193-6398, 193-6404
S/N: KDD1–Up
Part No.: 193-6392, 193-6398, 193-6404
S/N: DKY1–Up
(1) Torque for the 7X-3164 Swivel Adapter

................................................76 ± 4 N·m (55 ± 3 lb ft)

(55 ± 3 lb ft)
RENR5433 137
i03123541

(Boom)
SMCS Code: 6500-LI
Part No.: 193-6382, 193-6386

S/N: JAB1–Up
Part No.: 193-6382, 193-6386
S/N: KDD1–Up
Part No.: 193-6382, 193-6386
S/N: DKY1–Up
Typical example
(1) Torque for four tube assemblies........108 ± 10 N·m

(80 ± 7 lb ft)
138 RENR5433
i01633555

SMCS Code: 6500-LI
Part No.: 193-6410

S/N: JAB1–Up
Part No.: 193-6410
S/N: KDD1–Up
(1) Torque for the hose assembly ...............76 ± 4 N·m

(55 ± 3 lb ft)
(2) Torque for the 7X-3164 Swivel Adapter

................................................76 ± 4 N·m (55 ± 3 lb ft)
RENR5433 139
i01634108
Air Conditioner Lines

SMCS Code: 1808
Part No.: 189-2803

140 RENR5433
(1) Torque for one bolt.............40 ± 8 N·m (30 ± 6 lb ft)
(2) Torque for one hose assembly ...........32 ± 2.5 N·m

(24 ± 2 lb ft)

(115 ± 13 lb in)
(4) Torque for two bolts ....5.5 ± 1.5 N·m (49 ± 13 lb in)
(5) Torque for six clamps ........................4.5 ± 0.5 N·m

(40 ± 4 lb in)
(6) Torque for two bolts ...........40 ± 8 N·m (30 ± 6 lb ft)
(7) Torque for two bolts ...........20 ± 5 N·m (15 ± 4 lb ft)

(16 ± 2 lb ft)

(115 ± 13 lb in)
RENR5433 141
(10) Torque for two bolts ......10 ± 2 N·m (90 ± 18 lb in)
(11) Torque for four bolts.........40 ± 8 N·m (30 ± 6 lb ft)
(12) Torque for one adapter ....50 ± 7 N·m (37 ± 5 lb ft)
(13) Torque for one valve........50 ± 7 N·m (37 ± 5 lb ft)
(14) Torque for one clamp.......................4.5 ± 0.5 N·m

(40 ± 4 lb in)
(15) Torque for one clamp.......................4.5 ± 0.5 N·m

(40 ± 4 lb in)
(16) Torque for one valve........50 ± 7 N·m (37 ± 5 lb ft)
(17) Torque for one elbow.......50 ± 7 N·m (37 ± 5 lb ft)
i02685935
Joystick Control
SMCS Code: 5705 Illustration 96 g00823669
Part No.: 165-9520, 165-9521 (1) Apply Loctite 262 to the threads of the handles.
(2) Torque for the nut on each handle.........49 ± 3 N·m

(36 ± 2 lb ft)
142 RENR5433
i02214974
Hydraulic Pedal Control

(Auxiliary)
SMCS Code: 5051-P9
Part No.: 161-3755

S/N: CYA1–Up
Part No.: 161-3755
S/N: JAB1–Up
Part No.: 161-3755
S/N: KDD1–Up
Part No.: 161-3755
S/N: DKY1–Up
(1) Amount of free play .......................................12.4°
(2) Torque for two bolts .........................16.7 ± 1.5 N·m

(12.32 ± 1.11 lb ft)
(3) The top of the retaining pin may not protrude past
the surface of the large pin more than 4.00 ± 0.50 mm
(0.157 ± 0.020 inch).
RENR5433 143
Index Section
Index
A Travel (Right Side) ........................................11
Accumulator (Pilot) .......................................... 92
145-5106 Hydraulic Accumulator............... 92 F
199-7447 Hydraulic Accumulator............... 92
4I-1536 Hydraulic Accumulator................. 92 Fasteners (Swing Drive and Final Drive)......... 97
5I-8416 Hydraulic Accumulator................. 92 Final Drive............................................... 113, 117
7Y-4444 Hydraulic Accumulator................. 92 Front Idler ...................................................... 121
Air Conditioner Lines ..................................... 139 Front Lines....................................................... 17
Auxiliary Hydraulic Lines ............................... 138 Fuel Tank ....................................................... 132
Auxiliary Hydraulic Lines (Boom)................... 137
Auxiliary Hydraulic Lines (Stick ) ................... 136 G
Gear Pump (Pilot)............................................ 85
B
Boom (6180 mm (243.31 inch)) ...................... 29 H
Boom (6500 mm (255.91 inch)) ...................... 27
Boom Cylinder ................................................. 20 Hydraulic Pedal Control (Auxiliary)................ 142
Boom Cylinder Lines ....................................... 19 Hydraulic Tank and Filter ................................. 81
Boom Lines...................................................... 18
Bucket.............................................................. 65 I
Bucket Adjuster ............................................... 71
Bucket Adjuster (F-family, T-family)................. 71 Important Safety Information ............................. 2
Bucket Cylinder ....................................57, 60, 63
Bucket Cylinder Lines................................ 55–56
J
Bucket Linkage ................................................ 73
Bucket Linkage (D-Family) .............................. 76 Joystick Control ............................................. 141
Bucket Sidecutter .......................................78, 80
M
C Main Hydraulic Pump ........................................ 4
Check Valve (Hydraulic Oil Cooler Bypass) .... 85
Check Valve (Stick Drift Reduction)................. 45
Control Manifold (Pilot Oil)............................... 87
P
Control Valve (Main) .......................................... 7 Pilot Valve ........................................................ 23
Attachment................................................... 10 Pilot Valve (Auxiliary)....................................... 95
Boom I............................................................ 9 Pilot Valve (Boom Drift Reduction) .................. 24
Boom II......................................................... 13 Pilot Valve (Joystick)........................................ 93
Boom Regeneration Valve ............................. 8 Pilot Valve (Travel)........................................... 90
Bucket .......................................................... 10 Pump Coupling ................................................ 15
Negative Flow Control (Left Side) ................ 14 Pump Lines (Main)........................................... 15
Negative Flow Control (Right Side)................ 9
Stick I ........................................................... 13
Stick II ............................................................ 9 R
Stick Unloading Valve and Stick Regeneration Recoil Spring ................................................. 123
Valve ............................................................ 8 Relief Valve (Pilot) ........................................... 89
Straight Travel...............................................11 Return and Oil Filter Lines ............................... 84
Swing ........................................................... 12
Travel (Left Side).......................................... 12
144 RENR5433
Index Section
S
Shuttle Valve (Pilot Lines)................................ 93
Specifications Section ....................................... 4
Stick................................................47, 49, 51, 53
Stick Cylinder........................................36, 39, 42
Stick Cylinder Drift Rate............................... 38
Stick Cylinder Lines ......................................... 44
Stick Lines ................................................. 31–35
Swing Cushion Valve....................................... 88
Swing Drive ..................................................... 99
Swing Gear and Bearing........................ 101, 104
Swing Motor..................................................... 96
T
Table of Contents............................................... 3
Track...................................................... 128, 130
Track Carrier Roller........................................ 124
Track Roller (Single Flange) .......................... 125
Track Roller Mounting............................ 126–127
Travel Counterbalance Valve......................... 109
Travel Motor................................................... 107
Travel Motor Lines ..........................................110
U
Upper Frame.................................................. 133
©2014 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade
All Rights Reserved dress as well as corporate and product identity used herein, are trademarks of Caterpillar and
may not be used without permission.

Renr5433 10 00 - Manuals Service Modules - Specifications

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Renr5433 10 00 - Manuals Service Modules - Specifications

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RENR5433-10

Important Safety Information

The meaning of this safety alert symbol is as follows:

When replacement parts are required for this

Table of Contents Pilot Valve (Travel)..................... ..................... 90

Main Hydraulic Pump

Part No.: 194-8383

Use the following spacers (7) and (6) shims to attain

177-2504 Spacer ............... 12.8 mm (.504 inch)

Output flow ......... 231 ± 15 L/min (61 ± 4 US gpm)

Output flow ......... 160 ± 15 L/min (42 ± 4 US gpm)

(1) 123-2025 Spring

Free length .............................. 19.0 mm (.75 inch)

(2) 204-2704 Spring

Free length .............................. 20.0 mm (.79 inch)

(3) 177-2528 Spring

Free length .......................... 150.0 mm (5.91 inch)

(4) 204-2705 Spring

Free length ............................ 77.0 mm (3.03 inch)

(5) 204-2706 Spring

Free length ............................ 35.0 mm (1.38 inch)

(6) Thickness of shim

177-2487 Shim .................. 3.3 mm (0.130 inch)

Control Valve (Main)

Part No.: 190-7700

Line relief valves ........................36300 ± 490 kPa

Boom Regeneration Valve

(2) Torque for one connector ..................105 ± 10 N·m

(3) Torque for one plug ...........................175 ± 15 N·m

Negative Flow Control (Right Side)

(1) Torque for one plug ...........................200 ± 25 N·m

(5) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)

Illustration 7 g00821486 Illustration 8 g00769653

(2) 7I-1248 Spring (2) 7I-1248 Spring

(5) 104-7293 Spring (5) 104-7293 Spring

Illustration 9 g00821499 Illustration 10 g00769658

(2) 7I-1248 Spring (2) 104-7296 Spring

(5) 104-7293 Spring

Free length ........................ 59.68 mm (2.350 inch)

(6) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)

Travel (Right Side)

Travel (Left Side)

(7) 2S-2596 Spring

Free length ............................ 33.3 mm (1.31 inch)

Illustration 13 g00769670 Illustration 14 g00769671

(2) 7I-1248 Spring (2) 153-5306 Spring

Free length ............................ 41.4 mm (1.63 inch)

Negative Flow Control (Left Side)

(1) Torque for the relief valve ..................145 ± 15 N·m

(2) 107-6370 Spring

Free length ............................ 67.6 mm (2.66 inch)

(3) Torque for one plug ...........................200 ± 25 N·m

(4) 4T-3148 Spring

Free length ............................ 34.8 mm (1.37 inch)

(5) Torque for one bolt.................. 50.0 + 9.8 - 0.0 N·m

(6) 104-7294 Spring

Free length ........................ 62.27 mm (2.452 inch)

(7) Torque for four bolts.....49 ± 5 N·m (36.1 ± 3.7 lb ft)

(8) 158-8186 Spring

Pump Lines (Main)

Part No.: 191-6850

(1) Torque for hose assembly .................190 ± 20 N·m