Amasadora ME250 EFFEDUE

INSTRUCTION MANUAL
AUTOMATIC SPIRAL
MIXER WITH REMOVABLE
BOWL
General Index
General Index
Chapter 1 General information ..................................................................... 1

1.1 Documentation supplied ................................................................................................ 1
Other documentation ..................................................................................................... 1
1.2 This manual ................................................................................................................... 1
Details about manual ..................................................................................................... 1
Addressees ................................................................................................................... 1
1.3 Information property rights ............................................................................................ 1
1.4 Conventions .................................................................................................................. 2
Linguistic conventions ................................................................................................... 2
Printing conventions ...................................................................................................... 2
1.5 Manufacturer identification details ................................................................................. 3
1.6 Machine identification details ........................................................................................ 3
1.7 EC declaration of conformity "CE .................................................................................. 4
1.8 Guarantee ..................................................................................................................... 4
General conditions ........................................................................................................ 4
Claiming under guarantee ............................................................................................. 4
Requests for spare parts ............................................................................................... 5
1.9 Use of the manual ......................................................................................................... 5
1.10 Description of the machine ............................................................................................ 5
Intended use .................................................................................................................. 5
Improper use ................................................................................................................. 6
Machine structure .......................................................................................................... 6
Chapter 2 Safety information ........................................................................ 8

2.1 Safety criteria ................................................................................................................ 8
2.2 Qualifications of personnel ............................................................................................ 9
2.3 Safeguards .................................................................................................................. 10
Fixed and moveable guards ........................................................................................ 10
Passive safety devices ................................................................................................ 11
Active safety devices ................................................................................................... 12
Safeguarding ............................................................................................................... 13
2.4 Hazardous areas and residual risks ............................................................................ 13
Hazardous areas and residual risks during operation ................................................. 14
Chapter 3 Machine specifications ............................................................... 15

3.1 Technical specifications .............................................................................................. 15
Dimensions and weight of the machine ...................................................................... 15
2654m.ING
i
General Index
Power supply details ................................................................................................... 15
Chapter 4 Operator interface ...................................................................... 17

4.1 Controls ....................................................................................................................... 17
Controls ....................................................................................................................... 17
4.2 Main on-off switch ....................................................................................................... 18
4.3 Hydraulic unit ............................................................................................................... 19
Controls ....................................................................................................................... 19
Chapter 5 Installation .................................................................................. 20

5.1 Hazardous areas and residual risks during installation ............................................... 20
5.2 Qualifications of operator ............................................................................................ 20
5.3 Transport ..................................................................................................................... 21
Transport conditions .................................................................................................... 21
Lifting ........................................................................................................................... 21
5.4 Preliminary operations ................................................................................................. 23
Check if the machine has been damaged during transport ......................................... 23
Cleaning the machine .................................................................................................. 23
5.5 Installation ................................................................................................................... 23
Features of the installation site .................................................................................... 23
Acceptable environmental conditions for the installation site: ..................................... 24
5.6 Preparation for start-up ............................................................................................... 24
Connections ................................................................................................................ 24
5.7 Testing ......................................................................................................................... 24
Chapter 6 Machine operation ..................................................................... 26

6.2 Work station ................................................................................................................ 26
6.3 Operating modes ......................................................................................................... 27
6.4 Machine switching on .................................................................................................. 27
6.5 Tooling, adjustments and setting up ............................................................................ 27
Adjustment warnings ................................................................................................... 27
Setting the hydraulic pressure ..................................................................................... 27
6.6 Starting ........................................................................................................................ 29
6.7 Routine stopping of machine ....................................................................................... 29
6.8 Emergency stop .......................................................................................................... 30
6.9 Starting the machine again after a manual emergency stop ....................................... 30
6.10 Switching off the machine ........................................................................................... 30
Chapter 7 Maintenance .............................................................................. 31

7.1 Routine maintenance .................................................................................................. 31
Qualifications of operator ............................................................................................ 31
Cleaning ...................................................................................................................... 31
Suitable cleaning tools and products ........................................................................... 32
7.2 Scheduled servicing .................................................................................................... 32
2654m.ING
ii
General Index
Qualifications of operator ............................................................................................ 32

Regular inspections ..................................................................................................... 33
Regular checks and lubrification ................................................................................. 33
7.3 Head belts tightening procedure ................................................................................. 33
7.4 Bowl belts tightening procedure .................................................................................. 34
7.5 Procedure for adjustment of friction wheels pressure ................................................. 35
Chapter 8 Trouble-shooting ........................................................................ 36

Chapter 9 Spare parts ................................................................................ 38

9.1 Trolley unit ................................................................................................................... 38
9.2 Bowl pulling unit .......................................................................................................... 40
9.3 Machine assembly drawing ......................................................................................... 42
9.4 Electrical system components ..................................................................................... 46
Chapter 10 Machine scrapping ..................................................................... 50

10.2 Disconnecting the machine ......................................................................................... 50
10.3 Disconnection procedure ............................................................................................. 50
10.4 Residual risks after machine disconnection ................................................................ 51
Appendice 1List of attached documentation ................................................ 52
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iii
Chapter 1 - General information
Chapter 1 General information
1.1 Documentation supplied
• Instruction manual (this booklet)
• Spare parts catalogue.
Other documentation
• Wiring diagrams
• Hydraulic system
1.2 This manual
Details about manual

Instruction manual AUTOMATIC SPIRAL MIXER
Model ME 160 - ME 200 - ME 250
• Edition: 1.0
• Year and month of printing: November 1998
Addressees
• Carrier.
• Installer.
• End user.
• Maintenance engineer.
1.3 Information property rights

This manual contains copyright information. All rights are reserved.
No part of this manual can be reproduced or photocopied without the prior written permission
Automatical spiral mixer ME 160 - ME 200 - ME 250 1

of EFFEDUE s.r.l. Permission to use this documentation has only be given to the customer to
whom the manual has been supplied as part of the machine's equipment and only for the
purpose of installation, operation and maintenance of the machine to which the manual
refers.
EFFEDUE s.r.l. declares that all the information contained herein is in accordance with the
technical and safety specifications of the machine to which the manual refers. The
manufacturer will not held be responsible for direct or indirect damage or injury to persons,
objects or animals resulting from the use of this documentation or the machine in non-
standard conditions.
EFFEDUE s.r.l reserves the right to introduce technical modifications or improvements both to
the documentation and to the machines without prior notice. Modifications and improvements
may also concern other machines of the same model described in this manual, but which
have a different serial number. The information contained herein refers in particular to the
machine specified in 1.6 "Machine identification details" on page 3.
1.4 Conventions
Linguistic conventions
• On the left, on the right : when speaking of such, we refer to the operator's position when
facing the control panel.
• Qualified workers : all those persons who thanks to their training, experience, education as
well as their knowledge of standards, regulations, safety precautions and operation
conditions, have been authorised by the person in charge of plant safety to carry out any
necessary action and are capable of identifying and avoiding possible danger.
Printing conventions
Text in italics: : this indicates the title of a chapter, a section, a subsection, a paragraph, a
table or a drawing in this manual or other reference document.
PSE : Personal Safety Equipment.
N where N represents a generic number (e.g. 3 ): symbolic representation of a control or

warning device (e.g. buttons, selectors and indicator lights).
L where L represents a generic letter (e.g. B ): symbolic representation of a part of the

machine.
NOTE Notes contain important information and are highlighted separately from
the text to which they refer.
BEWARE Beware indications describe the procedures the partial or total non-
observance of which can cause damage to the machine or to devices
connected to it.
DANGER Danger indications describe the procedures the partial or total non-
observance of which can injure or harm the operator's health.

1.5 Manufacturer identification details

EFFEDUE s.r.l.
via Roma, 1/A
36035 MARANO VICENTINO
Italia
Tel. +39 - 445 - 621133

Fax +39 - 445 - 560924
1.6 Machine identification details

Type: AUTOMATIC SPIRAL MIXER
Model: ME 160 , ME 200 , ME 250.
Serial no.:
Year of manufacture:
Fig. 1.1 Position of name plate
Fig. 1.2 Name plate

1.7 EC declaration of conformity "CE

See Enclosure 1 EC declaration of conformity "CE".
1.8 Guarantee
General conditions
1. This machine (with appropriate serial number) is guaranteed for 12 months after the date
of actual delivery.
This guarantee is, however, subject to the claim being made by means of registered letter,
within 8 days after discovery of any faults or defects providing that prior confirmation and
acknowledgement is obtained from the manufacturer.
2. The guarantee covers the replacement or repair of the faulty part (component, machine or
part of the machine) but does not cover the cost of dismantlement, re-assembly or
shipping.
3. The replacement of any part does dot bring about the renewal of the guarantee period for
the entire machine, unless the entire machine is replaced.
Therefore, in no circumstances shall the manufacturer be liable for compensation of
whatever type and the purchaser shall relinquish any claim for damage, loss or expense,
even to third parties, arising from machine stoppage.
4. This guarantee does not cover the electrical parts and the parts subject to normal wear
and tear or deterioration due to external atmospheric or environmental agents nor does it
cover any defects arising from the failure to carry out maintenance or insufficient or
incorrect maintenance, nor does it cover use by unqualified personnel, misuse, abuse or
improper use, unauthorised alterations or repairs or tampering of any kind.
5. The validity of the guarantee is subject to the performance of correct maintenance as
described in Chapter 7 "Maintenance" of the instruction manual supplied with the machine.
6. The guarantee is not valid if payment conditions have not been observed.
7. As far as parts supplied by other manufacturers are concerned, said parts are guaranteed
in accordance with the terms of the said manufacturer's warranty.
8. Any controversy shall be governed directly by the court of Competent Jurisdiction.
NOTE In the event of repairs performed at the place of machine installation, the
machine guarantee certificate must be presented to the service engineer
and the guarantee is valid only if fully completed.
Special guarantee conditions will be explicitly stated in the sales contract.
The guarantee will expire in the following cases :

• Improper machine use (see "Improper use" on page 6).
• Use of equipment different from the equipment specified in Chapter 7 "Maintenance".
• Assembly of the machine in conditions different from those specified in Chapter 5
"Installation".
• Connections which fail to comply with the specifications given in Chapter 5 "Installation".
• Use of non-original spare parts or parts not specified by EFFEDUE s.r.l
Claiming under guarantee

Method
Requests for spare parts or service visits under guarantee must be made to EFFEDUE s.r.l.

or to your authorised dealer as soon as possible after having encountered the defect which is
covered by the "General conditions" stated on page 4.
BEWARE We recommend the use of original spare parts.
Always state the type, model and serial number of the machine when requesting spare parts
under guarantee. This information can be found on the name plate of the machine.
NOTE Failure to comply with the instructions contained herein will release
EFFEDUE s.r.l. from any liability in the event of accidents to persons
and/or objects, or machine malfunctioning.
Requests for spare parts

When requesting spare parts please state the following information:
• Type of machine.
• No. of production order marked on the relevant label.
• Year of manufacture.
• Reference number of the required part which can be found on the correspondent drawing
given in the spare parts catalogue.
If necessary please contact:
EFFEDUE s.r.l.
via Roma, 1/A
36035 MARANO VICENTINO
Italia
Tel. +39 - 445 - 621133

Fax +39 - 445 - 560924
1.9 Use of the manual

Read the following chapters carefully: Chapter 1 "General information", Chapter 2 "Safety
Information", Chapter 3 "Machine specifications", Chapter 4 "Operator interface".
Consult the relevant chapter before attempting installation, operation, maintenance or
dismantlement.
NOTE This manual should be kept in good condition for the whole of the life of
the machine and should be stored where it can be easily found when
required. The manual should be handed over to the purchaser of the
machine if this is sold to someone else.
1.10 Description of the machine

Intended use
Intended operations
The machine has been built and designed for the cake and bread mixing stage to obtain
shorter working times.

The working cycle can be manual or automatic and features two-speed operation, both with
timing; the direction of bowl rotation can also be reversed during the automatic working cycle.
Conditions of intended use
The machine has been designed and built to operate in a closed environment, protected from
atmospheric agents.
Intended use of power
The machine is driven by electric and hydraulic energy, which are converted into mechanical
energy for the intended operations.
Improper use
Improper use means any operation not expressly stated in the "Intended Uses" given on page
5, in particular:
• Operating the machine in an explosive environment.
• Operating the machine in a flammable environment.
• Washing the machine control area with jets of water.
Machine structure
IThis section describes the main machine components and their function within the production
cycle.
Main machine components
The machine is composed of the following principal components :
1. Removable trolley.
2. Bowl.
3. Power transmission components.
4. Control panel.
5. Waterproof electric control box.
6. Complete hydraulic system served by a hydraulic unit "A".

Fig. 1.3 Overall view of machine
2
5
6
1

Chapter 2 - Safety information
Chapter 2 Safety information
2.1 Safety criteria

During the design and construction of this machine the manufacturer has adopted the criteria
and devices needed to satisfy the essential safety requirements imposed by the Machinery
Safety Directive 98/37/EEC and subsequent amendments, by the Low Voltage Directive
73/23/EEC and subsequent amendments and by the Electromagnetic Compatibility Directive
89/336/EEC and subsequent amendments.
The careful analysis of risks carried out by the manufacturer has eliminated most of the risks
(predicted or reasonably predictable) linked to the machine operation conditions.
The complete documentation of safety measures taken is contained in the technical brochure
of the machine kept at EFFEDUE s.r.l.
The manufacturer strongly recommends careful observation of the instructions, procedures

and recommendations contained herein as well as strict observation of the current safety
regulations regarding the work environment. This also applies to the use of both the correct
personal safety equipment and machine protection devices.
DANGER Do not wear loose clothing, ties, chains, or watches that could get caught
in the moving parts of the machine..
NOTE EFFEDUE s.r.l. will not be liable for any damage or injury to persons,
animals or things caused by non-observance of the safety rules and/or
recommendations given in the documentation supplied.

2.2 Qualifications of personnel
Stage in the
technical life of the
machine Qualification of operator in charge
Transport Qualified carrier informed of:

Chapter 2 "Safety information",
5.3 Transport on page 21 of this manual..
Installation Qualified electrician and qualified mechanic informed of :

Chapter 2 Safety information,
Chapter 3 Machine specifications,
Chapter 4 Operator interface
Chapter 5 Installation.
Programming and Qualified programmer and inspector informed of :

setting up Chapter 2 Safety information,
Chapter 4 Operator interface,
Chapter 6 Machine operation.
Operation Trained worker informed of :

Chapter 4 Operator interface,
Chapter 6 Machine operation.
Maintenance There are three different types of workers who can carry out
interventions on the machine::
•Mechanical maintenance engineer: qualified engineer able to
operate the machine in normal conditions and with the machine
guards open. Able to carry out adjustments, maintenance and
repairs on mechanical parts. This worker should not be assigned
to electrical interventions on live parts..
• Electrician: qualified engineer able to operate the machine in
normal conditions and with the machine guards open. Able to
carry out electrical adjustments, maintenance and repairs. This
worker can be assigned to electrical interventions on live parts
inside the electric control box.
• Manufacture's engineer : qualified engineer put at customer's
disposal by EFFEDUE s.r.l. to carry out complicated repairing in
special conditions, according to the agreements taken with the
customer.
Scrapping Qualified mechanic informed of::

Chapter 10 Machine scrapping.
NOTE EFFEDUE s.r.l. will not be liable for damage or injury to persons, animals
or things resulting from the action of unqualified operators.

2.3 Safeguards
DEFINITION
Safeguards are any safety measures which involve the application of specific technical mechanisms
(guards, safety devices) to protect people from dangers which cannot be made sufficiently harmless
through design.
Fixed and moveable guards

• All power transmission components are shielded by screw-fastened guards, in compliance
1 , with the EN 953 standard.
• Safety grille 2 which prevents access to the bowl during the work process.
• Rear safety guard made of steel 3 .
• Front concertina guard made of steel 4 .
Fig. 2.1 Fixed and moveable guards
1
3
2

Passive safety devices

DEFINITION
Passive safety devices are those devices or safeguarding techniques which eliminate or reduce
potential hazards for the operator without the operator having to actively intervene.
Limit switch devices

The machine is equipped with the following limit switch microswitches (Fig. 2.2).
• The microswitch FC 6 acts by stopping the machine during operation if the safety grille is
lifted 2 Fig. 2.1 Fixed and moveable guards a pag. 10.
• The microswitch FC 1 detects the end of the head down-stroke.
• The microswitch FC 5 detects the end of the head upstroke.
• The microswitch FC 2 detects the end of the trolley coupling/release stroke.
• The microswitch FC 3 detects the end of the trolley coupling/release stroke.
Fig. 2.2 Limit switches
FC 6 FC 1 FC 5
FC 2 FC 3

Sensors
The machine is provided with the following sensors ( ref. Fig. 2.3 on page 13).
• The sensor PNP 2 cdetects by means of the feeler “A” " the presence of the trolley in the
vicinity of the machine and it activates the coupling operation.
• Safety sensor PNP 1 constantly detects the presence of the trolley stopping the work
cycle if the contact is not maintained.
Fig. 2.3 Sensors
PNP 1
PNP 2
Active safety devices

DEFINITION
Active safety devices are those devices or safeguarding techniques which eliminate or reduce
potential hazards and which require active and conscious intervention by the operator in order to
activate their accident preventative action..
Emergency stop
The emergency button is located on the main control panel of the machine and allows the
operator to stop the machine in an emergency.
Fig. 2.4 Pulsante emergenza
EMERGENCY
BUTTON

Safeguarding
• The electrical equipment offers protection against personal injury caused by electrical
discharge due to direct and indirect contract in compliance with the CEI EN 60204-1
standard.
• All the electrical power parts and those with dangerous voltage are contained in the
electrical box protected to IP54, in compliance with the CEI EN 60204-1 standard. The
control and power supply voltages for all the accessible parts are 12 and 24V; moreover
both these lines are protected against short-circuiting and accidental contact to earth.
DANGER Tampering with safety devices creates hazards for the machine operators
and other exposed persons.
NOTE The manufacturer will not be liable for injury or damage to people, animals
or things caused by tampering with the machine's safety devices.
2.4 Hazardous areas and residual risks

DEFINITION
A hazardous area is any area inside or in the vicinity of the machine which would constitute a risk
for the health and safety of an exposed person..
This manual indicates all the procedures during which residual risks for the operator are
present. The residual risks can be eliminated by carefully following the procedures indicated
in this manual and by using the recommended personal safety equipment.
Protective gloves must be worn.
Protective footwear must be worn.
Protective overalls must be worn.
Handling area of the packed or unpacked machine. The following risks are present here:
• Impact hazard for operator.
• Crushing hazard.

The following PSE must be used by the operator:
• Protective footwear.
• Protective gloves..
Hazardous areas and residual risks during operation

Area surrounding the machine. The following risks are present here:
• Protective overalls..
DANGER EFFEDUE s.r.l. will not be liable for damage or injury to persons, animals
or things resulting from non-compliance with the safety rules or from the
recommended PSE not being worn.

Chapter 3 - Machine specifications
Chapter 3 Machine specifications
3.1 Technical specifications

Dimensions and weight of the machine
Dough/
Mixture
capacit Flour Bowl Spiral Length x Width Max. Weigh
Model y capacity diameter motor x Height height t
kg. kg. cm. Kw. cm. cm. kg
ME 160 160 100 90 3,6/5.8 185x108x130 190 930
ME 200 200 125 94 5/7.3 189x112x137 194 1210
ME 250 250 150 100 5.8/10.2 195x115x137 194 1270
Power supply details

Electrical installation
Electrical power
Voltage 380 ±10% Vthree-phase
Frequency 50 ±1% Hz
Tolerances of the electrical power supply

Voltage
Running voltage: ±10% of rated voltage.
Frequency
±1% of rated frequency in continuous running
±2% of rated frequency for a short working period.
Harmonics
The harmonic distortion, for the sum of harmonics from the second to the fifth, should not
exceed 10% of the total voltage with effective value between live conductors. A further
distortion of 2% for the sum of the harmonics from the sixth to the thirtieth on the total
effective value between live conductors is tolerated.
Unbalance of the three-phase power supply voltage.
Neither the inverse sequence component, nor the zero sequence component should exceed
2% of the direct sequence component of the voltage.

Chapter 3 - Machine specifications
Voltage pulses.
These must not last longer than 1.5 ms with a rise/descent time between 500 ns and 500 ms
and a peak value not greater than 200% of the effective value of the rated power supply
voltage.
Breaks in voltage.
The power supply should not be broken or the voltage must not drop to zero for more than 3
ms, regardless of the instant of the supply wave. More than 1 s should elapse between two
consecutive breaks.
Voltage drops.
Voltage drops should not exceed 20% of the peak voltage of the power supply for more than 1
cycle. More than 1 s should elapse between two consecutive voltage drops.
Pneumatic system
Pneumatic system specifications
Operating pressure 120 bar
Maximum pressure 140 bar
Liability
NOTE EFFEDUE s.r.l. will not be liable for defects, breakdowns or malfunctioning
arising from the non-compliance with the power supply values stated.

Chapter 4 - Operator interface
Chapter 4 Operator interface
4.1 Controls
Controls
Sym
bol Description Functions controlled
1 Red mushroom button on a EMERGENCY button. When pressed, this

yellow background. stops the machine completely by cutting off the
voltage to the electric circuits.
2 Yellow indicator light. When illuminated, voltage is present.
3 Two-position stable selector. When turned to the right, the automatic
operation cycle is enabled.
When turned to the left, the manual operation
cycle is enabled.
4 Two-position stable selector. When turned to the right, the anti-clockwise
rotation of the bowl is enabled.
When turned to the left, the clockwise rotation
of the bowl is enabled.
5 Black START 1 button. When pressed, the bowl is enabled for rotation
at a slower speed compared to START 2.
6 Black START 2 button. When pressed, the bowl is enabled for rotation
at a faster speed compared to START 1.
7 Black button. When pressed, the trolley is coupled to the
machine.
8 Black button. When pressed, the trolley is released from the
machine.
9 Timer. This controls the time spent at speed 1.
10 Timer. This controls the time spent at speed 2.

Fig. 4.1 Controls
9 10
4 6
5
8
7
2
3
1
4.2 Main on-off switch

Fig. 4.2 Main on-off switch
To supply electrical
power to the
control panel, turn
main switch to “I”.

4.3 Hydraulic unit

Controls
Symbol Description
1 Motor of the hydraulic pump.

2 Pressure gauge.
3 Pressure regulator.
4 Pressure switch.
5 Oil tank.
6 Filler cap
7 Drain plug.
Fig. 4.3 Hydraulic unit
1
2
3 6
5
7

Chapter 5 - Installation
Chapter 5 Installation
NOTE When reading this chapter refer to the pictures of the control panels given
in Chapter 4 "Operator interface".
5.1 Hazardous areas and residual risks during installation
Protective gloves must be worn.
Protective footwear must be worn.
Protective overalls must be worn.
Handling area of the packed or unpacked machine. The following risks are present here:
• Impact hazard for operator.

• Protective footwear.
• Protective gloves..
DANGER When unloading. hoisting and handling the machine, personnel must wear
the appropriate PSE, such as gloves, boots, helmet and use the
appropriate tools.
5.2 Qualifications of operator

The installation of the machine should only be carried out by trained, qualified and authorised

personnel after having read and understood the information given in this manual.
5.3 Transport
The instructions given in this section should be carefully followed when transporting the
machine. This operation may include the following situations:
• Storage of the machine.
• Initial installation of the machine.
• Re-location of the machine.
Transport conditions
The machine and its equipment can be transported in the following ways, according to the
customer's requirements:
• In an "Open-Top" container.
• In a wooden box pallet
• By road vehicle.
• In each of these cases, before transport or handling, the various accessories must be
packed and fastened to the machine.
NOTE Follow standard precautions to avoid collisions and tipping over..
Symbols on the machine packing

The following symbols are shown on the machine packing:
• Handle with care.
• Centre of gravity.
• Hooking point.
• Store in a dry place.
• This side up.
• CE marking.
Lifting
DANGER • It is forbidden to climb onto the machine and/or its packing or stop
and/or pass under the machine during handling.
• Access to the lifting and handling area is denied to all personnel except
those directly involved in the operations.
• All operators should remain at a safe distance in order to avoid being hit
by the machine or any of its parts which may accidentally fall.
•Before starting the lifting operations the whole of the machine handling
area, including the parking area for the means of transport and the
machine installation area, should be identified and inspected in order to
detect any potentially hazardous areas.
• Use a bridge crane, a crane or a forklift truck with adequate lifting
capacity. The use of inadequate lifting equipment may cause damage to
the machine or injury to personnel.

• Check that the hoisting cables or ropes are equipped with bell and have
the label which contains all the manufacturer's details and that the lifting
capacity is clearly stated.
• Check the cables or ropes before each lifting operation. Do not use
these if they are damaged or worn or have broken strands or wires.
• Never twist or knot ropes or cables. Always follow the instructions
supplied by the manufacturer.
• Follow the same precautions when using chains or belts.
Lifting and handling the packed machine
Fig. 5.1 Lifting and handling the packed machine
A B
Box pallet/container on the platform of the vehicle

The box pallet /container should be unloaded from the vehicle using the hoisting equipment in
the following way:
1. Insert the cables or ropes A under the box pallet and attach them to the hook of the
crane/bridge crane. If the machine is packed in a container insert the hooks of the chains
B into the appropriate brackets.
2. Lift the box pallet /container just enough to be able to unload it.
3. Position the box pallet /container in the planned position.
Box pallet/container on the ground
The box pallet/container should be handled using the hoisting equipment in the following way:
1. Insert the cables or ropes A under the box pallet and attach them to the hook of the
crane/bridge crane. If the machine is packed in a container insert the hooks of the chains
B into the appropriate brackets.
2. Lift the box pallet/container just enough to be able to handle it.
3. Position the box pallet/container in the planned position for unpacking.
Equipment for hoisting and handling the packed machine.
The following equipment is required to hoist the machine:
• Crane/bridge crane with adequate lifting capacity.
• 20 dia. type "RR" rope/cable with fibre core.
• BK-10 type safety hook.

• 0-10000 type bell.

• Hoisting brackets.
BEWARE If the machine has been damaged during transport, inform EFFEDUE s.r.l.
immediately. EFFEDUE s.r.l. should also be informed if there are
differences between the "Packing list" and the goods actually delivered.
BEWARE The machine and its equipment should be protected from external
atmospheric agents. In particular water and damp can cause certain
machine components to rust, causing irreversible damage.
5.4 Preliminary operations

Check if the machine has been damaged during transport
Check the condition of the machine taking a close look at the outside and the inside. Any
deformation of the visible parts indicates that the machine has been hit by something during
transport. This could lead to malfunctioning.
Check the tightening of screws, bolts and fittings.

If damage has occurred:
Damage caused by transport should be attributed to the carrier and the manufacturer or its
agent should be informed immediately of the situation.
Cleaning the machine

• Remove the dust and dirt deposited on the surface during transport.
• Carefully clean and dry each part (varnished or unvarnished) using soft, clean, dry cloths.
BEWARE It is strictly forbidden to climb onto the box pallets and/or to stow them one
on top of the other.
• Should the box pallets remain outdoors for some time, waiting to be transported inside the
building, these box pallets should be covered with adequately-sized waterproof tarpaulins.
• If storage exceeds 3 months the box pallets should be stored inside, sheltered from bad
weather and protected from excessively high or low temperatures.
• If the machine is unpacked, it should be covered in order to prevent the build-up of dust
and dirt.
5.5 Installation
Features of the installation site
A suitable installation site should be chosen considering the overall dimensions of the
machine supplied in Chapter 3.1 "Specifications" on page 16, and in compliance with the
following rules:
• The power supply source, in compliance with the Power supply details given on page 16,
should be near the installation site.

• Nothing should hinder the free movement of the operator around the machine. The
machine should be situated at least 1 metre from the nearest wall or object.
• Cabinets should be accessible at all times and the doors should open wide without
obstacle.
• Make sure there is sufficient space for machine operation and maintenance and also for
any other additional equipment.
Protection against external atmospheric agents

The machine should be installed in a covered building, shielded from direct contact with
atmospheric agents.
Lighting
Adequate lighting is necessary to carry out both normal operation and servicing of the
machine in a safe way. The machine has no built-in lighting system.
A well-lit environment prevents hazards due to areas in shadows.
Acceptable environmental conditions for the installation site:

• Temperature: from 5° C to 40 °C with the average temperature not exceeding 35°C over a
period of 24 hours.
• Relative humidity: from 50% at a temperature of 40°C up to 90 % at a temperature of 20°
C.
NOTE The temperatures limits have been established taking into account the
electrical equipment of the machine.
5.6 Preparation for start-up

Connections
Electrical connections
The machine has only one connection to the mains electricity supply.
DANGER Make sure that the values of your mains electricity supply comply with the
power specifications of the machine.
Electrical hazards. Make sure the machine is adequately earthed before

making any other connection to the mains power supply.
5.7 Testing
Before delivery the machine is tested at the manufacturer's works where the following
operations are carried out:
• General setting of the machine, of the auxiliary equipment and of the installed safety
devices.
• Running test to check all the adjustments carried out (correct rotation of motors, tightness
of pneumatic systems, effectiveness of safety devices and of limit switches).

• Performance of test cycles under safe conditions.
Checking the safety devices

Before starting the machine, the safety devices should be checked according to the following
procedure:
1. Correct operation of the emergency stop button 1 (Fig. 4.1 Controls on page 19); while
the machine is operating, press the emergency buttons: the machine should stop
immediately.
NOTE If the machine does not stop immediately, the emergency buttons must be
checked and/or replaced.
Should a problem arise, when the machine is running, for which no instructions are given in
this manual, please contact the Technical After Sales Service (see 1.9 "After Sales Service"
on page 5).

Chapter 6 - Machine operation
Chapter 6 Machine operation
NOTE When reading this chapter refer to the pictures of the control panels given
in Chapter 4 Operator interface.

The machine should be operated only by trained, qualified and authorised personnel who
have read and understood the information contained in this manual.
6.2 Work station

Fig. 6.1 "Work station" shows the working positions in which the operator can operate the
machine safely.
The control station of the machine is located in front of the control panel. From this position
the operator controls all the working parameters.
NOTE While the machine is running, access to the working area of the machine
is strictly forbidden.
Fig. 6.1 Work station

6.3 Operating modes

The machine operates in manual mode following the instructions given in 6.6 "Start-up" on
page 30.
6.4 Machine switching on

To switch the machine on proceed as follows:
1. Turn the knife-switch situated upstream from the outside power supply cable to position I.
6.5 Tooling, adjustments and setting up

Adjustment warnings
1. All adjustment, checking or cleaning operations must be carried out with the machine at a
standstill and the electric control box off. The main on-off switch must be set to position O
and padlocked; the pneumatic shut-off valve must be closed. Any operation carried out
while the wiring system is live can cause serious injuries.
2. Pay special attention to the moving parts of the machine.
3. Take special care when activating the start buttons and only activate these after making
sure that persons or things are in no danger.
4. If the guards or safety barriers have been removed, make sure they are correctly re-
installed before using the machine again.
5. Do not rest tools or other objects on the machine, either when operating or off.
Setting the hydraulic pressure

General hydraulic system
The pressure of the general hydraulic system must be 120-140 bar. The hydraulic unit always
ensures the minimum pressure level for machine operation, even in the event of leakage from
a pipe or pipe fitting. If, for any reason, the pressure drops below 100 bar, the unit pump starts
automatically and restores and maintains the working pressure. To adjust the pressure
proceed as follows:
1. Remove the rear panel of the control unit, to gain access to the hydraulic unit.
2. Turn the main on-off switch (Fig. 4.2 Main on-off switch on page 19) situated on the
electric control box to position "I".
3. When the indicator light 2 (Fig. 4.1 Controls on page 19) lights up, it indicates that the
system is live: the machine is ready to start the working cycle.
4. Press the head upstroke button for 2 - 3 seconds 8 (see Fig. 4.1 Controls on page 19).
5. At the same moment when the head upstroke button is pressed, check that the pressure
gauge B is showing an increase in the circuit pressure.

NOTE If the pressure gauge remains at zero when the head upstroke button is
pressed, it means that the oil pump is turning in the wrong direction. The
two phases wires in the plug should therefore be inverted.
BEWARE The oil pump will be irreparably damaged if it is left to turn in the wrong
direction for more than 5 - 6 seconds.
6. During the ordinary working cycle the pressure should be 120÷140 bar. If this is not the
case, adjust the pressure in the following way.
a. Release the adjustment knob by pulling it upwards. A .
b. Turn the adjustment knob clockwise to increase the pressure, or anti-clockwise to

decrease the pressure, until the right value is reached and indicated on the pressure
gauge B .
c. The correct setting of the pressure is more easily achieved by increasing it rather than
decreasing it.
Fig. 6.2 Setting the hydraulic system

6.6 Starting
For routine machine operation, proceed as follows:
1. Assemble the machine in the prearranged place and make sure that it is levelled as much
as possible.
2. Turn the main on-off switch (Fig. 4.2 Main on-off switch on page 19) situated on the
electric control box to position "I".
3. When the indicator light 2 (Fig. 4.1 Controls on page 19) lights up, it indicates that the
system is live: the machine is ready to start the working cycle.
NOTE Before starting the work cycle for the first time, check the oil level in the
hydraulic unit tank, Fig. 6.2 on page 29.
4. Press the head upstroke button. 8 . When the head is fully raised, the trolley will be
hydraulically released.
5. Remove the trolley manually so that the ingredients of the dough/mixture can be put into
the bowl.
6. Insert the trolley manually until the feeler A triggers the sensor PNP 2 (see Fig. 2.3
Sensors on page 13).
NOTE If the sensor is not activated the whole electrical control circuit is cut-off.
No movements can be therefore be performed using the buttons on the
control panel.
7. Press the coupling and head downstroke button 7 (Fig. 4.1 Controls on page 19) until
the head has completed its downstroke movement.
8. Set the two timers 9 and 10 and choose the mixing time for both the speeds I and II.
9. Press the start button 7 to start the work cycle.
10.The passage from speed I to speed II and the subsequent switching off are automatically
controlled by the two timers.
11.Once mixing is complete, the head upstroke button 8 should be pressed to allow the
trolley to be extracted.
6.7 Routine stopping of machine

Stopping procedure:
1. Make sure the work cycle is finished.
2. Turn the main on-off switch (Fig. 4.2 on page 19) to position "O".

6.8 Emergency stop
To stop the machine in an emergency, press the EMERGENCY button 1 (Fig. 4.1 Controls
on page 19) :
• The machine stops.
• The mushroom-head button will remain blocked.
6.9 Starting the machine again after a manual emergency

stop
1. Eliminate the cause of the emergency stop.
2. Release the EMERGENCY button 1 (Fig. 4.1 Controls on page 19).
3. The machine is now ready to be used again.
6.10 Switching off the machine
To switch the machine off:
1. Turn the main on-off switch (Fig. 4.2 on page 19) to position "O".
2. Turn the knife-switch situated upstream from the outside power supply cable to position
"O".
NOTE Always clean the machine and the working area at the end of the working
cycle.

Chapter 7 - Maintenance
Chapter 7 Maintenance
DANGER Risk of electric shock and unexpected movements during maintenance.
Isolate the machine from electric and hydraulic power sources.
Dissipate and/or limit residual energy (see Chapter 6 "Operation").
7.1 Routine maintenance

Any operation that can be carried out by the user is considered routine maintenance. It
includes operations of cleaning, inspection and prevention carried out to ensure safe
operation of the machine.
Qualifications of operator
To carry routine maintenance safely, the user should first read carefully and understand the
instructions and recommendations given in this section.
Cleaning
DANGER Cleaning operations should only be carried out with the machine switched
off and disconnected from the electric and hydraulic power supplies.
Regular cleaning of your machine will ensure its good working order. We recommend the
following:
• Clean the machine at the end of each shift.
• The cleaning of the machine keeps the most delicate parts in good working order and
helps to spot any loosening of parts and any abnormal wear and tear.
BEWARE Do not use jets of water to clean the control panels and the electric control
box.

Suitable cleaning tools and products
Cleaning method
BEWARE Do not use solvents which could damage the paint and the synthetic
materials. Avoid especially petrol, nitro-perchlorate thinners and
trichloroethane..
Parts to be cleaned Method and tools
Painted steel Use warm water and food-friendly degreaser. Dry with a clean
cloth.
Control panels Clean with a soft dry cloth.
Electrical parts Clean using a vacuum cleaner.
Frequency of cleaning
Frequency Parts to be cleaned
Weekly Control panels
Monthly Motors
Monthly Electrical components
Monthly Steel structural work parts
7.2 Scheduled servicing
Any operation which can only be carried out by authorised personnel is considered scheduled
servicing. It includes regular and preventative inspections and machine interventions carried
out to ensure safe operation of the machine.
Qualifications of operator
Scheduled servicing can only be carried out safely by trained and qualified personnel who
know how to operate, set-up and service the machine and who have carefully read and
understood the instructions and recommendations given in this section.

Regular inspections
Regular checks and adjustments
Name of parts to be
checked and adjusted Frequency Method
Emergency stop button Every 40 working hours Check the correct operation
Regular checks and lubrification
Name of parts to be
inspected Frequency Inspection procedure
Hydraulic unit tank. Monthly Add oil up to the marked level which
is described in the hydraulic unit
operating manual.
Fig. 7.1 Hydraulic unit
7.3 Head belts tightening procedure

Should the belts need to be tightened, proceed as follows:
1. Remove the head lid.
2. Loosen the four screws which support the motor A without unscrewing them completely.
Then unfasten the nut B .
3. Adjust the tightening of the belts by means of the screw C and then fasten the nut B .
4. Fasten the four screws which support the motor A .

Fig. 7.2 Head belts..
A A
7.4 Bowl belts tightening procedure

1. Loosen the two screws (Pos. 6 Fig. 9.2 Bowl pulling unit on page 42) without unscrewing
them completely.
2. Adjust the tightening of the belts by means of the nuts (Pos.7 Fig. 9.2 on page 42).
3. Fasten the screws (Pos.6).
Fig. 7.3 Bowl belts..

BEWARE Both the bearings of the electric motor and the belts themselves could be
damaged if the belts are too tight.
If the belts are too loose, slipping may occur during the mixing procedure.
This will lead to a resulting loss of speed of the beater or the bowl, as well
as quicker wearing of the belts.
7.5 Procedure for adjustment of friction wheels pressure

1. Loosen the three support screws Pos.1 (Fig. 9.2 Bowl pulling unit on page 42) without
unscrewing them completely. Then fasten the two nuts Pos.7 (Fig. 9.2 on page 42).
2. To increase the pressure: screw the two screws Pos.4 (Fig. 9.2 on page 42).
3. To decrease the pressure: unscrew the two screws Pos.4 (Fig. 9.2 on page 42) and push
the friction wheels towards the motor. If necessary, gently hit the friction wheel with a
mallet. Then fasten both nuts Pos.3 (Fig. 9.2 on page 42).
4. Tighten the three support screws Pos.1 securely.
NOTE The adjustment of the friction wheels always leads to over-loosening or

over-tightening of the bowl belts. It will therefore be necessary to check
the tightening of these belts by following the instructions given for the bowl
belt tightening. All these operations must be carried out with the trolley
released from the machine.
BEWARE Excessive pressure of the friction wheels on the bowl pulling ring leads to
quicker wearing of these wheels.
Excessive pressure of the friction wheels will hinder perfect trolley

coupling. It will be noted that the trolley and the machine do not touch
each other. The pressure of the friction wheels should therefore be
decreased.
Insufficient pressure of the friction wheels on the bowl pulling ring leads to
slippage and a resulting loss of speed of the bowl, as well as quicker
wearing of the friction wheel.

Chapter 8 - Trouble-shooting
Chapter 8 Trouble-shooting
This chapter deals with some of the most common problems that can arise during the
machine operation.
NOTE Please contact the After Sales Service for any other problems not
mentioned in the following list or in the event of malfunctioning which still
persists after the suggested action has been taken.

User
The operations, which can be carried out safely by the user, must only be performed after
having carefully read and understood the recommendations and instructions given in this
manual.
Maintenance engineer
The operations, which can be carried out by the maintenance engineer safely, must only be
performed by trained, qualified and authorised personnel who have carefully read and
understood the recommendations and the instructions given in this manual.
Problem Possible cause Solution
The spiral is losing The head belts are loose. Tighten the head belts following the
speed. instructions given in Fig. 7.2 on page
35.
The bowl is losing The bowl belts are loose, or the Tighten the bowl belts (point 7.4 on
speed. pressure of the friction wheels on the page 35) or increase the pressure of
bowl pulling ring is insufficient. the friction wheels following the
instructions given in point 7.5 on page
36.

Chapter 8 - Trouble-shooting
Problem Possible cause Solution
When the head closing The bowl guard is raised. Lower the bowl guard.
button is pressed, the
machine does not start. The trolley is not completely inserted Insert the trolley and follow the
and therefore the feeler does not instructions given on page
trigger the sensor.
The sensors do not work. Replace the FC 6 sensor (Fig. 2.2 on

page 12).
The control panel does One or more of the fuses may have Check and replace the blown fuses
not react to any blown. and find out what has caused them to
command, or just to blow.
some of them.
Reset the thermal relays and find out
A thermal relay has intervened to why they have intervened.
protect the system.
The timers 9 and The selector 3 (Fig. 4.1 on page 19) Position the selector 3 (Fig. 4.1 a
10 (Fig. 4.1 on page might be in manual cycle position. on page 19) on automatic cycle
19) do not intervene position.
during the mixing
operation. The timers are set on "Zero" time Set the timers with the time selected
position. for the mixing operation.
The timers do not work. Replace the timers.

Chapter 9 - Spare parts
Chapter 9 Spare parts
9.1 Trolley unit

List of spare parts shown in Fig. 9.1 Trolley unit on page 39
Table 1:
Position Name No.
1 Castor 2
2 Bearing 51216 1
3 Bearing 6214 2RS 1
4 Bowl support 1
5 Flanged shaft 1
6 Hexagon head screw UNI 5739 1
7 Washer 1
8 Wheel 1
9 Set screw UNI 5927 1
10 Spacer 1
11 Guide wheel 1
12 Feeler unit 1
13 Socket head screw UNI 5931 6
14 Bowl pulling ring 1
15 Bowl 1
17 Flange 1
18 Seal ring D= 95-120-12 1
19 Pin 1
20 Bearing 3214 1
22 Spacer ring 1

Table 1:
Position Name No.
23 Handle 1
25 Washer 1
Fig. 9.1 Trolley unit

9.2 Bowl pulling unit

List of spare parts shown in Fig. 9.2 on page 42
Table 2:
Position Name No.
1 Screw 3
2 Washer 3
3 Nut 2
4 Screw 2
5 Washer 2
6 Screw 2
7 Nut 4
8 Screw 2
9 Complete foot 4
10 Screw 1
11 Washer 1
12 Driving pulley 1
13 Screw 4
14 Driven pulley 1
15 Support 1
16 Screw 1
17 Washer 1
18 Bearing 6310 2RS 2
19 Spacer 1
20 Belt XPZ 1900 3
21 Friction wheel guard 1
22 Screw 1
23 Washer 1
24 Friction wheels 2
25 Panel 1
26 Electric motor HP 2 1

Fig. 9.2 Bowl pulling unit

9.3 Machine assembly drawing

List of spare parts shown in Fig. 9.3 on page 46
Table 3:
Position Name No.
1 Coupling 2
2 Bowl pulling unit (Fig. 9.2 on page 42). 1
3 Coupling guiding unit 2
4 Bowl guiding wheel 2
5 Set screw 1
UNI 5927
6 Side panel 2
7 Oval-headed countersunk screw UNI 7689 6
8 Hydraulic coupling cylinder 2
9 Pin 2
10 Snap ring UNI 7435 4
11 Hydraulic cylinder support 2
12 Spring 2
13 Hexagon head screwUNI 5739 4
14 Box for terminal board 1
15 Lid 1
16 Terminal board 1
17 Pin 2
19 Head raising hydraulic cylinder 2
20 Fastening cam for corrugated guard 2
21 Nut UNI 5588 2
22 Supporting plate for solenoid valves 1
23 Hydraulic solenoid valves 1
24 Jointed connection 2
25 Pin 2
27 Rear panel 1
28 Shaft 1
29 Brass bush 2

Table 3:
Position Name No.
30 Cover 1
31 Inner corrugated guard 1
32 Middle corrugated guard 1
33 Outer corrugated guard 1
34 Aluminium lid for head 1
36 Washer 4
37 MotorHP5/10,5 1
38 Pulley 1
40 Washer 1
41 Motor plate 1
42 Nut UNI 5588 1
44 Dowel pin 1
45 Spiral support 1
46 Bearing 3212 1
47 Shaft 1
49 Washer 1
50 Bearing 6212 2RS
51 Seal ring D= 80-100-10 1
52 Countersunk head screw UNI 5933 4
53 Flange 1
55 Plain washer UNI 6592 6
56 Driven pulley 1
57 Belts XPZ 1900 10
58 Grille supporting pin 2
60 Central bar 1

Table 3:
Position Name No.
62 Pan 1
63 Spiral 1
65 Grilled guard 1
66 Trolley with bowl (Fig. 9.1 on page 40). 1
67 Protection band 1

Fig. 9.3 Machine assembly drawing

9.4 Electrical system components

List of removable system components 160 380v
Table 4:
QUANT
CODE DESCRIPTION MANUFACTURER CODE
ITY
TC1 TRANSFORMER CED 250VA 0.220.380 0.24 Pcs. 1
QF1 THERMOMAGNETIC RELAY TELEMECANIQUE GV2 M21 Pcs. 1
TELEMECANIQUE GV2 AN11 Pcs. 1
KM1 CONTACTOR TELEMECANIQUE LC1 D1801B7 Pcs. 1
TELEMECANIQUE LA1 DN40 Pcs. 1
KM4 CONTACTOR TELEMECANIQUE LC1 K0901B7 Pcs. 1
FU1 FUSE-HOLDER WEBER PCH 1X38 Pcs. 2
FUSE WEBER 4A GL 10X38 Pcs. 4
FU2 FUSE-HOLDER WEBER PCH 1X38 Pcs. 1
FUSE WEBER 16A GL 10X38 Pcs. 2
KA1 RELAY FINDER 5532 24V Pcs. 1
SOCKET EZM ZDF2S8P Pcs. 1
SPRING EZM MOLLA01 Pcs. 1
SOCKET EZM 4 CONTATTI Pcs. 1

Table 4:
QUANT
ITY
SOCKET EZM 4 CONTATTI Pcs.1
KT3 TIMER CDC TF 24 6” 24V. Pcs. 1
SOCKET FINDER 9026 Pcs. 1
EARTH TERMINALS 4mmq TELEMECANIQUE AB1 TP435U Pcs. 5
TERMINALS 4mmq TELEMECANIQUE AB1 VV435U Pcs. 43
EARTH TERMINALS 6mmq TELEMECANIQUE AB1 TP635U Pcs. 1
TERMINALS 4mmq TELEMECANIQUE AB1 VV635U Pcs. 3
DOUBLE TERMINALS 4mmq TELEMECANIQUE AB1 ET435U Pcs. 6
DOUBLE STRIP 4mmq TELEMECANIQUE AB1 TE Pcs. 1
PANEL
HL1 MAINS INDICATOR BULB TELEMECANIQUE ZA2 BV07 Pcs. 1
TELEMECANIQUE ZA2 BV6 Pcs. 1
REER BA9S 30V Pcs. 1
SB1 EMERGENCY BUTTON TELEMECANIQUE ZA2 BS54 Pcs. 1

Table 4:
QUANT
ITY
TELEMECANIQUE ZA2 BZ102 Pcs. 1
SB2 START 1 BUTTON TELEMECANIQUE ZA2 BW33 Pcs. 1
TELEMECANIQUE ZA2 BW061 Pcs. 1
TELEMECANIQUE ZB2 BE101 Pcs. 2
REER BA9S 30V. Pcs. 1
SB3 TELEMECANIQUE ZA2 BW33 Pcs. 1
TELEMECANIQUE ZA2 BW061 Pcs. 1
REER BA9S 30V. Pcs. 1
SB4 DOWNSTROKE BUTTON TELEMECANIQUE ZA2 BA335 Pcs. 1
SB5 UPSTROKEBUTTON TELEMECANIQUE ZA2 BA335 Pcs. 1
SA1 MAN/AUTO SELECTOR TELEMECANIQUE ZA2 BD2 Pcs. 1
SA2 BOWL ROTATION SELECTOR TELEMECANIQUE ZA2 BD3 Pcs. 1
KT1 TIMER OMRON H2C-SA Pcs. 1
BRACKET FOR TIMER OMRON Y92F-30 Pcs. 1
SOCKET CDC UNDECAL AZ511 Pcs. 1
KT2 TIMER OMRON H2C-SA Pcs. 1
BRACKET FOR TIMER OMRON Y92F-30 Pcs. 1
SOCKET CDC UNDECAL AZ511 Pcs. 1
YV1 COUPLINGS CLOSING SOLE- Pcs. 1

NOID VALVE
YV2 HEAD DOWNSTROKE SOLENOID Pcs. 1

VALVE
YV3 COUPLINGS AND HEAD OPENING Pcs. 1

SOLENOID VALVE

Table 4:
QUANT
ITY
SP1 COUPLINGS CLOSING PRES- Pcs. 1

SURE SWITCH
SP2 COUPLINGS CLOSING PRES- Pcs. 1

SURE SWITCH
SQ1 GRILLE LIMIT SWITCH TELEMECANIQUE XCKP102 Pcs. 1
SQ2 DOWNSTROKE LIMIT SWITCH TELEMECANIQUE XCKP102 Pcs. 1
SQ3 COUPLINGS LIMIT SWITCH TELEMECANIQUE XCKP102 Pcs. 1
SQ4 COUPLINGS LIMIT SWITCH TELEMECANIQUE XCKP102 Pcs. 1
SQ5 UPSTROKE LIMIT SWITCH TELEMECANIQUE XCKP102 Pcs. 1
SQ6 TROLLEY PRESENCE SENSOR AECO SI30-A10 NO Pcs. 1
SQ7 TROLLEY COUPLED SENSOR AECO SI12-AE4 NO Pcs. 1
WIRE 1mm² 70
Metres
WIRE 1,5mm² 15
Metres
WIRE 2,5mm² 3
Metres
WIRE 4mm² 3,5

Metres
WIRE 6mm² 1
Metres
CABLE 4x6 5
Metres
CABLE 2x1 12
Metres
SHEATH D.22 1
Metres
LOWER CABLE GLAND OMEGA BASSA PD32 1,2

Metres
TRUNKING BOCCHIOTTI 40 x 60 1,4

Metres
TRUNKING BOCCHIOTTI T1E 25 x 60 0,7

Metres

Chapter 10 - Machine scrapping
Chapter 10 Machine scrapping

Qualified mechanic who has read and understood Chapter 2 "Safety information" and
Chapter 10 "Machine scrapping".
10.2 Disconnecting the machine

At the end of its technical and working life the machine has to be disconnected. Even though
de-commissioning has taken place and the machine is no longer suited to the purpose for
which it has been designed and built, it must still be possible to re-cycle the raw materials
from which the machine was built.
NOTE EFFEDUE s.r.l. will not be liable for any damage or injury to persons,
animals or things caused by the re-use of individual parts of the machine
for operations or assemblies other than those for which they were
originally designed.
10.3 Disconnection procedure
DANGER The machine disconnecting and scrapping operations must only be

carried out by trained and appropriately equipped personnel.
1. Switch off the machine, as described in 6.10 "Switching off the machine" page 31.
2. Disconnect all the power supplies. The power connections and the instructions for carrying
out the operation are the same as described in Chapter 5 "Installation".
a. Electric power supply. Disconnect the power supply cable from the terminal board of
the electric control box.
3. Remove the following parts:
a. Electrical and electronic components.
b. Hydraulic system.
c. Non-metallic parts and components.

Chapter 10 - Machine scrapping
DANGER Oil must be passed onto the body in charge of waste oil disposal.
Electronic components, such as batteries, capacitors, etc. must be

disposed of in accordance with current regulations.
4. If the machine is moved to another location, refer to 5.3 "Transport" on page 22.
10.4 Residual risks after machine disconnection

Provided the instructions given in 10.2 ("Disconnecting the machine" on page 51) have been
followed carefully, there are no residual risks after the machine has been disconnected.
BEWARE The materials used for building the machine are non-biodegradable. The
machine must therefore be taken to an authorised scrap yard for disposal.

Appendice 1 - List of attached documentation
List of attached documentation

Appendice 1
Enclosure 1 EC declaration of conformity "CE

Enclosure 2 Machine test certificate
Enclosure 3 Comparative oil and grease table
Enclosure 4 Wiring diagram
Enclosure 5 Pneumatic diagram

Appendice 1 - List of attached documentation
Enclosure 1
Declaration of EC conformity
(as per Enclosure II.A of the 98/37/EC)
Trade name of the maker

EFFEDUE S.r.l.
Address of the maker

via Roma, 1/A
36035 - Marano Vicentino (VICENZA)
ITALY
DECLARES that the machine
Called: Automatic spiral mixer
ME ME ME
Model: -
160 200 250
Serial Number:................................
Year of manufacturing:................
It is designed in conformity with the safety basic requirements of the following Directives:
• Machines Directive 98/37/EC

• Low tension Directive 73/23 EC modified by 93/68/EC
• Directive of electromagnetic compatibility 89/336/EC, modified by 92/31/EC
(Renamed in Italy as D.Lgs 476 of 4th December 1992)
Other matched rules applied:
• EN 292-1
• EN 292-2
• EN 60204-1
Marano Vicentino, _________
Legal Representative
(Name and surname)

Amasadora ME250 EFFEDUE

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INSTRUCTION MANUAL

Chapter 1 General information ..................................................................... 1

Chapter 2 Safety information ........................................................................ 8

Chapter 3 Machine specifications ............................................................... 15

Power supply details ................................................................................................... 15

Chapter 4 Operator interface ...................................................................... 17

Chapter 5 Installation .................................................................................. 20

Chapter 6 Machine operation ..................................................................... 26

Chapter 7 Maintenance .............................................................................. 31

Qualifications of operator ............................................................................................ 32

Chapter 8 Trouble-shooting ........................................................................ 36

Chapter 9 Spare parts ................................................................................ 38

Chapter 10 Machine scrapping ..................................................................... 50

Appendice 1List of attached documentation ................................................ 52

Chapter 1 General information

1.1 Documentation supplied

• Instruction manual (this booklet)

• Spare parts catalogue.

1.2 This manual

Details about manual

• Year and month of printing: November 1998

1.3 Information property rights

Automatical spiral mixer ME 160 - ME 200 - ME 250 1

PSE : Personal Safety Equipment.

N where N represents a generic number (e.g. 3 ): symbolic representation of a control or

L where L represents a generic letter (e.g. B ): symbolic representation of a part of the

Automatical spiral mixer ME 160 - ME 200 - ME 250 2

1.5 Manufacturer identification details

Tel. +39 - 445 - 621133

1.6 Machine identification details

Fig. 1.1 Position of name plate

Fig. 1.2 Name plate

Automatical spiral mixer ME 160 - ME 200 - ME 250 3

1.7 EC declaration of conformity "CE

Special guarantee conditions will be explicitly stated in the sales contract.

The guarantee will expire in the following cases :

Claiming under guarantee

Automatical spiral mixer ME 160 - ME 200 - ME 250 4

BEWARE We recommend the use of original spare parts.

Requests for spare parts

Tel. +39 - 445 - 621133

1.9 Use of the manual

1.10 Description of the machine

Automatical spiral mixer ME 160 - ME 200 - ME 250 5

Automatical spiral mixer ME 160 - ME 200 - ME 250 6

Fig. 1.3 Overall view of machine

Automatical spiral mixer ME 160 - ME 200 - ME 250 7

Chapter 2 Safety information

2.1 Safety criteria

The manufacturer strongly recommends careful observation of the instructions, procedures

Automatical spiral mixer ME 160 - ME 200 - ME 250 8

2.2 Qualifications of personnel

Transport Qualified carrier informed of:

Installation Qualified electrician and qualified mechanic informed of :

Programming and Qualified programmer and inspector informed of :

Operation Trained worker informed of :

Scrapping Qualified mechanic informed of::

Automatical spiral mixer ME 160 - ME 200 - ME 250 9

Fixed and moveable guards

• Rear safety guard made of steel 3 .

• Front concertina guard made of steel 4 .

Fig. 2.1 Fixed and moveable guards