Professional Documents
Culture Documents
Packaging Machinery
Packaging Machinery
Packaging Machinery
Packaging Machinery
Packaging
Solutions for Machinery
Wrapping
Filling Inspection Labelling
and sealing
ABOUT CARLO GAVAZZI Our R&D competence centres and We focus our expertise on offering
production sites are located in state-of-the-art product solutions in
Carlo Gavazzi Automation is Denmark, Italy, Lithuania, Malta and selected market segments.
an international group active in the People’s Republic of China.
designing, manufacturing and Our customers include original
marketing electronic equipment We operate worldwide through 22 equipment manufacturers of
targeted at the global markets of of our own sales companies and also packaging machines, plastic-
industrial and building automation. selected representatives in more than injection moulding machines, food
65 countries, from the United States in and beverage production machines,
Our history is full of firsts and our the West to the Pacific Rim in the East. conveying and material handling
products are installed in a huge equipment, door and entrance control
number of applications all over the Our core competence in automation systems, lifts and escalators, as
world. With more than 80 years of spans four product lines: Sensors, well as heating, ventilation and air-
successful operation, our experience Switches, Controls and Fieldbuses. conditioning devices.
is unparalleled.
Our wide array of products includes
We have our headquarters in Europe sensors, monitoring relays, timers,
and numerous offices around the energy management system, solid
world. state relays, safety devices and
fieldbus systems.
2 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
DESIGNED TO MEET MARKET In all types of packaging machinery – in The packaging industry also needs
REQUIREMENTS all sectors of industry - each component safety devices to guarantee the safety
must meet the strict requirements of the of the operators engaged in the work
The growing markets in consumer individual application. area, ensuring safe operation of the
goods and packaged pharmaceuticals This is to guarantee the continuity of machines.
drive the development of packaging production and the conformity of the
equipment. Filling and sealing packaged product to quality standards. Carlo Gavazzi’s comprehensive
machines, also labelling and coding safety range includes safety light
devices are important to ensure product For many years, Carlo Gavazzi curtains and key switches that detect
safety throughout the supply chain. photoelectric, inductive and capacitive intrusions within the non-safe zone/s
sensors have proven to be the best and shut down the machinery in a
To meet these needs, the industry has solution in applications for filling and controlled manner via standard and/
gradually introduced more automation checking. or configurable safety modules.
and more sophisticated electronic
controls. In shrink wrapping applications, For all its products, Carlo Gavazzi
careful control of heating is essential offers easy installation, high precision
In today’s packaging production lines, for good results. Solid state relays and long term reliability.
the different stages are completed in are used to switch the heaters on and
minutes rather than in hours compared off in order to maintain the correct
to years past. temperature.
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 3
Packaging
Filling Machinery
4 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Inspection
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 5
Packaging
Wrapping and sealing Machinery
Multiple bottles are bundled together and detect goods on the pallet to ensure that filling and sealing. The RG range offers
shrink-wrapped. Carlo Gavazzi solid wrapping is stopped ate the required a wide variety of solutions, starting from
state relays (RM or RG series) allow fast height. just solid state switching of heaters to
switching of heaters that enable accurate In hot-melt heating systems the high more sophisticated solutions that apart
control of the process temperature thus temperature ECH sensors have proven from the switching function integrate
maintaining an even shrink of the plastic their capability and reliability. monitoring features that are able to
wrap. Solid state solutions allow frequent Other applications include automatic detect load and system malfunctions to
switching without affecting the lifetime of continuous processes of thermoforming, guarantee a reliable thermal process.
the switch, unlike mechanical contactors.
In order to verify that the shrink-wrap has
been added, a PD30CNG clear object
sensor is positioned to focus at the level
of the bottle necks.If the shrink-wrap is
present, the clear object sensor will have
a continuous output as the package
passes by.
Diffuse reflective photoelectric sensors
with long detecting distance (PD112)
6 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Labelling
Once a container is filled, the next step of security bands which are required level, selectable response time and
is to apply the appropriate label. on many bottles and containers. They different timer functions provide full
A fiber optic amplifier FA1 is used to recognise the difference between the flexibility. Coupled with the robust and
detect the presence of a mark on a security band and bottle cap. complete range of fiber optic cables
bottleneck label, which confirms that The FA1 is compact and highly intuitive FUR & FUT, this amplifier can be used
the bottle is in correct position for the for easy setup. It is equipped with two in many applications.
main label to be applied. 4-digit LED displays for clear and Precise control of labels, even small
These sensors also detect the presence concise reading. An adjustable signal labels, is an important part of the
packaging process. The surfaces of the
labels are often reflective.
The photoelectric proximity sensors
provide the necessary sensitivity for
maximum reliability.
Detection of labels, marks and double
sheets, as well as holes and edges, are
typical applications for the PF80 fork
sensor
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 7
Packaging
Our expertise Machinery
Certus Electromagnetic
Safety Safety Photolectric Photolectric
configurable safety
modules light curtains sensors sensors
safety modules interlocks
Carlo Gavazzi’s safety devices are used All around the packaging machine sensors are used: one to detect that there
to prevent access to dangerous areas, until photoelectric sensors (PD30, PA18 and are enough unfolded carton boxes in the
the machines are completely stopped. For PH18) are widely used to detect the position pipeline,the other one to detect when an
example, the CERTUS configurable safety of the items to be packed and/or to detect unfolded carton box is ready to be fed into
module offers up to 128 inputs and 16 the position of the carton box. the packaging machine. If it is not present
pairs of programmable solid state outputs When packaging the products into a carton then the stack of unfolded carton boxes is
in a compact modular system, managing box, the boxes are stacked up unfolded on pushed forward until this sensor detects the
and monitoring at the same time safety one side of the machine. Two photoelectric first box.
sensors and commands such as: safety light
curtains, photocells, emergency stops, two-
hand controls, mechanical switches, laser
scanners, and safety mats.
Safety light curtains, types 2 and 4, with the
muting function provide easy access to load
and unload optimising productivity output.
The type 4 safety light curtains also feature
the EDM function to control the reliability of
external devices.
8 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Safety devices and energy efficiency
Our safety magnetic sensors (SMS, CLS) Energy management components, Monitoring relays DPA01 monitor
are particularly addressed to the safety for instance, provide vital information phase sequence and phase loss of
gates that allow the entry to machines with for operators to identify consumption motors, DPD02 and DPB01 also
dangerous movements. trends and take corrective action. monitor mains over or under voltages.
Carlo Gavazzi offers a vast array of WM20 power analyser, EM210 energy Overloads can be prevented with the
products to improve energy efficiency analysers or the ET energy transducers DIA and DIB current monitoring relays
and to ensure the monitoring of entire can monitor all the main parameters of whilst the DTA71 and DTA72 relays
processes - all from one source. an electric line or load. detects and disables motors in case of
overheating.
Carlo Gavazzi timers - available
in four different housings (standard
DIN-rail, Plug-in, 48x48 and MiniD
housing) - provide correct, reliable
solutions for every application.
The SPUC and the SPUBC modules
guarantee power supply and
electrical continuity in case of mains
failure.
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 9
Packaging Machinery
Our product range
Photoelectric Photoelectric Photoelectric Photoelectric
sensors sensors sensors sensors
• Standard M18 cylindrical housing • World standard housing style 10.8 x 30 • World standard housing style 11 x 31.5 • Dimensions: 17 x 50 x 50 mm
• Power supply: 10 to 30 VDC x 20 mm x 21 mm • Sensing distance up to 20 m
• Separate models available for NPN or • Power supply: 10 to 30 VDC • Supply voltage: DC 4-wire • Modulated infrared light
PNP outputs • NPN or PNP transistor output • Output: NPN/PNP NO+NC • Make and break switching function
• Range: 1 m (Axial), 0.8 m (Radial) • Sensitivity adjustment by Teach-in or by • Sensor types: D, B, R, P and T selectable
• Sensitivity adjustment by potentiometer potentiometer • Connectivity: Cable or M8 connectors • Cable and plug version
• Approvals/Marks: CE - cULus • Approvals/Marks: CE - cULus (UL508, • Approvals/Marks: CE - cULus (UL508, • Approvals/Marks: CE - UL - CSA
CSA C22.2) CSA C22.2) - ECOLAB
• Dimensions: 25 x 45 x 112 mm • 2 X 4 digit LED display for signal and • Dimensions: 12 x 37.5 x 80 mm. Slot • M12, M18 and M30 Nickel-brass
• Long range background suppression threshold level width 3 mm housing in short or long barrel lenghts
(BGS) sensor • Easy setup 3 way adjustment switch • Teach-In: push button or by wire • Standard, double and triple distance
• Power supply receiver: 10 to 30 VDC • Selectable response time, timing delay • Rated operational voltage 10 - 30 VDC sensing ranges
• NPN and PNP NO or NC output functions • Aluminium housing • Output functions: NO or NC, NPN or PNP
• Emitter with Mute Input for testing • 100 mA NPN PNP NO NC Switching • Approvals/ Marks: CE • Two metres oil resistant PVC cable or
sensor fucntion M12 plug version
• 2.5 m sensing distance • Protection: reverse polarity, short circuit,
transients
10 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Our product range
Conductive level Ultrasonic Capacitive Capacitive
controllers / probes sensors sensors sensors
• 17.5mm slim housing, 22.5mm & • Dimensions: M18, M30 • 4th generation Tripleshield™ technology • Sensor diameter: M30, teflon and
35 mm housing available • Ultrasonic sensors with integrated • Dimensions: M18 / M30 stainless steel
• Multiple filling and emptying functions amplifier providing a digital and/or • Plastic housings DC versions • Adjustable sensing distance: 4 to 15 mm,
• 24-240 VAC/DC (CLD2EB1BU24)/ analog output and integrated amplifier • Sensing distance up to 30 mm factory set for 10 mm
24 VDC, 115 VAC, 230 VAC • Housing material: plastic and stainless • Approvals/Marks: CE - cULus • Output: transistor NPN or PNP, make &
• Flexible modular probes up to 5 steel break switching
electrodes (CLH5) • Sensing distance up to 6 m • Power supply: 10 to 40 VDC
• Extendible probes for longer length • Approvals/Marks: CE - cULus - CSA
PCB mount solid state 1-phase solid state 1-phase solid state 1-ph solid state switches
relays relays switches with current monitoring
• Dimensions: 25.4 x 43 x 10.5 mm • Dimensions: 58.2 x 44.8 x 28.8 mm, • Product width: 17.5 mm up to 70 mm, • Product width: 22.5 mm up to 70 mm,
• Operational voltage range: 24-480 VAC panel mount DIN or panel mount DIN or panel mount
• Rated operational current: 3, 5, 5.5, • Rated operational voltage: up to 660 VAC • Ratings: up to 660 VAC, 90 AAC, 18000 A²s • Ratings: up to 660 VAC, 90 AAC,
10 AAC • Rated operational current: 25, 50, 75, • Integrated output overvoltage protection 18000 A²s
• Control input ranges: 4-32 VDC, 16-32 100, 125 AAC • Control input ranges: 4-32 VDC, 20-275 • Integrated output overvoltage protection
VAC • Control input ranges: 4-32 VDC, VAC (24-190 VDC) • Control input range: 4-32 VDC
• Approvals/Marks: CE- cURus - VDE 20-280 VAC • Approvals/Marks: CE - cULus (RGC) - • Approvals/Marks: CE - cULus [RGC1S] -
[RP1...3,5,6] • Approvals/Marks: CE - cURus - CSA - cURus (RGS) - CSA (RGS) - VDE - GL cURus [RGS1S] - CSA [RGS1S]
CCC - VDE [RAM1..] (RGC up to 30 AAC)
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 11
Packaging Machinery
Our product range
3-phase solid 3-phase general Variable frequency Safety magnetic
state contactors purpose soft starters drives sensors and units
• Product width: up to 70 mm, DIN-rail • Operational voltage range: 187 - 440 • Compact dimensions, with ratings up to • Rectangular or cylindrical housing
mounting VAC,187 - 660 VAC 11 kW • Several output configurations available
• Ratings: up to 660 VAC 75 AAC/pole • Operational current range: 12 AAC up • V/F and SLV control inbuilt • Up to 175 VDC switching voltage
[RGC2], 65 AAC/pole [RGC3] @ 40°C 100 AAC • Drive voltage ratings: 100 - 120VAC; • 350 mA maximum output
• Motor ratings up to 11 kW @ 400 VAC, • Control voltage: 24 VAC/DC, 110 - 200-240VAC; 380-480VAC • Up to 10 W switching power
25 HP @ 600 VAC 400 VAC • Drive kW rating: - 0.4kW - 11kW (0.5HP • IP67 protection
• Control input range: 5-32 VDC, • Serial communication (Modbus 2-wire) - 15HP)
20-275 VAC (24-190 VDC) [RSGD 75mm models] • Approvals/Marks: CE - cULuS
• Approvals/Marks: CE - cULus • Approvals/Marks: cULus, CCC, EAC
• 4 non-safety test outputs for sensor • Wide range of Input/Output, Input • Exp. units to monitor speed (Ple): • Enhancing safety, for applications requiring
monitoring only or Output only (both OSSD and Zero speed, Max speed, Speed range access to remain closed and locked until
• 2 non-safety programmable digital standard relay) expansion units to serve Motion direction; rotation / translation. potential hazards have stopped or come to
signal outputs different application requirements • RJ45 for encoder connections and terminal a predetermined safe state
• 2 non-safety inputs for Start / Restart • Models offer a variety of non-safety blocks for connection of proximity (up to • Standards compliance. SIL 3 in accordance
interlock and EDM Inputs/Outputs such as: inputs for 2 proximity switches per module). with EN 62061, PL e in accordance with
• LOG file with 5 configuration modifications Start/Restart interlock and EDM, test • Inputs frequency: Encoder up to 500 EN ISO 13849-1, interlock type 2 in
• Connection with other exp. units via rear bus outputs KHz (300 KHz for HTL), Proximity up accordance with EN ISO 14119
to 5 KHz. • Approvals/Marks: CE - cULus - IMQ
12 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Our product range
Safety Safety light Multifunction monitoring 3-phase
modules curtains relays with NFC monitoring relays
• Safety modules for gate and emergency • Lengths from 300 to 1500 mm for • Dimensions: 22.5 mm DIN rail • Dimensions: 81 x 22.5 x 99.5 mm
stop [NES] and light curtain [NLG] type 2 mounting enclosure DIN-rail housing
• 3 NO safety outputs • Resolution: finger, hand • 120 VAC to 480 VAC Delta & Star • 3-phase monitoring relay for phase
• < 30ms response time • Lengths from 150 to 1650 mm for Mains sequence and phase loss (DPA01)
• IP40 protection for housing and IP20 type 4 • Voltage and frequency monitoring • TRMS 3-phase over and under voltage,
protection for terminals • Resolution: hand, body • 2 SPDT 8A relay outputs phase sequence and phase loss
• Approvals/Marks: CE- UL -TÜV - cULus • Dimensions: 36.9 x 32.3 mm, • Approvals/Marks: UL, CSA and CCC monitoring relays (DPB01)
• Approvals/Marks: CE - cULus • Approvals/Marks: CE - UL - CSA
• 35 mm Mini-DIN housing • Dimensions: 81 x 17.5 x 67.2 mm • Dimensions: 81 x 22.5 x 99.5 mm • 96 x 96 mm panel mounting housing
• Motor thermistor relay DIN-rail housing with 12 mm hole for DIN-rail housing • Accuracy 0.2 % (voltage, current)
• PTC Open and PTC Short detection current measurement • TRMS AC/DC over or under current • Class 0.5S (kWh)
• Universal power supply from 24 V to • Current monitoring relay with built.in monitoring relay • Universal power supply
240 VAC/DC current transformer • Direct measuring or through current • Front protection degree IP65, NEMA4X,
• Approvals/Marks: UL - CE • 20, 50 or 100 A full scale transformer (A82) NEMA12
• Self powered • A82: true RMS AC current metering • Approvals/Marks: cULus
• Approvals/Marks: UL - CSA - CCC transformer for 25, 50, 100, 250 or 500 AAC
• Approvals/Marks: UL - CSA
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 13
Packaging Machinery
Our product range
Energy 1 and 3-phase DIN rail switch mode
Timers
analysers energy transducers power supplies
• 3-phase energy meters with CT • 2 DIN size; DIN-rail mounting [ET112] • Dimensions: 81 x 17.5 x 67.2 mm • DIN rail mounting
connection • 3 DIN size; DIN-rail mounting [ET340] DIN-rail housing • 1-phase (5-480 W), 2-phase (100
• Solid or split-core 5A CT • Measurement of voltage, current, power, • Delay on operate function [DAA], W), 3-phase (120-960 W)
• Dimensions: 4 DIN modules or 72x72 power factor and frequency multifunction [DMB] • Rated input voltage: 85-264 VAC
housing • Bi-directional energy metering, 2 tariffs, cl. • Combined AC and DC power supply (1-phase), 380-575 VAC (2-phase),
• Class 1 (kWh) acc. to EN62053-1 1 (EN62053-1) • Repeatability: < 0.2% 340-575 VAC / 480-820 VDC (3-phase)
• Class B (kWh) acc. to EN50470-3 • Measuring inputs: 115/230 VAC, 100 A • Approvals/Marks: UL - CSA - RINA • Approvals/Marks: CE - TÜV - cULus -
• Pulse open collector or serial RS485 [ET112], single phase UL1310 Class 2 (<92W), ISA12.12.1
output • Measuring inputs: 208 to 400 VLL VAC, Class 1, Div 2
65 A [ET340], 3-phase
• Compact din-rail housing - 1/3/4/5 • Output power from 25 W to 800 W • Up to 30 A UPS controller • Power supply, UPS and battery charger
Din width • Input 110/240 VAC single phase • 12 V and 24 V versions “All in one”
• Universal input from 90 - 264 VAC • Short circuit, overload and overvoltage • Outputs for device OK, battery OK and • 24 VDC 5 A output
• Intergrated short-circuit and overload protection battery Low. • Power boost up to 2 times rated output,
protection with built-in input filters • PFC function available >75 W • DIN rail battery accessory available up permanent.
• High effiencies of up to 89% • Approvals/Marks: CE - UL to 7.2 A/h • Built in battery diagnosis
• Approvals/Marks: CE - cULus - TUV • Approvals/Marks: CE - UL • Approvals/Marks: CE - UL
14 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
OUR SALES NETWORK IN EUROPE
AUSTRIA FRANCE ITALY SPAIN
Carlo Gavazzi GmbH Carlo Gavazzi Sarl Carlo Gavazzi SpA Carlo Gavazzi SA
Ketzergasse 374, Zac de Paris Nord II, 69, rue de la Belle Etoile, Via Milano 13, Avda. Iparraguirre, 80-82,
A-1230 Wien F-95956 Roissy CDG Cedex I-20020 Lainate E-48940 Leioa (Bizkaia)
Tel: +43 1 888 4112 Tel: +33 1 49 38 98 60 Tel: +39 02 931 761 Tel: +34 94 480 4037
Fax: +43 1 889 10 53 Fax: +33 1 48 63 27 43 Fax: +39 02 931 763 01 Fax: +34 94 431 6081
office@carlogavazzi.at french.team@carlogavazzi.fr info@gavazziacbu.it gavazzi@gavazzi.es
CHINA
Carlo Gavazzi Automation (Kunshan) Co., Ltd.
Kunshan
HEADQUARTERS
Carlo Gavazzi Automation SpA
Via Milano, 13
I-20020 - Lainate (MI) - ITALY
Tel: +39 02 931 761
info@gavazziautomation.com
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 15
produced using
post consumer de-inked waste.
Printed on 100% recycled paper
www.gavazziautomation.com
BRO PACKAGING ENG REV.06 06/17
Specifications are subject to change without notice. Illustrations are for example only.