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Food and Beverage
Food and Beverage
ABOUT CARLO GAVAZZI Our R&D competence centres and We focus our expertise on offering
production sites are located in state-of-the-art product solutions in
Carlo Gavazzi Automation is a Denmark, Italy, Lithuania, Malta and selected market segments.
multinational electronics group active the People’s Republic of China.
in designing, manufacturing and Our customers include original
marketing of electronic equipment We operate worldwide through 22 equipment manufacturers of
targeted at the global markets of of our own sales companies and also packaging machines, plastic-
industrial and building automation. selected representatives in more than injection moulding machines, food
65 countries, from the United States in and beverage production machines,
Our history is full of firsts and our the West to the Pacific Rim in the East. conveying and material handling
products are installed in a huge equipment, door and entrance control
number of applications all over the Our core competence in automation systems, lifts and escalators, as
world. With more than 80 years of spans three product lines: Sensors, well as heating, ventilation and air
successful operation, our experience Switches and Controls. conditioning devices.
is unparalleled.
Our wide array of products includes
We have our headquarters in Europe sensors, monitoring relays, timers,
and numerous offices around the energy management system, solid
world. state relays, safety devices and
fieldbus systems.
2 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
DESIGNED TO MEET MARKET The number of switching cycles in Monitoring relays, timers, switching
REQUIREMENTS food and beverage equipment is quite power supplies and energy meters
substantial and a reliable switching complete the range of Carlo Gavazzi
With over 40 years of expertise in solution that guarantees a long, products to ensure safe operation
manufacturing components for food maintenance-free lifetime can be and monitoring of equipment, while
and beverage equipment, Carlo provided only with solid state switching. increasing longevity.
Gavazzi can provide a wide range
of advanced and reliable products Carlo Gavazzi sensors are widely used
for commercial heating and cooking to detect door closure or to check water
equipment, ice making technology and level in coffee machines.
cleaning processes.
Food and beverage processes demand
Carlo Gavazzi is a market leader in equipment capable of working in harsh
solid state relay technology, offering environments and conditions.
innovative solutions in very compact
dimensions for the control of heater The Carlo Gavazzi range of sensors
loads. The range of products includes includes new photoelectric and
solid state relays for PCB mounting, capacitive types (Ecolab and IP69K
chassis mounting as well as solutions approved) capable of withstanding high
ready for use with a built-in heatsink. pressure and steam cleaning.
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 3
Food and Beverage
Coffee and vending machines
Capacitive Magnetic
Solid state Solid state Photoelectric Capacitive Energy Monitoring
level level
relays relays sensors sensors analyzers relays
sensors sensors
Coffee machines, for both domestic Level sensors are the best solution to In the coffee and vending machine
and commercial use, must be reliably check the water level. The sensor may market, the quality of dispensed
monitored in order to avoid any damage be installed directly in the bottom of the drinks (hot and cold), reliability, easy
to the electromechanical elements such tank. cleaning and maintenance are the
as the pump or the electrical resistance. Usually, plastic propylene sensors (ILSP, keys for success.
Carlo Gavazzi products provide ILM series) are used for this purpose. A In coffee machines, the PD30 sensors
efficient control and ensure the reliability second solution consists of a float in the with background suppression detect
of equipment. tank controlled by means of magnetic the cups to prevent coffee spillage. The
sensors. CD50 sensors detect the level of coffee
The switching of heaters can be carried beans while the CD34, designed for
out reliably with the RF1, RAM1A..G water-based liquids, can ignore any
or RA2A series which are fully solid residual film, moisture or foam.
state solutions and hence are not so
susceptible to problems concerning
contacts and arcing as is the case
with electromechanical solutions.
The RAM1 and RA2A series are also
suitable for motor switching.
4 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Heating and cooking equipment
Safety Switching
Solid state Solid state Solid state Solid state Proportional Energy
magnetic power
relays relays relays contactors controllers analyzers
sensors supplies
Manufacturers of cooking equipment voltages to guarantee reliable output power in proportion to the level
such as ovens, griddles, steamers and operation. of control input.
toasters need to ensure food quality Additionally, the materials used for the Machinery protection from voltage
and safety, improving production RF1, RAM1A..G, RK and RG conform surges, overcurrent or phase loss is
processes and ensuring long operating to the glow wire requirements of IEC/ ensured by Carlo Gavazzi compact
lifetime. EN 60335-1 (Safety of Household and monitoring relays, thus prolonging
Global legislation enforces restrictions Similar Electrical Appliances). their lifetime.
and bans on the use of mercury. The RF1, RK and RG series offer the
Carlo Gavazzi solid state relays and possibility of panel space optimization.
contactors are RoHS compliant and The RF1 occupies only 30% of the space
are mercury free. required by other panel mount solid
They can operate in humid conditions state relays, RG solutions are available
without being affected by vapors that in a width as small as 17.5 mm and
may be present in the surrounding the RK houses 2 poles in one platform
environment. providing up to 50% space savings.
The Carlo Gavazzi solid state The RGCxP series enables analog
solutions integrate protection against inputs to be connected directly to the
uncontrolled transients and over relay when it is necessary to control the
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 5
Food and Beverage
Ice makers and cooling systems
Inductive
Photoelectric Capacitive Capacitive Soft Energy Digital panel
proximity Timers
sensors sensors level sensors starters analyzers meters
sensors
Thanks to the progress in energy Carlo Gavazzi photoelectric sensors Capacitive sensors also enable
efficiency, reduced size and low can be used for ice level control. accurate control of water levels by
refrigerant charge there are many The sensor will send signal to the sending a water-fill signal to the
applications of ice making technology, P.C. board to stop the machine when controller. RSWT and RSGD soft
with millions of ice makers around a beam of light sent by the optical starters are also used to soft start
the world. You can find ice makers in device is shielded by ice. The ice and soft stop high pressure pumps in
hotels, bars and restaurants as well as machine will stop making ice before industrial washing equipment.
in hospitals, laboratories, supermarkets the bin or dispenser is full.
and in the food industry.
The wide range of inductive, capacitive,
photoelectric and ultrasonic sensors by
Carlo Gavazzi includes some types
suitable to be installed in ice makers.
An inductive sensor - specifically
designed for this application - detects
low speed of the gear motor, sending a
signal to the PC board which stops the
ice machine operation.
6 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Conveying, filling and cleaning processes
Inductive
Photoelectric Photoelectric Capacitive Capacitive
proximity Cordsets
sensors sensors sensors level sensors
sensors
The food industry requires a high level They are IP69K and Ecolab certified. the ideal solution for demanding
of hygiene and cleanliness in equipment The PD30 background suppression applications characterized by harsh
that has to withstand daily wash-down sensors detect all lid colours on objects environmental conditions. The Ecolab
at high temperatures, high pressure at the same distance from the sensor, certification guarantees resistance to
cleaning and harsh detergents. and their durable design withstands industrial cleaning agents, such as
The PD30ET stainless steel sensors work daily cleaning processes. alkaline or chlorine foam and acid
perfectly even in the harshest environments The PA/PH18 sensor series is another foam disinfectants. The material used
(e.g. in detecting the presence of meat or solution for applications where harsh for the plastic cap is FDA certified.
meat trays on a conveyor system). The cleaning methods are required. The
sturdy stainless steel housing (AISI316L) photoelectric sensors - PA18 series -
together with high-quality plastic comply with the requirements set out
materials such as PEEK, PPSU, and PES by Ecolab, IP67, IP69K. Offered in a
sealings of FKM, guarantee outstanding compact M18 threaded ABS housing,
mechanical resistance. These sensors are this sensor series is available in both
built to withstand cleaning with water at axial (straight) and radial (90° right
80°C (176°F), high pressure washing angled) versions.
up to 100 bar (1,450 psi) and to resist The Carlo Gavazzi ICS series of
alkaline and acidic cleaning agents. inductive proximity sensors also
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 7
Food and Beverage
Our product range
1-phase 1-phase 1-phase
solid state relays solid state relays solid state relays
• Dimensions: 36 x 21 x 24 mm, panel mount • Dimensions: 58.2 x 44.8 x 28.8 mm, panel mount • Dimensions: 58.2 x 44.8 x 28.8 mm, panel mount
• Rated operational voltage: up to 280 VAC • Rated operational voltage: up to 660 VAC • Rated operational voltage: up to 660 VAC
• Rated current: up to 25 AAC • Rated current: 25 AAC, 50 AAC, 75 AAC, 100 AAC • Rated current: 25 AAC, 50 AAC, 100 AAC, 125 AAC
• Control input: 5 VDC, 12 VDC, 24 VDC • Control input: 4-32 VDC, 20-280 VAC • Control input: 4-32 VDC, 20-280 VAC
• Approvals/Marks: CE - cURus - CSA - VDE • Approvals/Marks: CE - cURus - CSA - EAC - CCC • Approvals/Marks: CE - cURus - CSA - EAC - CCC - VDE
• Dimensions: 57.8 x 44.5 x 31.7 mm, panel mount • Dimensions: 45 x 58 x 33 (44) mm, panel mount • Dimensions: 90 x 17.8 x 51 mm, panel mount
• Rated operational voltage: up to 660 VAC • Independent control (RKD2..) or common control (RK2..) • Ratings: up to 660 VAC, 90 AAC, 18,000 A2s
• Rated current per pole: up to 40 AAC • Ratings: up to 660 VAC, 50 AAC /pole, 75 AAC /pole • Integrated output overvoltage protection
• Control input: 4-32 VDC • Control input: 4-32 VDC • Control input: 4-32 VDC, 20-275 VAC (24-190 VDC)
• Approvals/Marks: CE - cURus - CSA • Approvals/Marks: CE- cURus - CSA - VDE • Approvals/Marks: CE - cURus - CSA - EAC - VDE - GL (50 AAC)
8 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Our product range
1-phase 3-phase 3-phase
solid state contactors solid state contactors proportional controllers
• Product width 17.5 mm up to 70 mm, DIN or panel • Product width up to 70 mm, DIN rail mount • Product width up to 70 mm, DIN rail mount
mount • Ratings: up to 660 VAC, 75 AAC (RGC2A), 65 AAC • Rated operational voltage: 180 - 660 VAC
• Ratings: up to 660 VAC, 85 AAC, 18,000 A2s (RGC3A) @ 40°C • Rated current: up to 75 AAC (RGC2P), 65 AAC (RGC3P) @
• Integrated output overvoltage protection • Motor ratings up to 11 kW @ 400 VAC, 25 HP @ 40°C
• Control input: 4-32 VDC, 20-275 VAC (24-190 VDC) 600 VAC • Control input: 0-20 mA, 4-20 mA, 12-20 mA, 0-10 V,
• Approvals/Marks: CE - cULus - EAC - VDE - GL (up to • Control input: 5-32 VDC, 20-275 VAC (24-190 VDC) 0-5 V, 1-5 V, external potentiometer
30 AAC) • Approvals/Marks: CE - cULus - EAC - CCC • Approvals/Marks: CE - cULus - EAC - CCC
• World standard housing style 11 x 31.5 x 21 mm • World standard housing style 10.8 x 30 x 20 mm • Standard M18 cylindrical housing
• Supply voltage: DC 4-wire • Power supply: 10 to 30 VDC • Power supply: 10 to 30 VDC
• Sensing distance: < 15 m • NPN or PNP transistor output • Separate models available for NPN or PNP outputs
• Output: NPN/PNP NO+NC • Connection cable or built in M8 connector • Range: 1 m (Axial), 0.8 m (Radial)
• Sensor types: D, B, R, P and T • Approvals/Marks: CE - UL 508 • Sensitivity adjustment by potentiometer
• Connectivity: Cable or M8 connectors • Approvals/Marks: CE - cULus - ECOLAB
• Approvals/Marks: CE - cULus - ECOLAB
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 9
Food and Beverage
Our product range
Photoelectric Capacitive Capacitive
sensors sensors sensors
• Square sensor with M18 front • Sensing distance: 0.5 - 12 mm (M18), 2 - 30 mm (M30) • Dimensions 50 x 30 x 7 mm
• Power supply: 10 to 30 VDC • NPN or PNP versions with N.O. and N.C. output • Supply 10-30 VDC or 5 VDC
• Separate models available for NPN or PNP outputs • Dust or temperature alarm output • 3-wire DC sensors with open collector NPN or PNP
• Sensing types: Diffuse reflective, BGS, Pol. Retro- • Sensing face can withstand temperature up to 120 °C transistor output
reflective, Through beam • Approvals/Marks: CE - cULus - ECOLAB • Approvals/Marks: CE
• Sensitivity adjusted by potentiometer
• Approvals/Marks: CE - cULus - ECOLAB
• Dimensions 8 x 16 x 34 mm • Stainless steel housing M8 • Standard M12, M18 and M30 cylindrical housing
• Power supply: 10 - 30 DC • Sensing distance: 1.5 mm to 4 mm • Power supply: 10 to 36 VDC
• Output: NPN / PNP / NO or NC • Power supply: 10 to 30 VDC • Sensing distance from 2 mm up to 22 mm
• Power supply from 208 to 480 VAC (+/- 15%) • Approvals/Marks: CE - UL - CSA • Housing: stainless steel, IP67, IP68 and IP69K
• Connectivity: Cable or M8 4-pin Pig-tail • Approvals/Marks: CE - cULus - c CSAus
• Approvals/Marks: CE - cULus - ECOLAB
10 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Our product range
Level magnetic Safety magnetic
Cordsets
sensors sensors
• M12 and M8 connectors • Cylindrical, float diameter 17.5 to 53 mm • Rectangular or cilindrical housing
• Straight and angled versions • Reversible output function by float overturning • Connection: PVC cable or pigtail solution
• 2 or 5 m cable length • High temperature versions available up to 120°C • Housing material: Plastic or Stainless steel
• 4-wire version • Degree of protection: IP67 minimum • Approvals/Marks: CE - cULus
• Degree of protection IP69K
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 11
Food and Beverage
Our product range
Multifunction 3-phase voltage and frequency 3-phase
meters monitoring relays with NFC monitoring relay
• Dimensions: 6 DIN rail module or 96 x 96 mm panel • Dimensions: 22.5 mm DIN rail mounting enclosure • Dimensions 81x17.5x67.2 mm DIN-rail housing
mounting housings • 120 VAC to 480 VAC Delta and Star Mains • Phase sequence and phase loss (DPA/DPB), Under/
• 3-phase multifunction indicator (WM12) or analyzer • Voltage and frequency monitoring Over Voltage (DPB)
(WM14) • 2 SPDT 8 A relay outputs • 3-phase AC (own switching power supply)
• Accuracy 0.5 % (voltage, current) • Approvals/Marks: UL, CSA and CCC • Power supply from 208 VLL -40% to 480 VLL +30%
• Front protection degree IP65, NEMA4X, NEMA12 • Approvals/Marks: cULus Listed - CCC approved
• Dimensions: 81 x 17.5 x 67.2 mm DIN-rail housing • Dimensions: 81 x 35.5 x 67.2 mm DINrail housing • Motor rating: Up to 45 kW (90 A)
with 12 mm hole for current measurement • Over or under current monitoring relay 1-phase AC/DC • 3-phase controlled & internally bypassed
• Current monitoring relay with built-in current transformer TRMS • Operational voltage:
• 20, 50 or 100 A full scale • Power supply from 24 to 2380 VAC (± 15%) RSWT40: 220 - 400 VAC, RSWT60: 220 - 600 VAC
• Self powered • Approvals/Marks: UL - CSA - CE approved • PTC input, Alarm - Top of Ramp - Run relay indication
• Approvals/Marks: UL - CSA - CCC • Approvals/Marks: cULus - CCC - EAC
12 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
Our product range
3-phase general purpose
Soft starters Timers Timers
soft starters
• Operational voltage range: • Current limit starting • 21.5 x 28 mm housing for 8 pin or 14 • 48 x 48 mm housing for 11 pin socket
187 - 440 VAC, 187 - 660 VAC • Advanced diagnostic functions pin blade socket or panel mounting
• Operational current range: 12 AAC up • Internally bypassed • Multifunction timer • Multifunction timer with 7 functions
100 AAC • Up to 12 starts per hour • DPDT or 4PDT output • DPDT output
• Control voltage: 24 VAC/DC, 110 - 400 VAC • Approvals/Marks: cULus listed • Universal power supply • Universal power supply
• Auxiliary relays for top of ramp and alarms • Approvals/Marks: cUR - CSA • Approvals/Marks: cUR - CSA
• Serial communication (Modbus 2-wire)
[RSGD 75 mm models]
• Approvals/Marks: cULus - CCC- EAC
SPD: DIN rail type SPPC: Enclosed type UDM / LDM40 ESI
5 W...960 W 25 W…800 W
• DIN-rail housing • Compact dimensions • Dimensions: 48 x 96 x 105 mm • Enhancing safety. Ideal for applications that
• Short circuit and overload protection • Universal input voltage range: (UDM40); 48 x 96 x 83 mm (LDM40) require access to remain closed and locked
• 1-Phase and 3-phase 85 VAC ~ 264 VAC / 120 VDC ~ 370 • TRMS AC current and voltage until potential hazards have stopped or
• Universal supply voltage AC/DC VDC (SPPC150F type) measurements come to a predetermined safe state.
• Approvals/Marks: cUL listed - TUV/CE • 105°C long life electrolytic capacitors • AC/DC current measurements: • Protecting machines from interruptions
• Adjustable output selectable full scales (200 μA to 5 A) in production
• AC/DC voltage measurements: • Standards compliance. SIL 3 (EN 62061), PL e
selectable full scales (200 mV to 500 V) in accordance with EN ISO 13849-1, interlock
• Approvals/Marks: CE - cURus - cCSAus type 2 in accordance with EN ISO 14119.
• Approvals by IMQ - CE - cULus.
MAIN FEATURES MAIN FEATURES MAIN FEATURES MAIN FEATURES
• High efficiency • High efficiency and compact size • Accuracy class 0.1% reading • Ensure protection in inertia’s machineries
• LED indicator for DC power on • DC output: 5, 12, 15, 24 and 48 V • UDM40: °C or °F temperature • Prevents entry into a dangerous area
• Parallel versions available • Built-in active PFC (Power Factor measurements, resistance measurements, until the unlock signal
• Active PFC ≥ 90 W Correction) function: PF >0.98 @ rate, speed, frequency and period • With manual unlock device for
• Class II output ≤ 90 W 115 VAC and PF > 0.95@ 230 VAC measurement emergency
(SPPC150F type) • Block controlled by solenoid
CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only. 13
Food and Beverage
Our product range
CERTUS configurable CERTUS configurable CERTUS data and diagnostic
safety module I/O expansion modules modules + bus transfer
• 4 non-safety test outputs for sensor monitoring • Wide range of Input/Output, Input only or Output only • DDC: Expansion unit for Diagnostics and Data Comm.:
• 2 non-safety programmable digital signal outputs (both OSSD and standard relay) expansion units to - C PFBUS - Profibus DP, - C DNET - DeviceNET
• 2 non-safety inputs for Start / Restart interlock and serve different application requirements - C CAN - CANOpen, - C EIP - Ethernet IP
EDM • Models offer a variety of non-safety Inputs/Outputs - C ECAT - EtherCAT, - C PFNET - PROFINET
• CMC configurable memory card slot such as: inputs for Start/Restart interlock and EDM, - C OMMS - Universal Serial Bus
• LOG file with 5 configuration modifications test outputs • Bus Transfer: interface module allowing the connection of
• 24 connectors in 22.5 mm remote expansions via bus
• Connection with other expansion units via rear bus • DDC: allows communication with most common
industrial fieldbus systems
• Expansion units to monitor speed (Ple): • Compact dimension, 1 DIN, W x H x D: 18 x 90 x 63 mm. • Safety modules for gate and emergency stop (NE) and
- Zero speed • Safety solution for basic machines, equipment and light curtain (NL)
- Max speed production lines • 2 NO / 3 NO safety Outputs
- Speed range • 4 LEDs on the front panel indicate the status and any errors • IP40 protection for housing and IP20 protection for
- Motion direction; rotation / translation. during operation terminals
• RJ45 for encoder connections and terminal blocks for connection • Up to 4 OSSD safety outputs • Approvals/Marks: CE - cULus
of proximity (up to 2 proximity switches per module). • Can be used in application with: e-stop, e-gate, limit switch,
• Inputs frequency: Encoder up to 500 KHz (300 KHz for non-contact witch, safety light curtains, safety light beam,
HTL), Proximity up to 5 KHz. safety mat
14 CARLO GAVAZZI Automation Components. Specifications are subject to change without notice. Illustrations are for example only.
OUR SALES NETWORK IN EUROPE
AUSTRIA FRANCE ITALY SPAIN
Carlo Gavazzi GmbH Carlo Gavazzi Sarl Carlo Gavazzi SpA Carlo Gavazzi SA
Ketzergasse 374, Zac de Paris Nord II, 69, rue de la Belle Etoile, Via Milano 13, Avda. Iparraguirre, 80-82,
A-1230 Wien F-95956 Roissy CDG Cedex I-20020 Lainate E-48940 Leioa (Bizkaia)
Tel: +43 1 888 4112 Tel: +33 1 49 38 98 60 Tel: +39 02 931 761 Tel: +34 94 480 4037
Fax: +43 1 889 10 53 Fax: +33 1 48 63 27 43 Fax: +39 02 931 763 01 Fax: +34 94 431 6081
office@carlogavazzi.at french.team@carlogavazzi.fr info@gavazziacbu.it gavazzi@gavazzi.es
CHINA
Carlo Gavazzi Automation (Kunshan) Co., Ltd.
Kunshan
HEADQUARTERS
Carlo Gavazzi Automation SpA
Via Milano, 13
I-20020 - Lainate (MI) - ITALY
Tel: +39 02 931 761
info@gavazziautomation.com
produced using
post consumer de-inked waste.
Printed on 100% recycled paper
www.gavazziautomation.com
BRO FOOD AND BEVERAGE ENG REV.06 03/18
Specifications are subject to change without notice. Illustrations are for example only.