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Dinodia 2018
Dinodia 2018
Citation: Dinodia, H., Mahajan, N., Dwivedi, V., and Khanna, V., “A Study on Real Driving Emissions for India - An Experimental
Approach,” SAE Technical Paper 2018-01-0339, 2018, doi:10.4271/2018-01-0339.
Abstract
This paper discusses the detailed experimental results of Real
I
ndian automobile industry is set to witness the biggest Driving Emission tests analyzing after-treatment system
emission reforms of the last two decades with the imple- configurations (LNT, sDPF, ufSCR) considering different
mentation of BS6 emission norms from 1st April 2020 scenarios such as test routes, test days, driving behavior etc.
and Real Driving Emissions (RDE) from 1st April 2023. Variation in trip dynamics (Severity, Softness in driving),
However, there are still a lot of unanswered questions trip validity and normality and post-processed results are
regarding the test procedure of RDE for India. For India, other key points of interests investigated. The overall activity
adopting European RDE test procedure as it is may be a provided great insights into the possible modifications which
challenge because of the significant differences between India may be required for RDE test suitable to Indian conditions.
and Europe in terms of weather, geography, demography, The learning such derived will be of immense value for future
road infrastructure, driving behavior and fuel quality. design and development.
Introduction
For PM reduction, use of DPF (Diesel Particulate Filter)
I
ndia is getting ready for the implementation of BS6 by 2020. is the unanimous choice. For NOx reduction, the selection of
European emission norms have been a baseline for the after-treatment control strategy i.e. LNT (Lean NOx Trap) or
India. BS6 is also being accompanied with the RDE (Real SCR (Selective Catalytic Reduction) is highly dependent on
Driving Emissions) monitoring system from 2020 and its the exhaust gas temperatures. The operating temperature for
compliance from 2023. RDE testing is being introduced to fill LNT is relatively lower than SCR making LNT more suitable
in the gap between the emissions level which originates when for lower speed operations. However, NOx conversion effi-
a vehicle is tested on road and in lab (on cycle). Therefore, to ciency for SCR is much higher than LNT thereby assisting in
evaluate RDE implementation in India, an experimental test significant NOx reduction.
case RDE procedure (hereafter referred to as Experiment) has This study is focused on:
been defined for the current study. 1. Identification of key factors affecting the outcome of a
For this experiment, the modifications in test proce- RDE test
dure with respect to EU RDE legislation are explained in
Figure-1 [1] [2]. The changes that have been proposed are so as 2. Evaluation of impact of Indian driving conditions on
the performance of vehicles with different after-
to do minimum alteration in the EU RDE procedure. These
treatment systems, and
modifications include lower speed limits for urban, rural and
motorway phases and modified temperature ranges while 3. Identification of possible India specific modifications
other parameters such as payload, use of auxiliary devices in RDE testing methodology.
during testing, trip validity factors, post processing methods
etc. are kept same. The speeds are being lowered in order to
understand how the other parameters of RDE respond towards
relatively lower speed conditions prevalent in India. Test Vehicles
As typical Indian driving conditions involve relatively
low speed driving, the exhaust temperatures are generally For these tests, three series-production diesel vehicles were
lower as compared to European driving conditions and can procured from Europe (Euro-6b compliant on NEDC). Table-1
affect the performance of after-treatment systems. Thus, lists the characteristics of these vehicles. For NOx control after
exhaust gas temperature plays an important role in the selec- combustion, the after-treatment system in two vehicles is LNT
tion of such systems. while the third one has sDPF (DPF with SCR-coating) with
© SAE International
© SAE International
TABLE 1 Test Vehicles
After-treatment DOC, sDPF, ufSCR LNT, DPF LNT, DPF As per EU RDE legislation, the permissible tolerances
System defined for gaseous pollutants for correlation are:
HP EGR, LP EGR
Engine Turbocharged Direct Injection CO: ±150 mg/km or 15%, (whichever is greater).
technology NOx: ±15 mg/km or 15%, (whichever is greater).
CO2: ±10 mg/km or 10%, (whichever is greater).
ufSCR (Under floor Selective Catalytic Reduction). For NOx The correlation was established for the above pollutants
control during combustion, all the vehicles have combination as per the defined limits.
of cooled high-pressure and low-pressure Exhaust Gas Based on the boundary conditions as per EU RDE legisla-
Recirculation (EGR). To reduce PM/PN levels, all the vehicles tion, two different test routes were identified for performing
are equipped with DPF. The testing was done using Euro-6 RDE tests - Route-1 and Route-2. The Route-1 consists of
reference fuel (B7). actual Indian traffic conditions whereas Route-2 corresponds
to the testing in controlled traffic conditions, as EU RDE
PEMS Testing of Real FIGURE 3 WLTC cycle used for correlation activity.
Driving Emissions
Figure-2 shows a typical RDE test sequence which was
followed during the tests.
The PEMS instrument used in this work was a Horiba
OBS-One. The modules supplied enabled the measurement
of CO and CO2 by heated Non-Dispersive Infra-Red (NDIR)
and NOx, NO by dual heated Chemi-Luminescence Detector
(CLD), where NO2 is measured indirectly through subtraction.
A Pitot flow meter enables determination of exhaust flow rate.
© SAE International
TABLE 2 Test Configurations based on Routes FIGURE 4 NOx results for all vehicles for Route-1 with
different drivers.
EU
Route RDE Experiment Remarks
Route-1 - Different drivers for Model-
A and Model-C.
For all
models - Same driver for Model-B.
- 2 test runs for each model
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with Experiment.
Route-2 - Same driver for all models.
For all For all - 1 test run for each model with
models models EU RDE and Experiment.
© SAE International
Note: All tests were done in hot start condition.
FIGURE 7 Gear shifting pattern of Driver-2 for Model-A. FIGURE 8 NOx results for all vehicles for Route-2 for
Experiment and European RDE with same driver.
© SAE International
© SAE International
TABLE 3 Comparison of driving pattern for Driver-1 and
Driver-2 FIGURE 9 CO2 results for all vehicles for Route-2 for
Observations from driving pattern analysis Experiment and European RDE with same driver.
Driver-1 Driver-2
Economic driving style Aggressive driving style
Gear shifting range between Gear shifting range between
2000-2500 rpm. 2500-3000 rpm.
Driving zone: 1000-2500 rpm. Driving zone: 1000-3750 rpm.
© SAE International
© SAE International
of the possible reasons for relatively higher NOx and CO2
emissions as compared to Driver-1.
Thus, the driving behavior seems to be one of the impor-
tant factors impacting RDE test results.
This observation of economic and aggressive driving
behavior is analyzed further ahead in trip dynamics. Analysis of Trip Dynamics
Case 2 After test completion, every test was validated for the trip
Route: Route 2 dynamics based on two factors as defined in EU RDE
RDE procedure: Experiment and EU RDE. legislation [2]:
Model-A: 2 test runs (Experiment-1, EU 1. 95th percentile of the v*apos
RDE-1), Driver-2 v avg. £ 74.6 km/h and (v.a pos )k - [95] > (0.136 × v avg + 14.44)
Model-B: 2 test runs (Experiment-1, EU or
RDE-1), Driver-2
v avg. > 74.6 km/h and (v.a pos )k[95] > (0.0742 × v avg. + 18.966) (1)
Model-C: 2 test runs (Experiment-1, EU
RDE-1), Driver-2
2. Relative Positive Acceleration (RPA)
Figures-8 and 9 shows the variation in NOx and CO2 v avg. £ 94.05 km/h and PRA k < (-0.0016 × v avg + 0.1755)
emissions in two test runs for all models for two different RDE
procedures i.e. EU RDE and Experiment. or
Test results with EU RDE are higher as compared to v avg. > 94.5 km/h and RPA k < 0.025. (2)
Experiment thereby indicating impact of speeds used during
RDE tests. This implies that the European RDE test procedure The test’s validity was checked on the basis of the equa-
is more severe (max. Speed 145 km/h) as compared to tions defined for the above factors (Equations - 1 and 2) as per
Experiment (max. Speed 90 km/h). the EU RDE legislation. These equations seem to be defined
Also, the SCR system seems to be much more effective on the basis of real road driving data of Europe.
for NOx reduction than the LNT system even with the A high value for (v*apos) is commonly used as an indicator
same driver. for high dynamics of a trip. It is a measure to judge severity
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or aggressiveness during the test. The test value for each phase FIGURE 12 (v*apos) check for Model-A for Experiment RDE
(Urban, Rural and Motorway) should lie below the limit which (Route-1, D-1)
is calculated using the Equation (1).
RPA is used to include sufficient dynamics during the
test. Low value for RPA is an indicator for the lack of dynamics
in a trip. It is a measure to judge softness during the test and
the power demand. The value for each phase (Urban, Rural
and Motorway) should lie above the limit which is calculated
using the Equation (2).
Figures-10, 11 and 12 shows the trip validity check for
(v*apos) on Model-A for EU RDE and Experiment respectively.
All vehicles but one was valid according to both these
factors. Model-A was observed to be failed in rural mode in
Experiment RDE for D-2.
The other important point for consideration in the above
© SAE International
analysis is the average cut-off velocity (74.6 km/h) which is
defined according to EU conditions. Figure-10 shows that for
EU RDE, the average velocity for rural and motorway phase
Total 7.61
WLTC_Class1 Low 3.38
Medium 3.66
WLTC_Class2 Low 6.38
Medium 6.77
High 9.58
FIGURE 11 (v*apos) check for Model-A for Experiment RDE
WLTC_Class3a Low 8.68
(Route-1.D-2)
Medium 10.39
© SAE International
High 9.94
WLTC_Class3b Low 8.68
Medium 13.36
High 11.04
© SAE International
TABLE 6 v*apos95 for the complete RDE tests done on The equations (2) defined for RPA have the cut-off average
Route-2. velocity as 94.05 km/h which is defined according to EU
Test v*apos95
conditions. The average velocity of 94.05 km/h is not even
Vehicle Driver Test Type Route (m2/sec3) achievable in Experiment RDE tests due to which the second
Model-A D-2 Experiment Route-2 7.66
equation is never used. This difference highlights the need of
redefining the equations according to Indian conditions where
Model-B D-2 Experiment Route-2 15.97
average velocity is relatively lower.
© SAE International
Model-C D-2 Experiment Route-2 12.50
Model-A D-2 EU RDE Route-2 9.59
Model-B D-2 EU RDE Route-2 13.89
Model-C D-2 EU RDE Route-2 12.96 Post-Processing of Data
The Post-Processing of data was done using two methods:
FIGURE 13 RPA check for Model-A for EU RDE. a. EMROAD (MAW) and
b. CLEAR (Power Binning)
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© SAE International
5 Model-B Exp. 67 64 53 49 48
4
RDE (R-1)
6 Model-B Exp. 97 79 52 43
12 5
RDE (R-1)
7 Model-C Exp. 100 62 69 48 48
4
RDE (R-1)
whole test and the urban part are fulfilled as per the table
8 Model-C Exp. 76 58 57 53 40
7 defined in regulation.
RDE (R-1)
All the tests were invalid after the post processing
9 Model-C Exp. 100 62 23 15
22 29 using CLEAR.
RDE (R-2)
Figure-18 compares the post-processed NOx CF for RDE
10 Model-A EU-RDE 100 65 100 68 22
(R-2)
10 tests as per EU RDE and Experiment with EMROAD and
© SAE International
FIGURE 18 Comparison of Conformity Factor for NOx after done with hot start condition. However, Cold start condition
post-processing should also be evaluated.
The significant difference in NOx emissions in Model-B
and Model-C, both equipped with LNT based after-treatment
system, with same driver may be due to different reasons such
as LNT size and loading, different approach in calibration
strategy (for NOx regeneration, Fuel Economy) etc.
Identification of Indian
Specific Modifications in
RDE Testing Methodology
© SAE International
The results indicate that the possible modifications necessary
for RDE testing suitable for Indian conditions are as follows:
1. Number of test phases - As number of phases in EU
Note: CF = 2.1 is displayed for representative purposes as per current
EU RDE legislation requirement.
are 3, India needs to look upon the option of having 2
or 3 phases depending upon the real driving data in
various Indian cities.
Summary/Conclusions 2. Speed ranges - Speeds in India are relatively less as
compared to EU and the same must be defined for
The observations of the testing can be summarized as follows: India based on real driving data. Once the speed
ranges are redefined, time and distance distribution
can be adjusted accordingly.
Identification of Key Factors 3. The reference cycle for CO2 emissions needs to be
Affecting the Outcome of a defined based on correlation of real world CO2 data in
RDE Test Indian conditions.
4. The equations for RPA and v*apos need to be changed
NOx emissions are higher in Route-1 as compared to Route-2. according to Indian speed limits and
This concludes that NOx emissions are lower when traffic driving conditions.
conditions are controlled and hence route selection will defi-
nitely impact the RDE test results. Overall, real world data in Indian conditions should be
The v*apos95 discussed above for RDE tests performed collected and analyzed to define the base procedure instead
when compared with the MIDC and WLTC values show that of adjusting and adopting EU RDE procedure. Once the base
the RDE tests are more severe. It implies that the CO2 value conditions are defined for India, multiple RDE tests should
used in MAW needs to be modified according to the severity be done and evaluated. Based on outcomes, the RDE proce-
of the cycle too. dure can be further fine-tuned.
The next factor of much importance is the post processing
method i.e. using EMROAD or CLEAR. The results show that
the CLEAR gives the data using a moving filtering method
whereas MAW uses raw, unfiltered data which is averaged.
References
The MAW thus gives clearer picture of results.
1. COMMISSION REGULATION (EU) 2016/427 of 10 March
2016 Implementing and Amending Regulation (EC) No.
Evaluation of Impact of Indian 692/2008 as Regards Emissions from Light Passenger and
Commercial Vehicles (Euro 6).
Driving Conditions on the 2. COMMISSION REGULATION (EU) 2016/646 of 20 April
Performance of Vehicles With 2016 Implementing and Amending Regulation (EC) No.
Different after-Treatment 692/2008 as Regards Emissions from Light Passenger and
Commercial Vehicles (Euro 6).
Systems 3. May, J., Favre, C., Bosteels, D., and Andersson, J. et al., “On-
The Indian conditions differ from EU conditions in terms of Road Testing and PEMS Data Analysis for Two Euro 6 Diesel
speed ranges, road conditions, temperature, etc. These condi- Vehicles,” AECC Paper 2014, International Transport and Air
tions have shown a significant difference in the emissions of Pollution Conference, 2014.
the vehicles. 4. ANNEX to the COMMISSION REGULATION
The comparison of different after treatment systems show Amending Regulation (EC) No. 692/2008 as Regards
that SCR equipped vehicle is more effective in NOx reduction Emissions from Light Passenger and Commercial Vehicles
in comparison to LNT equipped system when RDE tests are (Euro 6).
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