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Abstract – In this paper, to improve the harmonic reduction output ripple voltage, simple configuration, high robustness
ability in the input line current of a 12-pulse diode bridge and inherent power factor correction (PFC) [4]. Typical
rectifier using zigzag autoconnected transformer with a dc total harmonic distortion (THD) of input line current for
side current injection technique is presented. Conventional 12, 18, 24, 30 pulse MPCs are 15.2%, 10.1%, 7.5%, 6.1%
12-pulse rectifier does not meet the IEEE-519 standard and
therefore current injection technique at dc side is used to
respectively [5]. Most of the MPCs use autotransformer for
shape the converter current to minimize the harmonic phase staggering due to the advantages of reduced
distortion in the input line current. The proposed magnetic rating of about 82% compared to two winding
configuration uses zigzag autoconnected transformer with transformer, thereby reduction in weight and losses of the
inherent ability of blocking zero-sequence components which converter [6]. Increasing the pulse number is main
eliminates the requirement of zero sequence blocking objective in the design of MPCs for power quality
transformer, thereby reducing the overall magnetic rating. improvement. However, it leads to increase in the
The current injection technique at dc side enables to alter dc components number and the design complexity of
current which further shapes the input line currents to near autotransformer [7], [8].
sinewave with total harmonic distortion of less than 1% and
power factor close to unity. The proposed converter Among all MPCs, 12-pulse ac-dc converter is most
configuration is simulated and analyzed in widely employed in practical applications due to simple
MATLAB/Simulink. The effects of variation in the magnitude autotransformer design, effective harmonic reduction
of injected current on the input line current harmonics in
capability and high power density [9]. It can eliminate 5th
terms of power quality indices are analyzed. A prototype of
the proposed converter configuration is developed and and 7th harmonics from the input line current and the THD
experimental results are presented to validate the theoretical value is about 15% theoretically and contain only 12n±1
design, analysis and simulation results. harmonics, where (n=1,2,3…) [10]. However, the THD of
input line current of the conventional 12-pulse rectifier
Keywords: Active harmonic power, current injection without any filter does not meet the IEEE-519 and IEC
technique, diode bridge rectifier, harmonic suppressing 1000-3 standards.
resistor, interphase reactor, multipulse converter.
To improve the harmonic reduction capability and to
І. INTRODUCTION
meet the standards, the concept of 3rd harmonic injection
With the advancement in power electronics, dc power technique has been initially proposed and which has been
application has gained more importance. In most of the dc later modified to reduce the line current harmonics [11]. In
power applications, three-phase diode bridge rectifiers general it is also known as pulse multiplication and pulse
(DBRs) are extensively used as front-end power converters doubling or dc side ripple re-injection in MPCs. The pulse
which are interfaced to the electric utility. Due to the multiplication technique improves power quality at both
nonlinear characteristics of three-phase DBRs, significant input ac and output dc side of ac-dc converters with
harmonics are injected into the utility and thereby increases reduced cost, complexity and magnetic rating [12].
the harmonic distortion at the point of common coupling However, limitations like double increase of amplitude in
[1]. Therefore, reducing the harmonic distortion at the input high order harmonics and difficulty to determine turns ratio
ac mains is the main research goal in ac-dc converters. for multi-tapped interphase reactor (IPR) which affects the
High harmonic distortion and poor power factor (PF) are harmonic suppression remarkably [13]. Current injection
the primitive issues with nonlinear loads such as adjustable technique at the dc side has gained more attention in the
speed drives, electro-chemical processes, induction heating recent years for effective harmonic reduction in the input
system, UPS system and aircraft converters where rectifiers line currents. This technique employs current injection
are used as front-end converters [2]. These converters circuit at dc side to modify dc currents which effectively
behave as a nonlinear load on the utility supply and hence shapes the input line current to near sinewave with almost
improving the power quality of ac-dc converters is most unity PF [14]. IPR with secondary winding enables to
prominent. interphase an auxiliary circuit at the dc side for current
injection technique.
Multipulse converter (MPC) is one of the popular,
simple and cost effective method for the harmonic In an autoconnected transformer based MPC, an
mitigation in both ac and dc side of ac-dc converters [3]. electrical isolation between the parallel three-phase DBRs
MPCs are extensively used for high power ac-dc is necessary for normal operation of rectifier. The triplen
conversion because of its lower harmonic distortion, low harmonics generated by the DBRs are referred to as zero
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Fig. 1 shows the schematic diagram of the proposed 12- From Fig. 3(a), the phasor equations of phase shifted
pulse diode bridge rectifier with current injection circuit at voltages for phase a are written as,
the dc side. The proposed converter configuration uses va1 k1 vab vca k2 vbc (1)
zigzag autoconnected transformer for phase staggering va 2 k1 vab vca k2 vbc (2)
from three-phase source to feed two three-phase DBR I and
DBR II. Zigzag autoconnected transformer has inherent Similarly, other phase voltage equations can be expressed.
zero sequence blocking capability which eliminates the From (1) and (2), the constants k1 and k2 are determined to
requirement of ZSBT [22]. The zigzag autoconnected achieve required phase shift between va1 and va2 with
transformer is realized by three single-phase transformers respect to input voltage va. The values of k1 and k2 are
as shown in Fig. 2. The output of DBRs is interfaced found to be 0.5573 and 0.2679, respectively for 12-pulse
through IPR which ensures equal current sharing between operation. These values are used to calculate number of
the two DBRs. The load is connected between center turns for each winding for the design of zigzag
tapped IPR and the negative bus N, as shown in Fig. 1. The autoconnected transformer.
IPR has secondary winding across which current injection
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(a) (b)
Fig. 3. Zigzag autoconnected transformer (a) Phasor diagram (b) Winding
configuration.
B. Analysis of dc Side Voltage Waveforms Applying Kirchhoff’s current law at the load terminal in
Fig. 5(a), load current Id can be written as,
The theoretical voltage waveforms of the proposed I d id 1 id 2 (18)
converter configuration are shown in Fig. 4. The input line
voltages vab1, vab2 for two DBRs which are phase shifted by Solving (17) and (18), currents id1 and id2 are written as,
30º as shown in Fig. 4(a) and corresponding output
1 N
voltages Vd1 and Vd2 are shown in Fig. 4(b). The phase shift id 1 I d s ih (19)
between Vd1 and Vd2, results in symmetrical triangular
2 N p
voltage vp across the primary winding of IPR and the
1 N
output load voltage Vd contains 12-pulses in one cycle of id 2 I d s ih (20)
input voltage, as shown in Fig. 4(c) and Fig. 4(d),
2 N p
respectively. The dc side voltages expressions in Fourier
where ih is current flowing through secondary winding of
series are derived [16] as follows,
IPR due to current injection circuit. Theoretically, current ip
6 6
2 n flows through primary winding of IPR and does not flow
Vd 1 sin V ' 1 cos cos n t (11) through the load, it circulates in closed path within the
6 n 6,12,18.. n 2 1 6 12
primary winding of IPR as shown in the Fig. 5(a) and
hence referred to as circulating current.
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Transactions on Industry Applications
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F. Magnetic Rating
The equivalent kVA rating of zigzag autoconnected
transformer can be calculated by mathematical expression
as follows,
VA rating = 0.5 vn in (24)
where, vn is the rms voltage across the nth winding and in is
the rms current through the nth winding of zigzag
autoconnected transformer. Fig. 7 shows the currents i1 and
ib1 through the windings of zigzag autoconnected
transformer. The waveforms of winding currents i1 and ib1
are analyzed to evaluate the rms value in terms of load
current as follows,
1
1 4 36 I d 2
2 2
2 (25)
ib1 4 Id Fig. 7. Zigzag autoconnected transformer. (a) Winding current ib1. (b)
2
12 3
12 Winding currents i1.
2
12 0.2942 I (26)
d 0.0024 I d 2 From equations (14) & (21), (36) is rewritten as,
i1_1
d
0.1592I d 0.0042 I
i1_ 4
2 2 (29) magnetic or kVA rating of proposed converter
d d
5 configuration is theoretically about only 28.9% of load
12
1
which leads to reduction in magnetic rating by 6.4%. The
1
2
i1_ rms 2 i1_1 i1_ 2 i1_ 3 i1_ 4 0.1549 I d
current injection circuit for the proposed configuration is an
(30) auxiliary circuit which has superior characteristics to
suppress the input line current harmonics with kVA rating
where currents i1_1, i1_2, i1_3 & i1_4 are the rms value of the of 2.27% of load power when compared to conventional
corresponding segment 1, 2, 3 & 4 of current i1 filters for 12-pulse rectifier as reported in [24]. Moreover,
respectively, as shown in Fig.7(b) . the current injection circuit consumes active harmonic
From Fig. 3(b), the input line current ia is written as, power which can be harnessed at dc side to improve the
overall efficiency of the converter.
ia ia1 ia 2 i1 (31)
ІV. RESULTS AND DISCUSSION
and its rms value is found to be
The proposed converter configuration has been
ia _ rms ia1_ rms 2 ia 2 _ rms 2 i1_ rms 2
1
2
0.6844 I d (32) simulated in MATLAB/Simulink for the rated parameters
The kVA rating of zigzag autoconnected transformer is and values are given in Appendix. The current injection
evaluated by (33) circuit has been modelled as an effective harmonic
suppression resistance rh at secondary terminal of IPR. The
VA rating 3 0.5 v1i1 v1i3 v2ib 2 v2ib1
rated value of rh is evaluated from (23) and it is used for
3 0.5 2 v1i1 v2ib1 the simulation. Fig. 8 shows the simulated waveform for
the construction of input line current ia under rated load.
2
3 0.5573 0.1549 0.2679 VI d Fig. 8(a) shows the injected current ih which is symmetrical
3 triangular of frequency 300Hz. The injection of current ih
0.6378VI d 0.2554Vd I d (33) results in flow of circulating current ip in the primary
winding of IPR which modifies the DBRs output currents
where v1 and v2 are rms voltages expressed as a fraction of
id1 and id2 to triangular nature as shown in Fig. 8(b).
magnitude of input phase voltage V. However, the average value of currents remains the same
Similarly, the kVA rating of IPR and current injection and only the nature of waveform is modified. The
circuit is calculated in terms of load parameters as follows, corresponding DBR input current ia1, ia2 waveforms and the
VA rating of IPR 0.5 v p _ rms id 1 id 2 vh _ rms ih _ rms (34) winding current i1 are modified, as shown in Fig. 8(c) and
Expressing (34) in terms of load parameters we get Fig. 8(d), respectively. From (31), the input line current ia
VA rating of IPR 0.0340Vd I d (35) is summation of currents ia1, ia2 and i1 and hence it is
shaped to near sinewave as shown in Fig. 8(e). Due the
VA rating of current injection circuit = vh _ rms ih _ rms (36)
leakage reactance of the transformer windings, the
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simulated waveform of the input line current ia is smoother which corresponds to the value of rh about 14Ω under rated
compared to theoretical sine waveform shown in Fig. 6(d). load condition and the THD is 0.9% with almost unity PF.
The simulated harmonic spectrum of input line current ia is The value of resistance rh can be obtained from (23) which
shown in Fig. 9(a) with THD of less than 1%. The is approximately equal to simulated values under rated
simulated waveform and harmonic spectrum of voltage va1 load. Consider a case when the peak of circulating current
which contains predominant triplen harmonic are shown in ip is 8.19A, corresponding to rh value of 5Ω has input line
Fig. 9(b). However, the triplen harmonics present in THD and PF of 8.9% and 0.9943 respectively under rated
voltage va1 get cancelled out in the line voltage. load. Under this condition, the circulating current ip has not
appropriately shaped the input line current due to which the
A. Effect of dc side Current Injection Technique on Input input line harmonics are not suppressed effectively.
Line Current Therefore, the circulating current ip should meet the
The proposed converter configuration is simulated and conditions of applicable circulating current for the effective
analyzed for variation in magnitude of injected current on harmonic suppression in the input line currents. Under the
the input line current harmonics under rated load condition. absence of circulating current (ip=0), the proposed
The variation in magnitude of circulating current ip which is converter operates as a conventional 12-pulse rectifier by
equal to the injected current ih (Np/Ns=1) is achieved by eliminating 5th and 7th harmonics from the input line
varying harmonic suppression resistance rh. The input line current.
current THD, displacement power factor (DPF), distortion The current injection circuit behaves as a passive
factor (DF) and PF are presented for the rated load resistive circuit and it is realized by boost PFC circuit in
condition in Table І. It is observed from the Table І, that the MATLAB/Simulink. The boost PFC circuit is used to
the peak of circulating current is about 5.5A inject the required triangular current at the secondary of
IPR. The proposed converter configuration is simulated
with boost PFC for the parameters given in the Appendix
and the results are presented. The simulated waveform of
injected current ih is in phase with voltage vh as shown in
Fig. 10(a). The waveform of injected current ih which is
symmetrical triangular of frequency 300Hz is shown in
Fig. 10(b). The input line current ia and the harmonic
spectrum corresponding to ih are shown in Fig. 10(c) and
Fig. 10(d), respectively.
A prototype of the proposed converter configuration is
developed in the laboratory and tests are conducted at
reduced voltage for the resistive load. Test results are
recorded from the power quality analyzer FLUKE 434-II
series. For an input phase voltage of 85V, 50Hz, the output
load voltage Vd and current Id are maintained at 200V and
about 19.5A respectively. The experimental results of the
proposed converter configuration with equivalent resistive
current injection circuit are shown in Fig. 11, Fig. 12 and
Fig. 13. The input phase voltage va and phase shifted
voltages va1, va2 are shown in Fig. 11(a). Fig. 11(b) shows
the voltage vh at the secondary of IPR has frequency six
times the input line current frequency. The load voltage Vd
and input line current ia are shown in Fig. 11(c).
TABLE І
SIMULATION RESULTS ON VARIATION IN MAGNITUDE OF CURRENT
INJECTION IN TERMS OF INPUT POWER QUALITY INDICES
Fig. 8. Simulated waveforms of construction of input line current ia.
(a) Voltage vh and current ih. (b) DBRs output currents id1, id2. (c) DBRs ip (Peak) THDi
input currents ia1, ia2. (d) Winding current i1. (e) Input line current ia. rh (Ω) DPF DF PF
(A) (%)
0 9.1037 11.74 0.9945 0.9932 0.9877
5 8.1909 8.95 0.9983 0.9960 0.9943
7 7.6886 7.31 0.9989 0.9974 0.9962
13 5.8734 1.69 0.9996 0.9998 0.9994
14 5.5131 0.90 0.9996 1.0000 0.9996
15 5.1719 0.84 0.9997 0.9999 0.9996
19 4.1188 3.12 0.9997 0.9995 0.9992
21 3.7378 4.09 0.9997 0.9991 0.9988
(a) (b)
25 3.1541 5.57 0.9998 0.9984 0.9982
Fig. 9. Simulated waveforms and harmonic spectra. (a) Line current ia. (b)
Phase shifted voltage va1.
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Fig. 10. Simulated waveforms with boost PFC circuit. (a) Voltage vh and
current ih. (b) Injected current ih. (c) Current ia. (d) Harmonic spectrum of
ia.
The magnitude of input line current ia drawn for the above 11(a)
loading condition is about 15.5A which is approximately
equal to value obtained from (32). The zigzag
autoconnected transformer winding voltages v1 and the
corresponding winding current i1 are shown in Fig. 11(d).
The injected current ih and the corresponding input current
ia1 of DBR I are shown in Fig. 12(a). From the Fig. 12(a), it
is observed that the magnitude of current ih is 4.4A for the
resistance rh value of 2.1Ω which is near to the theoretical
value derived from (23) for the load voltage and current of
200V and 19.5A respectively. Due to the transformation
ratio of IPR (Np/Ns=1:1.14) the peak of the circulating
current ip flowing through the primary of IPR is about 8.7A
which is nearly equal to half of load current Id. The
circulating current ip modifies the DBRs input currents ia1 11(b)
and ia2 thereby shapes the line current ia to near sinewave
as shown in Fig. 12(b). The input phase voltage va and
corresponding current ia are shown in Fig. 12(c). Fig. 12(d)
shows the tabulation of input kW, kVA, kVAR and PF for
above loading condition. The measured input PF is 0.99
which is close to unity and therefore results in the
improved power quality at the input ac mains. The kVA
rating of the zigzag autoconnected transformer is calculated
from the experimental results as
VA 3 56.9 2.6 26.4 8.4 1109.1VA 27.1% (38)
The overall efficiency of the proposed configuration is
calculated from the experimental results and it is found to
be 93.7%.
11(c)
For the above loading condition, the harmonic spectra of
voltages and currents are shown in Fig. 13. Fig. 13(a)
shows the harmonic spectrum of input phase voltage va.
The harmonic spectrum of winding voltage v1 and voltage
va1 is shown in Fig. 13(b) and Fig. 13(c), respectively. The
harmonic spectrum of voltage v1 which clearly shows the
predominance of triplen harmonics which are referred to as
zero sequence components hence these zero sequence
components are trapped within the transformer windings.
Therefore, zigzag autoconnected transformer inherently
blocks the zero sequence components and eliminates the
requirement of ZSBT. The triplen harmonics present in the
voltage va1 cancel out in the line voltages and hence voltage
characteristics of converter is not altered. The THD of 11(d)
input line current ia is about 3.1% as shown in Fig. 13(d). Fig. 11. Experimental results. (a) Voltages va, va1 and va2. (b) Voltage vh.
(c) Load voltage Vd. (d) Winding voltage v1 and current i1.
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13(a)
12(a)
13(b)
12(b)
13(c)
12(c)
12(d)
Fig. 12. Experimental results. (a) Injected current ih and winding current 13(d)
ia1. (b) Current ia1, ia2 and ia. (c) Input phase current ia and voltage va. Fig. 13. Experimental harmonic spectra. (a) Input phase voltage va. (b)
(d) Input kW, kVA, kVAR and PF. Winding voltgae v1. (c) Phase shifted voltage va1. (d) Input line current ia.
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Resistance (Ro) 50Ω Converters," IEEE Trans. on Energy Convers., vol. 29, no. 2,
Kp, Ki 0.0001, 0.1 pp.366-373, June 2014.
Average load voltage (Vd) 559V [18] Fangang Meng, Wei Yang, Shiyan Yang, and Lei Gao, “Active
Harmonic Reduction for 12-Pulse Diode Bridge Rectifier at DC Side
Load power (Po) 6.25kW with Two-Stage Auxiliary Circuit,” IEEE Trans. on Ind. Informat.,
vol.11, no.1, pp.64-73, February 2015.
[19] Araujo-Vargas, A. J. Forsyth and F. J. Chivite-Zabalza, "Capacitor
Voltage-Balancing Techniques for a Multipulse Rectifier With
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TIA.2017.2734892, IEEE
Transactions on Industry Applications
Active Injection," IEEE Trans. on Ind. Appl., vol. 47, no. 1, pp. 185- Institution of Electronics and Telecommunication Engineers (FIETE) and
198, Jan.-Feb. 2011. a Life Member of the Indian Society for Technical Education (ISTE),
[20] S. Bai, S. M. Lukic, “New Method to Achieve AC Harmonic System Society of India (SSI), and National Institution of Quality and
Elimination and Energy Storage Integration for 12-Pulse Diode Reliability (NIQR).
Rectifiers,” IEEE Trans. on Indus. Electron., vol. 60, no. 7, pp. His areas of interest include solar PV grid interface systems, microgrids,
2547-2554, July 2013.
power quality monitoring and mitigation, solar PV water pumping
[21] M. S. Hamad, M. I. Masoud and B. W. Williams, "Medium-Voltage systems, improved power quality AC-DC converters, power electronics,
12-Pulse Converter: Output Voltage Harmonic Compensation Using electrical machines, drives, FACTS, and high voltage direct current
a Series APF," IEEE Trans. on Indus. Electron., vol. 61, no. 1, pp.
(HVDC) systems.
43-52, Jan. 2014.
[22] Vidyasagar V S, R. Kalpana and B. Singh, "Improvement in
harmonic reduction of zigzag autoconnected transformer based 12-
pulse diode bridge rectifier by current injection at DC side," in IEEE Saravana Prakash P (S’14) received the
Int. Conf. on Power Electronics, Drives and Energy Systems B.Tech. degree in electrical and electronics
(PEDES), Trivandrum, 2016, pp. 1-6. engineering from the Pondicherry University,
[23] B. Singh, S. Gairola, A. Chandra and K. Al-Haddad, "Zigzag Puducherry, India, in 2007, and the M.Tech.
Connected Autotransformer Based Controlled AC-DC Converter for degree in electrical drives and control from the
Pulse Multiplication," in IEEE International Symposium on Pondicherry Engineering College (PEC),
Industrial Electronics, Vigo, pp. 889-894, 2007. Puducherry, India, in 2013. He is currently
[24] Vipin Kumar, “Power Quality Improvements at AC mains in working towards the Ph.D. degree in the
Variable Frequency Induction Motor Drives,” Ph.D. Thesis, Dept. department of electrical and electronics
Electrical Eng., Indian Institute of Technology, Delhi, India, 2006. engineering, National Institute of Technology
Karnataka (NITK), Surathkal, Karnataka, India. His research interests
include power electronics, power quality improvement, and SMPS.
Vidyasagar V S received the B.Tech. degree in
electrical and electronics engineering from
National Institute of Technology Karnataka
(NITK), Surathkal, India in 2015. He is currently
working towards the M.Tech. (Research) degree in
the department of electrical and electronics
engineering, National Institute of Technology
Karnataka (NITK), Surathkal, India. His research
focuses on power quality improvement in
multipulse AC-DC converters.
0093-9994 (c) 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.