Concrete Engineering

Products Berhad
Registration No. 198201008420 (88143-P)

CORPORATE
PROFILE

PRESTRESSED SPUN
Concrete Products
Company’s Profile
The Company was incorporated under the name of In January 2019, the Company has earned a spot in the
Speed-Kon Sdn Bhd in August 1982, before changing Malaysia Book of Records for completing the longest
its name to Concrete Engineering Products Sdn Bhd in prestressed spun concrete pile which has a total of 50
January 1983. Its main objective is to produce high quality metres in length.
concrete engineering products to meet the needs of the
rapidly developing Malaysia and other ASEAN countries.

In May 1991, the Company assumed the name of

Concrete Engineering Products Berhad (“CEPCO”) when
E D EN
it was converted into a public listed company. In January IFI
TR
V ER

1992, CEPCO was officially listed on the Kuala Lumpur

Y

Stock Exchange (now known as Bursa Malaysia) Second

Board and was transferred to the Main Board in 2009.

The Company have five factories which are strategically

located in Peninsular Malaysia. All factories are fully
certified with both the requirements of SIRIM QAS This Is To Certify That
CONCRETE ENGINEERING PRODUCTS BERHAD
International’s MS ISO 9001: 2015 (Quality Management (CEPCO)
Systems for the Manufacture of Pretensioned Spun is listed in

Concrete Piles and Poles), and IKRAM QA Services’ MS THE MALAYSIA BOOK OF RECORDS
for completing the
1314: Part 4: 2004 (Product Certification for Class A, B LONGEST PRESTRESSED SPUN CONCRETE PILE
and C of Precast Pretensioned Spun Concrete Piles from Total : 50 Metres in Length

250mm to 1,200mm diameters).

Date : January 9, 2019
Venue : Pasir Gudang Factory, Johor

Since its founding, the Company has been constantly

striving for product excellence and today enjoys the
reputation of being one of the market leaders in this
region for prestressed concrete (“PC”) piles and poles. The
Company currently exports its products to the overseas
TAN SRI DATUK DANNY OOI P.SM., P.J.N. DATO’ MICHAEL TIO D.P.T.J,J.P.
Founder Chief Executive Officer

markets covering Asia, the Oceania and Gulf region.

Malaysia record Certificate

CORPORATE PROFILE 1
 Factory location Year built Annual rated capacity
PILES POLES
a) Sungai Petani 1983 150,000 tons -
b) Pasir Gudang 1989 – Line 1 100,000 tons -
1991 – Line 2 150,000 tons -
c) Rawang 1994 – Line 1 - 180,000 pieces
1995 – Line 2 250,000 tons -
d) Nilai 1992 230,000 tons -
e) Batang Kali 2011 150,000 tons -

Sg. Petani

Rawang Batang Kali

Nilai

Pasir Gudang
Kuching

The six main divisions of the Company

are as follows:
a) Engineering Design and Research
b) Sales and Technical Services
c) Planning and Production
d) Quality Assurance and Control
e) Financial Management and Control
f) Human Resources and Talent Management

2 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

CEPCO PHC PILES
• Super High Strength Prestressed Spun Concrete Piles
• Manufactured to recommendation of MS 1314: Precast Concrete Piles and JIS A 5373: Precast Prestressed
Concrete Products
• Spun concrete compressive strength of 80 N/mm², 90 N/mm², 100 N/mm²

CEPCO PC POLES
• Prestressed Spun Concrete Poles
• Manufactured to recommendation of JIS A 5373: Precast Prestressed Concrete Products

CEPCO KICKING BLOCK

• Part of pole accessories to prevent the pole from slanting on sandy & soft soil environment
• Manufactured of high strength concrete with through bolt & nuts from mild steel and shall be hot
dipped galvanized in accordance to BS 729.

CORPORATE PROFILE 3
 CEPCO PHC Piles
Applications:
FOUNDATION PILES :

Buildings, piled embankments,

bridges, ports and marine structures
(able to produce up until 50m single
length without jointing).

RETAINING WALLS :

Retaining and quay walls.

COLUMNS :

Prefabricated construction of building

and marine structure

Special Features
and Merits:
CEPCO PHC Piles

Large Bearing Capacity - Centrifugal method of pile forming produces high strength dense concrete which
results in larger bearing capacity for the same given section.
Large Bending Moment Capacity - The effects of prestressing, geometry of section and high strength concrete
give rise to large bending moment capacity.
Highly Resistant to Sulphate Attack and Steel Reinforcement Corrosion - The effect of prestressing prevents
cracking in the piles. Even if cracking does occur due to a temporary excessive load, it will disappear as soon as
the load is removed. Therefore, protection of the prestressed bars from corrosion is assured. The high concrete
density also has high resistance to sulphate attack.
Strong Joint and Easy to Form - On completion of welding work, the welded joint becomes instantaneously
as strong as the pile body. Moreover, the joint welding work can be done by utilizing fully automatic welding
methods. This is also to ensure that a full strength weld is produced.
Easy Installation, Noiseless, Non-Vibrative Installation Methods Possible - Various kinds of installation
methods which have significant sound and vibration effects have been developed to adapt to different types of
environment.

CEPCO PHC Piles also offer the following additional features and merits due to higher strength: -
Higher Structural Strength - Spun concrete compressive strength of 80, 90 or 100 N/mm2 is achieved and hence
improve the overall structural strength of piles such as allowable axial load capacity, tensile capacity and bending
capacity.
More Economical - CEPCO PHC Piles can be driven to much harder bearing strata to achieve higher bearing
capacity. This results in overall saving in the foundation cost.
Improved Overall Quality - Overall quality of piles is further improved particularly resistance to corrosion and
sulphate attack due to further reduction in the permeability of the concrete.
Earlier Delivery Period - CEPCO PHC Piles are ready for driving earlier than the normal piles due to the higher
concrete compressive strength achieved.

4 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

Structural Details
Reinforcement Details
END PLATE
Welded Joint Detail
STEEL t1
BAND

STEEL SPIRAL
STEEL SPIRAL

AT PITCH OF
AT PITCH OF

50mm
50mm
3D

3D
h END PLATE
Detail "Y"

t
t
BUTT
WELD
h
STEEL SPIRAL AT PITCH OF 100mm
STEEL SPIRAL AT PITCH OF 100mm

STEEL SPIRAL

WALL
THICKNESS
VARIES

VARIES

(T)
L

PRESTRESSING
STEEL BAR
D D

END PLATE

t
c
b
t

BUTT
WELD a
STEEL SPIRAL

STEEL SPIRAL
AT PITCH OF

AT PITCH OF
50mm

50mm
3D

3D

Detail ‘Y’
STEEL
BAND a = EFFECTIVE THROAT THICKNESS
END PLATE PLUS 2mm CORROSION ALLOWANCE

End Plate Steel Band

Pile Size Dia. Thickness Throat Root Thickness Height
(mm) (mm) (mm) (mm) (mm) (mm)
t a b c t1 h
250 12 9 5.1 1.5 1.6 50
300 12 9 5.1 1.5 1.6 50
350 12/15 9/12 5.1/6.3 1.5 1.6 50
400 15 12 6.3 1.5 1.6 50
450 15 12 6.3 1.5 1.6 75
500 16 12 6.3 1.5 1.6 75
600 16 12 6.3 1.5 2.0 75
700 19 14 8 2.0 6 150
800 19 14 8 2.0 6 150
900 19 14 8 2.0 6 150
1000 19 14 8 2.0 6 150

CORPORATE PROFILE 5
 CEPCO PHC Piles
Typical Connection Details

HT REINFORCEMENT DETAILS
Outer
Dia. of CEPCO PHC Piles H
Pile D (mm)
(mm) Diam L
Numbers
(mm) (mm)
250 12 4 500 75
300 12 4 500 75
350 12 5 600 75
400 12 5 700 75
450 16 5 800 75
500 16 6 900 75
600 16 8 1000 75
700 20 8 1200 75
800 20 8 1400 75
900 25 10 1500 75
1000 25 10 1500 75
NOTES:-

Selection of Pile Hammer 1. The above recommendation is applicable for standard

spun piles not subjected to tensile load.
2. In-situ con crete plug for marine piles has to be designed
based on required loading.

Typical Arrangement of Pile

Cushion Blocks

rECOMMENDED HAMMER SIZES

Hydraulic Hammer Weight
Pile 3T 3T - 5T 7T - 9T 9T - 12T 12T - 16 T 16T - 20T
(tons)
Diameter (mm)
250, 300 X
350 X
400 X
450 X X
500 X
600 X X
700 X X
800 X X
900 X
1000 X
Range of Working Load (Tonne) 40-60 40-140 80-230 140-320 200-420 280-500
NOTES:-
1. The above table gives the general recommendation for hydraulic hammer sizes.
2. The actual hammer selection will depend on the pile length, bearing capacity and ground conditions.

6 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

 Slump Test &
Compressive
CEMENT Strength Test
Compressive
Strength Test Concrete Placing
aggregates
Automated Concrete Prestressing Compaction
Batching
MIXING by Tensioning
Placing by Spinning
water

Additives Steam Spinning

Incoming raw material check

Curing

Measurement by weight Mould Setting

Mould Mould
Demoulding
Setting Return
Deformed Cutting and
Head Forming Demoulding and Prestress
Prestressing Bars Inducement
Cage Air
Assembling Curing
High Tensile
Spiral Reinforcement

Inspection
and
Bending Test

Caging Inspection and Bending Test

CEPCO
PHC PILES

CORPORATE PROFILE
Production Process Flow Chart

7
 Structural Properties (Grade 80)
CLASS A ( Effective Prestress ≥ 4.0 N/mm 2 )
Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
300 60 6-12 7.1 6 452 35,564 21.3 34.8 87 118 4.9
350 60 6-12 7.1 6 547 61,322 28.7 40.6 106 142 4.2
400 65 6-12 7.1 8 684 102,062 43.1 61.8 132 178 4.4
450 70 6-12 7.1 10 836 159,953 60.6 86.9 161 217 4.5
500 80 6-12 7.1 12 1,056 247,058 82.3 115.9 204 274 4.3
600 90 6-12 9.0 12 1,442 497,251 149.0 222.5 276 375 5.0

CLASS B ( Effective Prestress ≥ 5.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-12 7.1 6 337 17,921 15.0 29.0 63 88 6.4
300 60 6-12 7.1 7 452 35,724 23.1 40.6 86 118 5.7
350 70 6-15 7.1 9 616 66,068 35.6 60.8 117 160 5.4
400 80 6-15 9.0 8 804 113,006 55.7 98.9 152 209 5.8
450 80 6-15 9.0 8 930 171,421 69.6 111.2 178 242 5.1
500 90 6-15 9.0 10 1,159 262,769 96.2 154.5 221 301 5.1
600 100 6-36 9.0 14 1,571 526,009 163.2 259.6 299 408 5.3
700 110 6-36 9.0 20 2,039 948,845 265.1 432.6 386 530 5.8
800 120 6-50 9.0 24 2,564 1,577,018 376.3 593.3 487 666 5.5
900 130 6-50 10.7 20 3,145 2,470,925 511.9 782.1 599 818 5.3
1000 140 6-50 10.7 24 3,782 3,700,120 689.1 1042.8 720 983 5.3
1200 150 6-50 10.7 36 4,948 7,205,324 1200.4 1877.1 934 1,286 6.0

CLASS C ( Effective Prestress ≥ 7.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-15 7.1 7 337 18,158 16.3 33.8 63 88 7.2
300 60 6-15 7.1 10 452 36,384 28.2 57.9 84 118 7.6
350 70 6-15 9.0 8 616 66,893 43.5 86.5 114 160 7.3
400 80 6-15 9.0 12 804 114,820 70.5 148.3 147 209 8.3
450 80 6-15 9.0 12 930 174,677 87.1 166.9 173 242 7.2
500 90 6-15 9.0 15 1,159 266,491 120.9 231.7 215 301 7.3
600 100 6-36 9.0 20 1,571 535,183 198.7 370.8 292 408 7.1
700 110 6-50 9.0 28 2,039 961,178 322.0 605.6 376 530 7.7
700 110 6-50 10.7 20 2,039 961,371 323.0 608.3 376 530 7.7
800 120 6-50 10.7 24 2,564 1,602,357 455.7 834.3 475 666 7.4
900 130 6-50 10.7 28 3,145 2,507,289 517.5 1095.0 585 818 7.1
1000 140 6-50 10.7 36 3,782 3,755,394 868.0 1564.3 699 983 7.5
1000 140 6-50 12.6 34 3,782 3,831,938 967.4 2051.9 688 983 8.6
1200 150 6-50 10.7 46 4,948 7,310,074 1376.5 2398.6 917 1286 7.3
1200 150 6-50 12.6 46 4,948 7,446,939 1594.9 3331.3 898 1286 8.8

Note **** In compliance with MS 1314 : Part 4 : 2004 – Precast Concrete Piles (subject to change without prior notice)
& modified to suit BS 8004 : 1986 – Code of Practice for Foundations
and also BS 8110 : 1997 – Structural use of Concrete

8 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

Structural Properties (Grade 90)
CLASS A ( Effective Prestress ≥ 4.0 N/mm 2 )
Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
300 60 6-12 7.1 6 452 35,572 21.8 34.8 98 118 4.9
350 60 6-12 7.1 6 547 61,333 29.5 40.6 120 142 4.2
400 65 6-12 7.1 8 684 102,081 44.3 61.8 149 178 4.4
450 70 6-12 7.1 10 836 159,984 62.4 86.9 182 217 4.5
500 80 6-12 7.1 12 1,056 247,701 84.9 115.9 231 274 4.3
600 90 6-12 9.0 12 1,442 497,636 153.8 222.5 313 375 5.0

CLASS B ( Effective Prestress ≥ 5.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-12 7.1 6 337 17,925 15.3 29.0 72 88 6.4
300 60 6-12 7.1 7 452 35,733 23.7 40.6 97 118 5.7
350 70 6-15 7.1 9 616 66,195 36.6 60.8 133 160 5.4
400 80 6-15 9.0 8 804 113,242 57.1 98.9 173 209 5.8
450 80 6-15 9.0 8 930 171,458 71.5 111.2 201 242 5.1
500 90 6-15 9.0 10 1,159 262,827 98.8 154.5 251 301 5.1
600 100 6-36 9.0 14 1,571 527,019 167.7 259.6 339 408 5.3
700 110 6-36 9.0 20 2,039 952,225 271.2 432.6 438 530 5.7
800 120 6-50 9.0 24 2,564 1,580,220 386.5 593.3 552 666 5.5
900 130 6-50 10.7 20 3,145 2,475,735 526.1 782.1 679 818 5.3
1000 140 6-50 10.7 24 3,782 3,707,321 708.2 1042.8 817 983 5.3
1200 150 6-50 10.7 36 4,948 7,221,425 1231.9 1877.1 1060 1,286 6.0

CLASS C ( Effective Prestress ≥ 7.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-15 7.1 7 337 18,032 16.7 33.8 71 88 7.3
300 60 6-15 7.1 10 452 36,306 29.0 57.9 95 118 7.7
350 70 6-15 9.0 8 616 67,074 44.5 86.5 130 160 7.3
400 80 6-15 9.0 12 804 115,143 71.7 148.3 168 209 8.2
450 80 6-15 9.0 12 930 174,320 89.6 166.9 196 242 7.3
500 90 6-15 9.0 15 1,159 267,219 123.8 231.7 244 301 7.3
600 100 6-36 9.0 20 1,571 534,095 204.4 370.8 331 408 7.2
700 110 6-50 9.0 28 2,039 963,990 329.4 605.6 428 530 7.7
700 110 6-50 10.7 20 2,039 961,708 329.4 608.3 428 530 7.7
800 120 6-50 10.7 24 2,564 1,602,610 465.4 834.3 540 666 7.3
900 130 6-50 10.7 28 3,145 2,507,200 634.0 1095.0 664 818 7.1
1000 140 6-50 10.7 36 3,782 3,766,195 884.4 1564.3 796 983 7.5
1200 150 6-50 10.7 46 4,948 7,310,564 1406.1 2398.6 1043 1286 7.3
1200 150 6-50 12.6 46 4,948 7,447,619 1625.0 3331.3 1024 1286 8.8

Note **** In compliance with MS 1314 : Part 4 : 2004 – Precast Concrete Piles (subject to change without prior notice)
& modified to suit BS 8004 : 1986 – Code of Practice for Foundations
and also BS 8110 : 1997 – Structural use of Concrete

CORPORATE PROFILE 9
 Structural Properties (Grade 100)
CLASS A ( Effective Prestress ≥ 4.0 N/mm 2 )
Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
300 60 6-12 7.1 6 452 35,572 22.4 34.8 110 118 4.9
350 60 6-12 7.1 6 547 61,333 30.3 40.6 134 142 4.2
400 65 6-12 7.1 8 684 102,081 45.5 61.8 167 178 4.4
450 70 6-12 7.1 10 836 159,984 64.0 86.9 203 217 4.5
500 80 6-12 7.1 12 1,056 247,981 87.3 115.9 257 274 4.3
600 90 6-12 9.0 12 1,442 498,151 157.7 222.5 349 375 5.0

CLASS B ( Effective Prestress ≥ 5.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-12 7.1 6 337 17,897 15.7 29.0 80 88 6.5
300 60 6-12 7.1 7 452 35,797 24.3 40.6 109 118 5.7
350 70 6-15 7.1 9 616 66,282 37.5 60.8 148 160 5.4
400 80 6-15 9.0 8 804 113,403 58.5 98.9 193 209 5.8
450 80 6-15 9.0 8 930 171,953 73.5 111.2 225 242 5.1
500 90 6-15 9.0 10 1,159 263,585 101.5 154.5 280 301 5.1
600 100 6-36 9.0 14 1,571 528,450 172.2 259.6 379 408 5.3
700 110 6-36 9.0 20 2,039 952,225 277.6 432.6 490 530 5.7
800 120 6-50 9.0 24 2,564 1,580,220 395.6 593.3 617 666 5.5
900 130 6-50 10.7 20 3,145 2,475,735 538.8 782.1 759 818 5.3
1000 140 6-50 10.7 24 3,782 3,712,239 726.3 1042.8 913 983 5.3
1200 150 6-50 10.7 36 4,948 7,232,423 1261.6 1877.1 1186 1,286 6.0

CLASS C ( Effective Prestress ≥ 7.0 N/mm 2 )

Outer Moment Calculated *Allowable
Wall Length PC Bar Area of Nominal Effective
Diameter of Inertia Bending Moment Axial
Thickness L Concrete Weight Prestress
D Diam Num Concrete Cracking Ultimate Load
(mm) (m) (cm2) (kg/m) (N/mm2)
(mm) (mm) (pcs) (cm4) (kN-m) (kN-m) (t)
250 55 6-15 7.1 7 337 18,032 17.1 33.8 80 88 7.3
300 60 6-15 7.1 10 452 36,306 29.6 57.9 106 118 7.7
350 70 6-15 9.0 8 616 67,074 45.4 86.5 145 160 7.3
400 80 6-15 9.0 12 804 115,128 73.0 148.3 188 209 8.2
450 80 6-15 9.0 12 930 174,320 91.4 166.9 220 242 7.3
500 90 6-15 9.0 15 1,159 267,219 126.3 231.7 274 301 7.3
600 100 6-36 9.0 20 1,571 534,095 208.5 370.8 371 408 7.2
700 110 6-50 9.0 28 2,039 963,990 335.8 605.6 480 530 7.7
700 110 6-50 10.7 20 2,039 961,708 335.7 608.3 480 530 7.7
800 120 6-50 10.7 24 2,564 1,602,326 474.8 834.3 605 666 7.4
900 130 6-50 10.7 28 3,145 2,507,200 646.9 1095.0 744 818 7.1
1000 140 6-50 10.7 36 3,782 3,766,195 902.0 1564.3 892 983 7.5
1200 150 6-50 10.7 46 4,948 7,308,614 1434.6 2398.6 1169 1286 7.3
1200 150 6-50 12.6 46 4,948 7,444,910 1654.3 3331.3 1150 1286 8.8

Note **** In compliance with MS 1314 : Part 4 : 2004 – Precast Concrete Piles (subject to change without prior notice)
& modified to suit BS 8004 : 1986 – Code of Practice for Foundations
and also BS 8110 : 1997 – Structural use of Concrete

10 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

Manufacturing
CEPCO prestressed spun concrete piles generally comply with the following specification:-

Standards
CEPCO PHC Piles are manufactured to generally comply with the requirements of:-

MS 1314:Part 4:2004 - Precast Pretensioned Spun Concrete Piles (Class A, B and C)

JIS A 5373 - Precast Prestressed Concrete Products
BS 8110:1997 - Structure Use of Concrete
BS 8004:2015 - Code of Practice for Foundations
BS EN 1992-1-1:2004+A1:2014 - Eurocode 2: Design of Concrete Structures. General Rules and Rules
for Buildings
MS EN 1992-1-1:2010 - Eurocode 2: Design of Concrete Structures - Part 1-1: General Rules
and Rules for Buildings
MS EN 1992-1-1:2010 (National Annex) - Malaysia National Annex to Eurocode 2: Design of Concrete Structures
– Part 1-1: General Rules and Rules for Buildings.
SS EN 206:2014 - Concrete - Specification, Performance, Production and Conformity
ACI 543R - Design, Manufactured and Installation of Concrete Piles

Materials
Cement
Cement used is conforming to MS EN 197-1:2014 or equivalent.

Aggregates
Aggregate used is conforming to MS EN 12620:2010 or equivalent.

Additives
Additives used is conforming to MS EN 934-1:2012, BS EN 934-1:2008, JIS A 6204, ASTM C494 Type F or equivalent.

Prestressing Steel
Prestressing steel used is conforming to MS 1138:Part 3:2007, JIS G 3137 or equivalent.

Spiral Wire
Spiral wire used is conforming to MS 144:2014 or equivalent.

Concrete Strength
The minimum concrete cube strength at: -
a) Transfer of prestress 30 N/mm2
b) 28 days 80 N/mm2 / 90 N/mm2 / 100 N/mm2

The required strength can be achieved either by 28 days or earlier, by accelerated curing. With the high concrete
compressive strength of 80 N/mm2, 90 N/mm2 or 100 N/mm2 being achieved, the overall structural strength is also
enhanced in terms of the allowable axial bearing capacity, the tensile capacity and the bending capacity.

The durability of the Spun Piles is further improved by increase the resistance to sulphate attack and corrosion,
due to the denser concrete by centrifugal compaction, in which reduces the permeability of the concrete.

CORPORATE PROFILE 11
 Pile Joint
All Spun Piles will be supplied with steel End-Plated for jointing / splicing. When two lengths of the Spun Pile are
joined by welding along their entire periphery, the bending strength of the completed joint has been so designed
to have at least the same structural characteristics as the pile body.

Lifting Points
Lifting points will be marked on all the Spun Piles of 12 meter and above. The lifting of the piles is generally carried
out by wire ropes at the specified lifting positions or by any approved hook mechanism at both ends.

Identification
All CEPCO Spun Piles shall carry the following markings: Manufacturer’s name, Malaysia Standard reference of
pile size and class, date of cast, serial number, pile length and type.

Processes
Steel moulds are fed with concrete up to the required volume, then properly locked. Prestressed the steel bars
then compacted to a designed centrifugal compaction by spinning. They are transferred to chambers, where
steam is being supplied for curing in order to achieve the necessary transfer strength. After curing is completed,
the Spun Piles are then demoulded for checking while the steel moulds are recycled.

Flat shoe Concrete

pencil shoe

Hot dipped
galvanized
conical shoe Oslo shoe

12 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

CEPCO PC Poles
Applications and Features
Prestressed spun concrete poles are manufactured by the application of the technique of pretensioning and
centrifugal compaction. This product is circular and hollow in cross-section and is far superior in strength and cost
to poles of other structural materials.

The advantages of prestressed spun concrete poles are as follows:-

• Circular structure enables these poles to resist imposed load in all directions.
• Smooth and pleasing appearance.
• Semi-permanent and maintenance-free.
• Less susceptible to developing cracks than conventional concrete poles during handling and transportation.
• Mass production and economical in cost.
• Any attachments, such as step bolts, can be fitted easily and securely.

The reliability of prestressed spun concrete poles manufactured under stringent quality control system has gained
good reputation and they are widely used locally and overseas.

These poles are used for:-

• Telecommunication lines
• Electric power transmission and distribution lines
• Traffic signal equipment
• Street lighting

CORPORATE PROFILE 13
 Structural Details

PC BAR

WIRE ARRANGEMENT DRAWING

NON-TENSION BAR

PC BAR

SECTIONAL DRAWING AT G.L.

Structural drawings

STANDARD POLE PROPERTIES

Dimensions Non-
PC Bar Design
Tension Bar Embedded Design Nominal
Pole (Nos.) Bending
Length Top End Bottom End (6.0 mm Ø) Length (m) Load Weight
Marking (m) Diameter Diameter Moment
EL (kN) (kg)
L DT (mm) DB (mm) 7.1Ø 9.0Ø L1 L2 (kg-m)

6.7M-0.8KN 6.7 100 167 4 - 4.0 - 1.15 80 420 182

7.5M-1.1 KN 7.5 100 175 4 - 4.0 - 1.30 1.1 650 220
7.5M-2.0 KN 7.5 140 240 4 - 4.0 - 1.30 2.0 1190 350
9.0M-2.0 KN 9.0 140 260 4 - 5.0 3.5 1.50 2.0 1450 450
10M-5.0 KN 10.0 190 323 - 8 4.0 - 1.70 5.0 4030 780

Poles of other specifications can be manufactured on order

14 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

 Production Process Flow Chart
Slump Test &
Compressive
Strength Test
Cement
Compressive
Strength Test Compaction by Spining

Aggregates
Measurement Batching Concrete Accesories Compaction
by weight Feeding Tightening by Spining
Water

Steam Curing Steam Curing

Plasticizer
Prestressing
Measurement by weight by Tensioning
Demoulding

Mould Oil Spraying &

Inspection
Setting Mould Return

Air Curing
DEFORMED Cutting
PRESTRESSING and Head
Cage Assembling
BARS Forming
Cage Bending Test
NON-TENSION Assembling
BARS Bending Test

CEPCO
Spiral Wires

CORPORATE PROFILE
POLES CEPCO POLES

15
 Notes

16 CONCRETE ENGINEERING PRODUCTS BERHAD (Co. No. 88143-P)

Contact Us:
Head Office
22nd Floor, Menara KH, Jalan Sultan Ismail, 50250 Kuala Lumpur.
Tel : +6 (03) 2144 1066 Fax : +6 (03) 2144 4885
Enquiry : sales@cepco.com.my Website : www.cepco.com.my

SG PETANI FACTORY & NORTHERN BRANCH SALES OFFICE

Lot 63, Bakar Arang Industrial Estate,
08000 Sungai Petani, Kedah.
Tel : +6 (04) 421 0891,
+6 (04) 421 5587, 422 3548
Fax : +6 (04) 422 1263

NILAI FACTORY
Lot 7106,
Kaw. Perindustrian Nilai,
71800 Nilai, Negeri Sembilan.
Tel : +6 (06) 799 2841,
+6 (06) 799 2842
Fax : +6 (06) 799 2839

PASIR GUDANG FACTORY & SOUTHERN BRANCH SALES OFFICE

PLO 337, Jalan Suasa,
Pasir Gudang Industrial Estate,
81700 Pasir Gudang, Johor.
Tel : +6 (07) 251 1048,
+6 (07) 251 1050, 252 3110
Fax : +6 (07) 251 4066

BATANG KALI FACTORY

A3, Kawasan Perindustrian MIEL,
44300 Batang Kali,
Hulu Selangor, Selangor.
Tel : +6 (03) 6057 1811
Fax : +6 (03) 6057 1817

RAWANG FACTORY
PT 643, Batu 20, Jalan Ipoh,
48000 Rawang,
Selangor Darul Ehsan.
Tel : +6 (03) 6091 4201,
+6 (03) 6091 4314
Fax : +6 (03) 6091 4287

SARAWAK SALES OFFICE

No.11, 2nd Floor,
Eastmoore Commercial Centre,
Rock Road, 93200 Kuching,
Sarawak. IKRAM QA SIRIM

Tel : +6 (082) 414 188

CERTIFIED TO ISO
9001:2015
Cert. No. AR0126, AR0989
Fax : +6 (082) 414 088 MS 1314 : PART 4 : 2004
AR6089, QMS 0178
& QMS 0193

JULY 2020