DC Charger

Introduction

As per the report (The Time of India) India is the second polluted country in the world. IC
engines are one of the major factors polluting the environment and to minimize the air
pollution as well as increasing the efficiency of the vehicle, Most of the OEMs are moving
towards electric vehicles. Since every innovation has its Two face It also has merits and
demerits as well Electric vehicle industry is lagging in terms of charging time of a vehicle
which roughly takes about 7 to 8 hours minimum.
We as an OEM, (E-Fill Charging Solutions Pvt. Ltd) Comes with the complete solution for
the electric vehicle ecosystem as we are providing DC fast charging along with Smart CMS
feature which takes 1 to 2 hours maximum Charging time.

Target of DC charger

The trend of electric vehicles is increasing rapidly all the country. Electric vehicles are
becoming increasingly popular around the world. In order to leverage the market potential,
the major players in the DC Chargers market are also taking several strategic steps, such as
product development and product launches.
In the time limited of charging stations on a market. A need of number of charging station at
specific distance. E-fill Charging Solution are fulfilling the market need and increase sales of
DC Charger in different rated. All country and every customer are used DC Charger and
service provide.
Working of DC Charger
DC charger helps with fast charging in electrical vehicle. DC chargers are battery charged
with DC electric power while most electricity is delivered as compared to AC power.
Because the DC charger is Off-board charging, electric vehicles are on-board charged. first of
flow electrical vehicle we are the convert AC to DC with help of rectifier then delivered
current to battery. but the DC charger bypasses the EV circuit and directs the delivered DC to
the battery. DC charger is fully implemented and certified International standard DC charger
multi types of connectors and Kilowatt. We an OEM, (E-Fill Charging solution Pvt. Ltd) are
provide a Charging Station in Different Range of Kilowatt 15KW, 30KW 60KW and 120
KW.

DC charger is an Easily handshake to different electrical vehicles. A charger is a converter to

AC to DC and delivered to supply EV batteries. CAN tool is used to communicate between
EV and EVSE, monitor of SOC. Main Controller cards are set of Current and voltage
according to SOC in electrical vehicle. that is each other easily monitored to CMS and check
the data log.

DC Charger used in multiple Plug connector

There are types of Guns used in DC Charger
1. CCS- Combo 1 and Combo 2
The socket is the combined charging used in AC and DC. IEC 62196-1, IEC 62196-2 and
IEC 62196-3 standards used to DC charging connector. It has 5 pins used in gun, Control
Pilot has used both types of communication low level and high level. CCS Socket are present
in Tata EV, Nexon EV etc. It is maximum current is 350 Amps and voltage between 200 to
1000V.
2. ChAdemo
ChAdemo is a Japanese manufacture. It is used Standard IEC 61851-23, 24. It have 3 power
pins and 6 signal pins. It is used of CAN protocol in communication for signaling. It is
maximum current is 400Amp and voltage range is 1000V to 400KW.

3. GB/T
GB/T is a China manufacture. It used of GB/T 20234-2015 standard and connector used a
CAN bus communication. It has 5power pin, 2 pin DC pin, one pin Earthing, 2 CAN pin and
2 is Auxiliary power. Now maximum current is used 250Amp and voltage range is 750V or
1000V.

Communication Protocol
 Electric vehicle specification the EV Charging is communication that is the need of
between electrical vehicles and EVSE.
 DC charger communicates BMS of EV batteries, to enable the charging and maintain
SOC of the battery. CAN device is used of physical communicate between electric
vehicle and EVSE.
 DC Fast charger is easily communicated by CMS and EVSE so as to be easily
controlled depending on the rate of grid supply. CMS use Data log, check the status of
charger and full control of EVSE.
 The communication Protocol used OCPP 1.6J Standard. It carried from WIFI,
Network, Ethernet and GPRS.
 It is easily to communicate with another network.
 All network provides and operated on website and mobile application.
 EV to interact with Different Charger. Communication and safe handshake between
EV and EVSE. Easily to analyse the log data.
Difference Between AC vs DC Charging Station
Common Difference in AC and DC Charging Station. DC Charger is fast charging than
compare to AC Charger, Because DC Charger is bypassing the EV Circuit and directly
charge to the Battery. DC Charging Station is more expensive installation than AC Charging
Station. DC Charger less time consume than AC Charger for Charge the Electric vehicle.

Features of DC charger
 Authentication by RFID & OTP.
 Three phase input supply.
  No. of output DC - In which 0ne, Two- & Three-Gun Socket are required.
 Design - Easy understand, flexible configuration which are easy in field upgrade,
 Mode of payment - Swipe card, QR code and mobile application.
 LCD Display- Touch screen display and smooth working.
 Description- Wall Mounted & Mounted on stand in which easy move for one place to
another according to the convenient.
 Protection - short circuit, over Voltage, over temperature, under voltage, lighting,
SPD, leakage, surge protection, ESD etc all protection Flow the IEC 61000 Standard.
 Official App use online and offline which help to finds out the location where
charging point Installed & which location to be near or suited according to the user’s
time.

Advantage of DC charger
 DC charger is Very fast charging than compare of AC charger.
 DC charger is Friendly connect to different EV (Nexon EV, Tata EV etc).
 It easily to connected a different Server.
 Cost of EV charging is less then IC engine.
 DC charger are providing many types of safety electrical.
 No need of maintenance.

Future Planning
E-Fill Charging solution are coming is 120 KW DC Charger. Electric Bus fast DC charger,
etc………………………………………………………………………..!!

Installation Area
Installation of DC charging Station nearby hospital, Parking Areas, Highway, Airport,
charging station, nearby restaurant hilly area, near public place, shopping malls, Garage, and
many other places. E-Fill are Provide both AC & DC Charger, EV Rickshaw, EV Loader.
OEM (E-Fill Charging Solution) is providing a best service and easily to buy Franchise from
EV Charging Station.