MIDDLE EAST TECHNICAL UNIVERSITY

MECHANICAL ENGINEERING DEPARTMENT

ME 307 MACHINE ELEMENTS
SPRING 2023

HOMEWORK 1
Due Date: 09.11.2023 23:59

Assistant: Elif Ceren Ekinci (ceren.ekinci@metu.edu.tr)

The part shown is force fitted with a contact pressure of 40 MPa into a rigid wall at point A
and loaded at point C and point E as shown in the figure. The length of the beam inside the
wall is 12 mm. The diameter of ABD is 14 mm.

a) Define the critical stress elements at the cross section at A.

b) Draw the critical stress elements and show the magnitudes and directions of all
stresses acting on them.
c) Sketch Mohr’s circle for the critical stress element.
d) Determine principal stresses and maximum shear stress at the critical points.
Solution:

Moments at A:

𝑀! = 320𝑁 (0.040𝑚) = 12.8 𝑁𝑚

𝑀" = 280𝑁 (0.065𝑚) = 18.2 𝑁𝑚

Torque at A: 𝑇# = 280 𝑁 (0.050𝑚) = 14 𝑁𝑚

𝑀 = 2𝑀!$ + 𝑀"$ = 412.8$ + 18.2$ = 22.2504 𝑁𝑚

𝑀# 12.8
𝜃 = tan!" & ( = tan!" & ( = 35.12 °
𝑀$ 18.2
Critical point will be 35.12 ° from vertical y axis.

𝑀𝑐 𝑀 (𝑑:2) 32 𝑀
𝜎%&'()'* = = = = 82.5950 𝑀𝑃𝑎
𝐼 1:64 𝜋 𝑑 + 𝜋 𝑑,

𝐹 𝐹 4 (320)
𝜎-#)-. = = = = 2.0788 𝑀𝑃𝑎
𝐴 1: 𝜋 𝑑$ 𝜋 (0.014$ )
4

𝑇# 𝑐 16 𝑇#
𝜏#" = = = 25.984 𝑀𝑃𝑎
𝐽 𝜋 (0.014, )

Since the inner radius is zero,

𝜎/-()-. = 𝜎0-'*&'0)-. = −40 𝑀𝑃𝑎

Point 1:

𝝈𝒂𝒙𝒊𝒂𝒍 − 𝝈𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝟎 𝝉𝒙𝒛 −𝟖𝟎. 𝟓𝟏𝟔𝟐 𝟎 𝟐𝟓. 𝟗𝟖𝟒

𝝈𝟏 = 2 𝟎 𝝈𝒓𝒂𝒅𝒊𝒂𝒍 𝟎 6=7 𝟎 −𝟒𝟎 𝟎 ? 𝑴𝑷𝒂
𝝉𝒛𝒙 𝟎 𝝈𝒕𝒂𝒏𝒈𝒆𝒏𝒕𝒊𝒂𝒍 𝟐𝟓. 𝟗𝟖𝟒 𝟎 −𝟒𝟎
−𝟐𝟕. 𝟑𝟏𝟎𝟑
𝒆𝒊𝒈𝒆𝒏𝒗𝒂𝒍𝒖𝒆𝒔(𝝈𝟏 ) = 7 −𝟒𝟎 ? 𝑴𝑷𝒂
−𝟗𝟑. 𝟐𝟎𝟓𝟗
−𝟐𝟕. 𝟑𝟏𝟎𝟑 + 𝟗𝟑. 𝟐𝟎𝟓𝟗
𝝉𝒎𝒂𝒙 = = 𝟑𝟐. 𝟗𝟒𝟕𝟖𝑴𝑷𝒂
𝟐

Point 2:
 𝝈𝒂𝒙𝒊𝒂𝒍 + 𝝈𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝟎 𝝉𝒙𝒛 𝟖𝟒. 𝟔𝟕𝟑𝟖 𝟎 −𝟐𝟓. 𝟗𝟖𝟒
𝝈𝟏 = 2 𝟎 𝝈𝒓𝒂𝒅𝒊𝒂𝒍 𝟎 6=7 𝟎 −𝟒𝟎 𝟎 ? 𝑴𝑷𝒂
𝝉𝒛𝒙 𝟎 𝝈𝒕𝒂𝒏𝒈𝒆𝒏𝒕𝒊𝒂𝒍 −𝟐𝟓. 𝟗𝟖𝟒 𝟎 −𝟒𝟎
𝟖𝟗. 𝟖𝟕𝟐𝟓
𝒆𝒊𝒈𝒆𝒏𝒗𝒂𝒍𝒖𝒆𝒔(𝝈𝟐 ) = 7 −𝟒𝟎 ? 𝑴𝑷𝒂
−𝟒𝟓. 𝟏𝟗𝟖𝟕
𝟖𝟗. 𝟖𝟕𝟐𝟓 + 𝟒𝟓. 𝟏𝟗𝟖𝟕
𝝉𝒎𝒂𝒙 = = 𝟔𝟕. 𝟓𝟑𝟓𝟔 𝑴𝑷𝒂
𝟐

For the bearing stresses, the critical points are;

which are the boundaries inside the wall.

Only 𝑀" acts on that critical points.

𝑀" 𝑐 𝑀" (𝑑:2) 32 𝑀"

𝜎%&'()'* = = = = 47.5145 𝑀𝑃𝑎
𝐼 1: 𝜋 𝑑+ 𝜋 𝑑,
64

𝐹 𝐹 4 (320)
𝜎-#)-. = = = = 2.0788 𝑀𝑃𝑎
𝐴 1: 𝜋 𝑑$ 𝜋 (0.014$ )
4

𝑇# 𝑐 16 𝑇#
𝜏#" = = = 25.984 𝑀𝑃𝑎
𝐽 𝜋 (0.014, )

Since the inner radius is zero,

 𝜎/-()-. = 𝜎0-'*&'0)-. = −40 𝑀𝑃𝑎

280 𝑁
𝜎456789: = = 0.53 𝑀𝑃𝑎
𝜋 (0.014)(0.012)
280 W0.065 + 0.012Y2Z(0.012Y2)
𝜎459;89:,456789: = = 59.16 𝑀𝑃𝑎
1Y (0.014) (0.012)=
12
𝑇>
𝜏#$ = = 3.789 𝑀𝑃𝑎
𝜋 (0.014) (0.012)(0.014Y2)
Point 3:

𝝈𝒂𝒙𝒊𝒂𝒍 − 𝝈𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝟎 𝝉𝒙𝒛

𝝈𝟑 = 2 𝟎 𝝈𝒓𝒂𝒅𝒊𝒂𝒍 + 𝝈𝒃𝒆𝒂𝒓𝒊𝒏𝒈 + 𝝈𝒃𝒆𝒏𝒅𝒊𝒏𝒈,𝒃𝒆𝒂𝒓𝒊𝒏𝒈 𝝉𝒚𝒛 6
𝝉𝒛𝒙 𝝉𝒛𝒚 𝝈𝒕𝒂𝒏𝒈𝒆𝒏𝒕𝒊𝒂𝒍
−𝟒𝟓. 𝟒𝟑𝟓𝟕 𝟎 𝟐𝟓. 𝟗𝟖𝟒
=7 𝟎 −𝟗𝟗. 𝟔𝟗 𝟑. 𝟕𝟖𝟗 ? 𝑴𝑷𝒂
𝟐𝟓. 𝟗𝟖𝟒 𝟑. 𝟕𝟖𝟗 −𝟒𝟎
−𝟏𝟔. 𝟒𝟗𝟔𝟕
𝒆𝒊𝒈𝒆𝒏𝒗𝒂𝒍𝒖𝒆𝒔(𝝈𝟑 ) = 7−𝟔𝟖. 𝟔𝟑𝟕𝟓? 𝑴𝑷𝒂
−𝟗𝟗. 𝟗𝟗𝟏𝟓
−𝟏𝟔. 𝟒𝟗𝟔𝟕 + 𝟗𝟗. 𝟗𝟗𝟏𝟓
𝝉𝒎𝒂𝒙 = = 𝟒𝟏. 𝟕𝟒𝟕𝟒 𝑴𝑷𝒂
𝟐
Point 4:

𝝈𝒂𝒙𝒊𝒂𝒍 + 𝝈𝒃𝒆𝒏𝒅𝒊𝒏𝒈 𝟎 𝝉𝒙𝒛 𝟒𝟗. 𝟓𝟗𝟑𝟑 𝟎 −𝟐𝟓. 𝟗𝟖𝟒

𝝈𝟏 = 2 𝟎 𝝈𝒓𝒂𝒅𝒊𝒂𝒍 𝝉𝒚𝒛 6=7 𝟎 −𝟒𝟎 𝟑. 𝟕𝟖𝟗 ? 𝑴𝑷𝒂
𝝉𝒛𝒙 𝝉𝒛𝒚 𝝈𝒕𝒂𝒏𝒈𝒆𝒏𝒕𝒊𝒂𝒍 −𝟐𝟓. 𝟗𝟖𝟒 𝟑. 𝟕𝟖𝟗 −𝟒𝟎
𝟓𝟔. 𝟓𝟗𝟑𝟖
𝒆𝒊𝒈𝒆𝒏𝒗𝒂𝒍𝒖𝒆𝒔(𝝈𝟒 ) = 7−𝟑𝟖. 𝟒𝟒𝟑𝟖? 𝑴𝑷𝒂
−𝟒𝟖. 𝟓𝟓𝟔𝟕
𝟓𝟔. 𝟓𝟗𝟑𝟖 + 𝟒𝟖. 𝟓𝟓𝟔𝟕
𝝉𝒎𝒂𝒙 = = 𝟓𝟐. 𝟓𝟕𝟓𝟐 𝑴𝑷𝒂
𝟐