MS-I MR Defect Report (Week # 32 )

Inside Outside Wrong Tap Depth Depth Hole

Parts Tool Cut Damage Thickness PCD out Vibration Others MR
Dia O/S Dia U/S Drilling Broken O/S U/S Shift
U/S

R23.02 1 12 13

R04.02 3 3 1 1 8

R25.02 2 2 1 5

R04.01 1 1 2

K09.11 1 1

R23.07 1 1

R23.14 1 1

Total 5 1 18 0 1 2 1 1 0 0 1 0 1 31
 MS-I CR Defect Report (Week # 32)
Sand Blow Casting Casting Hole Core Cracks/Fe Rough
Parts Porosity W/T Swelling CR
Inclusion Hole Short Out Shift2 Shift ttling Surface
Fault

R04.02 7 5 3 1 7 1 24

R23.02 7 5 1 8 2 1 24

R04.01 9 3 7 2 21

R25.02 4 2 1 7

R18.01 6 6

R23.07 6 6

R09.09 1 1 1 3

R23.14 1 2 3

R09.06 2 2

R24.01 1 1 2

Total 35 1 20 4 10 23 3 0 2 0 0 98
 MS-I Qc Report (Week # 32)
Qty
Code # Parts Qty OK MR MR % CR CR % Total Rej Total Rej %
Inspected

90-0190 K09.11 42 41 1 2.38% 0 0.00% 1 2.38%

91-0721 R04.01 169 146 2 1.18% 21 12.43% 23 13.61%

91-0722 R04.02 222 203 8 3.60% 11 4.95% 19 8.56%

90-0033 R09.06 2 0 0.00% 2 100.00% 2 100.00%

90-0031 R09.09 10 7 0 0.00% 3 30.00% 3 30.00%

91-0753 R11.04 1 1 0 0.00% 0 0.00% 0.00%

91-0063 R18.01 24 18 0 0.00% 6 25.00% 6 25.00%

91-0232 R18.12 46 46 0 0.00% 0 0.00% 0.00%

91-0771 R23.02 273 223 13 4.76% 37 13.55% 37 13.55%

91-0632 R23.07 165 158 1 0.61% 6 3.64% 7 4.24%

91-0782 R23.14 26 22 1 3.85% 3 11.54% 4 15.38%

91-0228 R24.01 82 80 0 0.00% 2 2.44% 2 2.44%

91-0044 R25.02 716 704 5 0.70% 7 0.98% 12 1.68%

Total 1778 1649 31 1.74% 98 5.51% 116 6.52%

 Data
PART # Sum of Qty Inspected Sum of Qty OK Sum of MR Sum of CR Sum of Total Defects
ABS RINGS 784 784 0 0
K09.11 42 41 1 0 1
R04.01 169 146 2 21 23
R04.02 222 203 8 11 19
R09.06 2 0 2 2
R09.09 10 7 0 3 3
R11.04 1 1 0 0
R18.01 24 18 0 6 6
R18.12 46 46 0 0
R23.02 273 223 13 37 50
R23.07 165 158 1 6 7
R23.14 26 22 1 3 4
R24.01 82 80 0 2 2
R25.02 716 704 5 7 12
Total Result 2562 2433 31 98 129
 Outside Dia U/S
Inside Dia O/S

Wrong Drilling

Thickness U/S
ID Mark of CR

Tap Broken
CUSTOMER

Depth O/S
Casting #

Operator

Tool Cut
Damage

PCD out
PART #
Month

Dept.
Date

Supervisor/
7 Aug DAF R04.01 1577 Abid Jahangir Waheed Javed MS-I 1
7 Aug DAF R04.01 1552 Fdy
7 Aug DAF R04.01 1610 Fdy
7 Aug DAF R04.01 1549 Fdy
7 Aug DAF R04.01 966 Fdy
7 Aug DAF R04.01 1559 Fdy
7 Aug DAF R04.01 1532 Fdy
7 Aug DAF R04.01 1230 Fdy
7 Aug DAF R04.01 1408 Fdy
7 Aug DAF R04.01 1223 Fdy
7 Aug DAF R04.01 1550 Fdy
7 Aug DAF R04.01 1553 Fdy
7 Aug DAF R04.01 1328 Fdy
7 Aug DAF R04.01 1543 Fdy
7 Aug DAF R04.02 3411 Qammar PM PM
7 Aug DAF R04.02 3155 Other Other MS-I 1
7 Aug DAF R04.02 2956 Yasir Qadeer Syed Nasir Shah MS-I 1
7 Aug FERSA R23.07 496 Qammar PM PM 1
7 Aug PDC USA ABS RINGS MS-I
7 Aug PDC USA R25.02 MS-I
7 Aug UC R18.01 MS-I
7 Aug UC R18.12 MS-I
7 Aug UC R23.02 1904 Qammar PM PM 1
8 Aug DAF R04.02 3374 Imran Babar Ahmed Yasin MS-I 1
8 Aug DAF R04.02 2939 Qammar PM PM 1
8 Aug DAF R23.02 1776 Fdy
8 Aug DAF R23.02 1759 Fdy
8 Aug DAF R23.02 1770 Fdy
8 Aug DAF R23.02 1697 Fdy
8 Aug DAF R23.02 1877 Fdy
8 Aug DAF R23.02 1895 Fdy
8 Aug DAF R23.02 1721 Fdy
8 Aug DAF R23.02 1374 Fdy
8 Aug DAF R23.02 1358 Fdy
8 Aug DAF R23.02 1537 Fdy
8 Aug DAF R23.02 1390 Fdy
8 Aug DAF R23.02 1494 Fdy
8 Aug DAF R23.02 1219 Fdy
8 Aug DAF R04.01 MS-I
8 Aug UC R23.02 MS-I
8 Aug HINO K09.11 MS-I
8 Aug FERSA R23.07 420 Fdy
8 Aug FERSA R23.07 433 Fdy
9 Aug DAF R04.01 1319 Imran Babar Touseef Raheem MS-I 1
9 Aug DAF R04.01 1617 Fdy
9 Aug DAF R04.01 1551 Fdy
9 Aug DAF R04.01 1622 Fdy
9 Aug DAF R04.01 1489 Fdy
9 Aug DAF R04.01 1345 Fdy
9 Aug DAF R04.01 1527 Fdy
9 Aug DAF R04.02 MS-I
9 Aug FERSA R23.07 366 Fdy
9 Aug FERSA R23.07 427 Fdy
9 Aug FERSA R23.07 349 Fdy
9 Aug FERSA R23.07 407 Fdy
9 Aug HINO K09.11 1480 Abid Jahangir Abdul Majeed MS-I 1
9 Aug HINO R09.06 438 Fdy
9 Aug HINO R09.06 418 Fdy
9 Aug HINO R09.09 153 Fdy
9 Aug HINO R09.09 150 Fdy
9 Aug HINO R09.09 212 Fdy
9 Aug PDC USA ABS RINGS MS-I
9 Aug PDC USA R24.01 1461 Fdy
9 Aug PDC USA R25.02 15722 Fdy
9 Aug PDC USA R25.02 14205 Fdy
9 Aug PDC USA R25.02 13918 Fdy
9 Aug PDC USA R25.02 15657 Fdy
9 Aug UC R18.01 108 Fdy
9 Aug UC R18.01 98 Fdy
9 Aug UC R18.01 102 Fdy
9 Aug UC R18.01 103 Fdy
9 Aug UC R18.01 109 Fdy
9 Aug UC R18.01 66 Fdy
9 Aug UC R23.02 1644 Qammar PM PM 1
9 Aug UC R23.02 1760 Qammar PM PM 1
9 Aug UC R23.02 1792 Qammar PM PM 1
9 Aug UC R23.02 1742 Fdy
10 Aug DAF R04.01 1224 Fdy
10 Aug DAF R04.01 1470 Fdy
10 Aug DAF R04.02 3040 Fdy
10 Aug DAF R04.02 3563 Fdy
10 Aug DAF R04.02 3527 Fdy
10 Aug DAF R04.02 3481 Fdy
10 Aug DAF R04.02 3397 Fdy
10 Aug DAF R04.02 3513 Fdy
10 Aug DAF R04.02 3576 Yasir Qadeer Yasir Khan MS-I 1
10 Aug FERSA R11.04 MS-I
10 Aug FERSA R23.07 MS-I
10 Aug FERSA R23.14 MS-I
10 Aug HINO K09.11 MS-I
10 Aug PDC USA ABS RINGS MS-I
10 Aug PDC USA R24.01 2542 Fdy
10 Aug PDC USA R25.02 16385 Fdy
10 Aug PDC USA R25.02 16433 Yasir Qadeer M.Mehboob MS-I 1
10 Aug UC R23.02 1909 Abid Jahangir Naeem Iqbal MS-I 1
10 Aug UC R23.02 1675 Fdy
10 Aug UC R23.02 1667 Fdy
10 Aug UC R23.02 1623 Fdy
10 Aug UC R23.02 1746 Fdy
10 Aug UC R23.02 1766 Fdy
10 Aug UC R23.02 1710 Fdy
10 Aug UC R23.02 1701 Fdy
11 Aug DAF R04.02 3624 Yasir Qdeer M.Asif MS-I 1
11 Aug FERSA R23.14 137 Fdy
11 Aug FERSA R23.14 123 Fdy
11 Aug FERSA R23.14 105 Fdy
11 Aug HINO R09.09 MS-I
11 Aug PDC USA ABS RINGS MS-I
11 Aug PDC USA R25.02 16554 Abid Jahangir Khayber Nawaz MS-I
11 Aug PDC USA R25.02 16058 Qammar PM PM 1
11 Aug UC R23.02 1571 Qammar PM PM 1
11 Aug UC R23.02 807 Qammar PM PM 1
11 Aug UC R23.02 1510 Qammar PM PM 1
11 Aug UC R23.02 855 Qammar PM PM 1
11 Aug UC R23.02 1811 Abid Jahangir Asfandyar MS-I 1
11 Aug UC R23.02 893 Qammar PM PM 1
11 Aug UC R23.02 1822 Fdy
11 Aug UC R23.02 1829 Fdy
11 Aug UC R23.02 1846 Fdy
11 Aug UC R23.02 1831 Fdy
11 Aug UC R23.02 1922 Fdy
11 Aug UC R23.02 1782 Fdy
11 Aug UC R23.02 1845 Fdy
11 Aug UC R23.02 1916 Fdy
11 Aug UC R23.02 1483 Fdy
11 Aug UC R23.02 1795 Fdy
11 Aug UC R23.02 1805 Fdy
12 Aug DAF R04.02 3599 Fdy
12 Aug DAF R04.02 3230 Fdy
12 Aug DAF R04.02 3680 Fdy
12 Aug DAF R04.02 3512 Fdy
12 Aug DAF R04.02 3024 Fdy
12 Aug DAF R04.02 3558 Qammar PM PM 1
12 Aug FERSA R23.14 121 Imran Babar Ahmad Yasin MS-I 1
12 Aug PDC USA ABS RINGS MS-I
12 Aug PDC USA R25.02 15902 Qammar PM PM 1
12 Aug PDC USA R25.02 15875 Abid Jahangir Khybar Nawaz MS-I 1
12 Aug PDC USA R25.02 15807 Fdy
12 Aug PDC USA R25.02 16637 Fdy
12 Aug UC R23.02 1606 Qammar PM PM 1
12 Aug UC R23.02 842 Qammar PM PM 1
12 Aug UC R23.02 1666 Fdy
12 Aug UC R23.02 1964 Fdy
12 Aug UC R23.02 1958 Fdy
12 Aug UC R23.02 1641 Fdy
12 Aug UC R23.02 1948 Fdy
 Cracks/Fettling Fault
Sand Inclusion

Rough Surface

Qty Inspected
Casting Short

Total Defects
unnecessary
Casting Out
Depth U/S

Blow Hole

Core Shift
Hole Shift
Hole Shift

Vibration

Remarks
Swelling
Porosity

Qty OK
Others

W/T
MR

CR
1 0 PCD 335 Out 106 92 14 y
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
1 1 0 Accident 3 3 y
1 0 Damage 212 y
1 0 T-Cut 280 Radius n
1 0 T-Cut Inside Bor 148 147 1 y
0 0 81 81
0 0 81 81
0 0 18 18
0 0 46 46
1 0 T-Cut 154 1 1 y
1 0 Ǿ 147+148+158 O/S 115 113 2 Y
1 0 Ǿ T-Cut 158 Dep N
0 1 1 13 13
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 0 38 38
0 0 27 27
0 0 25 25
0 1 1 2 2
0 1 1
1 0 1st opp MR 16 9 7 y
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 0 30 30
0 1 1 4 4
0 1 1
0 1 1
0 1 1
1 0 Thick 11.55 Less 1 1 y
0 1 1 2 2
0 1 1
0 1 1 3 3
0 1 1
0 1 1
0 0 80 80
0 1 1 81 80 1
0 1 1 4 4
0 1 1
0 1 1
0 1 1
0 1 1 6 6
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
1 0 T-Cut FF 58 54 4 y
1 0 T-Cut FF y
1 0 T-Cut Ǿ 125 n
0 1 1
0 1 1 9 7 2
0 1 1
0 1 1 7 7
0 1 1
0 1 1
0 1 1
 0 1 1
0 1 1
1 0 Thread M16 O/S N
0 0 1 1
0 0 11 11
0 0 11 11
0 0 16 16
0 0 194 194
0 1 1 1 1
0 1 1 196 194 2
1 0 Tap Broken N
1 0 Ǿ 229 U/S 41 33 8 y
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
1 0 Tap M16 O/S 31 30 1 y
0 1 1 3 3
0 1 1
0 1 1
0 0 7 7
0 0 269 269
1 1 0 Hole Shift 271 269 2 y
1 0 Collar T-Cut y
1 0 Collar T-Cut 57 40 17 y
1 0 Collar T-Cut y
1 0 T-Cut Ǿ 154 y
1 0 T-Cut Ǿ 125 y
1 0 T-Cut FF 2nd Opp n
1 0 T-Cut Ǿ 154 n
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1 36 30 6
0 1 1
0 1 1
0 1 1
0 1 1
1 0 T-Cut 147+150 y
1 0 Ǿ 147.95/97 O/S 12 11 1 y
0 0 160 160
1 0 T-Cut 223 164 160 4 y
1 0 Tap Broken y
0 1 1
0 1 1
1 0 T-Cut 154 76 69 7 y
1 0 T-Cut 154 y
0 1 1
0 1 1
0 1 1
0 1 1
0 1 1
 ID Mark of

Outside Dia U/S

Inside Dia O/S

Wrong Drilling

Thickness U/S

unnecessary
Tap Broken
CUSTOMER

Depth O/S
Depth U/S
Hole Shift
Casting #

Vibration
Operator

Remarks
Tool Cut

Damage

PCD out
PART #

Others
Month

Supervisor/

Dept.
Date

MR
CR
11 Aug UC R23.02 1811 Abid Jahangir Asfandyar MS-I 1 1 T-Cut FF 2nd Opp n
11 Aug PDC USA R25.02 16554 Abid Jahangir Khayber Nawaz MS-I 1 1 Hole Shift y
12 Aug PDC USA R25.02 15875 Abid Jahangir Khybar Nawaz MS-I 1 1 Tap Broken
10 Aug UC R23.02 1909 Abid Jahangir Naeem Iqbal MS-I 1 1 Ǿ 229 U/S y
7 Aug DAF R04.01 1577 Abid Jahangir Waheed Javed MS-I 1 1 PCD 335 Out y
Total 0 1 0 1 0 1 0 1 0 0 1 0 0 5

ID Mark of

Outside Dia U/S

Inside Dia O/S

Wrong Drilling

Thickness U/S

unnecessary
Tap Broken
CUSTOMER

Depth O/S
Depth U/S
Hole Shift
Casting #

Vibration
Operator

Remarks
Tool Cut

Damage

PCD out
PART #

Others
Month

Supervisor/

Dept.
Date

MR
CR

12 Aug FERSA R23.14 121 Imran Babar Ahmad Yasin MS-I 1 1 Ǿ 147.95/97 O/S

8 Aug DAF R04.02 3374 Imran Babar Ahmed Yasin MS-I 1 1 Ǿ 147+148+158 O/S Y
9 Aug DAF R04.01 1319 Imran Babar Touseef Raheem MS-I 1 1 1st opp MR y
7 Aug DAF R04.02 3155 Imran Babar Other MS-I 1 1 Damage 212 y
Total 3 0 0 0 1 0 0 0 0 0 0 0 0 4
ID Mark of

Outside Dia U/S

Inside Dia O/S

Wrong Drilling

Thickness U/S

unnecessary
Tap Broken
CUSTOMER

Depth O/S
Depth U/S
Hole Shift
Casting #

Vibration
Operator

Remarks
Tool Cut

Damage

PCD out
PART #

Others
Month

Supervisor/

Dept.
Date

MR
CR

7 Aug DAF R04.02 3411 Qammar PM PM 1 1 Accident y

7 Aug FERSA R23.07 496 Qammar PM PM 1 1 T-Cut Inside Bor y
7 Aug UC R23.02 1904 Qammar PM PM 1 1 T-Cut 154 y
8 Aug DAF R04.02 2939 Qammar PM PM 1 1 Ǿ T-Cut 158 Dep N
9 Aug UC R23.02 1644 Qammar PM PM 1 1 T-Cut FF y
9 Aug UC R23.02 1760 Qammar PM PM 1 1 T-Cut FF y
9 Aug UC R23.02 1792 Qammar PM PM 1 1 T-Cut Ǿ 125 n
11 Aug PDC USA R25.02 16058 Qammar PM PM 1 1 Collar T-Cut y
11 Aug UC R23.02 1571 Qammar PM PM 1 1 Collar T-Cut y
11 Aug UC R23.02 807 Qammar PM PM 1 1 Collar T-Cut y
11 Aug UC R23.02 1510 Qammar PM PM 1 1 T-Cut Ǿ 154 y
11 Aug UC R23.02 855 Qammar PM PM 1 1 T-Cut Ǿ 125 y
11 Aug UC R23.02 893 Qammar PM PM 1 1 T-Cut Ǿ 154 n
12 Aug DAF R04.02 3558 Qammar PM PM 1 1 T-Cut 147+150 y
12 Aug PDC USA R25.02 15902 Qammar PM PM 1 1 T-Cut 223 y
12 Aug UC R23.02 1606 Qammar PM PM 1 1 T-Cut 154 y
12 Aug UC R23.02 842 Qammar PM PM 1 1 T-Cut 154 y
Total 0 0 0 16 0 0 0 0 0 0 0 0 1 17
ID Mark of

Outside Dia U/S

Inside Dia O/S

Wrong Drilling

Thickness U/S

unnecessary
Tap Broken
CUSTOMER

Depth O/S
Depth U/S
Hole Shift
Casting #

Vibration
Operator

Remarks
Tool Cut

Damage

PCD out
PART #

Others
Month

Supervisor/

Dept.
Date

MR
CR

10 Aug PDC USA R25.02 16433 Yasir Qadeer M.Mehboob MS-I 1 1 Tap Broken N
7 Aug DAF R04.02 2956 Yasir Qadeer Syed Nasir Shah MS-I 1 1 T-Cut 280 Radius n
10 Aug DAF R04.02 3576 Yasir Qadeer Yasir Khan MS-I 1 1 Thread M16 O/S N
11 Aug DAF R04.02 3624 Yasir Qdeer M.Asif MS-I 1 1 Tap M16 O/S y
Total 2 0 0 1 0 1 0 0 0 0 0 0 0 4
9
Date

Aug
Month

HINO
CUSTOMER
K09.11

PART #
1480

Casting #

Supervisor/
ID Mark of
Abid Jahangir

CR
Abdul Majeed

Operator
MS-I

Dept.
Inside Dia O/S
Outside Dia U/S
Wrong Drilling
Tool Cut
Damage
Tap Broken
1

Thickness U/S
PCD out
Depth O/S
Depth U/S
Hole Shift

Vibration
Others
1

MR
Thick 11.55 Less

Remarks
y

unnecessary
 MS-II MR Defect Report (Week # 32)
Inside Dia Outside Wrong Drill/Tap Thickness Depth Depth I/O Dia Total
Parts Tool Cut Damage PCD out Vibration Others
O/S Dia U/S Drilling Broken U/S O/S U/S Broken MR

T30.01 RH 0

T30.02 LH 0

T37.07 (G) RH 2 2

T37.08 (G) LH 1 1

Total 0 0 0 0 0 0 0 3 0 0 0 0 0 3

MS-II CR Defect Report (Week # 32)

Balance
Sand Blow Casting Casting Hard Rough Cracks/F
Parts Pin Hole Porosity Core Shift Hole Shift Weight WT CR
Inclusion Hole Short Out Casting Surface ettling
Over
Fault

T30.01 RH 1 2 3

T30.02 LH 4 4

T37.07 (G) RH 0

T37.08 (G) LH 0

Total 1 0 0 0 0 0 0 0 0 0 6 0 0 7
 MS-II QC Report (Week # 32)
Qty Total Total Rej
Code # Parts Qty OK Total MR MR % CR CR %
Inspected Defects %

90-0014 T30.01 RH 93 90 0 0% 3 3.23% 3 3.23%

90-0015 T30.02 LH 94 90 0 0% 4 4.26% 4 4.26%

Total 187 180 0 0% 7 3.74% 7 3.74%

90-0455 T37.07 (G) RH 114 112 2 2% 0 0.00% 2 1.75%

90-0456 T37.08 (G) LH 113 112 1 1% 0 0.00% 1 0.88%

Total 227 224 3 1% 0 0.00% 3 1.32%

G.Total 414 404 3 1% 7 1.69% 10 2.42%

 Drill/Tap Broken
Outside Dia U/S

I/O Dia Broken

Inside Dia O/S

Wrong Drilling

Thickness U/S
CUSTOMER

Depth O/S
Depth U/S

Vibration
Operator

Tool Cut
Damage

PCD out

Others
Sup
Date Month PART # Casting # Dep.

8 Aug IMC T30.01 RH 2619 Fdy

8 Aug IMC T30.01 RH 3783 Fdy
8 Aug IMC T30.01 RH 3366 Fdy
8 Aug IMC T30.02 LH 3567 Fdy
8 Aug IMC T30.02 LH 3304 Fdy
8 Aug IMC T30.02 LH 3433 Fdy
8 Aug IMC T30.02 LH 3605 Fdy
10 Aug HONDA T37.07 (G) RH MS-II
10 Aug HONDA T37.08 (G) LH MS-II
12 Aug IMC T30.01 RH MS-II
12 Aug IMC T30.02 LH MS-II
12 Aug HONDA T37.07 (G) RH 842 MS-II 1
12 Aug HONDA T37.07 (G) RH 999 MS-II 1
12 Aug HONDA T37.08 (G) LH 1282 MS-II 1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
Total MR

1
Sand Inclusion
Pin Hole
Blow Hole
Casting Short
Casting Out

Hard Casting
Porosity
Rough Surface
Core Shift
Cracks/Fettling Fault

1
1
1
1
1
1

Hole Shift
Balance Weight Over
WT

0
0
0
0
0
0
0
1
1
1
1
1
1
1

CR

Fix Out
PCD Out
PCD Out
Remarks

1
2
4
3

90
90

Qty Inspected
90
90
112 112
112 112

1 Qty OK
2
4
3

Total Defects