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F:\DOCUMENT\INSTRUCTIONS\Instructions\Current Versions\1952\Heat-wedge-welding-device-971131-\ANL.-D-Heat-wedge-
welding-device.DOC Version: September 20, 2011
OPERATING INSTRUCTIONS
for the
Wedge welder
- 971131-
MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 1

solutions
D-82041 Oberhaching Munich, Grünwalder Weg 28 d, phone: +49-89-61 38 80 60, fax +49-89-61 38 80 620
e-mail: info@mksewing.com
TABLE OF CONTENTS
Page
Safety instructions 3
Declaration of Conformity 4
1. Functional description 7
2. Work instruction - Cutting 13
3. Work instruction - Programming a cutting program 13
4. Work instruction - Programming a marking program 14
5. Error log 16
6. Technical data 16
7. Hazard warnings 16
Assignment plan for control box sockets 17
Electrical diagram 18
Circuit diagram 19
Spare parts lists 21

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SAFETY INSTRUCTIONS
1. The machine may only be operated after the relevant operating instructions
have been read and understood and only by appropriately trained operators.
2. Before commissioning, also read the safety instructions and the motor
manufacturer's operating instructions.
3. The machine may only be operated in accordance with its intended use and not
without the associated protective devices; all relevant safety regulations must
also be observed.
4. When replacing cutting tools, threading, leaving the workplace or carrying out
maintenance work, the machine must be disconnected from the mains by
pressing the main switch or unplugging the mains plug.
5. Daily maintenance work may only be carried out by appropriately instructed

persons.
6. Repair work and special maintenance work may only be carried out by
specialists or appropriately instructed persons.
7. The machine must be disconnected from the pneumatic supply network for
maintenance and repair work on pneumatic equipment. Exceptions are only
permitted for adjustment work and functional tests by appropriately trained
specialists.
8. Work on the electrical equipment may only be carried out by qualified specialists.
9. Work on live parts and equipment is not permitted. Exceptions are regulated by
the DIN VDE 0105 regulations.
10. Conversions or modifications to the machine may only be carried out in

compliance with all relevant safety regulations. The EC certificate of conformity
expires if the system is modified in any way.
11. Only spare parts approved for use by us may be used for repairs.
12. Commissioning of the system is prohibited until it has been established that the
entire system complies with the provisions of the EC directives.

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EC DECLARATION OF CONFORMITY
EC CONFORMITY DECLARATION
DECLARATION DE CONFORMITÉ
CE
EC DECLARATION OF CONFORMITY
WITHIN THE MEANING OF THE EC MACHINERY DIRECTIVE 98/37/EC ANNEX II A.

WE HEREBY DECLARE; THAT THE DESIGN OF THE SEWING UNIT OR: SEWING UNIT
TYPE:1952-V4.33 Ident.No. : -
971131- SERIAL NUMBER: -1952156-
ORDER NUMBER:
COMPLIES WITH THE FOLLOWING RELEVANT PROVISIONS:

- EC LOW VOLTAGE DIRECTIVE 73/23/EEC
- DIRECTIVE ON ELECTROMAGNETIC COMPATIBILITY 89/336/EEC APPLIED
HARMONIZED STANDARDS, IN PARTICULAR:
EN 292 - 1 SAFETYOF MACHINERY, BASIC TERMINOLOGY, METHODOLOGY

EN 292 - 2 SAFETYOF MACHINERY, TECHNICAL PRINCIPLES AND
SPECIFICATIONS
EN 60204 - 3 - 1 ELECTRICAL EQUIPMENT OF INDUSTRIAL MACHINES. SPECIAL
REQUIREMENTS FOR SEWING MACHINES, SEWING UNITS AND SEWING
INSTALLATIONS.
APPLIED GERMAN STANDARDS AND SPECIFICATIONS, IN PARTICULAR: DIN 5310

DIN 5318 T2
DIN 45635 T48
MK- NÄHTECHNISCHE SYSTEME GMBH
TECHNICAL MANAGER
THOMAS KROPF
Munich, 20.09.2011

solutions
FUNCTION:
A) The function of the hot wedge cutter is identical to the pneumatic shears,
but the material is not cut but melted through with a wedge.
The heating wedge temperature (max. 450°C) can be set using the
arrow buttons (Fig. 1).
Picture
Picture
2
1
After the feed, the heating wedge moves downwards. After cutting through, the
material is automatically pulled apart to prevent re-melting.
The cutting temperature settings depend on the material.
If the temperature is too hot, this will affect the service life of the heating
wedge and the heating cartridge.
The cutting speed is set at the exhaust air throttles of the cylinder.
The following times can be set in code 53 (p. 11):

- Cutting pulse length = how long the heating wedge remains lowered ("cut" setting)
- Stacker pulse length= how long the cut-off part is apart
is drawn ("stack" setting)
- When the part is pulled apart after cutting (setting "Vto
stack")

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B) Changing the heating wedge:
- Press "EMERGENCY OFF"

- Wait until the temperature has cooled down
- Remove protection (1)
- The heating cartridge can now be changed
- Always insert a new heating cartridge with heat-conducting paste
- The complete heating head can be removed by loosening the screws (2).
- To change the heating wedge, loosen the screws (3)
- Reassemble in reverse order
- Make sure the heating wedge is centered!
The heating wedge should be cleaned once a week!

- Dismantle the complete heating head
- Clean the heating wedge with fine sandpaper or a brass brush
CAUTION: Harmful vapors may be produced when cutting plastic. If

necessary, install an extraction system!
ATTENTION: Always switch off the appliance at the end of work!
ATTENTION: Always disconnect the mains plug and the supply air during
maintenance work!
Wait until the appliance has cooled down!

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1. Functional description:
The computer-controlled cutter is characterized by the following points:
1.1 64 cutting programs, each with 8 sub-programs, can be saved
1.2 Different quantities and different lengths can be stored in each of the eight sub-
programs.
1.3 The following information can be read on the display
1.3.1 When the device is switched on, the current program version appears next to
the MK logo, e.g.: V4.00. This means software version 4.
1.3.2 The top line on the left shows the program number (1 to max. 64)
1.3.3 The number of pieces in the middle of the line and the program step
on the outside right (program step "L1" to "L8")

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1.3.4 There are eight program steps, each step can be assigned its own belt length
and number of pieces.
The function is structured in such a way that, after a program is selected and
started, the number of pieces stored in program "L1" is first cut to the length of
program stage 1. After the last cut, the length for the first part of program level 2 is
advanced (for programming feed after the cut, see point 4.4). After restarting, the
stored number of pieces is cut at length 2. This process is repeated up to length 8
and then starts again at length 1.
However, if only one length is saved, "0" must be entered as the number of pieces
and length in "L2" when programming after step 1.
1.3.5 The bottom line of the display can be read:

on the left outside the control mode.
There are three states
"ON" =ON and means : ready for cutting

"COD" Thecontrol unit now expects the input code with which you can save a
new program or change a program.
"INF" =In INFO mode, you can look into the various programs to check which
lengths and quantities are stored.
1.3.6 Remaining quantity

The bottom line in the middle shows the remaining quantity
1.3.7 Belt length

The programmed belt length can be read on the outside right.
1.4 Function of the individual buttons:
G R Ü N E button: START
This button starts an editing program.
G E L B E button: Automatic threading

As long as the automatic threader is pressed, the motor runs
at a slow speed. When released, a correction cut is made and
then the first cut length in the program is advanced.
A C T I O N: When starting a new program, this button must be

pressed for the control cut.
ROTE button: STOP

The STOP button interrupts a program. When it is
restarted, only the remaining number of pieces to be
processed in the program is cut.
Important: The red light is always on when the appliance
is ready for operation.

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The stop button is only used to stop the selected program.

However, if you want to change the program during a program
sequence, the appliance must be switched off at the main
switch.
When the control unit is switched on, it is back in start mode
and the desired changes can be made.
* Button: Asterisk key

is located at the bottom left of the numeric keypad field .
The asterisk button is used to switch to COD mode
Tapping INF again and then tapping again switches the mode
back to ON.
The asterisk button is also pressed to return to "ON" mode
from programming mode or INFO mode
# key: Bar cross key

In INPUT mode, this button is used to advance from the
program number to the 1000 and 1 digit in the number of
pieces input area and in the length input area.
If the cursor is on the 1 digit (rightmost number in the number
of pieces field), the entry jumps to the length field if the button
is pressed and held and a beep sounds.
If the cursor in the length field is on the far right-hand side
and the button is held down, the entered length is saved. If
nothing has been entered previously, the number 0 appears
in the length field and the next cutting length entry number 1,
2 or 3 = program step appears at the top right.
1.4 Meaning of the different codes
CODE 11
The starting speed and the maximum speed can be set with code 11.
This value is preset to 100 or 180 and never needs to be changed.
CODE 13
Setting 0000 - After processing a sub-program, the "Start" button must be pressed
each time to start thenext sub-program.
Setting 0001 - Automaticexecution of all programmed sub-programs of a main
program.

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CODE 14
Syst. 0000 -Normal tape cutting
Syst. 0001 )
Syst. 0002 )) -Is for devices equipped with a thickness sensor.
Syst. 0003 )) (see supplementary sheet)
Syst. 0004 )
Syst. 0005 -Marking program (point 4.1)
Syst. 0006 -Working with a photocell (point 4.6)
Syst. 0007 -Working with label photocell (barcode reader)
Cutfirst 0000 -first feed, then cut
0001 -first cut, then feed
CODE 18
A photocell waiting length in mm can be set here.
This parameter is only active if System 0006 is used in Code 14.
CODE 22
With code 22, if you are working in the marking program (syst. 0005), the distance
from the marking stamp to the scissors can be freely programmed.
CODE 23 - "Total length counter"
All lengths are added together from the time the cutter is commissioned.
CODE 28
Setting: 0000 - count down
0001 - count up
CODE 35
Setting: slow length - Here you can enter how many mm before the
Cut the stepper motor runs at reduced speed Normal
setting: 25 mm
CODE 53
1. Cut" setting =
Scissor pulse length
Normal setting 10x20ms, max.200x20.
2. Setting "Feed" = waiting time after the cut until the feed starts.
Normal setting 2x20ms max. 200x20ms.
If you are working in system level 0005 (marking program), this waiting time
regulates the time until the feed motor restarts after a marking.
3. Stack" setting = Stacker output pulse length

Normal setting 3x20ms, max. 200x20ms.
4. VtoCut" setting =The time after the feed until the cut
Normal setting 10x20 ms, max. 200x20ms

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5. Setting "VtoStack" = the time after the cut until the stacker impulse
6. Setting "VtMark" =The time after the feed until marking
CODE 66 - "Automatic start"

Here you can enter whether the device should restart automatically after an external
stop signal (photocell) has ended, i.e. the green start button on the display does not
have to be pressed.
- Enter code "66
- 0000 - manual start
- 0001 - automatic start
This input applies to all programs and is only relevant for devices with an external
stop function (e.g. photocell for end of conveyor belt).
CODE 76 / 12 / 45
Only for devices with thickness sensor (see supplementary sheet).
CODE 88 - "Length correction factor"

A separate length correction value of up to +50% can be assigned to each main
program.
The correction value is programmed as follows:
- Type in the desired program
- Press the star key (*) until the code appears
- Enter the number "88"
- Correct Length" now appears in the display
The sign "+" can be changed with the digit "0"
-Enter the desired correction value in 1/100 percent, i.e. "400" must be entered for 4%.
be entered
- Save with the hash key (#)
- If no length correction is required - enter "0" 4 times (0000)
CODE 91 - "Program input"

This code can be used to program or correct all main and sub-programs.
CODE 98 - "Material ejection control"

This code activates a photocell that is mounted in the outlet after the shears. This
photocell checks whether the cut part has actually fallen out. This prevents a
material jam. If the photocell opens
"Fault", the heating element is also switched off to prevent a fire hazard.
Setting: Congestion monitoring
0000 = Photocell not activated
0001 = Photocell activated

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Traffic jam - Time Out

The material must fall out within the time entered here. If this is not the case, the error
message "Material jam" appears. Press the green "Start" button to restart after the
error has been rectified.
1.5 Entering the codes
- Press the asterisk (*) button until COD appears

- Enter code, e.g. "14"
- The cursor can be moved to the right or left using the crossbar (#) key.
- Enter desired change
- After entering or changing these parameters, press and hold the crossbar (#)
key to save them again.
This change is indicated by a beep.
The set codes apply to all systems (0000 - 0005)
2. Work instruction - Cutting
2.1 The desired cutting program is selected in the "ON" mode

by pressing a number button.
2.2 With this appliance, the program number can only be changed by tapping a number
without confirmation. If you want to change to a 2-digit program, press both number
buttons in quick succession.
The program then always starts in program level 1.
If you want to check the number and length of pieces stored in the individual
programs and their program steps, press the
* button to INFO mode. Press the number buttons to select the program. The
individual program steps are displayed by tapping the # button. Press the * button
to return to the "ON" area.
3. Work instruction - Programming a cutting program
3.1 Press the asterisk key-(*)- until COD appears.

Now enter the code number "14", enter system "0000". You are
now in the normal cutting program.
Press the asterisk (*) key until COD appears at the bottom left.
Now enter the code number "91".
You are now authorized to enter programs.
INP" (= INPUT) now appears at the bottom left of the display.
Use the number key to select the program number to be entered, 1,2,3 to 63.
Confirm the program number with the crossbar key-(#)-.
The cursor is now in the quantity field. Enter the quantity and press the crossbar key.
If you press it briefly, the cursor jumps back to the left-hand number and you can
correct the number or enter a new one; if you press and hold the crossbar button (#),
you will hear a beep to indicate that the entered number has been saved.

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3.2 After the beep, the cursor automatically jumps to the quantity field of the
subprogram of length 2.
If a sub-program is required, the length and number of pieces for this sub-program
are now entered.
A maximum of 8 different lengths and quantities can be stored in one program
number.
If only one length is required, enter the number of pieces "0" and the length "0" in
program level 2.
4. Work instruction - Programming a marking program
4.1 Press the asterisk key-(*)- until COD appears.

Now enter the code number "14", enter system "0005". You are
now in the marking program
Press the asterisk (*) key until COD appears at the bottom left.
Now enter the code number "91".
You are now authorized to enter programs.
INP" (= INPUT) now appears at the bottom left of the display.
Use the number key to select the program number to be entered, 1,2,3 to 63.
Confirm the program number with the crossbar key-(#)-.
The cursor is now in the quantity field. Enter the quantity and press the crossbar
button. If you press it briefly, the cursor jumps back to the left-hand number and you
can correct or re-enter the number; if you press and hold the asterisk button, you
will hear a beep to indicate that the quantity has been saved.
4.2 After the beep, the cursor automatically jumps to the length field. Enter the total length
of the part. After saving, the "1st marking" field appears. Enter the distance from the
start edge of the tape to the first marking point. After saving this length, the "2nd
marking" field appears. The distance from the first mark to the second mark is now
entered. A total of 54 markings can be entered. However, the total length from the last
mark to the start cut must not be greater than the total cut length.
4.3 If necessary, the distance from the marking to the scissors can now also be
corrected in code 22.
4.4 Cutting before the feed or cutting after the feed
Code 14= 0000 = Cmb (cut before move) Cutting before the feed.
0001 = Mbc (move before cut) Advance before cutting.
Cutting before the feed is always used if the cut is to be triggered automatically by a
proximity sensor when cutting after the collar.

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4.5 Setting the transport roller speed
The speed is generally preset on delivery.

However, if a different speed is required, the coarse adjustment can be made using the
speed potentiometer on the circuit board (see page 6).
The fine adjustment is made in code 11, whereby the minimum and maximum
values should be set to the same percentage.
ATTENTION: The faster the transport roller is adjusted, the less force it has!
4.6 Working with a photocell
The tape cutter can be equipped with a photocell that enables precise cutting according to
repeat lengths.
The design of the photocell depends on the respective application, e.g. label cutting
(the imprint must be recognized) or cutting of tapes with gaps.
4.6.1 Setting the tape cutter to "Cutting with photocell"
- In code 14 - enter syst. 0006 Photocell

output is armed
- In code 91 - enter the desired length and quantity
ATTENTION: The length input must always be approx. 5 mm smaller than

the measured repeat
- The cutting edge of the first part must be exactly under the knife edge
- Adjust the photocell laterally so that it detects a gap
- Now you can start
- If the cut is not exactly in the center of the gap, this can be corrected by
moving the photocell sideways
- The height and sensitivity of the photocell can also be adjusted.

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5. Error log
5.1 Display is dark
- Check fuse, 1A at main switch (see page 6)
- Check power supply
5.2 Display is bright, but has no display

- Check contrast potentiometer for display
- E-Prom plugged in the wrong way round
- Display defective
- Check the connector to the circuit board
5.3 Start / Stop and threading button show no function

- Check the connector to the circuit board
5.4 Drive roller does not run

- Check speed in code 11 (100 / 180)
- Check stepper motor connection cable
- Check speed potentiometer on circuit board (see page 6)
- Check coupling between stepper motor and drive roller
- Check roller for ease of movement
5.5 Heating wedge does not get warm

- Heating cartridge defective
- Temperature set too low
- Control unit S1940 switched off
The heating wedge only heats up when the S1940 control unit is switched on.
6. Technical Data:
Voltage: 220 / 230 V
Compressed air: max. 6 bar filtered, drycompressed air
Fuse in the input socket: A
7. Hazard warnings
Never connect or disconnect connecting cables when the device is switched
on (switch off the main switch on the control unit)!
When carrying out maintenance work on the scissors or control unit, also
switch off the main switch or disconnect the compressed air!
The hot wedge cutter must never be operated without supervision, otherwise
there is a risk of fire.
The operator must check whether extraction of the potentially toxic

vapors is necessary.

solutions
Assignment plan for control box sockets
Stepper motor socket

Pin
1 ) Phase I
2 )
3 ) Phase II
4 )
Power output socket Pin

1+ 24 V
2 Gnd
3 Marking
4 Feed rate 2
5 Forklift truck
6 Scissors
7 Blowing nozzle
Start / Stop socket

Pin
1+ 24 V
2 Gnd
3 Start
4 Stop
5 Automatic threading
Photocell socket Pin

1+ 24 V
2 Gnd
3 Signal
Thickness sensor socket

Pin
1 Potentiometer top
2 n.c.
3 Shield
4 Grinder
5 Potentiometer down = Gnd

solutions

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MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 1

2. Work instruction - Cutting 13

3. Work instruction - Programming a cutting program 13

4. Work instruction - Programming a marking program 14

Assignment plan for control box sockets 17

Spare parts lists 21

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 2

5. Daily maintenance work may only be carried out by appropriately instructed

10. Conversions or modifications to the machine may only be carried out in

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 3

WITHIN THE MEANING OF THE EC MACHINERY DIRECTIVE 98/37/EC ANNEX II A.

971131- SERIAL NUMBER: -1952156-

COMPLIES WITH THE FOLLOWING RELEVANT PROVISIONS:

HARMONIZED STANDARDS, IN PARTICULAR:

EN 292 - 1 SAFETYOF MACHINERY, BASIC TERMINOLOGY, METHODOLOGY

APPLIED GERMAN STANDARDS AND SPECIFICATIONS, IN PARTICULAR: DIN 5310

MK- NÄHTECHNISCHE SYSTEME GMBH

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 4

The cutting temperature settings depend on the material.

The following times can be set in code 53 (p. 11):

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 5

B) Changing the heating wedge:

- Press "EMERGENCY OFF"

The heating wedge should be cleaned once a week!

CAUTION: Harmful vapors may be produced when cutting plastic. If

ATTENTION: Always switch off the appliance at the end of work!

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 6

The computer-controlled cutter is characterized by the following points:

1.1 64 cutting programs, each with 8 sub-programs, can be saved

1.3 The following information can be read on the display

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 7

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 8

1.3.5 The bottom line of the display can be read:

"ON" =ON and means : ready for cutting

1.3.6 Remaining quantity

1.3.7 Belt length

1.4 Function of the individual buttons:

G E L B E button: Automatic threading

A C T I O N: When starting a new program, this button must be

ROTE button: STOP

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 9

The stop button is only used to stop the selected program.

* Button: Asterisk key

# key: Bar cross key

1.4 Meaning of the different codes

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 10

3. Stack" setting = Stacker output pulse length

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 11

CODE 66 - "Automatic start"

CODE 88 - "Length correction factor"

CODE 91 - "Program input"

CODE 98 - "Material ejection control"

MK Nähtechnische Systeme GmbH - Development and distribution of sewing technology 12

Traffic jam - Time Out

1.5 Entering the codes

- Press the asterisk (*) button until COD appears

2. Work instruction - Cutting

2.1 The desired cutting program is selected in the "ON" mode

3. Work instruction - Programming a cutting program

3.1 Press the asterisk key-(*)- until COD appears.