Service Manual: L223 / L225 / L230 Tier 4A

SERVICE MANUAL
L223 / L225 / L230

Tier 4A
200 Series Skid Steer Loader
L223 PIN NDM474381 and above; L225 PIN NDM461085 and above;
L230 PIN NCM449907 and above
C232 / C238
Tier 4A
200 Series Compact Track Loader
C232 PIN NDM451672 and above; C238 PIN NCM425510 and above
HYDRAULIC SYSTEMS - 35
FRAMES AND BALLASTING - 39
Part number 47720769

English
April 2014
Printed in U.S.A. Replaces part number 47571185
Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. New Holland is a registered trademark of CNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.
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Hydraulic systems - 35
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
FUNCTIONAL DATA
Hydraulic systems
Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic schematic frame 01 - Valves (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydraulic schematic frame 03 – Pump and motor (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic schematic frame 04 - Pump and motor (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic schematic frame 01 - Valves (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic schematic frame 04 - Enhanced High Flow (EHF) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SERVICE
Hydraulic systems
Cleaning (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Decontaminating (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Depressurising (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
(*) See content for specific models
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Hydraulic systems - Hydraulic systems
Hydraulic systems - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
Valve identification
(1) Ride control valve (3) Loader pilot interlock, (5) Accumulator (7) Self level valve
brake, two speed valve
(2) Hydraulic coupler valve (4) Second auxiliary valve (6) High flow valve
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Hydraulic systems - Hydraulic schematic frame 01 - Valves

C232 NA Mechanical hydraulic controls
L223 NA Mechanical hydraulic controls
Component Call-out reference

Check valve (1)
Hydraulic coupler valve (if applicable) (2)
Ride control valve (if applicable) (3)
Self level valve (if applicable) (4)
Auxiliary coupler (5)
Main control valve (loader valve) (6)
Secondary auxiliary valve (if applicable) (7)
High flow valve (if applicable) (8)
Hydraulic oil filter (9)
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RAIL14SSL0257JA 1
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Hydraulic systems - Hydraulic schematic frame 03 – Pump and

motor

Right-hand drive motor (1)
Left-hand drive motor (2)
Two-speed/brake valve (3)
Hydrostatic pump assembly (4)
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RAIL14SSL0259JA 1
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Hydraulic systems - Hydraulic schematic frame 04 - Pump and

motor

Brake valve (3)
Brake/two-speed valve (4)
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RAIL14SSL0260JA 1
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Hydraulic systems - Hydraulic schematic frame 01 - Valves

C232 NA Electro hydraulic controls
L223 NA Electro hydraulic controls

Check valve (1)
Hydraulic coupler valve (if applicable) (2)
Ride control valve (if applicable) (3)
Self-leveling valve (if applicable) (4)
Auxiliary coupler (5)
Main control valve (6)
Secondary auxiliary valve (if applicable) (7)
High flow valve (if applicable) (8)
Hydraulic oil filter (9)
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RAIL14SSL0261JA 1
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motor

Electro hydraulic/brake valve (3)
Electro hydraulic/two-speed/brake valve (4)
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RAIL14SSL0262JA 1
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motor

Electro hydraulic/two-speed/brake valve (3)
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RAIL14SSL0264JA 1
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Hydraulic systems - Hydraulic schematic frame 04 - Enhanced High

Flow (EHF)
C238 NA
L230 NA

Flushing valve (1)
EHF pump (2)
Gear pumps (4)
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RAIL14SSL0265JA 1
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Hydraulic systems - Cleaning

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Prepare the portable filter CAS10162A by doing the

following steps:
(A) Remove all the hydraulic oil from the inlet and outlet
hoses for the portable filter.
(B) Remove the filter element from the portable filter.
(C) Remove all hydraulic oil from the portable filter.
(D) Clean the inside of the housing for the filter element.
(E) Install a new filter element in the portable filter.
2. Determine whether the contamination is microscopic or
visible.
3. If the contamination is microscopic:
(A) Check the maintenance schedule for the machine
to learn if the hydraulic oil must be changed. If nec-
essary, change the hydraulic oil. Change the hydraulic
filter.
(B) Do steps 6 through 37.
4. If the contamination is visible, do the following steps:
(A) Change the hydraulic oil and hydraulic filter.
(B) Do steps 5 through 37.
5. Check the amount of contamination in the hydraulic
system by doing the following steps:
(A) Disassemble one cylinder in two different circuits.
Check for damage to seals, scoring of the cylinder wall,
etc. Repair the cylinders as necessary.
(B) If, in your judgment, the damage to the cylinders
was caused by severe contamination and is not the
result of normal wear, it is necessary to remove, clean
and repair all valves, pumps, lines, cylinders, hydraulic
reservoir, etc. in the hydraulic system. To clean the
lines refer to the following procedure: Pump - Cleaning
(29.218)
6. Remove the cap from the reservoir and install the
adapter CAS1871 on the reservoir.
7. Connect the vacuum pump CAS10192 to the adapter
CAS1871. Oil reservoir - Apply vacuum (35.300)
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8. Start the vacuum pump.

9. The hydraulic reservoir is located at the rear of the ma-
chine. Loosen and remove the drain plug from the
reservoir.
10. Using the fitting kit CAS10508, install the valve in the
hole for the drain plug. Make sure that the valve is
closed.
11. Stop the vacuum pump.
12. Connect the inlet hose for the portable filter to the
valve that is installed in the hole for the drain plug.
13. Disconnect the vacuum pump and remove CAS1871
adapter from reservoir.
14. Install the outlet hose for the portable filter in the hy-
draulic reservoir filler neck.
15. Open the valve that is installed in the hole for the drain
plug.
(A) Check fluid level in reservoir. Add if necessary.
16. Move the switch for the portable filter to the ON posi-
tion.
17. Start and run the engine at half throttle.
18. Run the portable filter for 10 minutes with the engine
running at half throttle.
19. Continue to run the portable filter. Increase the engine
speed to full throttle. Do the following to heat the oil
to operating temperature:
(A) Increase the engine speed to full throttle.
(B) Hold the bucket control lever in the ROLLBACK
position for five seconds.
(C) Return the bucket control lever in the NEUTRAL
position for five seconds.
(D) Repeat steps 19B and 19C until the oil is at oper-
ating temperature; 49 - 66 °C (120 - 150 °F).
20. With the engine running at full throttle and the portable
filter running, completely extend and retract the lift
cylinders and the bucket cylinders. Continue to op-
erate the cylinders, one after the other for 30 minutes.
NOTE: If the filter light in the machine illuminates, stop the engine, change the filter, then continue with procedure.
21. Decrease the engine speed to low idle.
22. Continue to run the portable filter for 10 minutes. Dur-
ing this time, move the hose up and down to help mix
the oil in the reservoir.
23. Stop the portable filter.
24. Stop the engine.
25. Remove the hose from the hydraulic reservoir.
26. Oil reservoir - Apply vacuum (35.300)
27. Close the valve that is installed in the hole for the drain
plug.
28. Disconnect the inlet hose for the portable filter from
the valve.
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30. Remove the valve from the hole for the drain plug.
31. Install and tighten the drain plug.
32. Stop the vacuum pump.
33. Disconnect the vacuum pump from the opening in the
reservoir.
34. Install new hydraulic filter elements on the machine.
35. Start the engine. Check for oil leakage around the new
hydraulic filter.
37. Check the level of the oil in the reservoir and add oil
as required. Oil reservoir - Filling (35.300)
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Hydraulic systems - Decontaminating

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Crushing hazard!
If you service the machine with the loader lift arms raised, always use the support strut. Remove the
retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support
strut. Lower the lift arms onto the support strut.
Failure to comply could result in death or serious injury.
W0230A
1. Start and run the engine at 1500 rpm (r/min).

2. Completely retract all attachment cylinders on the ma-
chine. Stop the engine.
3. Depress the auxiliary hydraulic interlock override but-
ton, and leave the seat within 30 s. Move each control
lever in both directions to release pressure in the hy-
draulic circuits.
4. Loosen and remove the filler cap from the reservoir.
5. Drain the hydraulic oil from the reservoir.
(A) Have available acceptable equipment to drain the
hydraulic oil.
(B) Remove the drain plug from the bottom of the reser-
voir.
6. Remove the hydraulic filter element from the machine.
7. Install new hydraulic filter element on the machine.
8. Install the drain plug in the bottom of the reservoir.
9. Fill the hydraulic reservoir. Oil reservoir - Filling
(35.300)
10. Disconnect the line from the ROD end and BARREL
end of each cylinder.
11. Be sure all control levers are in the NEUTRAL posi-
tion.
12. Start and run the engine at low idle.
NOTICE: Check the oil level in the hydraulic reservoir fre-
quently while doing step 13. Have another person hold a
container under the hydraulic lines while you do step 13.
13. Slowly move the control lever for each bucket and lift
cylinders in both directions until oil begins to flow from
the open line. Hold the control lever in place until clean
oil flows from the open line.
15. Connect the system line to the BARREL end of each
cylinder.
16. Connect a suitable drain line to the ROD end of each
cylinder and place the other end in an acceptable con-
tainer for contaminated oil.
17. Start the engine and run the engine at low idle.
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18. Slowly and completely extend all cylinders. As the pis-

ton rod comes in/out of the cylinder, oil will be pushed
out of the ROD end of the cylinders.
NOTICE: Any attachment or part of an attachment that is
raised must be supported with acceptable equipment to
prevent the attachment from falling.
19. Support any attachments that will be in the RAISED
position.
21. Disconnect the drain lines and connect the system
lines to the cylinders.
22. Check the oil level in the hydraulic reservoir. Add oil
as required.
23. Install the filler cap on the reservoir.
24. Remove the hydraulic filter element from the machine.
25. Install a new hydraulic filter element on the machine.
26. Start and run the engine at 1500 RPM, operate each
hydraulic circuit to completely extend and retract the
cylinders.
27. Stop the engine and check for leaks. Check the oil
level in the hydraulic reservoir. Add oil as required.
Oil reservoir - Filling (35.300)
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Hydraulic systems - Depressurising

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Before removing components from the hydraulic sys-

tem, depressurize the circuit you are working on.
2. For hydraulic cylinders:
• Loader — support loader frame, shut off engine, use
manual boom lower valve to relieve pressure in base
end.
• Bucket – remove bucket from unit. Move coupler off
of stops at either end, shut off engine.
• Hydraulic Coupler – move coupler to unlocked posi-
tion, shut off engine.
3. For hydraulic pumps or motors:
• Shut off engine.
4. For Ride Control or Glide-Ride accumulator:
• Raise boom and support loader frame, shut off en-
gine, turn ignition “ON” (do not start), turn Ride Con-
trol/Glide-Ride switch on, use manual boom lower
valve to relieve pressure in base end of cylinder/ac-
cumulator.
5. For attachments connected to standard aux or stan-
dard high flow:
• All units are equipped with “connect under pressure”
manifold that bleeds pressure from circuit during
connect or disconnect.
6. For attachments connected to Enhanced High Flow
(EHF) aux:
• EHF attachments should all be motor driven which
will automatically bleed the pressure off when the
engine is turned off.
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Index

Hydraulic systems - Cleaning (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Hydraulic systems - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic systems - Decontaminating (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hydraulic systems - Depressurising (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hydraulic systems - Hydraulic schematic frame 01 - Valves (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hydraulic systems - Hydraulic schematic frame 01 - Valves (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic systems - Hydraulic schematic frame 02 - Pump and motor (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Hydraulic systems - Hydraulic schematic frame 03 – Pump and motor (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic systems - Hydraulic schematic frame 04 - Enhanced High Flow (EHF) (*) . . . . . . . . . . . . . . . . . . . . . . . . 27
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Fixed displacement pump - 104
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Fixed displacement pump

General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE

Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Hydraulic systems - Fixed displacement pump
Fixed displacement pump - General specification
RAPH14SSL0002GA 1
Type Gear pump
Pump displacement 36.6 cm³ (2.23 in³)
Engine RPM 2475 RPM
Pump flow at RPM 92.3 l/min (24.4 US gpm)
High flow pump displacement (if applicable) 13.7 cm³ (0.84 in³)
Combined pump flow at RPM (if applicable) 143.8 l/min (38.0 US gpm)
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Fixed displacement pump - Flow test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in minor or moderate injury.
C0107B
Pump efficiency test using the auxiliary couplers

NOTE: Hydraulic oil temperature should be a minimum of 52 °C (125 °F) before attempting any tests on the hydraulic
system.
NOTE: Two persons are required to perform the flow meter tests to safely avoid possible injury. One person must be
seated in the operators seat when the engine is running. The second person is to control the flow meter and take the
readings.
1. Attach the flow meter to the auxiliary couplers on the
loader arm.
NOTE: Verify that the flow inlet and outlet direction is cor-
rect on the flow meter.
RAPH12SSL0241AA 1
2. Start the machine and run at full throttle. Adjust the

machine’s RPM to 200 RPM less than the full throttle
RPM. Record the set RPM on the data collection sheet
located on the following page.
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Pump flow with no restriction

3. Verify that the flow meter has no restriction on the hy-
draulic pump. Record the pump flow on the data col-
lection sheet located on the following page.
Please see Fixed displacement pump - General
specification (35.104) for specification about the gear
pumps.
NOTE: Image 2 is an example of a flow reading. Image 2
may not match your reading.
RAPH12SSL0242AA 2
Pump flow with restriction

4. Adjust the flow meter pressure until 152 bar (2200 psi)
is achieved. Verify that the machine is running at the
set RPM recorded on the data collection sheet located
on the following page. Adjust RPM if necessary.
Record the pump flow on the data collection sheet
pumps.
RAPH12SSL0243AA 3
Pump efficiency
5. Pump efficiency is determined by dividing the pump
flow with restriction value by the pump flow without re-
striction value, then multiplying that new value by 100.
Record the pump efficiency on the data collection sheet
NOTE: Pump efficiency should be no less than 70 %.
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Engine RPM
- Set RPM __________RPM
Notes:
Test 1: Pump flow
- Pump flow at without restriction __________l/min __________gpm
Notes:
Test 2: Pump flow with restriction
- Pump flow with 152 bar (2200 psi) restriction __________l/min __________gpm
Notes:
Test 3: Pump efficiency
- Calculated pump efficiency __________%

NOTE: Calculated pump efficiency is determined by
dividing Test 2’s value by Test 1’s value, then multiplying
that new value by 100.
Notes:
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Fixed displacement pump - Flow test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
Pump efficiency test using the “T” fitting method

system.
readings.
1. Locate the main control valve.
2. Install the “T” fitting (1) into the hydraulic gear pump
outlet, and attach the flow meter (2) hose to the “T”
fitting.
NOTE: Verify that the flow inlet direction is correct on the
flow meter.
RAPH12SSL0246AA 1
3. Place the other flow meter hose (1) with hose adapter
in the hydraulic tank.
NOTE: Verify that the flow outlet direction is correct on the
flow meter.
RAPH12SSL0247AA 2

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pumps.
RAPH12SSL0242AA 3

pumps.
RAPH12SSL0243AA 4
Pump efficiency
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Engine RPM
- Set RPM __________RPM
Notes:
Test 1: Pump flow
- Pump flow without restriction __________l/min __________gpm
Notes:
- Pump flow with 152 bar (2200 psi) restriction __________l/min __________gpm
Notes:

Notes:
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Fixed displacement pump - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Pressurized system!
System is still under pressure. Release pressure according to instructions in this manual.
W1044A
Prior operation:
For depressurizing the hydraulics, refer to Hydraulic systems - Depressurising (35.000).
NOTICE: The hydrostatic pumps have different options for gear pumps. The pictures below may vary from the pump
you are working on. The procedure is the same.
1. Label and disconnect gear pump supply hose (1). Cap
open ports.
931001955 1
2. Label and disconnect gear pump hydraulic tube (1).

Cap open ports.
NOTE: Picture shown is of a single gear pump. If the pump
you are working on is a double gear pump, label and re-
move second hydraulic tube. Cap open ports.
931002073 2
3. Remove the gear pump retaining bolts (1). Remove

gear pump.
931002073 3
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Fixed displacement pump - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
NOTICE: The hydrostatic pumps have different options for gear pumps. The pictures below may vary from the pump
you are working on. The procedure is the same.
1. Install gear pump (1) and retaining bolts (2). Tighten
bolts to torque.
931002073 1
2. Connect gear pump hydraulic tube (1).

NOTE: Picture shown is of a single gear pump. If the pump
you are working on is a double gear pump, connect second
hydraulic tube.
931002073 2
3. Connect gear pump supply hose (1).
931001955 3
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Index

Fixed displacement pump - Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fixed displacement pump - Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fixed displacement pump - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fixed displacement pump - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fixed displacement pump - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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Auxiliary hydraulic function control - 128
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Control valve
General specification – Secondary auxiliary valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Control valve
SERVICE
Auxiliary hydraulic function control

Pressure test – Circuit relief valve. (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Test – Circuit leakage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Hydraulic systems - Auxiliary hydraulic function control
Control valve - General specification – Secondary auxiliary valve

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAPH14SSL0020FA 1
Secondary auxiliary valve
Operating pressure 207 - 217 bar (3000 - 3145 psi)

Maximum flow at supply inlet: 87 l/min (23.0 US gpm)
at ports A and B: 30 - 38 l/min (8 - 10 US gpm) at 138 bar (2000 psi).
Relief valve setting 221 bar (3200 psi) at 18.9 l/min (5.0 US gpm)
Port identification P – Pressure inlet
L – To main control valve
T – Tank return
A – Male auxiliary
B – Female auxiliary
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Control valve - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Auxiliary hydraulic function control - Pressure test – Circuit relief

valve.
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Park the machine on a level surface.

2. Lower all attachments to the floor.
3. Stop the engine.
4. Move the control levers in all directions to release any
circuit pressure.
5. The best way to connect the hand pump is directly to
the control valve. Disconnect the tube from the port
of the control valve and connect the hand pump to the
port. Please see Main control valve - General spec-
ification (35.359) for specifications on ports.
6. Remove all dirt and grease from the connecting point.
7. Connect the hose of the hand pump to the connecting
point, but do not tighten the connection.
8. Make sure that the hand pump is filled with oil. The
temperature of the oil must be at least 21°C (70°F).
9. Operate the hand pump to fill the hose of the hand
pump with oil. Then tighten the connections.
10. Operate the hand pump and read the pressure gauge.
Record the highest indication. Check the pressure
several times to make sure that the indications are
correct.
11. Compare the indication with the specification on Main
control valve - General specification (35.359) the
indication is not correct, replace the circuit relief valve.
NOTE: The circuit relief valves for the loader circuit are not
adjustable and must be replaced if they do not meet the
specification.
12. Repeat this test after installing a new circuit relief
valve.
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Auxiliary hydraulic function control - Test – Circuit leakage

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
system.
readings.
1. Locate the hydraulic gear pump(s). Install the “T” fitting
into the hydraulic gear pump outlet (1), and attach the
flow meter hose to the “T” fitting.
flow meter.
931001956 1
flow meter.
RAPH12SSL0247AA 2
3. Start the machine and run at full throttle.
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is achieved. While watching the flow meter liter per
minute (l/min) gauge or gallon per minute (gpm) gauge,
activate the auxiliary couplers in both directions.
Compare the flow of every auxiliary function. Differ-
ences in pump flow indicate internal leaks and/or eas-
ier paths to tank.
NOTE: Pump flow should be within 4 l/min (1 US gpm)
of pump specification. Please see Fixed displacement
pump - General specification (35.104) for specifications
on the gear pumps.
RAPH12SSL0329AA 3
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Test 6: Circuit leakage with restriction
NOTE: For “T” fitting test only
- Standard auxiliary up __________l/min __________gpm
- Standard auxiliary down __________l/min __________gpm
- Secondary auxiliary up (if applicable) __________l/min __________gpm
- Secondary auxiliary down (if applicable) __________l/min __________gpm
Notes:
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Index

Auxiliary hydraulic function control - Pressure test – Circuit relief valve. (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Auxiliary hydraulic function control - Test – Circuit leakage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control valve - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Control valve - General specification – Secondary auxiliary valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Reservoir, cooler, and filters - 300
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
SERVICE
Oil reservoir
Apply vacuum (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drain fluid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Filling (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Visual inspection (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Hydraulic systems - Reservoir, cooler, and filters
Oil reservoir - Apply vacuum

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Remove the cap from the hydraulic reservoir.

2. Install an adapter cap CAS1871 on the filler neck.
3. Connect the vacuum pump CAS10193 to the adapter.
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Oil reservoir - Drain fluid

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Chemical hazard!
When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.
Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect
fluids in proper containers. Obey all local and environmental regulations when disposing of chemi-
cals.
W0371A
Prior operation:
Remove the battery. Please see Battery - Remove (55.302)
NOTE: The drain plug for the hydraulic tank is located inside of the battery compartment.
1. Remove the filler cap on the hydraulic tank.
2. Place a container under the battery compartment.
3. Slowly remove the drain plug.
931001657 1
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Oil reservoir - Filling

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Lower the loader lift arms to the ground and shut off the
engine.
2. Clean the reservoir filler cap and the area around the
filler cap with cleaning solvent.
3. Turn the filler cap 1/2 turn to relieve air pressure from
the reservoir. Do not remove the filler cap from the
reservoir until the pressure is relieved.
4. Remove the filler cap from the reservoir.
5. Add the correct oil to the reservoir until the proper oil
level in the reservoir is established. Fill the reservoir
until the oil level is at the midpoint of the sight gauge. 93106865 1
Install the reservoir cap.
6. Start and run the engine and operate the hydraulics.
Lower the loader lift arms to the ground. Stop the en-
gine and check the oil level in the reservoir. Add oil as
required.
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Oil reservoir - Visual inspection

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Check the reservoir for wear, cracks, and leaks. Repair

as required.
NOTICE: Do not modify the strainer, as any material that
gets past the strainer can go directly to the gear pump,
control valve, cylinders, and auxiliary hydraulic attachment
and cause major damage to these components.
2. Inspect the strainer. Remove and replace if the strainer
is dirty or clogged.
3. Inspect the return line port, and suction line port, for
cracks and debris buildup. Repair as required.
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Index

Oil reservoir - Apply vacuum (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Oil reservoir - Drain fluid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Oil reservoir - Filling (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Oil reservoir - Visual inspection (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Safety and main relief valves - 350
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Main relief valve

General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Main relief valve

Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Hydraulic systems - Safety and main relief valves
Main relief valve - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAIL12SSL0332GA 1
Main control valve
Main relief setting 207 - 217 bar (3000 - 3145 psi)

Circuit relief setting A1 = 220 - 235 bar (3190 - 3408 psi)
A2 = 255 - 270 bar (3698 - 3916 psi)
B2 = 225 - 240 bar (3263 - 3481 psi)
Valve identification (1) Main relief
(2) A1, pressure relief
(4) Load check
(5) B1, hydraulic, anti-cavitation
(6) B2, pressure relief
Port identification P – Supply inlet
T – Tank return
A1 – Lift cylinder base end
B1 – Lift cylinder rod end
A2 – Tilt cylinder rod end
B2 – Tilt cylinder base end
A3 – Auxiliary male coupler
B3 – Auxiliary female coupler
PLV – Work port lockout pilot supply
PLV Drain – Work port lockout tank return
P2 – High flow inlet
V – EH PRV supply
L – EH PRV tank return
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Solenoid identification (7) Port lock
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Main relief valve - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
Pressure test using the auxiliary couplers

system.
readings.
loader arm.
RAPH12SSL0241AA 1
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Main relief pressure

1. Activate the auxiliary function in one direction on the
machine, and hold the auxiliary switch in that position.
Slowly turn the pressure screw on the flow meter while
watching the flow meter pressure gauge and liter per
minute (l/min) gauge or gallon per minute (gpm) gauge.
Pump flow will remain relatively constant until the main
relief pressure is achieved. At the point of pressure re-
lief, pump flow will significantly drop below pump spec-
ification on the flow meter. Record the main relief pres-
sure.
Please see Main control valve - General specifica-
tion (35.359) for specification about the main control
valve.
RAPH12SSL0244AA 2
2. Release the auxiliary switch. Reset the flow meter.
Cracking pressure
3. Activate the auxiliary function in one direction on the
machine, and hold the auxiliary switch in that posi-
tion. Slowly turn the pressure screw on the flow me-
ter while watching the flow meter pressure gauge and
liter per minute (l/min) gauge or gallon per minute (gpm)
gauge. Pump flow will remain relatively constant un-
til the cracking pressure is achieved. At the point of
cracking pressure, pump flow will drop approximately
11 l/min (3 US gpm). Record the cracking pressure.
NOTE: Cracking pressure should be within 15 % of the
main relief pressure.
4. Release the auxiliary switch. Reset the flow meter.
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Main relief valve - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
Pressure test using the “T” fitting method

system.
readings.
fitting.
flow meter.
RAPH12SSL0246AA 1
flow meter.
RAPH12SSL0247AA 2
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35.5 [35.350] / 7
Main relief pressure

1. Stroke a bucket function to the end of the cylinder travel
on the machine, and hold the bucket in that position
using the joystick; This will put a load on the machine.
Slowly turn the pressure screw on the flow meter while
watching the flow meter pressure gauge and liter per
minute (l/min) gauge or gallon per minute (gpm) gauge.
Pump flow will remain relatively constant until the main
relief pressure is achieved. At the point of pressure re-
lief, pump flow will significantly drop below pump spec-
ification on the flow meter. Record the main relief pres-
sure.
Please see Main control valve - General specifica-
tion (35.359) for specification about the main control
valve.
RAPH12SSL0244AA 3
2. Release the stroked bucket function. Reset the flow

meter.
Cracking pressure
3. Stroke a bucket function to the end of the cylinder
travel on the machine, and hold the bucket in that
position using the joystick; This will put a load on the
machine. Slowly turn the pressure screw on the flow
meter while watching the flow meter pressure gauge
and liter per minute (l/min) gauge or gallon per minute
(gpm) gauge. Pump flow will remain relatively constant
until the cracking pressure is achieved. At the point of
cracking pressure, pump flow will drop approximately
11 l/min (3 US gpm). Record the cracking pressure.
NOTE: Cracking pressure should be within 15 % of the
main relief pressure.
4. Release the stroked bucket function. Reset the flow
meter.
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Index

Main relief valve - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main relief valve - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Main relief valve - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Main control valve - 359
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Main control valve

SERVICE
Main control valve

Test – Circuit leakage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjust – Float detent (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remove – Proportional auxiliary valve retract solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install – Proportional auxiliary valve retract solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remove – Proportional auxiliary valve extend solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install – Proportional auxiliary valve extend solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remove – Spool solenoids (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install – Spool solenoids (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Remove – Spool position sensors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install – Spool position sensors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remove – Loader port lock solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install – Loader port lock solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Hydraulic systems - Main control valve
Main control valve - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAIL12SSL0332GA 1
Main control valve
Main relief setting 207 - 217 bar (3000 - 3145 psi)

Circuit relief setting A1 = 220 - 235 bar (3190 - 3408 psi)
A2 = 255 - 270 bar (3698 - 3916 psi)
B2 = 225 - 240 bar (3263 - 3481 psi)
Valve identification (1) Main relief
(4) Load check
(5) B1, hydraulic, anti-cavitation
(6) B2, pressure relief
T – Tank return
A1 – Lift cylinder base end
B1 – Lift cylinder rod end
A2 – Tilt cylinder rod end
B2 – Tilt cylinder base end
A3 – Auxiliary male coupler
B3 – Auxiliary female coupler
PLV – Work port lockout pilot supply
PLV Drain – Work port lockout tank return
P2 – High flow inlet
V – EH PRV supply
L – EH PRV tank return
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Solenoid identification (7) Port lock
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Main control valve - Test – Circuit leakage

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
system.
readings.
fitting.
flow meter.
RAPH12SSL0246AA 1
flow meter.
RAPH12SSL0247AA 2
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35.6 [35.359] / 5
is achieved. While watching the flow meter liter per
minute (l/min) gauge or gallon per minute (gpm) gauge,
stroke each loader arm and bucket function to the end
of cylinder travel on the machine, and activate the pri-
mary auxiliary couplers in both directions. Record the
pump flow on the data collection sheet located on the
following page.
Compare the flow of every stroked function. Differ-
ences in pump flow indicate internal leaks and/or easier
paths to tank.
NOTE: Pump flow should be within 4 l/min (1 US gpm)
of pump specification. Please see Fixed displacement
pump - General specification (35.104) for specifications
on the gear pumps.
RAPH12SSL0329AA 3
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Test 6: Circuit leakage with restriction
NOTE: For “T” fitting test only
- Bucket rollback __________l/min __________gpm
- Bucket dump __________l/min __________gpm
- Loader raise __________l/min __________gpm
- Loader lower __________l/min __________gpm
- Auxiliary up __________l/min __________gpm
- Auxiliary down __________l/min __________gpm
Notes:
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Main control valve - Adjust – Float detent

1. Angle between lift control rod and ear on jackshaft must

be 90 °or less when spool is in neutral.
2. If angle is greater then 90 ° increase length of rod by
turning out the clevis ends on rod.
23112922A 1
3. If length of rod from ear on jackshaft to valve spool

is increased, the grip will need to be repositioned by
adjusting connecting rod.
23112923 2
4. Activate the left control lever inward fully. The handle

should remain activated. If detent still does not hold
check clearance between rod end and pivot. If rod end
is hitting, shorten connecting rod between grip and jack
shaft. After decreasing length of connecting rod, you
must check to confirm grip does not hit window or side
screen during full raise.
23112924 3
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Main control valve - Remove – Proportional auxiliary valve retract

solenoid
200 Series Compact Track Loaders NA Mechanical hydraulic controls
Prior operation:
Tilt the ROPS
1. Locate proportional auxiliary valve retract solenoid (1)

on the loader valve block (2).
931002092B 1
2. Disconnect connector (1) from the proportional auxil-

iary valve retract solenoid (2).
931002095 2
3. Remove the two bolts securing the proportional auxil-

iary valve retract solenoid on the loader valve block.
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Main control valve - Install – Proportional auxiliary valve retract

solenoid
200 Series Compact Track Loaders NA Mechanical hydraulic controls
1. Insert the proportional auxiliary valve retract solenoid

(1) into the loader valve block (2).
931002092B 1
2. Connect connector (1) to the proportional auxiliary

valve retract solenoid (2).
931002095 2
3. Insert the two retaining screws (1) into proportional aux-

iliary valve retract solenoid. Tighten to 5 N·m (3.7 lb ft).
931002095 3
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Main control valve - Remove – Proportional auxiliary valve extend

solenoid
Prior operation:
Tilt the ROPS
1. Locate proportional auxiliary valve extend solenoid (1)

on the loader valve block (2).
931002092B 1
2. Disconnect connector (1) from the proportional auxil-

iary valve extend solenoid (2).
931002095 2
3. Remove the two bolts securing the proportional auxil-

iary valve extend solenoid on the loader valve block.
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Main control valve - Install – Proportional auxiliary valve extend

solenoid
1. Insert the proportional auxiliary valve extend solenoid

(1) into the loader valve block (2).
931002092B 1
2. Connect connector (1) to the proportional auxiliary

valve extend solenoid (2).
931002095 2
3. Insert the two retaining screws (1) into proportional aux-

iliary valve extend solenoid. Tighten to 5 N·m (3.7 lb
ft).
931002095 3
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Main control valve - Remove – Spool solenoids

Prior operation:
Tilt the ROPS
1. Locate the following solenoids:

1. Loader valve retract
2. Loader valve extend
3. Bucket valve extend
4. Bucket valve retract
5. Auxiliary valve extend
6. Auxiliary valve retract
2. Disconnect the electrical connector from the solenoid.
3. Remove the two bolts securing the solenoid on the
loader valve block. RAPH12SSL0445AA 1
4. Remove the solenoid.
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Main control valve - Install – Spool solenoids

1. Locate the following solenoids:

1. Loader valve retract
2. Loader valve extend
3. Bucket valve extend
4. Bucket valve retract
5. Auxiliary valve extend
6. Auxiliary valve retract
2. Install the solenoid.
3. Insert the two retaining screws into the solenoid.
Torque the bolts to 5 N·m (44 lb in). RAPH12SSL0445AA 1
4. Reconnect the electrical connector.
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Main control valve - Remove – Spool position sensors

1. Locate the following sensors:

1. Boom position sensor
2. Bucket position sensor
3. Auxiliary sensor
2. Disconnect the electrical connector.
3. Remove the nut holding the sensor.
4. Remove the sensor.
RAPH12SSL0446AA 1
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Main control valve - Install – Spool position sensors

1. Locate the following sensors:

1. Boom position sensor
2. Bucket position sensor
3. Auxiliary sensor
2. Insert the sensor into the main control valve.
3. Thread the nut onto sensor.
4. Connect the electrical connector.
RAPH12SSL0446AA 1
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Main control valve - Remove – Loader port lock solenoid

1. Locate the loader control valve (1) on the right hand

side of the machine.
NOTE: Image 1 is an example of the main control valve
for Electro-Hydraulic (EH) controlled machines. The loader
control valve on mechanically controlled machines is in the
same location.
RAPH12SSL0446AA 1
2. Disconnect the electrical connector (1) from the sole-

noid.
931002090 2
3. Remove the nut from the solenoid (1).
931002090 3
4. Remove the solenoid.
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Main control valve - Install – Loader port lock solenoid

1. Place solenoid onto the loader control valve. Thread

nut (1) onto valve body.
931002090 1
2. Connect the electrical connector (1) to the solenoid.
931002090 2
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Main control valve - Remove

WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference Hydraulic systems - Depressurising (35.000)
Prior operation:
Tilt the ROPS.
1. Apply vacuum to hydraulic reservoir.

2. Label and disconnect the four rear solenoid connec-
tions (1).
931001708 1
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3. Label and disconnect the six front solenoid connections

(1).
931001709 2
4. Label and disconnect six hydraulic tubes (1) from con-

trol valve and cap open ports.
931001713 3
5. Label and disconnect drain hoses (1) from control

valve.
931001715 4
6. Label and disconnect two hoses (1) and one tube (2)
from top of control valve.
931001710 5
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7. Disconnect hydraulic tubes (1) located at bottom of

valve block.
931001714 6
8. Disconnect hydraulic hoses (1) from solenoid block.
931001711 7
9. Remove the three valve mounting bolts (1) (one

shown).
931001718 8
10. Remove loader valve.
931001719 9
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Main control valve - Install

1. Position the control valve into the machine mounting

location.
931001719 1
2. Install the three valve mounting bolts (1) (one shown).
931001718 2
3. Connect hydraulic hoses (1) to solenoid block.
931001711 3
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4. Connect hydraulic tubes (1) located at the bottom of

valve block.
931001714 4
5. Connect two hoses (1) and one tube (2) to the top of
control valve.
931001710 5
6. Connect the two drain hoses (1) to control valve.
931001715 6
7. Connect the six hydraulic tubes (1) to there correct

ports on the control valve.
931001713 7
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8. Connect the six front solenoid connections (1).
931001709 8
9. Connect rear solenoid connections (1).
931001708 9
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Index

Main control valve - Adjust – Float detent (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Main control valve - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main control valve - Install – Loader port lock solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Main control valve - Install – Proportional auxiliary valve extend solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Main control valve - Install – Proportional auxiliary valve retract solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Main control valve - Install – Spool position sensors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Main control valve - Install – Spool solenoids (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main control valve - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Main control valve - Remove – Loader port lock solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main control valve - Remove – Proportional auxiliary valve extend solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main control valve - Remove – Proportional auxiliary valve retract solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main control valve - Remove – Spool position sensors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Main control valve - Remove – Spool solenoids (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Main control valve - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Main control valve - Test – Circuit leakage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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High flow hydraulics - 600
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Pilot valve
High flow hydraulic pump
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General specification – Enhanced High Flow (EHF) pump (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FUNCTIONAL DATA
High flow hydraulics

Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview – Enhanced high flow (EHF) system (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pilot valve
SERVICE
Pilot valve
Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
High flow hydraulic pump
Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure test – Enhanced High Flow (EHF) relief valves (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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Hydraulic systems - High flow hydraulics
Pilot valve - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAPH14SSL0021EA 1
High flow valve
Hydraulic requirements Flow : 45 l/min (12 US gpm)

System pressure: 210 bar (3050 psi)
Maximum pressure drop across the valve: 45 l/min
(12 US gpm) at 10 bar (145 psi)
Relief valve setting 224 bar (3250 psi)
T – Tank return
AUX – Auxiliary outlet
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High flow hydraulic pump - General specification
RAPH14SSL0003GA 1
High flow pump
Type Gear pump
Pump displacement 13.7 cm³ (0.84 in³)
Engine RPM 1800 RPM
Pump flow 34.8 l/min (9.2 US gpm)
High flow hydraulic pump - General specification – Enhanced High

Flow (EHF) pump
C238 NA
L230 NA
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RAPH14SSL0015FA 1
EHF pump
Pump displacement 53 cm³ (3.2 in³)

Pump flow at 2500 RPM 126 - 133 l/min (33 - 35 US gpm)
Pressure relief setting, port A 266 - 286 bar (3857 - 4147 psi)
Pressure relief setting, port B 197 - 217 bar (2856.5 - 3146.5 psi)
Port identification A – Auxiliary line
B – Auxiliary line
T1 – Case drain
T2 – Case drain
X1 – Control pressure (before the orifice)
X2 – Control pressure (before the orifice)
R – Air bleed
Ma – Pressure gauge, operating pressure, port A
Mb – Pressure gauge, operating pressure, port B
G – Pressure, auxiliary circuit
S – Boost suction
Y – Pilot pressure
Ps – Control pressure supply
Fa – Filter outlet
Fe – Filter inlet
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High flow hydraulics - Overview

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
If equipped with a high flow system, the operator can com-

mand additional flow to the auxiliary circuit by engaging
auxiliary high flow function. This will provide increased
flow to the auxiliary circuit. Please see High flow hy-
draulic pump - General specification (35.600) for spec-
ifications about the high flow pumps.
High flow feature is engaged by pressing the rocker switch

(1) mounted on left hand A post. The switch selects HF
(high flow) or HP (high pressure) and is illuminated when
high flow or enhanced high flow (EHF) is on. This allows
the operator to enable/disable the function depending on
the attachment requirements. NOTE: HP will activate only
if the machine is equipped with EHF. RCPH11SSL003AAD 1
The External Auxiliary Control can be controlled ONLY if ALL of the following conditions are met
1. Operator is seated properly
2. Operator Restraint engaged
3. The ignition is in the ON position
4. HF switch is activated
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High flow hydraulics - Overview – Enhanced high flow (EHF) system

C238 NA
L230 NA
If equipped with an enhanced auxiliary high flow sys-

tem (EHF), the operator can command flow and higher
pressure to an additional auxiliary circuit by selecting HF
(high flow) or HP (high pressure) on the rocker switch (1).
Please see High flow hydraulic pump - General spec-
ification – Enhanced High Flow (EHF) pump (35.600)
for specification about the EHF pump. The loader control
valve standard auxiliary circuit is unaffected when High
Flow is disabled. When enhanced high flow/pressure
is enabled, the loader control valve standard auxiliary
circuit is limited to 2nd Aux circuit flow of 30.3 l/min (8 US
gpm). The 275 bar (4000 psi) high flow setting can only
be used with approved attachments and is controlled by
a circuit interlock installed at the multifunction plug with RCPH11SSL003AAD 1
the attachment.
The Enhanced High Flow Auxiliary Control can be controlled only if all of the following conditions are met
1. Operator is seated properly
2. Operator Restraint engaged
3. The ignition is in the ON position
4. Engine is running
5. Hydraulic Enable switch is activated
6. Multifunction high pressure interlock plug connected ("HP" mode only)
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Pilot valve - Component localisation

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Pilot valve - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
system.
1. Connect a 345 bar (5000 psi) pressure gauge to the
high flow, outlet auxiliary coupler.
NOTE: Verify flow direction for accurate reading and ma-
chine safety.
93106839B 1
2. Start the machine, and raise the engine speed to full

throttle.
3. Engage the auxiliary hydraulics and stroke a bucket
function to the end of the cylinder travel on the machine,
and hold the bucket in that position using the joystick;
This will put a load on the machine.
4. Select High Flow (HF) on the rocker switch (1).
RCPH11SSL003AAD 2
5. Record the pressure on the pressure gauge.

Please see Pilot valve - General specification
(35.600) for specifications on the high flow pilot valve.
6. Release the stroked bucket function and disengage the
auxiliary hydraulics.
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7. If the recorded pressure is not within specification, re-

move the cap (1) on the relief valve and adjust.
931001689 3
8. Repeat steps 2 through 7 until the relief valve is within

specification.
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Pilot valve - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Locate valve (1) on floor of the skid loader under hy-

draulic pump.
931001948 1
2. Disconnect the left hydraulic tube (2).

NOTE: Arrow indicates forward direction.
931001689 2
3. Disconnect hydraulic tubes (3) and (4) from the right of

the valve.
931001689 3
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4. Disconnect the valves electrical connection (5).
931001689 4
5. Remove the two mounting bolts (2).
931001689 5
6. Remove valve.
931001690 6
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Pilot valve - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Locate the proper location on the floor for installation of

valve.
931001948 1
2. Install the two mounting bolts (1) through the valve and
secure it to the floor.
931001689 2
3. Connect the two hydraulic tubes (2) and (3) to the right
side of the valve.
931001689 3
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4. Connect the top hydraulic tube (4).

931001689 4
5. Connect electrical connection (5).

931001689 5
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High flow hydraulic pump - Flow test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
Efficiency test using the auxiliary couplers

system.
readings.
loader arm.
RAPH12SSL0241AA 1

3. Select HF on the rocker switch (1) and activate the
auxiliary couplers.
RCPH11SSL003AAD 2
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pumps.
RAPH12SSL0242AA 3

pumps.
RAPH12SSL0243AA 4
Pump efficiency
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Engine RPM
- Set RPM __________RPM
Notes:
Test 1: Pump flow
- Pump flow at full throttle without restriction __________l/min __________gpm
Notes:
- Pump flow at full throttle with 152 bar (2200 psi) __________l/min __________gpm
restriction
Notes:

Notes:
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High flow hydraulic pump - Flow test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
CAUTION
Burn hazard!
C0107B
Efficiency test using the “T” fitting method

system.
readings.
fitting.
flow meter.
RAPH12SSL0246AA 1
flow meter.
RAPH12SSL0247AA 2

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5. Select High Flow (HF) on the rocker switch (1) and ac-
tivate the auxiliary couplers.
RCPH11SSL003AAD 3

pumps.
RAPH12SSL0242AA 4

pumps.
RAPH12SSL0243AA 5
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Pump efficiency
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Engine RPM
- Set RPM __________RPM
Notes:
Test 1: Pump flow
- Pump flow at full throttle without restriction __________l/min __________gpm
Notes:
- Pump flow at full throttle with 152 bar (2200 psi) __________l/min __________gpm
restriction
Notes:

NOTE: Pump efficiency should be no less than 70 %
Notes:
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High flow hydraulic pump - Pressure test – Enhanced High Flow

(EHF) relief valves
C238 NA
L230 NA
CAUTION
Burn hazard!
C0107B
ATTENTION: Prolonged use of the EHF system with a pressure gauge attached to either auxiliary coupler will result
in EHF pump damage.
system.
NOTE: Two persons are required to perform the pressure tests to safely avoid possible injury. One person must be
seated in the operators seat when the engine is running. The second person is to take the readings.
1. Install a 414 bar (6000 psi) pressure gauge to the high
flow, male auxiliary coupler (1).
RCPH11SSL015BAD 1
2. Start the engine and run at 2500 RPM.

3. Select High Flow (HF) on the rocker switch (1).
4. Activate the auxiliary couplers.
RCPH11SSL003AAD 2
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5. Read the pressure gauge, record the reading, and shut

off the EHF system.
NOTE: Image 3 is an example of a pressure reading. Im-
age 3 may not match your reading.
RAPH12SSL0448AA 3
6. Please see High flow hydraulic pump - General

specification – Enhanced High Flow (EHF) pump
(35.600) for specifications on the EHF pump. If the
pressure is not within specification, repair or replace.
7. Install a 414 bar (6000 psi) pressure gauge to the high
pressure, female auxiliary coupler (1).
RCPH11SSL015BAD 4
8. Select High Pressure (HP) on the rocker switch (1).

9. Activate the auxiliary couplers.
RCPH11SSL003AAD 5
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10. Read the pressure gauge, record the reading, and

shut off the machine.
NOTE: Image 6 is an example of a pressure reading. Im-
age 6 may not match your reading.
RAPH12SSL0447AA 6
11. Please see High flow hydraulic pump - General

specification – Enhanced High Flow (EHF) pump
(35.600) for specifications on the EHF pump. If the
pressure is not within specification, repair or replace.
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Index

High flow hydraulic pump - Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
High flow hydraulic pump - Flow test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
High flow hydraulic pump - General specification – Enhanced High Flow (EHF) pump (*) . . . . . . . . . . . . . . . . . . . . 4
High flow hydraulic pump - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
High flow hydraulic pump - Pressure test – Enhanced High Flow (EHF) relief valves (*) . . . . . . . . . . . . . . . . . . . . . 22
High flow hydraulics - Overview – Enhanced high flow (EHF) system (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
High flow hydraulics - Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pilot valve - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pilot valve - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pilot valve - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pilot valve - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pilot valve - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Front loader arm hydraulic system - 701
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Front loader arm hydraulic system

General specification - Lockout valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ride control solenoid valve block
Accumulator
FUNCTIONAL DATA

Overview – Loader lock control valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accumulator
SERVICE

Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lift arm cylinder
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Relief valve
Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Accumulator
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Visual inspection (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Discharging (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Charging (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DIAGNOSTIC

Testing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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Hydraulic systems - Front loader arm hydraulic system
Front loader arm hydraulic system - General specification - Lockout

valve
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAPH12SSL0340GA 1
Loader arm lockout valve
Hydraulic requirements: Flow = 22.7 l/min (6 US gpm).

System pressure = 210 bar (3050 psi).
Port identification 1 - Tank return

2 - Lift cylinder base port
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Front loader arm hydraulic system - General specification

L223 TIER 4 [NDM474381 - ] NA Electro hydraulic controls
RAPH14SSL0006FA 1
Loader pilot interlock, brake, two speed valve
Hydraulic requirements Charge pressure = 24 - 25.5 bar (350 - 370 psi)

Brake release pressure = 15 bar (218 psi)
Sequence valve setting 12 bar (174 psi)
Filter rating 40 – 50 microns
Port identification P - Supply inlet
T - Tank return
2SPD - Two speed shift
B1 - Brake motor 1
B2 - Brake motor 2
LV - Electrohydraulic pilot pressure
PS2 - Brake pressure switch
Front loader arm hydraulic system - General specification

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RAPH12SSL0381EA 1
Loader pilot interlock, brake, two speed valve
Hydraulic requirements Charge pressure = 24 - 25.5 bar (350 - 370 psi)

Brake release pressure = 15 bar (218 psi)
Port identification P - Supply inlet
T - Tank return
2SPD - Two speed shift
B1 - Brake motor 1
B2 - Brake motor 2
LV - Electrohydraulic pilot pressure
PS2 - Brake pressure switch
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Ride control solenoid valve block - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAPH12SSL0338GA 1
Ride control valve
Hydraulic Requirements Flow = 22.7 l/min (6 US gpm)

System Pressure = 210 bar (3045 psi)
Maximum pressure drop across valve = 10 bar (145 psi) at 23 l/min (6 US
gpm)
Port Identification 1 – Tank Return
2 – Lift Cylinder Rod Port
3 – Accumulator
4 – Lift Cylinder Base Port
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Accumulator - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Manufacturer Parker
Fluid Capacity 750 ml (25.4 US fl oz)
Charge with dry nitrogen 21 bar (300 psi)
Port Internal straight thread 3/4-16 UNF - 2B
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Front loader arm hydraulic system - Overview – Loader lock control

valve
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
On-Road regulations require the loader arm and bucket to be locked in a ‘traveling’ position. To prevent the operator
from inadvertently lowering or raising the loader or bucket causing damage to roadway, vehicles or machine.
The operator places the bucket and loader in the appropriate position. Then the operator then switches the loader
lock to the on position, locking the bucket and loader in the set position. The operator will not be able to move the
bucket and loader until the loader lock switch has been turned off. The switch will illuminate when Loader Lock is on.
The function is always active when hydraulics are enabled.
A Mechanical Machine with Loader Lock on will trigger trouble code 4952. This is expected.
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Front loader arm hydraulic system - Component localisation

L223 TIER 4 [NDM474381 - ] NA Electro hydraulic controls
RAIL13SSL1004FA 1
Valve location
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Ride control solenoid valve block - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Accumulator - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Front loader arm hydraulic system - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. If the hydraulic oil is not at operating temperature run

the engine at full throttle and hold the bucket control
lever in the ROLLBACK position for 30 seconds. Then
return the bucket control lever to NEUTRAL for 15 sec-
onds. Repeat this cycle until the temperature of the oil
is at least 52°C (125°F).
2. Disconnect the hydraulic lines from the implement con-
troller where they connect to the main control valve.
3. Connect a 41 bar (600 psi) pressure gauges to pilot
line at spool ends.
4. Start the engine and run at high idle. Read the pressure
gauge and record the pressure reading at high idle.
Pressure should be 0 bar (0.0 psi) with lever in neutral.
5. Move the implement controller lever to raise the loader
control arms. Read the pressure gauge and record the
pressure reading.
6. Move the implement controller lever to lower the loader
control arms. Read the pressure gauge and record the
pressure reading.
7. The pressure readings should vary from 0 bar (0.0 psi)
to 25 bar (360 psi) at high idle for a given angle on the
implement control handle.
8. If the pressure readings are correct, the test is com-
plete. If the pressure readings are not correct, repair or
replace the charge/hydrostatic pump assembly or the
main control valve.
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Lift arm cylinder - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
W0398A
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
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1. Label and disconnect cylinder hoses (1) and cap open

ports
93112872 1
2. Remove lift cylinder rod end pin (2) and retaining bolt
(1) and nut (3) from boom arm.
93112873 2
3. Remove rod end pins and washers (1).
931001616 3
4. Lower cylinders (1) down.
93112875 4
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5. Remove lock nut (1) and pin retaining bolt (2) on frame.
93112874 5
6. Remove rod end pins and washers from both sides of

the frame.
931001630 6
7. Remove cylinders
931001632 7
Next operation:
Lift arm cylinder - Install (35.701)
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Lift arm cylinder - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Heavy objects!
W0398A
Prior operation:
Lift arm cylinder - Remove (35.701)
1. Lubricate the rod end pins, (1), with LOCTITE® SILVER

GRADE ANTI-SEIZE 767 lubricant.
2. Install the cylinder onto the skid steer.
931001630 1
3. Install pin retaining bolt (1), and locknut, (2).

4. Torque the upper pivot pin hardware to 38 Nm ( 28 lb
ft.
931001629 2
5. Install the rod end pins and washers (1) through the lift
arms and cylinder end.
931001616 3
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6. Install rod end snap rings (1).
931001618 4
7. Install the hydraulic cylinder hoses (1), and position to

prevent contact with other components, fenders, etc.
Tighten hose fittings to standard torque.
8. Lower the lift arm
9. Start the skid steer and cycle the boom several times
to remove trapped air from the system and check the
cylinder for leaks.
931001628 5
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Lift arm cylinder - Disassemble

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Lift arm cylinder - Remove (35.701)
1. Clean the outside of the cylinder. If the hoses were

removed from the cylinder, remove the hoses.
2. Fasten the tube (1) in a vise, or other holding equipment
can be used. Be careful not to damage the tube.
3. Loosen the gland (5) in the tube with a gland wrench.
4. To prevent damage to the tube, pull the piston rod (3)
straight out of the tube.
5. Fasten the piston rod end in a vise. To prevent damage
to the piston rod, place a padded support below the
piston rod near the piston.
6. Loosen and remove the nut that connects the piston on
the piston rod.
7. Remove the piston (6) from the piston rod.
8. Remove and discard the seal (11), wear ring (13) and
backup ring (12) from the piston.
9. Remove and discard the O-ring (9), backup ring (10),
seals (8), and wiper (7) from the gland (5).
20111254 1
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(1) Tube (4) Bushing (7) Wiper (10) Backup ring (13) Wear ring
(2) Bushing (5) Packing gland (8) Seal (kit) (11) Seal (14) Nut
(3) Piston Rod (6) Piston (9) O-ring (12) Backup Ring (15) Rod end
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Lift arm cylinder - Assemble

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Lift arm cylinder - Disassemble (35.701)
20111254 1
1. Tube 7. Wiper 13. Wear ring

2. Bushing 8. Seal (kit) 14. Nut
3. Piston Rod 9. O-ring 15. Rod end
4. Bushing 10. Backup ring
5. Packing gland 11. Seal
6. Piston 12. Backup Ring
NOTE: If a new gland is being installed, put the part number of the cylinder on the new gland.
1. Before assembly, lubricate the rod (3) and the cylinder
bore with hydraulic oil.
2. Lubricate a new seal (8) with clean hydraulic oil. Insert
the new seal into the gland so the lips are toward the
small end of the gland.
3. Lubricate a new wiper (7) with hydraulic oil. Insert the
new wiper into the gland so the lips are toward the large
end of the gland.
4. Lubricate a new backup ring (10) with clean hydraulic
oil. Insert the new backup ring into the groove on the
outside of the gland so the flat side is toward the large
end of the gland.
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5. Lubricate a new O-ring (9) with clean hydraulic oil. In-

sert the O-ring into the groove and onto the backup ring
on the outside of the gland.
6. Fasten the piston rod end (15) in a vise.
7. Remove any marks or sharp edges on the chamfered
end of the piston rod.
8. Lubricate the bore of the gland with clean hydraulic oil.
9. Push the gland onto the piston rod. If the gland will not
slide easily onto the piston rod, use a soft hammer to
drive the gland onto the piston rod.
10. To prevent damage to the piston rod, place a support
below and near the end of the piston rod. Use a shop
cloth between the support and the piston rod.
11. Install the piston (6) onto the end of the piston rod.
12. Clean the threads on the end of the piston rod and
the threads of the nut using Loctite cleaning solvent.
Allow all the parts to dry. Apply 1/2 in of LOCTITE® 242
onto the threads of the piston rod 1/4 in from the open
end of the piston rod.
NOTE: Do not apply LOCTITE® 242 to the first 1/4 in of the
piston rod threads.
13. Install the nut (14).
14. Tighten the nut to a torque of 365 - 469 Nm ( 270 -
346 lb ft). A torque multiplier can be used to tighten
the nut.
15. Lubricate a new backup ring (12) with clean hydraulic
oil. Slide the backup ring into the center groove on the
outside of the piston.
16. Lubricate a new seal (11) with clean hydraulic oil.
Slide the new seal onto the backup ring on the out-
side of the piston.
17. Lubricate a new wear ring (13) with clean hydraulic
oil. Slide the new wear ring into the end groove on the
opposite end of the piston.
18. Lubricate the inside of the tube and the piston with
clean hydraulic oil. Use a piston ring compression tool
to hold the new wear ring in place.
19. Push the tube straight onto the piston.
20. Start the tube onto the piston rod assembly. Push the
tube onto the piston rod until the compression tool is
clear of the piston rod. Be careful not to damage the
wear ring and the seal.
21. When the piston is in the smooth part of the tube, start
the gland into the tube.
22. Lubricate the new O-ring on the gland with clean hy-
draulic oil.
23. Tighten the gland to the torque of 407 Nm ± 68 Nm (
300 lb ft ± 50 lb ft).
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24. If hoses were removed with the cylinder, install new

O-rings, if equipped, on the hose fittings. Lubricate
the new O-rings with clean hydraulic oil and install the
hoses.
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Ride control solenoid valve block - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
1. Locate ride control valve (1) on the skid steer chassis.
931001804 1
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2. Disconnect the valve electrical connection (1).
931001696 2
3. Remove hose clamp and disconnect drain hose (1) and

cap open ports.
931001693 3
4. Disconnect the lower hydraulic tube (1) and cap open

ports.
931001693 4
5. Disconnect the two upper hydraulic tubes (1) and cap

open ports.
931001698 5
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6. Remove mounting hardware (1).
931001698 6
7. Remove valve.
931001700 7
Next operation:
Ride control solenoid valve block - Install (35.701)
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Ride control solenoid valve block - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Ride control solenoid valve block - Remove (35.701)
1. Locate valve (1) position on body.
931001804 1
2. Install mounting hardware (1).
931001698 2
3. Connect upper tubes (1).
931001698 3
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4. Connect the lower hydraulic tube (1).
931001693 4
5. Connect drain hose (1) and secure with hose clamp.
931001693 5
6. Connect valve electrical connection (1).
931001696 6
7. Disengage cab lock and tilt cab down.
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Relief valve - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA

3. Stop the engine.
circuit pressure.
5. The best way to connect the hand pump is directly to
the control valve. Disconnect the tube from the port
of the control valve and connect the hand pump to the
port. Please see Main control valve - General spec-
ification (35.359) for specifications on ports. By con-
necting directly to the control valve, you avoid the pos-
sibility of a bad reading because of cylinder movement.
point, but do not tighten the connection.
8. Make sure that the hand pump is filled with oil. The
temperature of the oil must be at least 21°C (70°F).
pump with oil. Then tighten the connections.
several times to make sure that the indications are
correct.
11. Compare the indication with the specification on Main
control valve - General specification (35.359) the
indication is not correct, replace the circuit relief valve.
NOTE: The circuit relief valves for the loader circuit are not
adjustable and must be replaced if they do not meet the
specification.
valve.
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Accumulator - Visual inspection

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
BS96H067 1
1. Tube 5. Quad ring 9. Guard 13. Body

2. Gland with gas valve 6. O-ring 10. Gas valve assembly 14. Gland without gas valve
3. Piston 7. Backup ring (if used) 11. Cap
4. Seal 8. Cap screw 12. Valve core
Prior operation:
Accumulator - Disassemble (35.701)
1. Clean all parts in cleaning solvent.
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2. Illuminate the inside of the tube (1). Inspect the inside

of the tube for deep grooves or other damage. If the
tube is damaged, replace with a new tube or cylinder.
3. In a rotary motion, use an emery cloth with medium grit
to remove small scratches on the piston (3), glands (2)
and (14), and tube (1).
4. Inspect the glands (2) and (14), for rust or corrosion.
Clean and remove the rust or corrosion from the gland.
5. Inspect the piston (3). Check to see if it is worn or
damaged. If the piston is worn or damaged, replace
with a new accumulator.
6. Inspect the gland ends of the tube (1) for sharp edges.
Remove the sharp edges. Sharp edges can damage
the seals (4), quad ring (5), and O-rings (6).
Next operation:
Accumulator - Assemble (35.701)
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Accumulator - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
BS04D004 1
1. Ensure that the oil side of the accumulator is completely

discharged.
2. Put the ride control switch in the "On" position.
3. Lower the loader to the floor. Put the loader control
lever in the "Float" position.
4. Stop the engine. Put the key in the "On" position.
5. Move the loader control lever in all directions to release
any pressure in the hydraulic circuits. Put the loader
control lever in the "Float" position.
6. Find the right and left solenoid valves for the ride control
system. Find the pin in the coil end of the solenoid.
Depress the pin in the solenoid valves with a soft pin
(such as a welding rod) to release any pressure in the
loader lift circuit.
7. Leave the ride control switch and key switch in the "On"
postion.
8. Leave the loader control lever in the "Float" position.
9. Close the valves (B) and (C) on the nitrogen charging
kit.
10. Turn the stem out of valve (F) until the stem stops.
11. Remove the cap screws and guard from the accumu-
lator.
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12. Remove the cap from the valve stem on the accumu-
lator.
13. Connect valve (F) to the valve stem.
14. Make sure that valve (D) is open.
15. Turn the stem into valve (F) and read the pressure on
gauge (E).
16. The pressure must be 275 - 325 psi ( 1897 -
2241 kPa, 19 - 23 bar). If the pressure is too low,
charge the accumulator with dry nitrogen.
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Accumulator - Discharging
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
NOTICE: Do not attempt to disassemble any accumulator until the nitrogen charge is properly discharged.
NOTICE: To help prevent equipment damage, the low pressure gauge (3) must be shut "Off" during high pressure (
150 psi/ 10 bar and above) applications.
934477A 1
(A) - Regulator (C) - Low pressure gauge (E) (G) - To nitrogen tank
(B) (D) (F) (H) - To accumulator
1. Use the accumulator charging kit CAS10899 to dis-
charge the accumulator. The tool must be discon-
nected from the nitrogen tank.
2. Close valves (B), (C) and (D).
3. Adjust the regulator (A) to the minimum pressure set-
ting by turning the knob counterclockwise.
4. Turn the T-handle on valve (F) fully out.
5. Remove the guard and cap from the accumulator
charging stem.
6. Connect valve (F) to the stem on the accumulator.
7. Turn the T-handle inward on valve (F) to engage the
pin in the valve stem.
8. Open valve (D). Check the charge pressure on gauge
(E).
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9. Partially open valve (B) to discharge the accumulator.

The accumulator charge will bleed down through the
regulator.
10. Once the accumulator is fully discharged, disconnect
valve (F) from the accumulator stem.
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Accumulator - Charging
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
SPECIAL TOOLS
BS06M002 1
380001676 Nitrogen Regulator Valve
BS06M003-01 2
380001390 Accumulator Charging Hose
NOTE: Check the pressure in the accumulator according to the instructions in this section. Keep the nitrogen charging
kit connected to the accumulator.
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BT09C458 3
Nitrogen Charging Kit
NOTE: Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains nitrogen
compressed to 1600 PSI (11 032 kPa). High heat will cause the safety plug to blow out of the accumulator and the
escaping nitrogen will propel the accumulator at a dangerous rate of speed. M407
Charging Accumulator with Nitrogen

WARNING
Explosion hazard!
Use only nitrogen when charging the accumulator. Do not use air or oxygen that will cause an explo-
sion.
W0975A
WARNING
Explosion hazard!
Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains
nitrogen compressed to 110 bar (1600 PSI). High heat will cause the safety plug to blow out of the
accumulator and the escaping nitrogen will propel the accumulator at a dangerous rate of speed.
W0977C
NOTICE: The four valves A, D, and E must be in the positions noted in the procedure before connecting the Nitrogen
Accumulator Charging Kit to the machine or nitrogen tank refer to image 3.
1. Close the shutoff valve (D) by turning it all the way to
the left (counterclockwise).
2. Close the gauge valve (E) by turning it all the way to
the right (clockwise).
3. Connect the charging gauges to the nitrogen supply
tank, open the supply tank valve.
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4. Slowly turn valve (D) clockwise while watching the

pressure gauge (B). Stop turning valve (D) when the
needle on gauge (B) reaches 10 bar (145 psi).
NOTE: If the needle goes over the needed pressure,
quickly open and close valve (E) and check the pressure
again.
The charging kit is now ready to be installed on the accu-
mulator.
5. Remove the cap from the accumulator.
6. Loosen the sealing plug with an Allen wrench.
7. Back off the needle valve (A) on the accumulator end
of the charging hose by turning it counterclockwise to
the maximum position. This prevents nitrogen from es-
caping from the accumulator when the charging hose
is attached to the accumulator gas charging valve.
8. Install the charging hose fitting onto the accumulator.
9. Tighten the needle valve by turning it clockwise. Slowly
open the gauge valve (E) and observe the reading on
the gauge. This reading is the nitrogen pressure level
inside the accumulator.
10. Fill the accumulator to a charge pressure of 20.7 -
22.4 bar (300 - 325 psi).
11. Close valve (E) by turning to the right (clockwise). Af-
ter a few minutes open valve (E) and check the accu-
mulator for leakage.
12. Back off the needle valve (A) on accumulator end of
the charging hose by turning it counterclockwise the
maximum amount. This will prevent nitrogen from es-
caping from the accumulator as the hose is removed.
13. Close the valve on the nitrogen supply tank.
14. Adjust the regulator (D) to the minimum pressure set-
ting by turning the knob counterclockwise.
15. Slowly remove the charging hose from the accumula-
tor pressure valve.
NOTE: A small amount of nitrogen will escape when disconnecting the hose.
16. Install the cap on the accumulator, torque to
1.13 N·m (10 lb in).
NOTE: A small amount of nitrogen will escape when disconnecting the hose.
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Accumulator - Disassemble
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Accumulator - Remove (35.701)
1. Fasten the accumulator tube (1) in a vise with soft jaws.

Be careful not to damage the tube.
NOTICE: The gland with the gas valve must be removed
first.
2. Loosen and remove the glands (2) or (14) from each
end of the tube.
3. Use a rod and push the piston (3) out of the gas valve
end of the tube.
4. Remove and discard the seals (4) and quad ring (5)
from the piston.
5. Remove and discard the O-rings (6) and if used, the
backup ring (7) from the glands.
6. Loosen and remove the cap screws (8) and guard (9).
7. Loosen and remove the gas valve assembly (10).
8. Remove the O-ring (6), cap (11), and valve core (12)
from the body (13).
BS96H067 1
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Next operation:
Accumulator - Visual inspection (35.701)
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Accumulator - Assemble
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
BS96H068 1

Prior operation:
Accumulator - Disassemble (35.701)
1. Slide one new seal (4), on one end of the piston.

2. Slide one new quad ring (5) into the middle groove of
the piston.
3. Slide one new seal (4) on the other end of the piston.
4. Lubricate the bore of the tube (1) and the piston (3) with
clean hydraulic oil.
NOTE: The piston must be installed slowly to prevent dam-
age to the threads on the quad ring.
47540694 28/04/2014
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5. Start the piston (3) into the gas valve end of the tube
(1). A soft hammer and wood block may be used to
drive the piston farther into the tube. Carefully drive
the piston at least 2 in ( 51 mm) into the tube. Keep
pressure against the piston when driving the piston into
the tube, to prevent damage to the quad ring (5). Follow
the same procedure for the non-gas valve end of the
tube.
6. If used, install a new back ring (7) on the gland (2).
Make sure the backup ring is installed. Follow the same
procedure for the non-gas valve end of the tube.
7. Install the O-ring (6) next to the backup ring (7). If a
backup ring is not used, install an O-ring in the groove
on the gland. Follow the same procedure for the non-
gas valve end of the tube.
BS04D006 2
8. Lubricate the O-ring (6) and the backup ring (7) with
clean hydraulic oil. Start the gland (2) into the tube (1).
Follow the same procedure for the non-gas valve (14)
end of the tube.
9. Fasten the tube (1) in the vise. Tighten the gland (2).
Follow the same procedure for the non-gas valve end
of the tube
10. Install a new O-ring (6)on the body (13)of the gas
valve assembly (10).
11. Install the valve core (12) in the body (13).
12. Lubricate the O-ring (6) with clean hydraulic oil. Install
and tighten the gas valve assembly (10)in the gland
(2).
13. Install the cap (11).
14. Charge the accumulator with dry nitrogen. Please re-
fer to Accumulator - Charging (35.701)
15. Install the guard (9) and cap screws (8).
Next operation:
Accumulator - Install (35.701)
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Front loader arm hydraulic system - Testing

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
N° Test Point Expected Result Other Result (Possible Cause)

1 Check Result Result
Check to ensure the cab door is fully Door is closed. Door is opened.
closed (If equipped with cab door). Action Action
Go to test 2 Close door.
Check the cab door switch (If equipped Switch is okay. No power or ground.
with cab door). Action Door switch is misaligned.
Go to test 3 Action
Repair.
Check the Implement Controller interlock Valve functioning as designed. No power or ground.
valve power/function. Action Valve doesn’t function.
Go to test 4 Action
Repair or replace.
Check the charge pressure. Charge pressure okay. Low charge pressure.
Action Action
Go to test 5 Check the charge pressure..
Check the pilot pressure from the Im- Pilot pressure is okay. Low pilot pressure.
plement Controller to the Loader Control Action Action
Valve. Go to test 6 Please see Front loader arm hy-
draulic system - Pressure test
(35.701)
Check the main control valve function. Main control valve is okay. Main control valve not functioning
as designed.
Action
Repair or replace the main control
valve.
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Index

Accumulator - Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Accumulator - Charging (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Accumulator - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Accumulator - Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Accumulator - Discharging (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Accumulator - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Accumulator - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Accumulator - Visual inspection (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Front loader arm hydraulic system - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Front loader arm hydraulic system - General specification - Lockout valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Front loader arm hydraulic system - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front loader arm hydraulic system - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Front loader arm hydraulic system - Overview – Loader lock control valve (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Front loader arm hydraulic system - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Front loader arm hydraulic system - Testing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lift arm cylinder - Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift arm cylinder - Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lift arm cylinder - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lift arm cylinder - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Relief valve - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ride control solenoid valve block - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ride control solenoid valve block - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ride control solenoid valve block - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Ride control solenoid valve block - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Front loader bucket hydraulic system - 723
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
SERVICE
Front loader bucket hydraulic system

Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIAGNOSTIC
Front loader bucket hydraulic system

Testing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Hydraulic systems - Front loader bucket hydraulic system
Front loader bucket hydraulic system - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. If the hydraulic oil is not at operating temperature run

the engine at full throttle and hold the bucket control
lever in the ROLLBACK position for 30 seconds. Then
return the bucket control lever to NEUTRAL for 15 sec-
onds. Repeat this cycle until the temperature of the oil
is at least 52°C (125°F).
2. Disconnect the hydraulic lines from the implement con-
troller where they connect to the main control valve.
3. Connect a 41 bar (600 psi) pressure gauges to pilot
line at spool ends.
4. Start the engine and run at high idle. Read the pressure
gauge and record the pressure reading at high idle.
Pressure should be 0 bar (0.0 psi) with lever in neutral.
5. Move the implement controller lever to tilt the loader
bucket. Read the pressure gauge and record the pres-
sure reading.
6. Move the implement controller lever to dump the loader
bucket. Read the pressure gauge and record the pres-
sure reading.
7. The pressure readings should vary from 0 bar (0.0 psi)
to 25 bar (360 psi) at high idle for a given angle on the
implement control handle.
8. If the pressure readings are correct, the test is com-
plete. If the pressure readings are not correct, repair or
replace the charge/hydrostatic pump assembly or the
main control valve.
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Hydraulic systems - Front loader bucket hydraulic system
Front loader bucket hydraulic system - Testing

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
N° Test Point Expected Result Other Result (Possible Cause)

Check to ensure the cab door is fully Door is closed. Door is opened.
closed (If equipped with cab door). Action Action
Go to test 2 Close door.
Check the cab door switch (If equipped Switch is okay. No power or ground.
with cab door). Action Door switch is misaligned.
Go to test 3 Action
Repair.
Check the Implement Controller interlock Valve functioning as designed. No power or ground.
valve power/function. Action Valve doesn’t function.
Go to test 4 Action
Repair or replace.
Check the charge pressure. Charge pressure okay. Low charge pressure.
Action Action
Go to test 5 Check the charge pressure..
Check the pilot pressure from the Im- Pilot pressure is okay. Low pilot pressure.
plement Controller to the Loader Control Action Action
Valve. Go to test 6 Please see Front loader arm hy-
draulic system - Pressure test
(35.701)
Check the main control valve function. Main control valve is okay. Main control valve not functioning
as designed.
Action
Repair or replace the main control
valve.
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Index

Front loader bucket hydraulic system - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Front loader bucket hydraulic system - Testing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Front loader hydraulic system control - 724
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
FUNCTIONAL DATA
Loader bucket self-leveling controls

Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sectional view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SERVICE

Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remove – Solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install – Solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DIAGNOSTIC

Troubleshooting (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Hydraulic systems - Front loader hydraulic system control
Loader bucket self-leveling controls - Overview

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
As the loader arm cylinder extends, flow from the rod port
is directed to port A (1). Flow entering port A (1) is able
to pass through the adjustable orifice and fixed orifice in
the flow divider spool. The proportion of the flow split is
determined by size of the adjustable orifice. Please see
the charts below for specifications about your machine’s
flow split.
The remainder of the flow passes through the fixed ori-
fice, out port B (4) back to the control valve and returns
to tank. The flow that passes through the adjustable ori-
fice flows out port D (2) and is teed to the base end of
the bucket cylinders. The resistance on the movement
of the bucket cylinders creates a pressure high enough to
open the unloading spool in the self-leveling valve. As the
bucket cylinders extends, the flow from the rod port of the
bucket cylinders enters port C (3) past the open unload-
ing spool around the flow divider spool and out port B (4)
back to the control valve and returns to tank.
RAIL12SSL0327BA 1
Models: L213, L215, L216

Flow split proportion Port D = 48 %
Port B = 52 %
Models: L218, C238

Port B = 40 %
Models: L220, L221

Port B = 60 %
Models: L223, C227

Port B = 50 %
Models: L225, L230, C232

Port B = 28 %
Port identification chart

Self leveling valve port ID A = Lift cylinder rod end
B = CV work port B1
C = Tilt cylinder rod end
D = Tilt cylinder base end
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Loader bucket self-leveling controls - Exploded view

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAPH12SSL0328FA 1
Self-leveling valve
Self-leveling valve identification

(1) Plug (2) O-ring (3) Flow divider spool
(4) Valve body (5) Load check plunger (6) Load check spring
(7) Pin (8) Adjustment cap (9) Set screw
(10) Jam nut (11) Cap (12) Spring
(13) Plunger (14) Unloading spool
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Loader bucket self-leveling controls - Sectional view

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
The self-leveling control valve consists of a spring loaded, flow divider spool (10) with a fixed orifice (4) in the center.
The fixed orifice (4) controls how far the flow divider spool (10) opens when oil is directed to it. An adjustable orifice
(3) is used to control the amount of oil sent out of the valve body, and therefore regulates the amount of leveling for
the bucket. The self-leveling valve has a check valve assembly (5) that allows oil to flow to the base of the bucket
cylinder and prevents oil from backfeeding through the self-leveling valve when the bucket spool is actuated. The
unloading spool (9) allows a controlled amount of oil to escape from the rod end of the bucket cylinder as self-leveling
is occurring. Because bucket leveling is controlled by a flow divider spool (10), the amount of leveling that occurs
depends on the oil flow from the loader lift cylinder, and therefore changes with engine speed.
The system is designed to operate with the engine at high idle. At speeds less than high idle, the bucket may not
maintain level as the loader is raised. Raising the loader very slowly can affect the bucket leveling, because sufficient
oil flow is not available to provide adequate pressure through the fixed orifice (4).
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RAIL13SSL0993GA 1
Self-leveling valve
Self-leveling valve identification

(1) Self-leveling solenoid (5) Check valve (9) Unloading spool
(2) Port A (6) Port D (10) Flow divider spool
(3) Adjustable orifice (7) Port C (11) Port B
(4) Fixed orifice (8) Unloading valve spring
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Loader bucket self-leveling controls - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Loader bucket self-leveling controls - Adjust

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
DANGER
Crushing hazard!
Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verify
that the loader arm support pin is engaged.
Failure to comply will result in death or serious injury.
D0020A
1. Locate the set screw (1) on the top, right of the self-
leveling valve.
NOTE: The set screw (1) may be covered. Remove the
cover by gently tapping on the cover.
2. Loosen the jam nut on the set screw (1).
3. Turn the set screw (1)
• counter-clockwise to increase flow to the bucket
cylinders
• clockwise to decrease flow to the bucket cylinders
4. Tighten the jam nut.
931001981 1
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Loader bucket self-leveling controls - Remove – Solenoid

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Tilt the ROPS.
1. Locate self level valve solenoid Y-318 (1) on the right

side, middle of the machine.
931001804 1
2. Disconnect connector X-318 (1) from the self level

valve solenoid Y-318 (2).
931001701 2
3. Loosen and remove nut (1). Remove the self level

valve solenoid Y-318 (2).
931001702 3
Next operation:
Loader bucket self-leveling controls - Install – Solenoid (35.724)
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Loader bucket self-leveling controls - Install – Solenoid

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Tilt the ROPS.
1. Insert the self level valve solenoid Y-318 (1) into the
valve block (2).
931001702 1
2. Thread nut (1) on stud and tighten to standard torque.
931001701 2
3. Reconnect connector X-318 (1) to the self level valve

solenoid Y-318 (2).
931001701 3
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Loader bucket self-leveling controls - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Tilt the ROPS.
NOTE: Never loosen any hydraulic lines without first relieving all pressure in the system. Refer to Hydraulic systems
- Depressurising (35.000)
1. Locate control valve (1).
931001804 1
2. Disconnect electrical connection (1).
931001701 2
3. Disconnect hydraulic tube (1) and cap open ports.
931001702 3
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4. Disconnect lower tubes (1) and cap ports.
931001981 4
5. Disconnect front tube (1) and cap port.
931001981 5
6. Remove mounting hardware (1).
931001981 6
7. Remove control valve.
931001707 7
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Loader bucket self-leveling controls - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Install control valve (1) onto body in correct location.
931001804 1
2. Install mounting hardware (1).
931001981 2
3. Connect front tube (1).
931001981 3
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4. Connect lower tubes (1).
931001981 4
5. Connect hydraulic tube (1).
931001702 5
6. Connect electrical connection (1).
931001701 6
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Loader bucket self-leveling controls - Troubleshooting

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Problem Possible Cause Correction

Boom delay at start of Bucket self-leveling is designed to work at Run engine at high idle.
self level or unstable high idle.
self-level.
Air in system. Cycle boom and bucket slowly to rid system
of air.
Loaded bucket dumps Unloading spool is leaking. Remove and inspect unloading spool for
or uncurls when control damage.
valve is in neutral.
Insufficient self-level. Adjustable orifice is out of adjustment. Replace the self-leveling valve.
Broken unloading spool spring. Replace unloading spool Replace unload-
ing spool
Flow divider spool stuck towards adjust- Remove flow divider spool and check for
ment pin side. damage.
With bucket dumped, Dampening orifice in the unloading spool is Remove unloading spool and clean damp-
boom is slow in starting plugged. ening orifice.
to raise.
Bucket does not move in Bucket self-leveling is designed to work at Run engine at high idle.
self-level. high idle.
Adjustable orifice is screwed in all the way. Replace the self-leveling valve.
Dampening orifice in the unloading spool is Remove unloading spool and clean damp-
plugged. ening orifice.
Bucket does not maintain Flow divider spool is stuck. Check flow divider spool for free operation.
level while raising at high
idle.
Excessive bucket drift Bad bucket cylinder packing Repack cylinder.
towards the dump
direction.
Excessive loader control valve port leak- Replace loader valve.
age.
Unloading spool in the leveling valve stuck. Check unloading spool for free operation.
Excessive bucket drift Bad bucket cylinder packing. Repack cylinder.
towards the roll back
direction.
Excessive loader control valve leakage. Replace loader valve.
Defective lift check in the leveling valve Check lift check for leakage.
External leakage. Damaged o-ring. Replace o-ring.
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Index

Loader bucket self-leveling controls - Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Loader bucket self-leveling controls - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Loader bucket self-leveling controls - Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Loader bucket self-leveling controls - Install – Solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Loader bucket self-leveling controls - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Loader bucket self-leveling controls - Overview (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Loader bucket self-leveling controls - Remove – Solenoid (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Loader bucket self-leveling controls - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Loader bucket self-leveling controls - Sectional view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Loader bucket self-leveling controls - Troubleshooting (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Tool quick coupler hydraulic system - 734
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
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Contents
TECHNICAL DATA
Tool quick coupler hydraulic system

FUNCTIONAL DATA

SERVICE

Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Quick coupler cylinder
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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Hydraulic systems - Tool quick coupler hydraulic system
Tool quick coupler hydraulic system - General specification

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
RAPH12SSL0386EA 1
Hydraulic coupler valve
Relief pressure 172 bar (2500 psi)

Port identification P - Pump supply inlet
T - Tank return
C1 - Cylinder base end
C2 - Cylinder rod end
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Tool quick coupler hydraulic system - Component localisation

C232 NA
C238 NA
L223 TIER 4 [NDM474381 - ] NA
L225 NA
L230 NA
RAIL13SSL1004FA 1
Valve location
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Tool quick coupler hydraulic system - Pressure test

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA

3. Stop the engine.
circuit pressure.
5. Connect the hand pump is directly to the control valve.
Disconnect the tube from the port of the control valve
and connect the hand pump to the port.
point. Do not tighten the connection.
8. Verify that the hand pump is filled with oil. The temper-
ature of the oil must be at least 21°C (70°F).
pump with oil. Tighten the connections.
several times to verify that the indications are correct.
11. Compare the indication with the specification of the
hydraulic coupler valve. If the indication is not correct,
repair or replace the circuit relief valve.
valve.
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Tool quick coupler hydraulic system - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Pressurized system!
System is still under pressure. Release pressure according to instructions in this manual.
W1044A
1. Label and disconnect electrical connection (1).
931001722 1
2. Label and disconnect the bucket hydraulic tubes (1)

and cap the open ports.
931001720 2
3. Label and disconnect the supply tube (1) and cap the
open ports.
931001720 3
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35.11 [35.734] / 6
4. Label and disconnect the drain hose (1).
931001720 4
5. Remove the mounting hardware (2).
931001720 5
6. Remove the command valve.
931001721 6
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Tool quick coupler hydraulic system - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
1. Locate where the command valve (1) should be posi-

tioned on the body.
931001720 1
2. Install the mounting hardware (1).
931001720 2
3. Connect the valve drain hose (1).
931001720 3
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35.11 [35.734] / 8
4. Connect the valve supply tube (1).
931001720 4
5. Connect the bucket hydraulic tubes (2).
931001720 5
6. Connect the electrical connection (1).
931001722 6
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Quick coupler cylinder - Remove

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
WARNING
Burn hazard!
W0241A
WARNING
W0358A
WARNING
Pressurized system!
W0905A
WARNING
4. Shut off engine.
W0047A
1. Remove snap ring (1).
931001791 1
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35.11 [35.734] / 10
2. Remove retaining pin (1).
931001788 2
3. Disconnect hydraulic hoses (1) and (2), from manifold.
931001786 3
4. Remove rod end hydraulic hose (1).
931001789 4
5. Disengage the roll pin and bucket locking pin (1).
931001783 5
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6. Remove cylinder.
931001784 6
Next operation:
Quick coupler cylinder - Install (35.734)
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35.11 [35.734] / 12
Quick coupler cylinder - Install

C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
Prior operation:
Quick coupler cylinder - Remove (35.734)
1. Hold cylinder in mounting location on the skid steer and

engage bucket locking pin (1) through the rod end.
931001782 1
2. Through the top of the cylinder install the retaining pin

(1).
931001788 2
3. Secure the retaining pin with a snap ring (1).
931001791 3
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35.11 [35.734] / 13
4. Connect the rod end hydraulic hose (1).
931001789 4
5. WARNING
Unexpected movement!
When cylinders are connected to the machine
hydraulic system, cycle the hydraulic circuits
several times to remove air from the cylinder
and hose. Air in the system can cause erratic
operation or can cause equipment to drop un-
expectedly.
Failure to comply could result in death or seri-
ous injury.
W1083A
Connect hydraulic hoses (1) and (2), to the manifold.

931001786 5
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Index

Quick coupler cylinder - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Quick coupler cylinder - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tool quick coupler hydraulic system - Component localisation (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tool quick coupler hydraulic system - General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tool quick coupler hydraulic system - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tool quick coupler hydraulic system - Pressure test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Tool quick coupler hydraulic system - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Frames and ballasting - 39
Ballasts and supports - 140
C232 TIER 4 [NDM451672 - ]

C238 TIER 4 [NCM425510 - ]
L223 TIER 4 [NDM474381 - ]
L225 TIER 4 [NDM461085 - ]
L230 TIER 4 [NCM449907 - ]
47540694 28/04/2014
39.1 [39.140] / 1
Contents
SERVICE
Counterweight
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
47540694 28/04/2014
39.1 [39.140] / 2
Frames and ballasting - Ballasts and supports
Counterweight - Remove
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
DANGER
Heavy objects!
D0076A
Prior operation:
Remove the battery. See Battery - Remove (55.302).
Left hand side

1. Support the counterweight with a suitable lifting device.
Remove corner mounting hardware (1).
2. Remove the counterweight.
RAPH12SSL0289AA 1
Right hand side

3. Support the counterweight with a suitable lifting device.
Remove corner mounting hardware (1).
4. Remove the counterweight.
RAPH12SSL0041AA 2
47540694 28/04/2014
39.1 [39.140] / 3
Center bumper
5. Support the center bumper with a suitable lifting device.
Remove center bumper mounting hardware (1).
RAPH12SSL0040AA 3
6. Remove center bumper (3).
931001656 4
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39.1 [39.140] / 4
Counterweight - Install
C232 NA
C238 NA
L223 NA
L225 NA
L230 NA
DANGER
Heavy objects!
D0076A
1. Place rear center bumper (1) in position.
931001656 1
2. Install center bumper mounting hardware (2).
RAPH12SSL0040AA 2
3. Install left hand side counterweight and secure in place

with mounting hardware (3).
931001655 3
NOTE: Perform the same operation on right hand side.
Next operation:
47540694 28/04/2014
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Battery - Install (55.302).
47540694 28/04/2014
39.1 [39.140] / 6
Index

Counterweight - Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Counterweight - Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
47540694 28/04/2014
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Service Manual: L223 / L225 / L230 Tier 4A

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Service Manual: L223 / L225 / L230 Tier 4A

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SERVICE MANUAL

L223 / L225 / L230

Part number 47720769

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EXPLORE AVAILABLE PLANS

Hydraulic systems - 000

C232 TIER 4 [NDM451672 - ]

Hydraulic systems - 000

(*) See content for specific models

Hydraulic systems - Component localisation

Hydraulic systems - Hydraulic schematic frame 01 - Valves

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 03 – Pump and

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 04 - Pump and

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 01 - Valves

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 02 - Pump and

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 03 - Pump and

Component Call-out reference

Hydraulic systems - Hydraulic schematic frame 04 - Enhanced High

Component Call-out reference

Hydraulic systems - Cleaning

1. Prepare the portable filter CAS10162A by doing the

8. Start the vacuum pump.

Hydraulic systems - Decontaminating

1. Start and run the engine at 1500 rpm (r/min).

18. Slowly and completely extend all cylinders. As the pis-

Hydraulic systems - Depressurising

1. Before removing components from the hydraulic sys-

Hydraulic systems - 000

(*) See content for specific models

Fixed displacement pump - 104

C232 TIER 4 [NDM451672 - ]

Fixed displacement pump - 104

Fixed displacement pump

Fixed displacement pump

(*) See content for specific models

Fixed displacement pump - General specification

Type Gear pump

Pump displacement 36.6 cm³ (2.23 in³)

Engine RPM 2475 RPM

Pump flow at RPM 92.3 l/min (24.4 US gpm)

Fixed displacement pump - Flow test

Pump efficiency test using the auxiliary couplers

2. Start the machine and run at full throttle. Adjust the

Pump flow with no restriction

Pump flow with restriction

- Set RPM __________RPM

Test 1: Pump flow

- Pump flow at without restriction __________l/min __________gpm

Test 2: Pump flow with restriction

Test 3: Pump efficiency

- Calculated pump efficiency __________%

Fixed displacement pump - Flow test

Pump efficiency test using the “T” fitting method

4. Start the machine and run at full throttle. Adjust the

Pump flow with no restriction

Pump flow with restriction

- Set RPM __________RPM

- Pump flow at without restriction l/min gpm

- Pump flow without restriction l/min gpm

- Standard auxiliary up l/min gpm

- Standard auxiliary down l/min gpm

- Secondary auxiliary up (if applicable) l/min gpm

- Secondary auxiliary down (if applicable) l/min gpm