Engineering Data - Edau282225a - Fdyan-Av1

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EDAU282225A

Heat Pump 50 Hz

FDYAN + RZA Series


SkyAir FDYAN + RZA Series EDAU282225A

1. SkyAir FDYAN + RZA Series........................................................................................3


1. External Appearance........................................................................................................................ 4
2. Model Name and Power Supply....................................................................................................... 6
3. Nomenclature................................................................................................................................... 7
4. Specifications................................................................................................................................... 8
5. Dimensions..................................................................................................................................... 15
5.1 Indoor Unit............................................................................................................................ 15
5.2 Wired Remote Controller...................................................................................................... 19
5.3 Zone Controller..................................................................................................................... 20
5.4 Outdoor Unit.......................................................................................................................... 21
6. Installation Service Space.............................................................................................................. 25
7. Piping Diagrams............................................................................................................................. 28
7.1 Indoor Unit............................................................................................................................ 28
7.2 Outdoor Unit.......................................................................................................................... 29
8. Wiring Diagrams............................................................................................................................. 33
8.1 Indoor Unit............................................................................................................................ 33
8.2 Outdoor Unit.......................................................................................................................... 35
9. Electric Characteristics................................................................................................................... 39
10. Capacity Tables.............................................................................................................................. 41
10.1 Capacity Tables.................................................................................................................... 41
10.2 Capacity Correction Factor by the Length of Refrigerant Piping........................................... 50
11. Operation Limits............................................................................................................................. 52
12. Fan Performance............................................................................................................................ 53
13. Airflow Auto Adjustment Characteristics........................................................................................ 61
14. Sound Level................................................................................................................................... 69
14.1 Indoor Unit............................................................................................................................ 69
14.2 Outdoor Unit.......................................................................................................................... 73
15. Accessories.................................................................................................................................... 80
15.1 Indoor Unit............................................................................................................................ 80
15.2 Outdoor Unit.......................................................................................................................... 81

2. Installation of Indoor / Outdoor Unit.........................................................................83


1. Centre of Gravity............................................................................................................................ 84
1.1 Indoor Unit............................................................................................................................ 84
1.2 Outdoor Unit.......................................................................................................................... 88
2. Installation of Indoor Unit................................................................................................................ 93
2.1 FDYAN50-160AV1................................................................................................................ 93
3. Installation of Outdoor Unit........................................................................................................... 115
3.1 RZA50-71C2V1................................................................................................................... 115
3.2 RZA85-160C2V1 / RZA71-160C2Y1.................................................................................. 143
3.3 Demand Response............................................................................................................. 173
3.4 Reuse of Existing Piping..................................................................................................... 177
3.5 Equivalent Piping Length of Joints (Reference).................................................................. 180

1
SkyAir FDYAN + RZA Series EDAU282225A

2
SkyAir FDYAN + RZA Series EDAU282225A

1. SkyAir FDYAN + RZA Series

1. External Appearance...................................................................................4
2. Model Name and Power Supply..................................................................6
3. Nomenclature..............................................................................................7
4. Specifications..............................................................................................8
5. Dimensions................................................................................................15
5.1 Indoor Unit.......................................................................................15
5.2 Wired Remote Controller.................................................................19
5.3 Zone Controller................................................................................20
5.4 Outdoor Unit.....................................................................................21
6. Installation Service Space.........................................................................25
7. Piping Diagrams........................................................................................28
7.1 Indoor Unit.......................................................................................28
7.2 Outdoor Unit.....................................................................................29
8. Wiring Diagrams........................................................................................33
8.1 Indoor Unit.......................................................................................33
8.2 Outdoor Unit.....................................................................................35
9. Electric Characteristics..............................................................................39
10.Capacity Tables.........................................................................................41
10.1 Capacity Tables................................................................................41
10.2 Capacity Correction Factor by the Length of Refrigerant Piping......50
11. Operation Limits........................................................................................52
12.Fan Performance.......................................................................................53
13.Airflow Auto Adjustment Characteristics....................................................61
14.Sound Level..............................................................................................69
14.1 Indoor Unit.......................................................................................69
14.2 Outdoor Unit.....................................................................................73
15.Accessories...............................................................................................80
15.1 Indoor Unit.......................................................................................80
15.2 Outdoor Unit.....................................................................................81

3
SkyAir FDYAN + RZA Series EDAU282225A

1. External Appearance

Indoor unit

FDYAN50AV1 FDYAN125AV1
FDYAN60AV1 FDYAN140AV1
FDYAN71AV1 FDYAN160AV1
FDYAN85AV1
FDYAN100AV1

Wired remote controller

BRC1H63W (white) BRC1H63K (black) BRC1E63

Button zone controller

BRC230Z4B9
BRC230Z8B9
BRC24Z4B9
BRC24Z8B9

Touch zone controller (AirHub)

BRC24TZ4B9
BRC24TZ8B9
BRC24TLZ4B9 + BRCMTZCB9 (main controller) *Mandatory
BRCSTZCB9 (sub controller) *Optional
BRC24TLZ8B9

4
SkyAir FDYAN + RZA Series EDAU282225A

Outdoor unit

RZA50C2V1 RZA85C2V1 RZA140C2V1


RZA60C2V1 RZA100C2V1 RZA160C2V1
RZA71C2V1 RZA125C2V1
RZA140C2Y1
RZA71C2Y1 RZA160C2Y1
RZA85C2Y1
RZA100C2Y1
RZA125C2Y1

5
SkyAir FDYAN + RZA Series EDAU282225A

2. Model Name and Power Supply

Indoor unit Outdoor unit Power supply intake


Indoor unit
Type Model name Model name (Separate-power-supply Outdoor unit
required)
FDYAN50AV1 RZA50C2V1
FDYAN60AV1 RZA60C2V1
FDYAN71AV1 RZA71C2V1
FDYAN85AV1 RZA85C2V1
1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
FDYAN100AV1 RZA100C2V1
FDYAN125AV1 RZA125C2V1
Ceiling concealed ducted FDYAN140AV1 RZA140C2V1
type FDYAN160AV1 RZA160C2V1
FDYAN71AV1 RZA71C2Y1
FDYAN85AV1 RZA85C2Y1
FDYAN100AV1 RZA100C2Y1
1 phase, 220-240 V, 50 Hz 3 phase, 380-415 V, 50 Hz
FDYAN125AV1 RZA125C2Y1
FDYAN140AV1 RZA140C2Y1
FDYAN160AV1 RZA160C2Y1

6
SkyAir FDYAN + RZA Series EDAU282225A

3. Nomenclature

Indoor unit

F D Y A N 160 A V1

Power supply symbol


V1: 1 phase, 220-240 V, 50 Hz
Major design category
Capacity indication
Grade symbol
N: Inverter series
Refrigerant and type
A: R32, Heat pump
F: R32, Cooling only
Installation type
U: Underfloor installation
Y: Inverter
Shape
D: Ceiling concealed ducted
Unit category
F: Air cooled split indoor unit

Outdoor unit

R Z A 50 C 2 V1

Power supply symbol


V1: 1 phase, 220-240 V, 50 Hz
Y1: 3 phase, 380-415 V, 50 Hz
Minor change category
Major design category
Capacity indication
Grade and refrigerant symbol
S: High grade model, R32
Refrigerant and type
A: R32, Heat pump
F: R32, Cooling only
Inverter / Non inverter
Z: Inverter
Unit category
R: Air cooled split outdoor unit

7
SkyAir FDYAN + RZA Series EDAU282225A

4. Specifications

Indoor unit FDYAN50AV1 FDYAN60AV1


Model
Outdoor unit RZA50C2V1 RZA60C2V1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
kW 5.0 (1.4 - 6.0) 6.0 (1.4 - 7.1)
Cooling capacity 1, 2 Btu/h 17,100 (4,800 - 20,500) 20,500 (4,800 - 24,200)
kcal/h 4,300 (1,200 - 5,200) 5,200 (1,200 - 6,100)
kW 6.0 (1.4 - 7.1) 7.0 (1.4 - 8.0)
Heating capacity 1, 2 Btu/h 20,500 (4,800 - 24,200) 23,900 (4,800 - 27,300)
kcal/h 5,200 (1,200 - 6,100) 6,000 (1,200 - 6,900)
Cooling 1 kW 1.35 1.78
Power input
Heating 1 kW 1.62 1.95
EER Cooling kW/kW 3.70 3.37
COP Heating kW/kW 3.70 3.59
AEER 6 Cooling 3.56 3.27
ACOP 6 Heating 3.59 3.49
Hot 4.79 / 4.42 4.73 / 4.35
TCSPF 6, 7
Cooling Average 4.63 / 3.72 4.67 / 3.75
Commercial / Residential
Cold 4.83 / 3.65 4.91 / 3.75
Hot 4.52 / 4.51 4.46 / 4.46
HSPF 6, 8
Heating Average 4.21 / 4.02 4.06 / 3.76
Commercial / Residential
Cold 3.77 / 3.49 3.41 / 3.15
Indoor unit FDYAN50AV1 FDYAN60AV1
Colour — —
Dimensions H×W×D mm 300 × 1,210 × 900 300 × 1,210 × 900
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 350 350
m³/min 18.90 / 22.20 20.40 / 24.00
Fan Airflow rate (nominal / max) l/s 315 / 370 340 / 400
cfm 667 / 784 720 / 847
External static pressure
Pa 60 - 80 - 130 60 - 80 - 130
(min - rated - max) 3
Air filter — 4 — 4
Sound pressure Cooling (H / L) dB(A) 33.3 / 25.6 34.1 / 26.5
level 9 Heating (H / L) dB(A) 35.0 / 27.4 35.9 / 28.2
Mass kg 37 37
Liquid mm ϕ6.4 (flare) ϕ6.4 (flare)
Piping
Gas mm ϕ12.7 (flare) ϕ12.7 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA50C2V1 RZA60C2V1
Colour Ivory white Ivory white
Dimensions H×W×D mm 595 × 845 × 300 595 × 845 × 300
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 1,300 1,300
Type Propeller fan Propeller fan
Fan Motor output W 64 64
Airflow rate m³/min 37 37
Sound pressure Cooling / Heating dB(A) 48 / 51 48 / 51
level 5 Night quiet mode dB(A) 44 44
Sound power level dB(A) 68 68
Mass kg 45 45
Liquid mm ϕ6.4 (flare) ϕ6.4 (flare)
Piping
Gas mm ϕ12.7 (flare) ϕ12.7 (flare)
connection
Drain mm ϕ18 (hole) ϕ18 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 1.35 (charged for 30 m) 1.35 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 0.65 0.65
Drawing No. Specification C: 3D128582F C: 3D128582F
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

8
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN71AV1 FDYAN85AV1


Model
Outdoor unit RZA71C2V1 RZA85C2V1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
kW 7.1 (1.8 - 8.0) 8.5 (3.2 - 10.0)
Cooling capacity 1, 2 Btu/h 24,200 (6,100 - 27,300) 29,000 (10,900 - 34,100)
kcal/h 6,100 (1,500 - 6,900) 7,300 (2,800 - 8,600)
kW 7.5 (2.0 - 9.0) 10.0 (3.5 - 11.2)
Heating capacity 1, 2 Btu/h 25,600 (6,800 - 30,700) 34,100 (11,900 - 38,200)
kcal/h 6,400 (1,700 - 7,700) 8,600 (3,000 - 9,600)
Cooling 1 kW 2.20 2.53
Power input
Heating 1 kW 1.93 2.80
EER Cooling kW/kW 3.23 3.36
COP Heating kW/kW 3.89 3.57
AEER 6 Cooling 3.15 3.30
ACOP 6 Heating 3.78 3.51
Hot 4.81 / 4.42 4.61 / 4.28
TCSPF 6, 7
Cooling Average 4.82 / 3.86 4.59 / 3.84
Commercial / Residential
Cold 5.11 / 3.92 4.85 / 3.89
Hot 4.16 / 4.17 3.96 / 3.97
HSPF 6, 8
Heating Average 3.96 / 3.85 3.78 / 3.67
Commercial / Residential
Cold 3.60 / 3.41 3.48 / 3.32
Indoor unit FDYAN71AV1 FDYAN85AV1
Colour ― ―
Dimensions H×W×D mm 300 × 1,210 × 900 300 × 1,210 × 900
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 350 350
m³/min 25.50 / 33.96 34.80 / 36.00
Fan Airflow rate (nominal / max) l/s 425 / 566 580 / 600
cfm 900 / 1,199 1,228 / 1,271
External static pressure
Pa 60 - 80 - 130 60 - 80 - 130
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 37.3 / 29.3 42.0 / 33.2
level 9 Heating (H / L) dB(A) 40.5 / 32.3 42.4 / 33.6
Mass kg 40 40
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA71C2V1 RZA85C2V1
Colour Ivory white Ivory white
Dimensions H×W×D mm 595 × 845 × 300 990 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 1,300 2,400
Type Propeller fan Propeller fan
Fan Motor output W 64 200
Airflow rate m³/min 45 75
Sound pressure Cooling / Heating dB(A) 48 / 51 51 / 54
level 5 Night quiet mode dB(A) 44 47
Sound power level dB(A) 68 70
Mass kg 45 69
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ18 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 1.70 (charged for 30 m) 2.60 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 0.65 0.90
Drawing No. Specification C: 3D128582F C: 3D128582F
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

9
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN100AV1 FDYAN125AV1


Model
Outdoor unit RZA100C2V1 RZA125C2V1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
kW 10.0 (3.2 - 11.2) 12.5 (4.0 - 14.0)
Cooling capacity 1, 2 Btu/h 34,100 (10,900 - 38,200) 42,700 (13,600 - 47,800)
kcal/h 8,600 (2,800 - 9,600) 10,700 (3,400 - 12,000)
kW 12.5 (3.5 - 14.0) 15.0 (4.1 - 16.0)
Heating capacity 1, 2 Btu/h 42,700 (11,900 - 47,800) 51,200 (14,000 - 54,600)
kcal/h 10,700 (3,000 - 12,000) 12,900 (3,500 - 13,800)
Cooling 1 kW 3.10 3.94
Power input
Heating 1 kW 3.35 4.00
EER Cooling kW/kW 3.23 3.17
COP Heating kW/kW 3.73 3.75
AEER 6 Cooling 3.18 3.13
ACOP 6 Heating 3.68 3.71
Hot 4.60 / 4.28 4.57 / 4.25
TCSPF 6, 7
Cooling Average 4.63 / 3.87 4.62 / 3.90
Commercial / Residential
Cold 4.92 / 3.96 4.92 / 4.01
Hot 3.84 / 3.85 4.31 / 4.31
HSPF 6, 8
Heating Average 3.62 / 3.48 3.50 / 3.31
Commercial / Residential
Cold 3.16 / 3.04 3.09 / 2.77
Indoor unit FDYAN100AV1 FDYAN125AV1
Colour ― ―
Dimensions H×W×D mm 300 × 1,210 × 900 360 × 1,520 × 935
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 750 750
m³/min 40.80 / 48.00 45.30 / 50.40
Fan Airflow rate (nominal / max) l/s 680 / 800 755 / 840
cfm 1,440 / 1,694 1,599 / 1,779
External static pressure
Pa 60 - 80 - 130 70 - 80 - 160
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 43.5 / 35.9 44.2 / 35.3
level 9 Heating (H / L) dB(A) 45.8 / 38.2 45.5 / 36.5
Mass kg 45 55
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA100C2V1 RZA125C2V1
Colour Ivory white Ivory white
Dimensions H×W×D mm 990 × 940 × 320 990 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 2,400 3,300
Type Propeller fan Propeller fan
Fan Motor output W 200 200
Airflow rate m³/min 75 73
Sound pressure Cooling / Heating dB(A) 52 / 54 53 / 56
level 5 Night quiet mode dB(A) 48 49
Sound power level dB(A) 71 ―
Mass kg 69 78
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ26 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 2.60 (charged for 30 m) 2.90 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 0.90 1.35
Drawing No. Specification C: 3D128582F C: 3D128582F
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

10
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN140AV1 FDYAN160AV1


Model
Outdoor unit RZA140C2V1 RZA160C2V1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
kW 14.0 (5.0 - 16.0) 15.5 (7.3 - 16.3)
Cooling capacity 1, 2 Btu/h 47,800 (17,100 - 54,600) 52,900 (24,900 - 55,600)
kcal/h 12,000 (4,300 - 13,800) 13,300 (6,300 - 14,000)
kW 16.5 (5.1 - 18.0) 18.0 (7.3 - 18.2)
Heating capacity 1, 2 Btu/h 56,300 (17,400 - 61,400) 61,400 (24,900 - 62,100)
kcal/h 14,200 (4,400 - 15,500) 15,500 (6,300 - 15,600)
Cooling 1 kW 4.30 4.95
Power input
Heating 1 kW 4.50 4.90
EER Cooling kW/kW 3.26 3.13
COP Heating kW/kW 3.67 3.67
AEER 6 Cooling 3.22 3.10
ACOP 6 Heating 3.63 3.64
Hot 4.48 / 4.19 4.32 / 4.05
TCSPF 6, 7
Cooling Average 4.51 / 3.86 4.36 / 3.76
Commercial / Residential
Cold 4.78 / 3.96 4.63 / 3.86
Hot 3.89 / 3.90 3.85 / 3.87
HSPF 6, 8
Heating Average 3.66 / 3.51 3.55 / 3.53
Commercial / Residential
Cold 3.19 / 3.05 3.22 / 3.12
Indoor unit FDYAN140AV1 FDYAN160AV1
Colour ― ―
Dimensions H×W×D mm 360 × 1,520 × 935 360 × 1,520 × 935
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 750 877
m³/min 54.00 / 60.00 57.00 / 67.20
Fan Airflow rate (nominal / max) l/s 900 / 1,000 950 / 1,120
cfm 1,906 / 2,118 2,012 / 2,372
External static pressure
Pa 70 - 80 - 160 70 - 80 - 160
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 46.6 / 37.4 47.9 / 38.5
level 9 Heating (H / L) dB(A) 47.9 / 38.7 50.7 / 41.4
Mass kg 55 56
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA140C2V1 RZA160C2V1
Colour Ivory white Ivory white
Dimensions H×W×D mm 1,430 × 940 × 320 1,430 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 3,300 3,300
Type Propeller fan Propeller fan
Fan Motor output W 200 + 200 200 + 200
Airflow rate m³/min 136 136
Sound pressure Cooling / Heating dB(A) 54 / 56 56 / 58
level 5 Night quiet mode dB(A) 50 52
Sound power level dB(A) ― ―
Mass kg 93 99
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ26 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 3.75 (charged for 30 m) 3.90 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 1.35 1.35
Drawing No. Specification C: 3D128582F C: 3D128582F
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

11
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN71AV1 FDYAN85AV1


Model
Outdoor unit RZA71C2Y1 RZA85C2Y1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 3 phase, 380-415 V, 50 Hz 3 phase, 380-415 V, 50 Hz
kW 7.1 (3.2 - 8.0) 8.5 (3.2 - 10.0)
Cooling capacity 1, 2 Btu/h 24,200 (10,900 - 27,300) 29,000 (10,900 - 34,100)
kcal/h 6,100 (2,800 - 6,900) 7,300 (2,800 - 8,600)
kW 7.5 (3.5 - 9.0) 10.0 (3.5 - 11.2)
Heating capacity 1, 2 Btu/h 25,600 (11,900 - 30,700) 34,100 (11,900 - 38,200)
kcal/h 6,400 (3,000 - 7,700) 8,600 (3,000 - 9,600)
Cooling 1 kW 2.20 2.53
Power input
Heating 1 kW 1.93 2.80
EER Cooling kW/kW 3.23 3.36
COP Heating kW/kW 3.89 3.57
AEER 6 Cooling 3.16 3.30
ACOP 6 Heating 3.79 3.51
Hot 4.82 / 4.44 4.61 / 4.28
TCSPF 6, 7
Cooling Average 4.84 / 3.91 4.59 / 3.84
Commercial / Residential
Cold 5.14 / 3.98 4.85 / 3.89
Hot 4.16 / 4.17 3.96 / 3.97
HSPF 6, 8
Heating Average 3.99 / 3.90 3.78 / 3.67
Commercial / Residential
Cold 3.70 / 3.55 3.48 / 3.32
Indoor unit FDYAN71AV1 FDYAN85AV1
Colour ― ―
Dimensions H×W×D mm 300 × 1,210 × 900 300 × 1,210 × 900
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 350 350
m³/min 25.50 / 33.96 34.80 / 36.00
Fan Airflow rate (nominal / max) l/s 425 / 566 580 / 600
cfm 900 / 1,199 1,228 / 1,271
External static pressure
Pa 60 - 80 - 130 60 - 80 - 130
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 37.3 / 29.3 42.0 / 33.2
level 9 Heating (H / L) dB(A) 40.5 / 32.3 42.4 / 33.6
Mass kg 40 40
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA71C2Y1 RZA85C2Y1
Colour Ivory white Ivory white
Dimensions H×W×D mm 990 × 940 × 320 990 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 2,400 2,400
Type Propeller fan Propeller fan
Fan Motor output W 94 200
Airflow rate m³/min 54 75
Sound pressure Cooling / Heating dB(A) 48 / 50 51 / 54
level 5 Night quiet mode dB(A) 44 47
Sound power level dB(A) 67 70
Mass kg 69 69
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ26 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 2.60 (charged for 30 m) 2.60 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 0.90 0.90
Drawing No. Specification C: 3D128583E C: 3D128583E
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

12
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN100AV1 FDYAN125AV1


Model
Outdoor unit RZA100C2Y1 RZA125C2Y1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 3 phase, 380-415 V, 50 Hz 3 phase, 380-415 V, 50 Hz
kW 10.0 (3.2 - 11.2) 12.5 (4.0 - 14.0)
Cooling capacity 1, 2 Btu/h 34,100 (10,900 - 38,200) 42,700 (13,600 - 47,800)
kcal/h 8,600 (2,800 - 9,600) 10,700 (3,400 - 12,000)
kW 12.5 (3.5 - 14.0) 15.0 (4.1 - 16.0)
Heating capacity 1, 2 Btu/h 42,700 (11,900 - 47,800) 51,200 (14,000 - 54,600)
kcal/h 10,700 (3,000 - 12,000) 12,900 (3,500 - 13,800)
Cooling 1 kW 3.10 3.94
Power input
Heating 1 kW 3.35 4.00
EER Cooling kW/kW 3.23 3.17
COP Heating kW/kW 3.73 3.75
AEER 6 Cooling 3.18 3.13
ACOP 6 Heating 3.68 3.71
Hot 4.60 / 4.28 4.57 / 4.25
TCSPF 6, 7
Cooling Average 4.63 / 3.87 4.62 / 3.90
Commercial / Residential
Cold 4.92 / 3.96 4.92 / 4.01
Hot 3.84 / 3.85 4.31 / 4.31
HSPF 6, 8
Heating Average 3.62 / 3.48 3.50 / 3.31
Commercial / Residential
Cold 3.16 / 3.04 3.09 / 2.77
Indoor unit FDYAN100AV1 FDYAN125AV1
Colour ― ―
Dimensions H×W×D mm 300 × 1,210 × 900 360 × 1,520 × 935
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 750 750
m³/min 40.80 / 48.00 45.30 / 50.40
Fan Airflow rate (nominal / max) l/s 680 / 800 755 / 840
cfm 1,440 / 1,694 1,599 / 1,779
External static pressure
Pa 60 - 80 - 130 70 - 80 - 160
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 43.5 / 35.9 44.2 / 35.3
level 9 Heating (H / L) dB(A) 45.8 / 38.2 45.5 / 36.5
Mass kg 45 55
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA100C2Y1 RZA125C2Y1
Colour Ivory white Ivory white
Dimensions H×W×D mm 990 × 940 × 320 990 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 2,400 3,300
Type Propeller fan Propeller fan
Fan Motor output W 200 200
Airflow rate m³/min 75 73
Sound pressure Cooling / Heating dB(A) 52 / 54 53 / 56
level 5 Night quiet mode dB(A) 48 49
Sound power level dB(A) 71 ―
Mass kg 69 78
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ26 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 2.60 (charged for 30 m) 2.90 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 0.90 1.35
Drawing No. Specification C: 3D128583E C: 3D128583E
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

13
SkyAir FDYAN + RZA Series EDAU282225A

Indoor unit FDYAN140AV1 FDYAN160AV1


Model
Outdoor unit RZA140C2Y1 RZA160C2Y1
Indoor unit 1 phase, 220-240 V, 50 Hz 1 phase, 220-240 V, 50 Hz
Power supply
Outdoor unit 3 phase, 380-415 V, 50 Hz 3 phase, 380-415 V, 50 Hz
kW 14.0 (5.0 - 16.0) 15.5 (7.3 - 16.3)
Cooling capacity 1, 2 Btu/h 47,800 (17,100 - 54,600) 52,900 (24,900 - 55,600)
kcal/h 12,000 (4,300 - 13,800) 13,300 (6,300 - 14,000)
kW 16.5 (5.1 - 18.0) 18.0 (7.3 - 18.2)
Heating capacity 1, 2 Btu/h 56,300 (17,400 - 61,400) 61,400 (24,900 - 62,100)
kcal/h 14,200 (4,400 - 15,500) 15,500 (6,300 - 15,600)
Cooling 1 kW 4.30 4.95
Power input
Heating 1 kW 4.50 4.90
EER Cooling kW/kW 3.26 3.13
COP Heating kW/kW 3.67 3.67
AEER 6 Cooling 3.22 3.10
ACOP 6 Heating 3.63 3.64
Hot 4.48 / 4.19 4.32 / 4.05
TCSPF 6, 7
Cooling Average 4.51 / 3.86 4.36 / 3.76
Commercial / Residential
Cold 4.78 / 3.96 4.63 / 3.86
Hot 3.89 / 3.90 3.85 / 3.87
HSPF 6, 8
Heating Average 3.66 / 3.51 3.55 / 3.53
Commercial / Residential
Cold 3.19 / 3.05 3.22 / 3.12
Indoor unit FDYAN140AV1 FDYAN160AV1
Colour ― ―
Dimensions H×W×D mm 360 × 1,520 × 935 360 × 1,520 × 935
Coil Type Cross fin coil Cross fin coil
Type Forward curve centrifugal Forward curve centrifugal
Motor output W 750 877
m³/min 54.00 / 60.00 57.00 / 67.20
Fan Airflow rate (nominal / max) l/s 900 / 1,000 950 / 1,120
cfm 1,906 / 2,118 2,012 / 2,372
External static pressure
Pa 70 - 80 - 160 70 - 80 - 160
(min - rated - max) 3
Air filter ― 4 ― 4
Sound pressure Cooling (H / L) dB(A) 46.6 / 37.4 47.9 / 38.5
level 9 Heating (H / L) dB(A) 47.9 / 38.7 50.7 / 41.4
Mass kg 55 56
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm VP25 (I.D.ϕ25 × O.D.ϕ32) VP25 (I.D.ϕ25 × O.D.ϕ32)
Wired BRC1H63W / BRC1H63K / BRC1E63 BRC1H63W / BRC1H63K / BRC1E63
Remote Button zone controller BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9 BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
controller
(option) Touch zone Controller box BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9 BRC24TZ4B9 / BRC24TZ8B9 / BRC24TLZ4B9 / BRC24TLZ8B9
controller Touch screen BRCMTZCB9 / BRCSTZCB9 BRCMTZCB9 / BRCSTZCB9
Outdoor unit RZA140C2Y1 RZA160C2Y1
Colour Ivory white Ivory white
Dimensions H×W×D mm 1,430 × 940 × 320 1,430 × 940 × 320
Coil Type Cross fin coil Cross fin coil
Type Hermetically sealed swing type Hermetically sealed swing type
Compressor
Motor output W 3,300 3,300
Type Propeller fan Propeller fan
Fan Motor output W 200 + 200 200 + 200
Airflow rate m³/min 136 136
Sound pressure Cooling / Heating dB(A) 54 / 56 56 / 58
level 5 Night quiet mode dB(A) 50 52
Sound power level dB(A) ― ―
Mass kg 93 99
Liquid mm ϕ9.5 (flare) ϕ9.5 (flare)
Piping
Gas mm ϕ15.9 (flare) ϕ15.9 (flare)
connection
Drain mm ϕ26 (hole) ϕ26 (hole)
Safety devices High pressure switch, Fuse, OL High pressure switch, Fuse, OL
Capacity step % Compressor revolution speed control (inverter system) Compressor revolution speed control (inverter system)
Refrigerant control Electronic expansion valve Electronic expansion valve
Max length m 50 (equivalent length 70 m) 50 (equivalent length 70 m)
Ref. piping
Max height difference m 30 30
Type R32 R32
Refrigerant
Charge kg 3.75 (charged for 30 m) 3.90 (charged for 30 m)
Model Refer to the nameplate of compressor Refer to the nameplate of compressor
Ref. oil
Charge L 1.35 1.35
Drawing No. Specification C: 3D128583E C: 3D128583E
Note:
+1. The above data based on the conditions shown in the table below. Conversion formulae

Cooling Heating Piping length Standard Btu/h = kW × 3,412


kcal/h = kW × 860
Indoor: 27°CDB, 19°CWB Indoor: 20°CDB, 15°CWB 7.5 m l/s = m³/min × 1,000/60
ASNZS3823 1.2 cfm = m³/min × 35.3
Outdoor: 35°CDB, 24°CWB Outdoor: 7°CDB, 6°CWB (horizontal)
+2. Capacities are net, including a deduction for cooling (an addition for heating) for indoor fan motor heat.
+3. External static pressure is changeable by remote controller.
+4. Air filter is not standard accessory, but please mount it in the duct system of the suction side. Select its dust collection efficiency (gravity method) 50% or more.
+5. Anechoic chamber conversion value, measured in accordance with JIS parameters and criteria. Sound level may differ once the unit is installed due to ambient conditions.
Ambient noise may increase sound level during operation.
+6. Values based on GEMS determination 2019.
+7. TCSPF: Total Cooling Seasonal Performance Factor
+8. HSPF: Heating Seasonal Performance Factor
+9. The indoor sound level values indicated are determined at 1.5 m underneath the centre of the unit.

14
SkyAir FDYAN + RZA Series EDAU282225A

5. Dimensions
5.1 Indoor Unit
FDYAN50AV1 / FDYAN60AV1
Unit: mm

3D129214

15
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1 / FDYAN85AV1
Unit: mm

3D129154

16
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1
Unit: mm

3D129166

17
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN125AV1 / FDYAN140AV1 / FDYAN160AV1


Unit: mm

3D129148A

18
SkyAir FDYAN + RZA Series EDAU282225A

5.2 Wired Remote Controller


BRC1H63W (white) / BRC1H63K (black)

Unit: mm

3D132529

BRC1E63

Unit: mm

3D106191

19
SkyAir FDYAN + RZA Series EDAU282225A

5.3 Zone Controller


(a) Button type:
BRC230Z4B9 / BRC230Z8B9 / BRC24Z4B9 / BRC24Z8B9
Unit: mm

170 24
67 51.5 7

24.25
45.10

120

(b) Touch screen type:


BRCMTZCB9 / BRCSTZCB9
Unit: mm

9.7

20
SkyAir FDYAN + RZA Series EDAU282225A

5.4 Outdoor Unit


RZA50C2V1 / RZA60C2V1

3D121873C
Unit: mm

21
SkyAir FDYAN + RZA Series EDAU282225A

RZA71C2V1

3D121874C
Unit: mm

22
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA100C2V1 / RZA125C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 /


RZA125C2Y1

3D121881C
Unit: mm

23
SkyAir FDYAN + RZA Series EDAU282225A

RZA140C2V1 / RZA160C2V1 / RZA140C2Y1 / RZA160C2Y1

3D121886A
Unit: mm

24
SkyAir FDYAN + RZA Series EDAU282225A

6. Installation Service Space

RZA50C2V1 / RZA60C2V1 / RZA71C2V1

3D076449L

25
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA100C2V1 / RZA125C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 /


RZA125C2Y1

3D089675B

26
SkyAir FDYAN + RZA Series EDAU282225A

RZA140C2V1 / RZA160C2V1 / RZA140C2Y1 / RZA160C2Y1

3D077417B

27
SkyAir FDYAN + RZA Series EDAU282225A

7. Piping Diagrams
7.1 Indoor Unit
FDYAN50AV1 / FDYAN60AV1 / FDYAN71AV1 / FDYAN85AV1 / FDYAN100AV1 / FDYAN125AV1 /
FDYAN140AV1 / FDYAN160AV1

4D129389A

28
SkyAir FDYAN + RZA Series EDAU282225A

7.2 Outdoor Unit


RZA50C2V1 / RZA60C2V1

3D121271A

29
SkyAir FDYAN + RZA Series EDAU282225A

RZA71C2V1

3D121272B

30
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA100C2V1 / RZA125C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 /


RZA125C2Y1

3D121798B

31
SkyAir FDYAN + RZA Series EDAU282225A

RZA140C2V1 / RZA160C2V1 / RZA140C2Y1 / RZA160C2Y1

3D121799A

32
SkyAir FDYAN + RZA Series EDAU282225A

8. Wiring Diagrams
8.1 Indoor Unit
FDYAN50AV1 / FDYAN60AV1 / FDYAN71AV1 / FDYAN85AV1

3P597472C

33
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1 / FDYAN125AV1 / FDYAN140AV1 / FDYAN160AV1

3P597503C

34
SkyAir FDYAN + RZA Series EDAU282225A

8.2 Outdoor Unit


RZA50C2V1 / RZA60C2V1 / RZA71C2V1

3D140677A

35
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA100C2V1

3D137985

36
SkyAir FDYAN + RZA Series EDAU282225A

RZA125C2V1 / RZA140C2V1 / RZA160C2V1

3D137986

37
SkyAir FDYAN + RZA Series EDAU282225A

RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 / RZA125C2Y1 / RZA140C2Y1 / RZA160C2Y1

3D137987

38
SkyAir FDYAN + RZA Series EDAU282225A

9. Electric Characteristics

FDYAN50AV1 + RZA50C2V1
FDYAN60AV1 + RZA60C2V1
FDYAN71AV1 + RZA71C2V1 / RZA71C2Y1
FDYAN85AV1 + RZA85C2V1 / RZA85C2Y1
FDYAN100AV1 + RZA100C2V1 / RZA100C2Y1
FDYAN125AV1 + RZA125C2V1 / RZA125C2Y1
FDYAN140AV1 + RZA140C2V1 / RZA140C2Y1
FDYAN160AV1 + RZA160C2V1 / RZA160C2Y1

3D128580C

39
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN50AV1 / FDYAN60AV1 / FDYAN71AV1 / FDYAN85AV1 / FDYAN100AV1 / FDYAN125AV1 /


FDYAN140AV1 / FDYAN160AV1

3D129379A

40
SkyAir FDYAN + RZA Series EDAU282225A

10.Capacity Tables
10.1 Capacity Tables
FDYAN50AV1 + RZA50C2V1

3D130700B

41
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN60AV1 + RZA60C2V1

3D130701B

42
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1 + RZA71C2V1

3D130715B

43
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1 + RZA71C2Y1

3D130808B

44
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN85AV1 + RZA85C2V1 / RZA85C2Y1

3D130716B

45
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1 + RZA100C2V1 / RZA100C2Y1

3D130717D

46
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN125AV1 + RZA125C2V1 / RZA125C2Y1

3D130718B

47
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN140AV1 + RZA140C2V1 / RZA140C2Y1

3D130719B

48
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN160AV1 + RZA160C2V1 / RZA160C2Y1

3D130722B

49
SkyAir FDYAN + RZA Series EDAU282225A

10.2 Capacity Correction Factor by the Length of Refrigerant Piping


RZA50C2V1 / RZA60C2V1

The capacity of the unit has to be corrected in accordance with the length of refrigerant piping.
(The distance between the indoor unit and the outdoor unit)

3D122222C

50
SkyAir FDYAN + RZA Series EDAU282225A

RZA71C2V1 / RZA85C2V1 / RZA100C2V1 / RZA125C2V1 / RZA140C2V1 / RZA160C2V1 /


RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 / RZA125C2Y1 / RZA140C2Y1 / RZA160C2Y1
The capacity of the unit has to be corrected in accordance with the length of refrigerant piping.
(The distance between the indoor unit and the outdoor unit)

3D122223D

51
SkyAir FDYAN + RZA Series EDAU282225A

11. Operation Limits

RZA50C2V1 / RZA60C2V1 / RZA71C2V1 / RZA85C2V1 / RZA100C2V1 / RZA125C2V1 /


RZA140C2V1 / RZA160C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 / RZA125C2Y1 /
RZA140C2Y1 / RZA160C2Y1

3D121694

52
SkyAir FDYAN + RZA Series EDAU282225A

12.Fan Performance

FDYAN50AV1

3D129364

53
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN60AV1

3D129365

54
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1

3D129355

55
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN85AV1

3D129366

56
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1

3D129368

57
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN125AV1

3D129370

58
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN140AV1

3D129372

59
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN160AV1

3D129374

60
SkyAir FDYAN + RZA Series EDAU282225A

13.Airflow Auto Adjustment Characteristics

FDYAN50AV1

3D129376

61
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN60AV1

3D129377

62
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1

3D129356

63
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN85AV1

3D129378

64
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1

3D129381

65
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN125AV1

3D129385

66
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN140AV1

3D129387

67
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN160AV1

3D129390

68
SkyAir FDYAN + RZA Series EDAU282225A

14.Sound Level
14.1 Indoor Unit
FDYAN50AV1

4D129340
FDYAN60AV1

4D129341

69
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1

4D129342
FDYAN85AV1

4D129343

70
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1

4D129345
FDYAN125AV1

4D129347

71
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN140AV1

4D129348
FDYAN160AV1

4D129349

72
SkyAir FDYAN + RZA Series EDAU282225A

14.2 Outdoor Unit


RZA50C2V1 / RZA60C2V1 / RZA71C2V1 (cooling)

4D121712D
RZA50C2V1 / RZA60C2V1 / RZA71C2V1 (heating)

4D121713D

73
SkyAir FDYAN + RZA Series EDAU282225A

RZA71C2Y1 (cooling)

4D121855C
RZA71C2Y1 (heating)

4D121856C

74
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA85C2Y1 (cooling)

4D121726B
RZA85C2V1 / RZA85C2Y1 (heating)

4D121730D

75
SkyAir FDYAN + RZA Series EDAU282225A

RZA100C2V1 / RZA100C2Y1 (cooling)

4D121727D
RZA100C2V1 / RZA100C2Y1 (heating)

4D121730D

76
SkyAir FDYAN + RZA Series EDAU282225A

RZA125C2V1 / RZA125C2Y1 (cooling)

4D121731D
RZA125C2V1 / RZA125C2Y1 (heating)

4D121728E

77
SkyAir FDYAN + RZA Series EDAU282225A

RZA140C2V1 / RZA140C2Y1 (cooling)

4D121732B
RZA140C2V1 / RZA140C2Y1 (heating)

4D121729B

78
SkyAir FDYAN + RZA Series EDAU282225A

RZA160C2V1 / RZA160C2Y1 (cooling)

4D121733B
RZA160C2V1 / RZA160C2Y1 (heating)

4D121734B

79
SkyAir FDYAN + RZA Series EDAU282225A

15.Accessories
15.1 Indoor Unit
Optional accessories

Model
FDYAN71AV1
FDYAN85AV1
Item FDYAN50AV1 FDYAN100AV1
FDYAN60AV1 FDYAN125AV1
FDYAN140AV1
FDYAN160AV1
Central remote controller (Note 1) DCS302CA61
Unified ON/OFF controller (Note 1) DCS301BA61
Schedule timer (Note 1) DST301BA61
intelligent Touch Controller (Note 1) DCS601C51
Stylish remote controller Wired type (Note 4) BRC1H63W (white) / BRC1H63K (black)
Navigation remote controller Wired type (Note 4) “Nav Ease” BRC1E63
Remote sensor for R32 indoor unit BRCS01A-6
Remote sensor for button zone controller box (Note 3) BRCS01A-1
(for up to 4 zones, 230-240 V damper motors) BRC230Z4B9
Button zone (for up to 8 zones, 230-240 V damper motors) BRC230Z8B9
controller (for up to 4 zones, 24 V damper motors) BRC24Z4B9
(for up to 8 zones, 24 V damper motors) BRC24Z8B9
Slave button zone controller (Note 9) BRCSZC19
(for up to 4 zones, 24 V damper motors) BRC24TZ4B9
(for up to 8 zones, 24 V damper motors) BRC24TZ8B9
Controller box
Touch zone (for up to 4 zones, 24 V damper motors, linear) BRC24TLZ4B9
controller (for up to 8 zones, 24 V damper motors, linear) BRC24TLZ8B9
Main controller BRCMTZCB9
Touch screen
Sub controller BRCSTZCB9
Wall surface mounting kit (to suit touch zone controller) BRCTZWS
Wireless remote temperature sensor (to suit touch zone controller) BRYW1B1-1
Wireless remote temperature receiver (to suit touch zone controller) BRYW1B1-2
Adaptor for wiring BRP11B62
Installation box to suit BRP11B62 (Note 7) KRP1B9X
Wireless LAN connecting adaptor BRP15B61
Wiring adaptor for electrical appendices (2) (Note 2) H KRP4AA51
Digital input adaptor H BRP7A52
Installation box for adaptor PCB (Note 5, 6, 7) BRP9A90
Hanging brackets (Note 8) KHBK ―
C: 3D129394E
Note:
1. Cannot be used in conjunction with zone controller.
2. Cannot be used in conjunction with more than one remote controller.
3. Can be used for zone controllers.
4. Wiring for wired remote controller should be obtained locally.
5. Installation box is necessary for each adaptor marked H.
6. Only one adaptor can be fixed for each installation box.
7. Only one installation box can be installed for each indoor unit.
8. Only for 50/60 class.
9. Cannot be used in conjunction with BRP15B61 (Wireless LAN connecting adaptor).

80
SkyAir FDYAN + RZA Series EDAU282225A

15.2 Outdoor Unit

Model
RZA50C2V1 RZA85C2V1 RZA140C2V1
1 phase RZA60C2V1 RZA100C2V1 RZA160C2V1
RZA71C2V1 RZA125C2V1
Item
RZA71C2Y1
RZA85C2Y1 RZA140C2Y1
3 phase ― RZA100C2Y1 RZA160C2Y1
RZA125C2Y1
Central drain plug KKP014A4 KKPJ5G280
Fixture for preventing overturning ― KKTP5B112
Wire fixture for preventing overturning ― K-KYZP15C
Air direction adjustment grille KPW937F4 KPW5G112
C: 3D139184A

81
SkyAir FDYAN + RZA Series EDAU282225A

82
SkyAir FDYAN + RZA Series EDAU282225A

2. Installation of Indoor / Outdoor Unit

1. Centre of Gravity.......................................................................................84
1.1 Indoor Unit.......................................................................................84
1.2 Outdoor Unit.....................................................................................88
2. Installation of Indoor Unit...........................................................................93
2.1 FDYAN50-160AV1...........................................................................93
3. Installation of Outdoor Unit...................................................................... 115
3.1 RZA50-71C2V1.............................................................................. 115
3.2 RZA85-160C2V1 / RZA71-160C2Y1.............................................143
3.3 Demand Response........................................................................173
3.4 Reuse of Existing Piping................................................................177
3.5 Equivalent Piping Length of Joints (Reference).............................180

83
SkyAir FDYAN + RZA Series EDAU282225A

1. Centre of Gravity
1.1 Indoor Unit
FDYAN50AV1 / FDYAN60AV1

Unit: mm

4D129332

84
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN71AV1 / FDYAN85AV1

Unit: mm

4D129333A

85
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN100AV1

Unit: mm

4D129335

86
SkyAir FDYAN + RZA Series EDAU282225A

FDYAN125AV1 / FDYAN140AV1 / FDYAN160AV1

Unit: mm

4D129338A

87
SkyAir FDYAN + RZA Series EDAU282225A

1.2 Outdoor Unit


RZA50C2V1 / RZA60C2V1 / RZA71C2V1

Unit: mm

4D121887B

88
SkyAir FDYAN + RZA Series EDAU282225A

RZA85C2V1 / RZA100C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1

Unit: mm

4D121888B

89
SkyAir FDYAN + RZA Series EDAU282225A

RZA125C2V1 / RZA125C2Y1

Unit: mm

4D121889B

90
SkyAir FDYAN + RZA Series EDAU282225A

RZA140C2V1 / RZA140C2Y1

Unit: mm

4D121890A

91
SkyAir FDYAN + RZA Series EDAU282225A

RZA160C2V1 / RZA160C2Y1

Unit: mm

4D121891A

92
SkyAir FDYAN + RZA Series EDAU282225A

2. Installation of Indoor Unit


2.1 FDYAN50-160AV1
2.1.1 Names and Functions of Parts

3P381827-16Y

93
SkyAir FDYAN + RZA Series EDAU282225A

2.1.2 Installation

Installation Manual

Installation Manual
FDYAN50/60/71/85/100/125/140/160, FDYA71/85/100/125/140/160
FDYUA(N)71/125/160

SAFETY CONSIDERATIONS
• Keep this manual where the user can easily find it.
• The precautions described herein are classified as WARNING and CAUTION. They both contain important information regarding safety.
Be sure to observe all precautions without fail.

WARNING............... Failure to observe a warning may result in death, injury or damage to the equipment.
CAUTION................ Failure to observe a caution may result in injury or damage to the equipment.
WARNING
• Ask your Dealer or qualified personnel to carry out installation work. Do not try to install the machine yourself.
Improper installation may result in water leakage, electric shock of fire.
• Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electrical shock or fire.
• Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in water leakage, electric shock, fire or the unit failing.
• Install the conditioner on a structure strong enough to withstand the weight of the unit.
A structure of insufficient strength may result in the equipment falling and causing injuries.
• Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work carried out by qualified personnel
according to local laws, regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used, and no external forces act on the terminal connection or wires.
Improper connections or installation may result in fire.
• When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the wires so that the switch box
cover can be securely fastened.
Improper positioning of the switch box cover may result in electric shock, fire or the terminals overheating.
• If the refrigerant gas leaks during installation, ventilate the area immediately.
• After completing the installation work, check that the refrigerant gas does not leak.
Fire may happen if leaked refrigerants is in contact with ignition source.
• Before obtaining access to the terminals and electrical parts, all supply circuits must be disconnected.
• Do not install the indoor unit or remote controller where they may be exposed to rain or moisture.
Water or other fluids on the electrical components may result in fire or electric shock.
• Earth the air conditioner. Do not connect the earth wire to gas or water pipes, a lightning conductor or a telephone ground wire.
Improper earthing may result in electric shock.
• Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shock.
• Do not install the indoor unit or remote controller where flammable gases may leak, where there are carbon fibre or ignitable dust
suspended in the air, or where volatile flammables such as thinner or gasoline are handled.
• Do not install the indoor unit or remote controller where the area is filled with steam or the ground is always wet. Insulation of the electric
components may be damaged in such conditions and may result in electric shock.
• Be sure to only use refrigerant piping approved for use with R32 refrigerant. The use of unapproved piping may result in explosive
rupture.

CAUTION
• Do not install the air conditioner for purpose other than for human comfort. Do not use the air conditioner for special applications such as
the storage of foods, animals and plants, precision machines and art objects. Deterioration of quality may result.
• This model is not designed for free blow operation. Supply and Return air duct work must be installed. External duct work and air boxes
must be adequately insulated to prevent condensation.
• It is recommended that a safety drain tray is installed. Ensure that it drains separately.
• While following the instructions in this installation manual, install drain piping in order to ensure proper drainage and insulation piping in
order to prevent condensation. Improper drain piping may result in water leakage and property damage.
• Install the indoor and outdoor units, power cords and connecting wires at least 1 metre away from televisions or radios in order to
prevent image interference or noise.
(Depending on the radio waves, a distance of 1 metre may not be sufficient enough to eliminate noise).
• Do not install the air conditioner in the following locations:
(a) Where a mineral oil mist, oil spray vapour is produced, for example in a kitchen.
Plastic parts may deteriorate.
(b) Where corrosive gas, such as sulfuric acid gas, is produced.
Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the control system and result in a malfunction of the equipment.
(d) Where salinity in the air is relatively high.
• Be sure to attach a return air filter (field supplied) inside the return air passage. Failure to install the filter will cause equipment failure.

3 Ducted Air Conditioners

3P381827-17Y

94
SkyAir FDYAN + RZA Series EDAU282225A

Installation Manual

BEFORE INSTALLATION
• The accessories needed for installation must be retained in your custody until the installation work is completed.
Do not discard them!
• Decide upon a safe line of transport.
• Try to leave the unit inside its packaging whilst moving. Where unpacking is unavoidable use a sling of soft
material or protective plates together with a rope when lifting to avoid damage or scratches to the unit.
• When opening the unit or moving it after opening be sure to lift it by holding onto the unit carefully without
exerting any pressure on other parts, especially drain piping, refrigerant piping and other resin parts.
• Be sure to check the type of refrigerant to be used before doing any work. (Using an incorrect refrigerant will
prevent normal operation of the unit.) This model uses R32.
• This product contains Refrigerant type: R32, which have GWP(Global Warning Potential) value : 675.
• R32 Classification as Flammable Refrigerant with Category 1 Flammable Gas (in WHS Regulations), and
Division 2.1 Flammable Gas in Transport Code.
• Ventilate the area in the event of any refrigerant leak, Pressure test the system to 4.0MPa, and Evacuate the system
to a minimum of 500microns, remove any potential source of ignition and have a fire extinguisher at hand.
• Refer to the installation manual of the outdoor unit in conjunction with this manual for items not described in this
manual.

PRECAUTIONS
• Be sure to read this manual before installing the indoor unit.
• This unit is for indoor use only.
• This unit is suitable for installation in a household, commercial and light industrial environment.
• Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil or filled with oil vapour or spray like in kitchens.
• Where corrosive gas like sulfuric gas exists.
• Where volatile flammable gas like thinner or petrol is used.
• Where machines can generate electromagnetic waves.
• Where the air contains high levels of salt or other corrosive materials.
• Where voltage fluctuates greatly.
• In vehicles or vessels.
• To avoid water leaks, etc., be sure to install a return air filter (field supplied) inside the return air passage.

ACCESSORIES Check that the following accessories are included with your unit.

Name Hose Clamp Drain Hose Installation Operation Pipe Hanger Bracket Hanger Bracket
Manual Manual Insulation Accessories Pack Accessories Pack
(140/160 only) (Others)
Quantity 1 1 1 1 2 1 1
Shape

x4 x4
x16 x8

Note:
• Hanger Brackets Accessories Pack is only supplied for models FDYA(N)71-160AV1, FDYUA(N)71/125/160AV1,
consists of 4 hangers brackets and M6 assembly screws for the hanger brackets.

OPTIONAL ACCESSORIES
• A Daikin remote controller is not included in the packaging with the indoor unit. It needs to be purchased separately.
Install the remote controller in an appropriate place.
For FDYA(N)-AV1 models: If utilizing the temperature sensor in the remote controller BRC1E62/63 (see page 14)
ensure that the controller is installed in a location where the correct air temperature is measured.
• Hanging brackets are required if the indoor unit is to be suspended. (50/60 Models).
• The R32 ducted unit with the inbuilt R32 refrigerant leak sensor; FDYUA(N)71/125/160AV1 series can only be
installed with compatible Daikin Zone Controller BRC*Z*B9, BRCSZC19, BRC*TZ*B9, BRC*TLZ*B9, BRCMTZCB9,
BRCSTZCB9.
Ducted Air Conditioners 4

3P381827-17Y

95
SkyAir FDYAN + RZA Series EDAU282225A

Installation Manual

NOTE TO THE INSTALLER


Be sure to instruct the customer how to properly operate the system (especially cleaning filters, operating the
different functions and adjusting the temperature). It is recommended to ask the customer to carry out the
operations themselves while you instruct them and refer them to the applicable place in the operation manual.

FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK
AFTER INSTALLATION IS FINISHED.

(1) Items to be checked after completion of work.

Items to be checked If not properly done, what is likely to occur Check

Is the indoor unit fixed firmly? The unit may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling or heating.
Does the unit require external insulation? Condensate water may drip.
Does drainage flow smoothly? Condensate water may drip.
Does the power supply voltage correspond to that shown
The unit may malfunction or the components burn out.
on the name plate?
Is the wiring and piping correct? The unit may malfunction or the components burn out.
Is the unit safely grounded? Dangerous during electric leakage.
Is the wiring size according to specification? The unit may malfunction or the components burn out.
Is something blocking the air outlet or inlet of either the
It may result in insufficient cooling or heating.
indoor or outdoor units?
Are refrigerant piping length and additional refrigerant
The refrigerant charge in the system is not clear.
charge noted down?
Is the indoor unit positioned so that it is not in contact
Vibration and noise can be transmitted into building.
with parts of the ceiling?
Is the airflow within specification? Poor performance or malfunction.
Blocked heat exchanger causing malfunction or
Is an air filter installed in the return air?
compressor failure.
Is an external drain tray installed? Condensate water may drip.
Check and confirm that there are no R32 leak error The system and the in-built R32 leak detector will
after the installation.(Applicable only for FDYUA(N) series) function and an error will be display on the controller.

(2) Items to be checked at completion


• Did you show the customer how to operate the system while referring to the operation
manual?Detailed explanation about operation.
Review the safety consideration.
• Did you hand the operation manual over to the customer?

SELECTING INSTALLATION SITE


(1) Select an installation site where the following • Where piping between indoor and outdoor units is
conditions are fulfilled and that meets your possible within the allowable limit. (Refer to the
customer’s approval. installation manual for the outdoor unit.)
• Where the indoor unit and remote controller are CAUTION
not exposed to rain or moisture.
• Where the casing of the unit does not contact • Keep the indoor unit, outdoor unit, power supply
parts of the ceiling. wiring and transmission wiring at least 1 metre
• Where optimum air distribution can be ensured. away from televisions and radios. This is to
• Where nothing blocks the air passage. prevent image interference and noise in those
• Where condensate can be properly drained. electrical appliances. (Noise may be generated
• Where the structure is strong enough to safely depending on the conditions under which the
bear the indoor unit weight. electrical wave is generated, even if 1 metre is kept.)
• Where sufficient clearance for maintenance and (2) When using suspension bolts for installation, hanging
brackets should be installed. Confirm that the
service can be ensured. (see Fig. 1)
ceiling is strong enough to support the weight of
• Where there is no risk of flammable gas leakage.
the indoor unit.

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• Hanging brackets are sold as an optional accessory.


(For 50/60 models only)
(3) If the installation requires the indoor unit to be exposed
please ensure the unit is more than 2.5m above the floor so
that children can not touch the unit.
(4) A suitable air filter (field supplied) must be installed within the
return air duct.

Fig. 2

NOTE: Additional thermal insulation material (thickness 10mm or more of glass wool or polyethylene foam)
may be required if the conditions in the ceiling exceeds 30oC and RH 80% or outside air is introduced into the
ceiling or the unit operates for 24 hours. It is also important that a safety drain tray be used. (see Fig. 11)

PREPARATION BEFORE INSTALLATION


To facilitate installation, the indoor unit can be easily separated into smaller parts to make it easier to move to the
final position. See page 19 for details.

Fig. 3
Table 1
Model A B C D E F G H I J
FDYAN50/60 1090 1072 354 900 460 1072 52 28 44 44
FDYA(N)71/85/100
FDYUA(N)71
FDYAN125/140/160
, FDYA125 1400 1365 347 935 460 1365 56 32 60 60
FDYUA(N)125
FDYUAN160
FDYA140/160 1400 1365 340 980 502 1365 82 60 62 62
FDYUA160

(1) Refer to Table 1 and Fig. 3 for suspension bolt position and horizontal representation of the indoor unit.

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(2) Install the suspension bolt. (Fig. 3 & 4)


Ceiling slab
(Use M10 size rod for the suspension bolt)
Use and anchor suitable for both the material being Anchor
anchored to and the weight of the unit. Long nut or turn-buckle
(3) Be sure to completely insulate all external duct work Suspension bolt
and fittings.
Indoor unit
(4) If using rigid duct work install a canvas (or similar) duct
to the air inlet and air outlet so as not to transmit vibration Ceiling
from the unit to the duct. Fig. 4
NOTE: All above parts are field supplied
Apply acoustic insulation to the inside of the duct.
(5) Install suitable vibration isolator to the suspension bolts.

INDOOR UNIT INSTALLATION


(1) For suspended installation, hanging brackets should be installed on Nut (field supply)
the unit.
Attach the hanging bracket to the 8 mounting holes Washer
(16 mounting holes for models FDY(U)A140/160AV1
located on the sides of the unit. (Fig. 3). Hanging Bracket

(2) Carefully lift the unit so that the hanging brackets can locate on to
the suspension bolts. (Fig. 5) Be sure to clamp the bracket securely Tighten
by using a nut and washer (field supplied) from the upper and lower (double nuts)
Fig. 5
sides of the hanging bracket. Ensure that the suspension bolts are
firmly secured. (No up or down movement) (Fig. 5)

CAUTION
(3) Make sure the unit is level.
• Level the unit with a water level or other suitable means. If the
unit is not level, it could become the source of water leaks.
• Check if the unit is level at all four corners with a water level or a
water-filled vinyl tube as shown in the diagrams. (Fig. 6)
(4) Tighten the upper nut.

REFRIGERANT PIPING WORK Fig. 6


`
ALL REFRIGERANT PIPING WORK MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON
** For refrigerant piping of outdoor units, see the installation manual attached to the outdoor unit. **
Fully insulate the liquid and gas piping separately. Do not leave any gaps otherwise a water leak may occur.
(Seal any joints with glue or duct tape)
When operating in the heating mode, the temperature of the gas piping can reach up to approximately 120oC,
so use insulation which has suitable temperature rating.
Also, in cases where the temperature and humidity surrounding the refrigerant piping can exceed 30oC or RH
80%, reinforce or use thicker pipe insulation (20mm or thicker). Otherwise condensation may form on the
surface of the insulating material.
** Where additional refrigerant is required, be sure to use only R32. The use of other types of
refrigerant could cause product malfunction, refrigerant leak or explosion. **
CAUTION
• Avoid introduction of air or other contaminants into the refrigerant piping. If any air, moisture or other contaminant
remains in the refrigerant piping after the completion of installation, the system will malfunction.
• Carry out sufficient ventilation if the refrigerant gas leaks during installation work.
• Use only R32 rated copper seamless tube manufactured to AS/NZS1571.

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• Be sure to use both a spanner and torque wrench together, as shown in the diagram, when connecting or
disconnecting pipes to/from the unit. (Fig. 7)
• Use only a flaring block suitable for R32 tube. Refer to Table 2 for the specifications of the flare work.
• When connecting the flare nut, coat ether or ester oil only to flare inner surface, and initially tighten by hand 3 to 4
turns before tightening firmly. (Fig. 8)
• Use the flare nuts included with the indoor unit.
• Refer to Table 2 to determine the proper tightening torque.
CAUTION
• Over tightening the flare nuts may cause the flare nuts or copper tube to fail and allow the refrigerant to leak.
Torque wrench
Coat the flare inner surface only
with ether oil or ester oil.

Spanner
Flare nut

Piping union
Fig. 7
Fig. 8

• Caution to be taken when brazing refrigerant piping. (Where applicable).


Do not use flux when brazing refrigerant piping. Use the phosphor copper brazing filler metal (BCuP)
which does not require flux. (Flux has an extremely harmful influence refrigerant piping systems. For
instance, if chlorine based flux is used, it will cause pipe corrosion, particularly if the flux contains fluorine, it will
damage the refrigerant oil).
During any brazing of the refrigerant piping, you must continually blow dry nitrogen gas through the piping to
expel air from the piping. (Fig. 9) If you braze the piping without doing so a large amount of oxide film
develops inside the piping and could cause system failure.
Ensure that you use a pressure reducing valve on the dry nitrogen bottle to prevent pinholes caused by
excessively high pressure. (Set the pressure of nitrogen gas to about 0.2 kg/cm2 [19.6 kPa])

Refrigerant piping
Reducing valve
Tape the pipe

Nitrogen
Nitrogen

Valve
Fig. 9
Table 2

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Not recommended but in case of an emergency


You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may follow
the installation method below.
As you keep on tightening the flare nut with a spanner there is a point where the tightening torque suddenly
increases. From that position, further tighten the flare nut using the angle shown below in Table 3:

After the work is finished, make sure to check that there is no gas leak.

Table 3

Make absolutely sure to properly insulate the connecting pipe work and connections using field supplied
insulation after checking for gas leakage.

CAUTION

Be sure to insulate local piping all the way into the pipe connections inside the machine. Exposed piping may
cause condensation or burns on contact.

DRAIN PIPING WORK


WARNING Install the drain pipe as shown below and take measures against condensation, improperly
installed piping may result in water leaks and eventually wet furniture and belongings.

(1) Installing
• Route the pipes so as to ensure that drainage can occur with no problems. (Fig. 10)
• Employ piping with either the same diameter or with the diameter larger
(excluding the raised section) than that of the connecting pipe (PVC
pipe, nominal diameter 25mm, outside diameter 32mm).
• Keep the drain pipe short and sloping downward at a gradient of
at least 1/100 to prevent air pockets from forming.
• To prevent the drain pipe from sagging, secure the pipe every
1 to 1.5m.
• Use the provided drain hose 2 and clamp 1 . (Fig. 11)
Tighten the clamp firmly.
WRONG CORRECT
• Insulate the metal clamp with a field supplied sealing pad (Fig. 11) Fig. 10
• Insulate the drain hose inside the building.
• As a safety measure, please use a safety drain tray (field supplied) and drain separately.
• Insulate drain pipe using piping thermal insulation to prevent condensate dripping during humid conditions.
Note
• To ensure no excessive pressure is applied to the included drain hose 2 , do not bend or twist when
installing. (This may cause leakage).

CAUTION
Drain piping connections.
Do not connect the drain piping directly to sewage pipes. Drainage must conform to local plumbing regulations.
The vapour in the sewage might enter the indoor unit through the drain pipes and corrode the
heat exchanger or escape into the room.

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Safety drain tray

Slope
Bottom of the unit
(field supplied)

Large sealing pad


Metal clamp 1
(field supplied)
Metal clamp 1
(provided)

Drain hose 2 Drain hose 2


Tape (white) (provided)
4mm or less
Fig. 11

NOTE:
• If installing central drain piping,
or more
100mm

install according to Fig. 12.

Fig. 12

(2) After the piping work is finished, check that


the drainage flows smoothly.
• Pour approximately 1 Litre of water
gradually into the drain tray and check
drainage flow. (Fig. 13)

Fig. 13

WHEN ELECTRIC WIRING WORK IS FINISHED


• Check drainage flow during COOLING OPERATION, explained under the section entitled TEST OPERATION.

ELECTRICAL WIRING WORK


• All field supplied parts, materials and electric works must conform to local codes. (ie. AS/NZS 3000)
• Use copper wire only.
• For electric wiring work, refer to the “WIRING DIAGRAM” label attached to the electrical box cover.
• For remote controller wiring details, refer to page 13 of this manual for BRC1E63 or the installation manual
supplied with the chosen remote controller.
• All wiring must be performed by an authorised electrician in accordance with local codes. (ie. AS/NZS 3000)
• A circuit breaker capable of shutting down power supply to the entire system must be installed.
• Select and install the power supply wiring and transmission wiring in accordance with local standards and
regulations. The maximum current of the outdoor and indoor unit are shown on each name plate.
• Ensure that the air conditioner is effectively earthed.

NOTE: 1. Shield wire materials may be used for transmission wiring, and must comply with EMI (AS/NZS 3548)
or (CISPR 14).
2. Use double insulation wire for the remote controller (Sheath thickness is 1mm or more) or run
wires through a wall or conduit so that the user cannot come in contact with them.
3. Run indoor to outdoor transmission wiring and indoor power supply wiring through a conduit to
protect against external forces. Feed the conduit through the wall together with refrigeration piping.

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Method of wiring. - Refer to Fig. 14 for the wiring details.


NOTE: All wires must be wired through bushes at the bottom of the electrical box.
• Remove the electrical box cover as indicated.
• Power and earth wiring.
Connect the power supply wires to terminals (L, N). and earth wire to terminal .
Secure the cable to the anchor point below the terminal block. Do not connect the N-line with the
earth terminal.
• Wiring between indoor and outdoor units.
Connect the transmission wire between the indoor and outdoor unit using terminals (1, 2, 3).
Secure the cable to the anchor point below the terminal block.
• Remote controller cords.
Connect the cords to the remote controller terminals - (P1, P2 No polarity) and the shield wire
(if applicable) to the shielding earth terminal .
Secure the cable to the anchor point below the terminal block.
• Replace and secure electrical box cover.

Fig. 14

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PRECAUTIONS
Precaution for wiring on site
When connecting the indoor unit to a single phase of 3 phase power supply, give consideration to the other
electrical equipment connected to the main breaker and select the phase (L1, L2, L3) so that the current (or
voltage) unbalance does not occur.
If current unbalance occurs, the phase current of the compressor may become unbalanced and there is a risk of
protective device actuating or compressor breakdown.
• Do not clamp remote controller cords together with wires connecting the units. Doing so may cause malfunction.
• Remote controller cords and wires connecting the units should be located at least 50mm from other electric
wires. Not following this guideline may result in malfunction due to electrical noise.
Observe the notes mentioned below when wiring to the power supply terminal block. Precautions to be taken for
power supply wiring.
(Use a round crimp-style terminal for connection to the power supply terminal block. (Fig. 15) In case it cannot be
used due to unavoidable reasons, be sure to observe the following instructions.)
• Do not connect wires of different gauge to the same power supply terminal. (Fig. 16)
(Looseness in the connection may cause overheating.)
• When connecting wires of the same gauge, connect them according to the figure below.
• Make certain that prescribed wires are used, carry out complete connections, and secure the wires so that
outside forces are not applied to the terminals.
Connect wires of Do not connect Do not connect
the same gauge to wires of the same wires of different
Round crimp-style both sides gauge to one side gauges
terminal

Electric wire

Fig. 15

CORRECT WRONG WRONG

Fig. 16

CAUTION
• After connecting the wires, be sure that no pressure is applied to the wire connections by using cable ties (field
supplied) and securing them to the anchor points. Also, when wiring, make sure the cover of the terminal box
fits snugly by arranging the wires neatly and attaching the terminal box cover firmly. When attaching the terminal
box cover make sure no wires get caught under the edges. Ensure that all the cables pass under the offset
section of the electrical box cover.
• Make sure the remote control cord, the wiring between the units, and other electrical wiring do not pass through
the same locations outside the unit, separating them by at least 50mm, otherwise electrical noise (external
static) could cause incorrect operation of the unit or damage.

WIRING EXAMPLE for BRC1E63 only


(Applicable for only FDYA(N)-AV1 models)
(For the wiring of outdoor units, refer to the installation manual attached to the outdoor unit.) Confirm the system type.
• Single phase pair type: 1 remote controller controls 1 indoor unit (standard system). (Fig. 17)
• 2 remote controller control: 2 remote controller controls 1 indoor unit. (Fig. 18)
• Group control: 1 remote controller controls up to 16 indoor units (All indoor units operate according to the
remote controller). (Fig. 19)

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Single phase pair type Control by 2 remote controllers


Main power supply
Main power supply
Main power supply
Main power supply L N
L N Fuse
L N L N Fuse
Fuse Fuse
Main power supply Isolation switch
Main power supply Isolation switch
Isolation switch Isolation switch L N
L N Fuse
Fuse
L N 1 2 3 L N 1 2 3
Isolation switch
L N Isolation 2 3
1 switch L N 1 2 3
Power supply Fuse L N Outdoor unit
L N(example) Outdoor unit
LIsolation
N switch 1 2 3 (example)
L N Outdoor1 unit2 3 L N Outdoor
Power supply Fuse unit
L N
Power supply Fuse
(example) (example)
Power supply Fuse
L N Isolation
1 2switch
3
Isolation switch L N Outdoor unit
Isolation switch
L N Power supplyOutdoor
Fuse unit P1 P2 (example)
Power supply Fuse (example) L N 1 2 3
Indoor unit
L N 1 2 3 L N
Isolation switch 1 2 3
Isolation switch (NOTE 2)
P 1 P2
P1 P2 PP11 PP22 Indoor unit
L N 1 2 3
L unit
Indoor N 1 2 3 P 1 P2 Indoorcontroller
Remote unit 2 (NOTE 2)
(option)
(NOTE 2) P1 P 2 (NOTE 2) BRC1E63
P1 P 2 (NOTE2)
Indoor unit
Indoor unit P 1 P2 Remote controller
P1 P 2 (NOTE 2) (option)
Remote controller (NOTE 2) P1 P2 Remote controller
P1 P2 (option)
(option)
BRC1E63 Remote controller 1
Fig. 17 P1 P 2 Remote controller Fig. 18
P1 P 2 Remote controller (option)
(option)
Group Control (Only Applies to BRC1E63 for FDYA(N)-AV1 models only)

Main power supply Main power supply Main power supply


ylppus rewop niaM
Main power supply N power supply
L Main ylppus yrelpwpoups nreiawMop niaM
Main N
ylppus ryelw
L power supply ppou
psnria
eMwop niaM L N ylppus rewop niaM
N L Fuse N L N L Fuse N L N L Fuse N L
L N L N L N
esuF esuF esuF esuF esuF esuF
Fuse ylppus rewop niaM Fuse ylppus rewop niaM Fuse ylppus rewop niaM
Isolation switch Isolation switch Isolation switch
solation switch N L hctiws noitalosI Isolation switch N L hctiws nhoctitiw
alsosnIoitalosI
Isolation switch
N L hctiws nhocittaiwlossInoitalosI hctiws noitalosI
esuF esuF esuF
1 2 3 1 2 3 ylppus rewop niaM
L N L3 N 2 1 1 2 L3 L N
3 2 1 3 23 1 2 1 N L N 3 2 11 N2 3hNctiw 3 2 1 N L
L N 1 N2 L 3hctiws noitalosI L N 1 2 3 hctL
iws noitalosI L N Ls noitalosI N L
esu

3 2 1 NN L N 3 2 1 NN L Nunit
Outdoor 3N 2 1 NN L Outdoor unit N N Outdoor unit hctiw
tinu roodtuO N Fuse
tinu roodtitnuuOroodtuO
N pFPower supply
tinuFuse
rootidntuuO roodtuN
O esN
uF tinu roodtuO
Fuse
Fuse
eOutdoor
sPower
uF ylpsupply
unit
pus rewoP eOutdoor
suF eyslpuunit
(example) us yrelpwpouPs rewoP)elpmaFuse Outdooresunit
(example) uF sPower
ylppyulp pru rePwsupply
eswo oP esuF
(example) Control
ylppus rewo P by 2 remote controllers
upply )elpmaxe( (example) Power supply)elpmaFuse
x)ee(lpmaxe( Power supply )xeelp
( maxe( )elpmaxe(
(example) (example)
hctiws noitaloIsolation
sI switch hctiws n
ho alsosnIoitaIsolation
ctitiw losI switch lossInoitalosI Isolation switch
hctiws nhocittaiw hctiws noitalosI 3 2 1
Isolation switch Isolation switch Isolation switch N N L
tinu roodtuO N tinu roodtuO N tinu roodtuO esuF
esuF ylppus rewoP esuF
P1 P2
ylppus rewoP
2P 1P
)elpmaxe( )elpmaxe( )elpmaxe( ylppus rewoP
3 2 1
L N 1 N2 L h3ctiws noitalosI 2 31 1 22 1 3 N L hcNtiwLs noitalosI
L N 3L N 1 2 3 L3 NL 2N 31 21 112N2 L3h3cN
tiwsLnoitalosI P1 PL 23N 2 1 1 2 N L3
tinu roodtuO N
esuF
2P 1P 2P 1P 2P 1P 2P 1P 2P 1P 2P 1P
)elpmaxe(
P1 P2 3 2 1 P
P11 PP22 F1 PF
1P
2 2 T1 T2 P11 PP22 P1FP1 2 F2 T31 T22
P 1 tinu roodtinN P11 PP22 F1 F2 T1 T2
P
tinu roodnN L 3 2 1tinu rootdinnN L L hctiws
I
Indoor unit uI roodnI Indoor unitunit
nIu roodnI tinu roodnI
Indoor unit Indoor unit Indoor Indoor unit
)2 ETON( )2 ETON( )2 ETON(
(NOTE 2) (NOTE 2)
2P 1P
(NOTE 2) (NOTE 2)
2P 1P 2P 1P
NOTE 2) 2P 1P
NOTE 2) 3 2 1
NOTE 2) External Switching
tinu roDevice
odnI eg. fire trip or timer External Switching External Switching Device eg. fire trip or timer N L
tinu roodnI tinu roodnI Device eg. fire trip or timer
(min. contact requirement) 15V DC 10mA (min. contact requirement) 15V DC 10mA (min. contact requirement) 15V DC 10mA
)2 ETON( rellortnoc etomeR rellortnoc etomeR
Remote controller 2P 1P 2P 1P
P1 P2 Remote controller )noitpo( )noitpo(
etomeR(option) P1 P2
(option) Remote
rellortnoc 2P 1P
NOTE 2)
Remote tinu roodnI
BRC1E63
rellortnoc etomeR 2P 1P P1 P2 controller )2 ETON(
P1 P2
)2 ETON(

)noitpo( )noitpo( controller


(option) NOTE 2)
(option)
etomeR BRC1E63
Fig. 19 rellortnoc 2P 1P
)noitpo(
NOTE: 1. All transmission wiring except for the remote controller wires must match the terminal symbol.
2. If using shielded wire for transmission wiring ground the shield of the shield wire to at the
grounding screw of the remote controller cord grounding terminal inside the control box.
3. For group control remote controller choose the remote controller that suits the indoor unit which has
the most functions (as indicated by the swing flap).
• Only applies when other types of indoor units are used within the group eg. Cassette type.
4. When “Group Control” and “Control by 2 remote controllers” are used, connect the remote controller
with the indoor unit which is at the end. (Fig. 19)
(Do not connect three wires or more to the remote control terminals.)

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Field Settings
How to Change the Field Settings with the Wired Remote Controller
The following functions of indoor unit can be changed from the remote controller. At the item of installation or
after service inspection / repair, make the local setting in accordance with the following description.
Wrong setting may cause malfunction.
• Setting indoor fan target speed • Setting for T1, T2 input
• Setting air filter sign • Setting for thermostat differential
• Setting temperature sensor location • Setting for thermostat sensor in remote
• Indoor fan setting during heating thermo-off • Setting for permission level
• Indoor fan setting during cooling thermo-off • Setting for home leave function
• Indoor fan setting during heating/cooling
(When optional accessory is mounted on the indoor unit, setting for the indoor unit may be required to change.
Refer to information in the option handbook.)

Wired Remote Controller <BRC1E63> applicable for FDYA(N)-AV1 models only


-1 Press and hold the Cancel button
for 4 seconds or longer.
Service Settings menu is
displayed.

-2 Select Field settings in the


Service Settings menu, and
press Menu/Enter button.
Field settings screen is
displayed.

-3 Highlight the Mode No., and


select desired “Mode No.” by
using “ “ (Down/Up) button.
For the commonly-used field
setting item, refer to page 14
and 15.

-4 In the case of setting per indoor


unit during group control (When
Mode No. such as 20 , 21 ,
22 , 23 , 25 are selected),
“Indoor unit No.” to be set by
using “ “ (Down/Up) button.
(In case of group setting, this
operation is not needed.)
In case of individual setting
per indoor unit, current settings
are displayed. And, SECOND
CODE NO. “ - ” means no
function.

-5 Highlight SECOND CODE NO. of


the FIRST CONE NO. to be
changed, and select desired
“SECOND CODE NO.” by using
“ “ (Down/Up) button.
Multiple identical mode number
settings are available.
In case of group setting, all of
SECOND CODE NO. which may
be set are displayed as “ * “.
“ * “ is changed to SECOND
CODE NO. to be set.
And, SECOND CODE NO. “ - ”
means no function.

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-6 Press Menu/Enter button. Setting


confirmation screen is displayed.

-7 Select Yes and press Menu/Enter


button. Setting details are determined

-8 In the case of multiple setting


changes, repeat “(3)” to “(7)”.

-9 After all setting changes are


completed, press Cancel button twice.

-10 Backlight goes out, and “Connection


under check Please wait for a
moment” is displayed for initialization.
After the initialization, the basic screen
returns.

FAN MANUAL SETTING


Daikin FDYA-AV1 Series Ducted Fan Coil units employ a high efficiency DC Fan Motor operating in combination
with a Daikin proprietary microprocessor based motor management system. The DC Fan Motor contains multiple
motion sensor devices that monitor the motor’s rotation and speed. The output from these devices is constantly
compared against target data in the motor management system which subsequently makes adjustments to the
motor input waveform to maintain the target motor speed.

To match the airflow requirements to the individual installation, the target fan motor speed can be commissioned
via the remote control to one of fifteen individual settings as described below. The default factory setting is
No. “10” so if you experience excessive airflow during post installation checks please follow the field setting
instructions to set a lower airflow.

Please note that any change to the fan motor speed via the method described below is applied across all 3 user
selectable speeds (ie High, Medium, Low).

HOW TO SET FAN AUTOMATIC ADJUSTMENT


-1 Set the controller to “Fan” mode. -3

-2 Ensure that the unit is Switched off/


Standby mode.

-3 Press and hold the Cancel button


for 4 seconds or longer until
Field settings appears.

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-4 Press “ “ (Down/Up) button


until Mode 21 appears.
-4
-5 Press “ “ (Right/Left) button Unit No. Mode
0 21
to go to 7-01 .
0-01 1-01 2-01 3---
4-01 5--- 6-04 7-01
-6 Change settings to 7-03 by pressing 8-08 9-08 a--- b---

“ “ (Down/Up) button.

-7 Press Menu/enter to confirm


then select “Yes” to accept changes.
-5
-8 Press Cancel button twice to return -6 Unit No.
0
Mode
21
to main display. 0-01 1-01 2-01 3---
Note: The controller will initialize for 4-01 5--- 6-04 7-01 7-03
8-08 9-08 a--- b---
the changes made.

-9 Turn on unit to start Automatic Airflow Adjustment.


• The LED on the controller should turn on and the indoor unit will run on different rpm for a period of 2-10 minutes.
• When the Indoor unit stops and LED on the controller turns off, it means that the Automatic Airflow Adjustment
is finished.
Note: Meanwhile do not press any button.

-10 To confirm that the Automatic Airflow Adjustment is successful do steps 3 to 4.


7-02 should appear, if not set the Automatic Airflow Adjustment again.
Note: 1. If the indoor unit does not stop in the period of 10 minutes or 7-02 does not appear, it means that
Automatic Airflow Adjustment has failed and need to be set again.
2. If setting the Automatic Airflow Adjustment fails again on the second try, the rpm need to be setup
manually.
7-01 Turn OFF Auto Airflow Adjustment
7-02 Airflow Adjustment complete
7-03 Airflow Adjustment Initialization
-11 After confirming that the Automatic Airflow Adjustment is successful, normal operation can now commence.

Possible reasons why Automatic Airflow Adjustment is failing.


1. External static is too low.
2. Duct may not be stable, this happens when using flexible duct and not properly fixed in place.

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OTHER SETTINGS (Applicable to all FDYA(N) models)

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Installation Manual

CONTROL BY 2 REMOTE CONTROLLERS


• Check for completion of indoor/outdoor units wiring.
• Check for closing of EL. COMPO. BOX cover of indoor and outdoor units before power-on.

-1 Following is displayed after turn


on the power.
“Checking the connection.
Please stand by.”

During above display, backlight


does not light by button operation.

When 1 indoor unit is


controlled by 2 remote
controllers:

Be sure to set sub remote


controller during above display.
Press and hold for 4 seconds or
longer the Mode Selector button
of the remote controller to be set.
When the display is changed from
main remote controller to sub
remote controller, the setting is
completed.

-2 Basic screen is displayed.

Test Operation
• Please refer to the instruction manual for remote controller (BRC1E63)

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Field Settings
(Compatible Daikin Zone Controller for FDYUA(N)-AV1 models only)
The R32 ducted unit with the inbuilt R32 refrigerant leak sensor; FDYUA(N)71/125/160AV1 series can only be installed with
compatible Daikin Zone Controller BRC*Z*B9, BRCSZC19, BRC*TZ*B9, BRC*TLZ*B9, BRCMTZCB9, BRCSTZCB9.

This field setting is use to reset the sensor's life cycle counter when a replacement of the R32 Refrigerant Leak Detector is
required. Please follow the Replacement of the new R32 Refrigerant Leak Detector Installation Manual for further detail
information.

After the new replacement of the R32 Refrigerant Leak Detector has been installed, you are required to change the field
setting to "15(25)-14-02" and reboot the system. Field Settings are required for system set up. If field settings are not done,
the system will operate in the default condition.

Sensor's Life Cycle Counter

* Field Setting is set to 01 (Accumulate) state after reboot the system.

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HOW TO CHANGE THE FIELD SETTINGS USING BUTTON ZONE CONTROLLER

How to set Field Setting Example 25-14-02

Step 1.
Press and hold the TEST button for approximately 4 seconds or until the "Local
Set" screen is displayed. (Note 1: If you do not continue to hold the test button
the inspection screen will be displayed, if the inspection screen appears press the
TEST button twice and the screen will resume normal display.)

Step 2.
Press the SHIFT button once, "Mode" and the first digit will be displayed. The
first digit of the Field code num ber will start to flash.

Step 3.
Choose the Field Setting number you wish to set by using the TEMP UP/DOWN
buttons. Ex. 25

Step 4.
Press the SHIFT button once, "Switch" will be displayed and the second digit will
start to flash. By using the TEMP UP button change the second digit if required.
Ex. 14 (Note 2: Wait for the second digit to appear before adjusting.)

Step 5.
Press the SHIFT button once, "Position" will be displayed and the third digit will
start to flash. By using the TEMP UP button change the third digit if required. Ex.
02

Step 6.
Press the ENTER button once, "Local Set" will be displayed.

Step 7.
Press the TEST button to exit the field setting.

Note:
For any update on the Field Settings, we recommend restarting the system. For
further information, the information will be available in Zone Installation Manual.

*Button controller will automatically restart after field settings has been modified*.

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HOW TO CHANGE THE FIELD SETTINGS USING TOUCH ZONE CONTROLLER

How to set Field Setting Example 25-14-02

Step 1.
Touch the Menu icon ( ) on the main screen.

Step 2.
Touch and hold the Setting button for approximately 4 seconds or until the
"Setting" screen is displayed.

Step 3.
Touch icon Mode 25 and wait until the "Loading 25 Setting" disappears and
"Switch" values are displayed. Use up or down arrow button if
Mode 25 is not shown on the screen.

Step 4 & 5.
Touch the upper digit No.14. The No.14 font will change to bold font. Using the
slide switch located on the right-hand side change the value to No.2.
by sliding to 02.

Step 6.
Touch the "Save" button to save the changes. A pop-up screen with the text
"saving data..." will be appeared on the screen.

Step 7.
Reset the system by switching the mains power supply OFF and back ON
again. You may choose to reset the system after completing all the settings.

Note:
For any update on the Field Settings, we recommend restarting the system. For
further information, the information will be available in Zone Installation Manual.

*Touch controller field setting when it is updated, the controller will show a pop-
up message to restart the system.

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Installation Manual

SEPARATING THE INDOOR UNIT FOR ALL MODELS

Fig. 20 Fig. 21

Fig. 22

WARNING: Power should be disconnected and tagged off when performing the following procedure
when the unit is already installed.

ATTENTION: Please separate the indoor unit only when necessary. Please disassemble and reassemble
on a flat surface.

Separate the indoor unit in the following order.


1) Carefully remove the Airbox compartment by removing the (4) M6 bolts (Fig.20).
2) Carefully remove the screw on the thermistor clamp and remove the (1) thermistor cables (R1T). (Fig 22).
3) Wrap the thermistor cable and place it neatly into the rubber bush next to the fan deck. (Fig 22).
4) Carefully disconnect the fan motor wiring from the base panel located underneath the reactor box. (Fig 21).
5) Remove the (4) tapping screws located above the fan deck flange. (Fig 21).
6) Remove (4) M8 bolts securing the fan deck to the base panel of the heat exchanger compartment (Fig 21).
7) Carefully separate the fan deck assembly from the base panel, taking care not to damage the fan motor
wiring. (Fig 21).
8) Carefully detach the fan deck. (Fig 21).

• Reassemble the fan deck and heat exchanger compartments in the following order:
9) Carefully place the fan deck back in position to the base panel. (Fig 21).
10) Secure the fan deck onto the heat exchanger compartment with the (4) M8 bolts and (4) tapping screws for the top
flange of the fan deck. (Fig 21).
11) Place the (1) thermistor cable (R1T) back to the side of the fan deck and secure it with the screw and themistor
clamp. (Please make sure that tip of the thermistor is position horizontally opposite to the fan casing. (Fig 22).
12) Reconnect the fan motor connector back to the connector of the base panel.
13) Carefully place the fan deck compartment with (4) M6 bolts, taking care not to damage the fan motor wiring. (Fig 20).

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Installation Manual

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3. Installation of Outdoor Unit


3.1 RZA50-71C2V1

SPLIT SYSTEM Air Conditioner Installation manual

CONTENTS
1. SAFETY PRECAUTIONS.............................................................................................. 2
2. BEFORE INSTALLATION.............................................................................................. 4
3. SELECTION OF INSTALLATION LOCATION............................................................... 5
4. INSTALLATION SERVICING SPACES......................................................................... 7
5. PRECAUTIONS ON INSTALLATION.......................................................................... 11
6. REFRIGERANT PIPING WORK.................................................................................. 12
7. AIRTIGHTNESS TEST AND AIR-PURGE................................................................... 20
8. CHARGING THE REFRIGERANT............................................................................... 20
9. ELECTRIC WIRING WORK......................................................................................... 23
10. CHECK ITEMS BEFORE TEST OPERATION............................................................. 26
11. FIELD SETTINGS........................................................................................................ 27
12. TEST OPERATION...................................................................................................... 27
IMPORTANT PR : THERE IS A RISK OF EXPLOSION OR FIRE
• Do not mix air in the refrigerating cycle during pump down operation.
• Do not use oxygen for airtightness test.
• Do not use refrigerant other than the specified one or flammable material (e.g. propane) in the
refrigerating cycle.
They may cause over pressure in the refrigerating cycle and result in explosion, fire or injury.
Our company assumes no responsibility for failure or malfunction caused by filling or mixing of anything
other than the specified refrigerant.
IMPORTANT: INSULATION RESISTANCE OF THE COMPRESSOR
If refrigerant accumulates in the compressor after completing installation, the insulation resistance can drop,
but if it is at least 1 MΩ, then the unit will not break down.
• Connect the power supply to the unit and after 6 hours check if the insulation resistance of the
compressor rises. (Energize and heat the compressor to vaporize the refrigerant accumulated in the
compressor.)
• If the earth leakage breaker actuates, check if the earth leakage breaker is equipped with a device to
cope with high harmonics. To prevent wrong actuation of the earth leakage breaker due to the inverter,
make sure to adopt an earth leakage breaker equipped with a device to cope with high harmonics.
1. Please make sure to confirm that R32 (new refrigerant) is used in installation work in advance.
(It may not operate normally, if refrigerant type is different.)
2. The refrigerant R32 requires that strict precautions be observed for keeping the system clean, dry and
tightly sealed.
- Clean and dry
Strict measures must be taken to keep impurities (Including SUNISO oil and other mineral oils as well as
moisture) out of the system.
- Tightly sealed
R32 contains no chlorine, does not destroy the ozone layer and so does not reduce the earth’s protection
against harmful ultraviolet radiation. R32 will contribute only slightly to the greenhouse effect if released
into the atmosphere. Therefore, sealing tightness is particularly important in installation. Carefully read
the chapter 6. REFRIGERANT PIPING WORK and strictly observe the correct procedures.
3. The design pressure of this unit. Design pressure
The refrigerant piping is a high pressure area,
High 4.17
Use the refrigerant piping which supports the design pressure.
The piping specifications, please refer to chapter 6. REFRIGERANT PIPING WORK. Low 3.30

4. Be sure to connect the indoor unit, which is dedicated to R32. See the catalog for (Unit : MPa)
indoor unit models which can be connected.
(Normal operation is not possible when connected to other units.)

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1. SAFETY PRECAUTIONS
Read the precautions in this manual
This appliance is filled with R32.
carefully before operating the unit.

Please read these “SAFETY PRECAUTIONS” carefully before installing this unit and be sure to install it
correctly.
This manual classifies the precautions into WARNINGS and CAUTIONS.
Be sure to follow all the precautions below. They are all important for ensuring safety.

WARNING ........Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION ..........Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.
After the installation is completed, test the air conditioner and check if the air conditioner operates properly.
Give the user adequate instructions concerning the use and cleaning of the indoor unit according to the
operation manual. In particular, make sure to explain with regard to “SAFETY PRECAUTIONS” and
“Not malfunction of the air conditioner”. Ask the user to keep this manual and the operation manual together
in a handy place for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
Please instruct the customer on how to operate the unit and keep it maintained.
Make sure to explain “SAFETY PRECAUTIONS” and “NOT MALFUNCTION OF THE AIR CONDITIONER”
to the customers.
Also, inform customers that they should store this installation manual along with the operation manual for
future reference.
WARNING
• Ask your local dealer or qualified personnel to carry out installation work.
Improper installation may result in water leakage, electric shocks or a fire.
• Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electric shocks or a fire.
• Consult your local dealer regarding what to do in case of refrigerant leakage.
When the indoor unit is installed in a small room, it is necessary to take proper measures so that the
amount of any leaked refrigerant does not exceed the concentration limit in the event of leakage.
Otherwise, this may lead to an accident due to oxygen deficiency.
• Be sure to use only the specified parts and accessories for installation work.
Failure to use the specified parts may result in the air conditioner fall down, water leakage, electric
shocks, a fire, etc.
• Install the air conditioner on a foundation that can withstand its mass.
Insufficient strength may result in the air conditioner falling down and causing injury.
• Carry out the specified installation work in consideration of strong winds, typhoons, or earthquakes.
Improper installation may result in an accident such as the air conditioner fall down.
• Make certain that all electric work is carried out by qualified personnel according to the applicable
legislation (Note 1) and this installation manual, using a separate circuit. In addition, even if the wiring is
short, make sure to use a wiring that has sufficient length and never connect additional wiring to make
the length sufficient. Insufficient capacity of the power supply circuit or improper electric construction
may lead to electric shocks or a fire.
(Note1) Applicable legislation means “All international, national and local directives, laws, regulations
and codes which are relevant and applicable for a certain product or domain”.
• Earth the air conditioner.
Do not connect the earth wiring to gas or water piping, lightning conductor or telephone
earth wiring.
Incomplete earthing may cause electric shocks or a fire.
• Be sure to install an earth leakage circuit breaker.
Failure to do so may cause electric shocks or a fire.
• The appliance must be stored in a room without continuously operating ignition sources
(for example : open flames, an operating gas appliance or an operating electric heater).
• Do not pierce or burn.
• Be aware that refrigerant may not contain an odour.
• Comply with national gas regulations.
• Be sure to switch off the unit before touching any electrical parts.
Touching a live part may result in electric shocks.
• Make sure that all wiring is secure, using the specified wiring and ensuring that external forces do not
act on the terminal connections or wiring. Incomplete connection or fixing may cause overheator a fire.

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• When wiring between the outdoor and indoor units, and wiring the power supply, form the wiring orderly
so that the structural parts such as a cover can be securely fastened.
If the cover is not in place, overheat of the terminals, electric shocks or a fire may be caused.
• Do not add wiring. It may result in heat generation. Electric shock or fire.
• When installing or relocating the air conditioner, be sure to bleed the refrigerant circuit to ensure, it is free
of air, and use only the specified refrigerant (R32).
The presence of air or other foreign matter in the refrigerant circuit causes abnormal pressure rise, which
may result in equipment damage and even injury.
• If refrigerant gas leaks during installation work, ventilate the area immediately.
Toxic gas may be produced if refrigerant gas comes into contact with a fire.
• After completing the installation work, check to make sure that there is no leakage of refrigerant gas.
Toxic gas may be produced if refrigerant gas leaks into the room and comes into contact with a source of
a fire, such as a fan heater, stove or cooker.
• Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by
frostbite.
• Do not stand on the outdoor unit or put things on it.
The unit may fall down or drop, and cause accidents.
• Do not charge any refrigerant into the refrigeration cycle other than the designated refrigerant.
It may cause an explosion or a fire due to leakage or a burst due to abnormally high pressure in the
refrigeration cycle.
• Do not extend wiring on the way.
It may cause heat generation, electric shocks or fire.
• At the installation work, install the refrigerant piping firmly before operating the compressor.
If the compressor is operated without installing firmly and the service valve is in open condition, it sucks
the air, etc., and the pressure inside the refrigerant circle becomes abnormally high. It may cause
personal injury and property damaged.
• At pump down work, stop the compressor before removing the refrigerant piping.
If removing the refrigerant piping when the compressor is operated with its service valve in open
condition, it sucks the air, etc., and the pressure inside the refrigerant circle become abnormally high,
which may cause personal injury and property damaged.
• The appliance shall be installed operated and stored in a room with a room area larger than area specify
in the table below.
Model Chargeless pipe (m2) Maximum pipe (m2)
RZAV50 • 60, Since the refrigerant charge 4.1
RZA50 • 60 of the models is below 1.84 kg,
RZAC71 it does not have any limitation
for the minimum room area. 4.8
RZA71

• When flared joints are reused indoors, the flare part shall be re-fabricated.

CAUTION
• Install drain piping according to this installation manual to ensure good drainage, and insulate the piping
to prevent condensation. Improper drain piping may cause water leakage, make the furniture get wet.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from
televisions or radios to prevent image interference or noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate the
noise.)
• Install the indoor unit as far as possible from fluorescent lamps.
If a wireless remote controller kit is installed, the transmission distance of the remote controller may be
shorter in a room where an electronic lighting type (inverter or rapid start type) fluorescent lamp is
installed.
• In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
• Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a
shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct
the customer to keep the area around the unit clean.
• Disposal requirements
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance
with relevant local and national legislation.
• Only qualified personnel can handle, fill, purge and dispose of the refrigerant.

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• Do not install the air conditioner in places such as following:


1. Where there is mist of oil, oil spray or vapor for example a kitchen.
Resin parts may deteriorate, and cause them to fall out or water to leak.
2. Where corrosive gas, such as sulfurous acid gas, is produced.
Corrosion of copper pipings or brazes parts may cause the refrigerant to leak.
3. Where there is machinery which emits electromagnetic waves.
Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
4. Where flammable gases may leak, where carbon fiber or ignitable dust is suspended in the air or
where volatile flammables, such as thinner or gasoline, are handled. If the gas should leak remain
around the air conditioner, it may cause ignition.
5. The place that the vibration or the voltage fluctuation give influence. Vehicles, vessels, etc.
The vibration may cause a damage and the voltage fluctuation may cause an abnormal operation.
6. Where small animals may build a nest, fallen leaves are accumulated, or weeds are overgrown.
If small animals touch the electrical parts inside, this may cause malfunction, smokes of a fire.
■ Important information regarding the refrigerant used.
This product contains fluorinated greenhouse gases.
Refrigerant type: R32
GWP(1) value: 675
(1)
GWP = global warming potential
• The refrigerant quantity is indicated on the unit name plate.

2. BEFORE INSTALLATION
<Do not throw away accessories that are required for installation.>

2-1 CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION.


• For installation of the indoor unit, see the installation manual attached to the indoor unit.

2-2 ACCESSORIES
Check if the following accessories are included in Fig. 1.
(The accessories can be found behind the top plate.)

Installation Installation Accessory set Installation manual Refrigerant


Caution label
manual (1) manual (2) (For demand adapter) (Re-use piping table) charge label

(1 pc.) (1 pc.) (1 set) (2 pcs.) (1 pc.) (1 pc.)

Fig. 1

Accessories

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Transporting the Unit


As shown in Fig. 2, bring the unit slowly. (Take care not to let hands or things come in contact with rear fins.)

Place your hands on the corner instead


of holding the suction inlet in the side of
the casing, otherwise the casing could
be deformed.

Discharge grille Grips


Suction inlet

(FRONT) (BACK)
Fig. 2
CAUTION
• Work in a team of at least two people when carrying the outdoor unit.

Installation Parts
Always use accessory parts or those of designated specification as parts required for installation.

3. SELECTION OF INSTALLATION LOCATION


(1) Select the installation location that meets the following conditions and get approval of
the customer.
• Places where is no risk of flammable gas leakage.
• Places where the outdoor unit does not bother next-door neighbors.
• Safe places where can withstand the unit’s mass and vibration and where the air conditioner can be
installed level.
• Places where are well-ventilated and where servicing space can be well ensured.
The minimum required space is shown in chapter 4. INSTALLATION SERVICING SPACES.
• Where the length between the indoor and the outdoor units is ensured within the allowable length.
(Please see chapter 6. REFRIGERANT PIPING WORK.)
• Do not allow wind from the same direction to blow frequently toward the outlet or inter of the outdoor
unit. If the wind is likely to blow as mentioned above, make sure to keep a sufficient service space
and install a wind protective shield.

Earth leakage
CAUTION Only Duct type breaker
connection
• Inverter air conditioners may cause
noise to occur in electrical appliances.
Indoor unit
As shown in the right drawing, select
an installation site well away from
radios, PCs, and stereos. Indoor
• Especially in the areas where the 1.5 m or more remote
incoming signal strength is weak, keep 1 m or more Outdoor
controller unit
the indoor remote controller 3 meter or 1 m or more
more from electrical appliances. Put
the power supply and transmission
wiring in a metal piping and earth the
metal piping.
1.5 m or more 1.5 m or more

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(2) When installing the outdoor unit’s in a place exposed to strong wind, pay special attention to
the following.
5m/sec or more strong wind blown against the outdoor unit’s outlet side causes the outdoor unit to
deteriorate in air volume and suck in the air blown out of its outlet side (short circuit), and the following
effects may result.
• Performance is degraded.
• Operation stop due to increase in pressure.
• Increased frost formation in heating mode.
If a very high fan strength is used continuously from the front of the outdoor unit outlet side,
the fan might turn in reverse at high speed, and become damaged.

(3) Following the installation place, it is expected that the influence of the strong wind is great.
• The flat area which receives the adverse wind such as typhoon directly since there is no obstacles
such as buildings and mountains. (Including coast line, shoreline of lake and mountain region.)
• The installation place that no obstacles around the outdoor unit to prevent the adverse wind, for
example, walls and buildings that are higher than the applicable outdoor unit, etc.
Please take measures when installing especially on a rooftop.
• Since the outdoor unit may fall down, attach the fixture for preventing overturning (option).
• Turn the outlet side toward the building’s wall, fence or windbreak screen.

Ensuring there is
enough space for
installing the
outdoor unit.

• Set the outlet side at a right angle to the direction of the wind.

STRONG WIND

AIR DISCHARGE
STRONG WIND

(4) In installing the unit in a place frequently exposed to snow, pay special attention to the following:
In regions where piles of snow can be expected, the inlet and outlet side as well as lower section of the
bottom frame may be blocked by the snow. Pay special attention to the following:
• Place the outdoor unit on a frame (field supply) so that it is not covered with snow fall, piles of snow,
or drift of snow.
Ensure the bottom frame is at least 500 mm higher than expected snow levels.
• Install a roof cover for a snow fence or other enclosure (field supply).
• Remove the inlet side grille to prevent snow from accumulating on the rear fins. Take measures so
that people do not touch the fin easily when the inlet side grille is removed. (such as installing fences)
• Avoid installing the unit in a location where blown snow will pile up.
Also take the following measures, as there is a danger the drainage discharged during defrosting
operation may freeze.
• Install the outdoor unit at a sufficient height so that its bottom frame is above expected snow levels.
This is to prevent the piles of ice on the underside of the bottom frame. (A space of at least 500 mm is
recommended.)
• Do not use a central drain plug (option). (There is a danger of freezing when a drain plug or drain piping is used.)
• If there is a problem with dripping of drainage, take a measure such as positioning a roof cover (field
supply) under the outdoor unit.

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4. INSTALLATION SERVICING SPACES


• The installation servicing spaces shown in these drawings are based on the outdoor unit inlet area
temperature of 35C° (DB) for COOLING operation.
If the planned inlet area temperature exceeds 35C° (DB), or if the heat load of all outdoor units is
increased significantly and exceeds the maximum operating capacity, secure a larger space than that
indicated by the inlet dimensions in these drawings.
• For installation, consider both pedestrian and air flow paths and choose a suitable pattern from these
drawings to match the space available field, (If the number of units to be installed exceeds the patterns in
these drawings, consider there is nothing short-circuits.)
• Regarding the front space, position the units with consideration to the space required for the refrigerant
piping work. (Consult your dealer if the work conditions do not match those in the drawings.)
• Secure appropriate space when using a side piping outlet.

4-1 INSTALLATION OF SINGLE UNIT (Units : mm)


• To secure service space, more than 250 mm on the right side of each unit is necessary.
When nothing is obstructing the top
1. In case obstacles exist only in front of the inlet side.

re
mo
or
50

2. In case obstacles exist in front of the inlet side and


on both sides of the outdoor unit.

1
or 00
mo
re
2 0
or 50 10 ore
mo m
or
3. In case obstacles exist only in front of the outlet side. re

0
50 ore
m
or
0
When something is obstructing the top 50 ss
le
or 1000
1. In case obstacles exist in front of the inlet side. or more

e
or
o rm
0 1 00
50 ss
le
or
2. In case obstacles exist in front of the inlet side and 1000
or more
on both sides of the outdoor unit.

or 150
mo
re 0
or 250 15 ore
mo m
re or
0
50 ss
le
or
3. In case obstacles exist in front of the outlet side.
1000
or more

ore
rm
0o
50

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In case obstacles exist in front of both the inlet and outlet sides
• To secure service space, more than 250 mm on the right side of each unit is necessary.
Pattern 1 Where obstacle in front of the outlet side is higher than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the inlet side.)

50 or more
2. When something is obstructing the top.
Relation of dimensions of H, A, and L are shown in the table below. 500 or more

L A 500 or less

L ≤ 0.5H 750 or more


L≤H 1000
0.5H < L ≤ H 1000 or more or more

L>H Set the frame to be L ≤ H.


Get the lower part of the frame sealed so that air from the outlet L
does not bypass. H 150
or more
A
Pattern 2 Where obstacles in front of the outlet side is lower than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the inlet side.)

re
mo
or
50
ore
rm
0o
50
2. When something is obstructing the top.
Relation of dimensions of H, A, and L are shown in the table below.
L A 500 or less

L ≤ 0.5H 50 or more 1000


L≤H or more
0.5H < L ≤ H 100 or more
L>H Set the frame to be L ≤ H. H

Get the lower part of the frame sealed so that air from the outlet
does not bypass.
A
L
If the dimension is ( ) or more, you do not need to place the frame 500 or more

including the case of L>H.

4-2 IN CASE OF INSTALLING MULTIPLE UNITS (2 UNITS OR MORE) IN LATERAL


CONNECTION PER ROW (Units : mm)
When nothing is obstructing the top
• To secure service space, more than 250 mm on the
right side of each unit is necessary. 1
or 000
1. In case obstacles exist in front of the inlet side and on mo
re 2
both sides of the outdoor unit. or 50
mo 0
re 2 20 ore
or 50 m
mo or
re

2. In case obstacles exist only in front of the outlet side.

25
0o
rm
ore
ore
o rm
00
10

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When something is obstructing the top


1. In case obstacles exist in front of the outlet side. 500 or less

1000
or more

250
or
mo
re
re
mo
0 or
100

2. In case obstacles exist in front of the inter and 500


or less
on both sides of the outdoor unit.
1000
or more

1
or 000
mo
re 25
or 0
mo
re 25 200
or 0 or more
mo
re

In case obstacles exist in front of both the inlet and outlet sides
Pattern 1 Where obstacles in front of the outlet side is higher than the outdoor unit.
• To secure service space, more than 250 mm on the right side
of each unit is necessary.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the inlet side.)
25
0o
rm
or 0
e 20 ore
m
or
00
10 ore
m
2. When something is obstructing the top. or

Relation of dimensions of H, A, and L are shown in the table below.


500 ss
e
L A or l

L ≤ 0.5H 1000 or more


L≤H 1000
0.5H < L ≤ H 1250 or more or more

L>H Set the frame to be L ≤ H.


Get the lower part of the frame sealed so that air from the outlet
L
does not bypass. 2
or m50
ore H 200ore
or m
Only two units at most can be installed in series. A

Pattern 2 Where obstacles in front of the outlet side is lower than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the inlet side.)
Relation of dimensions of H, A, and L are shown in the table below.
L A H

L ≤ 0.5H 150 or more or 250


mo
0.5H < L ≤ H 200 or more re
L
A
00
10 ore
r m
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2. When something is obstructing the top.


Relation of dimensions of H, A, and L are shown in the table below.
L A s
les
or
L ≤ 0.5H 150 or more 50
0
L≤H 1000
0.5H < L ≤ H 200 or more or more

Set the frame to be L ≤ H.


L>H
Refer to the column of L ≤ H for A. H

Get the lower part of the frame sealed so that air from the outlet 25
0o
rm
does not bypass. or
e A
L 00
Only two units at most can be installed in series. 10 ore
m
o r
If the dimension is ( ) or more, you do not need to place the frame
including the case of L > H.

4-3 IN CASE OF STACKED INSTALLATION (Units : mm)


1. In case obstacles exist in front of the outlet side.

400
25 or more
mo 0 or
re

re
mo
0 or
100

2. In case obstacles exist in front of the inlet side.

2
or 50 500
mo 00
re 10 ore or more
r m
o

• Do not exceed two levels for stacked installation.


• It is not necessary to install a roof cover if there is no danger of drainage dripping. In this case, the
space between the upper and lower outdoor units should be at least 100 mm.
(Close off the gap between the upper and lower units so there is no reintake of discharged air.)
• Secure appropriate space when using a side piping outlet.

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4-4 IN CASE OF MULTIPLE-ROW INSTALLATION (FOR ROOF TOP USE, ETC.) (Units : mm)
1. In case of installing one unit per row.

50 or more

1000 or more

100 or more
500 or more

2. In case of installing multiple units (2 units or more)


in lateral connection per row.
Relation of dimensions of H, A, and L are shown in
the table below.
25
L A 0o
rm
or L
L ≤ 0.5H 150 or more e
L≤H A
0.5H < L ≤ H 200 or more
2000 or more
L>H Installation impossible. 25
0o
rm H
or 400 or more
e
1000 or more

5. PRECAUTIONS ON INSTALLATION
〈Drain work〉
• Potentially problematic locations for the outdoor unit drainage. In locations where, for example, drainage
may fall on passersby of water drainage may cause passersby to slip over, install an enclosure (field
supply) to prevent people approaching the outdoor unit.
• Then, coat the area around the bored holes with rust preventive coating to cover the metal exposure.
• Make sure the drain work properly.

130 575 140


269
339

Discharge side

299 Drain hole

Diagram of lower surface (Units : mm)

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〈 Installation method of outdoor unit 〉


• Check the strength and level of the installation ground so that the outdoor unit will not cause any
operation vibration or noise after installation.
• In accordance with the foundation drawing in Fig.3, fix the unit securely by means of the foundation bolts,
(Prepare four sets of M12 foundation bolts, nuts and washers each which are available on the market.)

20
Fig. 3

• It is best to screw in the foundation bolts until their length are 20 mm from the foundation surface.
• Fix the outdoor unit to the foundation bolts using nuts with resin washers. (See the drawing below)
If the coating on the fastening area is stripped off, the nuts rust easily.

Resin
washers

6. REFRIGERANT PIPING WORK


〈For details on the refrigerant piping of the indoor unit, see the installation manual attached to
the indoor unit.〉

CAUTION
To plumbing persons
• Important information regarding the refrigerant used. This product contains fluorinated greenhouse gases.
GWP (global warming potential) of R32 refrigerant type = 675
• Use R32 as additional for charging.
• Do not use flux when brazing refrigerant piping.
Use phosphor copper brazing filler metal (BCuP-2: JIS Z 3264/B-Cu93P-710/795: ISO 3677) that does
not require flux.
(If chlorinated flux is used, the piping will be corroded and, in addition if fluorine is contained, the
refrigerant oil will be deteriorated and the refrigerant circuit will be affected badly.)
• After chapter 8. CHARGING THE REFRIGERANT is completed, be sure to open the stop valves
before performing 11. FIELD SETTINGS.
(Operating the unit with the valve shut will break the compressor.)

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Precaution when reuse existed refrigerant pipe


Please keep below points in order to reuse existed pipe, failure may caused if have fault.
• Below are pipes shall always make new construction, do not reuse piping.
• When removed from indoor unit or outdoor unit for a long time.
(Moisture entry to internal pipe, wastes entry can be occurred.)
• When copper tube is corroded.
• When pipe thickness is insufficient (refer to 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE
PIPING LENGTH table.)
• Do not reuse flare for refrigerant leak protection, please make flare processing.
• Do not reuse flare nut, please use flare nut in product accessories.
• Make sure to do refrigerant leak check in case there is brazing area while perform
field piping.
• If insulation is deteriorate, make sure to exchange to new one.

6-1 INSTALLATION TOOLS


Be sure to use the dedicated tools to ensure sufficient pressure resistance and prevent the entry
of any impurities.
To ensure sufficient pressure resistance and prevent the entry of any impurities
Manifold gauge
(mineral oils such as suniso oil and liquids), use the R410A or R32 dedicated item
Charging hose
(the screw specifications for R410A or R32 differ).
Be extremely careful not to flow the pump oil backward to inside the piping when
Vacuum pump the pump is stopped.
Use a pump which enables vacuuming to -0.1 MPa (-755mmHg) of the gauge pressure.

6-2 SELECTION OF PIPING MATERIAL


• Use the piping whose inside and outside are clean and with no harmful substances for use such as
sulphur, oxide, dust, dust from cutting, grease, or liquid (contamination) is attached.
• For the refrigerant piping, use the following material.
Material: Deoxidised phosphorous seamless copper piping
Temper grade: Use piping with temper grade in function of piping diameter as listed in the table on section
6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.
Size: Decide based on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.
Thickness: Comply with applicable legislation. The minimal piping thickness for R32 piping must be in
accordance with the table on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE
PIPING LENGTH.
• For the handling of the stop valves, see “Precautions when the handling piping stop valves” on section
6-5 REFRIGERANT PIPING WORK.
• Be sure to perform piping work using measurements within the maximum allowable length and height
difference described on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.

6-3 PIPING PROTECTION


• Prevent contamination or moisture from getting into the piping.
• Pay special attention when running the copper piping through the through-hole or when leading the
edge of the piping outside the room.
• Refrigerant piping must be protected from physical damage. Install a plastic cover or equivalent.

Location Work period Protection method Location Work period Protection method
One month or more Pinching Indoor N/A Pinching or taping
Outdoor
Less than one month Pinching or taping

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6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH


〈 Please refer to installation manual of indoor unit about indoor unit’s refrigerant piping 〉

CAUTION
• This unit is chargeless specification. Due to chargeless length and allowable piping length will be
different depend on field pipe size.

■ Piping bend radius


Pipe thickness
Piping diameter Bend radius
(material)
φ 6.4 mm 0.8 mm (C1220T-O, Type O) 30 mm or more
φ 9.5 mm 0.8 mm (C1220T-O, Type O) 30 mm or more
φ 12.7 mm 1.0 mm (C1220T-O, Type O) 40 mm or more
φ 15.9 mm 1.0 mm (C1220T-O, Type O) 50 mm or more

■ Refrigerant pipe size and chargeless length

Outdoor unit type Liquid pipe size (type) Gas pipe size (type) Chargeless length

RZAV50 • 60, ф 6.4 mm x t 0.8 mm ф 12.7 mm x t 1.0 mm


30 m
RZA50 • 60 (type O) (type O)
RZAC71, ф 9.5 mm x t 0.8 mm ф 15.9 mm x t 1.0 mm
30 m
RZA71 (type O) (type O)
• One way maximum allowable piping length means the maximum length of liquid side piping or gas
side piping.
• Equivalent length is the pressure loss due to L joints, traps, and so on along the refrigerant piping
converted to a straight piping length of the same size and added to the overall value.
Please see the Engineering Data for calculation of equivalent length.
• Please give the vertical interval between the indoor and outdoor as 30 m or less.

Pair connection Refrigerant piping size and one way maximum allowable piping length.

Maximum allowable Maximum allowable


Liquid pipe size piping length Gas pipe size piping length
Outdoor unit type
(type) (It is equivalent (type) (It is equivalent
length in the inside) length in the inside)

RZAV50 • 60, ф 6.4 mm x t 0.8 mm ф 12.7 mm x t 1.0 mm


RZA50 • 60 (type O) (type O)
50 m (70 m) 50 m (70 m)
RZAC71, ф 9.5 mm x t 0.8 mm ф 15.9 mm x t 1.0 mm
RZA71 (type O) (type O)

WARNING
• When flared joints are reused indoors, the flare part shall be re-fabricated.

CAUTION
• Use dedicated piping cutters and flaring tools for R410A or R32.
• When making a flare connection, apply ether or ester oil only to the flare inner surface.
• Use only the flare nuts attached to the unit. If other flare nuts are used, it may cause refrigerant leakage.
• To prevent contamination, dust or moisture from getting into the piping, take measures such as pinching
or taping the pipings.

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6-5 REFRIGERANT PIPING WORK


• Field pipes can be installed in Back - side connection. <Fig.4>
• Do not allow any substances other than the specified refrigerant such as air to mix into
the refrigerant circuit.

Back ward

Fig. 4

CAUTION
Preventive against small animals entering into the casing
Fill up the space with putty or thermal insulation (field supply) where the piping through as shown Fig. 5.
(If small animals touch the electrical parts inside, this may cause malfunction, smokes or a fire.)

Putty or insulation material (Field supply)


Refrigerant piping must be protected from
physical damage.
Install a plastic cover or equivalent.

Fig. 5

〈 Precautions when the handling piping stop valve 〉


Do not open the stop valves until the 8. CHARGING THE REFRIGERANT is finished.
• The name of the parts necessary for handling the piping stop valves for the indoor and outdoor units
are described in Fig. 6. The valves are closed before shipment.

Service port Valve cap

Valve bar

Fig. 6

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• Since the side plate may be deformed if only a torque wrench is used when loosening or tightening
flare nuts, always lock the stop valve with a wrench and then use a torque wrench.
When tightening the flare of the stop valves, make sure to tighten by the rated torque.
The rated torque is shown on “Precautions when tightening flare nuts” (Following)
Applying force by exceeding the rated tightening torque may cause the sheet surface inside the stop
valve to twist, the refrigerant to leak inside the valve, and the flare nut to break.

PROHIBITED
Do not apply force to the valve cap or the valve body when tightening the flare nut.
(It may cause refrigerant leakage due deformation of the valve body)

Do not apply force to the


valve cap or the valve body
Spanner Torque
wrench

• When using the low outdoor temperature cooling mode etc., the pressure on the low pressure side
might drop, so the flare nut on the stop valves should be sealed completely with silicon sealant or the
like in order to prevent frost from forming on it (both gas and liquid sides). (Refer to Fig.7)

Silicon sealant
Fig. 7 (Make sure that
there is no gap)

〈 How to Operate the Stop Valve 〉 (Refer to Fig. 8)


Use hex-wrenches 4 mm and 6 mm.
To open:
1. Insert one hex-wrench onto the valve rod and turn counter-clockwise.
2. Stop when the valve rod no longer turns. It is now open.

To close:
1. Insert one hex-wrench onto the valve rod and turn clockwise.
2. Stop when the valve rod no longer turns. It is now closed.

Open

<Liquid side>
Fig. 8

Open

<Gas side>

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〈 Precautions for handling valve cap 〉


• A seal is attached to the point indication by the arrow.
Take care not to damage it. (Refer to Fig. 9)
• Be sure to tighten the valve cap securely after operating the valves.

Valve size Tightening torque Valve size Tightening torque


Liquid side φ 9.5 mm 15.0 ± 1.5 N • m Gas side φ 15.9 mm 25.0 ± 2.5 N • m

Valve cap

Stop valve Fig. 9


(cap attachment)

〈 Precautions for handling servicing port 〉


• Use a push-rod-provided charging hose for operation.
• Be sure to tighten the valve cap securely after operation.

Tightening torque 12.7 ± 1.2 N • m

PROHIBITED
Do not use a charging hose of which pressing stick is slipped out from the center. (It may cause
refrigerant leakage due to deformation of the valve stem of the service port)

〈 Precautions for connecting piping 〉


• Take caution so that the refrigerant piping between the outdoor and indoor units may not touch the
compressor bolt and sound proof cover and the plate as show Fig.10.
• If installing the outdoor unit higher than the indoor unit, caulk the space around insulation and tubes
because condensation on the stop valves can seep through to the indoor unit side.

〈 Precautions for regarding insulation 〉


Enhance the insulation of the refrigerant piping according to the installation conditions. If this is not done,
condensation may form on the surface of the insulation. Please refer to the target valves shown below.
• When the temperature and humidity conditions are 30 °C and RH 75% or more: thickness of the
insulation is 15 mm or more.
• When the temperature and humidity conditions are 30 °C and RH 80% or more: thickness of the
insulation is 20 mm or more.
• Be sure to insulate the liquid and gas sides interunit piping.
It may become the cause of refrigerant leakage if it dose not insulate. (Be sure to use insulating material
which can resistant)

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Valve cover
caulking etc.
Service port
For RZAC71,
RZA71

Service port

Valve cover

Fig. 10

CAUTION
Insulation of interunit piping must be carried out up to the connection inside the casing.
If the piping is exposed to the atmosphere, it may cause sweating or burn due to touching the piping,
electric shocks or a fire due to the wiring touching the piping.

〈 Precautions when tightening flare nuts 〉


• Be sure to remove the flare nuts using two spanners. Then after the piping connection, tighten them
using a spanner and torque wrench.
• For the dimension of flared part, see the Table 1.
• When making a flare connection, coat ether or ester oil only to the flare inner surface. Then, turn the
flare nut 3 to 4 times with your hand and screw in the nut.

Flare nut Torque wrench Spanner Coat the flare inner surface only
Union joint with ether oil or ester oil.

Terminal area of field piping


Flare nut

• For the tightening torque, see the Table 1.


• After all the piping has been connected, use nitrogen to perform a refrigerant leakage check.
Table 1

Dimensions of flare
Piping size Tightening torque Flare shape
A

φ 6.4 mm 15.7 ± 1.5 N•m 8.9 ± 0.2 mm R0.6±0.2


φ 9.5 mm 36.3 ± 3.6 N•m 13.0 ± 0.2 mm


90˚ 2˚
45˚

φ 12.7 mm 54.9 ± 5.4 N•m 16.4 ± 0.2 mm

φ 15.9 mm 68.6 ± 6.8 N•m 19.5 ± 0.2 mm

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Table 2

Recommended arm
Piping size Tightening angle
length of tool used

φ 6.4 mm 60 to 90 degrees Approx. 150 mm

φ 9.5 mm 60 to 90 degrees Approx. 200 mm

φ 12.7 mm 30 to 60 degrees Approx. 250 mm

φ 15.9 mm 30 to 60 degrees Approx. 300 mm

If there is no torque wrench, use Table 2 as a rule of thumb. When tightening a flare nut with a spanner
harder and harder, there is a point where the tightening torque suddenly increases. From that position,
tighten the nut additionally the angle shown in Table 2. After the work is finished, check securely that there
is no gas leakage. If the nut is not tightened as instructed, it may cause slow refrigerant leakage and result
in malfunction (such as does not cool).

Precautions when brazing the refrigerant pipings


Do not reuse joint which have been used once already.
• When brazing the refrigerant piping, carry out brazing work (NOTE 2) after substituting nitrogen for air
(flow nitrogen into the piping and substitute nitrogen for air (NOTE 1) (see the drawing below)).

NOTE
1.The proper pressure for having nitrogen flow through the piping is approximately 0.02 MPa, a pressure
that makes one feel like breeze and can be obtained through a pressure reducing valve.
2.Do not use flux when brazing refrigerant piping. Use phosphor copper brazing filler metal (BCuP-2:JIS Z
3264/B-Cu93P-710/795:ISO 3677) that does not require flux. (If chlorinated flux is used, the piping will
be corroded and, in addition if fluorine is contained, the refrigerant oil will be deteriorated and the
refrigerant circuit will be affected badly.)

PROHIBITED
Do not use anti-oxidants when brazing the piping joints. (Residue can clog pipes and break equipment.)

Pressure-reducing valve

Brazing place

Nitrogen

Taping
Refrigerant piping Stop valve Nitrogen

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7. AIRTIGHTNESS TEST AND AIR-PURGE


AIRTIGHTNESS TEST
• Perform a refrigerant leakage check using nitrogen gas (airtightness test) with the outdoor unit stop valve
close, to make sure there are on leakage.
For the airtightness test, raise the pressure to the design pressure in the high pressure section (4.17 MPa)
• For the airtightness test, the unit passes the test if the pressure in the high pressure section does not drop
for 24 hours after increasing to the design pressure.
A correction is required since the pressure decreases approx. 0.01 MPa when the ambient temperature
of 1 C° decreases.
• If the pressure drop is confirmed, perform the airtightness test again after checking and modifying the
leakage points.
AIR-PURGE
• Evacuate by the vacuum pump for more than 1 hours until the internal pressure decreases below -0.1 MPa.
After that, leave it with -0.1 MPa or less for more than one hour and confirm that the value of vacuum
gauges does not increase.
• If the value of vacuum gauge increases, there is moisture inside the refrigerant piping or there are
leakage points.
Perform evacuation again after checking and improving the leakage points.

Outdoor unit
Stop valve

Pressure
gauge Indoor unit
Nitrogen
Vacuum pump
(Refrigerant leakage check)

NOTE
• After doing an air-purge with a vacuum pump, the refrigerant pressure may not rise even if the stop
valves are opened.
This is because the refrigerant piping path is closed off by the outdoor unit electronic expansion valve, etc.
There are on problems if the outdoor unit is run.

8. CHARGING THE REFRIGERANT


Be sure to use R32 as refrigerant.

8-1 PRECAUTIONS FOR ADDING REFRIGERANT


This unit does not require charging. So if the piping length is within the lengths shown in the table below,
no additional refrigerant needs to be charged.

Length for which additional ONE INDOOR UNIT TYPE (PAIR)


Liquid piping size
charging is not requires
Main pipe (L)
ф 6.4 mm x t 0.8 mm 30 m
ф 9.5 mm x t 0.8 mm 30 m

In cases where the piping length exceeds that shown in the table above or recharging needs to be
performed, charge as described below.
Be sure to write down the additional amount of refrigerant charged or the entire amount recharged
on the indications label in accessory set.

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8-2 ADDING REFRIGERANT


From the table below, select a refrigerant amount that is suitable for a piping length exceeding the length for
which charging is actually needed. Then add the refrigerant from the service port of the liquid side stop valve.
Length for which Length of piping exceeding the length for which additional
Liquid additional charging is not required, R32 additional amount (kg)
Outdoor unit type piping size charging
is not required 30 m or less 40 m or less 50 m or less

RZAV50 • 60,
ф 6.4 mm 30 m 0.35 0.70
RZA50 • 60

RZAC71,
ф 9.5 mm 30 m 0.35 0.70
RZA71

(Note) If the length of the refrigerant piping is within the range shown by , additional charge is
not required.

8-3 COMPLETE RECHARGING OF THE REFRIGERANT (When recharging for compressor


replacement, etc.)
Recharge the amount of refrigerant selected from the table below.

Liquid Piping length, R32 complete additional amount (kg)


Outdoor unit type piping size 10 m or less 20 m or less 30 m or less 40 m or less 50 m or less

RZAV50 • 60,
ф 6.4 mm 1.35 1.35 1.35 1.70 2.05
RZA50 • 60

RZAC71,
ф 9.5 mm 1.70 1.70 1.70 2.05 2.40
RZA71

When recharging refrigerant, follow the procedure below.


1. In case of recharge refrigerant (cause of refrigerant leak) please follow suggestion below
(reference detail from service manual)
• In case of outdoor PCB (A1P) set refrigerant recovery mode at ON
please press switch BS1 3 times within a 10 second interval.
• In case of turning on refrigerant recovery mode by the remote controller, refer to “Field setting”
in an installation manual attached to a remote controller.
Content of settings Mode No. FIRST CODE No. SECOND CODE No.
01 03
Refrigerant recovery mode 16(26) 7
OFF ON
2. Shut down the power at least 1 minute after setting process (1) is performed.
• If the power is turned on before the process (3) - (6) are completed, the refrigerant recovery mode is
turned off and the refrigerant cannot be recovered or charged normally. If the power is turned on
by necessary, turn on refrigerant recovery mode again.
3. Recover the refrigerant from both the refrigerant recovery port and liquid stop valve service port
(or gas stop valve service port) simultaneously until the pressure drops below 0.09MPa
(gauge pressure: -0.011MPa) by using a refrigerant recovery machine.
4. Modify the leakage points.
5. Perform the airtightness test and air-purge accordance with 7. AIRTIGHTNESS TEST AND AIR-PURGE.

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6. Charge the refrigerant from the service port of the liquid side stop valve when recharging refrigerant.
(Note) Do not turn on power during evacuation. The motor may be damaged due to vacuum discharge.

Refrigerant Refrigerant
recovery port recovery port

Service port
of the liquid
side stop valve
Service port Service port
For RZAV50 • 60, of the gas side For RZAC71, of the gas side
RZA50 • 60 stop valve RZA71 stop valve
Be sure to write down the additional amount of refrigerant charged or the entire amount re-charged on the
caution label in accessory set, as this information is needed in case of after-sales service.

8-4 FILL IN THE REFRIGERANT CHARGE LABEL


Refrigerant charge label
Please fill in with indelible ink,
■❶ the factory refrigerant charge of the product,
■❷ the additional refrigerant amount charged in the field and
■❶ + ❷ the total refrigerant charge
on the refrigerant charge label supplied with the product.
Affix the refrigerant charge label near the manufacturer’s label after filling it out.
The filled out label must be adhered in the proximity of the product charging port.

1. factory refrigerant charge of the product: see unit name plate


1 = 1 2. additional refrigerant amount charged in the field
2 = 2 3. total refrigerant charge
2
1 1 +2= 4. outdoor unit
3
5. refrigerant cylinder and manifold for charging
5 4

8-5 PRECAUTIONS WHEN ADDING R32


• Before charging, check whether the cylinder has a siphon attached or not.
Charging a cylinder with an attached siphon Charging other cylinders
Stand the cylinder upright when charging. Stand the cylinder upside-down and charge.
(There is a siphon piping inside, so the cylinder (Turn the cylinder upside-down when
need not be upside-down to charge with liquid.) charging.)
• To prevent entry of any impurities and insure sufficient pressure resistance, always use the special tools
dedicated for R410A or R32.
• The refrigerant should be charged from the service port of the liquid side stop valve.
CAUTION
To plumbing persons
• After completing installation, be sure to open the valves. (Operating the unit with the valve shut will
break the compressor.)
• Do not allow refrigerant to escape into the atmosphere recklessly for earth environment protection.
• After complete charging of refrigerant carry out refrigerant leak check and heat insulation work.
(Failure to carry out heat insulation work may result in leakage of water.)

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9. ELECTRIC WIRING WORK


WARNING
Make sure to install the earth leakage breaker.
(The earth leakage breaker is required in order to prevent electric shocks or a fire.)
• Electric wiring must be carried out by qualified personnel.
• Before obtaining access to terminal devices, all supply circuits must be interrupted.
CAUTION
To the electrician
• Make sure to install a current balance type earth leakage breaker coping with high harmonics. (This unit is equipped
with an inverter device. Use an earth leakage breaker coping with high harmonics to prevent wrong actuation.)
• Do not run the unit until the refrigerant charging is complete. (Operating the unit before the completion
will break the compressor.)
• Do not remove the thermistors or sensors when the power supply and transmission wiring are connected.
(Operating the unit with the thermistors and sensors removed will break the compressor.)
• Make certain that all electric wiring work is carried out by qualified personnel according to the applicable
legislation and this installation manual, using a separate circuit. Insufficient capacity of the power supply
circuit or improper electrical construction may lead to electric shocks or a fire.
• An insufficient power supply capacity or improper electric work may lead to electric shocks or a fire.
• The wiring between the indoor unit and outdoor unit must be for 200~240V.
• For electric wiring work, refer to also the “WIRING DIAGRAM”.
• When doing the electrical wiring, always shut off the power source before working, and do not turn on the
branch switch until all work is complete.
• Make sure to earth the air conditioner, Earthing resistance should be according to applicable legislation.
• Do not connect the earth wiring to gas or water piping, lightning conductor or telephone earth wiring.
- Gas piping……..Ignition or explosion may occur if the gas leaks.
- Water piping......Hard vinyl tubes are not effective earths.
- Lightning conductor or telephone earth wiring … Electric potential may rise abnormally if struck by a lightning bolt.
• The earth is needed in order to reduce the noise generated by the unit’s inverter and influence on other
appliances and to release the charged electric charge on the outdoor unit surface by leaked current.
• Do not install a phase advance capacitor for improvement of power factor. Since this unit is mounted with
an inverter device, the effect of power factor improvement not only cannot be expected, but also there is
a risk of the capacitor getting abnormally overheated due to harmonics.
• Be sure to use earth leakage breaker dedicated for earth leakage protection in combination with the load
break switch with fuse or breaker for wiring.
• For wiring, use the designated power supply wiring and connect firmly, then secure to prevent external
force being exerted on the terminal attachment (power supply wiring, transmission wiring, earth wiring).
• Left-over wiring should not be wrapped and stuffed into the outdoor unit.
• To prevent the power wiring from being damaged by the knock hole edges, put it in a wiring piping or use
insulated bush, etc. to protect it.
• To prevent the wiring from coming in contact with piping (particularly the high-pressure piping), secure it
with the included clamping material as shown page 23.
• When wiring, form the wiring so that the front plate does not float and make sure the front plate is securely fastened.
• Fix the power supply wiring, the earth wiring and the transmission wiring by clamps as shown in the figure.
• As shown in the following figure, please fix power supply wiring, field wiring and earth wire by clamp material.
Terminal Strip

Earth 1 2 3 L N Earth

Earth wire
Wire clamp

Power supply wiring

Transmission wiring

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• Carry out insulated processing of attaching an insulated sleeve.


Power supply wiring, wiring between units and earth wire with tying as clamp as shown below.
• Do not connect power supply to terminal block of transmission wiring. All system may get damaged.

Atthach an insulation sleeve Terminal Strip

1 2 3 L N
Earth
Earth
Power supply wiring
Transmission wiring

Wire clamp
Earth wire (Use wire clamp for protect
wire from external force)

〈 Wiring connection method 〉


Precautions when laying power supply wiring
• For connection to the terminal block, use ring type crimp style terminals with insulation sleeve or treat
the wiring with insulation.
(Refer to Fig.11)
• If it is inevitable to use ring type crimp style terminals, make sure to observe the following items.
(Abnormal heating may occur if the wring are not tightened securely.)

Wiring Connection of 2 wirings Connection of 2 Connection of wirings


of same size must be wirings on one side of different sizes is
carried out on both sides. is prohibited. prohibited.
Ring type
crimp-style Insulation
terminal sleeve
Fig. 11
• Never use the stranded wiring which is soldered.
(Slack in the electric wiring may cause abnormal heat.)
• Use the required wirings, connect them securely and fix these wirings so that external force may not
apply to the terminals.
• Use a proper screw driver for tightening the terminal screws. If an improper screw driver is used, it may
damage the screw head and a proper tightening cannot be carried out.
• If a terminal is over tightened, it may be damaged. Refer to the table shown below for tightening torque
of terminals.
Tightening torque (N • m)
M4 (Wire between units terminal board) 1.50 ± 0.30
M4 (Power supply terminal board) 1.50 ± 0.30
M4 (Earth wire between units) 1.69 ± 0.25
M5 (Earth wire between units) 3.55 ± 0.50

〈 Precautions when connecting the earth terminal 〉


CAUTION
Conduct wiring so that the earth wiring comes out from the notched part of the cup washer.
Otherwise, earth wiring contact will be insufficient and earth effect may be lost.

Ring type Cup washers


crimp-style
terminal

Cut-out section

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〈 Specification for field supplied wiring 〉


For the indoor unit wiring and transmission wiring (broken lines in the drawing), follow the instructions in
the indoor unit’s installation manual.

L N L N
POWER SUPPLY POWER SUPPLY
220-240V 220-240V
1~ Earth leakage 1~ Earth leakage
50Hz breaker 50Hz breaker
POWER SUPPLY
Branch switch, 220-240V Branch switch,
overcurrent breaker 1~ overcurrent breaker
50Hz
Outdoor Unit L N Outdoor Unit

1 2 3 L N Earth leakage 1 2 3 L N
breaker

Branch switch,
overcurrent breaker
Remote Remote
Controller Controller
Indoor Unit Indoor Unit

L N
1 2 3 1 2 3

〈 Specification of standard wiring components 〉

Power supply, Earth


Wiring type of
Recommended field fuse Wiring type (∗) Size transmission

Wiring size and length must


20 H05VV-U3G comply with local codes or H05VV-U4G2.5
IEC60335-1 (Table 11)

(∗) Only in protected piping, use H07RN-F when protected pipes are not used.
(Supply cords shall not be lighter than polychloroprene sheathed flexible cord
(Code designation 60245 IEC 57))

NOTE
1. Select and install the power supply wiring in accordance with IEC60335-1 (Table 11)
or local laws and regulations.
The maximum current of the outdoor and indoor unit are shown on each name plate.
2. When installing wiring in a location that can easily come in contact with people, be sure to
install an earth leakage breaker coping with high harmonics to prevent electric shock.
3. Breaker type and capacity shall be selected in accordance with local laws and regulations.

CAUTION
To the electrician
Do not operation the unit until refrigerant is charged completely.
(If it is operation before that, the compressor will be broken.)

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10. CHECK ITEMS BEFORE TEST OPERATION


What to check Check column
Is all wiring laid as instructed?
Is all the wiring connected? Are there no missing or reversed phase?
Is the transmission wiring transmission all in the correct order
between the units?
Power supply wiring Is the unit safely earthed?
Transmission wiring Are the screw at the attachment part of wiring not be loosened?
Earth wiring
Has the insulation resistance tested to at least 1MΩ?
• Use a 500V mega-tester for measuring insulation.
• Note: Do not use the mega-tester for currents other than 220-240V.
Is an earth leakage circuit breaker used a current operated type which is
compatible to the higher harmonic wave?
Does the earth leakage circuit breaker have appropriate rated current?
Is the piping size correct?
Is the piping insulation applied correctly?
Refrigerant piping Is the liquid and gas sides piping all insulated?
Are the stop valves for both the liquid and gas sides open completely?
Operating the unit with the valves shut will break the compressor.
Did you fill in the additional charging and recharging rate, and piping
Amount of refrigerant
length on the caution label attached accessory set?
Is the indoor unit fully installed?
Indoor unit
When the test run is started, the fan automatically begins turning.

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11. FIELD SETTINGS


WARNING
Always close the all plates when leaving the outdoor unit with the power on. (It may cause electric shock.)
In field setting for an outdoor unit, make sure to shut down the power and check that there is no residual
voltage before start installing. (It may cause an electric shock.)

How to make the field settings


Setup of functions for an outdoor unit is performed by the remote controller. Make the field settings
according to “How to make the field settings” which came with the remote controller.
• The settings are set by switching “Mode No.”, “FIRST CODE NO.”, and “SECOND CODE NO.”
Incorrect setting may cause the wrong operations.

Content of settings and setting number


: Factory settings
Mode FIRST SECOND CODE NO.
Description
NO. CODE NO. 01 02 03 04 05
Night time low noise Automatic
0 Low noise
operation activation
16 1 Automatic low noise 22h00 22h00 20h00
~ ~ ~
(26) start and stop time 06h00 08h00 08h00
Anti-Frozent +
2 High sensible cooling setting Server room Server room
setting setting (combine)
See the service manual for details on the content of the settings.
NOTE
1. Settings are done in a batch for the group. For this reason, when performing group control ∗ using the
remote controller from one unit to set individual outdoor units, set each unit separately (for each
connected indoor unit no.) using the mode number in parentheses. Checking after changing settings
can also only be done using the mode numbers in parentheses. (For group batch control, the display
will always read “01” even though the settings have been changed.) Furthermore, when performing
control with two remote controllers ∗, field settings using a remote controller can only be done using the
main remote controller.
∗ For details on controlling the units using the remote controllers, see applicable service manual.
2. Do not set any values not shown in the table above.
CAUTION
• For settings other than the above, refer to the caution label (attached to the back of the front plate) or
the service manual.
• Low night noise operation and demand operation using an external command requires a demand
adapter PC board (option). For more details, refer to the manual supplied with the adapter.

12. TEST OPERATION


WARNING
• Never perform a test operation with the discharge piping thermistor (R2T) and suction piping thermistor
(R3T) removed, as this might break the compressor.
• If the technician must leave the outdoor unit for some reason, switch places with another installation
technician or close the plates. (It may cause electric shocks.)

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12-1 HOW TO TEST OPERATION


After the indoor and outdoor unit installation, be sure to perform the test operation in accordance with
the following procedure.
1. Open the stop valve cover and check that the liquid and gas sides of the stop valves are open.
<Be sure to close the front plate before the operation (there is a risk of electric shock)>
Note: After doing an air-purge with a vacuum pump, the refrigerant pressure may not rise even if the
stop valves are opened. This is because the refrigerant piping path is closed off by the outdoor
unit electronic expansion valve, etc. There are no problems if the unit is run.
2. Attach the front plate to the outdoor unit and turn the power on at least 6 hours before operating the
outdoor unit to protect the compressor.
3. Set to COOLING operation with the remote controller.
4. Perform the test operation.
* When doing trial operation, it may take about 1 minute until the compressor begins to function, but this is not abnormal.
* When using the system the first time after installation, even if heating operation is selected, cooling
operation will take place for about 3 to 5 minutes.
Thereafter, it will change to heating operation, but this is not abnormal.
(In this case, the remote controller display will continue to display “heating operation.”)
This is in order to detect if someone has forgotten to open the stop valve during trial operation.
* If the outside air temperature is about 24˚C or more, even if HEATING operation is set, the system
may not operate, but this is not abnormal.
5. Operate normally
6. Confirm function of the indoor and outdoor units according to the operation manual.

open
It turns until it removes
a valve lid and stops to
<Liquid side> a counter clockwise rotation
by a 6 angle wrench.

open

<Gas side>

12-2 MALFUNCTION DIAGNOSIS


During the test operation, if the malfunction code shown below is displayed on the remote controller,
an installation work error may be the cause.
Malfunction code Installation work error Remedial action
[E3] [E4] [E5] [L8] [U0] Failure to open the stop valves Open the stop valves.
[E3] [E4] [L4] [L8] Closed air flow path Remove any obstacle to the air flow path.
[U1] Missing phase, negative phase Correct the wiring.
[U2] Unbalanced power Balance the power/Correct the wiring
[U4] [UF] Improper connection of the transmission wiring Correct the wiring.
Connect appropriate indoor unit
[UA] Connection of incompatible indoor unit
(refer to the catalogue)
Mistake wiring or not connect wiring of power supply,
NO INDICATION To correct wiring or connect correctly
indoor, outdoor, field wiring between indoor unit
• If the remote controller displays malfunction codes other than those above, the indoor and outdoor units
may be damaged. For the malfunction codes, please refer to the indoor unit’s installation manual or
outdoor service manual.
• The followings can be considered causes when the breaker for power supply trips.
- The capacity of a breaker for power supply is smaller than the required capacity of the leakage
circuit breaker.
- The leakage circuit breaker is not compatible to the higher harmonic wave.
CAUTION
To plumbing persons
To the electrician
After the test operation, when handing the unit over to the customer, make sure the piping covers and
the all plates are attached.

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3.2 RZA85-160C2V1 / RZA71-160C2Y1

SPLIT SYSTEM Air Conditioner Installation manual

CONTENTS
1. SAFETY PRECAUTIONS.............................................................................................. 2
2. BEFORE INSTALLATION.............................................................................................. 4
3. SELECTION OF INSTALLATION LOCATION............................................................... 5
4. INSTALLATION SERVICING SPACES......................................................................... 7
5. PRECAUTIONS ON INSTALLATION.......................................................................... 11
6. REFRIGERANT PIPING WORK.................................................................................. 12
7. AIRTIGHTNESS TEST AND AIR-PURGE................................................................... 20
8. CHARGING THE REFRIGERANT............................................................................... 20
9. ELECTRIC WIRING WORK......................................................................................... 23
10. CHECK ITEMS BEFORE TEST OPERATION............................................................. 27
11. FIELD SETTINGS........................................................................................................ 28
12. TEST OPERATION...................................................................................................... 29
IMPORTANT PR : THERE IS A RISK OF EXPLOSION OR FIRE
• Do not mix air in the refrigerating cycle during pump down operation.
• Do not use oxygen for airtightness test.
• Do not use refrigerant other than the specified one or flammable material (e.g. propane) in the
refrigerating cycle.
They may cause over pressure in the refrigerating cycle and result in explosion, fire or injury.
Our company assumes no responsibility for failure or malfunction caused by filling or mixing of anything
other than the specified refrigerant.
IMPORTANT: INSULATION RESISTANCE OF THE COMPRESSOR
If refrigerant accumulates in the compressor after completing installation, the insulation resistance can drop,
but if it is at least 1 MΩ, then the unit will not break down.
• Connect the power supply to the unit and after 6 hours check if the insulation resistance of the compressor rises.
(Energize and heat the compressor to vaporize the refrigerant accumulated in the compressor.)
• If the earth leakage breaker actuates, check if the earth leakage breaker is equipped with a device to
cope with high harmonics. To prevent wrong actuation of the earth leakage breaker due to the inverter,
make sure to adopt an earth leakage breaker equipped with a device to cope with high harmonics.
1. Please make sure to confirm that R32 (new refrigerant) is used in installation work in advance.
(It may not operate normally, if refrigerant type is different.)
2. The refrigerant R32 requires that strict precautions be observed for keeping the system clean, dry and
tightly sealed.
- Clean and dry
Strict measures must be taken to keep impurities (Including SUNISO oil and other mineral oils as well as
moisture) out of the system.
- Tightly sealed
R32 contains no chlorine, does not destroy the ozone layer and so does not reduce the earth’s protection
against harmful ultraviolet radiation. R32 will contribute only slightly to the greenhouse effect if released
into the atmosphere. Therefore, sealing tightness is particularly important in installation. Carefully read
the chapter 6. REFRIGERANT PIPING WORK and strictly observe the correct procedures.
3. The design pressure of this unit :
Design pressure
High/Low pressure area are shown in the right table.
The refrigerant piping is a high pressure area, Use the refrigerant piping which High 4.17
supports the design pressure. Low 3.30
The piping specifications, please refer to chapter 6. REFRIGERANT PIPING WORK. (Unit : MPa)
4. Be sure to connect the indoor unit, which is dedicated to R32. See the catalog for indoor unit models
which can be connected.
(Normal operation is not possible when connected to other units.)

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1. SAFETY PRECAUTIONS
Read the precautions in this manual
This appliance is filled with R32.
carefully before operating the unit.

Please read these “SAFETY PRECAUTIONS” carefully before installing this unit and be sure to install it
correctly.
This manual classifies the precautions into WARNINGS and CAUTIONS.
Be sure to follow all the precautions below. They are all important for ensuring safety.

WARNING ........Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION ..........Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.
After the installation is completed, test the air conditioner and check if the air conditioner operates properly.
Give the user adequate instructions concerning the use and cleaning of the indoor unit according to the
operation manual. In particular, make sure to explain with regard to “SAFETY PRECAUTIONS” and
“Not malfunction of the air conditioner”. Ask the user to keep this manual and the operation manual together
in a handy place for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
Please instruct the customer on how to operate the unit and keep it maintained.
Make sure to explain “SAFETY PRECAUTIONS” and “NOT MALFUNCTION OF THE AIR CONDITIONER”
to the customers.
Also, inform customers that they should store this installation manual along with the operation manual for
future reference.
WARNING
• Ask your local dealer or qualified personnel to carry out installation work.
Improper installation may result in water leakage, electric shocks or a fire.
• Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electric shocks or a fire.
• Consult your local dealer regarding what to do in case of refrigerant leakage.
When the indoor unit is installed in a small room, it is necessary to take proper measures so that the
amount of any leaked refrigerant does not exceed the concentration limit in the event of leakage.
Otherwise, this may lead to an accident due to oxygen deficiency.
• Be sure to use only the specified parts and accessories for installation work.
Failure to use the specified parts may result in the air conditioner fall down, water leakage, electric
shocks, a fire, etc.
• Install the air conditioner on a foundation that can withstand its mass.
Insufficient strength may result in the air conditioner falling down and causing injury.
• Carry out the specified installation work in consideration of strong winds, typhoons, or earthquakes.
Improper installation may result in an accident such as the air conditioner fall down.
• Make certain that all electric work is carried out by qualified personnel according to the applicable
legislation (Note 1) and this installation manual, using a separate circuit. In addition, even if the wiring is
short, make sure to use a wiring that has sufficient length and never connect additional wiring to make
the length sufficient. Insufficient capacity of the power supply circuit or improper electric construction
may lead to electric shocks or a fire.
(Note1) Applicable legislation means “All international, national and local directives, laws, regulations
and codes which are relevant and applicable for a certain product or domain”.
• Earth the air conditioner.
Do not connect the earth wiring to gas or water piping, lightning conductor or telephone
earth wiring.
Incomplete earthing may cause electric shocks or a fire.
• Be sure to install an earth leakage circuit breaker.
Failure to do so may cause electric shocks or a fire.
• The appliance must be stored in a room without continuously operating ignition sources
(for example : open flames, an operating gas appliance or an operating electric heater).
• Do not pierce or burn.
• Be aware that refrigerant may not contain an odour.
• Comply with national gas regulations.
• Be sure to switch off the unit before touching any electrical parts.
Touching a live part may result in electric shocks.
• Make sure that all wiring is secure, using the specified wiring and ensuring that external forces do not
act on the terminal connections or wiring. Incomplete connection or fixing may cause overheator a fire.

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• When wiring between the outdoor and indoor units, and wiring the power supply, form the wiring orderly
so that the structural parts such as a cover can be securely fastened.
If the cover is not in place, overheat of the terminals, electric shocks or a fire may be caused.
• Do not add wiring. It may result in heat generation. Electric shock or fire.
• When installing or relocating the air conditioner, be sure to bleed the refrigerant circuit to ensure, it is free
of air, and use only the specified refrigerant (R32).
The presence of air or other foreign matter in the refrigerant circuit causes abnormal pressure rise, which
may result in equipment damage and even injury.
• If refrigerant gas leaks during installation work, ventilate the area immediately.
Toxic gas may be produced if refrigerant gas comes into contact with a fire.
• After completing the installation work, check to make sure that there is no leakage of refrigerant gas.
Toxic gas may be produced if refrigerant gas leaks into the room and comes into contact with a source of
a fire, such as a fan heater, stove or cooker.
• Never directly touch any accidental leaking refrigerant. This could result in severe wounds caused by frostbite.
• Do not stand on the outdoor unit or put things on it. The unit may fall down or drop, and cause accidents.
• Do not charge any refrigerant into the refrigeration cycle other than the designated refrigerant.
It may cause an explosion or a fire due to leakage or a burst due to abnormally high pressure in the
refrigeration cycle.
• Do not extend wiring on the way. It may cause heat generation, electric shocks or fire.
• At the installation work, install the refrigerant piping firmly before operating the compressor.
If the compressor is operated without installing firmly and the service valve is in open condition, it sucks
the air, etc., and the pressure inside the refrigerant circle becomes abnormally high. It may cause
personal injury and property damaged.
• At pump down work, stop the compressor before removing the refrigerant piping.
If removing the refrigerant piping when the compressor is operated with its service valve in open
condition, it sucks the air, etc., and the pressure inside the refrigerant circle become abnormally high,
which may cause personal injury and property damaged.
• The appliance shall be installed operated and stored in a room with a room area larger than area specify
in the table below.
Minimum room area
Refrigerant chargeless Additional refrigerant charge
Model name Wall (m2) Others (m2) Wall (m2) Others (m2)
RZAV71, RZAS71 6.4 5.2 15.2 10.2
RZAV85, RZAS85 8.0 5.8 17.5 11.8
RZAV100 • 125,
13.3 9.0 25.1 16.8
RZAS100 • 125 • 140
RZAV140, RZAS160 9.7 17.8
RZAC85 • 100, RZA71
5.2 6.9
RZA85 • 100
RZAC125, RZA125 5.8 8.3
RZAC140, RZA140 9.0 12.6
RZA160 9.7 13.4

• When flared joints are reused indoors, the flare part shall be re-fabricated.

CAUTION
• Install drain piping according to this installation manual to ensure good drainage, and insulate the piping
to prevent condensation. Improper drain piping may cause water leakage, make the furniture get wet.
• Install the indoor and outdoor units, power cord and connecting wires at least 1 meter away from televisions or
radios to prevent image interference or noise.
(Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate the noise.)
• Install the indoor unit as far as possible from fluorescent lamps.
If a wireless remote controller kit is installed, the transmission distance of the remote controller may be
shorter in a room where an electronic lighting type (inverter or rapid start type) fluorescent lamp is installed.
• In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
• Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a
shelter by small animals.
Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct
the customer to keep the area around the unit clean.
• Disposal requirements
Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance
with relevant local and national legislation.
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• Only qualified personnel can handle, fill, purge and dispose of the refrigerant.
• Do not install the air conditioner in places such as following:
1. Where there is mist of oil, oil spray or vapor for example a kitchen.
Resin parts may deteriorate, and cause them to fall out or water to leak.
2. Where corrosive gas, such as sulfurous acid gas, is produced.
Corrosion of copper pipings or brazes parts may cause the refrigerant to leak.
3. Where there is machinery which emits electromagnetic waves.
Electromagnetic waves may disturb the control system, and cause malfunction of the equipment.
4. Where flammable gases may leak, where carbon fiber or ignitable dust is suspended in the air or
where volatile flammables, such as thinner or gasoline, are handled. If the gas should leak remain
around the air conditioner, it may cause ignition.
5. The place that the vibration or the voltage fluctuation give influence. Vehicles, vessels, etc.
The vibration may cause a damage and the voltage fluctuation may cause an abnormal operation.
6. Where small animals may build a nest, fallen leaves are accumulated, or weeds are overgrown.
If small animals touch the electrical parts inside, this may cause malfunction, smokes of a fire.
■ Important information regarding the refrigerant used.
This product contains fluorinated greenhouse gases.
Refrigerant type: R32
GWP(1) value: 675
(1)
GWP = global warming potential
• The refrigerant quantity is indicated on the unit name plate.

2. BEFORE INSTALLATION
<Do not throw away accessories that are required for installation.>

2-1 CAREFULLY READ THESE INSTRUCTIONS BEFORE INSTALLATION.


• For installation of the indoor unit, see the installation manual attached to the indoor unit.
2-2 ACCESSORIES
Check if the following accessories are included in Fig. 1.
(The accessories can be found behind the front plate.)
Installation Installation Accessory set Refrigerant
Caution label Clamp
manual (1) manual (2) (For demand adapter) charge label

(1 pc.) (2 pcs.) (1 set) (1 pc.) (2 pcs.) (1 pc.)


Precautions to remove packaging (L-pillar):
for model which attached L-pillar only
• Remove the packaging (L-pillar) used to protect the unit Screw for
while carrying from the right front part. front plate
Follow the steps below to remove.
1. Remove the front plate screw. Accessories
2. Remove the packaging (L-pillar). Screw for
3. Install the front plate screw to fix the front and top plates. front plate Front plate
Top plate
Top plate
Front plate Screw for
screw Front plate front plate
Packaging screw
Front plate Accessories
(L-pillar)
Packaging Screw for
Packaging (pallet) (L-pillar) front plate Front plate
Front plate
Fig. 1
Packaging (pallet)
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Transporting the Unit


As shown in Fig. 2, bring the unit slowly. (Take care not to let hands or things come in contact with rear fins.)

Outlet side grille


Inlet hole
Outdoor unit

Handle

When lifting up the unit, do not put fingers into When lifting up the unit, do not put fingers into
the inlet hole on the side of the casing, otherwise the inlet hole on the side of the casing, otherwise
the casing may be deformed. the casing may be deformed.

(FRONT) (REAR) (FRONT) (REAR)


Fig. 2
CAUTION
• Work in a team of at least two people when carrying the outdoor unit.

Installation Parts
Always use accessory parts or those of designated specification as parts required for installation.

3. SELECTION OF INSTALLATION LOCATION


(1) Select the installation location that meets the following conditions and get approval of
the customer.
• Places where is no risk of flammable gas leakage.
• Places where the outdoor unit does not bother next-door neighbors.
• Safe places where can withstand the unit’s mass and vibration and where the air conditioner can be
installed level.
• Places where are well-ventilated and where servicing space can be well ensured.
The minimum required space is shown in chapter 4. INSTALLATION SERVICING SPACES.
• Where the length between the indoor and the outdoor units is ensured within the allowable length.
(Please see chapter 6. REFRIGERANT PIPING WORK.)
• Do not allow wind from the same direction to blow frequently toward the outlet or inter of the outdoor
unit. If the wind is likely to blow as mentioned above, make sure to keep a sufficient service space
and install a wind protective shield.
Earth leakage
CAUTION Only Duct type breaker
connection
• Inverter air conditioners may cause
noise to occur in electrical appliances.
As shown in the right drawing, select Indoor unit
an installation site well away from
radios, PCs, and stereos.
Indoor Outdoor
• Especially in the areas where the 1.5 m or more remote unit
incoming signal strength is weak, keep 1 m or more controller
the indoor remote controller 3 meter or 1 m or more
more from electrical appliances. Put
the power supply and transmission
wiring in a metal piping and ground the
metal piping.
1.5 m or more 1.5 m or more
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(2) When installing the outdoor unit’s in a place exposed to strong wind, pay special attention to
the following.
5m/sec or more strong wind blown against the outdoor unit’s outlet side causes the outdoor unit to
deteriorate in air volume and suck in the air blown out of its outlet side (short circuit), and the following
effects may result.
• Performance is degraded.
• Operation stop due to increase in pressure.
If a very high fan strength is used continuously from the front of the outdoor unit outlet side,
the fan might turn in reverse at high speed, and become damaged.

(3) Following the installation place, it is expected that the influence of the strong wind is great.
• The flat area which receives the adverse wind such as typhoon directly since there is no obstacles
such as buildings and mountains. (Including coast line, shoreline of lake and mountain region.)
• The installation place that no obstacles around the outdoor unit to prevent the adverse wind, for
example, walls and buildings that are higher than the applicable outdoor unit, etc.
Please take measures when installing especially on a rooftop.
• Since the outdoor unit may fall down, attach the fixture for preventing overturning (option).
• Turn the outlet side toward the building’s wall, fence or windbreak screen.

Inlet side grille

Ensuring there is
enough space for
installing the
outdoor unit.

• Set the outlet side at a right angle to the direction of the wind.

Strong wind
Strong wind
Strong wind
Strong wind

Air outlet Air outlet

(4) In installing the unit in a place frequently exposed to snow, pay special attention to the following:
In regions where piles of snow can be expected, the inlet and outlet side as well as lower section of the
bottom frame may be blocked by the snow. Pay special attention to the following:
• Place the outdoor unit on a frame (field supply) so that it is not covered with snow fall, piles of snow,
or drift of snow.
Ensure the bottom frame is at least 500 mm higher than expected snow levels.
• Install a roof cover for a snow fence or other enclosure (field supply).
• Remove the inlet side grille to prevent snow from accumulating on the rear fins. Take measures so
that people do not touch the fin easily when the inlet side grille is removed. (such as installing fences)
• Avoid installing the unit in a location where blown snow will pile up.
Also take the following measures, as there is a danger the drainage discharged during defrosting
operation may freeze.
• Install the outdoor unit at a sufficient height so that its bottom frame is above expected snow levels.
This is to prevent the piles of ice on the underside of the bottom frame. (A space of at least 500 mm is
recommended.)
• Do not use a central drain plug (option). (There is a danger of freezing when a drain plug or drain piping is used.)
• If there is a problem with dripping of drainage, take a measure such as positioning a roof cover (field
supply) under the outdoor unit.

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4. INSTALLATION SERVICING SPACES


• The installation servicing spaces shown in these drawings are based on the outdoor unit inlet area
temperature of 35C° (DB) for COOLING operation.
If the planned inlet area temperature exceeds 35C° (DB), or if the heat load of all outdoor units is
increased significantly and exceeds the maximum operating capacity, secure a larger space than that
indicated by the inlet dimensions in these drawings.
• For installation, consider both pedestrian and air flow paths and choose a suitable pattern from these
drawings to match the space available field, (If the number of units to be installed exceeds the patterns in
these drawings, consider there is nothing short-circuits.)
• Regarding the front space, position the units with consideration to the space required for the refrigerant
piping work. (Consult your dealer if the work conditions do not match those in the drawings.)
• Secure appropriate space when using a side piping outlet.

4-1 INSTALLATION OF SINGLE UNIT (Units : mm)


When nothing is obstructing the top
1. In case obstacles exist only in front of the
inlet side.

100 or more 100 or more

2. In case obstacles exist in front of the inlet


side and on both sides of the outdoor unit.

100 or more 100 or more

100 or more 100 or more


100 or more 100 or more

3. In case obstacles exist only in front of the


outlet side.

500 or more 500 or more

When something is obstructing the top 500 or less 500 or less


1. In case obstacles exist in front of the 1000 or more 1000 or more
inlet side.

100 or more 100 or more

500 or less 500 or less


1000 or more
2. In case obstacles exist in front of the 1000 or more

inlet side and on both sides of the


outdoor unit.
150 or more 150 or more

150 or more 150 or more 150 or more 150 or more

500 or less 500 or less

3. In case obstacles exist in front of the 1000 or more 1000 or more


outlet side.

500 or more
500 or more

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In case obstacles exist in front of both the inlet and outlet sides
Pattern 1 Where obstacle in front of the outlet side is higher than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the
inlet side.)

100 100
or more or more
500 500
2. When something is obstructing the top. or more or more
Relation of dimensions of H, A, and L are shown in
500 or less 500 or less
the table below.
L A 1000 1000
or more or more
L ≤ 0.5H 750 or more
L≤H
0.5H < L ≤ H 1000 or more
Set the frame to be L ≤ H. L
L>H L
Refer to the column of L ≤ H for A. H
250
H
250
or more or more
Get the lower part of the frame sealed so that air A A

from the outlet does not bypass.


Pattern 2 Where obstacles in front of the outlet side is
lower than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions on the
inlet side.)
100 100
or more or more
500
2. When something is obstructing the top. 500
or more or more
Relation of dimensions of H, A, and L are shown in
the table below. 500 or less

L A 1000
500 or less
1000
or more or more
L ≤ 0.5H 100 or more
L≤H
0.5H < L ≤ H 200 or more H H
Set the frame to be L ≤ H.
L>H L L
Refer to the column of L ≤ H for A.
A
Get the lower part of the frame sealed so that air A
1000 or more
from the outlet does not bypass. 1000 or more (1700)
(1700)
If the dimension is ( ) or more, you do not need to
place the frame including the case of L>H.

4-2 IN CASE OF INSTALLING MULTIPLE UNITS (2 UNITS OR MORE) IN LATERAL


CONNECTION PER ROW (Units : mm)
When nothing is obstructing the top
100 or more
1. In case obstacles exist in front of the inlet 100 or more
100 or more
100 or more
side and on both sides of the outdoor unit.
1000 or more
1000 or more

300 or more
200 or more 300 or more
200 or more
100 or more
2. In case obstacles exist only in front of the 100 or more 100 or more
outlet side. 100 or more

1000 or more 1000 or more

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When something is obstructing the top


1. In case obstacles exist in front of the 500 or less 500 or less
100 or more
outlet side.
1000
100 or more or more
1000 or more

100 or more
100 or more

1000 or more 1000 or more

2. In case obstacles exist in front


of the inter and on both sides 100 or more
100 or more 500 or less
of the outdoor unit. 500 or less 1000
1000 or more or more

100 or more 100 or more


1000 or more 1000
or more

300 or more 300 or more


200 or more 200 or more

In case obstacles exist in front of both the inlet and outlet sides
Pattern 1 Where obstacles in front of the outlet side is higher than the outdoor unit.
1. When nothing is obstructing the top.
100
(There is no height limit for obstructions or more
100 or more
100 100 or more
on the inlet side.) or more

300 300
or more or more
1000 1000
2. When something is obstructing the top. or more or more
Relation of dimensions of H, A, and L are shown
in the table below. 500 or less 500 or less
L A
L ≤ 0.5H 1000 or more 1000
L≤H 100 or more 1000 100 or more
or more
0.5H < L ≤ H 1250 or more or more

Set the frame to be L ≤ H.


L>H
Refer to the column of L ≤ H for A.
Get the lower part of the frame sealed so that air L L
H 300 or more H
from the outlet does not bypass. 300 or more

A A
Only two units at most can be installed in series.

Pattern 2 Where obstacles in front of the outlet side is lower than the outdoor unit.
1. When nothing is obstructing the top.
(There is no height limit for obstructions 100 or more
on the inlet side.) 100 or more

Relation of dimensions of H, A,
L H
and L are shown in the table below. H
100 or more
L A 100 or more
A A
L ≤ 0.5H 250 or more L 1000
1000 or more
or more
0.5H < L ≤ H 300 or more

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2. When something is obstructing the top.


Relation of dimensions of H, A, and L are shown in the table below. 500 or less
L A 1000
or more
L ≤ 0.5H 250 or more 100
or more
L≤H
0.5H < L ≤ H 300 or more
L H
Set the frame to be L ≤ H.
L>H
Refer to the column of L ≤ H for A.
Get the lower part of the frame sealed so that air from the outlet A
does not bypass. 1000 or more
(1700)

Only two units at most can be installed in series. 500 or less


If the dimension is ( ) or more, you do not need to place the 1000
frame including the case of L > H. or more

100
or more
A
L 1500 or more
(1700)

4-3 IN CASE OF STACKED INSTALLATION (Units : mm)


1. In case obstacles exist in front of
the outlet side.
100 or more

100 or more

500 or more
500 or more

A 1000 or more
1000 or more
A

2. In case obstacles exist in front of


the inlet side. 100 or more
100 or more

500 or more

500 or more

A A 300 or more
300 or more

• Do not exceed two levels for stacked installation.


• Install a roof cover similar to A (field supply), as the outdoor units with downward drainage are prone
to dripping.
• Install the upper-level outdoor unit so that its bottom frame is a sufficient height above the roof cover.
This is to prevent the buildup of ice on the underside of the bottom frame. (A space of at least 500 mm
is recommended.)
• It is not necessary to install a roof cove if there is no danger of drainage dripping. In this case, the
space between the upper and lower outdoor units should be at least 100 mm.
(Close off the gap between the upper and lower units so there is no reintake of discharged air.)

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4-4 IN CASE OF MULTIPLE-ROW INSTALLATION (FOR ROOF TOP USE, ETC.) (Units : mm)
1. In case of installing one unit per row.

100 or more 100 or more

2000 or more 2000 or more

200 or more 200 or more


1000 or more 1000 or more

100 or more
2. In case of installing multiple units (2 units or more) 100 or more
in lateral connection per row. 1
or 00
Relation of dimensions of H, A, and L are shown in mo
re
1
the table below. or 00
mo
re L
L A A
L ≤ 0.5H 250 or more 3000 or more
L≤H 100
0.5H < L ≤ H 300 or more or more
100 H 600 or more
or more
L>H Installation impossible. 1500 or more

100 or more
• In case of side piping outlet, ensure a space sufficient for piping. 100 or more
1
or 00
mo
re 1
or 00
mo
re
L
A
100
or more 3000 or more
100
or more
H 600 or more
1500 or more

5. PRECAUTIONS ON INSTALLATION
〈Drain work〉
Outlet side
• Potentially problematic locations for the outdoor unit
drainage. In locations where, for example, drainage 160 620 160
may fall on passersby of water drainage may cause
passersby to slip over, install an enclosure (field supply)
to prevent people approaching the outdoor unit.
(345 ~ 355)
99 161

• If the unit is installed in the snowy region, the performance


295

350

may drop due to ice-up of snow accumulated between the


finned coil and the outside panel.
19

To avoid snow accumulation, open the knock-out hole


6

located at the left side corner to drain off snow melted Bottom frame
20
at defrost.
Bore a hole through the connection plate (4 places) with
a drill of φ6mm and remove the blind plate. Drain hole
36 201 154 179
• Then, coat the area around the bored holes with rust 25 Knock hole
preventive coating to cover the metal exposure.
• Make sure the drain work properly. Diagram of lower surface (Units : mm)

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〈 Installation method of outdoor unit 〉


• Check the strength and level of the installation ground so that the outdoor unit will not cause any
operation vibration or noise after installation.
• In accordance with the foundation drawing in Fig.3, fix the unit securely by means of the foundation bolts,
(Prepare four sets of M12 foundation bolts, nuts and washers each which are available on the market.)

20 mm
Drawing of the foundation

Fig. 3

• It is best to screw in the foundation bolts until their length are 20 mm from the foundation surface.
• Fix the outdoor unit to the foundation bolts using nuts with resin washers. (See the right-hand drawing)
If the coating on the fastening area is stripped off, the nuts rust easily.
Resin
washers
〈 Installation method of fixture for preventing overturning 〉
• If steps need to be taken to prevent the unit from tipping over,
use the fixture for preventing overturning (option).

Fixture for preventing Fixture for preventing


overturning (option) overturning (option)
(Wiring system) (Wiring system)

6. REFRIGERANT PIPING WORK


〈For details on the refrigerant piping of the indoor unit, see the installation manual attached to
the indoor unit.〉

CAUTION
To plumbing persons
• Important information regarding the refrigerant used. This product contains fluorinated greenhouse gases.
GWP (global warming potential) of R32 refrigerant type = 675
• Use R32 as additional for charging.
• Do not use flux when brazing refrigerant piping.
Use phosphor copper brazing filler metal (BCuP-2: JIS Z 3264/B-Cu93P-710/795: ISO 3677) that does
not require flux.
(If chlorinated flux is used, the piping will be corroded and, in addition if fluorine is contained, the
refrigerant oil will be deteriorated and the refrigerant circuit will be affected badly.)
• After chapter 8. CHARGING THE REFRIGERANT is completed, be sure to open the stop valves
before performing 11. FIELD SETTINGS.
(Operating the unit with the valve shut will break the compressor.)

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Precaution when reuse existed refrigerant pipe


Please keep below points in order to reuse existed pipe, failure may caused if have fault.
• Below are pipes shall always make new construction, do not reuse piping.
• When removed from indoor unit or outdoor unit for a long time.
(Moisture entry to internal pipe, wastes entry can be occurred.)
• When copper tube is corroded.
• When pipe thickness is insufficient (refer to 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE
PIPING LENGTH table.)
• Do not reuse flare for refrigerant leak protection, please make flare processing.
• Do not reuse flare nut, please use flare nut in product accessories.
• Make sure to do refrigerant leak check in case there is brazing area while perform
field piping.
• If insulation is deteriorate, make sure to exchange to new one.

6-1 INSTALLATION TOOLS


Be sure to use the dedicated tools to ensure sufficient pressure resistance and prevent the entry
of any impurities.
To ensure sufficient pressure resistance and prevent the entry of any impurities
Manifold gauge
(mineral oils such as suniso oil and liquids), use the R410A or R32 dedicated item
Charging hose
(the screw specifications for R410A or R32 differ).
Be extremely careful not to flow the pump oil backward to inside the piping when
Vacuum pump the pump is stopped.
Use a pump which enables vacuuming to -0.1 MPa (-755mmHg) of the gauge pressure.

6-2 SELECTION OF PIPING MATERIAL


• Use the piping whose inside and outside are clean and with no harmful substances for use such as
sulphur, oxide, dust, dust from cutting, grease, or liquid (contamination) is attached.
• For the refrigerant piping, use the following material.
Material: Deoxidised phosphorous seamless copper piping
Temper grade: Use piping with temper grade in function of piping diameter as listed in the table on section
6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.
Size: Decide based on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.
Thickness: Comply with applicable legislation. The minimal piping thickness for R32 piping must be in
accordance with the table on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE
PIPING LENGTH.
• For the handling of the stop valves, see “Precautions when the handling piping stop valves” on section
6-5 REFRIGERANT PIPING WORK.
• Be sure to perform piping work using measurements within the maximum allowable length and height
difference described on section 6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH.

6-3 PIPING PROTECTION


• Prevent contamination or moisture from getting into the piping.
• Pay special attention when running the copper piping through the through-hole or when leading the
edge of the piping outside the room.
• Refrigerant piping must be protected from physical damage. Install a plastic cover or equivalent.

Location Work period Protection method Location Work period Protection method
One month or more Pinching Indoor N/A Pinching or taping
Outdoor
Less than one month Pinching or taping

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6-4 REFRIGERANT PIPING SIZE AND ALLOWABLE PIPING LENGTH


〈 Please refer to installation manual of indoor unit about indoor unit’s refrigerant piping 〉

CAUTION
• This unit is chargeless specification. Due to chargeless length and allowable piping length will be
different depend on field pipe size.
■ Piping bend radius
Pipe thickness
Piping diameter Bend radius
(material)
φ 9.5 mm 0.8 mm (C1220T-O, Type O) 30 mm or more
φ 15.9 mm 1.0 mm (C1220T-O, Type O) 50 mm or more

■ Refrigerant pipe size and chargeless length


Liquid pipe size (type) Gas pipe size (type) Chargeless length

φ 9.5 mm x t 0.8 mm φ 15.9 mm x t 1.0 mm


30 m
(type O) (type O)

• One way maximum allowable piping length means the maximum length of liquid side piping or gas
side piping.
• Equivalent length is the pressure loss due to L joints, traps, and so on along the refrigerant piping
converted to a straight piping length of the same size and added to the overall value.
Please see the Engineering Data for calculation of equivalent length.
• Please give the vertical interval between the indoor and outdoor as 30 m or less.
Pair connection Refrigerant piping size and one way maximum allowable piping length.
Maximum allowable Maximum allowable
Liquid pipe size piping length Gas pipe size piping length
Outdoor unit type (type) (It is equivalent (It is equivalent
(type)
length in the inside) length in the inside)

RZAV71 • 85 • 100 φ 9.5 mm x φ 15.9 mm x


RZAS71 • 85 • 100 • 125 • 75 m (90 m) 75 m (90 m)
140 • 160 t 0.8 mm (type O) t 1.0 mm (type O)

RZAC85 • 100 • 125 φ 9.5 mm x φ 15.9 mm x


RZA85 • 100 • 125 50 m (70 m) 50 m (70 m)
RZA71 • 85 • 100 • 125 t 0.8 mm (type O) t 1.0 mm (type O)

WARNING
• When flared joints are reused indoors, the flare part shall be re-fabricated.

CAUTION
• Use dedicated piping cutters and flaring tools for R410A or R32.
• When making a flare connection, apply ether or ester oil only to the flare inner surface.
• Use only the flare nuts attached to the unit. If other flare nuts are used, it may cause refrigerant leakage.
• To prevent contamination, dust or moisture from getting into the piping, take measures such as pinching
or taping the pipings.

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6-5 REFRIGERANT PIPING WORK


• The refrigerant piping is connectable in four direction. (See Fig. 4)
• Do not let anything other than the designated refrigerant (such as air or water) enter the refrigerant
system.
• When connecting in a downward direction, open the knock out hole by making 4 round holes around the
knock out hole by using a φ 6 mm drill. (See Fig. 5)
• Cutting out the two slits makes it possible to install as shown in Fig. 6. (Use a metal saw to cut the slits.)
Screw for
front plate

Front plate Piping outlet Center area around


plate (front) Drill knock hole
Knock hole
Backward
Screw for
front plate Piping outlet
plate (rear) Connection piping
Forward Slit
Sideward Bottom frame
Slit
Piping outlet Downward
plate screw Fig. 4 Fig. 5 Fig. 6

• After knocking out the knock hole, it is recommended to apply repair paint to the edge and the
surrounding end surfaces to prevent rusting.

Back side (rear) connection Side (lateral) connection


Remove the piping outlet plate Remove the piping outlet plate
(rear) for connection. (front) for connection.
Flare nut Flare nut Flare nut
Flare nut
Piping (liquid)
Piping (gas)
(field supply)
(field supply) Piping (liquid)
Piping outlet
plate (rear) (field supply)
Piping (gas)
(field supply) Knock hole Knock hole Piping outlet
plate (rear)

CAUTION Putty or
thermal insulation
Preventive against small animals entering into the casing
(field supply)
Fill up the space with putty or thermal insulation (field supply)
where the piping through as shown Fig. 7.
(If small animals touch the electrical parts inside, this may Fig. 7
cause malfunction, smokes or a fire.)

〈 Precautions when the handling piping stop valve 〉


Do not open the stop valves until the 8. CHARGING THE REFRIGERANT is finished.
• The name of the parts necessary for handling the piping stop valves for the indoor and outdoor units
are described in Fig. 8. The valves are closed before shipment.
Service port

Valve bar
Valve cap

Piping Fig. 8
connection

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• Since the side plate may be deformed if only a torque wrench is used when loosening or tightening
flare nuts, always lock the stop valve with a wrench and then use a torque wrench.
When tightening the flare of the stop valves, make sure to tighten by the rated torque.
The rated torque is shown on “Precautions when tightening flare nuts” (Following)
Applying force by exceeding the rated tightening torque may cause the sheet surface inside the stop
valve to twist, the refrigerant to leak inside the valve, and the flare nut to break.

PROHIBITED
Do not apply force to the valve cap or the valve body when tightening the flare nut.
(It may cause refrigerant leakage due deformation of the valve body)

Do not apply force to the


valve cap or the valve body

Spanner

Torque
wrench

• When using the low outdoor temperature cooling mode etc., the pressure on the low pressure side
might drop, so the flare nut on the stop valves should be sealed completely with silicon sealant or the
like in order to prevent frost from forming on it (both gas and liquid sides). (Refer to Fig.9)

Silicon sealant
Fig. 9 (Make sure that
there is no gap)

〈 How to Operate the Stop Valve 〉 (Refer to Fig. 10)


Use hex-wrenches 4 mm and 6 mm.
To open:
1. Insert one hex-wrench onto the valve rod and turn counter-clockwise.
2. Stop when the valve rod no longer turns. It is now open.

To close:
1. Insert one hex-wrench onto the valve rod and turn clockwise.
2. Stop when the valve rod no longer turns. It is now closed.

Direction to open
Direction to open

Fig. 10
〈Liquid side〉 〈Gas side〉

〈 Precautions for handling valve cap 〉


• A seal is attached to the point indication by the arrow.
Take care not to damage it. (Refer to Fig. 11)
• Be sure to tighten the valve cap securely after operating the valves.

Valve size Tightening torque Valve size Tightening torque


Liquid side φ 9.5 mm 15.0 ± 1.5 N • m Gas side φ 15.9 mm 25.0 ± 2.5 N • m

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Valve cap

Stop valve Fig. 11


(cap attachment)

〈 Precautions for handling servicing port 〉


• Use a push-rod-provided charging hose for operation.
• Be sure to tighten the valve cap securely after operation.

Tightening torque 12.7 ± 1.2 N • m

PROHIBITED
Do not use a charging hose of which pressing stick is slipped out from the center. (It may cause
refrigerant leakage due to deformation of the valve stem of the service port)

〈 Precautions for connecting piping 〉


• Take caution so that the refrigerant piping between the outdoor and indoor units may not touch the
compressor bolt and sound proof cover and the plate as show Fig.12.
• If installing the outdoor unit higher than the indoor unit, caulk the space around insulation and tubes
because condensation on the stop valves can seep through to the indoor unit side.

〈 Precautions for regarding insulation 〉


Enhance the insulation of the refrigerant piping according to the installation conditions. If this is not done,
condensation may form on the surface of the insulation. Please refer to the target valves shown below.
• When the temperature and humidity conditions are 30 °C and RH 75% or more: thickness of the
insulation is 15 mm or more.
• When the temperature and humidity conditions are 30 °C and RH 80% or more: thickness of the
insulation is 20 mm or more.
• Be sure to insulate the liquid and gas sides interunit piping.
It may become the cause of refrigerant leakage if it dose not insulate. (Be sure to use insulating material
which can resistant)

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Inter unit piping


Terminal cover for the indoor
and outdoor units
Compressor

Perform treatment
such as caulking
Insulation
(field supply)
Insulation around the piping
section so it is not exposed
and then cover the insulation
with vinyl tape. Insulation
(field supply)
Fig. 12
Refrigerant piping must
be protected from physical
damage. Install a plastic
cover or equivalent.

CAUTION
Insulation of interunit piping must be carried out up to the connection inside the casing.
If the piping is exposed to the atmosphere, it may cause sweating or burn due to touching the piping,
electric shocks or a fire due to the wiring touching the piping.

〈 Precautions when tightening flare nuts 〉


• Be sure to remove the flare nuts using two spanners. Then after the piping connection, tighten them
using a spanner and torque wrench.
• For the dimension of flared part, see the Table 1.
• When making a flare connection, coat ether or ester oil only to the flare inner surface. Then, turn the
flare nut 3 to 4 times with your hand and screw in the nut.

Torque wrench Spanner Coat the flare inner surface only


Union joint with ether oil or ester oil.

Flare nut
Piping connection Flare nut

• For the tightening torque, see the Table 1.


• After all the piping has been connected, use nitrogen to perform a refrigerant leakage check.
Table 1

Dimensions of flare
Piping size Tightening torque Flare shape
A

R0.6±0.2
φ 9.5 mm 36.3 ± 3.6 N•m 13.0 ± 0.2 mm

90˚ 2˚
45˚

φ 15.9 mm 68.6 ± 6.8 N•m 19.5 ± 0.2 mm

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Table 2

Recommended arm
Piping size Tightening angle
length of tool used

φ 9.5 mm 60 to 90 degrees Approx. 200 mm

φ 15.9 mm 30 to 60 degrees Approx. 300 mm

If there is no torque wrench, use Table 2 as a rule of thumb. When tightening a flare nut with a spanner
harder and harder, there is a point where the tightening torque suddenly increases. From that position,
tighten the nut additionally the angle shown in Table 2. After the work is finished, check securely that there
is no gas leakage. If the nut is not tightened as instructed, it may cause slow refrigerant leakage and result
in malfunction (such as does not cool or hot.).

Precautions when brazing the refrigerant pipings


Do not reuse joint which have been used once already.
• When brazing the refrigerant piping, carry out brazing work (NOTE 2) after substituting nitrogen for air
(flow nitrogen into the piping and substitute nitrogen for air (NOTE 1) (see the drawing below)).

NOTE
1.The proper pressure for having nitrogen flow through the piping is approximately 0.02 MPa, a pressure
that makes one feel like breeze and can be obtained through a pressure reducing valve.
2.Do not use flux when brazing refrigerant piping. Use phosphor copper brazing filler metal (BCuP-2:JIS Z
3264/B-Cu93P-710/795:ISO 3677) that does not require flux. (If chlorinated flux is used, the piping will
be corroded and, in addition if fluorine is contained, the refrigerant oil will be deteriorated and the
refrigerant circuit will be affected badly.)

PROHIBITED
Do not use anti-oxidants when brazing the piping joints. (Residue can clog pipes and break equipment.)

Pressure-reducing valve

Brazing place

Nitrogen

Taping
Refrigerant piping Stop valve Nitrogen

19

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7. AIRTIGHTNESS TEST AND AIR-PURGE


AIRTIGHTNESS TEST
• Perform a refrigerant leakage check using nitrogen gas (airtightness test) with the outdoor unit stop valve
close, to make sure there are on leakage.
For the airtightness test, raise the pressure to the design pressure in the high pressure section (4.17 MPa)
• For the airtightness test, the unit passes the test if the pressure in the high pressure section does not drop
for 24 hours after increasing to the design pressure.
A correction is required since the pressure decreases approx. 0.01 MPa when the ambient temperature
of 1 C° decreases.
• If the pressure drop is confirmed, perform the airtightness test again after checking and modifying the
leakage points.
AIR-PURGE
• Evacuate by the vacuum pump for more than 1 hours until the internal pressure decreases below -0.1 MPa.
After that, leave it with -0.1 MPa or less for more than one hour and confirm that the value of vacuum
gauges does not increase.
• If the value of vacuum gauge increases, there is moisture inside the refrigerant piping or there are
leakage points.
Perform evacuation again after checking and improving the leakage points.

Outdoor unit
Stop valve

Pressure
gauge Indoor unit
Nitrogen
Vacuum pump
(Refrigerant leakage check)

NOTE
• After doing an air-purge with a vacuum pump, the refrigerant pressure may not rise even if the stop
valves are opened.
This is because the refrigerant piping path is closed off by the outdoor unit electronic expansion valve, etc.
There are on problems if the outdoor unit is run.

8. CHARGING THE REFRIGERANT


Be sure to use R32 as refrigerant.

8-1 PRECAUTIONS FOR ADDING REFRIGERANT


This unit does not require charging. So if the piping length is within the lengths shown in the table below,
no additional refrigerant needs to be charged.

Length for which additional


Liquid piping size
charging is not requires
φ 9.5 mm x t 0.8 mm 30 m

In cases where the piping length exceeds that shown in the table above or recharging needs to be
performed, charge as described below.
Be sure to write down the additional amount of refrigerant charged or the entire amount recharged
on the indications label to the back side of the front plate, after the unit installed.

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8-2 ADDING REFRIGERANT


From the table below, select a refrigerant amount that is suitable for a piping length exceeding the length for
which charging is actually needed. Then add the refrigerant from the service port of the liquid side stop valve.
Length for which Length of piping exceeding the length for which additional
Liquid
additional charging is not required, R32 additional amount (kg)
Outdoor unit type piping charging
size is not required 30 m or less 40 m or less 50 m or less 60 m or less 75 m or less
RZAV71 • 85 • 100 • 125
RZAS71 • 85 • 100 • 125 • φ 9.5 mm 30 m 0.35 0.70 1.05 1.40
140 • 160
RZAC85 • 100 • 125
RZA71 • 85 • 100 • 125 • φ 9.5 mm 30 m 0.35 0.70 Impossible
140 • 160
(Note) If the length of the refrigerant piping is within the range shown by , additional charge is not required.

8-3 COMPLETE RECHARGING OF THE REFRIGERANT (When recharging for compressor


replacement, etc.)
Recharge the amount of refrigerant selected from the table below.
Liquid Piping length, R32 complete additional amount (kg)
Outdoor unit type piping
size 10 m or less 20 m or less 30 m or less 40 m or less 50 m or less 60 m or less 75 m or less
RZAV71 φ 9.5 mm 2.60 2.60 2.60 2.95 3.30 3.65 4.00
RZAS71
RZAV85
φ 9.5 mm 2.90 2.90 2.90 3.25 3.60 3.95 4.30
RZAS85
RZAV100 φ 9.5 mm 3.75 3.75 3.75 4.10 4.45 4.80 5.15
RZAS100 • 125 • 140
RZAS160 φ 9.5 mm 3.90 3.90 3.90 4.25 4.60 4.95 5.30
RZAC85 • 100 φ 9.5 mm 2.60 2.60 2.60 2.95 3.30
RZA71 • 85 • 100
RZAC125 φ 9.5 mm 2.90 2.90 2.90 3.25 3.60
RZA125
RZA140 φ 9.5 mm 3.75 3.75 3.75 4.10 4.45

RZA160 φ 9.5 mm 3.90 3.90 3.90 4.25 4.60

(Note) If the length of the refrigerant piping is within the range shown by , additional charge is not required.
When recharging refrigerant, follow the procedure below.
1. Turn on Refrigerant recovery mode by the remote controller. “Refer to Field setting” in an installation
manual attached to a remote controller.
Content of settings Mode No. FIRST CODE NO. SECOND CODE NO.
01 03
Refrigerant recovery mode 16(26) 7
OFF ON
2. Shut down the power at least 1 minute after setting process (1) is performed.
* If the power is turned on before the process (3)-(6) are completed, the refrigerant recovery mode is
turned off and the refrigerant cannot be recovered or charged normally. If the power is turned on by
necessary, turn on Refrigerant recovery mode again.
3. Recover the refrigerant from both the refrigerant recovery ports and liquid stop valve service port
(or gas stop valve service port) simultaneously until the pressure drops below 0.09 MPa
(gauge pressure: -0.011 MPa) by using a refrigerant recovery machine.
4. Modify the leakage points.
5. Perform the airtightness test and air-purge accordance with 7. AIRTIGHTNESS TEST AND AIR-PURGE.
6. Charge the refrigerant from the service port of the liquid side valve when recharging refrigerant.
(Note) Do not turn on power during evacuation. The motor may be damaged due to vacuum discharge.

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Service port of
Service port of
the gas side
Refrigerant the liquid side
stop valve
recovery port stop valve
Refrigerant
recovery port

A A
DETAIL A

Be sure to write down the additional amount of refrigerant charged or the entire amount re-charged on the
precaution plate on the rear of the front panel, as this information is needed in case of after-sales service.

8-4 FILL IN THE REFRIGERANT CHARGE LABEL


Refrigerant charge label
Please fill in with indelible ink,
■❶ the factory refrigerant charge of the product,
■❷ the additional refrigerant amount charged in the field and
■❶ + ❷ the total refrigerant charge
on the refrigerant charge label supplied with the product.
Affix the refrigerant charge label near the manufacturer’s label after filling it out.
The filled out label must be adhered in the proximity of the product charging port.

1. factory refrigerant charge of the product: see unit name plate


1 = 1 2. additional refrigerant amount charged in the field
2 = 2 3. total refrigerant charge
2
1 1 +2= 4. outdoor unit
3
5. refrigerant cylinder and manifold for charging
5 4

8-5 PRECAUTIONS WHEN ADDING R32


• Before charging, check whether the cylinder has a siphon attached or not.
Charging a cylinder with an attached siphon Charging other cylinders
Stand the cylinder upright when charging. Stand the cylinder upside-down and charge.
(There is a siphon piping inside, so the cylinder (Turn the cylinder upside-down when
need not be upside-down to charge with liquid.) charging.)
• To prevent entry of any impurities and insure sufficient pressure resistance, always use the special tools
dedicated for R410A or R32.
• The refrigerant should be charged from the service port of the liquid side stop valve.

CAUTION
To plumbing persons
• After completing installation, be sure to open the valves. (Operating the unit with the valve shut will
break the compressor.)
• Do not allow refrigerant to escape into the atmosphere recklessly for earth environment protection.
• After complete charging of refrigerant carry out refrigerant leak check and heat insulation work.
(Failure to carry out heat insulation work may result in leakage of water.)

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9. ELECTRIC WIRING WORK


WARNING
Make sure to install the earth leakage breaker.
(The earth leakage breaker is required in order to prevent electric shocks or a fire.)
• Electric wiring must be carried out by qualified personnel.
• Before obtaining access to terminal devices, all supply circuits must be interrupted.

CAUTION

To the electrician
• Make sure to install a current balance type earth leakage breaker coping with high harmonics. (This unit
is equipped with an inverter device. Use an earth leakage breaker coping with high harmonics to prevent
wrong actuation.)
• Do not run the unit until the refrigerant charging is complete. (Operating the unit before the completion
will break the compressor.)
• Do not remove the thermistors or sensors when the power supply and transmission wiring are connected.
(Operating the unit with the thermistors and sensors removed will break the compressor.)
• Make certain that all electric wiring work is carried out by qualified personnel according to the applicable
legislation and this installation manual, using a separate circuit. Insufficient capacity of the power supply
circuit or improper electrical construction may lead to electric shocks or a fire.
• An insufficient power supply capacity or improper electric work may lead to electric shocks or a fire.
• The wiring between the indoor unit and outdoor unit must be for 220-240V.
• For electric wiring work, refer to also the “WIRING DIAGRAM” attached to the back side of the front plate.
• When doing the electrical wiring, always shut off the power source before working, and do not turn on the
branch switch until all work is complete.
• Make sure to earth the air conditioner, Earthing resistance should be according to applicable legislation.
• Do not connect the earth wiring to gas or water piping, lightning conductor or telephone earth wiring.
- Gas piping……..Ignition or explosion may occur if the gas leaks.
- Water piping......Hard vinyl tubes are not effective earths.
- Lightning conductor or telephone earth wiring … Electric potential may rise abnormally if struck by a
lightning bolt.
• The earth is needed in order to reduce the noise generated by the unit’s inverter and influence on other
appliances and to release the charged electric charge on the outdoor unit surface by leaked current.
• Do not install a phase advance capacitor for improvement of power factor. Since this unit is mounted with
an inverter device, the effect of power factor improvement not only cannot be expected, but also there is
a risk of the capacitor getting abnormally overheated due to harmonics.
• Be sure to use earth leakage breaker dedicated for earth leakage protection in combination with the load
break switch with fuse or breaker for wiring.
• In case of three - phase, Machine, electric wiring must be connected in normal phase connection.
• For wiring, use the designated power supply wiring and connect firmly, then secure to prevent external
force being exerted on the terminal attachment (power supply wiring, transmission wiring, earth wiring).
• Left-over wiring should not be wrapped and stuffed into the outdoor unit.
• To prevent the power wiring from being damaged by the knock hole edges, put it in a wiring piping or
use insulated bush, etc. to protect it.
• To prevent the wiring from coming in contact with piping (particularly the high-pressure piping), secure it
with the included clamping material as shown page 24.
• When wiring, form the wiring so that the front plate does not float and make sure the front plate is securely
fastened.
• Fix the power supply wiring, the earth wiring and the transmission wiring by clamps as shown in the figure.
• Please fix Power supply wiring, Transmission wiring, and Earth wiring by clamp material as figure
on page 24.

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RZAV71 • 85C2V1 RZAV71 • 85 • 100C2Y1


RZAC85 • 100 • 125C2V1 RZAC85 • 100 • 125C2Y1
RZAS71 • 85 • 100 • 125 • 140 • 160C2V1 RZA71 • 85 • 100 • 125 • 140 • 160C2Y1
RZA85 • 100 • 125 • 140 • 160C2V1 Terminal plate
Terminal plate
Control box
(Terminal block) Control box
All connection terminals should be (Terminal block)
All connection terminals should be
insulated by, for example, attached
insulated by, for example, attached
insulating sleeves.
insulating sleeves.

Earth wiring Earth wiring

1 2 3 L N 1 2 3 L1 L2L3 N Earth wiring


Transmission Earth wiring
wiring Transmission
wiring
Power supply Power supply Clamp
wiring Clamp
Earth (accessories) Earth wiring (accessories)
Earth wiring Earth
wiring wiring wiring

Transmission Power supply Transmission Power supply


wiring wiring wiring wiring

Stop valve Stop valve


attachment plate attachment plate

Secure the power supply wiring and the Transmission Secure the power supply wiring and the Transmission
wiring to the stop valve attachment plate using the wiring to the stop valve attachment plate using the
clamping material so that it does not move. clamping material so that it does not move.

Transmission wiring
Direction for pulling out the wiring and Earth wiring
• Plug the piping through-hole with putty or Backward
insulating material (field supply) so as not to leave
any gap and prevent entry of small animals.
• Use the knock hole, on the front and side for the
Forward Sideways
conduit (composite) operation,
* when punching knock hole remove pipe outlet
plate from unit and open knock hole. Power supply and
Earth wiring

When wiring, using single core wires for the


earth wiring, tie the power supply wiring and Earth wiring
the earth wiring by clamp material as shown
in the right figure.

Do not connect power supply to terminal Clamp material


block of transmission wiring. (accessories)
All system may get damaged. Power supply
wiring

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〈 Wiring connection method 〉


Precautions when laying power supply wiring
• For connection to the terminal block, use ring type crimp style terminals with insulation sleeve or treat
the wiring with insulation.
(Refer to fig.13)
• If it is inevitable to use ring type crimp style terminals, make sure to observe the following items.
(Abnormal heating may occur if the wring are not tightened securely.)

Wiring Connection of 2 wirings Connection of 2 Connection of wirings


of same size must be wirings on one side of different sizes is
carried out on both sides. is prohibited. prohibited.
Ring type
crimp-style Insulation
terminal sleeve
Fig. 13

• Never use the stranded wiring which is soldered.


(Slack in the electric wiring may cause abnormal heat.)
• Use the required wirings, connect them securely and fix these wirings so that external force may not
apply to the terminals.
• Use a proper screw driver for tightening the terminal screws. If an improper screw driver is used, it may
damage the screw head and a proper tightening cannot be carried out.
• If a terminal is over tightened, it may be damaged. Refer to the table shown below for tightening torque
of terminals.
Tightening torque (N • m)
M4 (Wire between units terminal board) 1.50 ± 0.30
M4 (Power supply terminal board) 1.50 ± 0.30
M4 (Ground wire between units) 1.69 ± 0.25
M5 (Ground wire between units) 3.55 ± 0.50

〈 Precautions when connecting the earth terminal 〉

CAUTION
Conduct wiring so that the earth wiring comes out from the notched part of the cup washer.
Otherwise, earth wiring contact will be insufficient and earth effect may be lost.

Ring type Cup washers


crimp-style
terminal

Cut-out section

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〈 Specification for field supplied wiring 〉


For the indoor unit wiring and transmission wiring (broken lines in the drawing), follow the instructions in
the indoor unit’s installation manual.

RZAV71 • 85C2V1
RZAC85 • 100 • 125C2V1
RZAS71 • 85 • 100 • 125 • 140 • 160C2V1
RZA85 • 100 • 125 • 140 • 160C2V1
L N L N
POWER SUPPLY POWER SUPPLY
220-240V 220-240V
1~ Earth leakage 1~ Earth leakage
50Hz breaker 50Hz breaker
POWER SUPPLY
Branch switch, 220-240V Branch switch,
overcurrent breaker 1~ overcurrent breaker
50Hz

Outdoor Unit L N Outdoor Unit

1 2 3 L N Earth leakage 1 2 3 L N
breaker

Branch switch,
overcurrent breaker
Remote Remote
Controller Controller
Indoor Unit Indoor Unit

1 2 3 L N 1 2 3

RZAV71 • 85 • 100C2Y1
RZAC85 • 100 • 125C2Y1
RZA71 • 85 • 100 • 125 • 140 • 160C2Y1
L1 L2 L3 N L1 L2 L3 N
POWER SUPPLY POWER SUPPLY
380-415V 380-415V
3N~ Earth leakage 3N~ Earth leakage
50Hz breaker 50Hz breaker
POWER SUPPLY
Branch switch, 220-240V Branch switch,
overcurrent breaker 1~ overcurrent breaker
50Hz

Outdoor Unit L N Outdoor Unit

1 2 3 L1 L2 L3 N Earth leakage 1 2 3 L1 L2 L3 N
breaker

Branch switch,
overcurrent breaker
Remote Remote
Controller Controller
Indoor Unit Indoor Unit

L N
1 2 3 1 2 3

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〈 Specification of standard wiring components 〉


Power supply, Earth Wiring type of
Outdoor unit type
Wiring type (∗) Size transmission
RZAV71 • 85C2V1
RZAC85 • 100 • 125C2V1 Wiring size and
H05VV-U3G
RZAS71 • 85 • 100 • 125 • 140 • 160C2V1 length must
RZA85 • 100 • 125 • 140 • 160C2V1 comply with
H05VV-U4G2.5
local codes or
RZAV71 • 85 • 100C2Y1 IEC60335-1
RZAC85 • 100 • 125C2Y1 H05VV-U5G (Table 11)
RZA71 • 85 • 100 • 125 • 140 • 160C2Y1

(∗) Only in protected piping, use H07RN-F when protected pipes are not used.
(Supply cords shall not be lighter than polychloroprene sheathed flexible cord (Code designation 60245 IEC 57))

NOTE
1. Select and install the power supply wiring in accordance with IEC60335-1 (Table 11)
or local laws and regulations.
The maximum current of the outdoor and indoor unit are shown on each name plate.
2. When installing wiring in a location that can easily come in contact with people, be sure to
install an earth leakage breaker coping with high harmonics to prevent electric shock.
3. Breaker type and capacity shall be selected in accordance with local laws and regulations.

CAUTION
To the electrician
Do not operation the unit until refrigerant is charged completely.
(If it is operation before that, the compressor will be broken.)

10. CHECK ITEMS BEFORE TEST OPERATION


What to check Check column
Is all wiring laid as instructed?
Is all the wiring connected? Are there no missing or reversed phase?
Is the transmission wiring transmission all in the correct order
between the units?
Power supply wiring Is the unit safely grounded?
Transmission wiring Are the screw at the attachment part of wiring not be loosened?
Earth wiring
Has the insulation resistance tested to at least 1MΩ?
• Use a 500V mega-tester for measuring insulation.
• Note: Do not use the mega-tester for currents other than 220V-240V.
Is an earth leakage circuit breaker used a current operated type which is
compatible to the higher harmonic wave?
Does the earth leakage circuit breaker have appropriate rated current?
Is the piping size correct?
Is the piping insulation applied correctly?
Refrigerant piping Is the liquid and gas sides piping all insulated?
Are the stop valves for both the liquid and gas sides open completely?
Operating the unit with the valves shut will break the compressor.
Did you fill in the additional charging and recharging rate, and piping
Amount of refrigerant
length on the caution label attached to the back side of the front plate?
Is the indoor unit fully installed?
Indoor unit
When the test run is started, the fan automatically begins turning.

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11. FIELD SETTINGS

WARNING
Always close the all plates when leaving the outdoor unit with the power on. (It may cause electric shock.)
In field setting for an outdoor unit, make sure to shut down the power and check that there is no residual
voltage before start installing. (It may cause an electric shock.)

How to make the field settings


Setup of functions for an outdoor unit is performed by the remote controller. Make the field settings
according to “How to make the field settings” which came with the remote controller.
• The settings are set by switching “Mode No.”, “FIRST CODE NO.”, and “SECOND CODE NO.”
Incorrect setting may cause the wrong operations.

Content of settings and setting number


: Factory settings
Mode FIRST SECOND CODE NO.
Description
NO. CODE NO. 01 02 03 04 05
Night time low noise Automatic
0 Low noise
operation activation
16 Automatic low noise 22h00 22h00 20h00
1 ~ ~ ~
(26) start and stop time 06h00 08h00 08h00
Anti-Frozent +
2 High sensible cooling Server Server room
setting room setting setting
(combine)
See the service manual for details on the content of the settings.
NOTE
1. Settings are done in a batch for the group. For this reason, when performing group control ∗ using the
remote controller from one unit to set individual outdoor units, set each unit separately (for each
connected indoor unit no.) using the mode number in parentheses. Checking after changing settings
can also only be done using the mode numbers in parentheses. (For group batch control, the display
will always read “01” even though the settings have been changed.) Furthermore, when performing
control with two remote controllers ∗, field settings using a remote controller can only be done using the
main remote controller.
∗ For details on controlling the units using the remote controllers, see applicable service manual.
2. Do not set any values not shown in the table above.

CAUTION
• For settings other than the above, refer to the caution label (attached to the back of the front plate) or
the service manual.
• Low night noise operation and demand operation using an external command requires a demand
adapter PC board (option). For more details, refer to the manual supplied with the adapter.

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12. TEST OPERATION


WARNING
• Never perform a test operation with the discharge piping thermistor (R2T) and suction piping thermistor
(R3T) removed, as this might break the compressor.
• If the technician must leave the outdoor unit for some reason, switch places with another installation
technician or close the plates. (It may cause electric shocks.)

12-1 HOW TO TEST OPERATION


After the indoor and outdoor unit installation, be sure to perform the test operation in accordance with
the following procedure.
1. Open the front plate and check that the liquid and gas sides of the stop valves are open. <Be sure to
close the front plate before the operation (there is a risk of electric shock)>
Note: After doing an air-purge with a vacuum pump, the refrigerant pressure may not rise even if the
stop valves are opened. This is because the refrigerant piping path is closed off by the outdoor
unit electronic expansion valve, etc. There are no problems if the unit is run.
2. Attach the front plate to the outdoor unit and turn the power on at least 6 hours before operating the
outdoor unit to protect the compressor.
3. Set to COOLING operation with the remote controller.
4. Perform the test operation.
Note: In the first operation after installation, COOLING operation is performed for approx. 3 minutes
even when HEATING operation is set. After that, the operation will be switched to HEATING
operation, but this is normal. (The remote controller displays “HEATING operation”.)
Note: When the outside temperature is about 24°C or more, HEATING operation is not performed even
if it is set, but this is normal.
5. Operate normally
6. Confirm function of the indoor and outdoor units according to the operation manual.
〈Liquid side〉 〈Gas side〉
Direction to open
Direction to open

Remove the valve cap and turn


the valve rod counterclockwise
with a hex-wrench unit is stops.

12-2 MALFUNCTION DIAGNOSIS


During the test operation, if the malfunction code shown below is displayed on the remote controller,
an installation work error may be the cause.
Malfunction code Installation work error Remedial action
[E3] [E4] [E5] [L8] [U0] Failure to open the stop valves Open the stop valves.
[E3] [E4] [L4] [L8] Closed air flow path Remove any obstacle to the air flow path.
2 Phase of power supply 3 Phase
[U1] Missing phase, negative phase
(L1, L2, L3 Phase) are replaced
[U2] Unbalanced power Balance the power/Correct the wiring
[U4] [UF] Improper connection of the transmission wiring Correct the wiring.
Connect appropriate indoor unit
[UA] Connection of incompatible indoor unit
(refer to the catalogue)
Mistake wiring or not connect wiring of power
NO INDICATION supply, indoor, outdoor, field wiring between To correct wiring or connect correctly
indoor unit

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• If the remote controller displays malfunction codes other than those on the previous page, the indoor
and outdoor units may be damaged. For the malfunction codes, please refer to the indoor unit’s
installation manual or outdoor service manual.
• The followings can be considered causes when the breaker for power supply trips.
- The capacity of a breaker for power supply is smaller than the required capacity of the leakage
circuit breaker.
- The leakage circuit breaker is not compatible to the higher harmonic wave.

CAUTION
To plumbing persons
To the electrician
After the test operation, when handing the unit over to the customer, make sure the piping covers and
the all plates are attached.

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3.3 Demand Response


RZA50C2V1 / RZA60C2V1 / RZA71C2V1 / RZA85C2V1 / RZA100C2V1 / RZA125C2V1 /
RZA140C2V1 / RZA160C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 / RZA125C2Y1 /
RZA140C2Y1 / RZA160C2Y1

3P699666-1 M22N069 WARNING

DEMAND ADAPTOR • Ask your dealer or technical representative to install the unit.
Any deficiency caused by your own installation may result in an electric shock or fire.
• Ensure that installation work is done correctly following this instruction manual.
INSTALLATION AND The two-dimensional bar code
Any deficiency caused by installation may result in an electric shock or fire.
• Firmly connect the wiring using the specified cables.
OPERATION MANUAL
is a manufacturing code.

Carefully check that the cables do not exert any forces on the terminals.
Improper wiring connections may produce heat and possibly a fire.
• Never try any modification.
APPLICABLE MODEL [GROUP 3] Any deficiency caused by your modification or repair may result in an electric shock
RZAV71,85C2V1 or fire. Consult with your dealer about repair.
[GROUP 1] RZAV71,85C2Y1 • All electrical work must be performed by a licensed technician, according
RZAV100,125,140F2V1 to local regulations and the instructions given in this manual.
RZAC85,100,125C2V1
RZAV100,125,140F2Y1 Any lack of electric circuit or any deficiency caused by installation may result in an
RZAC85,100,125C2Y1
RZAC140F2V1 electric shock or fire.
RXC71,85A2V1A • Do not move and re-install this device yourself.
RZAC140F2Y1
RZAS71,85C2V1 Any deficiency caused by installation may result in an electric shock or fire.
[GROUP 2] RZA85,100,125C2V1 Ask your distributor or special vendor for moving and installation.
RZAV100C2Y1 RZA71,85C2Y1 • Stop the operation if any malfunction occurs.
RXC100A2V1A RZA100,125C2Y1 If malfunction occurs (burning smell, etc.), stop the operation and turn off the power
RZAS100,125C2V1 supply. Contact your dealer or technical representative. If the controller continues to
[GROUP 4] operate after a malfunction occurs. This may cause damage, electric shock or fire.
RZAS140,160C2V1
RZAV50,60C2V1 • Do not turn on the main power until installation has been completed.
RZA140,160C2V1
RZAC71C2V1 Doing so may result in electric shock or fire.
RZA140,160C2Y1
RXC50,60A2V1A
RZA50,60,71C2V1 CAUTION
RZAC50,60G2V1 • Wire so that it does not receive any tension.
Tension may cause wire breakage, heating or fire cause.
This unit demand response capability which is compliant with • Use standard wires in compliance with the current capacity.
AS/NZS 4755.3.1: 2012. A failure to this may result in an electric leakage, heating or fire.
To activate this function, you need to make a contract with remote agents • Do not wash with water.
such as electric supply company, then this unit should be connected to Doing so may cause an electric shock or malfunction.
Demand response enabling device (DRED). • Do not connect the demand control transmission cable to
For further information, consult your dealer. the terminal block for power supply.
This unit supports 3 Demand Response Modes (DRMs): DRM1, DRM2 • Do not pull, extremely bend or apply strong pressure on the wire to prevent failure.
and DRM3. • Secure electrical wiring above clamp.
• Do not get DRED wire caught in the panel.
INFORMATION • Secure the power supply cord, indoor/outdoor unit connecting wire
Please keep this instruction manual for installer or related agencies. and DRED wire with the clamp and band.

ACCESSORIES
For [GROUP 1, 2*, 3*] For [GROUP 4]
Installation and Installation and
Cable tie Cable tie Sealing material Clamp
operation manual operation manual
DWG NO
(L) DWG NO

(S)
3 pcs. 1 pc. 2 pcs. 1 pc. 1 pc. 1 pc.
*Only 2 pcs. of cable tie are used.

DEMAND RESPONSE MODE (1)


This unit has demand response capability which is compliant with AS/NZS 4755.3.1: 2012.
Demand Adaptor PCB (Printed Circuit Board)
DEMAND COMMUNICATION CABLE SPECIFICATION
DS1 [NOTE 1]
Outdoor PCB board

ON sheath vinyl cord or


Recommended cable
2 wire cable 0.75-1.25mm²
OFF
1 2 3 4
Maximum cable length 100 m
X80A
X81A

X800M INPUT SIGNAL


Normally a contact input current about 12 mA per 1 contact.
X801M Please use contact for small current for input contact.
Please use minimum apply load (the one that can use at
1 2 3 LNOP COM DC12V or less, 1mA or less).
NOTES
1. Confirm the set position (OFF SIDE) of DIP switch.
X3M [NOTE 2] If the position is wrong, then correct it.
1 2 3 COM 2. For group 4 smart meter signal connect with X3M.

DRM 1 DRM 2 DRM 3 COMMON


Fig.1

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SkyAir FDYAN + RZA Series EDAU282225A

DEMAND RESPONSE MODE (2)


This unit has demand response capability which is compliant with AS/NZS 4755.3.1: 2012.
To activate this function, you need to make a contract with remote agents such as electric supply company, then this unit should
be connected to Demand response enabling device (DRED). For further information, consult your dealer.
Demand response represents the automated alteration of an electrical product's normal mode of operation in response to an
initiating signal originating from or defined by a remote agent.

DEMAND RESPONSE MODES (DRMs)


This unit support 3 demand response modes (DRMs)
DRM Description of operation in this mode
DRM 1 The compressor is off.
The air conditioner does not perform cooling or heating operation during the demand response event.
DRM 2 The air conditioner continues to perform cooling or heating operation during the demand response event, but
the electrical energy consumed by the air conditioner in a half hour period is not more than 50% of the total
electrical energy that would be consumed if operating at the rated capacity in a half hour period.
DRM 3 The air conditioner continues to perform cooling or heating operation during the demand response event, but
the electrical energy consumed by the air conditioner in a half hour period is not more than 75% of the total
electrical energy that would be consumed if operating at the rated capacity in a half hour period.

NOTES
• DRM is automatically enabled from DRED.
Manually changing DRM is not possible.
• You might feel this unit does not sufficiently perform cooling or heating operation during DRM.
• Operation settings can be changed as usual with the remote controller during DRM.
However, you might not feel cool or warm enough as DRM is prioritized.
• When this unit receives the DRM1 signal, the response time until the DRM1 mode is activated is within 60 sec.
However, if the maintenance and safety modes are activated, those modes have priority.
• The terminal block for the DRED satisfies the ELV requirements.

INSTALLATION PROCEDURE (1)


For [GROUP 1]
1. Remove the front panel 1 . (Fig.2) 2. Carry out wiring. (refer to the demand adaptor PCB (Fig.1)
in the subject “DEMAND RESPONSE MODE”.)
3. Fix the demand communication cable with 3 pcs.
of cable tie. (Fig.3)

FRONT VIEW Demand adaptor PCB

Cable tie (1)

Cable tie (2)


1
Fixing Screw

Fig.2
Cable tie (3)
Fig.3
4. Install the front panel 1 to the original position.

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SkyAir FDYAN + RZA Series EDAU282225A

INSTALLATION PROCEDURE (2)

For [GROUP 2, 3]

1. Remove the front panel 1 . (Fig.4, 5) 2. Carry out wiring. (refer to the demand adaptor PCB (Fig.1)
in the subject “DEMAND RESPONSE MODE”.)

3. Fix the demand communication cable with 2 pcs.


of cable tie. (Fig.6)

FRONT VIEW
Demand adaptor PCB
[1 FAN]
Cable tie (1)

Fixing Screw

Fig.4

[2 FAN]

Cable tie (2)

Fig.6

Fixing Screw

Fig.5
4. Install the front panel 1 to the original position.

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SkyAir FDYAN + RZA Series EDAU282225A

INSTALLATION PROCEDURE (3)

For [GROUP 4]

1. Remove the stop valve cover 1 . (Fig.7) 2. Carry out wiring. (refer to the demand adaptor PCB (Fig.1)
in the subject “DEMAND RESPONSE MODE”.)

3. Fix the demand communication cable with 2 pcs.


of cable tie. (Fig.8)

SIDE VIEW

Demand adaptor terminal

Clamp and cable tie (S)

Clamp

1
Fig.7
Cable tie (S)

Fixing Screw

Cable tie (L)


Fig.8

4. Cut out a piece from the back of the stop valve cover 1 (Fig.9) and stick sealing material to the area of
the stop valve cover 1 that was cut. (Fig.10)

Cut out a piece Sealing material

(23)
(11)

Fig.9 Fig.10

5. Install the stop valve cover 1 to the original position.

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SkyAir FDYAN + RZA Series EDAU282225A

3.4 Reuse of Existing Piping


RZA50C2V1 / RZA60C2V1 / RZA71C2V1 / RZA85C2V1 / RZA100C2V1 / RZA125C2V1 /
RZA140C2V1 / RZA160C2V1 / RZA71C2Y1 / RZA85C2Y1 / RZA100C2Y1 / RZA125C2Y1 /
RZA140C2Y1 / RZA160C2Y1

3P648681-1B

177
SkyAir FDYAN + RZA Series EDAU282225A

3P648700-1B

178
SkyAir FDYAN + RZA Series EDAU282225A

3P566203-1B

179
SkyAir FDYAN + RZA Series EDAU282225A

3.5 Equivalent Piping Length of Joints (Reference)

Pipe size (mm) ɸ6.4 ɸ9.5 ɸ12.7 ɸ15.9 ɸ19.1 ɸ22.2 ɸ25.4 ɸ31.8 ɸ38.1
L-joint (m)

0.16 0.18 0.20 0.25 0.35 0.40 0.45 0.55 0.65

180
Warning Ask a qualified installer or contractor to install this product. Do not try to install the product yourself.
Improper installation can result in water or refrigerant leakage, electrical shock, fire or explosion.
Use only those parts and accessories supplied or specified by Daikin. Ask a qualified installer or
contractor to install those parts and accessories. Use of unauthorised parts and accessories or
improper installation of parts and accessories can result in water or refrigerant leakage, electrical
shock, fire or explosion.
Read the user’s manual carefully before using this product. The user’s manual provides important
safety instructions and warnings. Be sure to follow these instructions and warnings.
If you have any enquiries, please contact your local importer, distributor and/or retailer.

Cautions on product corrosion


1. Air conditioners should not be installed in areas where corrosive gases, such as acid gas or alkaline gas, are produced.
2. If the outdoor unit is to be installed close to the sea shore, direct exposure to the sea breeze should be avoided. If you need to install
the outdoor unit close to the sea shore, contact your local distributor.

●Specifications, designs and other content appearing in this brochure are current as of December 2022 but subject to change without notice.

©All rights reserved 12/22 FS

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