Manual SD11-21 2011-04 Uk

REVERSE OSMOSIS UNIT
SD11 – SD21
Technical Handbook
Société Lorientaise de Construction Electromécanique

149, Rue Salvador Dali - Z.A. de Kergouaran
CS8002 CAUDAN – 56607 LANESTER Cedex - FRANCE
Tél: 33 2 97 838 888 - Fax: 33 2 97 838 333
Indice : H Validated by : GB the : 2011-04
Technical Handbook SD11-SD21 UK – EDITION – 2011-04-H
CONTENTS
CHAPTER 1 – GENERALITIES - CHARACTERISTICS 3
1 – GENERALITIES 3
1.1 – Description of the plant 3
1.1.1 – Reverse osmosis principle 3
1.1.2 – Reverse osmosis plant Principle 4
1.2 – Functioning methods – Operating method 4
1.2.1 – Rated operating mode 4
1.2.2 – Operating mode - production 4
1.2.3 – Operating method – Membranes rinsing 5
1.2.4 – Operating method – Membranes cleaning 5
1.2.5 – Operating method – Sand-filter washing 5
1.2.6 – OPTIONAL – CONTROL METHOD – Production of Industrial water 5
1.3 – Ancillaries 5
1.4 – Functional interfaces 5
1.5 – Staff safety 5
1.6 – Equipment safety 6
1.6.1 – Temperature conditions: 6
1.6.2 – Nature of water to be treated: 6
1.6.3 – Functioning conditions 6
2 – Installation characteristics 7
2.1 – Pre-filtering 7
2.1.1 – Intake filter strainer 7
2.1.2 – Low pressure booster electro-pump 7
2.1.3 – Sand-filter 7
2.1.4 – Cartridges filter 8
2.2 – High pressure 8
2.2.1 – HP pump 8
2.2.2 – Pulsation dampener 9
2.2.3 – Treatment unit 9
2.3 – Regulation - Production 9
2.3.1 – Conductivity meters and salinity cells 9
2.4 – Cleaning circuit 10
2.4.1 – Cleaning pump 10
2.4.2 – Cleaning tank 10
2.5 – Control unit 10
2.5.1 – Programmable logic controller 10
CHAPTER 2 – DESCRIPTION - OPERATION 11
1 – DESCRIPTION – SCOPE OF SUPPLY 11

1.1 – Hydraulic circuit 11
1.2 – Electrical part 14
1.2.1 – Control and indicating unit 14
1.2.2 – Programmable logic controller 15
2 – OPERATION 16
2.1 – Nominal functional method : Fresh water production 16
2.2 – Maintenance and keeping functions 19
2.2.1 – Membranes rinsing cycle 19
2.2.2 – Semi-automatic sand filter washing cycle 19
2.2.3 – Membranes cleaning 20
2.3 – Controls and safeties 20
\\Slce1208\Dao\Etude-3d\Aquaset\0-DOSSIER
TECHNIQUES\1-sw-plaisance\SD11-21\09-Manuel
utilisateur\MANUEL SD11-21 2011-04 UK\MANUAL SD11-
21 2011-04 UK.doc
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Page 1
CHAPTER 3 – INSTALLATION – COMMISSIONING – OPERATING 23
0 – INSTALLATION OF THE EQUIPMENT 23

0.1 – Placing the desalinator 23
0.2 – Hydraulic couplings 23
0.3 – Electrical connections 24
0.4 – Filling the Sand filter 24
1 – FIRST START-UP AND OPERATION 25

1.1 – Checks before start-up 25
1.2 – Starting the Unit 29
1.2.1 – Initial state of the motorised components 29
1.2.2 – Carrying out a backwash of the sand filter 29
1.2.3 – First commissioning 31
1.2.4 – First starting up in industrial water production mode 33
1.2.5 – Manual stop after the first commissioning 34
2 – RUNNING MAINTENANCE 35
2.1 – Sand filter washing cycle 35
2.2 – Rinsing of the membranes 36
2.3 – Membranes cleaning cycle (with chemical products) 37
2.4 – Storage of the membranes 39
CHAPTER 4 – PREVENTIVE MAINTENANCE 41
1 – Generalities 41
2 – Schedule for preventive maintenance 42
3 – Data sheets – Preventive maintenance 43
4 – Information of the automaton display (inside the electric box) 44
CHAPTER 5 – CORRECTIVE MAINTENANCE 45
Table of simple operating malfunctions and their remedies 45
CHAPTER 6 – TECHNICAL ANNEXES 53
Detailed subsets and spare parts lists
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CHAPTER 1 – GENERALITIES - CHARACTERISTICS
1 – GENERALITIES
1.1 – Description of the plant
The desalination plant SD11 or SD21, based on the Reverse Osmosis principle produces
according to the model from 5 to 24 m3/24h of fresh water from sea water at 25°C temperature and 35
mg/l (35000ppm) salinity (the produced water flow depends on the salinity and temperature of the
pumped sea water). The drinking water produced presents a maximum concentration of 750ppm also
called Total Dissolved Solids (TDS).
It is pre-assembled on a monoblock frame which groups together all the mechanical and hydraulic
components as well as the control unit and all the control instruments, forming a compact unit.
1.1.1 – Reverse osmosis principle
Osmosis principle
When two solutions of different concentration are separated by a semi-permeable membrane,

solvent of the less concentrated solution circulates through the membrane to the more concentrated
solution to dilute it. With seawater the natural osmotic circulation is the more salted solution (Diag. 2A).
The osmotic pressure
In trying to stop the incoming water flow by applying pressure on the concentrated solution, the
incoming water flow will decrease and due to the applied pressure the incoming flow will eventually
become non-existent. This balanced pressure is called osmotic pressure (Diag. 2B). This pressure will
be 28 bars for seawater at 35000 ppm, evaluated at 0.8 bar/gr of dissolved salts per litre of water.
Reverse osmosis
An increase in pressure above the osmotic pressure is rendered by the passage of a solvent (fresh
water), contained in the more concentrated solution (seawater), through the semi-permeable membrane
towards the diluted solution: this is the Reverse Osmosis phenomenon (Diag. 2C)
In order to obtain a useful output, it is necessary to operate at pressure over or equal to twice the
osmotic pressure.
The fresh water produced is called "Permeate". The concentrated solution, brine or "Concentrate",
which doesn’t pass through the membrane, is rejected into the sea.
d fresh water
M semi-permeable membrane
c concentrated solution
A osmosis
B osmotic balance (pressure equal to the
osmotic pressure)
C reverse osmosis (pressure superior to
the osmotic pressure)
Diag. 2 – Reverse osmosis principle
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1.1.2 – Reverse osmosis plant Principle

After being pumped from the sea, and then prefiltered, the sea water feeds the HP pump, which
then discharges it at pressure over 56 bar to the production stages, which include the semi-permeable
membranes.
Permeate from these membranes is tested continuously, and then driven automatically to storage
if the quality is correct. The concentrate is then discharged.
For this, the SD11 or SD21 desalination set includes:
• "PRE-FILTRATION" sub-assembly, which principally includes:

low pressure pump LP sea water,
sand filter with valves,
5µ and 20µ cartridges filters.
• "HIGH PRESSURE" sub-assembly including:

one volumetric HP PUMP and motor,
fresh water production stage made up of 1 to 5 HP tubes including semi-permeable
membranes in serial.
• "REGULATION-PRODUCTION" sub-assembly including LP and HP instruments (flow-meters,

gauges, pressure and conductivity securities..... ).
• "CONTROL UNIT BOX" equipped with a programmable logic controller insuring the
management of functions and securities.
• "TANK AND ELECTRO-CLEANING PUMP" sub-assembly for rinsing and cleaning of the
membranes. An active charcoal filter is installed at the entry to the tank to insure the
dechlorination of the rinsing water.
• “POST-CHLORINATION UNIT” for the preservation of the fresh water produced.
1.2 – Functioning methods – Operating method
1.2.1 – Rated operating mode

In its rated operating mode, the plant automatically and continuously ensures fresh water
production and its distribution to the storage tank.
To stop production, the plant automatically ensures the rinsing of the membranes and the
backwashing of the sand-filter remains manual.
1.2.2 – Operating mode - production

Control: Manual configuration of interface valves (sea water intake, discharge)
Manual energizing and “ON/OFF” control on unit control unit
Manual adjustment of operating pressure depending on sea water characteristics
(T°, salinity) by means of regulation valve situated on the front of the unit.
Automatic stopping for priority safeguards (Overpressure, fault in water feeding,
permeate overflow, drift of the nominal parameters, etc.)
Automatic start and stop by feedback of the production tank levels.
Normal monitoring: Remote control, information positioning, operating/production/general

fault.
Emergency monitoring: Visual display on control unit and unit instrumentation.
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1.2.3 – Operating method – Membranes rinsing

At any moment, an automatic rinsing cycle of the first production stage membranes can be started
up manually. It is necessary to have fresh water in the cleaning tank.
Once this operation is completed, the unit waits for the next command.
1.2.4 – Operating method – Membranes cleaning

In order to proceed with the membranes cleaning operation, the starting up of operating cycles is
manual and an operator must be present in order to prepare the cleaning solutions and to put the unit
cleaning valves in position. This membranes cleaning is carried out once every 1000 hours of operation.
1.2.5 – Operating method – Sand-filter washing

By manual command, the operator can start up a 5-minute automatic sand-filter backwashing cycle
followed by a 2/3-minute rinsing.
Once this operation is completed, the unit waits for the next command.
1.2.6 – OPTIONAL – CONTROL METHOD – Production of Industrial water

It is possible to add, as an optional extra on the desalination plant, a second stage membrane to
allow the production of industrial quality water (< to 25ppm). This 2"5 membrane is fed directly by the
filtrate of a single first stage membrane and produces about 25 litres per hour of industrial quality water.
This second stage output is of sufficient quality to mix with the first stage soft water production. Start up is
simply by tilting two manual valves.
1.3 – Ancillaries
• Power supply 400V/3/50Hz or 440V/3/60Hz according to the type (or other voltages).
• Installed supply : SD11 : 7 kW (12A for 440 Volts) SD21 : 9 kW (15A for 400 Volts)
• Seawater intake :
- minimum 2.7 m3/h (DN32) at 50 cm mini load
• Fresh water return for cleaning operations: (Maxi pressure: 3 bar).
1.4 – Functional interfaces

• Information outlet positioned to centralized monitoring
- Osmosis unit in general fault: (See Chapter 2, Chapter 2.3)
(Motor electrical faults – Water intake lack – LP and HP overpressure – Excessive salinity after 5
minutes operating – Fresh water permeate overflow )
• Feedback of High and Low level of the production tank for automatic functioning.
1.5 – Staff safety

• Before any operation is carried out on the osmosis unit, electrical 3-phased power supply must
imperatively be insulated.
• Operators must respect elementary security and safety rules.
• During cleaning operations, ALWAYS WEAR a protective mask, rubber gloves and an apron
when working with chemical products, and follow handling instructions for each product.
• If any problem occurs, give first aid depending on the chemical product used.
• The control unit is equipped at the front with an emergency stop circuit-breaker button, which
immediately stops all operational components in case of danger to the staff.
• For any electrical operation, the operator must be qualified for work on low voltage electrical
equipment.
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1.6 – Equipment safety

The SD11 or SD21 desalination plant must be used as follows: if not, this may alter the plant’s
performance or even cause damage.
1.6.1 – Temperature conditions:

• The plant must not operate in an atmosphere exceeding 50°C. It would maintain its integrity in
an atmosphere of 55°C, but in that case it is strongly advised not to operate it in order to avoid
exceeding limited temperatures for the motor and the HP pump.
• The temperature of the water to be treated must not exceed 45°C.
• Water contained in the membrane must not freeze otherwise the membrane will be destroyed.
• If the plant is to be stored at a temperature lower than 0°C, proceed with "anti-freeze storage"
(refer to chapter 3).
1.6.2 – Nature of water to be treated:

• Greasy substance: The membrane must not absorb any greasy substance (oil,
hydrocarbons…). The pre-filters are only able to retain traces of hydrocarbons. IT IS THEREFORE
INADVISABLE TO USE THE PLANT IN PORTS, POLLUTED WATERS…
• Low-salinity seawater: The production limit of the plant is between 200 and 800 l/h maxi
according to the type (refer to the board below). In seawater with salinity under 35 g/l, this production limit
is obtained at pressure less than 56 bar.
• Chlorinated cleaning water: Water used for rinsing and cleaning operations should not contain
chlorine (< 0.1 ppm). It should therefore imperatively be filtered through the included active charcoal filter.
1.6.3 – Functioning conditions
DO NOT EXCEED THE PRODUCTION LIMIT AS THIS WILL ALTER THE

MEMBRANES AND REDUCE THEIR LIFE SPAN
The volume of the membrane permeate must be limited to 30 litres per m2 of installed membrane,
otherwise the membrane cannot prevent the passage of higher concentrations of dissolved salts."
In low-salinity sea water, it’s normal that the operating pressure is less than the plant’s rated
performance.
Type Maxi production not to be exceeded
SD11-401 210 litres/hour

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2 – Installation characteristics
- Type: SD11-40x and SD21-40x

- Fresh water production
Type: SD11-401 SD11-402 SD11-403 SD21-403 SD21-404 SD21-405
at 36500ppm
210 l/h 360 l/h 540 l/h 630 l/h 840 l/h 1000 l/h
and 25°C
- Main supply
voltage: 400V or different on request
frequency: 50/60Hz according to request
installed power: 7 kW for SD11 - 9 kW for SD21
- Sea water circuit supply conditions
supply pressure: 0.5 to 3 bar
nominal supply temperature: Mini: 0°C Maxi: 40°C
Water production fall for a drop

in temperature of 1°C at sea water intake about 4%
- Dimensions SD11-SD21 1240 x 785x h 1400 (see drawing 170001-01)

- Mass of the module SD11-SD21 320 kg empty - 432 kg in operation
- Sand filter overall dimensions 935 x 900 x 620
- Sand filter mass 86 kg empty - 320 kg in operation
- Mass of the neutralit 5 kg empty - 8 kg in operation
2.1 – Pre-filtering
2.1.1 – Intake filter strainer

- Type: SS coarse strainer 0.9 mm
- Supplier: Kent Marine
- Reference: 710077 FF1"1/4
- Max flow: 6000 l/h
- Material: Casing: nickelled brass – SS strainer 316L
- Dimensions: 171mm x H215mm
2.1.2 – Low pressure booster electro-pump

- Type: Centrifuge auto-amorcante
- Supplier: CALPEDA
- Reference : C-BNG4E
- Voltage supply: 400/3/50 or 440/3/60 (380/3/60 of request)
- Power: 0.75 kW
- Intensity: 2.2 A for 400V – (4A for 220V)
- Flows: 2.2 m3/h to 31 MCE for SD11
2.7 m3/h to 26 MCE for SD21
- Liquid temperature : up to 40°C
- Atmospheric temperature: up to 50°C
2.1.3 – Sand-filter
- Manufacturer: SLCE
- Type: SAND-FILTER 14 M3/h
- Reference: 712101
- Nominal diameter: 620mm
- Filtration rate: 25 to 50 microns
- Maximum operating pressure: 3.5 bar
- Filtration speed: 7.30 m/h at 2200 l/h – 11m/h at 3300 l/h
- Overall dimensions: & 672 mm x H 1130 mm
- Composition of filtering content from bottom to top:
712001-10 Silex 1.2/1.7 50Kg (bottom of filter)
712001-11 Sable 0.7/1.2 100Kg (top of filter)
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2.1.4 – Cartridges filter
- Manufacturer: S.L.C.E
- Type: Filter 20’’ FF1’’’
- Reference: 711306
- Maximum filtration capacity: 4 m3/h
- Maximum operating pressure: 6 bar
- Cartridge 20’’ - 5 microns: Qty: 2 (Ref. 711119)
- Cartridge 20’’ - 20 microns: Qty: 2 (Ref. 711107)
2.2 – High pressure
2.2.1 – HP pump
2.2.1.1 – High pressure pump
TYPE SD11 SD21

Fabricant: CAT PUMPS CAT PUMPS
Type/Reference: 1051 - 710018 2531 - 710120
Maximum rotation speed: 1000 t/min 900 t/min
Applied rotation speed: 906 t/mn 604 t/mn
Maximum flow: 38 l/mn 76 l/mn
Operation flow: about 2200 l/h about 2700 l/h
Discharge pressure: 7 to 70 BAR 7 to 70 BAR

Bore: 30 mm 32 mm
Stroke: 24 mm 38.5 mm
Shaft diameter: 30 mm 30 mm
Maximum temperature: 71°C 71°C
Dimensional characteristics: 400x330x164 mm 19.9 kg 485x382x198 mm 37.1 kg
Oil (pump lubrication): FINA HYDRAN TS68 or FINA HYDRAN TS68 or
equal (contact us) equal (contact us)
Oil capacity: 1.26 litres 2.5 litres
2.2.1.2 – Electric motor
TYPE SD11 SD21

Manufacturer: LEROY-SOMER LEROY-SOMER
Type/Reference: LS 132L – 4P 5.5KW LS 132L – 4P 7.5KW
Voltage supply: 230 – 400 – 440 tri 230 – 400 – 440 tri
Power: 5.5 kW in 50 Hz 7.5 kW in 50 Hz
6.6 kW in 60 Hz 9 kW in 60Hz
Speed: 1451 rpm in 50 Hz 1451 rpm in 50 Hz
1741 rpm in 60 Hz 1741 rpm in 60 Hz
Efficiency : 85.7 (at 4/4) (at 4/4)
Power factor: 0.83 (at 4/4) (at 4/4)
Nominal intensity: 11.10A in 400V 16 A
Starting intensity/Nominal intensity: 6.3 4.6
Starting torque/Nominal torque: 1.6 1.6
Protection index : IP55 IP55
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2.2.2 – Pulsation dampener
- Manufacturer: CAT PUMP

- Reference: 711006
- Maximum operating pressure: 210 bar (maxi)
- Inflation pressure: 36 bar (60% of operating pressure)
- Nature of the load: Nitrogen
2.2.3 – Treatment unit
2.3.3.1 – Membrane 1st stage

- Manufacturer: DOW-FILMTEC Corp
- Reference: 710012 - SW 30 4040
- Type: TFC30 - Spiral-wound polyamide
- Quantity: 1 to 5 depending on type
- Operating pressure (maximum): 69 bar
- Operating temperature de service (maximum): 45°C
- SDI (maximal): 5
- Free chlorine (Cl2) (maximum): <0.1 ppm
- PH Tolerance: 2 to 11
2.3.3.2 – Pressure vessel

- Reference: 710010 – pressure vessel S1-4040-1SW
- Quantity: 1 to 5 depending on type
- Casing: glass-epoxy-polymerized
- Plugs: 316L stainless steel and acetal – specif. SLCE
2.3.3.3 – Membrane 2nd stage (OPTION)

- Manufacturer: DOW-FILMTEC Corp
- Reference: 711637 - TW30-2540
- Type: TFC30 - Spiral-wound polyamide
- Quantity: 1
- Operating temperature de service (maximum): 45°C
- SDI (maximal): 5
- Free chlorine (Cl2) (maximum): <0.1 ppm
- PH Tolerance: 2 to 11
2.3.3.4 – Pressure vessel 2nd stage (OPTION)

- Reference: 711651-30 – 2"1/2 S - 40" TW NU
- Quantity: 1
- Casing: glass-epoxy-polymerized
- Plugs: 316L stainless steel and acetal – specif. SLCE
2.3 – Regulation - Production
2.3.1 – Conductivity meters and salinity cells

- Manufacturer : SLCE
- Reference:
. Cell: SLCE – 720014-2M
. Fresh water conductivity meter: SLCE – 720236-S
- Accurancy: <5%
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2.4 – Cleaning circuit
2.4.1 – Cleaning pump

- Type: Centrifugal
- Manufacturer: CALPEDA
- Reference: BNMD 20/110A
- Voltage supply: 400/3/50 or 440/3/60 (380/3/60 on request)
- Power: 0.75 kW
- Intensity: 2.2 A for 400V
- Flows: 2.2 m3/h at 48 MCE for SD11
3.3 m3/h at 45 MCE for SD21
- Liquid temperature: upto 40°C
- Atmospheric temperature: upto 50°C
- Overall dimensions BNM20-110A 229 x 226 x h 227 mm – 18 kg
2.4.2 – Cleaning tank

- Type: Polypropylene sheet
- Capacity: 100 litres : 470 x 295 x H835
2.5 – Control unit

- Manufacturer: S.L.C.E.
- Reference: 821135 (SD11/21)
- Voltage supply: 380/3/50 or 440/360 depending on type
2.5.1 – Programmable logic controller

- Manufacture: ZELIO
- Type: T-SR2B201B
- Reference:
- Voltage supply: 24 V
- Program: SLCE Program SD5-11-21-V0x.zm2 (depends
model)
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CHAPTER 2 – DESCRIPTION - OPERATION
1 – DESCRIPTION – SCOPE OF SUPPLY

See diagrams H1.2, H1.3 and drawing 170001-00 in the annexe.
1.1 – Hydraulic circuit

Benchmark DESCRIPTION FUNCTION
V01 SEA WATER INTAKE VALVE Enables manual isolation of the osmosis unit
from sea water supply system.
F02 SEA WATER COARSE STRAINER Seawater screening intended to protect the
booster pump.
P04 SEA WATER BOOSTER PUMP Insures HP pump feeding under adequate flow
and pressure.
CV05 CHECK VALVE Avoids discharge to the sea of the fresh water
during rinsing.
PI06 BOOSTER PRESSURE GAUGE Controls seawater pressure at discharge of

booster pump.
RV07 PRESSURE REGULATOR Regulates the operating pressure to 2.8 bar

inside the sand filter.
V10 SAND FILTER 3-WAY VALVE Insures supply to sand filter :
• Normal operating : forward direction,
• Backwashing during filter cleaning.
SF11 SAND FILTER Makes a first filtering of sea water between

approx. 25 and 50µ. This filter can be
backwashed.
PS27 LP OVERPRESSURE SWITCH Protects the prefiltering and discharge in case of

overpressure. Adjusted 3,5 bars.
F30 20µ CARTRIDGE FILTER Cartridge filter insuring sea water filtration at 20µ.
F32 5µ CARTRIDGE FILTER Cartridge filter insuring sea water filtration at 5µ.
PI33 5µ OUTLET GAUGE Controls sea water pressure at the HP pump

suction.
PS34 SEA WATER LP SWITCH Insures the automatic stopping of the Osmosis
unit in case of lack of sea water at HP pump
suction. Adjusted to 0.5 bar mini.
FI35 SEA WATER FLOWMETER Controls the sea water flow to the HP pump.
CAT40 CAPTIVE ACCELERATION TUBE Tube supply of the HP pump.
P40 HP PUMP Insures nominal pressurizing of sea water. Driven

with pulleys/belts by an electric motor.
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D40 PULSATION DAMPNER Squeezes pressure points at pump outlet.
PS43 HP PUMP OUTLET SWITCH Insures automatic stopping of the Osmosis unit in
case of accidental overpressure in the HP
system. Adjusted to 68 bar.
VE45-M46 R/O VESSELS AND MEMBRANES Pressure-resistant vessels, containing R/O

membranes, insuring the production of fresh
water.
PI44 MEMBRANES INLET GAUGE Controls water pressure at discharge of the HP

pump.
V48 BY-PASS VALVE Its opening insures discharging of the HP circuit

during the rinsing and cleaning of the
membranes and its open when the unit is
stopped.
V49 PRESSURE REGULATING VALVE Manual needle valve insuring frontal adjustment
1ST STAGE Of the pressure operating unit in the fresh water
production R/O unit.
V50 CLEANING VALVE Manual 3-way valve insuring connection of the

principle circuit of the Osmosis unit to the
membranes cleaning system.
TK51 CLEANING TANK Destined to contain used water during

membranes rinsing and to prepare chemical
solutions during membranes cleaning.
LSL51 TANK LOW LEVEL SWITCH Sends back tank draining information for the
rinsing pump stopping.
P52 CLEANING PUMP Insures circulation of water or solutions, in the

membranes, during rinsing and cleaning.
CV54 CLEANING SYSTEM CHECK VALVE Check valve, insuring accidental sea water return
towards the rinsing system during the "normal
operating" of the unit.
V55 TANK DRAINING VALVE Insures manual drain of the tank in order to
evacuate the membranes cleaning solutions after
each cleaning.
CV57 CHECK VALVE Automatically insures the osmosis water passage
MEMBRANE PROTECTION towards the permeate side of the membranes
during stopping.
PS60 FRESH WATER HP SWITCH Insures the automatic stopping of the Osmosis
unit in case of accidental overpressure in the
"FRESH WATER" production system.
FI61 FRESH WATER FLOWMETER Measures the flow of "FRESH WATER"

produced by the Osmosis unit. Equipped with an
overflow security switch (FSAH).
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FSAH61 FRESH WATER OVERFLOW Sets off an alarm if the permeate exceeds the
SWITCH authorized maximum. Adjusted at the maximum
authorized according to the type.
CE62 FRESH WATER SALINITY METER Produced water conductivity measurement which
is directly linked to its salinity. The conductivity
meter displays the measurement on the control
panel, compares the measurement to the set-
point value pre-adjusted to 750ppm and
interlocks the distribution valve according to this
comparison.
V63 CLEANING TANK FILLING VALVE Insures filling of cleaning tank with water
produced by the Osmosis unit, particularly in
order to rinse the membranes.
V64 FRESH WATER DISTRIBUTION Interlocked by the conductivity meter (CE62).

VALVE Insures the automatic discharge of produced
fresh water when its salinity exceeds set-point
value.
CV65 DISCHARGE SYSTEM CHECK Avoids accidental return of brine towards the
VALVE production system.
V70 FRESH WATER RETURN VALVE Insures tank filling from the on board fresh water
system during the preparation of membranes
cleaning solutions.
F71 ACTIVE CHARCOAL FILTER Insures the dechlorination of water taken from
the on board system.
VE72-M73 PRESSURE VESSEL AND SECOND Produces industrial water by re-treating the first
STAGE INDUSTRIAL WATER stage filtrate on a reverse osmosis membrane.
MEMBRANE
PI74 2nd STAGE PRESSURE GAUGE Indicates 2nd stage working pressure (nominal
pressure between 5 and 6 bars).
PS75 2ND STAGE HP SECURITY Allows default priority shut down if the operating
PRESSURE SWITCH pressure exceeds 10 bars.
V76 2ND STAGE CONTROL VALVE Allows second stage operating pressure
regulation indicated on (PI74).
V77 2ND STAGE PRODUCTION VALVE The manual tilting of this valve runs the industrial
water produced to the storage circuit by way of
the "INDUSTRIAL WATER" outlet.
ECH FRESH WATER SAMPLING VALVE Insures sampling of permeate.
V84 NEUTRALITE BY-PASS VALVE Insures passing of only part of the fresh water
towards the neutralite to adjust PH and TH of the
water produced.
N85 NEUTRALITE FILTER Placed outside the module, on the production
line. Enables increase of the TH (calcium +
magnesium) of the water produced.
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1.2 – Electrical part
(see figures H2.1, H2.2 and H2.3)
1.2.1 – Control and indicating unit

The control unit groups together in front the following control, indicating and measurement
components :
• ’’EMERGENCY STOP’’ button (ES1) (Generates an immediate and total stopping of all the
components in case of danger to the staff).
• main isolating switch (QS1).
• white light (OL) ‘’ON’’.
• push button "ON" (Ma).
• the fault lights :
(D00) : Electrical fault on an electric motor,
(D02) : General fault. Validated in case of water shortage, overpressure, overflow or bad
quality of the product water. Nature of the fault which generated stop is memorized on the
automaton display inside the electric box.
• the green starting up lights of different components : booster pump (L04), high pressure pump
(L40) and cleaning pump (L52).
• the green starting up push buttons of automatic cycles "FRESH WATER PRODUCTION" (Ma),
"MEMBRANE RINSING" (Rinc).
• light for the automatic cycle status (M01) and a light for the production tank level (Niv).
• salinometer with coloured leds display (CE62).
• push button "MAIN STOP" (Ar).
Figure H2.1 Figure H2.3
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The control unit contains the following protection, distribution and control components :
• a main isolating switch (QS1)
• control and power transformer 24Vca (TR1)
• three motor circuit breakers (DM04-DM40-DM52) for the three pumps
• a programmable logic controller with hourmeter
• relays for control and power (R0-R02-KM04-KM40-KM48-KM52-KM64)
Figure H2.2
1.2.2 – Programmable logic controller

The logic controller is type: (ZELIO) 20 I/O equipped with a saving cartridge including the
program.
It insures the complete automatic functioning of the SD11 & SD21 R/O unit and all the following
functions.
• Automatic starting up and stopping according to the ON/OFF manual orders.

• Continuous control the produced fresh water quality and piloting of the reject valve.
• Automatic stop and rinsing of the membranes on detection of the tank high level.
• Automatic production on low level detection of the tank.
• Supervision of all securities and alarms :
o of pressure and flow,
o of produced water salinity,
o of electrical overload on the motors of the pumps.
• Automatic membranes rinsing at the end of production cycle.
See Electric diagram in CHAPTER 6 – Technical annexes
See details of the electric box in the annexe
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2 – OPERATION
2.1 – Nominal functional method : Fresh water production
The DESALINATION PLANT is provided with a programmable logic controller which manages the
whole operating of the plant following the manual production command and after configuration of the
manual valves outside the unit and on the sand filter.
After switching on, the automatic operating is carried out as follows:
• After good positioning of the sand filter valve and opening of the inlet and discharge valves.
• Start up the control unit by using the "ON" (Ma) mains switch. The logic controller carries out a
security control and, in the absence of priority starts the seawater "BOOSTER PUMP" (P04).
• Fill up the "SAND-FILTER" (SF11) and control the sea water intake pressure at the "HP PUMP" (P40)
through the "LP SWITCH" (PS34).
• As soon as this pressure is sufficient and above 0.5 bar, the NO contact of the “SEA WATER LP
SWITCH" (PS34) shuts and after a 5 second pause, automatic starting up of the "HP PUMP" (P40).
• After operating for a few moments the operator insures that the operating pressure read on the "HP
PUMP OUTLET GAUGE" (Pi44) on the membranes intake is correct and reads between 50 and 60
bars and that the maximum permeate flow read on the "FRESH WATER FLOWMETER" (Fi61) has
not been attained.
• In the opposite case, he adjusts the pressure by using the "PRESSURE REGULATING VALVE"
(V49) and by limiting at maximum permeate or to 65 bars. The R/O process sets up and the fresh
water production begins.
• Principle of membrane operating.
Conception of a spiral membrane (see diagram H2.4 – spiral winding unit)
The semi-permeable membrane in the form of a flat sheet (6) is used as a cover to contain the production vessel
(3) and its polyester grid (7) which recuperates the permeate. This formed pile up is sealed to its 3 sides (6 and
6) to keep the cover hermetic. Under the effect of pressure, the water purified of its dissolved salts goes through
the membrane and is collected on the fine grid (7) up to the central manifold (3) through passage holes (4).
This made up covering together with a spacer (5) are wound in spiral on the production vessel. The sea water (1)
entering from one side of the membrane circulates in the spacer tangential to the active surface and comes out
on the other side as brine (2). The permeate going through the membrane ends up in the central manifold vessel
(3) and is evacuated either by the one or the other end of this tube.
Each membrane represents a surface exchange of 8m2 , which enables to obtain an average permeate flow of t
200 litres/hour in nominal conditions .
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Figure H2.4
Section of spiral winding unit
Figure H2.5
Assembled tube
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Conception of a R/O vessel (see diagram H2.5-detailed assembled tube)
An R/O vessel is made up of a cover (8) that resists pressure and that contains one or several membranes (M).
Its extremities are closed with plugs (2) and (16) held by plates (1) and 4 tie-bolts (10).
Sea water penetrates into the vessel by the plug (2), the lip seal (J) located at the entry of the membrane forces it
into the first membrane (M1), it comes out of the first membrane and is directed in the same way towards the
second membrane (M2). This water which has become brine comes out of the vessel through the second plug
(16) to be directed to the intake of another vessel containing membranes with the help of the interconnector (18).
The permeate produced in the central vessels of the 2 membranes is collected by the nozzles (5) situated in the
centre of the plugs (2), a sampling valve is to be found on the other nozzle (5).
To avoid the stratification of the membranes 1 spacer (9) is added to the membrane outlet to react against the
sea water flow which goes through the vessel.
• The "CLEANING TANK" (TK51) is fed with the water produced by the "CLEANING TANK FILLING
VALVE" (V63) until it is full.
• The conductivity of the produced water is continuously tested through the "FRESH WATER
SALINITY" (CE62), according to the measured value, compared to the set-point value previously
adjusted to 750 ppm on the "FRESH WATER CONDUCTIVITY METER". The logic controller
commands the "FRESH WATER DISTRIBUTION VALVE" (V64) which insures the discharge of
produced water when there is excessive salinity.
Nota: Conductivity meter measures the fresh water conductivity between 2 electrodes. This conductivity is red in micro-
Siemens (µS) and gets the particularity to be proportional to the water salinity if this one in under 2 grammes/litre.
Relation which is linking the 2 values is:
1ppm (or mg/l) = 2 µS
• As soon as the salinity of the produced water is correct and inferior to 750 ppm, the "FRESH WATER
DISTRIBUTION VALVE" (V64) automatically turns to "PRODUCTION" position. The produced water
then goes through the "NEUTRALITE FILTER" (N85) and feeds the storage tank.
• When the quantity of produced water is sufficient, stop the plant by pressing on "PRODUCTION OFF"
(Ar).
• Following this order, the "HP PUMP" (P40) stops, the "FRESH WATER DISTRIBUTION VALVE"
(V64) is again in "DISCHARGE" position and 2 seconds after the "HP PUMP" (P40) stop, the
"BOOSTER PUMP" (P04) stops too.
• Next, the logic controller automatically commands the following cycle:
rinsing of the membranes contained in the "R/O VESSELS" (VE45), until the osmosed water
contained in the "CLEANING TANK" (TK51) attains the low level of this tank.
(See details of the operation in § 2.2.1)
• At the end of these operations, the desalination unit goes on stand-by and awaits another order.
• At any moment the plant can be started up again manually by pressing the "ON" (Ma) button. In the
same way it is possible to stop production with automatic rinsing by using the "OFF" button (Ar).
• Pressing more than 2 seconds on the "STOP" button will stop any control in progress at any time of
the programmed cycle and reset the unit to zero.
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2.2 – Maintenance and keeping functions
When the unit is on stand-by it is possible to launch the following 2 pre-programmed cycles:
2.2.1 – Membranes rinsing cycle

This cycle is used for rinsing the membranes.
Nota: For this operation it is imperative that the "CLEANING TANK" (TK51) contains osmosis water. If the tank is
empty the "FRESH WATER RETURN VALVE" (V70) should previously be opened which will permit the filling of the
tank with dechlorinated water which has passed through the "ACTIVE CHARCOAL FILTER" (F71).
With all the manual valves in their initial position, the launching of the rinsing cycle is carried out by
pressing on the "MEMBRANE RINSING" (Rinc) button and takes place in the following way :
• The "BY-PASS VALVE" (V48) opens to stop the rise in pressure in the R/O vessels. By return
opening of the BY-PASS VALVE POSITION DETECTOR and with water in the tank detected by the
"TANK LOW LEVEL SWITCH" (LSL51), the "CLEANING PUMP" (V50) starts up and pushes the
permeated water through the prefiltration towards the "HP PUMP" (P40).
• As soon as the cleaning pressure exceeds 0.5 bar the "SEA WATER LP SWITCH" (PS34) allows
starting of the "HP PUMP" (P40) which directs the permeated water at a constant flow of 4 m3/h
towards the R/O VESSELS in order to rinse the membranes and evacuate the concentrate and
impurities which they contain towards the DISCHARGE via the "CLEANING VALVE" (V50).
• Once the "TANK LOW LEVEL SWITCH" (LSL51) is attained, the pumps are stopped, the "BY – PASS
VALVE" (V48) shuts and the unit waits for the next command.
2.2.2 – Semi-automatic sand filter washing cycle

This pre-programmed cycle insures a backwash cleaning of the sand filter in order to get rid of the
impurities held back during the filtering. It requires manual intervention to position the sand filter valve
between the 3 stages.
• Stage 1 : Place the "SAND FILTER VALVE" (V10) on backwash

position.
• Press on button "SANDFILTER CLEANING" (FAS) to start the
"BOOSTER PUMP" (P04).
• The "BOOSTER PUMP" (P04) starts up for a 5 minutes backwash.
The backwash flow contributes to the decompacting of the sand
and discharges the impurities.
• Lacking booster pressure on the LP switch (PS34) will prevent the
"HP PUMP" from starting.
• After 5 minutes BACKWASH, the pump stops automatically
(temporised 5 minutes).
• Stage 2 : After stopping the pump place the sand filter head on
RINSE.
• Press button "SANDFILTER CLEANING" (FAS) to start the
"BOOSTER PUMP" (P04).
• This time the sea water passes through in the normal filtering
direction, rushes into the strainers at the bottom of the filter, cleans
the impurities blocked there during the backwash and carries them
out to discharge.
• After 2 minutes rinsing, press button "STOP" to stop the booster
pump or wait 5 minutes the end of the cycle.
• Stage 3 : Place by hand the "SAND FILTER VALVE" (V10) in its

FILTRATION position (handle in direction of the GAUGE Pi06).
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2.2.3 – Membranes cleaning

The cycle "MEMBRANES CLEANING" allows, after turning the "CLEANING VALVE" (V50) towards
the tank and addition in the "CLEANING TANK" (TK51), the cleaning solutions to operate in closed
system without pressure during 15 minutes.
The cycle is identical to membrane rising, but as the tank doesn’t empty, its operating time is
temporised to 15 minutes. It is controlled by pressing on the "MEMBRANES CLEANING" button (Rinc).
After these 15 minutes, the plant waits for manual intervention in order to empty the cleaning
solution and carry out rinsing.
For more details :
See CHAPTER 3 – 2.3 – Membranes cleaning cycle (page 38) OR

CHAPTER 4 – FT10 – Membranes cleaning
2.3 – Controls and safeties

The logic controller continuously manages the safeties. According to their level, these alarms can
either bring about the stopping of the machine or not. In either case, they set off a visual alarm (light D02
"General fault" and indication about the nature of the fault on the automaton display).
The principal alarms are :

• "GENERAL FAULT", + red light D02,
Installation stop on priority fault. The fault having been set off, the stop is specified by the automaton
display (sea below the main reasons).
This information can be found too on a TOR contact (terminals 600-601) which is used at the information feedback to the centralized
control panel.
Resetting of MAIN FAULT is done on push button "OFF" (Ar) and restart by push button "ON" (Ma)
• "LP PRESSURE", + red light D02,

Feeding pressure of the HP pump insufficient, creating a priority stop. Fault produced
by a pressure or clogging problem on the prefiltering line. The minimum pressure is
detected by the "LP SWITCH" (PS34) adjusted to 0.5 bar.
(Automaton inlet I7 – N0)
• "SF HP FAULT", + red light D02,

Excessive feeding pressure on the sand filter. Fault produced by shutting of a valve
on the prefiltering line or discharge . The overpressure is detected by the "HP
SWITCH SF" (PS27) adjusted to the maximum authorized to 3 bar.
(Automaton inlet IC – NF)
• "OVERFLOW FAULT", + red light D02,

Authorized permeate flow exceeded, creating a priority stop for pressure
readjustment. The maximum flow is detected by the "FRESH WATER
FLOWMETER" (FSAH61) adjusted to the maximum authorized according to the type
of unit. (Automaton inlet IA – NF)
• "HIGH PRESSURE FAULT", + red light D02,

Maximum operating pressure exceeded creating a priority stop for readjustment of
operating pressures. The excessive pressure is detected by the "HP SWITCH"
(PS43) adjusted to 65 bar.
(Automaton inlet I8 – NF)
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• "PRODUCED WATER SALINITY FAULT", + red light D02,

Incorrect salinity after 15 minutes operating – anomaly creating a priority stop.
The salinity is measured by the "FRESH WATER CONDUCTIVITY METER" and its
limit is adjusted to 750 ppm.
(Automaton inlet I09 – N0)
• "ELECTRICAL FAULT", + red light D00,

Electrical fault on one of the 3 pumps. Fault produced by the setting off of the motor circuit breakers
DM04, DM40 or DM52.
NOTA : FRESHWATER OVERPRESSURE : no message, no warning light
If freshwater overpressure is detected by the pressure switch (PS60), the unit stops and then launches a
cycle of membranes flushing followed by a sandfilter washing cycle.
The unit stays in standby and no freshwater overpressure fault signal is displayed.
According to your specifications or needs:

It’s possible to display a fault by changing the connection of the pressure switch (PS60); allowing the
operator to be informed in case of stop caused by overpressure.
Inorder to do that, it’s necessary to connect the pressure switch (PS60) in series with the HP pressure
switch (PS43) and 2nd stage option (PS75).
Two cases are possible :
A – If no option 2nd stage (PS75) :

- Disconnect pressure switch (PS60) and connect it to terminals 28 and 29 instead of pressure
switch (PS75) (remove the shunt from these terminals).
- Shunt terminals 34 and 35.
B – If option 2nd stage (PS75) :

- Add a terminal (which we shall name 028)
- Disconnect terminal 29 from pressure switch (PS75) and connect it to terminal 028 (therefore
PS75 is now connected between 28 and 028).
- Disconnect pressure switch (PS60) and connect it between terminals 028 and 29 in series with
pressure switch (PS75).
- Shunt terminals 34 and 35.
In this new configuration, when the unit will stop displaying message "HP PRESSURE FAULT" the cause
will be, either :
- Set off pressure switch (PS43) HP circuit overpressure.
- Set off pressure switch (PS75) 2nd stage overpressure.
- Set off pressure switch (PS60) freshwater circuit overpressure.
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CHAPTER 3 – INSTALLATION – COMMISSIONING – OPERATING
0 – INSTALLATION OF THE EQUIPMENT

When installing the desalinator, the shipyard should carry out the following operations before
starting the unit.
0.1 – Placing the desalinator

See drawings 170001-01, 170001-02 and 170001-03 in CHAPTER 6 – Technical Annexes.
Install the unit and check correct fixing.

Respect maintenance areas and especially a 1 metre dismantling zone by the pressure vessels to
enable replacement of the membranes.
0.2 – Hydraulic couplings
See drawing 170001-04 in CHAPTER 6 – Technical Annexes.
Interface
Benchmark Object Remarks
Type
A Coupling Arrival of sea water at the sand filter Sea water feed to the R/O unit: expect
iso DN32 module a minimum output of 3.3 m3/h and
preferably in line with the waterline.
Provide for an isolation valve
upstream.
B Coupling Outlet of filtered sea water from the Connection between B and D supplied
iso DN25 sand filter towards the R/O unit inlet by SLCE in HDPE or to be locally
in D supplied by the boat builder.
C Coupling Sand filter waste outlet (for Towards the waste outlet, above or
iso DN25 backwashing) below the waterline as preferred.
A to regroup with the E outlet
D Coupling Filtered sea water inlet of the R/O Connection between B and D supplied
iso DN25 module. by SLCE in HDPE or to be locally
Feed from outlet B of the sand filter supplied by the boat builder.
E Coupling Brine outlet from the R/O unit to the Avoid putting a valve on this outlet, or
iso DN25 sea water outlet. provide a valve opening warning signal
A to regroup with C before operating the R/O unit.
F Coupling Outlet for soft water produced from We can allow up to 1 bar of counter
iso DN15 the R/O unit. pressure on this outlet, so as to permit
Departure towards the neutrality the water produced to rise to a level up
filter I to 10m high.
G Coupling Waste discharge at the hold without Maximum volume of waste water: 3
iso DN25 pressure (to allow emptying the times 100 litres every 1000 hours for
cleaning tank by gravity if the waste membrane cleaning operations.
pipe is above the R/O unit)
H Pipe fitting Soft water up-lift backflow on board Backflow up to maximum 3 bar,
female 3/4" for cleaning operations around 2m3/hour.
I Coupling Soft water inlet on neutralit filter To be installed by the boat builder.
DN15 (From F)
J Coupling Soft water outlet from the neutralit To be installed by the boat builder.
DN15 filter to the boat’s storage tank
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0.3 – Electrical connections

The following connections will have to be made by the Shipyard before start-up of the unit.
See drawing 821135-06 and the schematic diagrams 721135 in CHAPTER 6 – Technical Annexes.
1 – Power supply :
Connect the three-phase supply 380 or 440 – 50 or 60Hz to the RST terminals (Check power
supply conforms with the type you ordered in voltage and frequency).
(If there is any doubt, immediately contact SLCE Technical Assistance).
Group SD11 SD21

Installed power: 7 kW 9 KW
Maximum amperage when working: 12A in 400v 15A in 400v
Dimensions of the cable: 4G2.5 mini 4G4
NB: Rotational directions should be verified at first start-up (See Chapter 3 § 1.1)
2 – Booster pump supply P04

Terminals 70,71 and 72 - 0.75kw
Size 4 x 1.5 supplied with the control box
3 – Feedback high level switch of the fresh water tank - Terminals 2-24 (I4)
Terminals 2 and 24 (on contact TOR NC tank empty)
If this option is not used; shunt terminals 2 and 24 to make manual operation of the unit
possible.
Size 2 x 1 mini according to your needs (250V - 1A maxi)
4 – Feedback low level switch of the fresh water tank - Terminals 2-25 (I5)
Terminals 2 and 25 (on contact TOR NC tank empty)
5 – Feedback sandfilter pressure switch - Terminals 2-36
Terminals 2 and 36 (on contact TOR NC) (Open : FAULT - Closed : OK)
Size 2 x 1.5 supplied with the control box
6 – Extra external control feedback automatique sand-filter - Terminals 32-33-11-37-10-43
7 – Main fault output - Terminals 599-600-601
Terminals 599 and 600 (on contact TOR NC fault) (Open: OK - Closed: FAULT)
Terminals 599 and 601 (ion contact TOR NO fault) (Closed: OK - Open: FAULT)
8 – Running information output or external Preheater control - Terminals 602-604
Terminals 602 and 604 (on contact TOR NC) (Closed: OK - Open: FAULT)
9 – Extra external control - Terminals 605-606
Terminals 605 and 606 (on contact TOR NC) (Closed: OK - Open: FAULT)
0.4 – Filling the Sand filter

Before starting the machine, the filter must be filled with sand
Proceed to installation in the following manner (See drawing 170101-30 in the annexe)
• Put the inlet-outlet connections on to the sand filter valve.
• Release and put on the sand filter valve.
• Ensure good positioning of the lower strainers.
• Fill half the filter with water to protect the strainers from the falling sand.
• Place the funnel cup delivered with the sand to protect the threading inside and prevent
clogging the central tube.
• Place the filtering media, starting with the silex :
• 50 kg of SILEX 1.2/1.7 (712001-10) (2 bags)
• 100 kg of Sand 0.7/1.2 (712001-11) (4 bags)
• Scum out the funnel cup and clean the top flange ring.
• Check the good positioning of the seals on the filter valve and put the valve back on. Tighten
the valve manually.
• Replace the connecting pipes on the sand filter valve.
NB: For the first start-up, carry out a backwash so as to get rid of the sand dust and the surplus
sand in the Sand filter.
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1 – FIRST START-UP AND OPERATION
1.1 – Checks before start-up

(See figures H2.1, H2.2, H2.3 p14)
1.1.0 - Initial situation
Electrical and mechanical equipment all available.

Ensure that Main breaker switch (QS1) is on "STOP” and that all Starter Switches are "OFF".
SEAWATER INTAKE VALVE open (V01). Provision of seawater under load at the entry of the "BOOSTER
FEED PUMP” (P04).
Filling of the storage tanks permitted.
1.1.1 - Checking the hydraulic connections
OPERATION CHECKING METHOD

"SEAWATER" connection of the "SEAWATER Visual check
INTAKE VALVE" (V01) to be DN32 minimum in front
of the "BOOSTER FEED PUMP” (P04).
Waste to be DN25 minimum or more if the backwash Visual check

length is great..
“FRESH WATER” production towards the Storage Visual check

Tank DN15 minimum.
Fresh water return for “FILLING THE CLEANING Visual check

TANK” (TK51) in tube 3/4" gaz.
.
1.1.2 - Checking the valves outside the machine

Check that any valves outside the machine are Visual check
properly open.
Check that any fresh water production valves outside Visual check
the machine are properly open.
The brine waste and the production outlet must be

free to move, or else the high-pressure positive-
displacement pump generates an increase in
pressure in the two circuits until the latter is ruptured.
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.
1.1.3 - Placing the manual valves in position

Shut all the sampling valves ECH. Manual closure and visual
check.
Shut the "CLEANING TANK DRAIN VALVE" (V55) Manual closure and visual
of the "CLEANING TANK" (TK51). check..
Turn the "CLEANING VALVE" (V50) towards the Manual closure and visual
DISCHARGE side. check.
Shut the "FRESH WATER RETURN VALVE" Manual closure and visual
(V70). check..
Completely open the "REGULATION VALVE" Manually turn anti-clockwise

(V49). and wide open.
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1.1.4 - Checking for the presence of filter elements

Check the presence and cleanliness of the "SEA Visual check without opening strainer.
WATER COARSE STRAINER" (F02).
Check that there is sand in the sand filter. Loading before starting up.
Check the presence of 5µ and 20µ cartridges in the Opening of filter and visual check of the presence of
5µ and 20µ "CARTRIDGE FILTER" (F30 and F32). the cartridges with green cell (5µ) and red (20µ).
Check the presence of the activated carbon in the Visual check.

"ACTIVATED CARBONE FILTER" (F71).
1.1.5 - Checking levels

Check the oil level in the “HP PUMP” (P40), fill up if For SD11
necessary. (CAT pump 1051) :
Good level is middle of
the round sight glass.
For SD21
(CAT Pump 2531) :
Visual check of oil level
in the centre of the
gauge.
1.1.6 - Checking the power supply

To check connections within the power supply system Measure voltage and
and to ensure the correct voltage and frequency frequency at control
according to the type of machine. panel entry on RST
terminals.
Turn on the main breaker switch (QS1) to “ON” and Visual check of the lit
check the presence of voltage in the cabinet. up “UNDER
In the contrary case : VOLTAGE” (OL) white
1. Open the main breaker switch (QS1). indicator lamp..
2. Open the box and check presence of fuses
upstream and downstream of the
transformer TR1.
3. Close the box and set the disconnecting
switch (QS1).
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1.1.7 - Check of the rotational direction of the pumps

In the absence of a defect, the first operation is to Visual check of the correct rotational direction (check
check the rotational direction of the electro-pumps. it using the arrow on the body of the pump).
To do this, open the box and using a screwdriver, (The correct direction is clockwise as seen from the
close manually for a few seconds the contactor ventilator side).
(KM04) of the “BOOSTER PUMP” (P04).
If the direction is correct, check in the same way Visual check of the correct rotational direction (check
rotational direction of the “CLEANING PUMP” (P52) by it using the arrow on the body of the pump).
closing the contactor (KM52).
If all the pumps turn in the wrong direction, shut the ONLY an operator qualified to work on electrical
principal main breaker switch (QS1). installations is authorised to carry out this
Cut the power supply upstream of the desalinator. operation.
Check the absence of voltage on the incoming
Terminal Board and reverse two phases on the RST
Terminal Board, and all the reverses will happen in a
single operation.
If one pump turns in the wrong direction, reverse two
of its phases
Close the upstream disconnecting switch and the main Check of the presence of the indicator lights “UNDER
breaker switch (DC1). VOLTAGE” (OL) and “GO” (Mma).
Put the cabinet back under voltage by “GO”.
Check the correct rotation of the pumps, by carrying
out the above procedure again.
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1.2 – Starting the Unit
1.2.1 – Initial state of the motorised components
1.2.1 - Initial state of the motorised components
CONDITION CHECKING METHOD

All electro-pumps stopped. Respective indicator lights out.
"BY-PASS VALVE" (V48) open. Contactor KM48 not live.
"FRESH WATER DISTRIBUTION VALVE" (V64) in Contactor KM64 not live and green signal lamp on
discharge position. "FRESH WATER CONDUCTIVITY METER" off.
1.2.2 – Carrying out a backwash of the sand filter
When first starting up begin with a backwash of the sand filter in order to automatically stabilize the
sand level in the filter.
It is normal that during this operation some sand will escape to sea discharge.
1.2.2 - Carrying out a backwash of the sand filter
Open the "SEA WATER ENTRY VALVE" (V01) Manual opening and visual
and the whole external valves on discharge. check.
Control the presence of water in the "SEA Visual check.
WATER COARSE STRAINER" (F02).
Tilt the position valve of the sand filter to Manual tilting and visual
"BACKWASHING" (V10) position. check.
Press the "SANDFILTER CLEANING" button Lighting-up of the indicator

for a 5 minutes backwash. lamp "BOOSTER PUMP"
and start-up of the booster
Control correct operating of the pump, filling of pump.
the sand filter with seawater and presence of
correct discharge flow. Visual check; pressure
It is normal that small quantity of sand escapes increase on (Pi06).
to sea discharge. Visual check of the sea
discharge.
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1.2.2 - Carrying out a backwash of the sand filter (continued)
After 5 minutes backwash, the pump stops The pump is off and
automatically. It’s possible to stop the pump by extinction of the lamps.
pressing the "STOP" button (press 2 seconds).
Position the "SAND FILTER VALVE" (V10) for Check correct operating of
a RINSING and push again the "SANDFILTER the "SEA WATER BOOSTER
CLEANING" button, for a 5 minutes rinsing. PUMP".
(It’s possible to stop the cycle by pressing the
"STOP" button).
At the end of the cycle, the pump stops. Visual check.

Reposition the "VALVE OF THE
SANDFILTER" for normal filtration, pointer the
of the handle turned towards the "PRESSURE
GAUGE" (Pi06).
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1.2.3 – First commissioning
1.2.3 - First commissioning
Start the “BOOSTER PUMP” (P04) by Lighting-up of the green

pressing the green “ON” button. indicator light "BOOSTER
PUMP" (L04) and start-up of
the "BOOSTER PUMP".
Visual check of increase of the
“SAND FILTER ENTRY
PRESSURE” readout on the
pressure gauge (Pi06) and
(Pi33) “5µ OUTLET GAUGE".
These pressures should exceed
0.5 bar and are normally situated
between 1 and 3 bar.
As soon as the booster pressure measured by Lighting-up of the green

the "SEA WATER LP SWITCH" (PS34) indicator lamp "HP PUMP"
exceeds 0.5 bar for more than 5 seconds, the (L40).
"HP PUMP" (P40) start-up.
Progressive nominal sea water flow of : Check the sea water flow on
• 2.2m3/h for SD11 (36 l/min) the "SEA WATER
• 2.7 m3/h for SD21 (45 l/min) FLOWMETER" (Fi35).
Instruction for the first starting up (after a Check the that the pressure
preservation) : valve (V49) is opened and
that the pressure gauge
Let work the unit without pressure during 15 (PI44) is to “0” bar.
minutes to evacuate to the discharge the
membrane product of storage.
21 2011-04 UK.doc
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1.2.3 - First commissioning (continued)

Progressively shut the "PRESSURE Reading a correct pressure
REGULATING VALVE" (V49) to raise the of 56 bar on "HP PUMP
pressure to between 56 to 60 bar at the OUTLET GAUGE" (Pi44).
membranes intake.
As soon as the maximum produced water flow Reading on the "FRESH

is reached, limit the pressure. WATER FLOWMETER"
In the opposite case, 60 bar can be reached. (FI61).
After a few minutes operating under pressure Check shutting of contactor

quality of the water produced is correct and KM64 and fresh water outlet
the red signal lamp of the salinity meter is lit towards storage.
up. The green signal lamp of the "FRESH
WATER PRODUCTION VALVE" (V64) is
lighting up and production is driven to the post
treatment neutralite filter.
The production flow is established and the Visually check the correct
"CLEANING TANK FILLING VALVE" (V63) filling of the "CLEANING
turns towards to the tank. TANK" (TK51).
The filling is carried out up to the high level. Check that filling up has
The float must shut the valve (V63). stopped..
Let the desalination plant operate for about

fifteen minutes to carry out the performances
recording and safeties control in accordance
with the proceedings alongside the quay or at
sea (CPRQ or CPRM).
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1.2.4 – First starting up in industrial water production mode
1.2.4 - First starting-up in industrial water production mode

To start up the desalination plant in FRESH See 1.2.3 – First
WATER production mode and ensure that all commissioning.
parameters are correct.
NOTA : To start up the 2nd stage, FRESH WATER
production must imperatively have begun because
the second stage membrane is fed by the first
membrane of the first stage.
At shut down, the "2nd STAGE CONTROL Visual check.

VALVE" (V76) must be completely open. The
second stage operating pressure reading must
be 0 on the pressure gauge (Pi74).
The production valve (V77) on STOP (turned
to the left).
To start industrial water production, Check pressure on the (Pi74)

progressively close the (V76) "CONTROL "SECOND STAGE GAUGE" .
VALVE" to apply an operating pressure of 5 to Regulate between 5 and 6
6 bars on the 2nd stage. bars.
Wait 2 to 3 minutes, so that production is

established and tilt the "SECOND STAGE
PRODUCTION VALVE" (V77) to the right, so
as to turn the industrial water to the production
outlet.
Disconnect the outlet pipe and control quality

of the industrial water with a portable
conductivity meter.
To stop the 2nd stage production, reduce the

pressure by fully opening the "CONTROL
VALVE REGULATION" (V76) and tilt the
"PRODUCTION VALVE" (V77) on STOP.
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1.2.5 – Manual stop after the first commissioning
1.2.5 - Stop of the module after the first commissioning

Before stopping the desalinator, check that the Sequential stop of the ”HP
“CLEANING TANK” (TK51) is full. PUMP” (P40) and of the
Stop the unit by pressing the “OFF” button "BOOSTER PUMP" (P04).
(Ar). Don’t press more than 2 seconds, just Finally, return to resting
give one impulse. position of all the motorised
valves.
Automatic activation of a “MEMBRANES
RINSING CYCLE” with fresh water from the
cleaning tank..
1.2.6 - Automatic activation of a "MEMBRANE RINSING CYCLE"

In the absence of priority defect. Visual check of the absence
of "General defect" (D02).
Automatic opening of the “BY-PASS VALVE” Shutting of KM48 and visual

(V48). check of opening..
(about 30 seconds are necessary before the
valve is completely open).
After return of information of the "BY-PASS Lighting–up of the indicator
VALVE" (V48), the "CLEANING PUMP" (P52) lamp "Membranes rinsing"
start-up and lighting-up of the indicator lamp (L52) and start-up of the
"RINSING" (L52). cleaning pump.
Lighting-up of the indicator

As soon as return of correct booster pressure, lamp (L40) and start-up of
start-up of the "HP PUMP" (P40) without the "HP PUMP" (P40).
pressure to ensure rinsing at nominal flow.
As soon as the low level is reached, it is Stopping and reset to zero of

detected by the “LOW LEVEL TANK the components.
CONTACTOR” (LSL51)
Sequential stopping of the pumps and opening
of the “BY-PASS" valve (V48).
Once the above cycle has finished, the

desalinator goes into standby.
For a complete shutdown, press on the

"STOP" button : keep pressing the
button for at least 3 seconds.
N.B.: IF THE UNIT HAS TO BE OUT OF SERVICE FOR A PERIOD GREATER THAN 10
DAYS, PUT THE MEMBRANES INTO STORAGE. (See later in 2.4)
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2 – RUNNING MAINTENANCE
2.1 – Sand filter washing cycle

The sand filter washing cycle is to be carried out in the following cases;
• Periodically and generally once a week, backwash of the sand filter must be done.
• Each time the differential pressure between the sand filter intake (read on Pi06) and the filter
outlet (read on Pi33) is above 1 bar.
2.1 - Manual launching of a sand filter washing cycle
Tilt the position valve of the sand filter to Manual tilting and visual
"BACKWASHING" (V10) position. check.
Press the "SAND FILTER CLEANING" button Lighting-up of the indicator

for a 5 minutes backwash. lamp "BOOSTER PUMP"
and start-up of the booster
Control correct operating of the pump, filling of pump.
the sand filter with seawater and presence of
correct discharge flow. Visual check; pressure
It is normal that small quantity of sand escapes increase on (Pi06).
to sea discharge. Visual check of the sea
discharge.
After 5 minutes backwash, the pump stops The pump is off and
automatically. It’s possible to stop the pump by extinction of the lamps.
pressing the "STOP" button (press 2 seconds).
Position the "SAND FILTER VALVE" (V10) for Check correct operating of
a RINSING and push again the "SAND the "SEA WATER BOOSTER
FILTER CLEANING" button, for a 5 minutes PUMP".
rinsing. (it’s possible to stop the cycle by
pressing the "STOP" button).
At the end of the cycle, the pump stops. Manual tilting.

Reposition the "VALVE of the SAND FILTER"
for normal filtration, pointer of the handle
turned towards the "PRESSURE GAUGE"
(Pi06).
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2.2 – Rinsing of the membranes
Rinsing of the membranes is required in the following cases:

• If the production mode is stopped manually by the general stop command, the desalinator will
not carry out its rinsing cycle automatically and in this case it must be started manually using
the “FLUSHING/CLEANING” command.
2.2 - Manual activation of a "MEMBRANES CLEANING CYCLE"

If the "CLEANING TANK" (TK51) is empty, fill it Visual check.
manually by opening the "FRESH WATER RETURN
VALVE" (V70).
The rinsing water goes through the "ACTIVE
CHARCOAL FILTER" (F71) which insures its
dechlorination.
Press the "MEMBRANE RINSING" button (Rinc) to Launching of auto cycle.
activate the cycle.
The "BY-PASS VALVE" (V48) opens automatically Visual control of valve movement.
(turning time a few seconds).
After return of information by the "BY-PASS VALVE Lighting-up the indicator lamp "CLEANING PUMP"
POSITION DETECTOR", automatic start-up of the (L52) and presence of water flow on the "SEA
"CLEANING PUMP" (P52). WATER FLOWMETER" (FI35).
Presence of booster pressure on the outlet gauge :
"5µ OUTLET GAUGE" (PI33).
These pressures are situated between 1 and 2 bar.
As soon as the booster pressure is sufficient (above Lighting-up the indicator lamp "HP PUMP" (L40).
0.5 bar) ; automatic start-up of the "HP PUMP" (P40). Check the rotation of the pump.
Check the permeated rinsing water flow read on the
"SEA WATER FLOWMETER" (FI35).
Check operating without pressure on the gauge : "HP
PUMP OUTLET GAUGE" (PI44).
Automatic rinsing of the membranes until the low level Stopping of pumps and extinction of respective “ON”
of the tank (TK51) is reached. As soon as the low signal lamps.
level is reached, this is detected by the “LOW TANK
LEVEL DETECTOR” (LSL51).
Sequential stop of the pumps.
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2.3 – Membranes cleaning cycle (with chemical products)

When carrying out the membranes cleaning operations, it will be necessary to rinse using different
chemical cleaning solutions.
SEE THE WORKSHEET FT10 (CHAPTER 4) FOR THE DETAILS ABOUT CLEANING
CLOSELY READ THE COMPLETE PROCESS BEFORE STARTING
2.3 - Launching of a "MEMBRANES CLEANING CYCLE"

1 / Fresh water rinsing
- Make a flushing of the unit with 100 litres of fresh water. (If the The active charcoal filter insures
"CLEANING TANK" (TK51) is empty, fill it manually by opening the the dechlorination of water taken
"FRESH WATER RETURN VALVE" (V70)). from the on board system.
(See Title 3 – Standard maintenance – 2.2-MEMBRANES RINSING)
2 / ALKALINE Cleaning MC11

- Position the "CLEANING VALVE" (V50) on the position "RETURN TANK",
toward the right of the unit to operate in closed circuit.
- Fill the tank (TK51) with 100L of fresh water by opening the "FRESH
WATER RETURN VALVE" (V70), do not forget to close it when the tank is
full.
- Insert the product (MC11) at the rate of 25g/l (2.5 kg for 100 litres) into the
tank.
- Start the unit by pushing the "FLUSHING/CLEANING" (Mafl) button, the
unit starts automatically a cycle identical to the cycle of rinsing without
pressure, but this time in closed circuit on its solution of cleaning.
- The unit stops automatically after 15 minutes and stays on stand-by.
- Position the "CLEANING VALVE" (V50) towards the discharge side and
push the "FLUSHING/CLEANING" (Mafl) button, the tank empties until the
low level. Pumps are stopped.
- Open the emptying valve of the tank (V55) to completely empty the tank
(TK51).

Nota: It is necessary to rinse
- Proceed to a flushing with fresh water by filling the tank. (See 1/Rinsing)
between the different chemical
cleaning solutions to removing
4 / ACID Cleaning MC3 the tracks of the previous
- Same as the instructions 2 apart from using 2.5kg of acid product MC3. solution and avoiding a
neutralization of the following
one.
- Proceed to a flushing with fresh water by filling the tank. (See 1/Rinsing)
6 / ALKALINE Cleaning MC11

- Same as the instructions 2 apart from using 2.5kg of acid product MC11

Finish with industrial water flushing. (See 1/ Rinsing)
21 2011-04 UK.doc
Page 37
To resume :
1 – Fresh water rinsing

2 – Cleaning using product MC11 for 15 minutes
If the unit is left out of action for a period greater than 15 days, proceed to
membrane storage (see below : 2.4)
Re-start the unit by referring to § 1.2 (First start-up).
If before the cleaning, the level of fouling was raised, it is possible that two cycles of clean-ups are
necessary to get back the performances of the unit.
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2.4 – Storage of the membranes

If the machine is used regularly and started at least once a week, no storage procedure is required,
the automatic rinsing by the desalinated water being sufficient.
If the machine must be stopped during a period of ten to fifteen days maximum, rinsing using
desalinated water following the procedure described in 2.2 above is sufficient to avoid the development of
bacteria. For longer periods, a storage operation will be required. It consists of introducing a biocide
solution into the tubes containing the membranes.
2.4 - Membranes storage procedure with biocide

1 – First carry out one cycle (or several if required) of See §2.2.
standard membrane rinsing following the procedure
set out in §2.2.
2 – Fill the "CLEANING TANK" (TK51) by opening the Visual check of filling of the "CLEANING TANK"
"FRESH WATER RETURN VALVE" (V70). (TK51) level gauge.
At least 100 litres of water are necessary for this
operation.
3 – Insert in the 100 litres tank 0.1% of biocide, all of Take the flask of storage ref. SLCE 752002-100
the whole flask 752002-100 for 100 litres and mix. containing 100ml of biocide solution.
4 – Start an automatic membranes rinsing cycle by Check progress of following cycle §2.2.
pressing the "FLUSHING/CLEANING" (Rinc) button.
5 – Once all the solution has been pumped, the unit Only the "ON LIVE" (OL) signal lamp stays on.
stops.
Close the entry and exit valves.
Electrically isolate the whole machine by closing the
general disconnecting switch (QS1).
NON-FREEZING STORAGE
If the machine must be immobilised in an ambient temperature of less than 0°C, it is required in addition
to the storage procedures already mentioned, a new procedure adding 20% of Glycerine.
N.B.: If the machine is stopped for longer than 1 year, renew the storage operation at
least one a year, because the solution degrades and becomes inefficient against bacterial
development, which can cause the deterioration of the active layer of the semi-permeable
membranes.
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Page 40
CHAPTER 4 – PREVENTIVE MAINTENANCE
1 – Generalities
Servicing must be done regularly to avoid the occurrence or persistence of defects which could
cause permanent damage.
The intervals between the servicing of the plant depend on the frequency of use and the quality of
the raw water … (T°, salinity, fouling index according to pumping place).
The maintenance schedule in the following page is a guide which defines middle or minimal
frequency for different maintenance operations.
The user must adapt this schedule according to evolution of data given by the control instruments
of the plant or by complementary measures (for example, fouling index (SDI) measure after filtration to
verify seawater is not clogging the membranes what depends on pumping and site conditions).
21 2011-04 UK.doc
Page 41
2 – Schedule for preventive maintenance

H=Hour, W=week, M=month, Y=year (ex: H 0100 means every 100 hours)
Periodicity Type Sheet Description of intervention Duration P D I

Only first First draining and replacement of the HP pump
FT05 running in oil
0.50 H 1 1 X
H 0050
W 001 FT01 Control and cleaning of coarse strainer (subject 1) 0.25 H 1 1 X
W 001 Sand filter backwash 0.10 H 1 1
H 0100 FT04 Checking the HP pump oil level 0.25 H 1 1 X

Manual checking of pulsation dampener inflation
M 01 FT08 pressure
0.25 H 2 1
H 0400 FT02 Replacement of 5 & 20µ cartridges (subject 1) 0.25 H 1 1 X
H 0500 FT05 Draining and replacement of HP pump oil 0.50 H 1 1 X
H 1000 FT10 Chemical cleaning of the osmosis membranes 2H 2 2 X
H 2500 FT07 Replacement of HP pump belt 1H 2 2 X
Y 01 FT02 Replacement of cartridges filters seals (subject 2) 0.25 H 1 1 X

Checking of pulsation dampener inflation
Y 01 FT09 pressure with loading bed
0.5 H 1 2 X
Cleaning the cell and control of fresh water
Y 01 FT23 salinity cell level (subject 1)
1H 1 2 X
Y 01 Tightening of the electric box connections 2H 1 2 X
Y 01 FT25 Replacement of the active carbone cartridge 0.25 H 1 1 X

Replacement of the seals and the 6 check valves
H 5000 SD11 FT15a HP 1051 (subject 1 and 2)
3H 2 3 X
Replacement of the seals and the 6 check valves
H 5000 SD21 FT15b HP 2531 (subject 1 and 2)
3H 2 3 X
Replacement of booster pump packing and seals
H 5000 FT18 (subject 1)
2H 2 3 X
Y 02 FT28 Replacement of captive acceleration tube 1H 1 1 X

Replacement of the HP pump head 1051
H 15000 SD11 FT15a (subject 3)
2H 1 2 X
Replacement of the HP pump head 2531
H 15000 SD21 FT15b (subject 3)
2H 1 2 X
Y 03 ou
FT20 Replacement of membranes 3H 2 3 X
H15000
H 25000 FT18 Throw out the booster pump (subject 2) 3H 1 1 X
H 30000 SD11 FT15a Throw out the HP pump 1051 (subject 4) 3H 1 1 X
H 30000 SD21 FT15b Throw out the HP pump 2531 (subject 4) 3H 1 1 X
Y 05 FT23 Replacement of the salinity cell (subject 2) 1H 1 1 X
Y 05 FT01 Replacement of coarse strainer (subject 2) 0.25 H 1 1 X
21 2011-04 UK.doc
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3 – Data sheets – Preventive maintenance
Date of
N° NAME of the SHEET
Validation
FT01 Control and cleaning of coarse strainer 11/06/07
FT02 Maintenance 5µ and 20µ cartridges 11/06/07
FT04 Checking of the HP Pump oil level 11/06/07
FT05 Draining and replacement of HP Pump oil 11/06/07
FT07 Replacement of HP Pump belt 11/06/07

FT08 Manual checking of pulsation dampener inflation pressure 12/06/07
FT09 Checking of pulsation dampener inflation pressure 13/06/07
FT10 Cleaning of the membranes 02/12/10
FT15a Maintenance of the HP Pump 1051 (SD11) 29/04/11

FT15b Maintenance of the HP Pump 2531 (SD21) 13/06/07
FT18 Replacement of booster pump packing and seals 04/06/07
FT20 Replacement of the membranes 29/04/11
FT23 Cleaning the cell and control of fresh water salinity cell level 29/04/11
FT25 Replacement of the active carbone filter 04/06/07
FT28 Replacement of captive acceleration tube 06/06/07
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4 – Information of the automaton display (inside the electric box)
The automaton display ZELIO allows to know the following information:

- Display of the number hour functioning of the unit (hourmeter)
- Display of the preventive maintenance (and initialization)
- Display of the program version of the automaton
Hourmeter
2 3
The display of the hour number of the unit is to the top-right of the screen, the unity is "H" Hour.
Initialization of the maintenance information : All the 500Hours of functioning a preventive information of
maintenance displays with a default light. Once the interventions of preventive maintenances effected (to
see schedule maintenance) it is necessary to initialize the automaton to put back in functioning.
For that, remain pressed 5 seconds on the button " 2 ", so the message of maintenance light off.
Display of the program number : to know the program version of the automaton, press on the button " 3 ".
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Page 44
Preventive maintenance DATA SHEET
Description: Periodicity: Type of Visit:
01 week DATA SHEET
R/O UNIT SD5-SD11-SD21
FT 01
Duration: 0.25 H Degree: 1
Subject 1 : Control and cleaning of coarse strainer
Staff: 1 MM Unavailability: X
Operations Remarks
1 – SAFETY REGULATIONS Check that the "ON LIVE"
Before any intervention, stop the R/O unit. Position the control box principal (OL) signal lamp is off.
isolator on O to avoid starting up of the HP pump motor.
Shut the SEA WATER INTAKE VALVE (V01).
2 – TOOLS-SPARE PARTS-CONSUMABLES-CONTROL AND MEASURE

COMPONENTS
2.1 – Tools
Standard mechanical tools.
3 – OPERATING PROCEDURE
See diagram 4.2
3.1 – Dismantling
• If, when checking through the transparent cover (5), the strainer needs cleaning,
open it and clean it.
• Unscrew the 4 screws (2) the cover (4 + 5 ) and its seal (6).
3.2 – Cleaning
• Take out the strainer (7), empty and clean it with fresh water or compressed air.
• Check the inside of the strainer casing (1) and clean if necessary.
3.3 – Reassembly
• Put the strainer (7) back into the filter body (1). Replace the cover seal (6)
• Put the cover seal back (6). if it is damaged
• Put the cover (4 + 5) back on and tighten the 4 screws (2) by hand.
3.4 – Trials
• Open the SEA WATER INTAKE VALVE (V01) and check that there are no
leaks in the strainer cover.
V01
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UK\Fiches FT UK\FT01-Coarse Strainer.doc 11/06/07 Page 1 of 2 FT01
05 Years DATA SHEET
FT 01
Subject 2 : Replacement of coarse strainer
Operations Remarks

COMPONENTS
2.1 – Tools
See diagram 4.2
3.1 – Dismantling
• Unscrew the 4 screws (2) the cover (4 + 5 ) and its seal (6).
3.2 – Cleaning
• Take out the strainer (7).
• Check the inside of the strainer casing (1) and clean if necessary.
3.3 – Reassembly
• Put the new strainer (7) back into the filter body (1). Replace the cover seal (6)
• Put the cover seal back (6). if it is damaged
• Put the cover (4 + 5) back on and tighten the 4 screws (2) by hand.
3.4 – Trials
• Open the SEA WATER INTAKE VALVE (V01) and check that there are no
leaks in the strainer cover.
V01

UK\Fiches FT UK\FT01-Coarse Strainer.doc 11/06/07 Page 2 of 2 FT01
400 hours DATA SHEET
FT 02
Subject 1 : Replacement of 5μ and 20µ cartridges
Operations Remarks

COMPONENTS
2.1 – Tools
PWF 10"/20" Filter wrench (fixed on the RO-Unit).
2.2 – Spare parts
Mark Reference Description Qty

711019 Cartridge 10"- 5 microns 1
SD5
SD11/21
3.1 – Dismantling
• Loosen the cartridges filter with the filter wrench.
3.2 – Cleaning
• Place a new cartridge under the filter box (5µ or 20µ).
• Clean the filter box and don’t forget the seal.
3.3 – Reassembly
• Put the new cartridge inside the filter box, make sure that position of cartridge is
correct.
• Tighten the cartridge filter with the hand.
3.4 – Trials
• Open the SEA WATER INTAKE VALVE (V01) and check that there are no Tighten the cartridge filter
leaks in the cartridge filter. if is necessary.

UK\Fiches FT UK\FT02-Maintenance 5μ and 20μ cartridges.doc 11/06/07 Page 1 of 2 FT02
1 Year DATA SHEET
FT 02
Subject 2 : Replacement of cartridges filters seals
Operations Remarks

COMPONENTS
2.1 – Tools
PWF 10"/20" Filter wrench (fixed on the RO-Unit).
2.2 – Spare parts

SD5 711102-02 Seals TOR. Filter APIC 2
SD11/21 711306-05 Seal TOR 88,49*3.53 NBR70 4
3.1 – Dismantling
• Loosen the cartridges filter with the filter wrench.
3.2 – Reassembly
• Put the new seal.
• Make sure that position of seal and cartridge is correct.
• Tighten the cartridge filter with the hand.
3.3 – Trials
• Open the SEA WATER INTAKE VALVE (V01) and check that there are no Tighten the cartridge filter
leaks in the cartridge filter. if is necessary.

UK\Fiches FT UK\FT02-Maintenance 5μ and 20μ cartridges.doc 11/06/07 Page 2 of 2 FT02
100 Hours Data Sheet
R/O UNIT SD5-SD11-SD21 STD & TWIN
FT 04
Subject : Checking the HP Pump oil level
Operations Remarks

COMPONENTS
2.1 – Tools
2.2 – Spare parts

Unnecessary
2.3 – Consumables
HYDRAN TS68 oil for topping up if necessary.
See diagrams below
3.1 – Control (SD5 or SD11)
• Visually check that the oil level is situated in the middle of the marks.
3.2 – Control (SD21)

• Take out the oil stick (3), clean it with a cloth and put it back in place to take the
measure.
• Take the oil stick out and check that the oil level is right, situated between the
mini and maxi marks.
3.2 – Topping up
• If the level is below mini, top up without exceeding the maxi level.
SD21
SD5-SD11

UK\Fiches FT UK\FT04-Oil Level.doc 11/06/07 Page 1 of 1 FT04
as of 50 hours and
Data Sheet
R/O UNIT SD11-SD21 STD and TWIN every 500 hours FT 05
Subject : Draining and replacement of HP pump oil
Operations Remarks
1 – SECURITY REGULATIONS
Before any intervention on the pump, stop the R/O unit. Position the control Check that the "ON LIVE"
box principal isolator on O to avoid starting up of the HP pump motor. (OL) signal lamp is off.

COMPONENTS
2.1 – Tools
Used oil recovery tank.
2.2 – Spare parts

SD5 711038-049 Drain plug seal 1
SD11 and
710118-10 Drain plug seal 1
SD21
2.3 – Consumables
0.5 liter Hydran TS68 oil or equivalent for type SD5.
1 liter Hydran TS68 oil or equivalent for type SD11.
2.5 liters Hydran TS68 oil or equivalent for type SD21.
2.4 – Control and measure components

Graduated 5 litres beaker.
• Place the recovery tank under the drainage hole (Rep. 2) of the pump.
• Take out the filling plug (1) and the drain plug (2) and drain the pump.
• Scrap the seal of the drain plug (2).
• After complete drainage of the oil pan, put the plug (2) back with a new seal.
• Prepare 0.55, 1 liter or 2.5 liters of new oil according to the range model and fill
the oil pan through the plug hole (1).
• Check the correct filling level.
• Screw the oil stick and the filling plug (1) back on.
1
SD21
SD5-11

UK\Fiches FT UK\FT05-HP pump oil replacement.doc 11/06/07 Page 1 of 1 FT05
Description: Periodicity: Type of Visit: Data sheet
2500 hours
R/O UNIT SD5-SD11-SD21 STD and TWIN FT 07
Duration: 1H Degree: 2
Subject : Replacement of HP pump belts
Staff : 2 MM Unavailability: X
Operations Remarks


COMPONENTS
2.1 – Tools
Torque wrench 0 to 5 daNxm.
2.2 – Spare parts
Type Mark Reference Description Qty

SD5 34 741071 Belt PRIPGT2/480-8MGT-20 1
SD11 29 741097 Belt GT2 640-8MGT-50 1
SD21
22 741095 Belt GT2 880-8MGT-50 1
50Hz
SD21
22 741096 Belt GT2 960-8MGT-50 1
60Hz

ContiTech tension measuring component or equivalent.
See Diagram 160401-40 (SD5), 170101-40 (SD11) or 170401-40 (SD21) in the
annexe.
3.1 – Dismantling
• Take the belts protective casing off taking out the 3 screws.
• Loosen 2 turns the fastening screws of the pump.
• Loosen the tension screw, push the HP pump towards the back and remove the
belt.
3.2 – Reassembly
• Place a new belt, tighten it by tightening the screw at about 1 daNxm.
• Check the tension.
• Finish the assembling screwing the tightening screws back on.
• Put the protective casing back.

UK\Fiches FT UK\FT07-Belt replacement.doc 11/06/07 Page 1 of 1 FT07
1 month Data sheet
R/O UNIT SD5-SD11-SD21 STD
FT 08
Subject : Manual checking of pulsation dampener inflation Duration: 0.25 H Degree: 1

pressure Staff: 2 MM Unavailability:
Operations Remarks
1 – SAFETY REGULATIONS
None

COMPONENTS
None
3.1 – Procedure
• When starting up the unit, it is easy to manually control the pressure load of the
pulsation dampener.
• Start up the unit by completely opening the REGULATING VALVE (V49).
• An operator firmly holds one of the high pressure outlet hoses whilst another
progressively raises the operating pressure by means of the PRESSURE
REGULATING VALVE (V49).
• The operator should feel vibrations in his hand which decrease during filling
pressure read on the HP PUMP OUTLET GAUGE (Pi44).
• This pressure should be situated between 35 and 40 bar (60% of the operating
pressure). During this time a change of the HP PUMP (P40) operating noise can
also be heard.
• If the pressure read is not situated between 35 and 40 bar or if in doubt,
proceed with loading of the dampener with the loading kit. Î See Data Sheet FT 09

UK\Fiches FT UK\FT08 Dampner manual control.doc 27/05/10 Page 1 of 1 FT08
Description: Periodicity: Type of Visit: Data Sheet
1 year
R/O UNIT SD11-SD21 FT 09
Subject : Checking of pulsation dampner inflation pressure
Operations Remarks
1 – SAFETY REGULATIONS Check that the pressure is

Before any intervention, stop the R/O unit to depressurize the HP system. at zero on the HP gauges.
2 - TOOLS-SPARE PARTS-CONSUMABLES-CONTROL AND MEASURE

COMPONENTS
2.1 – Tools
Portable nitrogen make-up station.
2.2 – Spare parts
Unnecessary
2.3 – Consumables
Anhydrous nitrogen (Dampener under pressure from the make-up station)

Verification-inflation kit 1
Adapter (MN application) 1
2.5 – Documentation
Unnecessary
See Diagram 4.8
3.1 – Control of inflation pressure
• Control the pressure when the dampener is cold.
• Take the threading protective cap off.
• Release slightly the CHC screw (G) of the dampener loading valve.
• Place the loading kit on the head of the dampener, swivel the gauge to enable
easy reading. Screw the nut (H) tightly by hand.
• Open the valve (G) progressively by using the needle (P); when the gauge
needle starts moving, unscrew one more turn. The gauge then indicates the
inflation pressure of the dampener.
• This pressure should be at 36 bar (+ or – 2 bar).
• If this isn’t the case, readjust.
3.2 – Pressure reduction
• Open the discharge valve (E) carefully, until the nominal pressure of 36 bar is
reached, the nitrogen escapes outside.
3.3 – Raising pressure
• Connect the hose to the pressure reducing valve of the nitrogen bottle using the
adapter.
• Make a nitrogen flush to blow down the air in the hose.
• Connect the hose to the loading kit.
• Open the nitrogen bottle valve carefully and raise the pressure in the pulsation
dampener 10 bar above the regulating pressure.
• Shut the nitrogen bottle and remove the connecting hose.
• Reduce the pressure as described above.
3.4 – Removing the loading kit
• Once the pressure is reached, tighten the valve (G) completely using the needle
(P).
• Remove the loading kit by loosening the nut (H).
• Check the watertightness of the valve (G) with soapy water before putting the
threading protective cap back on.

UK\Fiches FT UK\FT09-Dampner inflating.doc 13/06/07 Page 1 of 1 FT09
J:\Etude-3d\Aquaset\0-DOSSIER TECHNIQUES\1-sw-plaisance\SD11-21\09-Manuel
TECHNIQUES\1-sw-plaisance\SD11-21\09-Manue utilisateur\MANUEL SD11-21 2010-05
UK\Fiches FT UK\FT09-Dampner inflating.doc 13/06/07 Page 2 of 2 FT09
1000 Hours or once Data sheet
R/O UNIT SD5-SD11-SD21 STD a year FT 10
Duration: 2H Degee: 2
Subject : Membranes cleaning
Operations Remarks
For the handling of chemical cleaning products, take the necessary
precautions and be equipped with gloves and goggles.

COMPONENTS
2.1 – Tools
Scales 0 to 2 kg – A graduated beaker (1 litre)
2.2 – Consumables
SD11-21 Alkaline cleaner Flocean MC11 (2 times 2.5 kg)
Acid cleaner Floclean MC3 (1 time 2.5kg)
Or the complete cleaning kit for 100 liters – Ref. 752003-EXP100 (SD11-SD21)
3.1 – Cleaning cycle It is important to carry out

• The membranes cleaning cycle is carried out as follows : the complete cycle at each
cleaning whether clogging
Temperature is mineral or organic.
Operation Cleaning product Duration
maxi
1. Rinsing Fresh water cold < 1mn.
25g/liter of alkaline
2. Alkaline cleaner 45°C 15 min.
cleaner MC11
25g/liter of acid cleaner
4. Acid cleaner 45°C 15 min.
MC3
25g/liter of alkaline
6. Alkaline cleaner 45°C 15 min.
cleaner MC11
3.2 – Cleaning
1 – Rinsing
• Carry out rinsing of the unit with 100 liters (SD11-21) of fresh water (See title 3
– Regular maintenance – 3.2-Membranes rinsing cycle).
2 – Alkaline cleaner To make dilution easier it

• Fill the CLEANING TANK (TK51) with 100 litres of water opening the FRESH is advised to prepare the
WATER RETURN VALVE (V70). mixture in 10 litres of
water and to add these 10
• Add the alkaline cleaner (MC11) at the rate of 25 g/liter via the tank filling plug. litres to the tank.
\\Slce1208\Dao\Etude-3d\Aquaset\0-DOSSIER TECHNIQUES\1-sw-plaisance\SD11-21\09-Manuel utilisateur\MANUEL SD11-21

2011-04 UK\Fiches FT UK\FT10-Membranes cleaning-MC11-MC3.doc 02/12/2010 Page 1 of 1 FT10
• Turn the CLEANING VALVE (V50) to the "RETURN TANK" position, valve
handle turned towards the right side of the unit.
• Start up the unit and press on the "MEMBRANES CLEANING" (Rinc) button,
the unit automatically starts up a cycle identical to the rinsing cycle without
pressure but this time in closed circuit with its cleaning solution.
• The unit stops automatically after 15 minutes and goes on stand-by.
• At the end of the first cycle, turn the CLEANING VALVE (V50) towards the
"WASTE" position, then set off a rinsing. The tank empties to low level. The
pumps have stopped.
• Finish the complete draining by opening the CLEANING TANK DRAIN VALVE
(V55).
3 – Rinsing
• Proceed with a fresh water rinsing by filling the tank with on-board water. Nota : Fresh water rinsing
between the two solutions,
4 – Acid cleaner alkaline and acid, is
• As for alkaline cleaning, prepare an ACID solution at a rate of 25g/liter of acid important in order to
cleaner MC3. eliminate traces of the
preceding solution and
• Set off the 15 minute cleaning cycle.
avoid neutralisation of the
• Empty the solution. following one.
5 – Rinsing
• Rinse the tank and the membranes with fresh water.
6 – Alkaline cleaner
• Prepare an ALCALINE solution again and set of a cleaning cycle with this
solution.
7 – Rinsing
• Finish with a fresh water rinsing.
3.3 – Restarting
• Restart the unit and check operating parameters.
• If the clogging level is high before cleaning, two complete cleaning cycles may
be necessary to recover unit performances.
3.4 – Nota
• If the unit has to winter after this operation, don’t forget to proceed with the Î Chapter 3 - § 2.4
Membranes Storage operation.

2011-04 UK\Fiches FT UK\FT10-Membranes cleaning-MC11-MC3.doc 02/12/2010 Page 2 of 2 FT10
Description: Periodicity: Type of visit:
5000 Hrs Data Sheet
R/O UNIT SD11 only (With HP Pump 1051)
FT 15a
Subject 1 : Replacement of 6 HP pump 1051 check valves
Operations Remarks


COMPONENTS
2.1 – Tools
Loctite 242. Silicone grease.
2.2 – Spare parts (See Diagram 710018-01)
Mark Reference Description qty

1 710018-80 3 check valves Kit 1051 2
See diagram HP PUMP 1051 (Diag.1 to 4) and drawing 710018-01
3.0 – Removing the HP pump
• Disconnect the hoses which are connected to the pump.
• Remove the belt cover and the belt.
• Remove the HP pump to operate on a work bench.
3.1 – Dismantling (Note: usually the valve assembly will remain together while being removed)
• Remove the hex Valve plugs (57) (top discharge, bottom inlet) (fig.1).
• Remove the O-ring (56) under the valve plug and replace it. Lubricate new O-
ring before installing (fig.2).
• Grasp spring retainer by tap at the top with pliers and remove from valve
chamber.
• To separate the valve assembly, insert a screwdriver into the side of the retainer
and press on the back side of the Valve to begin separation, then between the
retainer and valve seat to separate completely.
• If the valve assembly separates during removal, remove the spring (54) and
valve (53) with a needle nose pliers.
• Using a reverse pliers, remove the Valve Seat (52) from manifold chamber
(fig.3).
3.2 – Cleaning
• Scrap all the seals and check valves.
• Clean all the components with a brush and cloth and grease removal solvent.
3.3 – Reassembly (fig.4) Note: Inlet and discharge valve
• Lubricate and install new O-ring (51 & 56) onto outside diameter of seat and parts are interchangeable. Two
valve plugs. valves Kits are needed for a
• Grasp new valve assembly by tab at top with pliers and push into valve complete valve change.
chamber. Be certain Valve assembly is completely seated in valve chamber.
• Install the coil spring (58) between the valve plug and retainer.
• Apply Loctite 242 to the threads of the valve plug, thread into manifold port and
torque to 10 daNm.
3.4 – Remounting the pump

• Remount the pump, the belt, the pipes and the flexibles tubes.

2011-04 UK\Fiches FT UK\FT15a-Maintenance HP pump 1051.doc 29/04/2011 Page 1 of 1 FT15a
5000 Hrs Data Sheet
FT 15a
Subject 2 : Servicing the HP pump 1051 Seals
Operations Remarks


COMPONENTS
2.1 – Tools
Specific tools of removal HP seals (710018-98)
Silicone grease.
2.2 – Spare parts (See Diagram 710018-01 on FT15a)

1 710018-81 Seals Kit 1051 1
See diagram HP PUMP 1051 (Diag.5 to 10) and drawing 710018-01.
3.1 – Disassembly
• Using a M17 hex tool remove the four (62) flanged nuts.
• Rotate cranksshaft by hand to start separation of manifold head (39) from
crankcase (See Fig.10).
Caution : Keep manifold properly
• Insert two flat head screwdrivers on opposite sides to futher separate manifold aligned with ceramic plungers
head or support the underside of the manifold head and tap lightly with a mallet when removing to avoid damage
on the backside of the manifold (see Fig.11). to either plungers or seals.
• Place the manifold head on work surface with crankcase side up.
• Remove Snap ring (49) and Lo-pressure seal (48) from each seal case.
• Remove seal case (46) from each seal chamber with the specific tools (710018-
98) (Fig.5).
• Remove O-ring (47) from outside diameter of seal case (46).
• Then, the Female Adapter (45), V-packings (Hi-pressure seals) (44) and Male
Adapter (43) are easily removed from the manifold without any tools. If
extremely worn a reverse pliers may be used (Fig.6).
3.2 – Cleaning
• Scrap all the seals and o-rings.

3.3 – Re-assembly
• Lubricate seal chamber in the manifold with silicone grease only.
• Insert male Adapter (43) with notches down and "v" side up and press
completely into chamber by hand (fig.8).
• Lubricate V-Packings (44) and install one at time with grooved side down.
• Install Female Adapter (45) with grooved side down.
• Lubricate new O-ring (47) and install it on the Seal Case (46).
• Thread Seal Case (46) into manifold and tighten to 45 Nm.
See Drawing 710018
• Examine Ceramic plungers (33), oil seals (28) and replace as needed.
• Lightly lubricate Ceramic plungers with silicone grease, then carefully slide the
manifold head over the ceramic plungers supporting it from the underside to
avoid damage to the ceramic plungers or seals. It may be necessary to gently
tap with a soft mallet until the manifold is flush with the crankcase.
• Replace the four flanged nuts and torque to 33 Nm.


15000 Hrs Data Sheet
FT 15a
Subject 3 : Replacement of the HP pump head
Operations Remarks
Before any intervention, stop the R/O unit. Position the control box principal Check that the "ON LIVE"
isolator on O to avoid starting up of the HP pump motor. (OL) signal lamp is off.

COMPONENTS
2.1 – Tools
2.2 – Spare parts

710018-TPI 1051 HP pump head 1
3.1 – Dismantling the HP pump head

• Drain the HP pump.
• Remove the 4 screws who retain the HP pump head to the rest of the body
pump.
• Remove the HP pump head. Warning : not to damage the ceramic plunger.
3.2 – Reassembly the HP pump head

• Place the new HP pump head, be careful with the ceramic plunger.
• Place the 4 screws of the HP pump head.
• Place the pump with the belt, connect the hoses to the pump.
• Prepare 1 liter of new oil according to the range model and fill the oil pan (See
FT05).

30000 Hrs Data Sheet
FT 15a
Subject 4 : Throw out the HP pump
Operations Remarks
Before any intervention, stop the R/O unit. Position the control box principal Check that the "ON LIVE"
isolator on O to avoid starting up of the HP pump motor. (OL) signal lamp is off.

COMPONENTS
2.1 – Tools
2.2 – Spare parts

HP pump 1051 (Réf SLCE : 710018)
3.1 – Dismantling
• Remove the HP pump to throw out.
3.2 – Reassembly
• Place the new HP pump, the belt, the hoses connected to the pump.
FT05).

5000 Hrs Data Sheet
R/O UNIT SD21 only
FT 15b
Subject 1 : Replacement of the 6 HP pump 2531 check valves
Operations Remarks


COMPONENTS
2.1 – Tools
2.2 – Spare parts (See Diagram 710118-01 A)

1 710118-80 3 check valves Kit 2531 2
See diagram HP PUMP 2531 (Diag.1 to 7) and drawing 710118
3.1 – Dismantling
• Take off the 8 screws (48) and washers (49) of the manifold (42) (Fig.1).
• Hold up the underside of the manifold and using a mallet, tap the rear of the
manifold (42) so as to separate it from the sucion manifold (32) - (Fig.2).
• Place the discharge manifold on a work table, crankcase side towards the top
(Fig.3).
Nota: check valves housings can
• Take off thr three relief valve spacer (37) and the three inlet valve adaptaters
be kept in the cylinder head when
(39) with the help of two screwdrivers as shown in figure 4. dismantling. In this case remove
• Then take off the O-rings from the valve seats (47), the seats (46), the valves them by hand (Fig.5).
(43), the springs (44) and the casings (45). (Fig.6 – discharge line) (Fig;7 –
suction line).
– Nota: For suction or discharge these components are identical.
• To make reassembly easier, keep the components in their dismantling order.
3.2 – Cleaning
• Scrap all the seals and check valves.

UK\Fiches FT UK\FT15b-Valves pump 2531-UK.doc 13/06/07 Page 1 of 2 FT15b
3.3 – Re-assembling
• Place the crankcase side of the discharge manifold towards the top on the work
table.
• Place the new spring casings (45) into the valve chamber grooves.
• Insert the new springs (44) into the casings.
• Install the valves (43) underneath the springs with the undercut (hollow) towards
the down side.
• Install the new valve seats (46) with concave part turned towards the down side.
• Place the O-rings (47) into the groove at the back of the valve seats.
• Replace the 2 O-rings (38)of the relief valve spacers (37), lubricate the exterior
part of the spacer and press it completely into the valve chamber with the
smallest diameter to the down side of the manifold.
• Replace the O-rings (40) and (41) on the inlet valve adapters (39) and place the
adapters in the valve chamber with the small diameter O-ring towards the
outside.
• Replace the discharge manifold on to the suction manifold and tap with a mallet
to adjust the manifolds.
• Re-install the 8 screws with washers.
• Tighten to 40 Nm in the order indicated by the figure 13.


5000 hours Data sheet
R/O UNIT SD21 only
FT 15b
Subject 2 : Replacement of HP pump 2531 seals
Operations Remarks

isolator on O to avoid starting up of the R/O unit and HP pump.

COMPONENTS
2.1 – Tools
2.2 – Spare parts (See Drawing 710118-01 A)

2 710118-81 Seal kit 2531 1
See board HP PUMP 2531 (Diag.1 to 7) and drawing 710118
3.1 – Dismantling
• To replace HP (34) and LP (33) seals the discharge manifold (42) and suction
(32) has to be removed. Use the check valves visit to carry out the two
operations at the same time.
• Remove the 4 screws (35) of the discharge manifold (32) (Fig 8).
• Hand-turn the crankshaft (if necessary take off the belt protector) to separate
the suction manifold (32) from the pump casing (1) (Fig.10).
• Support the suction manifold (32) underneath and tap the back with a mallet to
unfasten the discharge manifold (42). Keep correct alignment not to damage the
ceramic plungers (26) of the pump (fig.10).
• Place the casing side of the suction manifold (32) on the work table and using
outside circlip pliers, remove the HP seals (34) (Fig. 11).
• Turn the manifold over on the work table and remove the low pressure seals
(33) (Fig.12).
3.2 – Checking
• Control the ceramic plungers and make sure there are no splits or cavitation
marks.

3.3 – Reassembly Nota : The high pressure seal
• Grease the new low pressure seals (33) and put them back, spring turned (34) might leap when
downwards, pressing slightly. reassembling. To install it
• Turn the manifold over. Replace seals (34) with new ones and grease them. Put again use the valve housing
them back with the « V » side turned upwards. of the relief valve (37). Press
• Grease the ceramic plungers lightly and slip the overhauled suction manifold it in position.
(32) carefully over the plungers to adjust it against the casing (1).
• Place the 4 screws (35) and tighten with a torque wrench to 40 Nxm.
• To finish remounting the pump, go to Title 3.3-Replacement of the six valves of
the HP Pump 2531 (see previously in subject 1).
BP SEAL
HP SEAL

R/O UNIT SD21 only
FT 15b
Subject 3 : Replacement of the HP pump head
Operations Remarks


COMPONENTS
2.1 – Tools
2.2 – Spare parts (See Drawing 710118-01 A)

710120-TP 2531 HP pump head 1
3.0 – Removing the HP pump head

• Drain the HP pump.
• Remove the 4 screws who retain the HP pump head to the rest of the body
pump.
• Remove the HP pump head. Warning : not to damage the ceramic plunger.
3.1 – Remounting the HP pump head

• Place the new HP pump head, be careful with the ceramic plunger.
• Place the 4 screws of the HP pump head.
• Place the pump with the belt, connect the hoses to the pump.
FT05).

R/O UNIT SD21 only
FT 15b
Subject 4 : Throw out the HP pump
Operations Remarks


COMPONENTS
2.1 – Tools
2.2 – Spare parts

HP pump 2531 (Réf SLCE : 710120)

• Remove the HP pump to throw out.
3.1 – Remounting the HP pump

• Place the new HP pump, the belt, the hoses connected to the pump.
• Prepare 2.5 liter of new oil according to the range model and fill the oil pan (See
FT05).

5000 Hours
R/O UNIT SD11-SD21 STD FT 18
Subject 1 : Replacement of booster pump packing and seals
Operations Remarks

isolator on O to avoid starting up of the R/O unit.

COMPONENTS
2.1 – Tools
2.2 – Spare parts

50 Hz C-BNG4-10 Pump repair kit BNG4 (50Hz) 1
60 Hz C-BNG4-106 Pump repair kit BNG4 (60Hz) 1
3.1 – Dismantling
• Shut the SEA WATER INTAKE VALVE (V01).
• Drain the pump body using the drainage plugs (14.12).
• Remove the pump.
• Remove the screws (14.24) and take the cover of the pump (14.00) out of the
pump body.
• Remove the spindle tip nut (28.04) and take out the turbine (28.00) with an
appropriate extractor.
• Remove the circlips (36.50).
• Remove the rotating part (1,2,3,4 et 5) and the fixed part (6 and 7) of the old
packing (36.00) using 2 screwdrivers.
• Remove the whole ejector (22.00) and change the seals.
3.2 – Cleaning - Repairs
• Clean the fixed grain housing and the pump spindle with a nylon brush and
water, so that the O-rings and mechanical packing have the right bearing.
3.3 – Reassembly Take care not to press
• Place the whole ejector (22.00). with a pointed object to
• Insert the new fixed grain (6 + 7) in its housing by dampening it with water. avoid scratching the
• Place the moving grain with its seals and spring (1+2+3+4+5) on the motor packing friction path.
shaft, block it with circlips (36.50).
• Install a new key (28.20) and a turbine (28.00), block with a new nut (28.04).
• Install a new body seal (14.20). Put the cover back (14.00) and tighten the
screws (14.24).
• Put back the drainage plug (14.12).
• Reconnect the pump without reversing the phases.
3.4 – Trials
• Run a starting-up trial.

UK\Fiches FT UK\FT18-Booster pump maintenance.doc 04/06/07 Page 1 of 3 FT18
25000 Hours
R/O UNIT SD11-SD21 STD FT 18
Subject 2 : Throw out the booster pump
Operations Remarks


COMPONENTS
2.1 – Tools
2.2 – Spare parts

400/3/50 C-BNG4-400-50 Pump repair kit BNG4 (50Hz) 1
3.1 – Dismantling
• Shut the SEA WATER INTAKE VALVE (V01).
• Drain the pump body using the drainage plugs.
• Remove the pump to throw out.
3.2 – Reassembly
• Install the new pump (see drawing 170101-30 in annexe).
• Reconnect the pump without reversing the phases.
3.3 – Trials
• Run a starting-up trial.

3 years or 15000 H
R/O UNIT SD11-SD21 STD and TWIN FT 20
Subject : Replacement of membranes
Operations Remarks
1 – SAFETY REGULATIONS Check that the « ON

Before any intervention, stop the R/O unit. Position the control box principal LIVE » (OL) signal lamp is
isolator on O to avoid starting up of the R/O unit. off

COMPONENTS
2.1 – Tools
Standard mechanical tools (T02093).
Torque wrench 0 to 5 daNxm (T02312).
2.2 – Spare parts (See Diagram 20.1)

M 710012 Membrane 4"-40 SW 1 to 5
KIT 710010-02 4" O-RING KIT 1 to 5
Each o-ring kit 710010-02 contain :
3 710010-03 Outside plug seal 4" S 2
6 711051-22 Inside plug seal 2"5 & 4" S 2
4 710010-09 HP and LP nozzle seal 4"S 2
17 710010-26 O-ring 18.00 x 2.50 FPM 4
2.3 – Consumables
Silicone food grease (G00040).
See Diagram 20.1
3.1 – Dismantling
• Disconnect the HP hoses at intake and outlet of pressure vessels.
• Disconnect the permeate outlet on each vessel.
• Remove the studs (12) and tie-bolts (11).
• Remove the plates (1).
• Remove the plugs (2) and (16).
• Remove the spacers (9).
• Take the membranes out of the vessels by pushing them in the sea water path
direction in each vessel.
3.2 – Reassembly
• Replace all the O-rings on the plugs (2 et 16), the LP nozzles (5) and the vessel
interconnectors (18). Grease all the seals with a little silicone food grease.
• Place a new membrane in the first vessel by entering it on the opposite side to
its lip seal (8) and in the normal sea water circulation direction.
• Finish by placing the nozzle spacer (9).
• Repeat the same reassembly on the 3 other vessels taking into account the sea
water path direction.
• Then place the two pairs on inter-membrane plugs (16) with their interconnector
(18).
• Place the intake/outlet plugs (2) with the LP nozzles (5).
• Replace the plates (1) and the tie-bolts (10).
• Bring the nuts (20) together and increasingly tightening the tie-bolts by applying
an even torque of 1.5 daN x m.
• Block the lock nuts (20) and replace the studs (21).
• Then replace the HP and BP hoses to shut the hydraulic system.

2011-04 UK\Fiches FT UK\FT20-Replacement memb SD11-21UK.doc 29/04/2011 Page 1 of 1 FT20
Diagram 20.1

2011-04 UK\Fiches FT UK\FT20-Replacement memb SD11-21UK.doc 29/04/2011 Page 2 of 2 FT20
1 year FT 23
R/O UNIT SD5-11-21
Subject 1 : Cleaning the cell and control of FRESH WATER Duration: 1H Degree: 2
salinity cell level Staff: 1 MM Unavailability: X
Operations Remarks
Unnecessary
COMPONENTS
2.1 – Tools (See Diagram H4.1)

719002 Plug PA of 10 1
719032 Thumb nut PA of 10 1
2.2 – Consumables
1 solution 1413µS (ref : HI-70031P)
1 solution 5000µS (ref : HI-70039P)
Portable conductimeter (Type Hanna HI 9033 or HI 9034 or equivalent)
See Diagram 4.10
3.1 – Dismantling
• Remove the fresh water conductivity cell and replace it with a PA 10 plug.
Tighten the plug by means of the nut.
• Check the state of the electrodes and clean them with a fine nylon brush.
3.2 – Level control
• Start up the unit to activate the conductimeter without rising the pressure.
• Plunge the cell into the 5000µS solution, the red LED should light up.
• Wipe the cell and plunge it in the 1413µS solution, the red LED should go out
and the green LED fresh water signal lamp lights up.
3.3 – Reassembly
• After checking, stop the unit, remove the PA 10 plug and the nut.
• Put the cell back in place and tighten the 10 nut by hand.
RED LED
GREEN LED
Solution to 5000µS Solution to 1413µS

Figure H4.10 Contrôle salinomètre eau douce

2011-04 UK\Fiches FT UK\FT23-Fresh water cell.doc 29/04/2011 Page 1 of 1 FT23
5 years
R/O UNIT SD5-11-21 FT 23
Subject 2 : Replacement of the salinity cell
Operations Remarks
Before any intervention, stop the R/O unit. Position the control box principal

COMPONENTS
2.1 – Tools
2.2 – Spare parts
720014 Salinity cell 1
2.3 – Consumables
None.
3.1 – Dismantling
• Remove the fresh water conductivity cell and replace it with a PA 10 plug.
• Disconnect the cell connected to the conductivimeter (CE62) terminals 17-18-
19.
3.3 – Reassembly
• Connect the new salinity cell to the conductivimeter (terminal 17 (blue) – 18
(white) – 19 (red), respecting the indications colors).
• Put the cell back in place and tighten the 10 nut by hand.

2011-04 UK\Fiches FT UK\FT23-Fresh water cell.doc 29/04/2011 Page 2 of 2 FT23
1 year
Subject : Replacement of the active carbon filter
Operations Remarks

COMPONENTS
2.1 – Tools
3.1 – Dismantling
• Take away the cartridge of active carbon filter of clips (from both ends).
• Take away the two inlet-outlet connections (system of clips), see picture.
3.2 – Reassembly
• Put a new cartridge of active carbon filter in clips.
• Put the two inlet-outlet connections.
3.3 – Trials
• Run a starting-up trial and check that there are no leaks.

UK\Fiches FT UK\FT25-Replacement of the acitve carbon filter.doc 04/06/07 Page 1 of 1 FT03
2 year
Subject : Replacement of active acceleration tube
Operations Remarks
Before any intervention, stop the R/O unit. Position the control box Check that the "ON LIVE"
principal isolator on O to avoid starting up of the R/O unit. (OL) signal lamp is off.

COMPONENTS
2.1 – Tools
2.2 – Spare parts
Type Reference Description Qty

SD11-21 717098 Acceleration tube 0.2M
3.1 – Dismantling
• Loosen the 4 necklaces which keep acceleration tube to the pump.
• When the tube is remove, pay attention to introduce nothing in the entry of
pump, would risk to damage it.
3.2 – Reassembly
• Put a new acceleration tube of 0.2 meters, and tighten the 4 necklaces.
3.3 – Trials
• Run a starting-up trial and check that there are no leaks.

UK\Fiches FT UK\FT28-Replacement of active acceleration tube.doc 06/06/07 Page 1 of 1 FT28
CHAPTER 5 – CORRECTIVE MAINTENANCE
Table of simple operating malfunctions and their remedies
Symptoms of the Immediate Probable causes Possible remedies

malfunction reactions
Absence of Defective upstream Check that main (electric
1.0 electricity supply. supply. network) is available.
“ON LINE“ signal And the presence of voltage
light off. at the RST terminals.
TR1 Transformer no Check the inlet fuse F1 of the
electricity supply. control transformer TR1.
Outlet fuse of the Check the F2 fuse and
transformer F2 cut out. change it if necessary.
OL signal bulb burnt Check the presence of 24V

out. AC at the bulb terminals (0 –
2). Replace the bulb.
“ON LINE“ signal The R0 relay doesn’t Unlock the Emergency STOP
1.1 light (OL) on, no close: button and push START
reaction after Emergency STOP the RO relay engages.
pressing the START button ES1 locked on.
button.
With the Emergency Check the control wire of the

STOP button unlocked, R0 and replace it if
the R0 Relay doesn’t necessary.
close. The R0 relay is
defective.
2.0 Presence Red Tripping of the circuit Check the switch-off level.
signal "THERMAL breaker on DM04 motor If the fault persists, check the
FAULT". of the booster pump. insulation and the motor
Calibration fault. winding.
Electric motor fault.
2.1 or Tripping of the circuit Check the switch-off level.

breaker on the DM40 If the fault persists, check the
motor of the HP pump. insulation and the motor
Calibration fault. winding.
or Tripping of the circuit Check the switch-off level.

2.2 breaker on the DM52 If the fault persists, check the
motor of the cleaning insulation and the motor
pump. winding.
Calibration fault.
21 2011-04 UK.doc
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3.0 Red signal light Over pressure (>3 bar) Check that nothing is
"GENERAL FAULT" on the sand filter blocking the passage of brine
and display HP detected by the "HP to the seawater waste outlet.
FAULT FAS. PRESSURE SWITCH (Closed valves or blocked
FAS" (PS27). Before circuit).
starting and before the Check the waste circuit.
PRESSURE GAUGE of Check the position of the
the sand filter (Pi06) "CLEANING VALVE" (V50).
exceeds 3 Bar. Check the position of the
"SAND FILTER VALVE"(V10).
When starting, before Check that at Stop, the
the fault occurs, the pressure switch is fully
pressure shown on closed. Return to info 1 about
(Pi06) never exceeds 3 inlet IC.
bar. Resume crest control by
Problem on the using the red thumb wheel
measuring chain located above the pressure
(PS27). switch or replace it if
necessary.
Normal starting of No information return Check that after pressure is
4.0 the "BOOSTER from the "LP established, the closing read-
PUMP" (P04), but PRESSURE SWITCH" out of the pressure switch is
not followed by the (PS34) fully reaching the
start of the "HP Problem on the programmable controller (inlet
PUMP" (P40). measuring chain from I7 to 1).
the "LP PRESSURE If it is not, check the
SWITCH" (PS34). measuring chain and/or adjust
the setting of the "LP
PRESSURE
SWITCH"(PS34).
If adjustment is impossible,
replace the "LP PRESSURE
SWITCH"..
Ditto: Normal No closing of the "LP
starting of the PRESSURE SWITCH"
"CLEANING PUMP" (PS34).
(P52), but not
followed by the start When starting, the
of the "HP PUMP" pressure reading on the
(P40). "PRESSURE GAUGE
5µ" (Pi33) doesn’t
exceed 0.5 bar
Problem with sea water
boosting.
When starting, the Check that after pressure is
pressure reading on the established, the closing read-
"PRESSURE GAUGE out of the pressure switch is
5µ" (Pi33) exceeds 0.5 fully reaching the
bar programmable controller (inlet
Problem on the I7 to 1).
measuring chain from If it is not, check the
the "LP PRESSURE measuring chain and/or adjust
SWITCH" (PS34). the setting of the "LP
PRESSURE SWITCH"
(PS34).
If adjustment is impossible,
replace the "LP PRESSURE
SWITCH".
21 2011-04 UK.doc
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In PRODUCTION Lack of raw water in the
5.0 cycle, red signal ”HP PUMP” inlet (P40).
light "GENERAL Fault detected by
FAULT" and display opening the ”LP
”LP FAULT” on the PRESSURE SWITCH” The pre-filtration chain is
programmable (PS34). clogged; it is necessary to
controller. After starting the ”HP backwash the sand filter and
PUMP” (P40), the to replace the 5µ and 20µ
booster pressure goes filtration cartridges.
below 0.5 bar on the
”PRESSURE GAUGE
5µ” (Pi33).
After starting the ”HP Check the electric measuring

PUMP” (P40), booster chain ”LP PRESSURE
pressure doesn’t go SWITCH” (PS34) and adjust
below 0.5 bar on the the threshold back to 0.5 bar.
”5µ PRESSURE
GAUGE” (Pi33).
In rinsing or Lack of soft water in the

5.1 membrane cleaning ”HP PUMP” inlet (P40).
cycle: Fault detected by
Red signal light opening the ”LP
"GENERAL PRESSURE SWITCH”
FAULT" and display (PS34).
“LP FAULT" on the After starting the ”HP The pre-filtration cartridges
programmable PUMP” (P40), booster are clogged. Replace the 5µ
controller. pressure goes below and 20µ filtration cartridges.
0.5 bar on the ”5µ
PRESSURE GAUGE”
(Pi33).
After starting the ”HP Check the electric measuring

PUMP” (P40), booster chain ”LP PRESSURE
pressure doesn’t go SWITCH” (PS34) and adjust
below 0.5 bar on the 5µ the threshold back to 0.5 bar.
”PRESSURE GAUGE”
(Pi33).
21 2011-04 UK.doc
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In PRODUCTION Loosen the Excessive HP
6.0 cycle, red signal ”CONTROL operating pressure
light "GENERAL VALVE” (V49). detected by the
FAULT" and display opening of the ”HP
“HP FAULT” on the PRESSURE SWITCH”
programmable (PS43).
controller".
The pressure read-out Loosen the ”HP PRESSURE
on the ”MEMBRANES CONTROL VALVE” (V49).
OUTLET PRESSURE Re-start and re-adjust the
GAUGE” (PI44) is operating pressure by means
greater than 68 bar. of the ”CONTROL VALVE”
Operating pressure is (V49).
too high. The pressure read-out on the
”MEMBRANES OUTLET
PRESSURE GAUGE” (PI44)
must not exceed 68 bar.
If the fault persists Check that when stopped, the

despite correct readout on the programmable
adjustment of the controller I8 is fully at 1.
pressure problem on Re-adjust the trigger level to
the HP measuring 68 bar, or replace the
chain. ”PRESSURE SWITCH”
(PS43) if adjustment is
impossible.
7.0 In PRODUCTION Loosen the Excessive soft water Re-start the unit and re-
cycle, red signal ”CONTROL output compared to the adjust so as not to overtake
light "GENERAL VALVE” (V49). maximum authorized in the maximum authorized
FAULT" and display relation to the number permeate flow on this unit.
"OVERFLOW of membranes. This Even if the nominal operating
FAULT". excessive flow is pressure is not attained, one
detected by the will limit this pressure so as
”OVERFLOW not to exceed the maximum
CONTACTOR” ultrafiltrate output. (See
(FSAH61) located on Chapter 2- Operating)
the ”FLOWMETER”
(Fi61).
Too strong operating Reduce operating pressure
pressure with low-salt by loosening the CONTROL
water. VALVE (V49) and limit the
output to the maximum
authorized on the desalinator.
(See Chapter 2- Operating)
Excessive output in Check the salinity values of

normal operations due the membrane permeates and
to the bursting of a replace the membrane with
membrane. excessive salinity.
If the fault persists Look at the measuring chain

despite correct of the overflow contactor at
adjustment the input IA and re-adjust it.
21 2011-04 UK.doc
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In PRODUCTION When starting the ”HP Restart and check that the
8.0 cycle, red signal PUMP” (P40) applied pressure is correct
light "GENERAL The salinity of the (between 56 and 60 bar) and
FAULT" and display water produced is > that the permeate flow is re-
"SALINITY FAULT". threshold of the soft established.
water salinity meter. Check the evolution of the
salinity, if all is correct the red
light of the conductivity meter
goes out, the green potability
light comes on and the
”PRODUCTION VALVE”
(V64) swings over to the
storage.
All-round salinity Check that the pumped
anomaly at the soft seawater is not polluted.
water production level. Check the production salinity
of each of the membranes
with a portable calibrated
salinity meter.
If need be, eliminate from the
production circuit the
permeate of a defective
membrane.
All-round salinity is See FT23 – Procedure to
correct, but the fault control the threshold of the
persists Check the salinity meter.
salinity measuring Check that the programmable
chain. controller inlet I09 is fully
activated at 1 after the
changeover of the green led
of the salinity meter.
Fix or replace the ”SALINITY
METER” (CE62) and its cell.
Overfilling of the Abnormal filling of the

9.0 ”CLEANING TANK” ”CLEANING TANK”
(TK51). (TK51).
• Start of production Changeover the ”CLEANING
with the VALVE” (V50) to "WASTE
”CLEANING WATER DISPOSAL" AND
VALVE” (V50) in empty the ”CLEANING TANK”
position "Return (TK51) manually using the
Tank". ”EMPTYING VALVE” (V55).
• ”SOFT WATER Close the ”SOFT WATER
RETURN VALVE” RETURN VALVE” (V70).
(V70) open.
If the fault persists:
• Leakage in the Check the correct operation
shutter of the of the ”FILLING VALVE” (V63)
”FILLING VALVE” and its shutter on the top
(V63). level.
• Leaking cleaning Check the valve (CV54) and
pump valve clean it or replace it.
(CV54).
• Leaking suction Check the valve (CV57) and
valve (CV57) clean or replace it.
towards the
membranes.
21 2011-04 UK.doc
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No stopping of the No information from the Check the absence of
10.0 ”CLEANING PUMP” ”LOW LEVEL information on the inlet I06 of
and the ”HP PUMP” CONTACTOR TANK” the programmable controller
at the end of the (LSL51). when the (TK51) tank is
automatic rinsing empty.
cycle. Adjust or replace the
contactor (LSL51) if required.
11.0 Unusual pressure Before doing Head loss from the Check the bottle load, reload
fluctuations at the anything with the PULSATION or replace the bottle.
backflow of the ”HP machine, isolate DAMPENER when See FT09, checking the
PUMP” (P40). the electricity back flowing. PULSATION DAMPENER.
supply. -Defective
PULSATION
DAMPENER.
”HP PUMP” (P40) Stop the installation and

VALVES damaged or repair.
worn. See FT15-FT16 or the
specific repair advice of the
”HP PUMP” (P40).
Abnormal heating of Before doing Low oil level (Check the Refill up to the mark. See
11.1
the ”HP PUMP” anything with the service manual). FT05.
(P40). machine, isolate
the electricity
supply.
Water in the oil. Stop installation, repair or
replace.
Worn internal parts of Stop installation, repair or

the case. replace.
11.2 The ”HP PUMP” Before doing • The output read on Overhaul the ”CONTROL
(P40) doesn’t anything with the the ”FLOW VALVE” (V49).
achieve its nominal machine, isolate METER” (FI35) is Replace if necessary.
pressure. the electricity correct The
supply. ”CONTROL
VALVE” (V49) is
defective.
• The ”BY-PASS Check the opening and

VALVE” (V48) closing of the ”BY-PASS
stays open. VALVE” (V48) and its water-
tightness. Repair if need be.
See specific advice.
• With loss of Stop the system and overhaul
seawater flow the ”HP PUMP” (P40) for
while increasing repair.
pressure. See advice ”HP PUMP” and
Internal leakage in the the FT15 and FT16 sheets.
backflow head of the
”HP PUMP” (P40). HP
gaskets worn or
leakage in the pump
body.
21 2011-04 UK.doc
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The ”HP PUMP” Before doing Low suction flow Check the booster pressure
11.3
(P40) becomes anything with the (cavitation). of the filtration line and the
abnormally noisy. machine, isolate correct operation of the ”LP
the electricity SEAWATER PRESSURE
supply. SWITCH” (PS34), which
should prevent the starting of
the HP PUMP MOTOR.
High salinity of the Change in temperature Check the nominal

12.0 water produced or salinity of the parameters in light of the new
(comes gradually). seawater. conditions and re-adjust the
operational pressure with the
help of the ”CONTROL
VALVE” (V49).
First stage osmosis Undertake cleaning of the

membranes fouled. membranes (see Chapter 4-
FT10) – Cleaning procedures
for the membranes.
If no improvement after Make a check of all the

cleaning. membranes and the
Natural aging of the replacement of elements of
membranes. which the salinity is greater
than 750 ppm – See FT20
Replacing membranes.
No output of soft Before doing The ”SOFT WATER Check the presence of water
13.0 water towards the anything with the DISTRIBUTION at the level of the sampling
production despite machine, isolate VALVE” (V64) is either valve.
correct salinity, a the electricity not driven or defective.
flow of production supply.
reading on the • If the "soft water" Check the relay of the SOFT
”SOFT WATER signal light of the WATER SALINITY METER.
FLOW METER” SALINITY METER (See FT23 - Chapter 4)
(FI61) and the doesn’t light up.
”CLEANING TANK”
(TK51) full.
• If the "soft water" Check that the inlet I09 of the
signal light of the programmable controller is
SALINITY METER validated at 1, as well as the
lights up. outlet Q3 of the contactor
control KM64 of the
”DISTRIBUTION VALVE”
(V64).
• If the contactor Check the correct operation of

KM64 is fully fed. the ”DISTRIBUTION VALVE”
(V64), and replace it if
necessary.
21 2011-04 UK.doc
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Leakage at the Stop the unit Badly tightened cover Check the manual tightening
14.0
cover of the and close the or defective gasket. or replace the gasket.
”SEAWATER Valve (V01).
COARSE
STRAINER” (F02).
Leakage on the Stop and Leakage at the level of Take off and repair the
15.0 ”BOOSTER PUMP” electrically the gland packing. ”BOOSTER PUMP” (P04).
(P04). isolate the pump. See the specific advice and
sheet FT18.
16.0 The unit is stopped Maladjusted or Replace the pressure gauge.

and a pressure defective pressure
gauge indicates a gauge.
pressure different
from zero.
Leakage on the 5µ Stop the unit. Loose coupling or Adjust the water-tightness of
17.0 or 20µ Cartridge defective gasket. the coupling and replace the
filter (F30 or F32). gaskets.
Leakage on the Stop the unit. Loose collar or pierced Adjust the collar or replace
18.0 ACCELERATION tube. the tube.
TUBE.
21 2011-04 UK.doc
Page 52
CHAPTER 6 – TECHNICAL ANNEXES

N° Description Observations
0.1 Correction of produced water NT9910
0.2 Conversion diagram µS / ppm NT9906
1.1 Hydraulic layout SD11-SD21 170001-00-C
1.2 Hydraulic layout SD11-SD21 (with 2d stage industrial water) 170322-00-C
1.3 General layout SD11-21 170001-01-D
1.6 Interfaces drawing 170001-04-C
1.7 Flange kit 170101-23-B
1.8 General drawing with benchmarks Figure H1.2
1.9 General drawing with benchmarks Figure H1.3
1.10 Fixing drawing 170001-05-A
2.20 SD11-21 Sheet metal subset 170101-20-G
2.30.1 SD11-21 Boosting + Sand filter (FAS) subset 170101-30-J
2.30.2 Repair kit pump BNG4-50hz C-BNG4-10
2.30.3 Repair kit pump BNG4-60hz C-BNG4-106
2.34 Cartridge filter subset SD11-21 170101-34-G
2.40.1 Subset SD11 Mechanics 50/60hz with Cat Pump 1051 170101-40-F
2.40.2 Parts list / Exploded view HP pump 1051 Cat 1051
2.40.3 Kit for HP pump Cat 1051 710018-01-A
2.40.4 Data sheet for electric motor 5.5Kw 720041
2.42.1 Subset SD 21 Mechanics 50/60hz with Cat Pump 2531 170401-40-E
2.42.2 Parts list / Exploded view HP pump 2531 Cat 2531
2.42.3 Kit for HP pump Cat 2531 710118-01-A1
2.42.4 Data sheet for electric motor 7.5Kw 722611
2.50.1 Subset SD11/21 Pressure vessel (2 vessel) 170201-50-D
2.50.2 Subset SD11/21 Pressure vessel (3 vessel) 170301-50-E
2.50.3 Subset SD11/21 Pressure vessel (4 vessel) 170401-50-D
2.50.4 Subset SD11/21 Pressure vessel (5 vessel) 170501-50-A
2.50.5 Set of seals for tube 4"S 710010-02-B
2.50.6 Data sheet for membrane SW30-4040 710012
2.51 2”5S Pressure vessel O-ring kit 711051-50
2.55 Subset 2d Stage production 170101-55-F
2.61 Subset SD11-21 Control panel 170101-61-H
2.62 Subset SD11-21 Discharge 170101-62-F
2.66 Subset 2d Stage regulating panel 170101-66-D
2.70 Subset SD11-21 Production collector 170101-70-G
2.71 Subset SD11-21 Production 170101-71-F
2.80 Subset SD11-21 Cleaning tank 170101-80-H
2.81.1 Subset SD11-21 Cleaning pump 170101-81-D
2.81.2 Repair kit pump BNMD 20-110A 720207-10-A
2.86 Subset SD11-21 Active carbon filter 170101-86-E
2.88 Subset SD11-21 Neutralite filtrer 170101-88-E
3.01 Control box – Box panel 821131-02-F
3.02 Nomenclature – Box panel Ind. G
3.03 Layout back of the panel 821131-052-D
3.04 Control unit, distribution and control component 821131-051-F
3.05 Detail terminal block 821135-06-H
3.06 Control box electric diagram 721135-01 à 03-K
4.1&4.2 Consumable and spare parts list for SD11-SD21 SD11-SD21
5.0 Starting up report and Performances report
21 2011-04 UK.doc
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REVERSE OSMOSIS UNIT

Société Lorientaise de Construction Electromécanique

CHAPTER 1 – GENERALITIES - CHARACTERISTICS 3

CHAPTER 2 – DESCRIPTION - OPERATION 11

1 – DESCRIPTION – SCOPE OF SUPPLY 11

CHAPTER 3 – INSTALLATION – COMMISSIONING – OPERATING 23

0 – INSTALLATION OF THE EQUIPMENT 23

1 – FIRST START-UP AND OPERATION 25

CHAPTER 4 – PREVENTIVE MAINTENANCE 41

2 – Schedule for preventive maintenance 42

3 – Data sheets – Preventive maintenance 43

4 – Information of the automaton display (inside the electric box) 44

CHAPTER 5 – CORRECTIVE MAINTENANCE 45

Table of simple operating malfunctions and their remedies 45

CHAPTER 6 – TECHNICAL ANNEXES 53

Detailed subsets and spare parts lists

CHAPTER 1 – GENERALITIES - CHARACTERISTICS

1.1 – Description of the plant

1.1.1 – Reverse osmosis principle

When two solutions of different concentration are separated by a semi-permeable membrane,

The osmotic pressure

Diag. 2 – Reverse osmosis principle

1.1.2 – Reverse osmosis plant Principle

For this, the SD11 or SD21 desalination set includes:

• "PRE-FILTRATION" sub-assembly, which principally includes:

• "HIGH PRESSURE" sub-assembly including:

• "REGULATION-PRODUCTION" sub-assembly including LP and HP instruments (flow-meters,

• “POST-CHLORINATION UNIT” for the preservation of the fresh water produced.

1.2 – Functioning methods – Operating method

1.2.1 – Rated operating mode

1.2.2 – Operating mode - production

Normal monitoring: Remote control, information positioning, operating/production/general

Emergency monitoring: Visual display on control unit and unit instrumentation.

1.2.3 – Operating method – Membranes rinsing

1.2.4 – Operating method – Membranes cleaning

1.2.5 – Operating method – Sand-filter washing

1.2.6 – OPTIONAL – CONTROL METHOD – Production of Industrial water

1.4 – Functional interfaces

1.5 – Staff safety

1.6 – Equipment safety

1.6.1 – Temperature conditions:

1.6.2 – Nature of water to be treated:

1.6.3 – Functioning conditions

DO NOT EXCEED THE PRODUCTION LIMIT AS THIS WILL ALTER THE

Type Maxi production not to be exceeded

SD11-401 210 litres/hour

SD11-403 540 litres/hour

SD21-403 630 litres/hour

SD21-404 840 litres/hour

SD21-405 1000 litres/hour

- Type: SD11-40x and SD21-40x

Type: SD11-401 SD11-402 SD11-403 SD21-403 SD21-404 SD21-405

Water production fall for a drop

- Dimensions SD11-SD21 1240 x 785x h 1400 (see drawing 170001-01)

2.1.1 – Intake filter strainer

2.1.2 – Low pressure booster electro-pump

2.1.4 – Cartridges filter