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Instructions Inspectorp61
Instructions Inspectorp61
InspectorP61x
2D machine vision
Described product
InspectorP61x
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 8
2.4 Modifications and conversions................................................................ 8
2.5 Cybersecurity............................................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and specific hazards................................................. 9
3 Product description........................................................................... 11
3.1 Scope of delivery....................................................................................... 11
3.2 Product ID.................................................................................................. 11
3.3 Product characteristics............................................................................ 13
3.4 SICK AppSpace......................................................................................... 15
5 Mounting............................................................................................. 18
5.1 Mounting instructions............................................................................... 18
5.2 Preparation for mounting......................................................................... 18
5.3 Mounting location..................................................................................... 19
5.4 Adjusting the focus position..................................................................... 23
5.5 Mounting the device................................................................................. 24
5.6 Mounting an external trigger sensor (optional)...................................... 25
6 Electrical installation........................................................................ 26
6.1 Wiring instructions.................................................................................... 26
6.2 Prerequisites for safe operation of the device........................................ 27
6.3 Connection diagrams............................................................................... 30
6.4 Pin assignments of electrical connections............................................. 32
6.5 Connecting................................................................................................ 33
7 Commissioning.................................................................................. 40
7.1 Computer software................................................................................... 40
7.2 Network communication settings............................................................ 40
8 Maintenance...................................................................................... 44
8.1 Maintenance plan..................................................................................... 44
8.2 Cleaning..................................................................................................... 44
9 Troubleshooting................................................................................. 46
9.1 Overview of possible errors and faults.................................................... 46
9.2 Detailed fault analysis.............................................................................. 46
9.3 SICK service.............................................................................................. 46
9.4 Repairs...................................................................................................... 46
9.5 Returns...................................................................................................... 46
10 Decommissioning............................................................................. 47
10.1 Disposal..................................................................................................... 47
11 Technical data.................................................................................... 48
11.1 Features.................................................................................................... 48
11.2 Mechanics/electronics............................................................................. 49
11.3 Performance............................................................................................. 50
11.4 Interfaces.................................................................................................. 50
11.5 Ambient data............................................................................................. 51
12 Accessories........................................................................................ 52
13 Annex.................................................................................................. 53
13.1 Declarations of conformity and certificates............................................ 53
13.2 Signal assignment of cables with open cable end at one end.............. 53
13.3 Connection diagrams of connection module CDB650-204.................. 55
13.4 Connection diagrams of connection module CDM420-0006............... 61
13.5 Copyright notices...................................................................................... 68
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Scope
The operating instructions are valid for all available product types. To obtain more
detailed information on identifying your product type, see "Type code", page 12.
A number of product types are used as examples for commissioning and based on the
default parameter settings for the relevant device.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
2 Safety information
2.1 Intended use
The InspectorP6xx is a programmable vision sensor for industrial use for tasks which
require high-resolution images at long distances.
The device is programmed on a PC by using the development environment software
SICK AppSpace. Depending on the application, a browser-based, graphical user inter‐
face (GUI) can be created, which provides opportunities defined by the application
developer to influence an application at operator level. The device offers various inter‐
faces for controlling, programming, and operating purposes, which can be activated
as necessary via development environments, control systems (programmable logic
controllers), or applications. However, configuration, programming, and control requires
various technical skills, depending on how the device is connected and used.
The devices are primarily designed for use in industrial and logistics areas, and they
meet the requirements for industrial ruggedness, interfaces and data processing. They
are not safety components as per the Machinery Directive 2006/42/EC. They are
not intended and not permitted to be used in areas with explosive atmospheres, in
corrosive environments, or in extreme ambient conditions.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■ Product should be used only in accordance with its intended use.
■ All information in the documentation must be strictly observed.
■ Shut down the product immediately in case of damage.
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
• General information on cybersecurity
• Contact option for reporting vulnerabilities
• Information on known vulnerabilities (security advisories)
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■ All work must only ever be carried out by the stipulated persons.
Danger due to visible radiation is product-specific. See the technical data for more
information.
The product is fitted with LEDs in risk group 0. The accessible radiation from these
LEDs does not pose a danger to the eyes or skin.
CAUTION
Optical radiation: LED risk group 1, visible radiation, 400 nm to 780 nm
The LEDs may pose a danger to the eyes in the event of incorrect use.
■ Do not look into the light source intentionally.
■ Do not open the housing. Opening the housing will not switch off the light source.
Opening the housing may increase the level of risk.
■ Comply with the current national regulations on photobiological security of lamps
and lamp systems.
If the product is operated in conjunction with external illumination units, the risks
described here may be exceeded. This must be taken into consideration by users on a
case-by-case basis.
CAUTION
Optical radiation: Class 1 Laser Product
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■ Do not open the housing. Opening the housing may increase the level of risk.
■ Current national regulations regarding laser protection must be observed.
CAUTION
Risk of injury due to hot device surface.
The surface of the device can become hot.
• Before performing work on the device (e.g. mounting, cleaning, disassembly),
switch off the device and allow it to cool down.
• Ensure good dissipation of excess heat from the device to the surroundings.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■ Work on electrical systems must only be performed by qualified electricians.
■ The power supply must be disconnected when attaching and detaching electrical
connections.
■ The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■ National and regional regulations must be complied with.
■ Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■ Work on electrical systems must only be performed by qualified electricians.
■ Follow the notes in the operating instructions.
■ Install the grounding for the product and the system in accordance with national
and regional regulations.
3 Product description
3.1 Scope of delivery
Scope of delivery
No. of Component Note
units
1 Device in the version ordered The Ethernet connection is sealed with a tightly-fas‐
tened protective cap.
Without bracket
1 Protective cap To seal off the Ethernet connection if the interface
is not being used. The device complies with protec‐
tion class IP54 when the protective cap is screwed
in.
1 Focus adjustment tool Only available for the V2D61xx-xMxxxx product type
For manual focus adjustment
1 Printed safety notes, multilin‐ Brief information and general safety notes
gual
Quality Inspection SensorApp Pre-installed on the device
3.2 Product ID
InspectorP
InspectorP61x 8
V2D61XX -XXXXXX
MAC 00:00:00:00:00:00
1
5 DataMatrix code with product data (part number, serial number, MAC address)
6 Manufacturer and production location
7 Date of manufacture
8 MAC address (placeholder)
9 Conformity mark and certification mark
Position Description
1 .. 5 Product family
V2D61 InspectorP61x
6 Image sensor resolution
1: 1.2 Mpx (1280 x 960)
7 Function
P: Machine Vision, programmable with SICK AppSpace
8 Generation
9 Image sensor type
M: Monochrome
10 Optical focus method
M: Manual focus
L: Liquid lens
11 Integrated illumination unit / LED alignment aid
S: Integrated illumination unit (visible amber light, visible blue light),
LED alignment aid (visible red light), ToF (Time of Flight, invisible infra‐
red light)
I: IR, aimer
12 Focal length / aperture
B: 6 mm
C: 12 mm
13 Data interface
E: Ethernet with 0.35 m cable (female connector, M12, 4-pin, D-coded),
RS232C (male connector, M12, 17- pin, A-coded), 2 digital input + 3
digital input/output (configurable)
I: Ethernet with 0.35 m cable (female connector, M12, 4-pin, D-coded),
RS232C (male connector, M12, 17- pin, A-coded), 2 digital input + 3
digital input/output (configurable) + 1 digital output with 0.3 m cable
14 IP protection class
4: IP54
5: IP65
NOTE
Not all combinations are possible according to the type code. The available device
types can be found online at:
• www.sick.com/InspectorP61x
40.28 (1.59)
1 2
3 3
4 6
43.8 (1.72)
50 (1.97)
5
25 (0.98)
7
3 3
1 2
Figure 2: structure and device dimensions, unit: mm (inch), decimal separator: period
1 Connecting cable with “Ethernet” connection (female connector, M12, 4-pin, D-coded),
length of cable: 0.25 m
2 Connecting cable with “Power/Serial Data/CAN/I/O” connection (male connector, M12,
17-pin, A-coded), length of cable: 0.35 m
3 4 tapped blind holes, M4, 6.4 mm deep for mounting the device
4 Viewing window with 8 integrated illumination LEDs, 2 LED alignment aids, 1 feedback
LED, 1 time-of-flight sensor
5 Optics, manual focus adjustment with the help of a focus adjustment tool
6 6 status LEDs to display the focus position and working distance, device status, and
device function (3 display levels)
7 Function button
1 1
1 1
2
2 1
1
1 1
NOTE
To avoid being dazzled by the integrated illumination unit, do not look into the viewing
window of the device.
3 2 1
50
Test Ready
300 200 120 70
Aiming Result
Focus Light
Tuning U-Def
4
L/A Eth
Figure 4: LED status displays, bar graph display and function keys on the top of the device
1 First display level
2 Second display level
3 Third display level
4 Function button
Status displays
Display LED API name1 Color Status
Ready Steady - green Device is ready
Steady - red Hardware or software
error
Steady - yellow Firmware or SensorApps
are being installed on
the device. Do not dis‐
connect the power to the
device.
Flashing - green/yellow Profinet is configured,
(about 1 Hz) but no successful con‐
nection to a PLC is estab‐
lished.
If there are additional
errors related to the Sen‐
sorApp, the LED flashes
with red color.
Result Programmable RESULT_LED red, green, blue, Function defined by user
fuchsia, yellow,
aqua, white
Light Programmable LIGHT_LED red, green, blue, Function defined by user
fuchsia, yellow,
aqua, white
U-Def Programmable FUNCTION_LED red, green, blue, Function defined by user
fuchsia, yellow,
aqua, white
L/A Eth Steady green The device is connected
to a network
Flashing Data traffic via the Ether‐
net interface
1 For programmable LEDs only
1) NIR
AppPool
Support Sensor
Portal
TOOLS
AM
AS SensorApps
Conference AppStudio AppManager Sensor Integration
Machine
NOTICE
Damage due to improper transport!
■ The product must be packaged with protection against shock and damp.
■ Recommendation: Use the original packaging.
■ Note the symbols on the packaging.
■ Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
• To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
• Handle the device with care and protect it from mechanical damage.
• To avoid ingress of dust and water, only remove the protective elements, e.g.
protective caps of the electrical connections just before attaching the connecting
cable.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
• Electrical connections are provided with a protective cap.
• Do not store outdoors.
• Store in a place protected from moisture and dust.
• Recommendation: Use the original packaging.
• To allow any residual dampness to evaporate, do not package in airtight contain‐
ers.
• Do not expose to any aggressive substances.
• Protect from sunlight.
• Avoid mechanical shocks.
• Storage temperature: see "Technical data", page 48.
• Relative humidity: see "Technical data", page 48.
• For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
5 Mounting
5.1 Mounting instructions
• Observe the technical data.
• To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
• The mounting site has to be designed for the weight of the device.
• For ambient operating temperatures ≥ 40 °C, mount the device using an alumi‐
num mounting bracket (e.g., part number 2113160, 2112790).
Horizontal mounting
Orientation for maximum field of view width:
3
Figure 8: Field of view, example
1 Working distance
2 Depth of field
The field of view size is determined by the focus position, the focal length of the lens,
and the working distance. The necessary working distance can be determined from the
field of view diagram, see "Field of view diagrams", page 20.
Focus setting
The focus position can be adjusted manually to suit the working distance with the
help of the focus adjustment tool, see "Adjusting focus with the focus adjustment tool",
page 23.
The focus position is valid for one working distance. The device does not perform auto‐
matic tracking (auto focus) if, for example, the working distance changes significantly.
Figure 9: Mounting angle to use, f = 6 mm, Figure 10: Mounting angle to use, f = 12 mm,
depending on the application depending on the application
1
1 Reference edge for the working distance from the device to the object
600 x 450 3
400 x 300
0.30
300 x 225 4
a 0.20
200 x 150
b 0.10
100 x 75
0
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700
Working distance/focus position (mm) 5
0.125
150 x 113
0.10
b 4
100 x 75
0.075
0.05
50 x 38
0.025
0
0 50 100 150 200 250 300
4 f = 12 mm. Solid line with internal illumination, and dashed line with suitable external
illumination accessories.
5 Working distance/focus position in mm
6 With external illumination
0.8
1000 x 800
0.7
800 x 640
b 0.6
8
600 x 480
0.5 5
0.4
0.2
200 x 160
0.1
7
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
a: f = 9.6 mm
b: f = 17.1 mm
NOTE
Only relevant for manual product types, see "Type code", page 12.
NOTICE
Risk of damage to the product!
Rotating the focus adjustment tool with too much force may damage the product.
■ Apply a maximum of 60 Ncm of torque when rotating the focus adjustment tool.
Approach
1 2 3 4
Figure 13: Manually adjusting the focus position with the help of the focus adjustment tool
1 Rotate the focus adjustment tool
2 Target focus position setting
3 Actual focus position setting
4 Focus position coincides with the working distance (actual position = target position)
NOTE
Only relevant for product type with liquid lens, see "Type code", page 12.
Approach
NOTE
Only applicable if using the pre-installed Quality Inspection SensorApp or the Intelligent
Inspection SensorApp.
NOTICE
Damage to device due to improper mounting
Screw M3 screws through the through hole. Screws with a larger thread diameter
damage the device.
• Do not screw the M4 screws right through to the other side of the device!
• To fasten the device, carefully screw only M3 screws (length: min 35 mm) into
the through holes on opposite sides of the device.
1. Mount the device in a suitably prepared mounting system using the threaded
mounting holes provided.
° Mount the device on a mounting system using M4 screws. Screw the screws
no more than 5 mm into the threaded mounting holes or sliding nuts. Use the
threaded mounting holes in pairs on the left and right side of the device.
° For alternative mounting, carefully screw the 2 M3 screws (length: min
35 mm) into the through holes on opposite sides of the device. Use the
threaded mounting holes in pairs on the left and right side of the device.
° Optional: attach the separately ordered SICK mounting system to the device.
Mounting systems are available as accessories, see "Accessories", page 52.
2. Align the device taking into consideration the field of view (see "Field of view
diagrams", page 20) and the application circumstances (see "Installation require‐
ments", page 18).
3. Connect the device to interfaces and supply voltage when disconnected from
voltage, see "Connecting", page 33.
✓ The Ready status LED lights up green.
4. Perform fine adjustment.
b<a b a<b
b
Figure 14: Positioning an external trigger sensor for the read cycle (mounting example)
Place the trigger sensor so that the distance b between the trigger sensor and the
device is smaller than the distance a between the device and the part of the object
to be inspected Adjust the mounting location of the external trigger sensor so that the
correct part of the object is inspected when the object activates the trigger sensor (see
left image).
The API contains functionality for delaying the external trigger signal. For SensorApps
where this functionality is implemented, the sensor can delay the external trigger signal
so that the mounting of the external trigger is more flexible (see right image).
6 Electrical installation
6.1 Wiring instructions
NOTE
Pre-assembled cables can be found on the product page.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
NOTICE
Faults during operation and defects in the device or the system
Incorrect wiring may result in operational faults and defects.
■ Follow the wiring notes precisely.
NOTE
Pre-assembled cables with open cable end at one end:
Information about pin, signal and wire color assignments can be found in the appendix,
see "Signal assignment of cables with open cable end at one end", page 53.
The enclosure rating stated in the technical data is achieved only with screwed plug
connectors or protective caps.
Configure the circuits connected to the device as ES1 circuits or as SELV circuits (SELV
= Safety Extra Low Voltage). The voltage source must meet the requirements of ES1
and PS2 (EN 62368-1) or SELV and LPS (EN 60950-1).
Protect the device with an external slow-blow fuse at the beginning of the supply cable.
Connect the connecting cables in a de-energized state. Do not switch on the supply
voltage until installation is complete and all connecting cables are connected to the
device and control.
Perform all connection work only at ambient temperatures above 0 °C.
The supply voltage must be as specified in the technical data, see "Technical data",
page 48.
Wire cross-sections in the supply cable from the customer’s power system must be
implemented in accordance with the applicable standards.
In the case of open end cables, make sure that bare wire ends do not touch. Wires
must be appropriately insulated from each other.
Wire cross-sections of the data and switching signal cables have to also be designed in
accordance with the applicable national standards.
NOTE
Layout of data cables
■ Use screened data cables with twisted-pair wires.
■ Implement the screening design correctly and completely.
■ To avoid interference, always use EMC-compliant cables and layouts. This applies,
for example, to cables for switched-mode power supplies, motors, clocked drives,
and contactors.
■ Do not lay cables over long distances in parallel with power supply cables and
motor cables in cable channels.
Further topics
• For information on data transmission rates and lengths of cable: Wiring the data
interface
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and other grounded
devices in the system, faulty grounding of the device can give rise to the following
dangers and faults:
• Dangerous voltages are applied to the metal housings.
• Devices will behave incorrectly or be destroyed.
• Cable shielding will be damaged by overheating and cause cable fires.
Remedial measures
• Only skilled electricians should be permitted to carry out work on the electrical
system.
• If the cable insulation is damaged, disconnect the voltage supply immediately and
have the damage repaired.
• Ensure that the ground potential is the same at all grounding points.
• Where local conditions do not meet the requirements for a safe earthing method,
take appropriate measures. For example, ensure low-impedance and current-carry‐
ing equipotential bonding.
The device is connected to the peripheral devices (any local trigger sensor(s), system
controller) via shielded cables. The cable shield – for the data cable, for example –
rests against the metal housing of the device.
The device can be grounded through the cable shield or through a blind tapped hole in
the housing, for example.
If the peripheral devices have metal housings and the cable shields are also in contact
with their housings, it is assumed that all devices involved in the installation have the
same ground potential.
This is achieved by complying with the following conditions:
System SICK
Controller Device Power Supply
=8
=9
7 6 U 5 4
Figure 15: Example: Occurrence of equipotential bonding currents in the system configuration
1 System controller
2 Device
3 Voltage supply
4 Grounding point 2
5 Closed current loop with equalizing currents via cable shield
6 Ground potential difference
7 Grounding point 1
8 Metal housing
9 Shielded electrical cable
If these conditions are not fulfilled, equipotential bonding currents can flow along the
cable shielding between the devices due to differing ground potentials and cause the
hazards specified. This is, for example, possible in cases where there are devices within
a widely distributed system covering several buildings.
Remedial measures
The most common solution to prevent equipotential bonding currents on cable shields
is to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐
tential bonding is not possible, the following solution approaches serve as a suggestion.
NOTICE
We expressly advise against opening up the cable shields. This would mean that the
EMC limit values can no longer be complied with and that the safe operation of the
device data interfaces can no longer be guaranteed.
1 2 2 3 4
Electro- Electro-
System optical optical SICK Power
Controller signal signal Device Supply
isolator isolator
6 5
=7 =8 =9
Figure 16: Example: Prevention of equipotential bonding currents in the system configuration by
the use of electro-optical signal isolators
1 System controller
2 Electro-optical signal isolator
3 Device
4 Voltage supply
5 Grounding point 2
6 Grounding point 1
7 Metal housing
8 Shielded electrical cable
9 Optical fiber
The use of electro-optical signal isolators between the islands isolates the ground loop.
Within the islands, a stable equipotential bonding prevents equalizing currents on the
cable shields.
Measures for small system installations
For smaller installations with only slight potential differences, insulated mounting of the
device and peripheral devices may be an adequate solution.
1 2 3
System SICK
Controller Power Supply
Device
8 U 6 4
7
=9 =ß
Figure 17: Example: Prevention of equipotential bonding currents in the system configuration by
the insulated mounting of the device
1 System controller
2 Device
3 Voltage supply
4 Grounding point 3
5 Insulated mounting
6 Grounding point 2
7 Ground potential difference
8 Grounding point 1
9 Metal housing
ß Shielded electrical cable
Even in the event of large differences in the ground potential, ground loops are effec‐
tively prevented. As a result, equalizing currents can no longer flow via the cable shields
and metal housing.
NOTICE
The voltage supply for the device and the connected peripheral devices must also
guarantee the required level of insulation.
Under certain circumstances, a tangible potential can develop between the insulated
metal housings and the local ground potential.
Connection module 2
1 2 ...
...
GND InspectorP61x
VS 1 "Ethernet" (Aux, SOPAS
image transfer) 3
VS PC
Cable 4
Ethernet Configuration
Image display
Diagnostics
5
"Power/Serial Data/
I/O"
(Host)
Cable 6
1 2 ...
...
GND InspectorP61x
VS 1 "Ethernet" (Aux, SOPAS
image transfer) 3
VS PC
Ethernet Image display
Input 1 á
4
Input 2 à
"Power/Serial Data/
I/O" "Ethernet" HOST
IN/OUT 3 ß (Host) (Host)
IN/OUT 4 9 Cable 7
Reading result 5
IN/OUT 5 8 Further data
processing
6
Ethernet
VS PC
NOTE
Using an additional extension cable
• If the serial interface (RS-232) is not being used, the maximum total length of
cable is 30 m.
• If the serial interface (RS-232) is being used, the maximum total length of cable is
15 m.
• Wire diameter: at least AWG26 (0.14 mm2).
“Ethernet” connection
1 2
4 3
6.5 Connecting
NOTE
The operating instructions of the connection modules contains detailed information
on mounting and electrical installation. The operating instructions are available as a
download on the product page of the connection module.
Connection module product page
• www.sick.com/CDB
• www.sick.com/CDM
NOTE
The Ethernet interface of the device has an Auto-MDIX function. This automatically
adjusts the transmission speed as well as any necessary crossover connections.
NOTE
The serial data interface is available only as a host interface for this device.
The maximum data transmission rate for the serial interface depends on the length of
cable and on the type of interface.
Table 7: Data transmission rates and recommended maximum lengths of cable
Interface Data transmission rate Distance to the target computer
(host)
NOTICE
Risk of damage to the internal interface modules!
If the serial data interfaces are wired incorrectly, then electronic components in the
device could get damaged.
■ Observe the information on wiring.
■ Carefully check the wiring prior to switching on the device.
NOTE
Control the serial data interface in the device with the API functions. In order to activate
the serial data interface, use an installed SensorApp which contains this function.
VS 2
PNP sensor 1 Switching input of device 4
! VS
VS VS
" Signal 3
3K
Vin 5
52.3 K
§ Sensor GND
GND
$ GND
GND
VS 2
PNP sensor 1 Configurable input of device 4
! VS
VS VS
" Signal 3
Vin 5
22 K
§ GND
GND GND
Table 9: Characteristic data of the digital inputs (configurable digital input, IN3, IN4, IN5)
Switching behavior Signal on the input starts the assigned function, e.g. start of the
internal reading interval of the device.
Default: active high
Debouncing: 10 ms (standard)
Features • Opto-decoupled, reverse polarity protected
• PNP output of a trigger sensor can be wired
Electrical values VS 1) > 18 V
• Low: Vin 2) < 9 V
• High: 12.5 V < Vin < VS
VS ≤ 18 V
• Low: Vin < 45% of VS
• High: 72% of VS < Vin < VS
1) Supply voltage VS.
2) Input voltage Vin.
Function assignment
NOTE
Control the digital inputs in the device with the API functions. In order to assign the
digital inputs functions, use an installed SensorApp which contains this function.
Signal 2 ! 4
Vout 3
GND "
1 Digital output of the device via a configurable digital input and output
2 Output signal
3 Output voltage Vout
4 With inductive load: see note
!... " For pin assignment, see respective device
Table 10: Characteristic data of the digital outputs
Switching behavior PNP switching to supply voltage VS
Default: No function
Logic: not inverted (active high)
Properties • Short-circuit protected
• Not electrically isolated from VS 1)
Electrical values 0 V ≤ Vout 2) ≤ VS
(VS −1.5 V) ≤ Vout ≤ VS at Iout 3) ≤ 50 mA
1) Supply voltage.
2) Output voltage.
3) Output current.
NOTE
Provide an arc-suppression switch at the digital output if inductive load is present.
► Attach a freewheeling diode directly to the load for this purpose.
NOTE
Capacitive loads on the digital outputs have an effect on the switch-on and switch-off
behavior. A maximum capacitance of 100 nF is the limit value.
Function assignment
NOTE
Control the digital outputs in the device with the API functions. In order to assign the
digital output functions, use an installed SensorApp which contains this function.
7 Commissioning
NOTE
Update the device firmware version before you start using the device. Always use the
latest version, unless there is a specific need to use an older version. Download the
latest version of the firmware from the SICK Support Portal (supportportal.sick.com)
and install it using SICK AppManager.
InspectorP6xx is a programmable device. To use it, the following options are available:
• Using the default SensorApp Nova 2D with a pre-activated Quality Inspection
license (see "Default SensorApp: Nova 2D", page 41).
• Using other SensorApps that are available for the device (see "Installing Sensor‐
Apps", page 41).
• Programming SensorApps for the device (see "Programming the device",
page 42).
SICK AppStudio
The SICK AppStudio development environment is used to program the device and to
perform diagnostics in case of faults.
The use of SICK AppStudio requires a valid license. A one-year license (art no
1610199) is available from www.sick.com/SICK_AppStudio. After purchasing the
license, download the SICK AppStudio software from the SICK Support Portal, support‐
portal.sick.com.
After downloading SICK AppStudio, follow the on-screen instructions to complete the
installation.
Using tools
The Quality Inspection toolset contains a selection of software tools for image analysis,
result output, and communication. A help text for each tool is accessible directly from
the GUI. The tools are also listed and described in the Nova 2D Operating Instructions,
art no 8025687.
The Quality Inspection toolset is based on SICK Nova, which allows the user to create
and import additional tools. For a description of how to import a tool through SICK
AppManager, see the Nova 2D Operating Instructions. Information on SICK Nova tool
development is available from the SICK Support Portal, supportportal.sick.com.
5. If the device tab (lower left pane) contains any active applications, right-click the
applications and delete them.
6. Online option: To download and install the SensorApp directly from the AppPool:
a) Click Login to SICK ID (below the Utils menu in SICK AppManager) to log in to
SICK AppPool.
b) Click the AppPool tab.
c) Select a SensorApp in the list of available SensorApps.
d) Click Download and install to download the selected SensorApp to the computer
and install it on the device.
Or:
Offline option: To install a downloaded SensorApp from the computer to the
device:
a) Click the Local Packages tab in SICK AppManager.
b) Drag and drop the SensorApp into the file list.
c) Click Install to install the SensorApp on the device.
✓ The SensorApp is now installed and running on the device.
NOTE
The API is directly accessible from SICK AppStudio. To access it, click a free place in a
lua file and press Ctrl+Space to display a list of all accessible functions and commands
for the device.
8 Maintenance
8.1 Maintenance plan
During operation, the device works maintenance-free.
NOTE
No maintenance is required to ensure compliance with the laser class.
NOTE
No maintenance is required to ensure compliance with the LED risk group.
8.2 Cleaning
Cleaning includes the viewing window and the housing of the device.
NOTICE
Damage to the inspection window.
Reduced analysis performance due to scratches or streaks on the window!
■ Clean the window only when wet.
■ Use a mild cleaning agent that does not contain powder additives. Do not use
aggressive cleaning agents, such as acetone, etc.
■ Avoid any movements that could cause scratches or abrasions on the window.
■ Only use cleaning agents suitable for the screen material.
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
■ Only use recommended cleaning agents and tools.
■ Never use sharp objects for cleaning.
The viewing window lens must be kept clean and dry during operation.
NOTE
Static charging may cause dust particles to stick to the viewing window. This effect can
be reduced by using an anti-static cleaning agent in combination with the SICK lens
cloth (part number 4003353).
The viewing window is made of plastic, see "Technical data", page 48.
Cleaning procedure:
► Switch off the device for the duration of the cleaning operation. If this is not
possible, use suitable laser protection goggles. These must absorb radiation of the
device’s wavelength effectively.
► Clean the viewing window only with a clean, damp, lint-free cloth, and a mild
anti-static lens cleaning fluid.
NOTICE
If the inspection window is scratched or damaged (cracked or broken), the lens must be
replaced. Contact SICK Support to arrange this.
■ If the inspection window is cracked or broken, take the device out of operation
immediately for safety reasons and have it repaired by SICK.
9 Troubleshooting
9.1 Overview of possible errors and faults
Table 12: Errors and faults
Situation Error/fault
Mounting ■ Device poorly aligned to the object (e.g. dazzle).
Electrical installation ■ Data interfaces of the device incorrectly wired.
Programming ■ See SICK AppSpace interface documentation (troubleshooting
of individual objects and functions).
Operation ■ Trigger control incorrect and/or not suitable for the object.
■ Device faults (hardware/software).
Further topics
• Display and operating elements
NOTE
To help us to resolve the matter quickly, please note down the details on the type label.
9.4 Repairs
Repair work on the device may only be performed by qualified and authorized personnel
from SICK AG. Interruptions or modifications to the device by the customer will invalid‐
ate any warranty claims against SICK AG.
9.5 Returns
► Only send in devices after consulting with SICK Service.
► The device must be sent in the original packaging or an equivalent padded pack‐
aging.
NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
• Details of the contact person
• Description of the application
• Description of the fault that occurred
10 Decommissioning
10.1 Disposal
If a device can no longer be used, dispose of it in an environmentally friendly manner
in accordance with the applicable country-specific waste disposal regulations. Do not
dispose of the product along with household waste.
NOTICE
Danger to the environment due to improper disposal of the device.
Disposing of devices improperly may cause damage to the environment.
Therefore, observe the following information:
■ Always observe the national regulations on environmental protection.
■ Separate the recyclable materials by type and place them in recycling containers.
11 Technical data
NOTE
The relevant online product page for your product, including technical data, dimensional
drawing, and connection diagrams, can be downloaded, saved, and printed from the
Internet.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
Please note: This documentation may contain further technical data.
11.1 Features
InspectorP611
Task Quality Inspection
Position determination
Measuring 2D
Code reading
Technology 2D snapshot, image analysis, Deep Learning
Product category Programmable, configurable
Pre-installed SensorApp Nova InspectorP
License included Quality Inspection License included
Optional upgrade with the Intelligent Inspection Upgrade License,
which enables productive use of the complete toolset.
Toolkit SICK algorithm API
HALCON
Depends on type, see "Type code", page 12.
Sensor CMOS matrix sensor, grayscale values
Shutter technology Global shutter
Focus Adjustable focus, auto-focus1), manual focus adjustment tool in
combination with the LEDs on the device (first display level)
Sensor resolution Depends on type, see "Type code", page 12.
Integrated illumination Depends on type, see "Type code", page 12.
unit
8 LEDs:
• 4 LEDs with visible amber light (λ = 617 nm ± 50 nm)
• 4 LEDs with visible blue light (λ = 470 nm ± 15 nm)
8 LEDs:
• 8 LEDs invisible, infrared (λ = 850 nm ± 15 nm)
Feedback LED (spot in field 1 LED:
of view) • Visible green light (λ = 525 nm ± 15 nm)
• Visible red light (λ = 635 nm ± 15 nm)
Aiming light (2 points in 2 LEDs (can be deactivated:
the field of view) • Visible red light (λ = 630 nm ± 15 nm)
InspectorP611
LED risk group Integrated illumination unit:
Risk group 1 (low risk) according to IEC 62471-1: 2006-07 / EN
62471-1: 2008-09 including EU Directive 2006/25 / EC (DIN EN
62471:2009-03 is identical to EN 62471:2008-09).
Radiance
• LB 2): < 10 x 103 W/(m2sr) within 100 s; at a distance of
≥ 200 mm
• LR 3): < 2.2 x 106 W/(m2sr) within 10 s; at a distance
of ≥ 200 mm
Distance-dependent hazard value
• Risk group 0 (no risk) based on LB 2): < 100 W/(m2sr) within
10,000 s; at a distance of > 2.0 m.
Feedback LED, LED alignment aid and status LEDs:
Risk group 0 (no risk) according to IEC 62471-1: 2006-07 / EN
62471-1: 2008-09 including EU Directive 2006/25 / EC (DIN EN
62471:2009-03 is identical to EN 62471:2008-09).
MTBF of LEDs Integrated illumination unit, feedback LED and LED alignment
aid:
75,000 h, at 25 °C ambient operating temperature
Time-of-flight sensor 1 laser (distance measurement in configuration mode):
Invisible infrared light (wavelength 940 nm, max. output power
≤ 17.5 mW, pulse length ≤ 3.7 ns)
Laser class Time-of-flight sensor:
Class 1 Laser Product according to EN/IEC 60825-1:2014. Com‐
plies with 21CFR1040.10/11 except for conformance with IEC
60825-1 Ed.3., as described in Laser Notice No.56, dated May 8,
2019.
Working distance 50 mm ... 300 mm with internal illumination.
Can be extended to longer distances when using external illumina‐
tion.4)
Spectal range Approx. 400 nm ... 900 nm
Lens Depends on type, see "Type code", page 12.
1) The focusing engine allows an app to control the image focus distance in an auto-focus manner. The
focusing engine should only be used for teach-style or batch change auto focus, and not as part of a
frequent measurement cycle.
2) LB= Hazard from blue light.
3) LR= Hazard to the retina of the eye due to heating.
4) For details, see "Field of view diagrams", page 20.
11.2 Mechanics/electronics
Table 13: Technical data: Mechanics/electronics
InspectorP611
Electrical connection 1 cable (length: 0.35 m) with male connector, M12, 17-pin, A-
coded
• Maximum length: 30 m
• Maximum length when used as a serial interface: 15 m
1 cable (length: 0.25 m) with female connector, M12, 4-pin, D-
coded
Supply voltage VS DC 12 V ... 24 V, ± 15%
Voltage source in accordance with ES1 and PS2 (EN 62368-1) or
SELV and LPS (EN 60950-1).
InspectorP611
Power consumption Operation: 3.5 W typical 1
Maximum 16 W (peak) with typical loading of the 3 digital outputs
with 50 mA each and 27.6 V DC supply voltage
Current consumption Max. 1.5 A (peak) at 10.2 V DC
Housing material Zinc diecast
Housing color Light blue (RAL 5012), black
Viewing window material Plastic (PMMA), 2 mm thick
Enclosure rating IP54, IP65 (EN 60529, EN 60529 / A2) 2
Depends on type, see "Type code", page 12.
Protection class III
Electrical safety EN 62368-1
Weight 165 g, including connecting cables
Dimensions (L x W x H) 50 mm x 40.3 mm x 29.6 mm 3
1 For digital outputs without load.
2 Prerequisite: The male connectors and female connectors of both connecting cables are connected and
screwed together at the device being connected.
3 see "Device view", page 13.
11.3 Performance
Table 14: Technical data: Performance
InspectorP611
Image sensor resolution 1.2 Mpx
Scan/frame rate 40 Hz1
Shutter time 60 μs ... 20,000 μs (40,000 μs when using external illumination)
1 Imager speed, does not include processing time. Lower at long shutter times.
11.4 Interfaces
Table 15: Technical data: Interfaces
InspectorP611
Serial 1
RS-232
Data transmission rate: 300 Baud ... 115.2 kBaud
Ethernet TCP/IP
Function: FTP
Data transmission rate: 10/100 MBit/s
Ethernet/IP™ Data transmission rate: 10/100 MBit/s
PROFINET Function: PROFINET Single port
Data transmission rate: 10/100 MBit/s
Operator interfaces Web server
Configuration software Web GUI (SensorApp configuration), SICK AppManager (IP determi‐
nation and configuration, SensorApp installation), SICK AppStudio
(programming)
Data storage and retrieval Image and data logging via external FTP
Digital switching inputs 2 x input, physical, switching
and outputs 3 x configurable input/output, physical, switching
InspectorP611
Digital inputs Type: 2 x physical, switching (“Sensor 1”, “Sensor 2”)
Vin 3 = max. 27.6 V, Iin 4 = max. 5 mA
Opto-decoupled5, not reverse polarity protected regarding supply
voltage
Debounce time: adjustable 1
Encoder frequency: max. 300 Hz
3 x physical (configurable IN 3 ... 5)
Vin = Max VS (Supply Voltage)
Reverse polarity protected regarding supply voltage
Debounce time: adjustable 1
Encoder frequency: max. 300 Hz
Digital outputs5 Type: 3 x physical, switching (configurable OUT 3 ... 5)
Vout 6 = VS 7 – 1.5 V, Iout 8 ≤ 50 mA (typical)
Short-circuit protected, not electrically isolated from the supply
voltage VS
Type: 1 x physical, switching (OUT6)
Vout 6 = VS 7 – 1.5 V, Iout 8 ≤ 50 mA (typical)
Short-circuit protected, not electrically isolated from the supply
voltage VS
Reading pulse Digital inputs, free, serial interface, Ethernet, auto pulse or presen‐
tation mode
Optical indicators 6 status LEDs on the side of the device
2 LED alignment aids on the front side of the device
1 feedback LED (green and red) as a light spot on the code
Operating elements 1 button1
1 Not yet available in pre-installed Quality Inspection SensorApp.
2 Service: Image display, configuration and diagnostics.
3 Input voltage.
4 Input current.
5 Depends on type, see "Type code", page 12.
6 Output voltage.
7 Supply voltage.
8 Output current.
12 Accessories
NOTE
On the product page you will find accessories and, if applicable, related installation
information for your product.
The page can be accessed via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
13 Annex
13.1 Declarations of conformity and certificates
You can download declarations of conformity and certificates via the product page.
The call is made via the SICK Product ID: pid.sick.com/{P/N}/{S/N}
{P/N} corresponds to the part number of the product, see type label.
{S/N} corresponds to the serial number of the product, see type label (if indicated).
13.2 Signal assignment of cables with open cable end at one end
Part no. 2070425 (3 m), part no. 2070426 (5 m), part no. 2070427 (10 m), shielded,
suitable for drag chain, suitable for 2 A
...
11 14
10 6
16 17
9 8 15 7
1 2
Figure 25: Adapter cable, e.g. part no. 2070425 (3 m)
1 Female connector, M12, 17-pin, A-coded (view from front)
2 Illustration may differ
2 Illustration may differ
Part no. 2075220 (5 m), shielded, suitable for drag chain, deep-freeze compatible,
suitable for 2 A
...
11 14
10 6
16 17
9 8 15 7
1 2
Figure 26: Adapter cable, part no. 2075220 (5 m)
1 Female connector, M12, 17-pin, A-coded (view from front)
2 Illustration may differ
Device 2
CDB650-204 “Aux”
Connection module 5 PC
Ethernet
“AUX”
Interfaces 3
Further data
1 processing 7
“Host 1”
“Host 2” Ethernet
“CAN” HOST/PLC
“IN/OUT 3” “Host 2”
9
“IN/OUT 4” RS-232
“IN/OUT 5”
“Sensor 1”
CAN bus
“IN/OUT 3”
“Sensor 2”
“VS” “IN/OUT 4”
PLC
“IN/OUT 5”
“Sensor 1”
“Sensor 2”
VS 8
CDB650-204
Term CAN SGND - GND CMC
S1
S2 OFF ON S3 OFF ON
2AT F NO
OFF ON RS Term 485 S4
S6 422 485 S7 OFF ON YES
LEDs POWER - e.g. PLC 2
Result 1 3
Result 2 3
50 51 52 53 54 10 11 12 13 14 15 16 17 18 20 21 22 23 24
Result 3 3
GND
SENS/
SENS/
OUT 1
OUT 2
OUT 1
OUT 2
OUT 3
OUT 4
SGND
SGND
SGND
RES/
RES/
RES/
RES/
TR
L+
GND
GND
EXT.
EXT.
EXT.
EXT.
IN 1
IN 2
IN 1
IN 2
UIN*
UIN*
Ext. Illum.
Pin
2: RxD
3: TxD
AUX interface
30 31 32 33 34 5: GND
CAN_H
CAN_L
GND
R+
T+
Shield
Shield
Shield
Shield
GND
GND
UIN
UIN
40 41 42 43 44
R‒/RxD
CAN_H
T‒/TxD
1 2 3 4 5 6 7 8
CAN_L
SENSOR
GND
4
12 3
2
13
1 4
5
11
10
14
6
5
16 17
9 8 15 7
1 - Device 6
Out
VS Host
GND TxD
RxD
VS 7
GND
RS-232
F S1
VS - UIN - - UIN*
Figure 28: Connection of device and peripherals to the CDB650-204 connection module (overview).
Cable 2
CDB650-204 Device 3
UIN* 2 VS
1 UIN VS
Vs 1 F
2 GND
S1
. .
UIN*
. .
POWER . .
5 Shield
GND 1 GND
GND
S1 : POWER
12 3
ON 2
13
4
1
5
OFF Shield 11 14
10 6
16 17
9 8 15 7
4
F S1
VS - UIN - - UIN*
Figure 29: Connecting supply voltage for the device in CDB650-204 connection module.
1 Supply voltage VS
2 Connecting cable permanently connected with the device (male connector, M12, 17-pin,
A-coded)
3 Device
4 Connection module: female connector, M12, 17-pin, A-coded
Function of switch S1
Table 19: Switch S1: Power
Switch setting Function
ON Supply voltage UIN connected to CDB650-204 and device via fuse and
switch S1 as a supply voltage UIN*
Supply voltage UIN* can be additionally tapped at terminals 11 and 14.
OFF CDB650-204 and device disconnected from supply voltage
Recommended setting for all connection work
Cable 2
Device 1 CDB650-204 Host
6 S6
TxD T‒/TxD 43 RxD
485 422
12
RxD R‒/RxD 44 TxD
1
GND GND 42 GND
.
. GND
.
Shield 6
RS-232 RS-232
12 3
S6 : RS S7: Term 485
2
13
1 4 422 ON
5
11
10
14
6
485 OFF
16 17
9 8 15 7
3
Figure 30: Wiring data interface RS-232 of the device in connection module CDB650-204.
1 Device
2 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
3 Connection module: female connector, M12, 17-pin, A-coded
NOTE
Control the RS-232 data interface in the device with the API functions. In order to
activate the RS-232 data interface, use an installed SensorApp which contains this
function.
5
Figure 31: Trigger sensor supplied with power by connection module CDB650-204.
1 Trigger sensor
2 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
3 Input voltage Vin
4 Device
5 Connection module: female connector, M12, 17-pin, A-coded
6 E.g. photoelectric sensor
7 PNP sensor
8 Supply voltage VS
2
Trigger sensor 1 VS ext CDB650-204 CDB650-204
Shield Shield
GND 12 SGND 12 SGND
S3 2 S3
6 Shield 2 VS ext 6 Shield
Figure 32: Left: Trigger sensor connected potential-free and supplied with power externally. Right: Alternatively switch, !
supplied with power by connection module CDB650-204 or " connected potential-free and supplied with power externally.
Now select switch setting S3 as shown in the left figure.
Function of switch S3
Table 21: Switch S3: SGND-GND
Switch setting Function
ON GND of the trigger sensor is connected with GND of CDB650-204 and
GND of the device
OFF Trigger sensor is connected volt-free at CDB650-204 and the device.
Common, isolated reference potential of all digital inputs is SGND.
Switching behavior Power to the input starts the assigned function, e.g. start analysis.
Default setting in the device: logic not inverted (active high), debounce
time 10 ms
Properties • Opto-decoupled, reverse polarity protected
• Can be wired with PNP output of a trigger sensor
Electrical values Low: Vin 1) ≤ 2 V; Iin 2) ≤ 0.3 mA
High: 6 V ≤ Vin ≤ 27.6 V; 0.7 mA ≤ Iin ≤ 5 mA
1) Input voltage.
2) Input current.
NOTE
Assign the functions for the digital inputs in the device using SICK AppStudio.
2
2 VS UIN*
. Shield 5
.
.
Result A B
RES/OUT C D
Vout 5
GND 1
GND 22
GND
12 3
2
1
13
4 For inductive load: 6
5
11 14
10 6
16 17
9 8 15 7
Figure 33: Wire the digital output in the CDB650-204 connection module.
1 Device
2 Supply voltage VS
3 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
4 Load (e.g. PLC)
5 Output voltage Vout
6 With inductive load: see note
7 Connection module: female connector, M12, 17-pin, A-coded
Inductive load
NOTE
Provide an arc-suppression switch at the digital output if inductive load is present.
► Attach a freewheeling diode directly to the load for this purpose.
Configuration
Diagnostics 6
“Ethernet” (Host 1/Aux), Image transfer 4 Image display
Device 2
CDM420-006 “Aux”
Connection module 5 PC
Ethernet
“AUX”
Interfaces 3
Further data
1 processing 7
“Host 1”
“Host 2” Ethernet
“CAN” HOST/PLC
“IN/OUT 3” “Host 2”
9
“IN/OUT 4” RS-232
“IN/OUT 5”
“Sensor 1”
CAN bus
“IN/OUT 3”
“Sensor 2”
“VS” “IN/OUT 4”
PLC
“IN/OUT 5”
“Sensor 1”
“Sensor 2”
VS 8
CDM420-0006
Sensor 1
Sensor 2
Result 1
Result 2
POWER
S2 S3 S4 S6
SGND - GND
ON ON ON ON
TermCAN
Term422
RS485
LEDs
OFF OFF OFF OFF
S8
No CMC ->
ON
OFF Pin
2: RxD
3: TxD
S1 5: GND
AUX interface
ON
POWER
Result 1
Result 2
internal
internal
Aux In 1
Aux In 2
OFF
SGND
SGND
GND
GND
F 11 12 13 14 15 16 17 18 19 20
2AT Result 1 3
Result 2 3
GND
1 2 3 4
- e.g. PLC 4
Aux Out 2
Sensor 2
+24 V
+24 V
+24 V*
CAN_H
CAN_L
GND
GND
SGND
GND
GND
R+
T+
21 22 23 24 25 26 27 28 29 30
5 6 7 8 10 5 1 6
SCANNER
Aux Out 1
Sensor 1
6
R‒/RxD
+24 V*
CAN_H
T‒/TxD
Shield
Shield
Shield
Shield
CAN_L
5
SGND
GND
GND
15 11
31 32 33 34 35 36 37 38 39 40
- Device 7
Host
VS TxD
2
RxD
1 GND
RS-232
Out
VS
GND
F S1
VS - +24 V - - +24 V*
Figure 35: Connection of device and peripherals to the CDM420-0006 connection module (overview).
5 SCANNER = Device
6 Female connector, D-Sub-HD, 15-pin
7 Device to be connected
5 Shield
GND 5 1 GND
GND
S1 : POWER 3 12
2
ON 10 5 1 6 4
5
13
1
11
OFF Shield 14
6 10
16
17
15 11 7 15 8 9
5 4
F S1
VS - +24 V - - +24 V*
Figure 36: Connecting supply voltage for the device in CDM420-0006 connection module.
1 Supply voltage VS
2 Adapter cable (male connector, D-Sub-HD, 15-pin / female connector, M12, 17-pin, A-coded)
3 Device
4 Connecting cable with male connector, M12, 17-pin, A-coded permanently connected with the device
5 Connection module: female connector, D-Sub-HD, 15-pin
Function of switch S1
Table 25: Switch S1: Power
Switch setting Function
ON Supply voltage +24 V connected to CDM420-0006 and device via fuse
as +24 V* supply voltage
Supply voltage +24 V* can be additionally tapped at terminals 29 and
39
OFF CDM420-0006 and device disconnected from supply voltage
Recommended setting for all connection work
13.4.4 Wiring serial host interface RS-232 of the device in the CDM420-0006
2
Device 1 CDM420-0006 Host
6 9 S2
TxD T‒/TxD 34 RxD
ON OFF
12 7
RxD R‒/RxD 35 TxD
1 5
GND GND 36 GND
.
. GND
.
Shield 6
RS-232 RS-232
13
3 12
2
10 5 1 6
S2 : RS 485 S3: Term 422
4
5
1
ON ON
14 11
6
17
10
16 15 11
OFF OFF
7 15 8 9
4 3
Figure 37: Wiring data interface RS-232 of the device in connection module CDM420-0006.
1 Device
2 Adapter cable (male connector, D-Sub-HD, 15-pin / female connector, M12, 17-pin, A-coded)
3 Connection module: female connector, D-Sub-HD, 15-pin
4 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
NOTE
Control the RS-232 data interface in the device with the API functions. In order to
activate the RS-232 data interface, use an installed SensorApp which contains this
function.
switch 7
1
5
14 11
OFF 15 11
6
17
10
16
7 15 8 9
6 5
Figure 38: Trigger sensor supplied with power by connection module CDM420-0006.
1 Trigger sensor
2 Adapter cable (male connector, D-Sub-HD, 15-pin / female connector, M12, 17-pin, A-coded)
3 Input voltage Vin
4 Device
5 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
6 Connection module: female connector, D-Sub-HD, 15-pin
7 E.g. photoelectric sensor
8 PNP sensor
9 Supply voltage VS
Trigger sensor 1 2
VS ext CDM420-0006 CDM420-0006
Shield Shield
S6 2 2 S6
VS ext 6 Shield
6 Shield
GND
PNP sensor 4 GND
A S6 : SGND-GND
S6 : SGND-GND
ON ON
GND 37
OFF OFF
Figure 39: Left: Trigger sensor connected potential-free and supplied with power externally. Right: alternative switch, !
supplied with power by connection module CDM420-0006 or " connected volt-free and supplied with power externally. Now
select switch setting S6 as shown in the left figure.
Function of switch S6
Table 27: Switch S6: SGND - GND
Switch setting Function
ON GND of the trigger sensor is connected with GND of CDM420-0006 and
GND of the device
OFF Trigger sensor is connected volt-free at CDM420-0006 and the device.
Common, isolated reference potential of all digital inputs is SGND.
Switching behavior Power to the input starts the assigned function, e.g. start analysis.
Default setting in the device: logic not inverted (active high), debounce
time 10 ms
Properties • Opto-decoupled, reverse polarity protected
• Can be wired with PNP output of a trigger sensor
Electrical values Low: Vin1) ≤ 2 V; Iin2) ≤ 0.3 mA
High: 6 V ≤ Vin ≤ 27.6 V; 0.7 mA ≤ Iin ≤ 5 mA
1) Input Voltage
2) Input current
NOTE
Control the digital inputs in the device with the API functions. In order to assign the
digital inputs functions, use an installed SensorApp which contains this function.
2 1
2 VS +24 V* (VS)
. Shield 5
.
.
Result A B C
Result D E
Vout 5
GND 1 5
GND 13
GND
3 12
2
13
4
5
1
10 5 1 6
For inductive load: 6
14 11
6 10
17 16 15 11
7 15 8 9
8 7
Figure 40: Wire the digital output in the CDM420-0006 connection module.
1 Device
2 Supply voltage VS
3 Adapter cable (female connector, M12, 17-pin, A-coded/male connector, D-Sub-HD, 15-pin)
4 Load (e.g. PLC)
5 Output voltage Vout
6 With inductive load: see note
7 Connection module: female connector, D-Sub-HD, 15-pin
8 Connecting cable permanently connected with the device (male connector, M12, 17-pin, A-coded)
NOTE
Digital outputs are omitted due to the 15-pin adapter cable.
Inductive load
NOTE
Provide an arc-suppression switch at the digital output if inductive load is present.
► Attach a freewheeling diode directly to the load for this purpose.
NOTE
Control the digital outputs in the device with the API functions. In order to assign the
digital output functions, use an installed SensorApp which contains this function.
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