IMPACT 4.07.

173 16/10/2023

Chassis ID Path
A 842751 2140/Repair//Valves and engine injectors, adjust

Model Identity
FM (4) 154306442

Publish date ID/Operation

12/01/2021 21414-3

21414-3 Valves and engine injectors, adjust

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠
Standard tightening torques

Special tools

88840317

Preparatory tasks

1 Remove the plug.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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2 Install the cranking tool (A).

Required material
CRANKING TOOL 88840317

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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3 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
▶ Remove the screws.

▶ Remove the pipe.

▶ Remove the sealing ring.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Alternative 2 / 2
▶ Remove the pipe.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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4 Remove the screws.

5 Remove the valve cover.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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6 Remove the sealing strip.

7 Remove the screws.

8 Remove the leaf springs.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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9 Markings 1-6 apply to the adjustment of the inlet valves and the unit injectors. Markings V1-V6
apply to the adjustment of the exhaust valves.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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10 Note the camshaft marking.

Tech data
Adjust the inlet valve rocker arm 1-2-3-4-5-6
Adjust the exhaust valve rocker arm (and the exhaust V1-V2-V3-V4-V5-V6
brake rocker arm, if applicable)
Adjust the injector rocker arm 1-2-3-4-5-6

Note
The marking can be for the adjustment of several cylinders.

Note
When checking or adjusting, the mark must be centred between the lines on the
camshaft cap.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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11 Rotate the crankshaft to the next mark.

Note
Rotate the crankshaft in the normal engine rotation direction.
Ask another person for help.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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12 Check the valve clearance.

Tech data
Inlet valve, rocker arm, clearance 0.2 ±0.05 mm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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13 Perform this procedure when the condition below is met.

Conditions
● If the valve clearance is not correct

▶ Loosen the nut (A).

▶ Adjust the screw (B) until the feeler blade can be moved but there is some resistance.

▶ Prevent the screw from turning (B), and torque tighten the nut (A).

Tightening torque
Rocker arm, lock nut 38 ±4 Nm

14 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2

Conditions
● Rocker arm with adjustment screw.

▶ Check the valve clearance.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Tech data
Exhaust valve, rocker arm, clearance 1.6 ±0.05 mm

▶ If the valve clearance is not correct.

▶ Loosen the nut (A).

▶ Adjust the screw (B) until the feeler blade can be moved but there is some resistance.

▶ Prevent the screw from turning (B), and torque tighten the nut (A).

Tightening torque
Rocker arm, lock nut 38 ±4 Nm

Alternative 2 / 2

Conditions
● Rocker arm with shim.

▶ Check the valve clearance.

Tech data
Exhaust valve, rocker arm, clearance 1.6 ±0.05 mm
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.173 16/10/2023

Note
Use a feeler gauge.

▶ If the valve clearance is not correct.

▶ Remove the screw.

▶ Remove the shim.

▶ Install the shim with thickness (A).

A=B+C−D

B Old shim, thickness

[mm]
C Measured valve clearance
[mm]
D Correct valve clearance
[mm]

▶ Install the screw.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Torque tighten the screw.

Tightening torque
Valve caliper, lock screw 38 ±4 Nm

▶ Check the valve clearance.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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15 Loosen the nut (A).

16 Loosen the screw (B).

Note
Make sure that there is clearance between the screw (B) and the top of the injector.

17 Adjust the screw (B) until the screw (B) contacts with the top of the injector.
Note
Make sure that the rocker arm roller lies against the camshaft.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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18 Angle tighten the screw (B).

Tech data
Injector, adjusting screw 240 ±20°

Service hint
Put an alignment mark on the rocker arm to ensure that the adjustment screw is not
moving while tightening the lock nut.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.173 16/10/2023

19 Perform this procedure when the condition below is met.

Conditions
● If an extension bar/adapter are used for torque tightening

▶ The example shows a 450 mm long torque wrench and an extension bar/adapter (1) 50 mm
long. The required assembly torque, T, is 48 +-8 Nm. The calculation based on the example
gives a torque setting, C, of 43 Nm. This results in a tolerance of +- 6 Nm.
Note
The torque wrench setting given in the specifications must be adapted to suit the
increased length of the wrench and tool combination.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Ensure that the wrench and tool remain aligned during the tightening.

20 Prevent the screw (B) from turning and torque tighten the nut (A).

Tightening torque
Injector, rocker arm, lock nut 52 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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21 Adjust the other rocker arms in the same way.

Service hint
Ask another person for help.

22 Install the leaf springs.

23 Install the screws.

24 Torque tighten the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Tightening torque
Leaf springs VEB (Volvo Engine Brake), screw 25 ±3 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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25 Clean the groove.

26 Install the sealing strip.

Note
Use a new part

27 Remove the old sealant from the contact surfaces (A) .

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Note
Ensure that the surfaces are completely clean from sealant.

28 Apply sealant (A) .

Tech data
Sealant, bead thickness 2 mm

Note
Use recommended sealant.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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29 Install the valve cover.

30 Install the screws.

31 Torque tighten the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Tightening torque
Valve cover, screw Tightening sequence: 1–20
24 ±4 Nm

32 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
▶ Install the sealing ring.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Note
Use a new part.

▶ Install the pipe.

▶ Install the screws.

Alternative 2 / 2
▶ Install the pipe.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Finishing tasks

1 Remove the cranking tool (A).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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2 Install the plug.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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