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Service Report
2142667-01 on HT454093 on HELVETIA for BF Shipmanagement GmbH &
Co KG

Your ABB contact for this service job Job Start Date 2021-12-14
Maria Ulfa Job End Date
+62 31 2977 855
turbo@id.abb.com Table of Contents
Overview..................................................................... 2
Executing Service Station Assessment Overview .............................................3
Batam - BTH
Service Point Measurements ..........................................................5
Jl. Engku Putri Balancing of Rotor .................................................. 6
29461 - Batam
Component Details.................................................. 7
Appendix ..................................................................32

2142667-01 on HT454093 Report Creation Date: 2021-12-24 Page 1 of 32

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Overview
Service Job
Customer BF Shipmanagement GmbH & Co KG Customer Reference 66PO-21-000005

Installation HELVETIA ABB Reference MT13757

Place of Job BATAM Service Job ID 2142667-01

Scope of Work (see Appendix for details)

M52 / Cartridge group - Removal and Reinstallation - On-Site

O02 / Cartridge group - Service Work

Equipment Engine
Turbocharger Type TPL73-A30 Engine not defined - (HT454093)

Turbocharger Position Single Turbocharger Engine Builder MAK

Serial Number HT454093 Engine Type 6M43

OEM Part No. IMO40601 Engine Fuel Heavy Fuel Oil (HFO)

Engine Running Hours 89,855

Remarks
Work perform:
- Overhaul turbocharger complete including dynamic balancing

Spare part replacement

- Spare part kit 1
- Spare part kit 2

Note :
- Running hour of rotor shaft complete was reach interval replacement ( Safety design concept / SIKO PART )
- Found wear at Bearing casing, Contact Surface between sealing cover and bearing casing
- Found rounded Scratch at Auxiliary bearing
- Found wear at bearing cover, with aluminum cover was deformation
- Found crack at Nozzle ring
and As per customer request all part reused

Part recommendation for replacement

- Cartridge complete
- Nozzle ring
- Cover ring
- Spare part kit 1

2142667-01 on HT454093 Page 2 of 32

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Assessment Overview
Compressor Components

Part Condition Recommendation Activity

25000 / Compressor Wheel, Replacement Interval Replace, Balancing Reused, Balancing

Reached
Serial Number: BV9329, see component details

74000 / Air Outlet Casing, see component details Fair Reuse Reused

76000 / Air Inlet Casing, see component details Good Reuse Reused

77000 / Wall Insert, see component details Good Reuse Reused

79000 / Diffuser, see component details Good Reuse Reused

81000 / Filter Silencer Complete, see component Fair Reuse Reused

details

Bearing Components

Part Condition Recommendation Activity

32001 / Thrust Bearing, see component details Fair Reuse Reused

32101 / Radial Bearing CE, see component details Fair Reuse Reused

32102 / Radial Bearing TE, see component details Fair Reuse Reused

32104 / Auxiliary Bearing, see component details Fair Replace Reused

32105 / Floating Disc, see component details Fair Reuse Reused

32106 / Axial Bearing, see component details Fair Reuse Reused

32107 / Bearing Bush - TPL, see component details Fair Reuse Reused

42001 / Bearing Casing, see component details Damaged Replace Reused

42002 / Hood, see component details Fair Replace Reused

42015 / Sealing Cover, see component details Fair Replace Reused

43001 / Partition Wall, see component details Good Reuse Reused

86505 / Speed Sensor, see component details Good Reuse Reused

Turbine Components

Part Condition Recommendation Activity

2142667-01 on HT454093 Page 3 of 32

21000 / Shaft, Replacement Interval Replace, Balancing Reused, Balancing
Reached
Serial Number: BL3011, see component details

21007 / Damping Wire, see component details Fair Replace Reused

21010 / Labyrinth Sleeve, see component details Fair Reuse Reused

29000 / Turbine Blade, see component details Replacement Interval Replace Reused
Reached

51001 / Gas Inlet Casing, see component details Fair Reuse Reused

56001 / Nozzle Ring, see component details Damaged Replace Reused

61001 / Gas Outlet Casing, see component details Fair Reuse Reused

63000 / Turbine Diffuser, see component details Fair Replace Reused

68000 / Foot, see component details Fair Reuse Reused

Parts Replaced Quantity

10900 / CARTRIDGE-GROUP 1 Needs to be ordered

56001 / Nozzle Ring 1 Needs to be ordered

63000 / Turbine Diffuser 1 Needs to be ordered

97070 / SPARE PARTS SET 1 1 Needs to be ordered

2142667-01 on HT454093 Page 4 of 32

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Measurements
Axial Clearance

Axial, A
Before: 0.40 mm in tolerance

After: 0.50 mm in tolerance

Radial Clearances

Measurement N
Before: 0.95 mm out of tolerance

After: 1.00 mm in tolerance

AR – KH
Before: 2.96 mm in tolerance

After: 3.09 mm in tolerance

2142667-01 on HT454093 Page 5 of 32

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Balancing of Rotor
Balancing Check Final

In tolerance In tolerance

2142667-01 on HT454093 Page 6 of 32

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Component Details
25000 / Compressor Wheel
Condition Recommendation Activity Serial Number
Replacement Interval Reached Replace, Balancing Reused, Balancing BV9329
Remarks
As percustomer request we reuse compressor wheel With SIKO time was reach

Fig. 1: Clean, After Cleaning Fig. 2: Clean, After cleaning

Fig. 3: Clean, After cleaning Fig. 4: Dirty, Condition area compressor Rubbed

Fig. 5: Dirty Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 7 of 32

74000 / Air Outlet Casing
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, Condition after cleaning Fig. 2: Dirty, Condition Before cleaning

76000 / Air Inlet Casing

Condition Recommendation Activity
Good Reuse Reused

Fig. 1: Clean, Condition after cleaning Fig. 2: Dirty, Condition Before cleaning

Fig. 3: Dirty, Condition Before cleaning Fig. 4: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 8 of 32

77000 / Wall Insert
Condition Recommendation Activity
Good Reuse Reused

Fig. 1: Clean, Condition after cleaning Fig. 2: Dirty, Condition Before cleaning

Fig. 3: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 9 of 32

79000 / Diffuser
Condition Recommendation Activity
Good Reuse Reused

Fig. 1: Clean Fig. 2: Clean, Condition after cleaning

Fig. 3: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 10 of 32

81000 / Filter Silencer Complete
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean Fig. 2: Clean

Fig. 3: Clean Fig. 4: Dirty, Condition Before cleaning

Fig. 5: Dirty, Condition Before cleaning Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 11 of 32

32001 / Thrust Bearing
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, Found light scratches at surface Fig. 2: Clean, Normal candition at surface

Fig. 3: Clean, Found light scratches at surface out siide Fig. 4: Dirty, Condition screatch
diameter

Fig. 5: Dirty Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 12 of 32

32101 / Radial Bearing CE
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, Found scratches at inner bearing bush Fig. 2: Clean, View of bearing CE

Fig. 3: Dirty Fig. 4: Dirty, Condition screatch

2142667-01 on HT454093 Page 13 of 32

32102 / Radial Bearing TE
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, View of inner bearing TE Fig. 2: Clean, View scratches at inner bearing bush

Fig. 3: Dirty, Condition Before cleaning Fig. 4: Dirty, Condition screatch

2142667-01 on HT454093 Page 14 of 32

32104 / Auxiliary Bearing
Condition Recommendation Activity
Fair Replace Reused
Remarks
Found heavy scratches at surface auxiliary bearing

Fig. 1: Clean, View scratches at surface auxiliary bearing Fig. 2: Clean, View scratches at surface Auxiliary bearing

Fig. 3: Dirty, Condition screatch Fig. 4: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 15 of 32

32105 / Floating Disc
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, View of floating disc Fig. 2: Dirty, Condition screatch

Fig. 3: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 16 of 32

32106 / Axial Bearing
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, View of Axial bearing Fig. 2: Clean, View of Axial bearing

Fig. 3: Dirty Fig. 4: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 17 of 32

32107 / Bearing Bush - TPL
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, After cleaning Fig. 2: Clean, After cleaning

Fig. 3: Dirty Fig. 4: Dirty, Condition Before cleaning

Fig. 5: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 18 of 32

42001 / Bearing Casing
Condition Recommendation Activity
Damaged Replace Reused
Remarks
-Found heavy wear at contact surface between bearing casing, hood and sealing cover
- Hood mooving not static at position due to sealing cover can’t press hood at proper position

Fig. 1: Clean, Foun wear at bearing casing sealing cover are Fig. 2: Clean, View of back side bearing casing

Fig. 3: Clean, Condition after cleaning Fig. 4: Clean, After cleaning, view of front bearing casing

Fig. 5: Dirty, Condition Before cleaning Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 19 of 32

42002 / Hood
Condition Recommendation Activity
Fair Replace Reused
Remarks
Found wear at hood pressing position

Fig. 1: Clean, Condition after cleaning Fig. 2: Clean, Condition after cleaning

Fig. 3: Dirty, Condition Before cleaning Fig. 4: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 20 of 32

42015 / Sealing Cover
Condition Recommendation Activity
Fair Replace Reused
Remarks
Found wear ata lack hood position and aluminum sealing cover was deformation

Fig. 1: Clean, View of sealing cover Fig. 2: Clean, View deformation of plate sealing cover

Fig. 3: Clean, View wear at sealing cover Fig. 4: Clean, Condition after cleaning

Fig. 5: Dirty, Condition area Oil Baffle plate deformasi Fig. 6: Dirty, Condition Carbon on area Sealing
Recomendation must be Replace

2142667-01 on HT454093 Page 21 of 32

43001 / Partition Wall
Condition Recommendation Activity
Good Reuse Reused

Fig. 1: Clean, After Cleaning Fig. 2: Clean, After Cleaning

Fig. 3: Clean Fig. 4: Clean

Fig. 5: Dirty, Condition Before cleaning Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 22 of 32

86505 / Speed Sensor
Condition Recommendation Activity
Good Reuse Reused

Fig. 1: Fig. 2:

2142667-01 on HT454093 Page 23 of 32

21000 / Shaft
Condition Recommendation Activity Serial Number
Replacement Interval Reached Replace, Balancing Reused, Balancing BL3011
Remarks
As percustomer request we reuse bladed shaft with running hours reach SIKO part life time

Fig. 1: Clean Fig. 2: Clean

Fig. 3: Dirty, Condition Before cleaning Fig. 4: Dirty, Condition Before cleaning

Fig. 5: Dirty, Condition Before cleaning Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 24 of 32

21007 / Damping Wire
Condition Recommendation Activity
Fair Replace Reused
Remarks
1 set with bladed shaft running hours,reach SIKO part life time and we reuse as percustomer request

Fig. 1: Clean Fig. 2: Dirty, Condition Before cleaning

21010 / Labyrinth Sleeve

Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean Fig. 2: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 25 of 32

29000 / Turbine Blade
Condition Recommendation Activity
Replacement Interval Reached Replace Reused
Remarks
Turbine blade is SIKO part and life time of turbine blade was reach to replace SIKO Part component, as percustomer request
we reuse it

Fig. 1: Clean, Condition Turbine blade erroded Fig. 2: Clean, Condition of Turbine blade corrosion

Fig. 3: Clean Fig. 4: Clean, Condotion of Turbine blade corrotion

Fig. 5: Clean Fig. 6: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 26 of 32

51001 / Gas Inlet Casing
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Dirty, Condition insullation gas inlet casing Fig. 2: Dirty, Condition after cleaning

Fig. 3: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 27 of 32

56001 / Nozzle Ring
Condition Recommendation Activity
Damaged Replace Reused
Remarks
Found crack at Nozzle ring Blade, we recommendation to replace as soon as posible but customer decided to replce it

Fig. 1: Clean, View of inlet Nozzle ring Fig. 2: Clean, Almost all nozzle ring blade have crack

Fig. 3: Clean, After cleaning Fig. 4: Clean, View crack at Nozzle ring

Fig. 5: Clean Fig. 6: Dirty, Condition Nozzle ring area creack

2142667-01 on HT454093 Page 28 of 32

61001 / Gas Outlet Casing
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean, Condition after cleaning Fig. 2: Dirty, Condition Before cleaning

2142667-01 on HT454093 Page 29 of 32

63000 / Turbine Diffuser
Condition Recommendation Activity
Fair Replace Reused
Remarks
Found corrosion at turbine diffuser

Fig. 1: Clean Fig. 2: Clean, Condition after cleaning

Fig. 3: Clean Fig. 4: Clean, Condition after cleaning

Fig. 5: Clean Fig. 6: Clean, Condition View wear at Turbine diffuser

2142667-01 on HT454093 Page 30 of 32

68000 / Foot
Condition Recommendation Activity
Fair Reuse Reused

Fig. 1: Clean Fig. 2: Dirty

Fig. 3: Dirty

2142667-01 on HT454093 Page 31 of 32

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Appendix

Detailed Scope of Work

M52 / Cartridge group - Removal and Reinstallation - On-Site

- Execute Service Package

O02 / Cartridge group - Service Work

- Execute Service Package

(ABB Service engineer) (Chief engineer MV Heltevia)

2142667-01 on HT454093 Page 32 of 32