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Troubleshooting
Troubleshooting
! WARNING
Before performing opening checks, confirm that the SELFJECTOR has stopped completely.
Whether the SELFJECTOR has come to a stop can be checked by watching the safety joint
section at the horizontal shaft gear pump side or the fan of the motor.
If the Discharge Monitor is provided, the stop of the SELFJECTOR can be known as well from the
illumination of LED (green) on top of the Multi-Monitor.
! CAUTION
When an alarm occurs, perform checks and remove the cause of the alarm before re-starting the
machine.
14.1 Alarms
SELFJECTOR Instruction Manual 14-1 Operation & Maintenance Manual Section3 Maintenance
14.1.2 Alarm indications
HSH-1
Fig. 14-1
SELFJECTOR Instruction Manual 14-2 Operation & Maintenance Manual Section3 Maintenance
ON
HBC-1 HBC-2
Fig. 14-2
SELFJECTOR Instruction Manual 14-3 Operation & Maintenance Manual Section3 Maintenance
Oil leakage
HAP-11
Fig. 14-3
Substitution
Discharge
SELFJECTOR Instruction Manual 14-4 Operation & Maintenance Manual Section3 Maintenance
14.1.4 Self-diagnostic function of detectors
Fig. 14-6
The error LED [Err] of the Multi-Monitor is displayed on the upper 7 segment LED, and on the middle
LED, the number which shows what sensor is abnormal. (Fig. 14-6, Table 14-2)
Turn off the power supply of Multi-Monitor in the state of previous section, and turn on again, each
display will be re-started if the pressure signal returns to normal range.
In case that breakdown of a sensor, disconnection of lines, or negative pressure (-63kPa or less),
display and function of each sensor cannot be used even after turning off and on, but operation is
possible. In this case, display of 7 segment LED shows [----]. (Fig. 14-7, Table 14-2)
Fig. 14-7
SELFJECTOR Instruction Manual 14-5 Operation & Maintenance Manual Section3 Maintenance
Defective sensor Middle display of 7 Item impossible to Function impossible to
(color of cable cover) segment LED when display use
error occurs
Feed liquid inlet Feed liquid fluctuant
pressure sensor No display Flow rate detector function
(green) (pressure fluctuation)
Light liquid outlet
Light liquid
pressure sensor 1 LM
outlet pressure
(yellow)
Circulation line
Circulation line
pressure sensor (*) 2 H-HIDENS
pressure
(blue)
(*)Circulation line pressure sensor equipped in MM32 only
When treating temperature is 1 or less than that, [Lo] is displayed, and 130 or more than this,
[Hi] is displayed. (Fig. 14-8)
Fig. 14-8
SELFJECTOR Instruction Manual 14-6 Operation & Maintenance Manual Section3 Maintenance
14.1.4.3 Proximity switch (equipped in MM22 and MM32 only)
As a Self-diagnostic function, the LED (red), abnormal rotary display is lighted on the upper
Multi-Monitor in the following case.
In case that rotary number of SELFJECTOR is 2500rpm or more (Breakdown of circuit, etc.)
In case of destabilization of input signal to the proximity switch. (False installing of proximity
switch, etc.)
After adjusting the installing position of proximity switch to the normal position, and input signal is
stabilized, this LED will be light off. Alarm is not output by this LED lighting.
.
Abnormal revolution
Fig. 14-9
(Refer to 5.1.2 for adjustment of the installing position of proximity switch and check.)
NOTE
During operation or before stopping of operating condition of SELFJECTOR, rotary abnormal
display LED (red) would light briefly. Its not defect of Multi-Monitor.
SELFJECTOR Instruction Manual 14-7 Operation & Maintenance Manual Section3 Maintenance
14.2 Occurrence of oil leakage
(The oil flows out from the sludge outlet or heavy liquid outlet.)
14.2.1 Check the flow rates of valve closing operating water and sealing water.
Remove the joint (SV2) connecting tube The pressure to set for the water pressure reducing
valve is 0.3 MPa.
and place the manual handle of the
Flow rate of bowl closing valve
solenoid valve in the "OPENED" position SJ15H 85H : 1.5 2 L/min
and measure the flow rate of valve SJ110H 220H : 3.0 3.5 L/min
closing operating water. When the water flow rate is low, clean the
strainer, nozzle joint and piping line.
(Fig. 14-10)
Extend the time of the valve closing operating
water timer. (Set with interval timer)
Check the flow rate of sealing water For flow rate, see Table 6-10.
Flow speed
(SV3): Automatic specification
SJ15H 35H : Approx. 7 L/min.
Disconnect the sealing water tube, place SJ60H, 85H : Approx. 12 L/min.
the manual handle of the solenoid valve in SJ110H 220H : Approx. 16 L/min.
the "OPENED" position, and measure the When the flow rate is low, clean the piping line.
Adjust the sealing water timer in keeping with the
flow rate of sealing water.
flow rate of sealing water.
(Fig. 14-10) (Refer to Section 6.5 .)
* Dynamic pressure (A state where water is flowing)
SELFJECTOR Instruction Manual 14-8 Operation & Maintenance Manual Section3 Maintenance
14.2.2 Checks to perform by disassembling bowl
Check that there are no scratches on the If metallic power get into seal surface, and its length of
sheet surface of the main seal ring. (Fig. scratch is more than 60 % of the length of seal
14-11 5) surface, replace the main seal ring.
Check that there are no scratches on the If there is a scratch, replace the O ring with a new one.
O ring of the valve case. (Fig. 14-11 6)
Check that there are no scratches on the If there is a scratch, replace the valve sheet with a new
valve sheet. (Fig. 14-11 7) one.
Check the pilot valve has no Thoroughly clean the pilot valve. Set it in the valve
contamination and its operation. case and check whether it can be operated by hand.
(Fig. 14-11 8)
Check the drain nozzle is not blocked. Clean.
(Fig. 14-11 9)
Check that there are no scratches on the If there is a fine scratch, repair it with an oil stone.
sheet surface of the main cylinder. (Fig. (Refer to Section 12.2.9 .)
14-11 10) (The main cylinder for C heavy oil has a special
coating. If there is a scratch, replace the main cylinder
with a new one.)
Check all the O rings are elastic, and Replace if defective.
have no scratches or loss of elasticity.
(Particularly the O ring on the outside of
the main cylinder) (Fig. 14-11 11)
Check the diameter of the gravity disc. Use a gravity disc suitable the density for the oil.
(Fig. 14-11 12) Check whether the oil temperature and the oil feeding
rate are appropriate. (Refer to Section 6.4 .)
14.2.4 Other
Check that O rings of the upper and lower Replace if defective.
hood have elasticity, and no scratches
SELFJECTOR Instruction Manual 14-9 Operation & Maintenance Manual Section3 Maintenance
Fig. 14-11
18
18
19
Vertical 20
shaft
Fig. 14-12
SELFJECTOR Instruction Manual 14-10 Operation & Maintenance Manual Section3 Maintenance
14.3 Occurrence of abnormal vibration
SELFJECTOR Instruction Manual 14-11 Operation & Maintenance Manual Section3 Maintenance
26
22 21
25
23
22 23
24 21
Fig. 14-13
28 27 29
Fig. 14-14
SELFJECTOR Instruction Manual 14-12 Operation & Maintenance Manual Section3 Maintenance
14.4 No discharging sludge even if discharge procedures are performed.
Check that solenoid valve (SV1) works Replace defective parts.
appropriately. (Fig. 14-10)
Check the solenoid valve for partial discharge
(SV9) works appropriately. (Fig. 14-10)
Check that O ring (inner side) on the sliding Replace O ring if there is evidence of sludge
contact part of the bowl's main cylinder is good. having entered under the main cylinder at the
lower water pressure chamber below.
Check that main sealing is installed Replace if its surface protrudes more than 1 mm
appropriately. from the groove. (Refer to Section 12.2.6 )
Check the strainer of the operating water piping Clean.
is not blocked. (Fig. 14-10)
Check the O ring of the water supplying device Replace if defective.
for defective sealing. (Fig. 14-12 19)
Check the pilot valve assembly is not Clean.
contaminated. (Fig. 14-11 17)
Check that O ring is not defective sealing. Replace if defective.
Check that pure water inlet pressure is Adjust pressure (0.3 - 0.5MPa)
decreased.
14.5 Flow of water mix into the light liquid outlet side
Aren't the sealing water and replacement water Measure the flow rates of sealing water and
flow rates excessive? substitution water. If they are in excess of the
specified flow rates, adjust the timers.
(Refer to Section 6.5 .)
Is the diameter of the gravity disc appropriate? Use a gravity disc suitable for the properties of
(Fig. 14-11 12) the oil. (Refer to Section 6.4 .)
Check that solenoid valve (SV3) is not defective Replace defective parts.
sealing.(Fig. 14-10)
Is the sludge discharged? Perform corrective steps in Section 14.4
Check that heavy liquid outlet of the bowl is not Clean.
blocked.
SELFJECTOR Instruction Manual 14-13 Operation & Maintenance Manual Section3 Maintenance
14.7 Water mixed into gear oil
Isn't the operating water drain pipe clogged? Clean.
Isn't the operating water supplied when the Check the solenoid valve and replace defective
SELFJECTOR is stopped? parts.
Note) Keep the source valve closed.
Check that O ring of the bearing housing (1) is Replace if defective.
not defective sealing. (Fig. 14-13 25)
Check that O ring of the bearing cap is not Replace if defective.
defective sealing. (Fig. 14-13 26)
Check that ventilator hole (The hole of the side Clean.
surface 2mm) of gear cover is not blocked.
SELFJECTOR Instruction Manual 14-14 Operation & Maintenance Manual Section3 Maintenance
14.11 Mixed flow of oil into heavy liquid outlet
Isn't the inside diameter of the gravity disc too Replace the gravity disc with an appropriate
large? Fig. 14-11 12 inside diameter. (Refer to Section 6.4 .)
Isn't the flow rate of sealing water low? Clean the strainer of reducing valve. Measure
the flow rate of sealing water and adjust the
timer.
Isn't there leakage from the O ring of the light Replace the O ring.
liquid chamber?. Fig. 14-11 31
Isnt adjusted that the back pressure adjusting Light liquid maximum discharge pressure
valve at the light liquid outlet side is over the SJ15H/HH: 0.20MPa
light liquid maximum discharge pressure? SJ25/HH - SJ220H/HH: 0.25MPa
Adjust pressure under the value written above.
14.12 Accessories
Check the valve sheet surface has no Check and clean. Replace if defective.
scratches, or catch foreign substance.
14.12.3.2 Leakage
Check that valve sheet or disc is not damaged. Check. Replace defective parts.
SELFJECTOR Instruction Manual 14-15 Operation & Maintenance Manual Section3 Maintenance
14.12.4 Leakage Monitor function (LM) of Multi-Monitor
[Refer to Section 7.2 .]
! CAUTION
When adjusting the light liquid outlet pressure beyond the leakage trigger level ( P), be sure to
follow the procedure below. Failure to follow could result in a false alarm being issued. The same
applies when the light liquid outlet pressure varies due to improper flow rate adjustment.
(1) Change the position of the MM function switch on the control panel from ON to OFF.
(2) Accomplish pressure and flow rate adjustments.
(3) Return the MM function switch on the control panel to the ON position. (In approximately 30 to
40 seconds, the flow LED on the Multi-Monitor will be activated.)
Note) In case of manual versions, read the above description control panel as alarm panel or
starter.
SELFJECTOR Instruction Manual 14-16 Operation & Maintenance Manual Section3 Maintenance
14.12.4.3 Alarm output during discharge process
PC board is out of order. Replace the Multi-Monitor.
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14.12.5 Discharge Detector function (DD) of Multi-Monitor
[Refer to Section 7.3 .]
Abnormal revolution
Fig. 14-15
SELFJECTOR Instruction Manual 14-18 Operation & Maintenance Manual Section3 Maintenance
14.12.6 Water Detector function (WD) of Multi-Monitor
[Refer to Section 7.4 ]
14.12.6.1 Alarm is frequent. (HSH-1)
Is pressure in the circulation line is below the Apply back pressure of 0.1MPa.
alarm level? ; Or isn't back pressure applied?
! CAUTION
When adjusting the circulation line pressure beyond the water trigger level ( W), follow the
procedure below. Failure to follow could result a false alarm being generated.
(1) Change the position of the Multi-Monitor function switch on the control panel from ON to OFF.
(2) Accomplish pressure adjustment.
(3) Return the Multi-Monitor function switch on the control panel to ON. (In approximately 20 to
30 seconds, the flow rate LED on the Multi-Monitor is activated.)
NOTE
For "Cause of Troubles and Corrective Steps" on the automatic control panel, refer to
Operation Manual 3A - 3B.
SELFJECTOR Instruction Manual 14-19 Operation & Maintenance Manual Section3 Maintenance