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  • Ball Mill Basics by FLSmidth .

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    eltadis.ats
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    This document discusses upgrades to ball mills from FLSmidth, including new internals, operational features, lubrication units, and a water injection system. The upgrades aim to minimize risks like clogging, improve material transport, and control temperature during cement production. A new wireless monitoring system called SMARTFILL uses microphones to detect sound levels and transmit data to optimize ball charge levels in mills.

    Original Description:

    Info basica de molinos de bola FLS

    Original Title

    Ball mill basics by FLSmidth .

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    This document discusses upgrades to ball mills from FLSmidth, including new internals, operational features, lubrication units, and a water injection system. The upgrades aim to minimize risks like clogging, improve material transport, and control temperature during cement production. A new wireless monitoring system called SMARTFILL uses microphones to detect sound levels and transmit data to optimize ball charge levels in mills.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    62 views15 pages

    Ball Mill Basics by FLSmidth .

    Uploaded by

    eltadis.ats
    This document discusses upgrades to ball mills from FLSmidth, including new internals, operational features, lubrication units, and a water injection system. The upgrades aim to minimize risks like clogging, improve material transport, and control temperature during cement production. A new wireless monitoring system called SMARTFILL uses microphones to detect sound levels and transmit data to optimize ball charge levels in mills.

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    of 15

    Ball Mill

    New Product Upgrades

    Title The information contained or referenced in this presentation is confidential


    and proprietary to FLSmidth and is protected by copyright or trade secret laws.
    Ball Mills for cement

    UMS UM

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Mill internals - Ducroline

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Operational function and features

    Minimize the risk


    of clogging due
    to ball charge
    “cleaning”

    Free
    flow

    Material transport by
    Coarse chamber ball charge Fine grinding ball charge
    adjustable lifters

    Short built in length

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Advantages of Stanex diaphragm

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Lubrication unit HP-LP
    Upgrade available for trunnion mills

    Features

    Safety equipment

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved 2/16/2018


    Lubrication unit HLPC-II
    Upgrade available for old slide shoe mills

    Features

    Safety equipment

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved 2/16/2018


    Water injection system for Cement mills
    Stuffing box
    Smartfill/WITherm

    Internal pipes outlet


    Internal pipes inlet

    Measurement of temperature

    External pipes outlet


    External pipes inlet

    Pump station incl.


    Sub Control System

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Water injection system for cement mills

    Internal water cooling:


    Cement operating temperatures
    110-125 deg. C.

    T>125 deg. C.
    Dry-clogging or dehydration of gypsum

    T<110 deg. C.
    Wet-clogging of gypsum

    Diagram showing temperature rise through a cement mill

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Pump station incl. Sub Control System

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Stuffing box for central drive

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Advantages of

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    FOLAFON replaced by SMARTFILL
    High precision level and temperature sensors for ball mills

    Low level
    High pitched
    sound

    Ideal level
    „quiet“

    High level
    Microphone Very „quiet“

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    SMARTFILL
    Wireless transmission of structure borne sound

    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved


    Questions?
    The information contained or referenced in this presentation is confidential and proprietary to FLSmidth and is protected by copyright or trade secret laws.

    FLSmidth 2010, all rights reserved

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