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A Review and Perspective On Industry High-Temperature Heat Pumps
A Review and Perspective On Industry High-Temperature Heat Pumps
A R T I C L E I N F O A B S T R A C T
Keywords: A reduction of CO2 emission from heating industry is urgently required due to the transition of industry towards
High-temperature heat pump carbon neutrality. The High-temperature Heat Pump (HTHP) is a valid alternative technology for heating while
Low-GWP refrigerants enhancing energy utilization efficiency to potentially contribute to carbon neutral electrification. Therefore, this
Industrial heating
study proposes some future development directions for HTHPs based on the current state of research and
Carbon neutral
application cases to accelerate the replacement of industrial boilers. The laboratory-scale HTHPs with heat sink
temperature higher than 80 ◦ C are reviewed following different configurations, including single-stage, multi-
stage, cascade, hybrid system, etc. Among these experimental researches, about 71% of the prototypes were
charged with low Global Warming Potential (GWP) refrigerants. Besides, HTHPs with large temperature lift is a
must in practice, and some even achieved temperature lift above 100 ◦ C. For the application researches, the
heating capacity of reviewed HTHPs applied in industry ranged from 60 kW to 18 MW with output temperature
higher than 80 ◦ C. High-GWP refrigerants, especially R245fa and R134a, are the mainstream refrigerants for
applications until now, accounting for 67% of the reviewed cases. The remaining units were charged with natural
refrigerants, and no reports are available for new synthetic refrigerant (e.g. HFOs, HCFOs). Based on the
comprehensive review of HTHPs from laboratory and application, four suggestive prospects are revealed for
HTHPs, being i) low-GWP refrigerants; ii) output temperature higher than 100 ◦ C; iii) heating capacity larger
than 1 MW; iv) Coefficient of Potential (COP) larger than 4 under 40 ◦ C temperature lift.
take the lead in achieving carbon neutrality in 2025, the UK and Japan
aim to achieve carbon neutrality by 2050, and China announced that its
1. Introduction
carbon emissions would reach the peak before 2030 and strive to ach
ieve carbon neutrality by 2060.
As early as 1992, people started to recognize the unprecedented
The heating process is the major source of greenhouse gas emissions,
serious impact of greenhouse gas emission on the global climate change,
accounting for 25% in the UK [1], and more than 20% in China [2]. At
and the United Nations subsequently passed the “United Nations
present, the heating in industry is mainly provided by coal-fired boilers
Framework Convention on Climate Change”. As of 2016, a total of 197
in China. Note that the conventional coal-fired boilers produce 1.3 Gt
countries had signed the convention, of which the goal is to reduce at
CO2 every year, which contributes 33% to the dust and 27% of total SO2
mospheric greenhouse gases and maintain their concentration at a stable
emissions in China [3]. Industrial boilers not only act as major energy
level. Followed by the “Kyoto Protocol” which was passed in 1997, 183
users but also are responsible for greenhouse gas emissions and air
countries had signed it by 2009. In 2016, it was further realized that
pollution [4]. Therefore, the replacement of coal-fired boilers is under
more actions must be taken to face the climate change, hence it brought
way. From a variety of economic comparisons of different industrial
a total of 178 countries to sign the “Paris Agreement”, acknowledging
boilers (electric boilers, gas-fired boilers, heat pumps, etc.), the gas-fired
that the world needs to take immediate action to reduce greenhouse gas
boiler is competitive in containing both clean nature [5] and economy
emissions and strengthen the capability of dealing with climate change.
advantage [6]. However, gas-fired boilers consume a large amount of
The above three pacts are the landmarks in human history to respond to
natural gas that require high-pressure storage tank with concerns upon
climate change. Further, in 2020, many countries committed to take
safety and high investment costs for gas transmission network, thereby
more drastic measure through policies. For example, Denmark would
* Corresponding author.
E-mail address: rzwang@sjtu.edu.cn (R.Z. Wang).
https://doi.org/10.1016/j.rser.2022.112106
Received 26 August 2021; Received in revised form 25 November 2021; Accepted 9 January 2022
Available online 10 March 2022
1364-0321/© 2022 Elsevier Ltd. All rights reserved.
J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
restricting its promotion [7]. Overall, the combustion of fossil fuels is the
last means for heating processes due to the severe primary consumption
and pollutants. To meet the demand of carbon neutrality in heating
industry, Heat Pumps (HPs), especially HTHPs are recommended to
replace primary energy consumption boilers. The use of HPs can not
only recover the waste heat from industrial processes and improve the
energy utilization efficiency, but also cut down the use of fossil fuels and
thereby reduce CO2 emissions. In essence, upon augmenting the tech
nically feasible performance yields, the implementation potential of
HTHPs can be further increased [8].
Regarding boiler replacements, it is essential to realize the scenarios
of the corresponding applications to clarify the future of HTHP devel
opment. Accordingly, this study first reviews the state of the art of HTHP
technology, explaining the gap between the laboratory-scale and actual
industrial applications, followed by pointing out the perspective to
bridge the gap of HTHP future development. The existing studies of
laboratory-scale HTHP with output temperature higher than 80 ◦ C are
then reviewed to understand the current research status of HTHP
development. Subsequently, the working fluids for HTHPs are reviewed
based on the concerns of environmental impact, policy and perfor
mance. Finally, to clarify the current implementation status for HTHPs,
some applicable case studies of HTHPs in different industrial sectors are
reviewed. Based on the summary from refrigerants, output temperature,
temperature lift, efficiency and heating capacity, four predictive devel
opment directions for future HTHP are proposed.
2. Configurations of HTHPs
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reached 3.0 at an evaporation temperature of 65 ◦ C. In the past recent larger temperature lift. Deng et al. [18] synthesized a new refrigerant
ten years, more researches about HTHP have been conducted. Song et al. mixture named NBY-1, which is non-toxic, non-flammable and has a
[10] conducted some HTHP tests, using R142b as refrigerant under a zero ODP. Hot water up to 130 ◦ C was obtained under the condition of
heat source temperature of 35–45 ◦ C and a heating temperature of 50 ◦ C heat source with a COP of 2.74. Recently, Zhang et al. [19] carried
60–85 ◦ C. When the heat source temperature was 45 ◦ C and the heating out experimental investigations on the working fluids of R134a, R227ea,
temperature was 85 ◦ C, the COP was 4.07 and 2.8 under 10 ◦ C and 25 ◦ C R236fa, R245fa and R1234ze(Z) in a single-stage HP system. From their
of heating water temperature lift, respectively. Yu et al. [11] synthesized assessments, R1234ze(Z) is suitable for moderate HTHP applications.
an azeotropic refrigerant BY-4 and tested its thermodynamic perfor Due to the high discharge temperature at high-temperature condi
mance in a single-stage compression system. Under the working condi tions, the liquid-injection cooling technology can be applied to ensure
tions of heat source at 50–70 ◦ C and heat sink at 80–110 ◦ C, the achieved the safe operation of compressor, especially for water refrigerant with a
COP was higher than 3.5 when the temperature lift was larger than high adiabatic coefficient. The typical process is shown in Fig. 1(b).
30 ◦ C. Madsboell et al. [12] developed a centrifugal water vapor Chamoun et al. [20] set up a water HTHP bench and demonstrated the
compressor for HTHP subject to single-stage compression, their moti dynamic evolution of system parameters. To avoid overheating of the
vation was to meet the industrial heating requirements (90–110 ◦ C) with compressor chamber, liquid water from Flash Tank (FT) was injected to
a capacity in the range of 100–500 kW and 25–30 ◦ C temperature lift per the suction chamber of twin-screw compressor. Condensation temper
stage. Fleckl et al. [13] investigated the performance of a lab-scale HTHP ature of 119–121 ◦ C could be attained with the heat source temperature
with R1336mzz(Z) as the working fluid with a piston compressor, and varying from 85 to 95 ◦ C. In 2019, Wu et al. [21] also established a
reported a condensation temperature up to 150 ◦ C and a COP of 2.4 prototype of water vapor HTHP, using the same liquid injection cycle
under 70 ◦ C temperature lift. Without mentioning the details of the depicted in Fig. 1(b). They found that the COP decreased from 4.40 to
named refrigerant of HT125, Noack et al. [14] developed and applied 4.03 and the heating capacity augmented from 226.1 to 230.5 kW with
this refrigerant in a HTHP with a COP of 1.7 which could yield 140 ◦ C condensation temperature being raised from 121.4 to 126 ◦ C, when the
hot water and 70 ◦ C temperature lift. Huang et al. [15] tested a R245fa evaporation temperature was 87 ◦ C.
heat pump with a scroll compressor, which had the ability of generating The basic single-stage compression configuration is generally less
120 ◦ C hot water and a maximum temperature lift of 49 ◦ C. A new efficient at a large temperature lift. To improve the efficiency, cycle
refrigerant, BY-5, was synthesized by Zhang et al. [16], and their optimizations are applied. It can be seen from Fig. 1(c), single-stage
single-stage HP attained a COP of 2.2 with the heat sink temperature of cycle equipped with IHX improves the enthalpy of vapor at condenser
130 ◦ C and heat source temperature of 80 ◦ C. Liu et al. [17] modified a inlet, thereby increasing the heat exchange rate in the condenser.
heat pump with a scroll compressor having R134a and R513A as the Reiβner et al. [22] composed a new, safe and environmentally friendly
working fluids. When operated at the evaporation temperature ranging working fluid, called LG6. With a single-stage HP and IHX, output at
from 0 to 30 ◦ C and the condensation temperature spanning from 70 to about 140 ◦ C and a COP of 3.2 were achieved at 80 ◦ C heat source.
85 ◦ C, hot air with temperature higher than 70 ◦ C was obtained for Helminger et al. [23] obtained the heat sink temperature up to 155 ◦ C
drying application. The R513A system outperformed R134a when the and a COP of 2.7 (ΔT = 45 ◦ C) using R1336mzz(Z) HTHP. Moisi et al.
evaporation temperature was higher than 0 ◦ C and the condensation [24] exploited a R600 HTHP and achieved output heat at 110 ◦ C. To
temperature being lower than 60 ◦ C. However, R134a system showed a further utilize the sensible heat of refrigerants after condenser, a
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
subcooler was arranged after IHX. Cao et al. [25] experimentally The refrigerant at the outlet of condenser is branched into two streams,
investigated the performance of an air-source HTHP by using a tran with some being throttled to subcooling state while most refrigerant
scritical CO2 cycle with an IHX. To investigate the influence of IHX, the passes through the economizer and cooled by the subcooling fluid. He
experiments with and without IHX were both conducted. The conditions et al. [28] applied the vapor injection system with an economizer to
of 2 ◦ C ambient temperature and 40/70 ◦ C, 10/70 ◦ C and 10/90 ◦ C for provide hot water up to 88 ◦ C. From the operation of the R124 HTHP
heat sink inlet/outlet were tested. At the condition of 10/90 ◦ C, the COP prototype in different injection pressure (0.82–0.98 MPa), the injection
of the system without IHX fluctuated from 2.55 to 2.75, and that of the mass flowrate and heating capacity increased with higher injection
system with IHX ranged from 2.51 to 2.91. Subcooler before expansion pressure, but the COP did not change remarkably. The temperature of
valve is generally used to decrease the temperature of liquid refrigerants EEV inlet decreased significantly, which ensured the reliable operation
before entering the Electric Expansion Valve (EEV). Wemmers et al. [26] of EEV in HTHP system. Wilk et al. [29] utilized the vapor injection
added a subcooler in a HTHP with IHX. Hot water at 70–100 ◦ C was system assisted with an economizer in an öKO1 HTHP, producing hot
obtained in the subcooler, and steam at 80–125 ◦ C (0.5–2.4 bar) was water at 80–130 ◦ C. At the highest output temperature, the COP was 2.3
produced in the condenser. COP was 1.9 under the condition of 60 ◦ C with 60 ◦ C heat source.
heat source and 125 ◦ C heat sink. A vapor injection HTHP with an IHX and economizer (shown as
Fig. 2(c)) was developed in France, conveying a heating capacity from
300 to 500 kW. Refrigerant of R245fa and twin-screw compressor were
2.2. Refrigerant injection system adopted. The design offered the highest heat sink temperature of 102 ◦ C
and a COP of 2.5 at 32 ◦ C heat source [30]. Arpagaus et al. [31] suc
Injection technique has been proven to be an effective solution to cessfully tested R1224yd(Z), R1233zd(E) and R1336mzz(Z) in a 10 kW
improve the performance of heat pump systems by increasing the effi HTHP in a same design configuration as Fig. 2(c). The experiments were
ciency of compression process [27]. Such modification can be applied conducted at 30–80 ◦ C heat source and achieved output temperature
through liquid refrigerant injection or vapor refrigerant injection. The ranging from 70 to 150 ◦ C. When operated at 60 ◦ C evaporation tem
former is commonly used for cooling compressors to ensure the reliable perature and 110 ◦ C condensation temperature, the COP value was 3.2,
system operation, which has been introduced in Section 2.1. In addition 3.1 and 3.0 for R1223yd(Z), R1233zd(E) and R1336mzz(Z), respec
to reducing compressor discharge temperature, the vapor refrigerant tively. The implementation of IHX increased the COP approximately by
injection targets at increasing capacity for large temperature lift. At the 15% for R1233zd(E) compared to the basic cycle.
same time, the system capacity can be adjusted by controlling the
injected refrigerant flow rate. The injection system mainly employs two
typical configurations, which are the FT and economizer, to assist vapor 2.3. Ejection system
injection cycle as shown in Fig. 2(a) and (b), respectively. From some
prior researches, the FT cycle has better performance in both heating Using ejector as an expansion device to replace the throttling valve in
capacity and COP. This is because the superheat of injected vapor in FT HP is recognized as an efficient way to reduce the throttling losses and
cycle is typically lower than that of the economizer cycle, yielding more irreversibility. Also, it can reduce the compressor work by raising the
efficient compression process. Additionally, FT is more economical suction pressure and temperature, leading to higher system COP [32].
compared with heat exchanger. Zhou et al. [33] developed a HTHP using a vapor ejection system in
The injection incorporates with economizer is displayed as Fig. 2(b). combination with BY4 refrigerant as depicted in Fig. 3(a). The output
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
hot water at 130 ◦ C from condenser was directly used to eject flashed 2.4. Multi-stage vapor compression system
vapor to avoid the loss of heat transfer in FT. The COP was 2.52 when the
ejection coefficient (μ = Poutlet/Pejected) was 2.72 (Theat source = 74 ◦ C, Multi-stage vapor compression system employs more than one
Theat sink = 130 ◦ C). Zhu et al. [34] designed a transcritical CO2 compressor, which is beneficial for increasing the temperature lift and
ejector-expansion HP water heater that offered hot water temperature improvimg the compressor efficiency. As typical systems are shown in
ranging from 50 to 90 ◦ C. The system COP reached 4.6 when the supply Fig. 4(a) and (b), in which vapor injection is added to multi-stage
temperature and ambient temperature was 70 ◦ C and 22 ◦ C, respec compression to decrease the discharge temperature of each
tively, which was 10.3% higher than the basic cycle. compressor and lower the power consumption of the heat pump system.
The multi-stage compression system has higher energy and exergy effi
ciency with the stage increasing [35]. Due to the complexity of the
multi-stage compression system, most studies focused on its theoretical
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
investigations, and there were only some experimental prototypes. condenser in low-stage system and taken from the evaporator in high-
Friotherm company [36] launched two-stage HTHPs using R1234ze(E) stage system.
as refrigerant. The circuit was equipped with an open-flash economizer, Lee et al. [42] conducted a HTHP which was consisted of R245fa
achieving a COP of 3.5 at an operating condition of 33.8 ◦ C heat source low-temperature cycle and a steam generation process. At the conditions
and 95 ◦ C heat sink temperature. Larminat et al. [37] designed and built of 60 ◦ C heat source temperature and 110 ◦ C condenser inlet tempera
a water HTHP prototype with a two-stage centrifugal compressor. The ture, 104 ◦ C steam was generated and the COP was about 3.5. Bamig
unit was designed for 700 kW heating capacity at an evaporation tem betan et al. [43] experimentally tested a cascade heat pump with the
perature of 90 ◦ C and a condensation temperature of 130 ◦ C, achieving a refrigerant of R290 in low-temperature cycle and the refrigerant of R600
COP of 5.5. Sang et al. [38] tested the NH3 two-stage compression sys of in high-temperature cycle, and the schematic of the system is shown
tem with an intercooler, which could deliver a highest temperature up to in Fig. 5(a). This cascade system could meet an 85 ◦ C temperature lift
87 ◦ C. The discharged refrigerant from low-pressure compressor con with a COP above 2. In 2019, they further investigated a semi-hermetic
denses in the intercooler while NH3 evaporates on the other side of and 4-cylinder piston compressor using R600 in a R290/R600 prototype
intercooler, followed by being compressed by high-pressure compressor [44]. The heat source temperature was 52–63 ◦ C and it could satisfy the
to facilitate high-pressure cycle. Also, the intercooler is a reservoir and temperature demand between 100 and 125 ◦ C with the highest
reacts flexibly even to the fluctuation of heat load. At a supply tem discharge temperature of 140 ◦ C. The average total compressor effi
perature of 85 ◦ C, the corresponding COP reached 2.75 and 3.49 subject ciency was 74%, and the isentropic efficiency was 83%. Schlemminger
to evaporation temperatures of 25 ◦ C and 35 ◦ C, respectively. et al. [45] built a 20 kW lab-scale cascade HTHP prototype using
Parallel HP system has evolved as a typical configuration over the R290/R600 as working fluids. The prototype was designed for produc
past decades, including parallel compression in one cycle and two par ing both ice-water and hot water. The test conditions covered evapo
allel cycle. Parallel compression in one cycle doubles the heating ca ration temperatures ranging from − 1 ◦ C to 1 ◦ C to produce 4 ◦ C
pacity at the same single-stage compression configuration. Bobelin et al. ice-water and condensation temperatures ranging from 113 ◦ C to 118 ◦ C
[39] designed a 200 kW HTHP using two parallel scroll compressors. to yield hot water from 85 to 116 ◦ C. The combined heating and cooling
The prototype reached the highest condensation temperature of 140 ◦ C. COP were 2.8 and 2.6 for 80 ◦ C and 110 ◦ C temperature lift, respectively.
The COP varied from 2.0 to 3.0 at an evaporation temperature span of Li et al. [46] developed a water-source cascade HTHP that can provide
50–60 ◦ C and a condensation temperature of 125 ◦ C. For parallel cycle, hot water temperature up to 170 ◦ C. Three kinds of refrigerants com
as shown in Fig. 4(c) and (d), the main objective is to achieve gradient binations were tested in the prototype. The inlet/outlet of heat source
heat transfer in heat exchangers. Wang et al. [40] proposed and built an temperature was 58/52 ◦ C, and the outlet water temperature ranged
R134a parallel HTHP prototype with serial heating on the water side as from 100 to 125 ◦ C for BY3A/R245fa, 100–130 ◦ C for BY3B/R245fa and
depicted in Fig. 4(c). The two evaporators were housed into one shell to 100–140 ◦ C for BY3B/BY6. The achieved COP was 2.54–2.37, 3.1–2.3
reduce the unit volume. The cooling water was heated by and 3.18–2.86 correspondingly. The pair of BY3B/BY6 exhibited the
low-temperature and high-temperature stage consecutively to achieve highest output temperature and system performance. Yan et al. [47]
serial heating. At the same working condition (45/90 ◦ C), the COP of the designed an air-source heat pump boiler, which consisted of a cascade
parallel system was 4.3 in comparison with that of the single stage of heat pump with a vapor generation system as shown in Fig. 5(b). R410A
only 3.25. Šarevski et al. [41] proposed a novel concept of turbo worked in low-stage loop and R245fa worked in high-stage loop, and a
compressor to boost the thermal vapor recompression system which can temperature lift up to 80 ◦ C was obtained. The water was heated in the
be considered as an assisted parallel cycle. Turbo compressor was condenser of high-stage loop, then flowed into the FT to heat the water
applied for each heat pump cycle. From the application, the temperature under vacuum pressure with flash temperature ranging from 60 to
of waste heat was 43 ◦ C and 23 ◦ C for high-pressure and low-pressure 100 ◦ C, finally the vapor from FT was compressed by a water vapor
cycle, respectively, and was 63 ◦ C and 43 ◦ C for output temperature, compressor to 120 ◦ C (1.98 bar). They tested the unit under ambient
respectively, with COP ranging from 7.4 to 8.4. They also estimated the temperature ranging from 5 to 35 ◦ C, and the boiler efficiency was 1.95
COP under different temperature conditions subject to the evaporation when the ambient temperature was 14 ◦ C.
temperature from 30 to 100 ◦ C and condensation temperature from 40
to 160 ◦ C. The calculated COP was up to 5.2 at 100 ◦ C evaporation and 2.6. Hybrid heat pump system
160 ◦ C condensation.
To achieve high-temperature output, vapor compression HPs must
2.5. Cascade heat pump system contain high condensation temperature, therefore resulting in large
compression ratio and high discharge temperature. To decrease the
Cascade system consists of two independently operating systems, compression ratio, some effective methods were employed to improve
connected by a cascade heat exchanger in which heat released by the the heat source quality of HP system. For instance, solar thermal assisted
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
system can be employed. On the other hand, to decrease the high There are mainly two types for the solar assisted HPs, the Direct Solar
discharge temperature of compressor, the absorption heat pump can be Assisted HP (DX-SAHP) and the Indirect Solar Assisted HP (ID-SAHP).
integrated into HPs to provide higher temperature output. The absorp The former employs solar collector as evaporator in which refrigerant is
tion heat pump has the ability to supply heat at 100–150 ◦ C, based on a filled, and the latter uses medium (like water and air) inside solar col
driving temperature that is above 80 ◦ C [48,49]. To take advantages of lector as the heat source for HP. DX-SAHPs have been studied compre
vapor compression HP and absorption HP, mainly two types of hensively by both theory and experiments, as shown in Ref. [52]. Most
Adsorption-Compression HP (ACHP) were proposed. In the first type studies were carried on the DX-SAHPs for domestic heating with low hot
ACHP (shown as Fig. 6(a) ACHP-I), adsorption cycle and vapor water temperature (below 50 ◦ C). Chaturvedi et al. [53] modified
compression cycle merge into one system, and NH3–H2O is the working DX-SAHP for high-temperature applications. They investigated the
fluid with NH3 as cycling refrigerant. The second type ACHP (shown as performance of a two-stage DX-SAHP (shown in Fig. 6(c)) with R134a
Fig. 6(b) ACHP-II) utilizes vapor compression HP as low-temperature for 60–90 ◦ C output. When the evaporation temperature was 20 ◦ C and
cycle to release heat to adsorption HP, which completes condensation temperature was 90 ◦ C, the tested COP was about 3.2.
higher-temperature output. LiBr–H2O and NH3–H2O are the two general Djuanda et al. [54] proposed a novel ID-SAHP for steam generation. The
working fluids for ACHP-II, with H2O and NH3 as the cycling re heat pump configuration was single stage cooperated with an IHX and a
frigerants, respectively. Kim et al. [50] constructed an ACHP, which heat sink preheater, using R600a as refrigerant. To ensure the stability
mainly consisted of a two-stage compressor, absorber and desorber, as and continuity of the heat source, a latent thermal storage was designed,
shown in Fig. 6(a). The refrigerant vapor from desorber is compressed by which stored RT50 as phase change materials. For a typical one-day test
the compressor, and the absorber releases heat by absorbing the pres run, even though the radiation intensity fluctuated appreciably, the
surized refrigerant vapor into the weak solution. The unit could produce evaporator inlet water temperature remained at 64 ◦ C. Yet, 102 ◦ C steam
hot water over 90 ◦ C at 50 ◦ C heat source, with a heating capacity of 10 at 1.2 bar could be generated with heating capacity varying between 2.5
kW. The system COP varied with NH3 concentration in weak solution. and 4.8 kW, and COP varying from 1.0 to 1.8. Lee et al. [55] developed a
For example, the COP decreased from 5.5 to 3.0 when weak solution prototype of ID-SAHP using a low-GWP refrigerant (R1233zd(E)). As
concentration increased from 0.2 to 0.42 kg/kg. Wu et al. [51] con demonstrated in Fig. 6(d), a flexible solar collector acted as the heat
structed a test rig of NH3–H2O ACHP (Fig. 6(b)), which utilized the source for the single-stage HP. When the heat source temperature
evaporator to absorb heat from air or ground (lower to − 10 ◦ C) and increased from 40 to 65 ◦ C at a fixed condensation temperature of 70 ◦ C,
utilized the compressor to improve the absorption pressure. Conse the heating capacity increased from 1.39 to 2.99 kW and COP increased
quently, the solution concentration difference was larger than normal from 1.56 to 2.83. Furthermore, they compared the system performance
absorption HP, making ACHP more efficiently even under much lower of R1233zd(E) and R134a, and the results showed that the system using
driving temperatures. From the test results, when the evaporator inlet R1233zd(E) exhibited a lower heating capacity than R134a but con
was fixed at − 10 ◦ C and the inlet temperature of generator decreased tained a higher COP.
from 130 to 115 ◦ C, the COP declined moderately from 1.442 to 1.271,
with heating capacity dropping drastically from 68.21 kW to 31.28 kW. 3. Assessment of refrigerants of HTHPs
Further, they compared the performance of ACHP with conventional
adsorption HP, and the results showed that ACHP could lower the Over the nearly 200 years of refrigeration history, starting with
driving source temperature of generator by 15 ◦ C and enhance the caoutchoucine that was first used as refrigerant in mechanical vapor-
heating capacity by 96.4%. compression unit in 1834 [56], about 50 substances has been
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
extensively used as working fluids. Meanwhile, most of them has been ozone molecules. The chlorine content of CFCs is more than HCFCs.
phased out due to concerns of toxicity, flammability, economy, and Therefore, CFCs had been phased out in developed countries since 1996,
operational difficulty, and a fair number of refrigerants still remain to be and was fully banned in 2010 in developing countries. HCFCs with a
applicable in different conditions [57]. During the refrigerant’s substi much lower ODP are synthesized to replace CFCs, but they have been
tution process, there are about 4 distinctive development stages [58]. phased out since 2020 in developed countries and 2030 in developing
The first generation was 1830–1930s, whatever worked substances that countries due to their none-zero ODP and comparatively high GWP.
were mainly solvents or volatile fluids, like CO2, NH3, SO2, HCOOCH3, HFCs are the substitutes of CFCs and HCFCs to offer zero ODP. However,
HCs, CCl4, etc. With the improvement of artificial synthesis technology, HFCs still contain high GWP and longevity at atmosphere. Yet, safety is
more synthesized chemical refrigerants with stable structures were an additional problem. With the restrictions imposed by Kyoto Protocol,
produced, like Chlorofluorocarbons (CFCs) and Hydro HFCs will also be eliminated in the foreseeable future.
chlorofluorocarbons (HCFCs), leading to the second generation To date, HFCs still dominate the main markets of refrigeration and
(1930–1990s). Between 1990s and 2010s, the world gradually realized heat pump due to the benefits of low acquisition expense, chemical
that the ozone destruction was caused by halocarbons, and started to stability and good thermodynamic characteristics. For example, R134a
synthesize some ozone benign refrigerants, like Hydrofluorocarbons is widely used in the applications of moderate temperature heat pumps
(HFCs), to replace CFCs and HCFCs. At the same time, some natural and chillers. In China, the R134a consumption increased from 2.5*104
refrigerants were still utilized. Since 21st century, more serious situation tons in 2007 to 7.5*104 tons in 2015, with an annual growth of 14%
of climate change caused by global warming have been widely [59]. R245fa is still the recommended refrigerant both in Organic
acknowledged. Therefore, more stringent environmental standards were Rankine Cycle (ORC) [60] and HTHPs, with high-temperature applica
proposed to the fourth-generation refrigerants, as zero ODP, low GWP tions ranging from 80 to 140 ◦ C [61]. Many research papers on R245fa
and shorter atmospheric lifetime. Hydrofluoroolefins (HFOs), Hydro and R134a can be found in the above review of configurations. Besides,
chlorofluorolefins (HCFOs) have been developed to relieve the envi R245fa, R152a, R245ca and some mixtures of HFC refrigerants with
ronmental impact and even natural refrigerants have been revived in high critical temperature and moderate pressure have excellent ther
research and application. Apparently, refrigerant plays a key role in modynamic properties [62–64].
HTHPs, affecting system working conditions, capacity, performance or
environmental impact. This section addresses that some kinds of re
frigerants for HTHPs that are still in use in industrial applications. The 3.2. HFOs, HCFOs
refrigerants with critical temperature exceeding 100 ◦ C are summarized
in Table 2. HFOs are recommended as the substitute of HFCs in heat pump due
to the negligible GWP and similar thermodynamic properties. Some
HFOs are the drop-in substitutes for the existing HFCs without any
3.1. HFCs modification in refrigeration system [31]. Except for R1336mzz, other
HFOs listed in Table 2 have weak flammability and are classified into A2
The chlorine atom in halocarbon chemical materials acts as a catalyst and A2L level, which limits the application in large capacity HTHP as
in depletion of ozone layer, and one chlorine atom can deplete 100,000 well. R1336mzz and HCFOs show excellent performance in safety and
Table 2
Comparative properties of refrigerants for HTHP application (ODP: basis R11 = 1.0 [94], GWP: Global warming potential for 100-year time horizon (basis CO2 = 1.0,
values from IPCC 5th assessment report [95] and F-Gas regulation (EU) No 517/2014 [96])).
Type Refrigerant Chemical formula Description Tc/◦ C pc/bar ODP GWP (100yr) SG NBP/◦ C
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properties, such as relative low pressure in high temperature, which can the property of high pressure, for example, the saturated pressure under
yield higher output temperature under the same system pressure. Note 97.5 ◦ C is 60 bar. Most supplied temperature of NH3 heat pumps are
that the ODP of HCFOs is not zero. However, the life cycle in atmosphere limited to 90 ◦ C [37,78]. Recently, the material improvement of
is short. For example, life cycle for R1233zd(E) in the atmosphere is only compressor has made it possible to increase the pressure up to 76 bar in
26 days, which cast very minor influence on the environment. ammonia compressors at higher discharge temperature (about 110 ◦ C)
Since 2010, there had been lots of theoretical and experimental [73].
research about HFOs and HCFOs on replacing HFCs in heat pump, R744: The natural refrigerant CO2 is one of the first-generation re
especially replacing R245fa in high-temperature applications [65–67]. frigerants. It is safer than NH3 and used for both cooling and heating
For example, Alhamid et al. [65] compared the thermodynamic and scenarios. Due to its high fluid density and working pressure, the
environmental performance among R1224yd(Z), R1233zd(E) and lightweight HP system can be made available. Its volumetric refrigera
R245fa in a two-stage compression system with FT. With an evaporation tion capacity is 3–10 times larger than CFC, HCFC, HFC and HC re
temperature of 50 ◦ C and a condensation temperature of 110 ◦ C, frigerants, showing great advantage in refrigeration cycle [74]. For
R1223yd(Z) and R1233zd(E) showed comparable performance as heating, transcritical cycle is the most extensively used CO2 heat pump
R245fa, achieving COP of 2.74 and 2.69, respectively. At 60 ◦ C and configuration. From the Temperature-entropy and
70 ◦ C evaporation, the COP of R1223yd(Z) and R1233zd(E) system were Temperature-enthalpy diagrams, the enthalpy and entropy decrease
also higher than R245fa. Kaida et al. [68] presented the first experi abruptly with a reducing temperature when it operating near the critical
mental results of R1224yd(Z) in a commercial SGH165 heat pump (with temperature, enhancing its heating performance in gas cooler. However,
economizer and IHX). Drop-in test showed a 3% higher heating capacity CO2 pressure is almost 5–10 times higher than conventional refrigerants
and 12% higher COP compared to R245fa subject to an evaporation [74]. In that sense, the gas coolers with high pressure resistance ensure a
temperature of 50 ◦ C and a condensation temperature of 95 ◦ C. possibility of improving heat transfer through higher flow velocity, and
From the theoretical and experimental research, HFOs and HCFOs compact heat exchangers are more suitable for high pressure. The
have been proven to be comparable with HFCs from both performance needed high temperature discharge related to high pressure, leading to a
and environmental perspective. But those new kinds of synthetic re higher pressure difference. Also, the enormous pressure difference
frigerants still need more studies in the future before extensive com causes the high irreversible throttling losses in expansion process,
mercial applications. resulting in a rather low COP [75]. The most high output temperature
for CO2 heat pumps is lower than 90 ◦ C, no matter in products [76,77] or
3.3. Natural refrigerants in experimental prototypes [35,78,79].
Natural refrigerants had been used since the first refrigerants gen 3.4. HCs
eration. Since it exists in nature and has almost no impact on the envi
ronment, they should be the most ideal working fluids. However due to HCs are also an important part of refrigerants for HTHP applications.
some inherent natures like high pressure, toxicity and flammability, the Researches of R600 [23,25,43] and R601 [8] has been conducted in
HTHP application using natural refrigerants is still in the development single-stage HTHPs. HCs are also widely used as refrigerants for cascade
process. HTHP [41,43,44,80,81]. HCs mixtures can further expand the working
R718: Water contains no toxicity, non-flammability and good sta ranges and improve the system performance [81,82]. For instance,
bility. Besides, water features wide acquisition source and low expense. based on the thermodynamic calculation, the COP of R290 + R600 and
For thermodynamic properties, water has high critical temperature R600 + R601 mixture is improved by 13.5% compared with pure fluid
(374.15 ◦ C), relatively low critical pressure (22.13 MPa) and large latent [83]. HCs are believed to have comparable or even better performance
heat of evaporation [69], making it very competitive as far as high than synthetic refrigerant. HCs are characterized by more carbon atom
temperature is concerned (above 150 ◦ C). Yet, compared with CO2 and with higher critical temperature, which entitles HCs a larger relative
NH3 systems normally operated at very high pressures, water works at a molecular mass and being especially applicable for high temperature
comparatively low pressure in high temperature range. The vapor conditions. What should be noticed is the concern of flammability.
compression system is often used as open cycle to provide high tem Higher supply temperature highlights the challenges and restricts the
perature vapor [44,46]. However, water as HTHP refrigerant needs to HCs to be widely adopted in HTHP. Based on safety concerns, the charge
overcome the challenges of high compression ratio, large adiabatic co of HCs into the system is seriously limited, making it impossible for
efficient and low vapor density. For example, the vapor compression large-scale application [84,85].
ratio is up to 50 when the suction and discharge temperatures are 50 ◦ C
(0.1 bar) and 150 ◦ C (5 bar). Due to the high adiabatic index, discharge 3.5. Synthesis
temperature of compressor is relatively high, which brings the safe
operation problems. Therefore, the cooling technologies are essential for To compromise environment concerns while balancing cycle per
water vapor compressor [19,20]. The large-scale compressors or formance and economic situation for HTHP utilization, using refrigerant
high-speed oil-free turbo compressors with large flow rate and huge mixtures may be a better choice. Compared with pure refrigerants,
compression ratio are suitable for water vapor compression at heat zeotropic refrigerants have obvious temperature glide during the phase
source temperature above 100 ◦ C [70]. In general, water is an ideal HP change, which can reduce the heat transfer temperature difference
working fluid in HTHPs. during heat transfer, and thus decrease heat transfer loss. The charac
R717: Ammonia is a well-practiced refrigerant with excellent ther teristic of changing boiling point makes it possible for lowering evapo
modynamic and transport properties, and has been widely applied in ration temperature, reducing compression ratio and improving system
heating and cooling systems [72]. In the United States, ammonia is used COP.
in more than 95% of industrial refrigeration, and it also has a high Li et al. [86] tested the zeotropic refrigerant of R22/R141b, of which
market share in Europe [71]. Although ammonia is toxic at certain the maximum pressure is less than 2.5 MPa. For a 40 ◦ C heat source and
concentrations, it has a pronounced pungent odor that is easily to detect an 80 ◦ C heat sink, the compression ratio is less than 8. Zhang et al. [63]
upon leakage. Ammonia has competitive advantages in large-scale re experimentally investigated the R152/R245fa zeotropic refrigerants
quirements because of its high Volumetric Heating Capacity (VHC). with different mass fraction. Compared with pure R245fa, the system
Hence, the compressor with small volume is enough for the same heating with 37%R152a/63%R245fa (called M1B) has larger heating capacity
capacity supply. At the same time, the cost for NH3 is lower compared to and better system COP than R245fa. Zhang et al. [87] used the zeotropic
other refrigerants. The output temperature of NH3 HTHP is limited to mixture, which is composed of HFOs, to substitute R134a and R114.
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
Table 3
Summaries of HTHP application in industry (Shaded table: simulation research).
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
Fig. 9. HTHP used for steam generation in brewing process in Shandong, China [47].
In medicine industry, Urbanucci et al. [111] investigated a HTHP out that one of the key limitations for SAHP was high-temperature ap
with a trigeneration system. The waste heat from the condenser of an plications, lacking information on the lifespan and the performance of
absorption chiller was used as the heat source for HTHP. The perfor collector subject to high temperature operation. The solar collectors’
mance of several refrigerants was numerically assessed in the efficiency deteriorates under such high temperature conditions and the
single-stage system with IHX, and the results showed that NH3 out limit of sun tracking has to be considered if solar concentration is
performed other refrigerants. Furthermore, they analyzed the economic applied for higher radiation intensity. Therefore, the high-temperature
feasibility in a case study of medicine industry. The actual energy de SAHP technology is still in research stage.
mand from a pharmaceutical factory in Italy was collected for analysis.
During operation, the heat source for HTHP varied from 1100 to 2900 5. Analysis of the state of art of current HTHP
kW and the heating load for HTHP varied from 1500 to 3900 kW, and
the corresponding COP spans from 3.0 to 3.9. The experimental research conducted on HTHPs, achieving supply
In chemical industry, Lee et al. [112] constructed a demonstration temperature higher than 80 ◦ C with temperature lift ranging from 30 to
site in a chemical plant. They proposed R245fa single-stage heat pump 70 ◦ C, are summarized as Fig. 13. System configurations are classified as
cascaded with a mechanical vapor recompression (MVR) cycle to pro different colors of marks listed at the right part of the figure. It appears
duce steam above 100 ◦ C. In application, a total heating capacity of 348 that, the single-stage heat pump configuration is mostly adopted by
kW and an average COP of 3.05 was obtained upon recovering 58 ◦ C researchers and engineers because of its simple system layout, being
waste heat. easy to be built and operate. Another reason is that most single-stage
To date, there are no specific application cases for the solar-assisted heat pump prototypes were set up to test the thermodynamic charac
HTHP which can supply hot water higher than 70 ◦ C. The only experi teristics of refrigerants, through which no need for complicated system
mental research was from Chaturvedi et al. [53]. While the low- and configuration.
moderate-temperature SAHPs have been widely applied in agricultural The experimental results generally show the trend that COP in
and marine products drying [113]. Badiei et al. [52] chronologically creases with heat sink temperature subject to the same temperature lift.
summarized the SAHP in 21st century. In the article, the authors pointed The prototypes capable of producing high-temperature output and large
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
Fig. 11. Flow sheet of dyeing process using an HTHP system [106].
Fig. 12. Flow sheet of drying process for milk powder production in Denmark [109].
temperature lift were mainly located in the lower right of the figure. of lower right side of the figure. For 40 ◦ C temperature lift, the shade
Prototypes with COP higher than 4 mainly spread over the upper left area shows the technical bottleneck for current prototypes, with heat
side of the figure. A blank area can be obviously seen in the upper right sink temperature higher than 100 ◦ C and COP higher than 4.0. Only
side of the figure, shown as shade area. Normally, only the HTHPs with Larminat et al. [37] achieved the highest COP of 5.5 at 130 ◦ C heat sink
high-temperature output and small temperature lift (such as 30 ◦ C) can temperature.
possibly be located in the area. HTHPs with small temperature lift The COP sorted by temperature lift and configuration is shown in
achieving high temperature output necessitates high-temperature heat Fig. 14. For comparison purpose, the ceiling limit is given as the COP
source (higher than 90 ◦ C). However, waste heat at such high temper carnot of Carnot cycle at 120 C (100%). Correspondingly, as depicted in
◦
ature is usually used directly or used as the heat source for sorption heat the figure, the best reported performance so far is around 60% COPcarnot.
pump, chemical heat pump and ORC [114]. Therefore, HTHPs with Apparently, COP drops appreciably with the rise of temperature lift. The
small temperature lift mostly concentrate on the left part of the figure achieved highest COP for temperature lift of 30 ◦ C is 6.5 from Frotherm
(Tc < 120 ◦ C). HTHPs with large temperature lift are more suitable for company et al. [36] using R1234ze(Z) with heat sink at 75 ◦ C. The
recovering low-temperature waste heat to significantly elevate the highest COP under 60 ◦ C and 70 ◦ C temperature lift is achieved by Zhu
thermal energy grade. However, the energy efficiency is relatively low. et al. [34] who adopted ejector and IHX in a transcritical CO2 HTHP
Therefore, HTHPs with large temperature lift mainly occupy the area when the hot water is produced at 80 ◦ C and 90 ◦ C, respectively. The
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
Fig. 13. Summarized experimental performance of HTHPs with different condensation temperature (Tc) and temperature lift. (red: single stage, blue: single stage
with improvement, green: double stage, black: ejector, orange: cascade, pink: parallel). (For interpretation of the references to color in this figure legend, the reader is
referred to the Web version of this article.)
Fig. 14. COP of the summarized experimental HTHPs as a function of temperature lift (ΔTlift). The implemented configurations are color-coded (red: single stage,
blue: single stage with improvement, green: double stage, black: ejector, orange: cascade, pink: parallel). (For interpretation of the references to color in this figure
legend, the reader is referred to the Web version of this article.)
temperature lift greater than 70 ◦ C is mainly achieved by cascade illustrate the effect of HTHP efficiency in helping the carbon emission
HTHPs. Yan et al. [47] developed an air-source cascade heat pump and reduction, Fig. 15 displays the intensity variation of CO2 emissions (the
added a water vapor compression system to further increase the output heating calories of 1 kWh is equal to 3.6 MJ), which decreases with the
temperature, and a maximum temperature lift of 115 ◦ C was acquired. rise of system COP. Additionally, the CO2 emitted by electric, coal-fired
The experimental research from Cao et al. [25] adopted a transcritical and gas-fired boilers with the same heating capacity are analyzed. As a
CO2 single-stage cycle with IHX, and reported a large temperature lift of result, the CO2 emission amount is 940.8 g, 399.7 g and 359.7 g for 3.6
88 ◦ C with the highest output temperature of 90 ◦ C and a COP of 2.9. MJ calories, respectively, shown as the solid lines in the figure. At the
As estimated, the mean carbon sequestration of Chinese land same time, the 34% reduction in CO2 emission is marked by the dotted
biosphere sink was 1.11 billion tons per year during 2010–2016, lines. The electricity provided for electric boilers and HTHP is both
equivalent to about 45% of the annual Chinese anthropogenic emission assumed to be generated by traditional coals combustion. In a conser
over that period [115]. The ocean also plays a crucial role in CO2 vative estimation, the CO2 reduction ratio is supposed to be larger than
mitigating, sequestering 31 ± 4% of anthropogenic CO2 emissions 34%, presented as the dotted lines of the three heating boilers in Fig. 15.
[116]. If only considering the carbon sequestrating by ecosystem, 20%– It can be observed that CO2 reduction ratios of heat pump with any COP
28% of the carbon emission by human activities can’t be absorbed. has exceeded 34% compared with electirc boilers, however the CO2
However, the climate change and variation caused by greenhouse gas emission is still high if no renewable electricity generated. The COP of
enrichment are predicted to reduce the ocean CO2 uptake by 12% HTHP system has to exceed 3.5 and 4.0 to have 34% CO2 reduction ratio
compared with a constant climate [117]. Therefore, at least an average when compared with coal-fired and gas-fired boilers, respectively, as
of 34% CO2 reduction rate needs to be considered in this study. To shown in the shadow area. If the electricity was only generated by
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
Fig. 17. Industrial HTHPs sorted by heat sink temperature and heating capacity
Fig. 15. CO2 emission of boilers and HTHPs with different COP.
with different compressor types.
thermal power, the HTHP with COP exceeding 4.0 could achieve the
natural refrigerants, such as NH3 and HCs. There is virtually no report
carbon neutrality, which also confirms the HTHP development direction
regarding utilized new synthetic refrigerants such as HFOs or HCFOs.
of reaching COP of 4.0. In short, Fig. 15 is based on the current carbon
Regarding the configurations, most of the cases adopted single-stage and
emission ratio to generate electricity in a thermal power plant, and the
double-stage compression system, with no extra heat exchanger or by
renewable energy of 52% by 2030 Carbon Peak, 73% by 2050 and 100%
passes. This is mainly because the simple configurations are more suit
by 2060 Carbon Neutrality [118] will bring down the carbon emission
able for practical applications.
ratio significantly. Therefore, the role of HTHP for CO2 emission control
As early as the 1990s, many countries had turned their focus on
could be very significant.
moderate and high temperature heat pump, such as Japanese Project of
From the aforementioned experimental research, it is summarized in
Super Heat Pump Energy Accumulation System [119], the International
Fig. 16 that the HTHP development is mainly driven by China, Germany,
Energy Agency (IEA) Heat Pump Center and IIR Heat Pump Developing
Norway, France, Korea, Switzerland and USA. Yet, these countries also
Plan, and European Large Heat Pump Research Center, all addressed
vigorously promote the carbon emission reduction. In addition, coun
moderate and high temperature heat pump as the key research contents
tries with high HTHP application level are mainly European countries
[120]. To date, the carbon neutralization is a must-attain target for
(including Italy [102,111], Finland [101], Sweden [100], Denmark
sustainability of human society. For offering sustainable industrial
[109,110]), China [46,103–106,108], Japan [99,107] and Korea [112].
heating, the electrification has been a trend for industrial boilers to
Fig. 17 shows the heat sink temperature with different heating ca
reduce carbon emissions [121]. Therefore, HTHPs will play a more and
pacity given in Table 3 for the various industrial HTHP applications, and
more important role in the substitution of industrial process heating.
the cases are sorted by different colors to represent different applied
The present study provides an extensive review regarding the HTHP.
compressors. The highest heating capacity larger than 10 MW was
Both the lab-scale research and current industrial status are reported in
achieved by the Unitop-50FY HTHPs [100–102] with two-stage cen
details. The configurations of various HTHPs, including the single-stage
trifugal compressors. Besides, other single-stage compression HTHP
compression, multi-stage compression, cascade system and hybrid sys
units in industrial processes are primarily less than 1 MW. From the
tem, were discussed thoroughly. Influence of refrigerants, from high-
statistics, 67% of the reviewed units utilized high-GWP refrigerants like
GWP refrigerants to low-GWP refrigerants, are addressed accordingly.
R245fa and R134a as working fluids. The remaining units adopted
Based on the foregoing discussions, some of the important aspects are
given:
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J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
current HTHPs. optimize the operation parameters of units to ensure the high efficiency,
but also improve the adaptability of units, facing variable working
a. Only the Unitop-50FY HTHP with a two-stage centrifugal compressor conditions, to shorten the feedback time and ensure the output stability.
as key component achieves the single-unit scale larger than 1 MW The frequency compressor, EEV and other electric valves are extensively
and up to 18 MW. applied in heat pump units, which need a suitable control system to
b. Screw and centrifugal compressors are the most suitable compressor regulate the status. At the same time, the complex system configurations
for large-scale heat pump systems, especially centrifugal compressor. also rely on a reasonable control system, like injection mass flow rate
c. 67% of refrigerants in reviewed HTHPs are high-GWP refrigerants and intermediate heat exchange capacity. Especially for the HTHP, the
such as R245fa and R134a. The remaining units are charged with overheat waning and cooling strategy is of significance to the control
natural refrigerants. The large-scale HTHPs charged with low-GWP system. Considering the complexity of industrial processes, the control
refrigerants, especially new synthesized refrigerants like HFOs and system should be designed case by case. The joint control of HTHP and
HCFOs, still need to be developed. industrial heating process also need be considered.
Last, the key component of HTHP, heat exchanger, should be paid
The disparity between laboratory-scale prototypes and commercial attention to. Apart from the normal types like plate, fin-tube, tube-and-
units is affected by system reliability, flexibility, safety, economy, shell and tube-in-tube heat exchangers, some special heat exchanger
environmental protection, etc. The maturity of refrigerants, configura types, like microchannel or super large scale ones, are designed as the
tions, and components imposes combined effects on the system perfor special application scenarios. In these scenarios, even some surface
mance of HTHPs, which determines whether the design is feasible or not treatment or coating materials need to be considered in heat exchangers.
in practice. What is more, the heat exchangers should have the capability of bearing
Firstly, due to the foreseeable environmental concerns, most studies high pressure and temperature, from the aspects of materials improve
were carried out based on low-GWP refrigerants, and about 71% of the ment, sealing methods and surface treatment.
reviewed experimental HTHPs employed low-GWP refrigerants. The The challenges and problems for the research on HTHPs can be
feasibility of refrigerants for drop-in replacements is mainly studied on summarized as:
new synthesized refrigerants, like HFOs, HCFOs and its mixtures, to
replace HFCs [65,66,86]. The compatibility of refrigerants with a. To improve the ability of components resisting high pressure and
component materials and lubricants, comparable heating capacity and temperature from the aspects of materials, structure, protection, etc.
performance, and environmental impact are the major focuses of drop-in b. To develop the suitable components for low-GWP refrigerants,
replacements. Also, some low-GWP refrigerant mixtures were studied to including heat exchangers, compressors, sensors, lubricants, etc.
leverage advantages of multiple refrigerants. c. To employ effective cooling measures or configurations to ensure the
Even though there have been studies showing high efficiency and safe operation.
feasibility of drop-in replacements, challenges and problems always d. To improve the rationality of complex system design and the
accompany with the actual applications of HTHPs with low-GWP re installation technology, like sealing and welding.
frigerants. Firstly, the components must tolerate high temperature or e. To improve the ability to independently develop and produce new
high pressure, especially for the natural refrigerants like H2O, NH3 and synthesized refrigerants, and to avoid monopoly to reduce the re
CO2. Under high-pressure operating conditions, it is required to ensure frigerants costs. By developing refrigerant mixtures to reduce the
the tight sealing and structural strength, especially for refrigerants like flammability of pure refrigerants through physical or chemical
CO2 and NH3. For refrigerants with large pressure changes, especially flame-retardant methods to increase the charge inventory.
CO2, the compressor design, selection of bearing and lubricating oil,
controlling vibration noise, etc. become crucial. There are no effective 6. Perspectives of HTHPs
measures to decrease the operating pressure due to the intrinsic nature
of refrigerants properties, but one can improve the capability of pressure Based on the previous analysis on HTHP configurations, the HTHPs
resistance in design. The high temperature brings problems like with 30 ◦ C temperature lift have been developed quite maturely. How
decomposition and charring of lubricating oil, failure of electronic ever, because the high-temperature waste heat is not generally used as
sensors and EEVs, structural deformation and alarm protection, etc. heat source for heat pumps, HTHPs with 30 ◦ C temperature lift had not
Secondly, the applications of new synthesized refrigerants are limited by been extensively tested in condition of sink temperature that is above
the high cost in large charge amount. The safety of some poisonous or 120 ◦ C. Further, a research depletion region is founded with output
flammable refrigerants also limits the charge amount in large-scale temperature that is higher than 100 ◦ C and COP is larger than 4.0 under
applications. 40 ◦ C temperature lift condition. Therefore, the short-term break
Furthermore, the choice of favorable configurations is significant in through for HTHP with 40 ◦ C temperature lift will be the first step,
HTHP applications. From theoretical and experimental researches, the followed by 50 ◦ C, 60 ◦ C, and even larger temperature lift. From 2017,
optimization of system configurations not only improves the energy the researches had continuously pushed the limit of large temperature-
efficiency, increases the output temperature and temperature lift, but lift heat pumps, filling up the gap for temperature lift greater than 80 ◦ C.
also ensures the safe operation under high temperature or pressure. For The maturity of heat pumps with great temperature lift will greatly
example, using the low-temperature liquid refrigerant behind the promote the application process for industrial boilers replacement. The
expansion valve to cool the compressor motor; setting an external heat pump has the capability of steam generation is proved to be the
cooling system to cool the compressor under higher evaporation tem sustainable heating system for industry, which further extends the
perature; liquid or vapor injection for cooling compressor chamber; temperature lift and provides more possibility for the industrial boilers
complete cooling between two-stage compression by economizer; add replacement [122]. Therefore, large temperature lift will be a develop
ing a subcooler before throttling equipment. However, half of the con ment direction for heat pumps.
figurations in applications are based on the single compression cycle or Developments of new green refrigerants (pure and mixture) with
single cycle with a double-stage compressor, without system bypasses better characteristics and adaptability studies for drop-in replacements
like IHX, economizer, etc. The challenge to apply optimal configurations are the long-term prospects for refrigerants. In terms of environmental
in practice is mainly due to the difficulty of complicated construction, protection, the stable substances that already existed in nature for long
high cost, and high failure rate caused by complicated processing. time are the most ideal candidate refrigerants. Therefore, another
Besides, an optimal control system is important for the HTHP oper important prospect for HTHP refrigerants is to improve the efficiency of
ation with high efficiency. A suitable control system can not only HTHP with green refrigerants from configuration optimization,
16
J. Jiang et al. Renewable and Sustainable Energy Reviews 161 (2022) 112106
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