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S26 Remote and Direct Mount Seals: Diaphragm Seals For 266 Pressure Transmitters
S26 Remote and Direct Mount Seals: Diaphragm Seals For 266 Pressure Transmitters
A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N
4 Installation............................................................... 9
4.1 General.. ....................................................................9
4.2 Flow measurement.....................................................9
4.3 Liquid level measurement......................................... 10
4.4 Interface level measurement..................................... 12
4.5 Density measurement............................................... 12
4.6 Gauge pressure measurement.................................. 13
4.7 Absolute pressure measurement............................... 13
4.8 Mounting a diaphragm-seal(s)-equipped transmitter... 13
6
1
2 7
4 2
5
3
8
9
1 Transducer isolation diaphragm | 2 Welding capillary | 3 Filling capillary | 4 Capillary tube | 5 Element stem | 6 Element flange | 7 Process diaphragm |
8 Welding | 9 Weld ring / gasket surface
The minus sign indicates positive differential pressures applied The high side seal element must be located near the bottom of
to the low side of the transmitter. the tank, and the low side seal must be located near the top of
the tank. The minimum level of liquid in the tank must be above
Determination of the span and range values for a specific the low seal element under all density conditions. The
installation must take into account the level change, elevation transmitter can be located between the seals, above both seals
difference between the seals, height of the process liquid or below both seals when the tank is open or operating under
above the high seal datum line at minimum level, and the positive pressure. The preferred location is mid way between
specific gravity of the process liquid and the fill liquid in the seal the seal elements. This location minimizes the required capillary
system. length, and usually provides the most uniform distribution of
ambient temperatures across the capillary length. If the
4.4 Interface level measurement operating pressure range includes pressures below
A differential pressure transmitter with two remote seals can be atmospheric, the transmitter must be located below the high
used to measure interface level. The high side seal element side seal (refer to the vacuum service information in Liquid
must be located near the bottom of the tank. The high seal Level Measurement Section).
datum line must be at or below the lowest interface elevation.
The low side seal must be located near the top of the tank, and
the low seal datum line must be at or above the highest
interface elevation. The minimum level of liquid in the tank must
be above the low seal element under all interface conditions.
The transmitter can be located between the seals, above both
seals or below both seals when the tank is open or operating
under positive pressure. The preferred location for 266DLH the
transmitter is directly mounted on the bottom connection. This
location enables the user to eliminate the capillary and
consequently allows a more accurate measurement. If the
operating pressure range includes pressures below
atmospheric, the transmitter must be located below the high
side seal (refer to the vacuum service information in Liquid
Level Measurement Section).
Figure 12: Density or specific gravity measurement
Figure 13: Possible installation for gauge and absolute pressure measurement
Ø diaphragm
Ø diaphagm
Ø diaphragm
M6
M6
M6
ØD
M6
ØB
ØD
ØC
ØD
ØB
134 (5.3)
ASME and EN 1092-1 Form B1 smooth and serrated EN 1092-1 Form D EN 1092-1 Form E
Dimensions mm (in) for S26W
Size/Rating diaphragm (dia) A flushing ring B (dia) C (dia) D (dia)
std. thickness low thickness internal dia
1 1/2 in. ASME B16.5 47 (1.85) 47 (1.85) 52 (2.05) NA NA 73 (2.87)
2 in. ASME B16.5 60 (2.36) 58 (2.28) 62 (2.44) NA NA 92 (3.62)
3 in. ASME B16.5 89 (3.5) 75 (2.95) 92 (3.62) NA NA 127 (5)
DN 40 EN 1092-1 Form B1 47 (1.85) 47 (1.85) 52 (2.05) NA NA 88 (3.46)
DN 50 EN 1092-1 Form B1 60 (2.36) 58 (2.28) 62 (2.44) NA NA 102 (4.02)
DN 80 EN 1092-1 Form B1 89 (3.5) 75 (2.95) 92 (3.62) NA NA 138 (5.43)
DN 40 EN 1092-1 Form D 47 (1.85) 47 (1.85) NA 60 (2.36) 76 (2.99) 88 (3.46)
DN 50 EN 1092-1 Form D 60 (2.36) 58 (2.28) NA 72 (2.83) 88 (3.46) 102 (4.02)
DN 80 EN 1092-1 Form D 89 (3.5) 75 (2.95) NA 105 (4.13) 121 (4.76) 138 (5.43)
DN 40 EN 1092-1 Form E 47 (1.85) 47 (1.85) NA 75 (2.95) NA 88 (3.46)
DN 50 EN 1092-1 Form E 60 (2.36) 58 (2.28) NA 87 (3.42) NA 102 (4.02)
DN 80 EN 1092-1 Form E 89 (3.5) 75 (2.95) NA 120 (4.72) NA 138 (5.43)
Ø 89 (3.5)
Note. If the transmitter is a DP with one remote seal for liquid level
measurement, refer to Section “Connecting the Low Side
Compensating Leg on DP with One Seal” before connecting the seal.
If there is air present, the sound will be “Tinny”. Replace the seal. For vacuum service recommendations, process temperature
limits, temperature effects and configuration, please refer to
product datasheet.
ØE
ØC
ØB
ØD
ØA
25 (0.98) for 1/4 NPT
158 (6.22) 33 (1.30) for 1/2 NPT
flushing thread(s)
G
ØE
ØC
ØB
ØD
ØA
ØE
140
G
nA
nH
ØB BX
nC
Figure 17: Flush rotating-fange (API) ring-joint construction
For liquid level measurement installations the seal connects to a flanged tank nozzle, compliant to the relevant standard.
The mounting flange is of rotating type and can be supplied on carbon steel or in stainless steel AISI 316.
A user-supplied gasket must be installed between the process and seal gasket seal.
F
G
ØA
ØH
ØC
ØB
ØD
E
158
For any other detailed information regarding S26RR seal such as pressure limits, vacuum service recommendations, process
temperature limits, temperature effects and configuration, please refer to product datasheet.
G G
ØC
ØC
ØB
ØD
ØA
ØB
ØD
ØA
ØE
ØE
134 (5.3) 25 (0.98) for 1/4 NPT 134 (5.3) 50, 100, 150 mm (1.97, 3.94, 5.91)
33 (1.30) for 1/2 NPT Insert lenght available
flushing threads
ASME and EN 1092-1 smooth and Form B1 (flushing ring as option, only for flush version)
Figure 19: Fixed-flange diaphragm seal
F F
G 3 (0.12)
ØH
ØC
ØB
ØA
ØD
ØI
ØC
ØB
ØD
ØA
ØE
ØE
L
134 (5.3)
134 (5.3)
For any other detailed information regarding S26RR seal such as pressure limits, vacuum service recommendations, process
temperature limits, temperature effects and configuration, please refer to product datasheet.
134 (5.27)
Q
FLUSHING
CONNECTIONS
(two 1/4 in. NPT-f)
GASKET
THREADED
PROCESS
CONNECTION
S26TT can be supplied with different kinds of bolts: stainless steel AISI 316, carbon steel or alloy steel (NACE compliant)
For any other detailed information regarding S26TT seals such as pressure limits, vacuum service recommendations, process
temperature limits, temperature effects and configuration, please refer to product datasheet.
134 (5.3)
30 (1.18)
63.5 (2.5)
F
C
E
D
B
For any other detailed information regarding S26Mx seals such as pressure limits, vacuum service recommendations, process
temperature limits, bolts, gasket seat finishing, temperature effects and configuration, please refer to product datasheet.
N°4 Holes
134 (5.3)
Ø 25.4( 1)
31.8 (1.25)
45 (1.77)
2 (0.07)
40.3 (1.59)
131 (5.16)
2 (0.07)
Ø 69 or Ø 94
(2.7 or 3.7)
Ø 127 (5) Ø 37.5
(1.47)
2 1/2 in.urea service seal Flange ASME 600, 3 in. Ø 53 (2.08)
Ø 110 (4.33)
For any other detailed information regarding S26PN seal such as pressure limits, vacuum service recommendations, process
temperature limits, bolts, temperature effects and configuration, please refer to product datasheet.
Ø 83 (3-1/4)
Ø 23 (59/64)
Ø 24 (15/16)
146 (5-3/4)
Ø 89 (3-1/2)
13.49 (17/32)
2 holes 1/2-13 UNC-2
on Ø 2-1/2 in. bolt circle
25 (1) Spacer 6.35 (1/4)
128 (5-1/32)
Ø 24 (15/16)
Ø 23 (59/64)
13.49 (17/32)
19 (3/4)
6.35 (1/4)
76 (3)
146 (5-3/4)
Ø 22.23 (7/8)
28.58 (1-1/8) 60.33 (2-3/8)
Thick Gasket 30.16 (1-3/16)
2.3 (3/32)
Ø 24 (15/16)
Ø 23 (59/64)
13.49 (17/32)
42.86 (1-11/16)
47.6 (1-7/8)
21.43 (27/32)
Ø 33.34 (1-5/16)
6.35 (1/4)
95.25 (3-3/4)
125.41 (4-15/16)
2.3 (3/32)
Thick Gasket
Ø 23 (59/64)
Ø 24 (15/16)
52 (2-1/16)
13 (17/32)
78 (3-1/16) 6.35 (1/4)
146 (5-3/4)
Note. The operating temperature limit for the seal can be lower than the O-ring temperature limit because of fill fluid limitations
(refer to the fill fluid parameter table in the Specification Sheet). Connect the seal as described in the applicable following section.
Ø 39 (1.53)
Ø 42 (1.65)
Ø 51 (2)
9 (0.35)
14 (0.55)
54 (2.12) - 16N2
10 (0.39) Full Thread 2 (0.08)
Ø 89 (3.5)
Ø 111 (4.37)
Ø 96 (3.78)
Ø 42 (1.65)
Ø 127 (5)
Union Connection
57 (2.25)
8 Mounting Holes
Ø 8.7 (0.34) Equally spaced
Diaphragm Surface
Figure 30: Union connection remote seal with Chemical Tee flange
Note. The pressure limit for a transmitter with this seal is determined by the chemical tee flange. Maximum working pressure for the flange is
2000 KPa (300 psi).
For any other detailed information regarding S26UN seals such as pressure limits, vacuum service recommendations, process
temperature limits, temperature effects and configuration, please refer to product datasheet.
Note. The tank spud or ferrule required for connection of this seal element must be welded to the process vessel prior to
connecting the element, following recommended welding and pressure testing procedure. Weld the Cherry Burrell ferrule to the
process vessel in accordance with manufacturers’ recommendations.
Connect the sanitary aseptic seal to the tank spud or ferrule as follows:
1. Remove protective covering from seal.
2. Install two O-rings on the periphery of the seal and an O-ring under each steam connection fitting.
3. Insert the seal into the tank spud or ferrule and place the steam connection cap against the back of the element.
4. Position the clamp ring as shown and tighten to seal the O-rings against the spud.
5. Connect the inlet and outlet steam lines to the 1/8. NPT steam connections in the cap. Steam temperature must not exceed
149°C (300°F); pressure must not exceed 358.5 KPa (52psi).
Ø 124 (4.88)
Ø 111.25 (4.37)
Ø 82.6 (3.25)
Ø 130 (5.11)
3 (0.11)
15 (0.59)
2.4 (0.09)
Ø 72.4 (2.85)
11.2 (0.45)
4.2 (0.16)
19.3 (0.75)
Figure 32: 4 in. Aseptic flanged connection
18.5 (0.72)
Ø 78.9 (3.10)
Ø 110 (4.33)
Ø 152 (6.00)
Figure 33: Sanitary seal with flush diaphragm
Note. The tank spud required for connection of this seal element must be welded to the process vessel prior to connecting the
seal, following a recommended welding and pressure testing procedure.
Ø 132.6 (5.22)
10 (0.39)
Weep hole
A
5.6 (0.22)
Tank Spud
Ø 152 (5.96)
Note. This kind of diaphragm seal does not comply with the stringent 3A standard requirements. Therefore, it is not covered by
the relevant certification.
ØA
ØB
Figure 35: Union Nut sanitary seal
20 (0.79)
S26SS Triclamp
Size A (dia) B (dia)
2.85 (0.11)
ØA 2 in. 56.3 (2.2) 64 (2.5)
ØB 3 in. 83 (3.26) 91 (3.58)
4 in. 110.3 (4.34) 119 (4.68)
ØB
134 (5.3)
H
G
E
ØC
ØD
Note. This kind of diaphragm seal does not comply with the stringent 3A standard requirements. Therefore, it is not covered by
the relevant certification.
Ø 64 (2.52)
16 (0.63)
Ø 52.2(2.06)
N°6 holes Ø 6.5
Ø 39(1.54)
18 (0.71)
40 (1.57)
Ø 34(1.34)
Ø 39.8
12 (0.47)
N°6 holes M6
36 (1.42)
5 (0.20)
simmetrically (1.57)
placed at 60° Ø 44 (1.73)
Ø 52.2 (2.06)
4 (0.16)
1.3 (0.06)
Ø 64 (2.52)
3-A requirements
All sanitary S26SS remote diaphragm seals and other associated direct mount sanitary diaphragm seals must be mounted in such
a way as to allow for drainage of all process fluids. Tank spud fittings must be mounted with the leak detection hole located at the
bottom for proper drainage by gravity. Sanitary applications must be performed so that all welding surface are smooth with
roughness lower than 0,8 µm, in order to prevent dirt from lodging inside surface irregularities.
3-A seals are equipped with a specific label (see below) indicating the temperature range and gasket characteristics.
For any other detailed information regarding S26SS seals such as pressure limits, vacuum service recommendations, process
temperature limits, temperature effects and configuration, please refer to product datasheet.
126.5 (4.98)
Ø 79 (3.11)
23 (0.90)
74 (2.91)
B
Gasket
R
ØC Ø 96 (3.77)
ØA
Fitting connection Dimensions mm (in) for S26VN- saddle type Ø 96 (3.77)
Size A (dia) B C (dia) R
Saddle 2 in. 55 (2.17) 48 (1.89) 40 (1.57) 30
Saddle 2 1/2 in. 76 (3.0) 45 (1.77) 52 (2.05) 45
Saddle 3 in. 76 (3.0) 45 (1.77) 50 (1.97) 45
Saddle 4 in. 76 (3.0) 41 (1.61) 50 (1.97) 57
Saddle 5 in. 76 (3.0) 40 (1.57) 50 (1.97) 70
Saddle 6 in. 76 (3.0) 36 (1.42) 50 (1.97) 85
Ø 79 (3.11)
23 (0.90)
44 (1.73)
16 (0.62)
C
Ø 52 (2.04) Gasket
ØA
ØB
Ø 96 (3.77) Ø 96 (3.77)
Fitting connection Dimensions mm (in) for S26VN- socket type
Size A (dia) B C
Socket 1/2 in. 21.8 (0.86) 15.9 (0.63) 86 (3.39)
Socket 3/4 in. 27 (1.06) 21.2 (0.83) 96 (3.78)
Socket 1 in. 33.6 (1.32) 26.8 (1.06) 101 (3.98)
Socket 1 1/2 in. 48.5 (1.91) 41 (1.61) 121 (4.76)
Socket 2 in. 60.5 (2.38) 52.5 (2.07) 121 (4.76)
16 (0.63)
Size Dimensions mm (in) for S26JN
Rating D (dia) Mb (dia)
1 in. / DN 25 63 (2.48) 28.5 (1.12)
1-1/2 in. / DN 40 85 (3.35) 43 (1.69)
2 in. / DN 50 95 (3.74) 54.5 (2.15)
Ø Mb
3 in. / DN 80 130 (5.12) 82.5 (3.25) 60 (2.36) ØD
Figure 41: In-line diaphragm seal
IMPORTANT. Use of proper procedures and fixtures avoid the risks of personal injury or plant damage.
The recommended minimum radius of curvature of the tank is 0.91 m (3 feet).
Allowed fill fluids are Silicone Oil DC200TM and mineral oil Marcol 82TM.
1 in. and 1-1/2 in. size with 1 in. and 1-1/2 in. NPT threaded connection
This particular process connection can withstand a maximum working pressure of 345bar (5000psi). The wetted parts are
available in AISI 316L, Hastelloy C276TM and Diaflex (anti-abrasion diaphragm treatment).
18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71) 18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71)
145 (5.71)
145 (5.71)
16 (0.63)
16 (0.63)
18 (0.71)
18 (0.71)
65 (2.56)
39 (1.54) 66 (2.6)
26 (1.02)
1 in.-11.5 NPT 1 1/2 in.-11.5 NPT
41 (1.61) width across flats of hexagon 55 (2.17) width across flats of hexagon
1 in. and 1-1/2 in. size with G 1 in. B and G 1-1/2 in. B threaded connection
This particular process connection can withstand a maximum working pressure of 600bar (8700psi). The wetted parts are
available in AISI 316L, Hastelloy C276TM and Diaflex (anti-abrasion diaphragm treatment).
18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71) 18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71)
145 (5.71)
145 (5.71)
16 (0.63)
16 (0.63)
18 (0.71)
18 (0.71)
63 (2.48)
61 (2.4)
26 (1.02) 39 (1.54)
G 1 in. A G 1 1/2 in. A
41 (1.61) width across flats of hexagon 55 (2.17) width across flats of hexagon
145 (5.71)
16 (0.63)
16 (0.63)
ø 26.7 (1.05)
ø 8 (0.31)
ø 40.8 (1.61)
ø 8 (0.31)
18 (0.71)
18 (0.71)
5/16-18 UNC
45 (1.77)
58 (2.28)
fixing hole for spud 5/16-18 UNC
fixing hole for spud
26 (1.02)
25.4 (1)
ø 33.4
25.4 (1)
40 (1.57) (1.31) 40 (1.57) ø 48.2
(1.90)
1 in. G with ball valve connection 1-1/2 in. sealing connection to threaded spud (M44 x1.5)
This special connection allows easy instrument mounting on Consider that this particular process connection can withstand
ball valves which are easy to install and repair. They offer user a maximum working pressure of 50bar (725psi).
the opportunity of avoiding complete plant shutdown. This
While installing, please use the appropriate PTFE gasket.
process connection can withstand a maximum working
pressure of 40bar (580psi). The wetted parts are available only The wetted parts are available in AISI 316L, Hastelloy C276TM
in Hastelloy C276TM. and Diaflex (anti-abrasion diaphragm treatment).
18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71) 18 (0.71) 113 (4.45) 29 (1.14) 18 (0.71)
145 (5.71)
145 (5.71)
16 (0.63)
16 (0.63)
18 (0.71)
18 (0.71)
70 (2.76)
37 (1.46)
G 1 in.
127 (5)
30 (1.18)
35 (1.38)
M44 x 1.25
46 (1.81) width across flats of hexagon
20 (0.79)
25 (0.98)
Figure 45: S26KN with ball valve connection Figure 46: S26KN with M44 x 1.5 trheaded spud connection
IMPORTANT.
Users should install spuds carefully.
Please follow the notes below:
− I/P signal converters Contact one of the following offices for details on your nearest
Service and Repair Centre.
ABB’s pressure measurement:
− Absolute, gauge and differential pressure transmitters ABB S.p.A.
− IEC 61508 SIL2/3 certified pressure transmitters and switches Via Luigi Vaccani 4, loc. Ossuccio
22016 Tremezzina (Co) – Italy
− Multivariable transmitters
Tel: +39 0344 58394
− Interface level/density transmitters
− Pressure measurement remote seals ABB Automation Product GmbH
− Pressure measurement accessories Schillerstrasse 72
− Pneumatic pressure transmitters D-32425 Minden – Germany
Tel: +49 551 905534
ABB’s temperature measurement: Fax: +49 551 905555
− Universal temperature sensors
− High-temperature sensors ABB Inc.
125 E. County Line Road
− Temperature sensors for sanitary applications
Warminster, PA 18974 – USA
− Mineral isolated temperature sensors Tel: +1 215 6746000
− Thermowells Fax: +1 215 6747183
− Temperature transmitters
− IEC 61508 SIL2/3 certified temperature sensors and ABB Inc.
transmitters 3450 Harvester Road
Burlington, Ontario L7N 3W5 – Canada
ABB’s portfolio of recorders and controllers: Tel: +1 905 6810565
− Process controllers and indicators Fax: +1 905 6812810
− Videographic recorders
ABB India Limited
− Paper chart recorders
Peenya Industrial Area, Peenya
− Field mountable indicators and controllers
Bangalore, Karnataka 560058 – India
Tel: +91 80 4206 9950
ABB’s portfolio of level measurement:
Fax: +91 80 2294 9389
− Magnetic level gauges
− Magnetostrictive and guided wave radar level transmitters
ABB Engineering (Shanghai) Ltd.
− Laser and scanner level transmitters No. 4528, Kangxin Highway, Pudong New District,
− Ultrasonic, capacitance and vibrating fork level transmitters Shanghai 201319 - P.R. China
and switches Tel: +86 21 6105 6666
− Rotating paddle and thermal dispersion level switches Fax +86 21 6105 6677
− IEC 61508 SIL2/3 certified level transmitters
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
abb.com/measurement
—
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