Laser Cleaning VS Traditional Cleaning Method

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Laser cleaning VS Traditional cleaning method

Comparison item Laser cleaning Chemical cleaning Mechanical cleaning Dry ice cleaning Ultrasonic cleaning

Chemical cleaning agent, contact Mechanical/sandpaper, Cleaning agent, contact


Cleaning method Laser, non-contact Dry ice, non-contact
type contact type type
Workpiece damage No damage Damaged Damaged No damage No damage
Cleaning efficiency High Low Low Medium Medium
Sandpaper, grinding
Consumables only electricity Chemical cleaning agent Dry ice Dedicated cleaning fluid
wheel, whetstone, etc.
Very good, high Excellent, small cleaning
Cleaning effect Generally, uneven Generally, uneven Excellent, uneven
cleanliness area
Precise and controllable, Uncontrollable, Uncontrollable, poor Cannot specify range for
Cleaning Precision Uncontrollable, poor accuracy
high precision accuracy is just so so accuracy cleaning
Safety/
environmental No pollution Chemical pollution Pollute environment No pollution No pollution
protection

The process flow is complicated, Manual operation,


Easy to operate, Easy to operate, but need
Easy to operate, and requires high requirements needs labor cost,
Operation handheld or to add consumables
handheld or automated for operators, and pollution pollution prevention
automated manually
protection measures are required measures are required

The initial investment is a Medium investment


High initial investment, Low initial investment,
little high, no Low initial investment, high cost for the first time,
Cost invenstment low labor cost for medium cost of
consumables, low of consumables high cost of
consumables consumables
maintenance cost consumables
对比项目 激光清洗 化学清洗 机械清洗 干冰清洗 超声波清洗

清洗方式 激光,非接触式 化学清洗剂,接触式 机械/砂纸,接触式 干冰,非接触式 清洗剂,接触式

工件损伤 无损伤 有损伤 有损伤 无损伤 无损伤

清洗效率 高 低 底 中 中

耗材 只需通电 化学清洗剂 砂纸、砂轮、油石等 干冰 专用清洗液

清洗效果 非常优秀,洁净度高 一般,不均匀 一般,不均匀 优秀,不均匀 优秀,洁净范围小

精准清洗 精准可控,精准度高 不可控,精准度差 不可控,精准度一般 不可控,精准度差 不能指定范围清洗

安全/环保 无污染 化学污染环境 污染环境 无污染 无污染

工序流程复杂,对操作人
耗费人工人力很辛苦,需 操作简单,但需要人工添加耗
人工操作 操作简单,手持或自动化 员要求高,需作污染防护 操作简单,手持或自动化
做污染防护措施 材
措施

首次投入高,无耗材,维 首次投入低,耗材成本极 首次投入高,耗材人工成 首次投入中等,耗材成本


成本投入 首次投入低,耗材成本中等
护成本低 高 本低 高

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