Character

Component / Activity / istics to Method of Quantum Reference Document Acceptance Format of

SL NO. Responsibility RF1
process be Check of Check / code Criteria Record
checked
1 2 3 4 5 6 7 8 9 10
1 RAW MATERIAL
Chemical
compositi MIR/Man
on, Verification of Store Incharge, ufacture
Welding Eletrodes for IS:814,IS:815,IS:816,I IS:814,IS:815,
1.1 Mechanic batch TC's & 100% Site Engineers & Test NA
SMAW S:823 IS:816,IS:823
al Visual QC Engineers certificate
propertie s
s

Physical MIR/Man
Verification of
and Store Incharge, ufacture
Ordinary Portland Manufacture Each
1.2 chemical IS: 269 IS: 269 Site Engineers & Test NA
cement test certificates Batch
propertie QC Engineers certificate
& visual
s s

Deleterio
us
Once Per IS:383 & Lab test
1.3 Fine aggregate Materials Lab Test IS:383 & IS:515 QC Engineers NA
Source IS:515 reports
/Gradatio
n
Dimensio
ns &
MIR/Man
Physical
Verification ufacture
and
1.4 Wire Mesh Manufacture Each Batch QC Engineers Test NA
chemical
Test certificates certificate
Propertie
s
s(Size, Dia
etc)
2 INPROCESS CONTROL
WPS shall
be
prepared
as per the
joint
design
and
essential
variables.
1) New WPS
Determin shall be IS:7307
Monitoring of
ation of prepared (Procedure WPS,PQR
welding IS:7307 (Procedure
Welding for every Qualification) & WPQ,
WPS,PQR & WPQ parameters, Qualification) &
2.1 data 2) changes & QC Engineers Lab Test NA
(SMAW) Visual IS:7310(welder
Pipe in Joint IS:7310(weld certificate
Inspection & qualification)
welding design er s
Lab test reports
by SMAW and qualification)
process. essential
variables
changes.
All
welders
shall be
qualified
as per
approved
WPS.
3 INSPECTION & TESTING (PIPE LAYING)
Verificatio
n of
Existing
Pipe line Alignment
above As per approved Survey
3.1 Survey & Fixing of Visual 100% As per approved survey drawing
Site Engineers NA
ground & survey drawing Drawing
Alignment
Undergro
und
Utilities
 Clearing &
Disposal of
Shrubs,
trees,
fence, old Approved
Approved Method Excavatio
3.2 Site Preparation masonry Visual 100% Method Site Engineers YES
Statement n Register
portions, Statement
boulders,
and debris
from the
alignment

As per
As per approved approved
Dimensio Visual & Site Engineers & Excavatio
3.3 Excavation & Bedding 100% drawing & method drawing & YES
nal check Measurement QC Engineers n Register
statement method
statement
Pipe
Site Pipe
Laying and jointing of inside Site Engineers &
3.4 Visual 100% Laying YES
Pipes Cleaning, QC Engineers
Register
Fitup
Site Pipe
Welding Surface Site Engineers &
3.5 Weld Visual Each Joint As per WPS As per WPS Laying YES
Joint(Inside/Outside) Defects QC Engineers
Register
Welding
defects of Site Engineers &
3.6 UT Test 5% of weld joints
Ultrasonic testing UT Report YES
weld QC Engineers
joints
Soundnes Pressure Gauge
Hydrostatic Pressure Site Engineers & Hydrotest
3.7 s of Reading & 100% YES
Test (Pipe line) QC Engineers report
pipeline Visual
Valve
location Site Pipe
3.8 Installation of Valves (Chainage Visual 100% Site Engineers Laying YES
s) & Type Register
of
4 INSPECTION & TESTING (INSIDE FIELD JOINT ZINC PRIMER OF CHOICES BLACK COLOUR USE FOR WELDING PART)
Mix ratio,
Thickness
of the
coating, Site Pipe
Inside Cement Mortar Visual & Site Engineers &
4.1 Surface Each Joint Laying YES
coating(Field joint) Measurement QC Engineers
Defects(cr Register
acks),
Surface
finishing
5 INSPECTION & TESTING (OUTSIDE FIELD JOINT CEMENT MORTAR COATING)
Site Pipe
Visual & Site Engineers &
5.1 20 Each Joint Laying YES
Measurement QC Engineers
Register
6 INSPECTION & TESTING (BACKFILLING)
Consolida
tion of
layer, As per approved Site Pipe
Trench Backfilling & As per client Site Engineers &
6.1 Laying of Visual 100% drawing & method Laying YES
compaction specificaton QC Engineers
Pipe statement Register
identificat
ion Tape

Legends

WPS-Welding
AWS-American
W-Witness Procedure SWG-Standard Wire Gauge
Welding Society
Specification
RC-Random Check ASME-American PQR-Procedure
Society of Qualification
Mechanical Record
WPQ-Welder
R-Review IS-Indian Standards Performance
Qualification
P-Perform QC-Quality Contro UT-Ultrasonic Testing
NA-Not Applicable IMIR- Incoming FDD-Field Dry Density
ECO QC PIU-KUIDFC /DBOE

11 12

RC R

RC R

RC R

RC R

RC R

RC R
 RC RC

RC RC

RC RC

RC RC

RC RC

W W

RC RC

RC RC

RC RC

RC RC

SWG-Standard Wire Gauge