QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Selection of Welds Joints for NDE (On-Plot Piping) QCR-W-2015 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE # 3, Aromatics Unit 3 SAMSUNG
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME

COMPANY USE ONLY

JERITP NUMBER COMPANY ACTIVITY NUMBER WORK PERMIT REQUIRED?

COMPANY INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Pressure Containing Butt welds for Radiography

A1 The initial butt weld of each welder is selected for radiographic testing.

For welds in the 10% radiographic coverage, selection of welds is based

on the weekly weld production. (NOTE:
JERES-W-011
A2 This shall be agreed upon by Contractor & Company. This requirement
Para. 18.5
may also be reffered to JERES-W-011, Para. 18.5.2, Issue Feb 10, 2009
)

Weld joints selected due to progressive examination (penalty shots) of a

JERES-W-011
A3 defective weld are not counted in the 10% selection of welds for
Para. 18.1.9
radiography.

For on-shore piping, at least 10% of the each week's production weld
(circumferential girth welds), or as dictated by item A2 above, are
radiographed for the following: a.
Carbonn steel and low alloy steel for general and hydrocarbon service.
(JERES-W-011, Para. 18.6.1.1) b. Fire
water systems ( NOTE: Interpreted to "normal fluid service"). (JERES-W-
JERES-W-011
A4 011, Para. 18.6.1.2) c. Shop fabricated
Para. 18.5.2.1
pipe materials for low temperature service below -18°C. (JERES-W-011,
Para. 18.6.1.3.1) d. Shop fabricated alloy steel
(EXCEPT P4, P5 & P6), stainless steel, and nonferrous materials for all
services except Category D fluids. (JERES-W-011, Para. 18.6.1.4.1)
(NOTE: Shop is an indoor facility approved by
Company Inspector per (JERES-W-011, Para. 18.6.1.3.1)

For on-shore piping, 100% RT is performed on the following:

a. Field welds of piping in low temperature service below -

18°C. (JERES-W-011, Para. 18.6.1.3.2)
b. Shop fabricated alloy steel, P-
No. 4, 5, and 6 materials. (JERES-W-011, Para. 18.6.1.4.1)

c. For field and yard welds of all alloy steel materials (P4 and above),
stainless steel, and nonferrous materials for all services except Cat D
JERES-W-011
A5 fluids. (JERES-W-011, Para. 18.6.1.4.1)
Para. 18.5.2.1
d. Hydrocarbon
service at road crossings (carrier pipe only). (JERES-W-011, Para.
18.6.1.6)
e. Piping with severe cyclic
conditions (as defined in B31.3). (JERES-W-011, Para. 18.6.1.7)
f.
Category M fluid service (as defined in B31.3). (JERES-W-011, Para.
18.6.1.8)

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QUALITY CONTROL REPORT QCR FORM NUMBER DATE APPROVED QR NUMBER

Selection of Welds Joints for NDE (On-Plot Piping) QCR-W-2015 WELD-

PROJECT TITLE PACKAGE NUMBER CONTRACTOR / SUBCONTRACTOR
JER PACKAGE
For off-shore # 3, Aromatics
piping Unit
top side piping in category D fluid service above 0°C 3 SAMSUNG
(includes all lines over water, over tidal flats, or within 30m of the
shoreline), 10% of the weekly production welds are random selectsd for
radiography. These are:
a. Firewater systems

b. Raw water system

JERES-W-011
A6
c. Pressure sewer system Para. 18.5.2.2

d. All open
non-pressure vents and drains
(NOTES: a.
Stainless steel in chlorinated sea water is excluded.
b.
Results
For are interpreted
off-shore piping top to "normal
side pipingfluid service".)
(includes all lines over water, over
tidal flats, or within 30 m of the shoreline), 100% of the welds of piping
systems listed below are selected for radiography:
JERES-W-011
A7 a. All services other than category
Para. 18.5.2.2
D fluids
b. Stainless steel in
chlorinated sea water service.

Selection of welds for the 10% RT are distributed to include welds

A8
completed by each welder. {ASME B31.3, Para. 341.4.1 (b) (1)}

Weld joints completed by the welder each day of recorded on the Daily
A9
weld production Report, QCR-W-2007

B Pressure Containing Welds Other than Butt Welds

Pressure containing welds of branch connections, such as weldolets,

sockolets, welding bosses and stub-on branch connections are selected JERES-W-012
B1
for LPT (Non-ferromagnetic materials) or MPT (ferromagnetic materials) Para. 18.5.3.1
with the same frequency as listed in Section A of this checklist.

REMARKS:

REFERENCE DOCUMENTS:
1. JERES-W-011, Welding Requirements for On-Plot Piping (10'February'2010)
2. ASME B31.3, Process Piping.
Contractor / Third-Party SATORP
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector CQT Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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