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Seal Leakage of Ball Valves Stem
Seal Leakage of Ball Valves Stem
As a pressure pipeline component, the pipeline ball valve bears not only the pressure of the
medium but also the pressure caused by its uncertain factors, such as the bending load caused
by unbalanced ground subsidence, mountain landslide, debris flow, earthquake, etc., as well
as the change of the tensile and extrusion load of materials caused by the change of day and
night and seasonal temperature. The valve stem is mainly used to transmit the opening and
closing power and is the main transmission element of the opening and closing ball valve.
The main function of the ball valve is to cut off or connect the fluid channel in the pipeline.
The valve seat is one of the important parts of the ball valve. When the ball valve is closed, it
prevents the medium from flowing from upstream to cavity and from cavity to downstream.
Through the medium force or spring force, the valve seat and the ball establish sealing
pressure to form a seal. Valve stem seal is also very important. In order to prevent the
medium from leaking through the valve stem seal, it will be an important research topic. For
flammable, explosive and combustible media, leakage will directly lead to accidents, so the
reliability of valve stem seal will be studied emphatically.
When the cover is tightened, the radial deformation force generated by the packing is
insufficient, and the ideal sealing effect cannot be achieved. Poor storage of materials or
beyond the shelf life. If the storage is poor or over time, the packing may be aged, broken or
lack toughness, so the expected sealing effect cannot be obtained. Packing should be selected
according to the type of gland and the pressure, high temperature and corrosion resistance of
the medium.
The structural design is optimized so that the main sealing ring and the front and rear end
rings are uniformly stressed, and the stress and deformation of the sealing rings of each layer
are treated differently by processing technology. In this way, the bolt exerts a pre-tightening
force on the packing gland, and the force attenuates layer by layer, and the deformation of
each layer of packing is differentiated (that is, the same deformation of each layer of packing
can be achieved by different forces), which solves the valve stem leakage well and achieves a
good sealing effect. In order to ensure the reasonable pre-tightening force of the packing, the
gland or bolt can be pre-tightened according to the total pressure of FYT packing, so as to
stabilize the pre-tightening force in long-term work. Maintaining the radial compression of
the packing in a reasonable range can automatically compensate for the packing damage, thus
having the function of avoiding insufficient or excessive pre-tightening, thus increasing the
sealing life of the packing. Generally speaking, there are two kinds of spring compensation
methods for stem packing seals: cylindrical helical spring and disc spring.
Conclusion
In fact, from the aspects of packing box design, packing selection and packing installation
method, this paper analyzes the causes of valve stem sealing packing leakage and formulates
specific solutions to ensure the quality of pipeline ball valves. The leakage of valve stem
packing was sealed and good results were obtained. Appropriate packing materials should be
selected according to different working conditions to achieve an effective sealing effect on
the valve stem. The depth of the packing box and the diameter of the valve stem should be
designed reasonably, and an appropriate packing sealing structure should be selected.