Professional Documents
Culture Documents
Module 10 (Cat A Cat B)
Module 10 (Cat A Cat B)
BASED ON CAAM
CAD 1801 ISSUE 1 - CAAM PART 66
module 10 -
aviation
legislation
WWW.AEROPRECISION.COM.MY
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AVIATION LEGISLATION
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Contents
10.1 REGULATORY FRAMEWORK .................................................................................................. 2
ROLE OF INTERNATIONAL CIVIL AVIATION ORGANISATION ............................................................ 2
ROLE OF MINISTRY OF TRANSPORT................................................................................................... 9
ROLE OF CIVIL AVIATION AUTHORITY MALAYSIA ........................................................................... 10
CIVIL AVIATION ACT 1969 ................................................................................................................ 15
MALAYSIAN CIVIL AVIATION REGULATIONS (MCAR) 2016............................................................. 17
RELATIONSHIP BETWEEN ALL PARTS IN CAAM CAD ......................................................................... 19
10.2 CERTIFYING STAFF .............................................................................................................. 74
10.3 APPROVED MAINENANCE ORGANISATIONS ........................................................................ 98
CAAM PART 145 ............................................................................................................................... 98
CAAM PART M SUBPART F ............................................................................................................. 138
10.4 AIR OPERATOR ................................................................................................................. 153
CAAM FLIGHT OPERATION DIRECTIVE ........................................................................................... 153
AIR OPERATION CERTIFICATE ........................................................................................................ 157
OPERATING REQUIREMENTS ......................................................................................................... 177
MEL ................................................................................................................................................. 183
DOCUMENTS TO BE CARRIED ON BOARD ..................................................................................... 187
AIRCRAFT PLACARDING (MARKINGS) ............................................................................................ 188
10.5 CERTIFICATION OF AIRCRAFT, PARTS AND APPLIANCES ..................................................... 192
GENERAL ......................................................................................................................................... 192
DOCUMENTS................................................................................................................................... 220
10.6 CONTINUING AIRWORTHINESS ......................................................................................... 254
10.7 APPLICABLE NATIONAL AND INTERNATIONAL REQUIREMENTS .......................................... 283
MAINTENANCE PROGRAMME, MAINTENANCE CHECK AND INSPECTION ................................... 283
AIRWORTHINESS DIRECTIVES ........................................................................................................ 296
MAINTENANCE DOCUMENTATION................................................................................................ 323
DEFERAL PROCEDURES ................................................................................................................... 331
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10.1 REGULATORY
FRAMEWORK
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CHICAGO CONVENTION
a) On 7 Dec 1944 – A Convention was signed by 52 countries and known as
Chicago Convention. The signatory states are called CONTRACTING STATES.
b) Chicago, Illinois, 1 November to 7 December 1944
c) 52 nations met at the International Civil Aviation Conference in Chicago to plan
forinternational cooperation in post war era air navigation.
d) This conference framed the constitution of the International Civil Aviation
Organization(ICAO), also called the Chicago Convention.
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EXCLUSIVE SOVEREIGNTY
The Chicago Convention affirms every state's "complete and exclusive sovereignty overthe
airspace above its territory." It provides that:
a) Non-scheduled flights may be made by the civil aircraft of one country into or over
theterritory of another.
b) Scheduled international air service may be operated from one country into or over
theterritory of another country only with the latter's authorization,
c) Member states are permitted to establish areas prohibited to foreign aircraft as long
as theseregulations are non-discriminatory.
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CONTRACTING STATES
a) The countries that have ratified the Chicago Convention are called contracting states.
b) Until 2011 there are 190 contracting states.
c) The contracting states agree in principle to adopt ICAO guidelines as basis of their own
civilaviation regulations.
d) This unifies global civil aviation standards and procedures and enhances safety.
e) Malaysia as a signatory is bound to the Chicago Convention.
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STRUCTURE OF ICAO
a) The three main organs of ICAO are:
1. the Assembly,
2. the Council, and
3. the Secretariat
b) The Assembly, composed of representatives from all Contracting States, is the
sovereign bodyof ICAO.
c) It meets every three years, reviewing in detail the work of the Organization and setting
policyfor the coming years. It also votes a triennial budget. The ICAO is a specialized
agency of the United Nations.
d) The Council, the governing body which is elected by the Assembly for a three-year
term, iscomposed of 36 States. The council will be headed by a president.
e) As the governing body, the Council gives continuing direction to the work of ICAO.
f) The Secretariat, headed by Secretary General, is divided into five main divisions
AIMS OF ICAO
The aims of ICAO are to develop the principles and techniques of international air navigation
and to foster the planning and development of international air transport so as to: INSURE
THE SAFE AND ORDERLY GROWTH OF INTERNATIONAL CIVIL AVIATION THROUGHT THE
WORLD.
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OBJECTIVES OF ICAO
a) Encourage the arts of aircraft design and operation for peaceful purposes
b) Encourage the development of airways, airports, and air navigation facilities for
internationalcivil aviation
c) Meet the needs of the peoples of the world for safe, regular, efficient and economical
airtransport
d) Prevent economic waste caused by unreasonable competition
e) Ensure that the rights of contracting States are fully respected and that every
contracting State has a fair opportunity to operate international airlines
f) Avoid discrimination between contracting States
g) Promote safety of flight in international air navigation
h) Promote generally the development of all aspects of international civil aeronautics.
ICAO ANNEXES
Annex 1 Personnel Licencing
Annex 2 Rules of the Air
Annex 3 Meteorological Service for International Air Navigation
Annex 4 Aeronautical charts
Annex 5 Units of Measurement to be Used in Air and Ground Operation
Annex 6 Operation of Aircraft
Annex 7 Aircraft Nationality and Registration Marks
Annex 8 Airworthiness of Aircraft
Annex 9 Facilitation
Annex 10 Aeronautical Telecommunications
Annex 11 Air Traffic Services
Annex 12 Search and Rescue
Annex 13 Aircraft Accident Investigation
Annex 14 Aerodromes
Annex 15 Aeronautical Information Services
Annex 16 Environmental Protection
Annex 17 Security
Annex 18 The Safe Transport and Dangerous Goods by Air
Annex 19 Safety Management
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ICAO ANNEXES
Among the most significant annexes to the aircraft maintenance engineers are Annex 1 :
Personnel Licencing. It provides information on licensing of flight crew, air traffic controllers
and aircraft maintenance personnel
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The conduct of civil aviation in Malaysia falls under the jurisdiction of the ministry of
transport. The ministry of transport has delegated its power to the Civil Aviation Authority
Malaysia (CAAM)
CEO (DGCA) heads the CAAM and reports to the ministry of transport
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AIRWORTHINESS DIVIATION
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Director of
Airworthiness
Aircraft
Examination Schedule Flight Aircraft Certification Registration and
Mortgage
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m) These directives are the Civil Aviation Directives 8104 – design of modifications
(CAAM part 21 subpart D) [CAD 8104], issue 01/revision 00, and comes into
operationon 1st may 2021.
n) These directives are the Civil Aviation Directives 8105 – supplemental type
certificate (CAAM part 21 subpart E) [CAD 8105], issue 01/revision 00, and comes
into operation on 1st may 2021.
o) These directives are the Civil Aviation Directives 8107 – validation to a type
certificate (CAAM part 21 subpart B-1) [CAD 8107], issue 01/revision 00, and comes
into operation on 1st May 2021
p) These directives are the Civil Aviation Directives 8201 – production organisation
approval (CAAM part 21 subpart G) [CAD 8201], issue 01/revision 00, and comes
intooperation on 1st May 2021.
q) These directives are the Civil Aviation Directives 8301 – certificate of airworthiness,
issue 01/revision 00, and comes into operation on 1st May 2021.
r) These directives are the Civil Aviation Directives 8305 – permit to fly (CAAM part 21
subpart P) [CAD 8305], issue 01/revision 00, and comes into operation on 1st May
2021.
s) These directives are the Civil Aviation Directive 8401 – design organisation approval
(CAAM part 21 subpart J) [CAD 8401], issue 01/revision 00, and comes into
operation on 1st May 2021.
t) These directives are the Civil Aviation Directives 8601 – maintenance organisation
approval (CAAM part 145), issue 01/revision 00, and comes into operation on 1st
May 2021
u) These directives are the Civil Aviation Directive 8602 – limited maintenance
organisation approval (CAAM part m subpart F), issue 01/revision 00, and comes
into operation on 1st May 2021.
v) These directives are the Civil Aviation Directives 8708 – CAAM authorised release
certificate (CAAM form 1) [CAD 8708], issue 01/revision 00, and comes into
operation on 1st May 2021.
w) These directives are the Civil Aviation Directives 1601 – noise certificate [CAD
1601],issue 01/revision 00, and comes into operation on 1st May 2021.
x) These directives are the Civil Aviation Directives 19 – safety management (CAD 19
–SM), issue 01/revision 00, and comes into operation on 1 April 2021.
y) Civil Aviation Guidance Material – 1821 –maintenance training organisation
approval
z) Civil Aviation Guidance Material – 6004 -guidance on issuance and renewal
requirements for AOC
aa) Civil Aviation Guidance Material – 6008(I) reduced vertical separationminima
bb) Civil Aviation Guidance Material – 6008(II) performance-based navigation
cc) Civil Aviation Guidance Material – 6008(III) low visibility operations
dd) Civil Aviation Guidance Material – 6008(IV) extended diversion time operations
electronic civil aviation guidance material ² 6008(v) issue 01
ee) Civil Aviation Guidance Material ² 6008(V) electronic civil aviation guidance
material ² 6008(v) issue 01 revision 01 ² 15t h November 2021 flight bag
ff) Civil Aviation Guidance Material – 6801 continuing airworthiness of aircraft
gg) Civil Aviation Guidance Material – 6802 continuing airworthiness management
organisations
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LAW OF MALAYSIA
ACT 3
CIVIL AVIATION ACT 1969
An act to make better provision in the law relating to civil aviation and for matters connected
therewith and ancillary to it. [throughout Malaysia—27 February 1969; part IIIA: peninsular
Malaysia—1 may 1975, P.U.(b)163/1975] be it enacted by the seri paduka baginda yang di-
pertuan agong with the advice and consent of the dewan negara and dewan rakyat in
parliament assembled, and by the authority of the same, as follows:
CIVIL AVIATION ACT 1969
PART IA
Duties and functions of the CEO of civil aviation authority of Malaysia the CEO ofcivil aviation
authority of Malaysia (delegation of powers, duties and functions of the authority)
The CEO of civil aviation authority of Malaysia shall perform the duties andfunctions assigned
to him under this act.
a) To exercise regulatory functions in respect of civil aviation and airport and aviation
services including the establishment of standards and their enforcement;
b) To represent the government in respect of civil aviation matters and to do all things
necessary for this purpose;
c) To ensure the safe and orderly growth of civil aviation throughout Malaysia;
d) To encourage the development of airways, airport and air navigation facilities for
civil aviation;
e) To promote the provision of efficient airport and aviation services by the li- censed
company; and (f) to promote the interests of users of airport and aviation services
in Malaysia in respect of the prices charged for, and the quality and variety of,
services provided by the licensed company.
Power to give effect to the Chicago Convention and regulate civil aviation
3.(1) The Minister may make such regulations as he considers necessary or expedient to give
effect to and for the better carrying out of the objects and purposes of this Act, to provide
generally for regulating civil aviation and for carrying out the Chicago Convention, any Annex
to it and any amendments of such Convention and Annexes.
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REGULATORY STRUCTURE
Civil Aviation Act 1969 (by parliment)
CAAM Compliance Instruments (Issued under section 24O of the CAA e.g an issued by the
CEO)
The ICAO Annexes will then form the basis for each Contracting State to promulgate their civil
legislation as their Law of the land governing civil aviation. The regulatory body (Authority
Body) is empowered by statute to regulate the air transport industry to ensure that the
minimum standard is achieved
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Part I Preliminary
Part II Registration, marking and Mortgage of Aircraft
Part III Airworthiness of Aircraft
Part IV Environmental Standards
Part V Aircraft Crew and Licensing
Part VI Protection of Crew
Part VII Aircraft In Flight
Part VIII Operation of Aircraft
Part IX Height Keeping and Navigation
Part X Air Operator
Part XI Article 83 BIS Agreement
Part XII Commercial Air Transport Operations
Part XIII Carriage of Munitions of War and Dangerous Goods
Part XIV Aerial Work and Specialised Operations
Part XV Ground Handling Services
Part XVI Unmanned Aircraft System
Part XVII General Aviation
Part XVIII Foreign Aircraft Operations
Part XIX Licensing of Air Traffic Controller
Part XX Aeronautical Telecommunications Service
Part XXI Documents and Records
Part XXII Mandatory Occurrence Reporting
Part XXIII Safety Programme and Safety Management System
Part XXIV Security Measures
Part XXV Detention and Sale of Aircraft
Part XXVI Investigation of Aircraft Accident and Incident
Part XXVII General
Part XXVIII Saving Provisions
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SCHEDULE OF MCAR
a) First schedule (Sub Regulation 7 (2)) – Classification of Aircraft
b) Second schedule (Regulation 149) – Air traffic controller ratings
c) Third schedule ( Regulation 206) – Offence
ACT 788
CIVIL AVIATION AUTHORITY OF MALAYSIA 2017
An act to establish and incorporate the civil aviation authority of Malaysia, to provide for its
functions and powers, for matter connectedtherewith.
ACT A 1526
CIVIL AVIATION (AMENDMENT) ACT 2017
An act to amend the civil aviation act 1969
SECTION 24O - Any person who contravenes any notice, circular, requirement, directive or
information issued by the Chief Executive Officer commits an offence and shall, on conviction,
be liable to a fine not exceeding five hundred thousand ringgit or to imprisonment not
exceeding five years or to both
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An act to amend the civil aviation act 1969 section 24 o - any person who contravenes any
notice, circular, requirement, directive or information is- sued by the chief executive officer
commits an offence and shall, on conviction,be liable to a fine not exceeding five hundred
thousand ringgit or to imprisonment not exceeding five years or to both.
ACT 788
Civil aviation authority of Malaysia act 2017
An act to establish and incorporate the civil aviation authority of Malaysia (CAAM), to provide
for its functions and powers, for matter connected there-with.
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Relationship Between the Various Requirements Such as Part 21, Part M, Part 145, Part 66,
Part 147, And Air Operation (CAAM Flight Operation Directives.)
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Relationship between the various requirements such aspart 21, part M, part 145, part 66, part
147, and air operation (CAAM flight operation directives.)
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Relationship between the various requirements such aspart 21, part m, part 145, part
66, part 147, and air operation(CAAM flight operation directives.
Part - 21 (cad 8201) (CAAM part 21 sub part g) cad 8102
This part gives the Procedures and Requirements for
a) Type Certification of Products.
b) Approval of Design Organization
c) Approval of Manufacturing Organization
Applicability
Variable
Aircraft Engine Pitch
Propeller
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AIRWORTHINESS CODES 1
1. EASA CERTIFICATION SPECIFICATIONS (CS)
a) CS - 23 Normal, Utility, Acrobatic and Commuter Aircrafts;
b) CS - E Engines;
c) CS - P Propellers;
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Approval of Manufacturing Organization Part - 21 This part gives the Procedures and
Requirements for
a) Type Certification of Products.
b) Approval of Design Organization
c) Approval of Manufacturing Organization
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WHAT IS PART M ?
Part M concerns specifically the continuing airworthiness of air-craft and aeronautical
products, parts and appliances together with the approval of organizations and personnel
involved in these tasks.
1. CAAM Part M - Continuing Airworthiness Requirements (CAD 6801)
(CAD 6802)
2. CAAM Part 145 - Maintenance Organization Approvals (CAD 8601) (CAD
8602)
3. CAAM Part 66 - Certifying Staff (CAD 1801)
4. CAAM Part 147 - Technical Training Organizations and Requirements
(CAD 1821)
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10.2 CERTIFYING
STAFF – MAINTENANCE
(PART 66)
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MODULARISATION
Qualification on basic subjects for each AML category or subcategory should be in accordance
with the following matrix, where applicable subjects are indicated by an ‘X’ :
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10.3 APPROVED
MAINENANCE
ORGANISATIONS
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C3 Comms and Nav, ATA 23; 34 C17 Pneumatic & Vacuum, ATA 36; 37
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ORIGINATING SOURCE
All parts and materials used in the construction, servicing, maintenance, repair and
modification of civil aircraft must ORIGINATE from a CAAM APPROVED SOURCE, or a source
acceptable to DCA.
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EVIDENCE OF CONFORMITY
When stores are released, evidence must be provided that the said stores conform to the
requirements This evidence, depending on the circumstances, will be in the form of :
a) an APPROVED CERTIFICATE, CAAM Form 1
b) an AIRWORTHINESS RELEASE CERTIFICATE (CERTIFICATE OF CONFORMITY),
c) FAA FORM 8130 / EASA Form 1
as laid down in the relevant section of BCAR's and Airworthiness Notices.
In all cases the verifying document must bear the signature of an appropriately authorised
person.
BONDED STORE
All organisations concerned with the manufacture, maintenance, repair and overhaul of civil
aircraft must maintain a BONDED STORE.
This store will contain ONLY those parts intended for aeronautical use and which have been
found to conform to all REQUIREMENTS.
Only serviceable aircraft parts and components shall be kept here.
QUARANTINE STORE
All organisations concerned with the manufacture, maintenance, repair and overhaul of civil
aircraft must maintain a QUARANTINE STORE.
On receipt, all parts must be placed in this store until it can be confirmed that they meet ALL
the standards required for transfer to the Bonded Store.
The confirmation process will involve a scrutiny of the verifying document(s) and a physical
inspection of the item to ensure its serviceability.
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Sample form 8130-3 for airworthiness approval when issued at an accredited distributor
facility
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OPERATING REQUIREMENTS
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The Configuration Deviation List (CDL) is a document approved by the Airworthiness Authority
having certified the aircraft. The CDL is Included in the Aeroplane Flight Manual.
MEL
The MEL provides the means to release an airplane for flight with inoperative equipment .
The intent is to permit operation for a limited period until repair or replacement of the
defective equipment can be accomplished. It is important that repair be accomplished at the
earliest opportunity. The pilot in command has the final authority and may require that any
item covered by the Minimum Equipment List be repaired before flight.
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OPERATOR MEL
Operator's MEL is developed on the base of manufacturer’s Master MEL (MMEL) and
customised by the operator as a function of its own operational policies and national
operational requirements. MMELs are not intended for operating use. Rather they act as the
source document from which an individual operator's MEL is developed. An individual
operator's MEL when appropriately authorized permits operation with inoperative
equipment for those aircraft listed in his Operations Specifications.
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DEFERRAL PROCEDURES
Once it has been determined that an item is deferrable, a decision is made to defer or fix it.
This normally involves, at the minimum, station maintenance personnel and the pilot in
command. (O) in the remarks column refers for pilot or crew action and (M) for maintenance
personnel action.
In many instances flight dispatch, maintenance engineering, and a central maintenance
control or quality control organization will be a party to the decision.
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MAINTENANCE
Maintenance is defined as the performance of tasks required to ensure the continuing air-
worthiness of an aircraft, including any one, or a combination of: overhaul, Inspection,
replacement, defect rectification, The embodiment of a modification or repair. In the
Certificate of Airworthiness, the statement…” is considered to be airworthy if maintained and
operated in accordance with… “Implies that maintenance is the other important part of
Airworthiness.
AIMS OF MAINTENANCE
a) Ensure safety and reliability of aircraft
b) Restore safety and reliability that was lost by deterioration
c) Obtain sufficient necessary to improve items with inadequate target reliability
d) Accomplish these goals at minimum costs including maintenance and costs of
resulting failure
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BREAK-IN AREAS
Large aircraft with MTWA above 3,600 kilograms, shall be marked upon the exterior surface
of its fuselage to show the areas ("break-in areas") which during rescue in an emergency, be
most readily broken into from outside the aircraft.
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involves injury to any internal organ; or involves second or third degrees burns, or any
burns effecting more than 5 percent of any body surface.
Aircraft Accident /Incident - (AAIB) - AIRCRAFT ACCIDENT INVESTIGATION BUREAU MALAYSIA
Minister Of Transport Directives - Power conferred by CAR 2016 REG 186 - CONDUCT OF
INVESTIGATION
Aircraft Incidents CAR 2016 REG 183 (10.4)
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10.5 CERTIFICATION OF
AIRCRAFT, PARTS AND
APPLIANCES
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FAIL-SAFE DESIGN
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ERROR TOLERANCE
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CERTIFICATION SPECIFICATIONS
a) Certification Specifications (CS) is a document specifying aerodynamics, engineering
design, construction and performance requirements which must be met before an
aircraft can be legally produced.
b) AIRWORTHINESS CODES (EASA)
1. CS-23 Small Aeroplanes
2. CS-25 Large Aeroplanes
3. CS-27 Small Rotorcraft
4. CS-29 Large Rotorcraft
5. CS-E Engines
6. CS-P Propellers, FAR 21 - Certification procedures for Aircraft, Products and Parts
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LIST OF FARS
a) FAR 23 - Normal, Aerobatic and Commuter Airplane
b) FAR 25 - Transport Category Airplane
c) FAR 27 - Small Rotorcraft
d) FAR 29 - Transport category Rotorcraft
e) FAR 33 - Aircraft Engines
f) FAR 36 - Aircraft Noise
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The Technical Standard Order (TSO) system provides the means for certifying a common
device only once.
a) It treats the common device as unique entities isolating them from the type design.
b) When a TSO-qualified device is included in the type design, only substantiation of the
installation is required during Type Certification.
c) The appliance itself is already certified.
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The Certificate of Airworthiness shall be valid for a period as specified in the certificate. The
operator’s name and address must be stated in the certificate.
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DOCUMENTS
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VITAL POINT
a) Any point on an aircraft at which single mal-assembly could lead to
catastrophe, i.e. result inloss of aircraft and/or in fatalities.
b) The vital points shall be identified and listed in the maintenance documents.
CONTROL SYSTEM
A system by which the flight path, attitude or propulsive force of an aircraft is
changed, in- cluding the flight, engine and propeller controls, the related system
controls and associatedoperating mechanism.
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CAD 8601 5.8(C) – MULTIPLE ERRORS THE PROCEDURES SHOULD BE AIMED AT:
a) Minimising multiple errors and preventing omissions. Therefore, the procedures
should specify:
1. That every maintenance task is signed off only after completion;
2. How the grouping of tasks for the purpose of sign-off allows critical steps to be
clearly identified; and
3. That work performed by personnel under supervision (i.e. temporary staff, trainees)
is checked and signed off by an authorised person;
b) Minimising the possibility of an error being repeated in identical tasks and, therefore,
compromising more than one system or function. Thus, the procedures should ensure
that no person is required to perform a maintenance task involving removal/
installation or assembly/disassembly of several componentsof the same type fitted to
more than one system, a failure of which could have an impact on safety, on the same
aircraft or component during a particular maintenance check. However, in unforeseen
circumstances when only one per- son is available, the organisation may make use of
reinspection as described in paragraph 9.4.5 of this CAGM
SIGNATORIES
Should a minor adjustment of the Vital Point / Control System be necessary when the aircraft
is away from base, the second part of the duplicate inspection may be completed by a pilot
orflight engineer licensed for the type of aircraft concerned.
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CERTIFICATE OF REGISTRATION
a) The Aircraft Register shall-include the following particulars in relation to each aircraft:
b) The number of the certificate
c) The nationality mark of the aircraft and the registration mark assigned to it
d) The name of the constructor of the aircraft and its designation
e) The serial number of the aircraft
f) The name and address of the owner of the aircraft
g) Any other particulars as the Director General shall think fit.
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STATE AIRCRAFT of a Contracting State to the Chicago Convention cannot fly over the
territory of another state unless authorized by special agreement.
CIVIL AIRCRAFT are those registered with the Civil Aviation Authority and operated
under the law of the country operated under the civil aviation regulations, which in
this case the Department of Civil Aviation, Malaysia becomes the State of Registry
responsible for the safety and continuing airworthiness of the aircraft.
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CERTIFICATE OF REGISTRATION
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REGISTRATION OF AIRCRAFT
a) The CAAM shall be the authority for the registration of an aircraft in Malaysia.
b) The following persons shall be qualified to be the owner of a Malaysian aircraft;
1. the Government of Malaysia
2. a citizen of Malaysia
3. a body incorporated and having its principal place of business in Malaysia.
VALIDITY OF THE C OF R
a) The C of R Issued under this part shall be valid for a period Not exceeding 3 years from
date of issue
b) An application to renew a C Of R shall be made to the AUTHORITY IAW CAR 2016 Reg
189Within 30 days before the date of expiry of the C Of R .
MALAYSIA FLAG
The Holder of the Certificate of Registration shall ensure that the aircraft associated with that
Certificate of Registration display the Malaysian Flag and the wording 'MALAYSIA' on both
sides of aircraft fuselage, preferably towards the front or nose ofthe aircraft on both sides
of aircraft fuselage, preferably towards the front or nose of theaircraft.
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Noise Categories
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10.6 CONTINUING
AIRWORTHINESS
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BASIC WEIGHT
Basic Weight is the weight of the aircraft and all its basic equipment, plus the
declaredquantity of unusable fuel and unusable oil.
For turbine-engined aircraft less than 5700 kg Maximum Total Weight Authorized, it
may alsoinclude the weight of usable oil.
BASIC EQUIPMENT
Basic Equipment is the inconsumable fluids, and the equipment, which is common to
all roles for which the Operator intends to use the aircraft.
VARIABLE LOAD
Variable Load is the weight of the crew, of items such as the crew’s baggage,
removable units, and other equipment, the carriage of which depends upon the role
for which the Operator intends to use the aircraft for the particular flight.
DISPOSABLE LOAD
Disposable Load is the weight of all persons and items of load, including fuel and
other consumable fluids, carried in the aircraft, other than the Basic Equipment and
Variable Load.
Total loaded weight = Basic Weight + Variable Load + Disposable Load, which are
to becarried for the particular role for which the aircraft is to be used.
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WEIGHING REPORT
LOAD SHEETS
Load sheet required by regulation ( CAR 2016 Reg 85d ) and ( CAR reg 162 e ) shall
contain thefollowing particulars:
a) The registration markings of the aircraft to which the load sheet relates,
particulars of the flight ,the total weight of the aircraft as loaded for the flight.
The weight of the several items from which the total weight of the aircraft as
so loaded has been calculated including in particular the weight of the aircraft
prepared for service and respective totalweights of passengers , crew baggage
and cargo intended to be carried on the flight and the manner the load is
distributed and resulting position of the centre of gravity of the aircraft which
may be given approximately if and to the extent that the relevant C OF A
permits .
b) The load sheet shall be signed by the commander of the aircraft prior to
departure and have validity of one flight only . The operator shall retain the
load sheet for 6 months.
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PART M – SECTION A
a) Subpart A General
b) Subpart B Accountability
c) Subpart C Continuing Airworthiness
d) Subpart D Maintenance Standards
e) Subpart E Component
f) Subpart F Maintenance organisation
g) Subpart G CAMO
h) Subpart H Maintenance Release
i) Subpart I Airworthiness Review Report
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MAINTENANCE
Maintenance is defined as the performance of tasks required to ensure the continuing
airworthiness of an aircraft, including any one, or a combination of:
a) overhaul,
b) inspection,
c) replacement,
d) defect rectification
AIMS OF MAINTENANCE
The objectives of scheduled maintenance are to:
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MAINTENANCE PROCESSES
a) Maintenance programmes and processes control the maintenance activities of the
airline andits fleet of aircraft.
b) There are three primary maintenance processes:
1. Hard Time,
2. On-Condition and
3. Condition Monitoring.
c) Hard Time and On-Condition both involve actions directly concerned with preventing
failure,
d) This is a life-based concept. It assumes that reliability decreases with increased
operating age.
e) This is a preventative process in which known deterioration of an Item is limited to an
acceptable level by the maintenance actions, which are carried out at periods related
to time in service.
f) Calendar Time/Number of Cycles Hard time applies a fixed time and/or cycles (e.g.
calendar time, number of cycles, number of landings) that an item is permitted to
operate. Upon reaching the limit it must be overhauled or replaced (discarded). Items
selected for hard time should be limited
1. Simple items subject to only one failure mode
2. Components or assemblies which have definite life limits (for example, metal
fatigue) or whose failure could have a direct adverse effect upon safety if they
malfunctioned in flight.
MAINTENANCE ACTIONS
a) The actions normally include Servicing and such other actions as Overhaul, Partial
Overhaul,replacement in accordance with instructions in the relevant manuals
b) The Item concerned (e.g. system, component, portion of structure) is either replaced
or restored to a condition that can be released for service for a further specified period.
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ON CONDITION
a) This is a preventative process in which the Item is inspected or tested at specified
periods in order to determine whether it can continue in service. The fundamental
purpose of
b) On-Condition is to remove an Item before its failure in service. It is not a philosophy of
'fit untilfailure' or 'fit and forget”. On condition adopts repetitive inspections or tests
that detect potential failures. These tests call for the removal or repair of individual
components "on the condition" that they do not meet a defined standard of
performance
c) Determining Serviceability Determination of continued airworthiness may be made
by:
1. visual inspection
2. measurements,
3. tests,
d) other means without a teardown or overhaul. The checks are performed within the
time limitations prescribed for the inspection or check. On-condition maintenance can
involve bench tests and is not restricted to on-wing inspections. The checks seek out
physical evidence of reduced resistance to the failure mode. Until that evidence is
present, units remain in service
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CONDITION MONITORING
a) This is not a preventative process.
b) Information on Items are gained from collected operational experience. It consists of
observing deterioration of a component or system as it trends toward failure. The
information is analysed and interpreted on a continuing basis. Operating parameters
of the device indicatedeterioration or wear. When the device indicates deterioration
or wear, corrective procedures are then implemented. The process applies to items
that show deterioration over time. Collecting and interpreting these data “monitors
the condition" of the device.
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MAINTENANCE PROGRAMME
a) Based on the maintenance processes, the activities are grouped together as a
maintenance programme.
b) It covers the whole spectrum of aircraft operation.
c) Any maintenance that arises from scheduled maintenance is called unscheduled
maintenance.
d) The maintenance programme is developed concurrently during type certification. The
parentdocument that results is the Maintenance Planning Document (MPD)
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MAINTENANCE CHECKS
a) With the MRB Report finalised, the maintenance programme for the aircraft is
approved by the certifying Airworthiness Authority. the MRB only defines the basic
type configuration, it will not cover buyer furnished items such as customised avionics
package and in-flight entertainment sys- tems. Another document is needed before a
complete maintenance programme can be derived.
b) The aircraft manufacturers produce the Maintenance Planning Document (MPD). It
supple- ments the MRB and is advisory. It includes buyer furnished equipment and is
customised to suitthe airline’s fleet. Some manufacturers will also include information
from Service Bulletins, Ser- vice Letters and other sources.
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TASK CARD
a) The smallest unit in a maintenance programme is a task. These individual tasks are
printed on individual card for action by the maintenance crew. Task cards translate
individual maintenance work into specific task instructions to be followed by certifying
staff when performing work. Certified Task Cards
b) They provide space for individual sign-off by the certifying staff.
c) They are a part of the aircraft maintenance record.
d) They provide space for individual sign-off by the certifying staff.They are a part of the
aircraft maintenance record.
FLIGHT DEFECTS
a) Deficiencies discovered during flight are not recorded on non-routine cards.
b) The pilot records it in the aircraft technical logbook or the cabin crew enters them in
the cabin log.
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BLOCK MAINTENANCE
Scheduled maintenance tasks are grouped into work packages known as blocks. The exact
nomenclature, composition, numbers, and sequencing ofblocks varies between operators
MAINTENANCE CHECK
A block of maintenance work is called a check. These checks are divided into:
a) Service checks
b) Letter checks
c) Phased checks
d) Calendar checks
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SERVICE CHECKS
THESE ARE THE LOWEST LEVELS OF SCHEDULED CHECK
a) They may be called: post-flight, maintenance pre-flight, service check, overnight,
number 1,
b) They are cursory visual inspections of the aircraft to look for obvious damage and
deterioration, checking for:
c) "general condition and security" and review the aircraft log for discrepancies and
corrective action.
d) The accomplishment of the daily check requires little specific equipment, tools,
facilities, orspecial skills.
e) It is a basic validation that the airplane remains airworthy.
f) Usually this check will be accomplished every X number of days or flight hours
LETTER CHECK
a) Letter checks begin to open the airplane for more detailed inspection and test.
b) Each different letter check, A through D, is more detailed requiring more time, special
tooling,special equipment, and specialists to accomplish.
c) The C and D checks are frequently referred to as the heavy checks
d) The content of each lettered check will not necessarily be the same, each time it is per-
formed.
For example, a check item in a C check has a large interval attached to it.
e) This item therefore will be scheduled for, say, only every second, third, or fourth C
check.
For example a ‘2C Check’ equals the basic ‘C Check’ plus those defined X-hour items
accomplished every other C check.
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A CHECK
This lettered check is the next higher level of scheduled maintenance after the Service Check.
It is accomplished at a designated maintenance station in the route structure or at the main
maintenance base. The check includes: the daily check. the opening of access panels to check
and service certain items of equipment, which are scheduled at the A check interval. Some
lim-ited special tooling, servicing, and test equipment are required.
B CHECK
a) This is a slightly more detailed check of components/systems.
b) Special equipment and tests may be required.
c) It does not involve detailed disassembly or removal of components.
d) Contemporary maintenance programs do not use the B check interval.
e) The tasks formerly defined for this interval have been distributed between the A and
C checks.
C CHECK
a) Known as a heavy check.
b) Accomplished at the main maintenance base of the airline where specialized
personnel, ma-terials, tooling, and hangar facilities are available.
c) This is a detailed check of individual systems and components for serviceability and
function.
d) This check requires detailed inspections and checks; a thorough visual inspection of
specified areas, components, and systems; and operational or functional checks of
specified components and systems.
e) It is a high-level check that involves extensive tooling, test equipment, and special skill
levels.
f) The C check includes the lower checks, that is, the A check and the daily check.
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EXAMPLE OF C CHECK
a) Visual check of flight compartment escape ropes for condition and security .
b) Check operation of AC BPCU
c) Visual check of condition of entry door seals
d) Operational check of flap asymmetry
e) Pressure decay of APU fuel line shroud.
f) Inspection of engine inlet TAI ducting for cracks.
g) Operational check of RAT deployment and system
D CHECK
a) The D check, also known as the structural check, includes detailed visual and othernon-
destructive test inspections of the aircraft structure.
b) Involves detailed inspection of the structure for evidence of corrosion, structural
deformation, cracking, and other signs of deterioration or distress
c) Structural checks involve extensive disassembly to gain access for inspection.
d) Structural checks are worker hour and calendar time intensive.
e) D checks are missing from most MSG-3 initiated programmes.
f) These check items have been distributed among the C check packages.
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PHASED CHECKS
a) The scheduled maintenance items for a large airplane are extensive, particularly for
the high-er checks.
b) The accomplishment of a C check or D block removes the airplane from service for an
extend-ed period and incurs a lot of downtime.
c) A solution is to divide the C and D checks into segmented blocks or "Phases."
d) This amounts to distributing, the C/D checks items among the more frequent checks.
CALENDAR CHECK
a) Some operators will repackage the items from a flight time-based system to a calendar
time-based system on the basis of average daily usage of the equipment.
b) The tasks are scheduled under a system of daily checks, weekly checks, and so on.
MAINTENANCE SCHEDULE/PROGRAMME
a) The CAMO is responsible to develop and control a maintenance program for the
aircraft man-aged including any applicable reliability programme. Present the aircraft
maintenance pro- gramme and its amendments to the DGCA for approval and provide
a copy of the approved programme to the owner ( in the case of lease to the lessee) .
b) An aircraft C of A shall not be issued or renewed unless it is maintained in accordance
withthe approved maintenance schedule / programme to which it applies.
c) A maintenance schedule / programme is a document which describes the specific
scheduled maintenance tasks and their frequency of completion, necessary for the
safe operation of theaircraft, and to ensure that the airworthiness of the aircraft will
be preserved on a continuing basis.
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OPERATING EXPERIENCE
a) CAMO- are required to review the Continuing Airworthiness Information (Applicable
Air-worthiness Directives or Alert Service Bulletin) and consider the applicability to the
type itoperates.
b) CAMO must take into account the Human Factor Principles, when designing the
maintenanceschedule / programme.
c) When compiling the maintenance schedule / program, the aircraft operator is to take
intofactors as the areas and routes over which the various types of aircraft are to be
operated,frequency of operations and types of equipment necessary for operation.
GENERAL
Maintenance schedule of a commercial air transport normally includes :
a) Check cycle criteria. The criteria for ‘packaging’ checks (e.g. A check – 550 FH, B check–
1100 FH, C check – 4400 FH & etc..);
b) The periods at which the aircraft, engines, APU, propeller, components and all
associatedsystems shall be inspected,
c) Periods, at which these items shall be checked, cleaned, lubricated and tested;
d) Periods at which overhauls or replacement shall be made;
e) Reference to the source of the content of the schedule e.g. MRB, MPD, maintenance
manuals; and
f) Escalation policy.
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VARIATION
AIRWORTHINESS DIRECTIVES
a) Over the life of aeronautical products, defects affecting airworthiness are discovered.
b) These result from design conditions not foreseen in the original Product
Certification or
c) manufacturing deficiencies, structural fatigue or corrosion are examples .
d) The Airworthiness Directive (AD) system is the medium for correction for out of
conformityto the Approved Design Standards.
e) An AD establishes limitations for inspection, repair, or alteration under which the
productmay continue to be operated.
f) They are issued by the National Aviation Authority from either the
1. manufacturer’s or
2. The airline’s country.
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APPLICABILITY
a) An ad contains an applicability statement specifying the product to which itapplies.
b) Applicability may be defined by specifying serial numbers or manufacturer's line
numbers, part numbers, or other identification. When there is no reference to serial
numbers, all serial numbers are affected.
EFFECTIVE DATE
a) The effective date of the ad can be found in the last sentence of the body of Each ad.
For example, "this amendment becomes effective on July 10, 1995."
b) Similarly, the revision date for an emergency ad distributed by telegram or priority
mail is the date it was issued. For example, "priority letter ad 95-11-09,issued may 25,
1995, becomes effective upon receipt." the "clock" tracking compliance starts with the
effective date.
COMPLIANCE TIME
a) Compliance with an ad is mandatory. No person may operate a product towhich an ad
applies.
b) An airplane that has not had an effective ad accomplished within specifiedlimits is out
of conformity and is thus not airworthy.
c) Non-compliance of an ad may invalidate the c of a
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RECURRING / PERIODIC AD
a) An AD should provide for adjustment of repetitive inspection intervals to coincide with
inspections required by approved maintenance program inspections.
b) Any conditions and approval requirements under which adjustments may be allowed
are stat-ed in the AD.
c) If the AD does not contain such provisions, adjustments are usually not permitted.
REFERENCE TO MANUFACTURER’S SB
a) Manufacturer's Service Bulletins are normally not related to airworthiness.
Incorporation ofthem is, therefore, not mandatory.
b) However, when a manufacturer's Service Bulletin is incorporated, by reference, into
the Air-worthiness Directive accomplishment instructions the bulletin becomes
mandatory.
CAAM AD PROCEDURES
a) In the CAD 8601 a Mandatory Inspection and Mandatory Modification is the definition
of Air-worthiness Directives.
b) An aircraft affected by an AD issued by the CEO is illegal to be flown until the prescribed
requirement has been compiled with .
CAM AD
For aircraft, engines, propellers or installed equipment for which Malaysia is the State of De-
sign and the Certifying Authority, CAAM will issue Airworthiness Directives (AD) which will be
known as CAM AD. A summary of CAM AD will be issued in the form of an appendix known as
Appendix 2 and the CAM AD will have the following numbering system: S/NO – MONTH -
YEAR,
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VAM AD
a) For aircraft, engines, propellers or installed equipment for which Malaysia is the
ValidatingAuthority and the State of Registry, the following will apply:-
1. Airworthiness Directives issued by the Certifying Authority or State of Design of the
aircraft, engines, propeller or installed equipment.
2. Airworthiness Directives issued by CAAM which be known as VAM AD.
b) A summary of VAM AD will be issued in CAD 8601 Appendix 3 and the VAM AD will
have the following numbering system:
1. year S/No
2. e.g. 1997 - 002.
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EMERGENCY ADS
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MAINTENANCE DOCUMENTATION
MAINTENANCE, REPAIR AND OVERHAUL MANUAL
STATEMENT OF INITIAL CERTIFICATION SIGNIFIES CAAMS APPROVAL OF THE
MANUALS
Engine, auxiliary power unit and propeller constructors and manufacturers of other
components shall provide the aircraft type design organisation withcertified manuals which
relate to those of their products installed in the aircraft
a) Manuals conforming to air transport association of America – specification no.100
would be acceptable as a basis for compliance.
b) Ata specification no.100 ata specifications 100 has been adopted as a global standard
with regards to engineering manuals specifications and followed by all aircraft and
parts manufacturer.
c) The intentions of the specification are:
d) To clarify the general requirements of the airline industry with reference tocoverage
and preparation of technical data.
e) To provide an airline with all necessary data for the operation, maintenance,overhaul,
repair of aircraft, engines and equipment.
f) To permit maximum usage without the necessity of rewriting to meet individual airline
requirements.
g) To standardise manual layout, format of manuals
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Structures 50-59
Propellers/Rotor 60-69
24 21 08
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2. the maintenance procedures referenced in the MEL prior to operating with the
listed item inoperative.
i) Subject to a specific case-by-case approval by the CAA, the operator may operate an
aircraft with inoperative instruments, items of equipment or functions outside the
constraints of the MEL but within the constraints of the MMEL, provided that:
1. the concerned instruments, items of equipment or functions are within the scope
of the MMEL as defined in point (a);
2. the approval is not used as a normal means of conducting operations outside the
constraints of the approved MEL and is used only when events beyond the control
of the operator have precluded the MEL compliance;
3. a description of specific duties and responsibilities for controlling the operation of
the aircraft under such approval is established by the operator; and
4. a plan to rectify the inoperative instruments, items of equipment or functions or
to return operating the aircraft under the MEL constraints at the earliest
opportunity is established.
MEL/MMEL
a) The Minimum Equipment List (MEL) is a document established by the operator and
approvedby National Authorities of the operator.
b) The MEL provides the means to release an airplane for flight with inoperative
equipment.
c) The intent is to permit operation for a limited period until repair or replacement of the
defective equipment can be accomplished.
d) It is important that repair be accomplished at the earliest opportunity.
e) The pilot in command has the final authority and may require that any item coveredby
the Minimum Equipment List be repaired before flight.
f) Operator's MEL is developed on the base of manufacturer’s Master MEL (MMEL) and
customised by the operator as a function of its own operational policies and national
operational requirements.
g) MMELs are not intended for operating use. Rather they act as the source document
fromwhich an individual operator's MEL is developed.
h) An individual operator's MEL when appropriately authorized permits operation with
inoperative equipment for those aircraft listed in his Operations Specifications.
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MEL OBJECTIVES
a) The Operator’s MEL is developed to satisfy;
b) MMEL
1. Manufacturer’s recommendations
2. Operator’s company Standards and Policies
3. Operator’s general company procedures
4. Operator’s Flight Operations procedures
5. Operator’s Maintenance procedures.
c) Operator MELs will frequently differ in format and content from the MMEL but they
cannotbe .less restrictive.
d) Operators are responsible for exercising the necessary controls to ensure timely
clearance of deferred items.
e) Suitable conditions and limitations in the form of placards, maintenance procedures,
crew operating procedures, and other restrictions must be specified.
f) in operating with multiple inoperative items, the interrelationships between those
items and the effect on airplane operation and crew workload must alsobe considered
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DEFERAL PROCEDURES
a) Once it has been determined that an item is deferrable, a decision is made todefer or
fix it.
b) This normally involves, at the minimum, station maintenance personnel and thepilot in
command. (o) in the remarks column refers for pilot or crew action and (m) for
maintenance personnel action.
c) After the decision is made to defer, station maintenance personnel will:
1. Properly secure the deferred item.
2. Appropriately, placard the cockpit.
3. Clear the aircraft log by transcribing the item to a deferred log.
4. The deferred log is carried aboard the airplane.
5. Notify the record-keeping function within the airline, thus ensuring that the Item is
properly tracked and scheduled for later repair.
6. Notify dispatch and/or the pilot in command that the item is deferred.
d) Notify other organizations within maintenance affected by the deferral; eg,main base
stores, line station maintenance, central maintenance control.
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DEFERRAL PROCEDURES
DISPATCH DEVIATION GUIDE (DDG)
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CONTINUING AIRWORTHINESS
MINIMUM EQUIPMENT REQUIREMENTS (MCAR 2016 REG 42 ) CAT IDE –A105
a) The CAAM may grant to an owner or operator of a Malaysian aircraft an approval
permitting the aircraft to commence a flight in specified circumstances not
withstanding that any specified item of equipment including radio apparatus required
by this regulation to carried in the circumstances of the intended flight is not carried
or is not in a fit conditionfor use.
b) A Malaysian aircraft shall not commence a flight if any specified item equipment
including radio apparatus required by these regulations to be carried in the
circumstances of the intended flight is not carried or is not in a fit condition for use
unless
1. The aircraft does so under the terms of an approval granted under subregulation
(1) to the operator and in accordance with Minimum equipment list (MEL)
approved by director general and
2. In the case of an aircraft to which regulation 111 (operations manual) applies , the
applicable operators manual contains the particulars of theapproval
c) For avoidance of doubt , an approval under this regulation may not be given for any
equipment under regulation 40 (equipment for aircraft operation And regulation 41
( radio equipment for aircraft operation)
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Airworthiness Flight Test Report - A report which details the ground and flight test results.
Applicability 3.1 An airworthiness flight test shall be applicable to any Malaysian registered
air-craft;
a) for the purpose of issuance or renewal of a C of A.
b) for the approval of modification which require flight testing.
Airworthiness Flight Test Schedule (AFTS) 4.1 The AFTS shall be prepared by the Aircraft
Opera-tor and submitted together with a completed DCA‟s Statement of Compliance (SOC)
to enableDCA to review and approve the AFTS.
Aircraft Operator’s Fleet Airworthiness Flight Testing 11.1 An Aircraft Operator having an ap-
proved organization quality system may carry out Airworthiness Flight Testing on Ten (10) per-
cent of the Operator’s aircraft fleet.
Such an Operator (paragraph 11.1) having a fleet of different aircraft types shall carry out
Airworthiness Flight Testing on Ten (10) percent of each of the Operator’s aircraft types.
However, even with an approved Quality System, an Aircraft Operator may be required tocarry
out Airworthiness Flight Testing exceeding the required Ten (10) percent if their aircraft
performance is degrading or the Airworthiness Flight Test Report submitted to DCA
Airworthiness Division is unsatisfactory.
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In addition to the requirements in 4.7.1.1, all operators shall ensure that the following are
takeninto account and provide the overall level of safety intended by the provisions of this
CAD:
a) operational control and flight dispatch procedures;
b) operating procedures; and
c) training programs
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Unless the operation has been specifically approved by the CAAM, an aeroplane with two or
more turbine engines shall not be operated on a route where the diversion time to an en-
route alternate aerodrome from any point on the route, calculated in ISA and still-air
conditions at the one-engine inoperative cruise speed for aeroplanes with two turbine
engines and at the all engines operating cruise speed for aeroplanes with more than two
turbine engines, exceeds the threshold time below:
a) For transport category aeroplane with two turbine engines, the threshold time
established is60 minutes.
b) For transport category aeroplane with more than two turbine engines, the threshold
time established is 180 minutes.
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ICAO decided, through Amendment 36 to Annex 6, Part I, to replace the previously used term
ETOPS (extended range operations by twin-engine aeroplanes) with the new term EDTO
(extended diversion time operations). The main reason for this change in the terminology was
to better reflect the scope and applicability of these new Standards.
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Purpose
4.3.2.1 The purpose of the EMPM (or EDTO content of the basic MPM) is to provide involved
personnel and EDTO authorised persons with a descriptive means aimed at ensuring safe and
efficient EDTO operations
a) EDTO configuration, maintenance and procedures (CMP) document
b) Aeroplane maintenance programme for EDTO
c) EDTO significant systems
d) EDTO-related maintenance tasks/EDTO qualified staff
e) Parts control programme
f) EDTO service check
g) Propulsion system monitoring
h) Verification programme
i) Dual maintenance limitations
j) Engine condition monitoring programme
k) APU in-flight start monitoring programme
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Note 1. — Previously issued specific approvals for ETOPS programmes continue to be valid.
Re-quests for new EDTO authorizations or changes to existing programmes will be assessed
underthe criteria outlined in this manual.
The threshold time for transport category aeroplanes with more than two engines conducting
EDTO operations is set at 180 minutes. It is possible to select another threshold time value
after a thorough assessment by the CAAM of the impact of such value on existing operations
and on the time limitations, if any, of transport category aeroplanes with more than two
engines operated beyond the threshold time.
Beyond 90-minute and up to 180-minute authorisation EDTO authorisations up to 180
minutes support most EDTO operational areas and reflect the vast majority of worldwide
EDTO operations.
The AEC must be approved for EDTO in the type certification up to at least the max-imum
diversion time being requested (e.g., 120, 180 minutes
Beyond 180-minute authorisation
3.4.1.7.1 Beyond 180-minute maximum diversion time, authorisation may be required for
direct routing in some operational areas based on limited availability of en-route alternate
aerodromes, or to manage day-of-flight operational exceptions. These may include, for
instance, the North Pacific areas as well as routes which traverse the southern oceanic
regions.
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4.11.2 The maintenance programme shall ensure that the airborne equipment
necessary for lowvisibility operations continues to operate to the required performance level
and should cover following areas and any other requirement specified by the CAAM:
a) Maintenance procedures.
b) Maintenance and calibration of test equipment.
c) Initial and recurrenttraining of maintenance staff.
d) Recording and analysis of airborne equipment failures.
Note. – De-tails of continuing airworthiness and maintenance procedures of LVO are stated in CAGM
6008
(III) LVO.
MINIMUM EQUIPMENT
The operator shall include in the Operations Manual the minimum equipment that has to be
serviceable at the commencement of a low visibility take-off, an approach utilising EVS, or a
CategoryII or III approach in accordance with the flight manual or other approved document
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Runway visual range (RVR) means the range over which the pilot of an aircraft on the centre
line of a runway can see the runway surface markings or the lights delineating the runway or
identifying its centre line.
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RVSM
This Civil Aviation Guidance Material 6008 Part I (CAGM – 6008 (I)) is issued by the Civil Aviation
Authority of Malaysia (CAAM) to provide guidance for the application of Reduced Vertical
Separation Minimum (RVSM), pursuant to Civil Aviation Directives 6 Part 1 – Commercial Air
Transport (CAD 6 Part 1 – CAT)
Organisations may use these guidelines to ensure compliance with the respective provisions
ofthe relevant CAD’s issued. Notwithstanding the Regulation 204 and Regulation 205 of the
Malaysian Civil Aviation Regulations 2016 (MCAR 2016), when the CAGMs issued by the CAAM
arecomplied with, the related requirements of the CAD’s may be deemed as being satisfied
and further demonstration of compliance may not be required.
RVSM was first implemented in the North Atlantic in March 1997. Since that time, it has been
implemented in most regions of the world, and RVSM approval is required for flight operations
conducted between FL 290 and FL 410.
In 1982 the ICAO initiated a series of world-wide studies to assess the feasibility of a reduction
of the VSM above FL 290 from 2,000 ft to 1,000 ft. The studies were co-ordinated by the review
RGCSP which included representation from the IATA, IFALPA and the IFATCA.
The principal benefits which the implementation of the RVSM were expected to provide were:
a) a theoretical doubling of the airspace capacity between FL 290 and FL 410
b) the opportunity for aircraft to operate at/closer to their optimum flight levels, with
resultingfuel economy.
With the exception of a small number of states, RVSM was progressively introduced globally
between 1997 and 2011, and operation within this airspace is prohibited unless the operator
has RVSM approval for the aircraft being flown, or an exception has been granted for a specific
flight. Regulation 108 MCAR prohibits the operation of an aircraft within RVSM airspace unless
authorisation has been received from CAAM.
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7.2.6 For flights in defined portions of airspace where, based on Regional Air Navigation
Agreement, a reduced vertical separation minimum (RVSM) of 1 000 feet (300 m) is applied
between FL 290 and FL 410 inclusive, an aeroplane shall be provided with equipment which is
capable of:
a) indicating to the flight crew the flight level being flown; automatically maintaining a
selected flight level;
b) providing an alert to the flight crew when a deviation occurs from the selected flight
level. The threshold for the alert shall not exceed ± 300 feet (90m); and
c) automatically reporting pressure-altitude;
Certification of RVSM
In this CAGM, RVSM operations mean all procedures applied for the purpose of ensuring safe
aircraft operations in RVSM airspace.
5.1.2 CAAM certification procedures are outlined in this manual.
5.1.3 The RVSM approval process consists of two discrete approvals, an airworthiness
approvaland an operational approval.
5.1.4 The required information shall be provided to the CAAM by an air operator
applying for RVSM approval at least 60 working days prior to the intended start of RVSM
operations.
When all the requirements of the airworthiness approval and operational approval have been
assessed as satisfactory, CAAM will issue a letter of authorisation or the operator’s air operator
certificate – operations specifications will be updated to reflect the RVSM approval. An RVSM
approval issued by the CAAM is valid for all regions operating RVSM airspace provided specific
restrictions have not been imposed on the operator by CAAM.
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5.6.2 An operator who consistently commits errors of either variety may lose its
approval forRVSM operations. If a problem is identified that is related to one specific aircraft,
then RVSMapproval may be removed from the operator for that specific aircraft.
Altimetry system error (ASE) is the difference between the altitude indicated by the altimeter
display, assuming a correct altimeter barometric setting, and the pressure altitude
corresponding to the undisturbed ambient pressure. Assigned altitude deviation (AAD) is the
difference between the transponder Mode C altitude and the assigned altitude/flight level.
Total vertical error (TVE) is the vertical geometric difference between the actual pressure
altitude flown by an aircraft and its assigned pressure altitude (flight level).
Navigation specification means a set of aircraft and flight crew requirements needed to
support performance-based navigation operations within a defined airspace. There are two
kinds of navigation specifications: Required navigation performance (RNP) specification. A
navigation specification based on area navigation that includes the requirement for
performance monitoring and alerting, designated by the prefix RNP, e.g. RNP 4, RNP APCH.
Area navigation (RNAV) specification. A navigation specification based on area navigation that
does not include the requirement forperformance monitoring and alerting, designated by the
prefix RNAV, e.g. RNAV 5, RNAV 1.
Note 1.— The Performance-based Navigation (PBN) Manual (ICAO Doc 9613), Volume II,
containsdetailed guidance on navigation specifications.
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Note 2.— The term RNP, previously defined as “a statement of the navigation performance
necessary for operation within a defined airspace”, has been removed from this CAD as the
concept of RNP has been overtaken by the concept of PBN. The term RNP in this CAD is now
solely used in the context of navigation specifications that require performance monitoring
and alerting, e.g. RNP 4 refers to the aircraft and operating requirements, including a 4 NM
lateral performance with on- board performance monitoring and alerting that are detailed in
ICAO Doc 9613.
1.5.2 RNP specifications developed from a need to support operations that require
greater integrity assurance, where the pilot is able to detect when the navigation system is not
achieving, or can- not guarantee with appropriate integrity, the navigation performance
required for the operation. Such systems are known as RNP systems. RNP systems provide
greater assurance of integrity and, hence, can offer safety, efficiency, capacity and other
operational benefits.
RNAV 10
4.3.1 General
4.3.1.2 RNP 10 was developed and implemented at a time when the delineation
between RNAV and RNP had not been clearly defined. Because the requirements for RNP 10
did not include a requirement for on-board performance monitoring and alerting, RNP 10 is
more correctly described as an RNAV operation and hence is included in this document as
RNAV 10.
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RNP 4
4.6.1 General
RNP 2
4.7.1 General
4.7.1.3 RNP 2 requires Global Navigation Satellite System (GNSS) as the primary
navigation sensor, either as a stand-alone aviation system or as part of a multisensor system.
Where multisensor systems incorporating GNSS are used, positioning data from non-GNSS
navigation sensors may be integrated with the GNSS data provided the non-GNSS data do not
cause position errors exceeding the total system error budget. Otherwise, a means should be
provided to de- select the non-GNSS navigation sensor types.
RNP 1
4.8.1 General
4.8.1.1 RNP 1 is intended to support arrival and departure procedures using GNSS positioning
only.
4.8.1.2 Other than the sole requirement for GNSS there is no significant difference between
theRNAV 1 and RNAV 2 specification and RNP 1.
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The containment value is the distance from the intended position within which,flights would
be found for at least 95% of the time.
for example, if the accuracy of an rnp type is 10nm (rnp-10) it is assumed that,for 95% of the
total flying time, an aircraft would maintain a lateral position within 10nm of its air traffic
control (atc) cleared position.
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4.9.2.1.2 During operations on the FAS of an RNP APCH down to LNAV or LNAV/VNAV
minima, the lateral TSE must be within ±0.3 nm for at least 95% of the total flighttime. The
along-track error must also be within ±0.3nm for at least 95% of the total flight time.
4.9.2.1.3 To satisfy the accuracy requirement, the 95% FTE should not exceed 0.5 nm
on the initial and intermediate segments, and for the RNAV missed approach of an RNP APCH.
The 95% FTE should not exceed 0.25 nm on the FAS of an RNP APCH.
Note. – the use of a deviation indicator with 1 nm full-scale deflection on the initial and
intermediate segments, and for the RNAV missed approach and 0.3 nm full-scale deflection
on the FAS, is an acceptable means of compliance. The use of an autopilot or flight director is
an acceptable means of compliance (roll stabilization systems do not qualify).
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Portable Electronic Devices (PEDs) mean any lightweight, electrically powered equipment,
that are typically consumer electronic devices, which have functional capability for
communications, entertainment, data processing, and/or utility. There are two basic
categories of PEDs – those with and those without intentional transmitting capability.
Installed EFB
2.4.1 Installed EFBs are integrated into the aircraft and are subject to normal airworthiness
requirements. An installed EFB is considered as part of the aircraft and, therefore, requires a
full airworthiness approval. An installed EFB is usually managed under the aircraft type design
con-figuration
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CAD 6 Part 1 - CAT - Aeroplane 6.25 Electronic flight bag (EFB) EFB equipment
Where portable EFBs are used on board an aeroplane, the operator shall ensure that they do
not affect the performance of the aeroplane systems, equipment or the ability to operate the
aeroplane
EFB functions
Where EFBs are used on board an aeroplane the operator shall: assess the safety risk(s)
associated with each EFB function; establish and document the procedures for the use of, and
training requirements for, the device and each EFB function; and ensure that, in the event of
an EFBfailure, sufficient information is readily available to the flight crew for the flight to be
conductedsafely.
Operators are required to seek a specific approval from the CAAM prior to the operational use
of EFB functions.
An operator with a specific approval to use an EFB during its operations must not in any of its
operations: use a new EFB or a new function in such equipment; or use an amended EFB or
amended function in such equipment. until the operator has obtained CAAM’s approval for
such variation to the specific approval
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To obtain a CAAM approval for the use of EFBs, the operator shall ensure that: the EFB
equipment and its associated installation hardware, including interaction with aeroplane
systems if applicable, meet the appropriate airworthiness certification requirements; the
safety risks assessment associated with the operations supported by the EFB function(s) has
been carried out; requirements have been established for redundancy of the information (if
appropriate) contained in and displayed by the EFB function(s);
For the rechargeable lithium-type batteries, the operator shall ensure that the
maintenance procedures meet the Original Equipment Manufacturer (OEM)’s
recommendations.
The operator shall review and update the following documents to reflect the operation
of EFB as applicable:
a) Maintenance program
The operator shall develop a training program for all the maintenance personnel who
are in- volved with the EFB operations. The training program shall consist of initial and
recurrent train- ing and include at least the overview of the EFB specificities,
maintenance procedures and safety management. The operator shall regularly review
the training program to ensure that the training program is relevant with the current
technologies and effectively implemented.
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Aircraft tracking
CAD 6 Part 1 - CAT - Aeroplane (3.5 )
The operator shall establish an aircraft tracking capability to track aeroplanes throughout its
area of operations.
Note.— Guidance on aircraft tracking capabilities is contained in the Aircraft Tracking
Implementation Guidelines (ICAO Cir 347).
3.5.2 The operator shall track the position of an aeroplane through automated reporting at
least every 15 minutes for the portion(s) of the in-flight operation(s) under the following
conditions: the aeroplane has a maximum certificated take-off mass of over 27 000 kg and a
maximum approved passenger seating configuration greater than 19; and where an ATS unit
obtains aeroplane position information at greater than 15 minute intervals.
The operator shall track the position of an aeroplane through automated reporting at least
every 15 minutes for the portion(s) of the in-flight operation(s) that is planned in an oceanic
area(s) under the following conditions: the aeroplane has a maximum certificated take-off
mass of over 45 500 kg and a maxi- mum approved passenger seating configuration greater
than 19; and where an ATS unit obtains aero- plane position information at greater than 15
minute intervals.
Note 1.— Oceanic area, for the purpose of aircraft tracking, is the airspace which overlies
waters outside the territory of a State. Note 2.— See CAD 11, Chapter 2, for coordination
between the operator and air traffic services providers regarding position report messages.
Notwithstanding the provisions in 3.5.2 and 3.5.3, CAAM may, based on the results of an
approved risk assessment process implemented by the operator, allow for variations to
automated reporting intervals. The process shall demonstrate how risks to the operation,
resulting from such variations, can be managed and shall include at least the following:
capability of the operator’s operational control systems and pro- cesses, including those for
contacting ATS units; overall capability of the aeroplane and its systems; avail- able means to
determine the position of, and communicate with, the aeroplane;
frequency and duration of gaps in automated reporting; human factors consequences
resulting from changes to flight crew procedures; and specific mitigation measures and
contingency procedures.
Note.— Guidance on development, implementation and approval of the risk assessment
process, which allows for variations to the need for automatic reporting and the required
interval, including variation examples, is contained in the Aircraft Tracking Implementation
Guidelines (ICAO Cir 347).
3.5.5 The operator shall establish procedures, approved by CAAM, for the retention of aircraft
tracking data to assist SAR in determining the last known position of the aircraft
Note.— Refer to 4.2.1.3.1 for operator responsibilities when using third parties for the
conduct of aircraft tracking under 3.5.
Provision of radar and ADS-B Where applicable, radar and ADS-B ground systems shall
provide for the dis-play of safety- related alerts and warnings, including conflict alert, conflict
prediction, minimum safe altitude warning and unintentionally duplicated SSR codes.
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CAD 6— PART 1
AIRCRAFT GROUND DE-ICING AND ANTI-ICING APPLICATION
This CAD shall apply to an operator of a Malaysian registered aircraft planned orexpected to
operate in suspected or known ground icing conditions.
INTERPRETATION
In this CAD unless the context otherwise requires–
a) “Authority” means Civil Aviation Authority of Malaysia;
b) “anti-icing” means a precautionary procedure by which clean aircraft surfaces are
protected against the formation of ice and frost and the accumulation of snow and
slush for a limited period of time;
c) “Critical surfaces” means the critical surfaces which is determined by the aircraft
manufacturer and may include wings, control surfaces, propellers, horizontal
stabilizers, vertical stabilizers or any other stabilizing surface on an aircraft;
d) “de-icing” means the process that removes ice, snow, slush or frost from aircraft
surfaces;
e) “de-icing/anti-Icing” means a procedure combining both the de-icing and the anti-
icing and that can be performed in one or two steps;
f) “drizzle” means fairly uniform precipitation composed exclusively of fine drops
(diameter less than 0.5 mm (0.02 in)) very close together where drizzle appears to
float while following air currents although, unlike fog droplets, drizzle falls to the
ground;
g) “frost” means a deposit of small, white ice crystals formed on the ground or other
surfaces where frost is formed by sublimation when water vapor is deposited upon a
surface whose temperature is at or below freezing;
h) “Ground de-icing/anti-icing programme” means a programme as approved by the
Authority under paragraph 4.0 of this Notice;
i) “operator” has the same meaning assigned to it under the Civil Aviation Regulations
2016;
j) “Precipitation intensity” means the indication of the amount of precipitation collected
per unit time interval where intensity is defined according to the type of precipitation
occurring, based either on rate of fall for rain and ice pellets or visibility for snow and
drizzle;
k) “slush” means water-saturated snow that will be displaced with a splatter by a heel
and- toe slap-down motion against the ground; and
l) “snow” means precipitation of ice crystals, mostly branched in the form of six pointed
stars where the crystals are isolated or agglomerated to form snowflakes.
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ANTI-ICING
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Operator shall—
a) ensure the aircraft surface is examined before take-off when there are ice or snow
conditions;
b) ensure inspection to detect and removal of de-icing and anti-icing fluid residues be
carried out by approved maintenance organization;
c) ensure journey log book contain details of provision for the time when groundde-icing
and/or anti-icing was started and the type of fluid applied, including mixture ratio
fluid/water and any other information required by the operator's procedures in order
to allow the assessment on whether inspections for and elimination of de-icing/anti-
icing fluid residues that could endanger flight safety are required
d) ensure the person who conduct the de-icing and anti-icing services arequalified and
trained in accordance with the ground de-icing/anti-icing programme;
e) ensure the de-icing and anti-icing services are provided in the location asspecified in the
ground de-icing/anti-icing programme; and
f) conduct quality inspection or cause to conduct quality inspection against theperson who
provide the de-icing and anti-icing services;
g) Description of the fluids, equipment and operating measures and includes how fluids
are test-ed, stored, used and contained, describe equipment available for operations,
and what the operator must know when testing, inspecting and operating the
equipment safely, the maintenance crew and ground de-icing crew shall be aware of the
multiple measures that can be used to minimize and remove frozen contamination
accretion while on the ground and methods to protect cleaned surfaces;
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h) develop an emergency response plan (ERP) in case of an emergency occurs during the
de- icing/anti-icing process and a means to communicate during the emergency
between parties in-volved;
i) establish a reporting system to ensure the quality of the programme and to explain the
re-porting structure within the organization; and
j) to establish a de-icing/anti-icing oversight programme which includes as follows:
1. to conduct inspection on any person engaged by the operator who provide the de-
icing andanti-icing services;
2. to conduct audit on all parts of the de-icing/anti-icing operation (required to check
the ongoing compliance with all regulations issued by authorities and conformity
with procedures and specifications of air operators, manufacturers and handling
agents);
3. to train all personnel involved in the de-icing/anti-icing services and ensure the
personnel is qualified;
4. to define and document methods and procedures (to guide personnel in the clear
and safeaccomplishment of all the tasks that are necessary for de-icing/anti-icing an
aircraft);
5. to document training records of all de-icing/anti-icing personnel (to ensure that all
trainingand skill requirements are fulfilled);
6. to publish documents required for the aircraft de-icing/anti-icing operation (to
ensure thecorrect accomplishment of all tasks);
7. to maintain equipment in such a way that quality operation is ensured; and
8. handle fluids in such a way that fluid quality is ensured
NOTICE 6406
AIRWORTHINESS NOTICE – AIRCRAFT GROUND DE-ICING AND ANTI-ICING
ROLES AND RESPONSIBILITIES Operator shall—
a) ensure the aircraft surface is examined before take-off when there are ice or snow
conditions;
b) ensure inspection to detect and removal of de-icing and anti-icing fluid residues be
carried outby approved maintenance organization;
c) ensure journey log book contain details of provision for the time when ground de-icing
and/or anti-icing was started and the type of fluid applied, including mixture ratio
fluid/water and any other information required by the operator's procedures in order
to allow the assessment on whether inspections for and/or elimination of de-icing/anti-
icing fluid residues that could endanger flight safety are required;
d) ensure the person who conduct the de-icing and anti-icing services are qualified and
trainedin accordance with the ground de-icing/anti-icing programme;
e) ensure the de-icing and anti-icing services are provided in the location as specified in the
ground de-icing/anti-icing programme; and
f) conduct quality inspection or cause to conduct quality inspection against the person
who pro-vide the de-icing and anti-icing services;
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CAD 6– PART 1
CAD 6. 8
All aeroplanes in icing conditions
6.8.1 An operator shall not operate an aeroplane in expected or actual icing conditions
unless it is certificated and equipped with suitable de-icing and/or anti-icing devices to
operate in icing conditions.
6.8.2 An operator shall not operate an aeroplane in expected or actual icing conditions
at nightunless it is equipped with a means to illuminate or detect the formation of ice. Any
illuminationthat is used must be of a type that will not cause glare or reflection that would
handicap crew members in the performance of their duties.
CAT.OP.MPA.250
Ice and other contaminants — ground procedures
a) The operator shall establish procedures for ground de-icing and anti-icing and related
inspections of the aircraft to allow the safe operation of the aircraft. [Edited wef 15
July 2019]
b) The PIC shall only commence take-off if the aircraft is clear of any deposit that might
adversely affect the performance or controllability of the aircraft, except as permitted
under (a) and in accordance with the AFM.
c) A flight to be planned or expected to operate in suspected or known ground icing
conditions shall not take off unless the aeroplane has been inspected for icing and, if
necessary, has been given appropriate de-icing/anti-icing treatment. Accumulation of
ice or other naturally occurringcontaminants shall be removed so that the aeroplane
is kept in an airworthy condition prior to take-off. [Inserted wef 15 July 2019]
CAT.OP.MPA.255
Ice and other contaminants — flight procedures
a) The operator shall establish procedures for flights in expected or actual icing
conditions.
b) The PIC shall only commence a flight or intentionally fly into expected or actual icing
conditions if the aircraft is certified and equipped to cope with such conditions.
c) If icing exceeds the intensity of icing for which the aircraft is certified or if an aircraft
not certified for flight in known icing conditions encounters icing, the PIC shall exit the
icing conditions without delay, by a change of level and/or route, if necessary by
declaring an emergency to ATC.
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