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Economical and Environmental Evaluation of Double Acting Tanker
Economical and Environmental Evaluation of Double Acting Tanker
2002
1
Economical and environmental evaluation
of double acting tanker
1. Abstract
Operation of vessels in ice sea is quite different from open sea and the vessels must be
designed as an ice going hull form. It is generally recognized that conventional ice bow has un-
escapable disadvantage that the resistance in open sea is rather high compared with a
conventional bow. In order to solve this problem, idea of DAT (Double Acting Tanker) was
invented by Kvaerner Masa-Yard. DAT is designed for running astern as an icebreaker in ice
bound, and ahead in open water. In order to sail in icy condition, the stern part of DAT is
differently designed compared with a conventional tanker due to ice strengthening for ice
breaking and pod propulsion systems. Many ice tests not only model but also full scale show
superior ice breaking capacity of DAT because of it’s lower ice resistance supported by POD
propulsion system 1)2). It can be said that DAT has a possibility of saving an operation cost such
as fuel oil consumption, ice breaker escort fee etc.
On the contrary, the capital cost for a DAT tanker is higher than a conventional tanker due to
pod propulsion unit and increment of required weight of steel of the hull. Therefore, it is very
important to evaluate advantage DAT quantitatively from the economical point of view. This
paper intend to compare following aspects of DAT with conventional ice tanker:
· Operational cost
· Environmental impact
In the calculation, the principal dimensions of DAT are almost the same as a conventional, as
shown in Table 1.
It should be noted that the main engine output for the DAT is smaller than that of conventional
because of superior ice breaking capacity which is recognized by model tests and have been
accepted by authority such as FMA(Finish Maritime Administration) and LRS(Lloyds Register).
1
Table 1. Principal dimensions of conventional and DAT tankers
Fuel , lubricating
3. Performance
3.1 Payload
The cargo space of DAT can be enlarged because DAT utilize a podded propulsion system.
Increment ratio of cargo volume by re-arrangement of engine room will be 10-30% according to
ABB Azipod references. Therefore, 5% of increment ratio will be applied to the calculation in
this paper taking the increment of hull steal weight due to strengthening of aft part of DAT.
3.2 F O consumption
Estimation of required power at the designed ship speed is very important in the evaluation of
performance of conventional and DAT tanker. These required powers are necessary in the
calculation of an operation variable cost such as fuel oil and lubricating oil, and environmental
impacts.
2
Required power in open sea condition can be obtained from the model test and expressed by a
following equation using model test data.
EHP and RT are effective hose power and resistance of ship. RT can be expressed as follow:
RT = Rv + Rw .................................................................... (2)
The difference of resistance is about 10 % as shown in Fig.2, which was obtained from a
model test.
Ice bow
20000
14000
EHP(ps)
12000
Bulbous bow(DAT)
10000
8000
6000
4000
12 13 14 15 16 17
Vs(knots)
On the centrally, propulsive efficiency hP of DAT is lower than that of conventional ice tanker.
hP can be expressed as follows:
h P = h H ×h O ×h R × h t ........................................................................................ (5)
where, t is thrust deduction factor, and w is wake factor, hO is propeller open efficiency and
hR is relative-rotative efficiency, ht is transmission efficiency.
3
The propulsive efficiency of DAT can be expressed as
where,
C2 is correction factor for difference of open water efficiency between a conventional
propeller and POD unit, and given by:
C2 = 0.95........................................................................... (8)
C3 is correction factor for difference of hull form and appendages such as rudder.
C3 = 1.02........................................................................... (9)
Fig. 3 shows the comparison of propulsive efficiency of each vessel which was obtained by
model tests. It is noted that the propulsive efficiency of DAT is slightly lower than the
conventional tanker.
0.8
Conventional ship
Podded propulsion ship
0.75
p
0.7
η
0.65
0.6
12 13 14 15 16 17
Vs(knots)
4
4. Operability
4.1 Total required time
Operability of conventional and DAT tankers are evaluated based on the annual capability to
carry oil. This annual capability to carry oil is necessary in the calculation of annual income,
annual profit, and economical ratios. In order to evaluate the annual capability to carry oil, total
required time to sail the route is necessary.
Total required time to sail in a route depends on the climatic conditions. Therefore, the total
required time to sail is not the same for one season to another season. For example, total required
time in the winter season is longer compared with in the summer season due to ice.
Total required to sail in a route is assumed summing up of required time in water condition,
required time in ice condition and required time in harbor, which can be expressed as
Where, TOW is required time in water condition, TIC is required time in ice condition, and TH is
required time in harbor.
R AB = ( Lx 2 + Ly 2 ) 0.5 ................................................................................................(11)
2 ×p × R
Lx = × ( Bx - Ax) ......................................................................................... (12)
360
2 ×p × R
Ly = × cos(( Bx + Ax) / 2) * ( By - Ay ) ............................................................ (13)
360
Where, AX,Y and BX,Y are latitude and longitude of point A and point B in degree respectively,
and R is radius of the earth.
In fact, a tanker sails in a route is not straight, but it can be divided into several straight
segments and ship speed VAB in each segment can be regarded as constant. Therefore, total
required time for the route can be expressed:
N
( R AB ) i
TAB = å .................................................................................. (14)
i =1 (V AB ) i
L0 L L
TIC = TIBW + + 1 + × × × + n .......................................................... (15)
(V 0 ) (V1 ) (Vn )
where, Li is distance of each sub-distance and Vi is sailing speed for i-th segment where the
ship speed can be regarded as constant because the ice thickness also can be assumed
homogeneous within each segment. TIBW is waiting time for ice breaker.
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(3) Required time in harbor
The evaluation of total required time in harbor is very important for operability of a tanker.
This because the required time in harbor is one of the important elements in the determination of
the volume capacity, and operational cost of a tanker.
Total required time in harbor can be expressed as
where TNW is required net working time at berth, TTT is required travel time in port including
waiting time for tugboats and berthing time, TWB is waiting time at buoy or anchor while berth is
free, TWD is waiting at berth to discharge or load or to depart, and TDT is delays time and idle-
times in working cycle due to weather, stoppages, or not working harbor-man.
Required net working time can be expressed as
æC ö
TNW = çç TP + a P ÷÷ .................................................................................. (17)
è C PC ø
where CTP is cargo capacity, CPC is cargo pumping capacity, aP is delay time in cargo pumping.
Required to travel in port can be expressed as
æD ö
TTT = çç H + a H ÷÷ ..................................................................................... (18)
è VH ø
where DH is distance of harbor area, VH is sailing speed in harbor, aH is delay time berthing.
Tops Topw
FT = + ...................................................................................... (19)
Tsummer Tw int er
where TOPS is total operation days in summer season, TSummer is total required time in summer
season in a route, TOPW is total operation days in winter season, and Twinter is total required time
in winter season in a route.
When WC is cargo deadweight of a tanker per a frequency, then the annual capability of the
tanker to carry oil can be expressed as
C AO = WC × FT .......................................................................................... (20)
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5.1 Fuel and Lubricating Oil Costs
The fuel and lubricating oil costs per a year can be expressed as follow
where WP is fuel consumption per year, PF is price fuel per liter, WO is lubricating oil
consumption per year, and PO is oil price per liter.
The fuel consumption per year of a tanker can be expressed
NE
WF = å (Si - P × Ti - F × Fi - R × (1 + hi - F )) .............................................. (23)
i =1
where Ne is number of engines, Si-P is shaft horsepower of i-th engine, Ti-F is annual operating
time of i-th engine per year, Fi-R is a fuel consumption rate of i-th engine in (l/kw.h), and hI-F is
losses factor of i-th engine.
Similarly, the lubricating oil consumption per year of a tanker can be expressed as follow
NE
WO = å (Si - P × Ti - F × Oi - R × (1 + hi -O )) .............................................. (24)
i =1
where Oi-R is oil consumption rate for i-th engine (l/kw.h), and hI-o is losses factor of i-th
engine.
where PEH is escort fee per hour, DEH is the number of operating times in hours, FT is
frequency per year.
where PPH is rate cost of port per hour, and DPH is the number of days in a port.
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(2) Tugboats Fee
Tugboats fee is calculated including berthing and un-berthing, which can be expressed as
æN B
N ö
UB
Where, NB is the number of tugboats operated for berthing, NUB is the number of tugboats
operated for un-berthing, PTH is price rate per hour per tugboat, and Hi-TH is hours operation for i-
th tugboat.
æC ö
C HF = FT × çç TC + a ÷÷(PH + FR × FC × E P ) ................................................ (29)
è C PC ø
where CTC is cargo capacity, CPC is cargo pumping capacity, a is delay time, PH is cost per
hour, FR is fuel consumption rate of pumping generator (l/kw.h), FC is fuel cost per liter, and EP
is engine power of generator.
According to pod makers information, maintenance cost can be reduced if podded drive
system can be applied because of saving the maintenance costs of shafting system and rudder.
However, the maintenance cost of two concepts will be treated as the same in this paper.
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where e CO2 is an emission factor for CO2, 1 kg fuel = 3.35 g CO22), C is fuel consumption in litter
/ kwh, 162 litter / kwh, T is total required time per frequency, and FT is frequency per year.
where e NOx is an emission factor for NOx in g/kwh. This emission factor depends on rpm of
engine of a tanker, which is 17 g/kwh for n < 130 rpm, 45xn-2 g/kwh for 130 < n < 2000 rpm,
and 9.84 g/kwh for n > 2000 rpm.
where e SO is an emission factor for SOx in g/kwh. This volume emission factor of SO2 is mainly
2
Where, Ci-EI is the annual environmental impact of i–th element such as CO2, Nox and Sox.
Ccapacity is the annual capacity.
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7. Evaluation of Aframax Double Acting Tanker operating in Baltic Sea
7.1 Route analysis
A feasibility study of Aframax DAT operating in Baltic Sea was carried out. The tanker is
carrying oil from North Sea to a refinery Naantali in Finland. Fig.4 shows the route of
conventional and DAT tanker between Naantali and North Sea. In order to make the calculation
simple, the route was divided into several segments where the ship speed is constant not only
summer but also winter time.
Segment A-B B-C C-D D-E E-F F-G G-H H-I I-J J-K K-L
Distances 206.6 363.3 154.8 177.3 151.1 102.0 68.1 405.4 194.3 297.5 114.7
(km)
10
11 J-K 1 1 0.5 0.5 0.5 0.5 0.35 0.35 0 0
12 K-L 0.7 0.7 0.5 0.5 0.5 0.5 0.35 0.35 0.15 0.15
13 port 0.2 0.4 0 0 0 0 0 0 0 0
Speed factor : local speed / service speed
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7.2 Comparison of annual capacity
Annual capacity of DAT can be increased according to following reasons:
60,000,000
Conv.
50,000,000 DAT
40,000,000
30,000,000
20,000,000
10,000,000
0
Cargo Capa(Barrel) Income($)
174
engine.
172
FOC at ice sea was assumed constant for both
vessel because output at ice sea condition can be 170
considered as MCR for each. Therefore 168
comparison was made based on sailing speed at 0 50 100 150
%MCR
each segment. In order to estimate the sailing
speed, the model test results shown in Fig. 7 were
used. Fig.6 Typical FOC rate of diesel engine
12
Conv. (AHD,,22MW). DAT (,AST.16MW)
10.00 10.00
8.00 8.00
6.00 6.00
V(kts)
V(kts)
4.00 4.00
2.00 2.00
0.00 0.00
0 0.5 1 1.5 0 0.5 1 1.5
Ice Thickness(m) Ice Thickness(m)
Fig. 8 shows a distributions of energy consumption KW*H for each segment in February.
Depending this curve FOC of DAT in a year is lower than conventional by 24%.
3000000.0
Conv.
2500000.0
DAT
2000000.0
KW*H
1500000.0
1000000.0
500000.0
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13
Segment No.
Fig.8 shows an energy consumption including ice breaker which escorts the conventional
tanker if the ice thickness is higher than 0.4 m. 7700 KW icebreaker (Voima) was assumed for
the study. Energy consumption of DAT system is lower than conventional tanker system by 32%
if we include energy consumption of an icebreaker.
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4000000.0
Conv.
3500000.0
DAT
3000000.0
2500000.0
KW*H
2000000.0
1500000.0
1000000.0
500000.0
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13
Segment No.
Fig. 9 Energy consumption incl. icebreaker for each vessel at each segment (February)
Taking the difference of FOC open sea and ice sea conditions into account, total FOC cost was
calculated and shown in Fig.10. The difference of cylinder and system oil are also shown in the
same figure. The difference of FOC is the most important factor to evaluate DAT system. It can
be concluded that fuel oil cost of DAT is 25% less than conventional tanker.
Fuel Cost
13
4.0
Conventional tanker
DAT
Dist./Lpp 3.0
2.0
1.0
0.0
-4 -3 -2 -1 0 1 2 3 4
Dist./ Lpp
5
4.5 Conventional tanker
4 DAT
3.5
3
Dist./Lpp
2.5
2
1.5
1
0.5
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Dist/ Lpp
14
Port Charge etc.
Ton S.Tax
Pilot fee
Fuel Cost
Cylinder Oil Cost
DAT
System Oil Cost
Tugboat Cost
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7.4 Environmental Impact
Environmental impact of DAT and conventional tanker were evaluated by the procedure
explained by section 6. Fig. 15 and Fig. 16 show annual volume of CO2 and NOX / SOX emitted
from DAT and conventional tanker respectively.
CO2(m3- E6)
350
Conv.
60,000
300 DAT
50,000 250
40,000 200
30,000 150
20,000 100
10,000 50
0 0
Conv. DAT Nox(m3E- 6) Sox(m3E- 5)
Fig.15 Emission of CO2 per year Fig.16 Emission of NOX and SOX per year
8. Conclusion
The conclusions obtained from this study are as follows:
(1) Economy and environmental impact of DAT system was evaluated based on direct
calculation assuming the Baltic sea transportation.
(2) From the economical point of view, DAT tanker is more efficient compared with
conventional ice tanker because annual capacity is 16% higher and operation cost is 30%
lower than conventional tanker.
(3) From the environmental point of view, DAT tanker also shows improvement over
conventional tanker in which DAT tanker emits 27 % less CO2, NOx, and SOx compared
with conventional tanker.
Authors would like to say many thanks to Prof. Ikeda and Mr. Jaswer (University of Osaka
Prefecture) for supplying us a basic program of profit calculation.
References
1) Juurmaa K., Wilkman G., Backstrom M., New Icebreaking Tanker Concept for the Arctic
(DAT), POAC95, Murmansk, Russia
2) Sasaki N, Laapio J, Fargerstrom B, and Juurma K.: Model Tests of Ice Going Acting
Aframax Tanker, 7th Marine Hydrodynamics and Structure Conference, Vancouver, Canada,
June 2001
3) Fors A.C, Kivel J, and Ranki E.: Model Tests in Ice with M-224, Working Paper no120,
1998
4) Eide E, 1979.: Engineering Production and Cost Functions for Tankers, Elsevier Scientific
Publishing Company, Amsterdam.
5) Wilgenhof J.D.: Application of Electric Propulsion on a Ro-Ro Ferry and a Chemical
Tanker, The Sixth International Marine Design Conference, 1997, pp.487-508
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